AW55-50SN, AW55-51SN, AF23/33, RE5F22A Zip Kit: Installation Diagram

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AW55-50SN, AW55-51SN, AF23/33, RE5F22A

ZIP KIT ®
PART NUMBER AW55-50SN-ZIP QUICK GUIDE
Parts are labeled here in order of installation. See other side of sheet for details on kit contents.

Front Control installation Diagram


Valve Body
Middle Control
11B 11A Valve Body
(Back)
1 11C
2A
11D

2A
Middle Control
Valve Body
2A (Front)
4

Before removing OE
boost sleeve, take
note of the adjustable
step/retainer location 5
and ensure the Sonnax sleeve
OE 2A
is installed at the same height/
Spring
location. Failure to do so will
result in incorrect line rise. 3
2B

Spring not utilized 11E


9 in all units. See
step seven of 2nd Rear Control
installation steps Valve Body
on page two for details.

7
Rear Control
Valve Body 10
NOTE: Re-use
OE spring.
6

In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum
testing and additional repair options for higher mileage units or for repairing specific complaints which are beyond the
scope of this kit.

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Guide_A 10-12-18


866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 1
AW55-50SN, AW55-51SN, AF23/33, RE5F22A ZIP KIT® Quick Guide

Kit Contents & Installation Steps Step 6 R


 eplace OE Lockup Relay
Control Valve
Step 1 Replace OE Solenoid Packaging Pocket 6

Modulator Line-up • Valve • Sleeve


NOTE: Remove all OE bore components. Discard all except OE end
plug and retainer which will be reused. 7 Replace OE B5 Control
Step 
Install Sonnax solenoid modulator valve assembly with open end out-
board, followed by the spacer sleeve also with orificed end outboard. Valve Spring
Install Sonnax spring. Reinstall OE end plug and retainer. CAUTION: This spring is used in "B" or "C" valve body castings
only (Figures 1 and 4 of Installation and Testing booklet show I.D.
Packaging Pocket 1
location). If your B5 control valve did not originally use a spring
• Valve • Valve Sleeve • Spacer Sleeve • Spring ("A" casting or no letter), DO NOT install Sonnax spring.
If an "A" or no-letter casting core is to be used in a vehicle that originally
contained a "B" or "C" casting, spring must be installed. Position spring on
inboard end of valve.
2 Replace OE End Plugs
Step  Packaging Pocket 7
Place O-rings into shallow grooves on end plugs. Lubricate with Sonnax
slippery stick O-LUBE. Roll on bench to size. Install end plugs with the • Spring
O-ring end outboard.

Packaging Pocket 2 8 Replace OE Line Pressure


Step 
2A. • End Plugs, Small (4) • O-Rings, Small (6) 2 extra Accumulator Piston & Springs
2B. • End Plugs, Large • O-Rings, Large (2) 1 extra Place O-rings into shallow grooves on pistons. Lubricate with Sonnax slip-
pery stick O-LUBE. Roll on bench to size. Install piston with open end facing
outboard. Then install large spring followed by small spring.
Step 3 Replace OE Solenoid Packaging Pocket 8
Relay Assembly • Accumulator Piston • O-Rings (3) 1 extra • Spring, Large
Packaging Pocket 3 • Spring, Small
• Valve • Sleeve
9 Replace OE Secondary
Step 
Step 4 Replace OE Pressure Regulator Valve & Spring
Regulator Valve Place scarf-cut seal into shallow groove on valve. Rolling the seal into a
smaller diameter before placing the seal in the groove will help to keep the
CAUTION: Before removing OE boost sleeve, take note of the adjust- seal surface below the valve diameter, allowing for easier installation. Install
able step/retainer location and ensure the Sonnax sleeve is installed at valve into bore, seal end first, followed by the spring.
the same height/location. Failure to do so will result in incorrect line rise. NOTE: Due to the design changes on the Sonnax valve, vacuum testing at
the two inboard ports is not a valid sealing test. The Sonnax valve requires
NOTE: Remove all OE bore components. Discard all except OE spring balance fluid to travel through the valve and push the seal outward to
and retainer to use in Step 5. conform to the worn bore.
Place O-ring into single, deep and narrow groove on balance pin.
Lubricate with Sonnax slippery stick O-LUBE. Roll on bench to size. Packaging Pocket 9
Install balance pin into pressure regulator valve, then install assembly • Valve • Seals (2) 1 extra • Spring
into bore. Retain balance pin in the bottom of the bore with retaining
clip. Make sure clip fits in groove securely. Due to casting variations,
filing a small amount of material from the inboard face of the balance
pin may be required. Remove only enough material to securely install 10 Replace OE Lockup
Step 
the clip. For vacuum testing of the Sonnax valve, only the inboard
(balance) and outboard/spring (SLT) locations need to be checked.
Control Valve Assembly
Packaging Pocket 10
Packaging Pocket 4
• Valve • Sleeve NOTE: Re-use OE spring.
• PR Valve • Balance Pin • O-Rings (2) 1 extra • Retaining Clip

