2009-07-16

코팅/라미네이팅 기술 및 제품

한국염색기술연구소
연구개발본부 송 병 갑

코팅 및 라미네이팅 관련 출품업체현황

C ti
Coating 업체 C ti
Coating & L i ti
Laminating 업체
Laminating 업체

설비업체 20 37 13

필름업체 - - 43

코팅제품 116 75 47

텐트 55(5) - -

Tarpaulin 57(8) - -

일반제품 118 - -

기타(포장 등) 70(9) - -

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Coating &Laminating 설비업체 분포

국가별 설비출품업체 분포
독일 이태리 스위스 네덜란드 영국
프랑스 오스트리아 미국 기타
6%
4% 3%
4%
6%
41%
6%

23%
7%

Your product ideas - unlimited with COATEMA plants

The following substrates, coating raw materials and additives can be processed on COATEMA plants:

Substrates Coatings Additives Coated Products

Textiles PVC Fillers Construction Protective Clothing Sports
paper PUR Grip modifying agents Isolating material Heat protection clothes Fabrics for Hot-air
Cardboard PVDF Dilutors Reinforcement material Cold protection clothes balloons
Foils Rubber Thickeners Sun protection Rain protection clothes Fabrics for parachutes
knitted fabrics Acrylic Pigments Sunblinds Bulletproof clothes Sport shoes
Nonwovens Silicon -colour Reinforcement materials Protecion clothes against Thermo pads
Foams Pharmaceutical agents -metal Roof membranes chemicals Fabrics for tents
Metal foils Tarnishing agents Bonding agents Tent materials Surgical clothes Canvas
Membranes Nano particles Absorbers Energy Technology Protection clothes Hunting equipment
Grids Charcoal -UV Fuel cells against Rubber boats
Sheets Glass beads -IR Batteries radiation Air beds
Panels Abrasives -radioactive Separators Spacesuits Artificial turf
Others Hotmelts -electromagnetic Circuit boards Living Packaging Technology
-Duroplaste Brillance activators Supercapacitators Fabrics for upholstery Packaging materials
-Thermoplastics Plasticisers Solar cells Decorative fabrics Packing straps
Solutions Stabilisers Horticulture, Civil Curtains Decorative foils
-water-based Strengtheners engineering Table cloths Rubbish bags
-Solvents Fragrances Foils for road Anti slipmats Transportation bags
Others Antibacterial agents construction Bath mats Release films
Expanding agents Soil sealings Laminates Protective foils
Antistatics Drainage systems Floor coverings Pressure Sensitive
Lubricants Mats for dyke Wallpapers Technology
Flame retardants construction Health care Tapes
PCM Foils for horticulture Wound treatment Labels
Matting Agentts Foils for ponds Surgical mats Siliconized paper,
Pharmaceutical agents Protective sheets Transdermal systems Films, Foils
Nanoparticles Industry Surgical auxiliary Coated foils
Charcoal Conveyor belts material Laminated foils
Glass beads Textile reinforcements Incontinence products Siliconized foils
Hotmelts Tubes First aid material Release papers
-Duroplaste Gaskets Automotive Engineering Insolation materials
-Thermoplastics Sound insulation Roof equipment for Membranes
Solvents Filter pads inside of vehicles interior Sun protection
-water-based Nano coating Furnishings for inside of
Others Clothing vehicles interior
Rubber boots Upholsteriy
Sports shoes Airbags
Fashion fabrics Safety belts
Sportswear
Artificial leather
-Shoe inserts

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코팅 및 라미네이팅 설비업체
™ 코팅 및 라미네이팅 설비 출품업체는 특이사항없음
™ Drying
Drying공정에서의
공정에서의 에너지 절감
™ 공정의
정의 단일화

z Lacom AG
z Schaetti
z Brueckner
z Coatema
z Jakob Weiss & Soehne
z Cavitec AG

Brueckner(독일)
•Stork과 공동으로 신축니트직물의 코팅기술개발
•Stenter입구에 로타리 프린팅기계 설치
•장력조절가능
•선택적 폭과 길이방향의 열고정

Knife-over-air 혹은 Knife-over-cylinder 방법에 의한 코팅에 비하여

• 코팅공정중에 뒤틀림현상과 표면손상방지
• 도트코팅과 프레인코팅으로 직물의 촉감 부분개선가능

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Coatema(독일)
38종의 Coater 보유
Lab pilot
Lab, pilot, Production 설계에 까지 폭이 5100mm 가능
연료전지, 재생에너지제품에 응용

Vertical coating line for prepregs and

composites(Coatema)

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Lacom(스위스)

부가적인 module로 3가지의

가지의 다른방법에 의한 라미네이팅이 가능

2000mm, Thermo-oil에 의한 Heating 방법

응용범위
자동차내장재, 신발, 의료용제품에 적합

Cavitec(스위스)

현재 한국에 제일 많이 보급
Prepreg 등 composite에 관한 코팅기계가 따로 있음

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Film 생산업체
Film Producer

z PTFE film: W.L. Gore

z TPU film: Elastogran(BASF),
Elastogran(BASF) Epurex
z PET & Polyolefin film: baby and personal
care(RKW Group)
접착제
z Jowat
z Henkel

W.L.Gore

Tenara(sewing thread)
- 독일 Amman사에서 염색가공

zUV-weather-resistant
zChemical-resistant
zFade-resistant
z산과 알카리에 대한 영향이 없음
z-212에서 288도 까지 극한온도 저항성이 좋음
z고강도
z내마모성
z고온수축저항성
z습기에 민감하지 않음

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Performance Zone Concept For Gore-Tex

Technical Garments
• Durable
• B th bl
Breathable
• Light weightpackable
• Quiet

TPU films(smith&nephew)
종류 두께 MVTR 강도 폭
TPU 27 14000 900 50-1300

TPU 32 14000 900 50-1300

TPU+Ag 32 14000 900 50-1300

Medical films
Laminated Pads & Nets

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TPU(porelle and Aquatex)

Fuction Porell(2-layer) Coated fabrics
Breathabilityy 80+ 60
Waterproofness 700+ 700+
Durability 700+ 140
Endurance 700+ 70
Dry-cleanability 700+ 350
Resilience 700+ 560

Polyester film(다공성)
친수성라미네이팅(12-40㎛)

TPU(Epurex)

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NOVOTEX(이태리)
• CYTEC 인수(세계에서 가장 큰 PU 생산업체)

• DING-ZING(대만); 유럽 판매회사

™Polyurethane solvent based

™Polyurethane water based
™High solid polyurethane
™Breathable polyurethane

Prochimir(프랑스)
• Thermobonding film:
• Barrier film
• Breathable film

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응용제품

(Agrotech)
Greenhouse Cover

직물구조 leno weave

소재 warp / weft HDPE / PP

첨가제 warp / weft UV stabiliser C2020

Yarn type warp / weft folded tapes

Yarn Count warp / weft 1200D (2x) / 1750D

Construction warp / weft 2,4 per inch²

Yarn colour warp / weft green

Lamination/coating

type top / bottom extrusion / film

소재 top / bottom LDPE

첨가제 top / bottom UV stabiliser C2020

Thickness top / bottom 85 / 135 micron

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(Agrotech)
Crop Cover

직물구조 plain weave

소재 HDPE

Yarn type folded tapes

Yarn Count warp / weft 1000 D

Construction warp / weft 3 per inch²

Yarn colour natural

Lamination/coating

type PE tape fabric, laminated, 150 g/m²

Tensile strength warp / weft 750 N per 5 cm

Tear strength warp / weft 185 N

Thickness 35 micron

(Buildtech)

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(BASF)

(Clothtech)
PCM

PIGMENT PRINTING

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(Clothtech)

투습방수 필름

(Hometech)

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(Indutech)

고분자코드이외에 유리섬유 및
탄소섬유강화코드가 사용됨
Cordus(독일)

Elastormer reinforced fabric

(Meditech)

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(Mobiltech)

독일 Contitech사의 fuel tank 폴리에스테르, PVC, 라킹된 Tarpaulin

(Oekotech)

화력발전소, 소각로, 폐기물처리장 등의 제품(필터제외)

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(Packtech)

(Protech)

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(Sporttech)

e-PTFE 필름구조

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