11 Replace OE Springs
Step 
Step 5 Replace OE Boost Valve Assy
Packaging Pocket 11
Place OE spring over open end of boost sleeve. Install spring end first
and retain in bore with OE retainer. Make sure to install the Sonnax 11A. Line Relief Spring, Red
sleeve at the same height/location as the OE sleeve.
11B. B
 4 Release & Reverse Inhibit Small Springs (2), No color
Packaging Pocket 5 NOTE: These are not used in all castings.
• Valve • Sleeve 11C. TCC Check Valve Spring, Yellow
11D. Cooler Bypass Spring, Large, No color
NOTE: The parts listed here may be protected by patents 8,919,381 & 11E. TCC Check Valve Spring, White
9,746,089.
©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Guide_A 10-12-18
866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 2
AW55-50SN, AW55-51SN, AF23/33, RE5F22A
ZIP KIT ®
PART NUMBER AW55-50SN-ZIP INSTALLATION & TESTING BOOKLET
IMPORTANT NOTE: The AW55-50SN/51SN, AF23/33, RE5F22A transmission is used in
Figure 1 GM, Volvo, Saturn, Saab, Opel and Renault vehicles. What is a normal operating condition
SLT, Blue
for one vehicle may not be for another due to the differences in operating modes and shift
Connector Up SLU, Black
strategies used by the various manufacturers. The OE specifications given in this booklet
are for GM units. Check OE information specific for your application during rebuild.
SLS, Green
Connector Up
Electronic Cautions
Reflashing
The TCM (transmission control module) has memorized values that aid in shift
control. Most of the manufacturers have upgrades for this application. Check
OE bulletins and with your local dealers to ensure the latest updates have been
performed for your application.
S1
S4 Shift Adaptations
S2
This transmission uses adaptive strategy to adjust the various shift feels. After
S3
valve body work, these shift adaptations must be cleared and relearned or shift feel
S5
complaints and reduced transmission life can occur. The different manufacturers use
different relearn procedures. Check OE specifications to ensure proper relearn for
your application.

Solenoids
"A" or
No Code This unit uses 3 linear solenoids (SLU, SLT and SLS) calibrated to the valve body
Must Use
that are critical to shift feel (Figure 1). These solenoids overlap electronically and
Short Bracket hydraulically which makes diagnosis difficult. Additional technical and rebuild/
replace information is included on pages 2 – 4. This transmission also uses 5 on/off
Valve Body I.D. Early/Short Linear Solenoid Set style solenoids used to control the position of the shift valves. All solenoids should
be cleaned to remove debris that results in sticking and malfunction.

Apply Component Chart Figure 2


Second Coast Second Low Low/Rev FWD Direct 4-5 3rd 1-2/Rev
SOL SOL SOL SOL SOL
Range Gear Clutch Clutch Sprag Sprag Clutch Clutch Clutch Clutch Band Clutch
S1 S2 S3 S4 S5
(B2) (B1) (F1) (F2) (B3) (C1) (C2) (C3) (B4) (B5)
Park P Off Off Off Off Off Applied

Reverse R Off* Off On* Off On* Applied Applied Applied

Neutral N Off Off Off Off Off Applied

1 On Off On Off Off Hold Applied Applied

2 Off On On Off Off Applied Applied Hold Applied Applied

3 Off On On On Off Applied Applied Hold Applied Applied


Drive
4 Off On Off On Off Applied Applied Hold Applied Applied

5 Off Off Off On Off Applied Applied Applied Applied

Limp Off Off Off Off Off Applied Applied Applied Applied

1 On Off On Off Off Hold Applied Applied

Interm 2 Off On On Off Off Applied Applied Hold Applied Applied

3 Off On On On Off Applied Applied Hold Applied Applied

1 E/B On Off On Off On Hold Applied Applied Applied


Low
2 Off On On Off Off Applied Applied Hold Applied Applied

* If vehicle speed is above 7 km/h (4 mph), the TCM commands the shift solenoids to inhibit reverse

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Booklet_A 10-12-18


866-243-8829 • 856-848-0908 • F: 856-848-1080 • www.sonnax.com Page 1
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

Solenoids Solenoid Apply Chart Figure 3

Solenoid Connector Wire Color (s) Flow Resistance Function


On/Off Shift Solenoids
TCC apply, reverse
The chart provides resistances for checking solenoids, SLU Black Green/Brown N.C.
5.0 - 5.6
1-2,
function to aid in diagnosis, and connector and wire ohms at 68"
2-3 up/down shift
color to ensure proper assembly. 5.0 - 5.6
Line rise,
SLT Blue Green/Gray N.O. engagements,
ohms at 68"
converter pressure
Linear (SLU, SLS, SLT) Solenoids
5.0 - 5.6 Clutch pressure,
Handle these solenoids with care. Inadvertent turning of SLS Green Blue/Red N.O.
ohms at 68" shift quality
the adjuster at the end of the solenoid will affect pressure 13.5 - 15.5 1st, 1-2 shift,
S1 Black White N.O.
control and cause shift complaints. It is also common ohms at 68" reverse
for these solenoids to crack at the casting neck flange S2 Black/Gray Black
N.O. - GM 13.5 - 15.5
2nd, 3rd, 4-5 shift
area or connectors due to rough shipping and handling. N.C. - Volvo ohms at 68"
Examine the solenoids first to ensure they are not cracked 13.5 - 15.5 Reverse, 3-4 shift
S3 Gray Yellow N.C.
ohms at 68" fwd engagement
or otherwise damaged and are free of debris.
13.5 - 15.5
S4 Blue/Green Purple/Red N.O. 3, 4, 5, 2-3 shift
ohms at 68"
Linear Solenoid S5
Green/Red/ Blue/Black -
N.C.
13.5 - 15.5 Reverse
Gray '02 Volvo ohms at 68" engagement
Installation
The length of the SLT and SLS solenoid snouts have SLT, Blue Figure 4
SLU, Black
changed, as well as the retaining bracket and installation orientation of the connec- Connector Down
tors. The SLU reamains the same for all valve bodies. Proper matching of parts and SLS, Green
correct installation is necessary to avoid shift complaints (Figures 1, 3–7). Connector Down

No Code & A Code Castings


SLT and SLS: Connector faces up (away from 5 on/off solenoid) when properly
installed (Figure 1).
• If short SLS and SLT solenoids (1.408" w/hole) are used, an early style bracket
must be used (Figures 5 & 6).
• If long SLS and SLT solenoids (1.510" w/slot) are used, a late style bracket S1

must be used (Figures 5 & 6). S4


S2
B & C Code Castings S3
S5
SLT & SLS: Connector faces down (toward the 5 on/off solenoid) when properly
installed (Figure 4).
• Must use long solenoid (1.510" w/slot) (Figure 6)
• Must use late bracket (Figure 5)
"B" or "C"
Code
Must Use Wide Bracket
Figure 5 SLS (shown) and SLT Figure 6
Length Identification Valve Body I.D. Late Linear Solenoid Set

Figure 7
1.408" 1.510" 1.510"
.195"

Wide Bracket: Short Bracket:


Early/Long Early/Short Early/Short Early/Long Late/Long
Late/Long 59947-68K 59947-69K 59947-70K

10-12-18 AW55-50SN-ZIP-Booklet_A ©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company


Page 2 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

Linear Solenoid Strategy Figure 8 Important Solenoid Port Check


Gear SLU SLT SLS Always double-check that the solenoid ports mate radially to the ports in the valve
Park/Drive X body casting.
Park/Reverse X X
Linear Solenoid Adjustment
1-2, 2-1 X
The adjustment screws on the end of the solenoids set the spring force against the
2-3 X X
valve. The spring opposes the force of the solenoid coil. To avoid severe drivability
3-2 X X issues, the adjuster should be set at or near the OE position, which averages .195"
3-4, 4-3 TC X (Figure 7) measured from the end of the adjuster to the end of the solenoid mani-
4-5, 5-4 TC X fold. If the adjustment is too far off (either in or out) a variety of drivability issues
TCC X occur. In many instances, an out-of-adjustment solenoid may cause the TCM to set
All Up & Downshifts X X a gear ratio code or a solenoid amperage high/low code. Turning the SLT adjust-
Key:  X = Greatest effect of this solenoid on shift indicated.
er counter-clockwise reduces SLT pressure, which will lower line and converter
TC = Drivability effect on converter clutch. pressure. Turning the SLS adjuster counter-clockwise reduces SLS pressure, which
will reduce clutch apply pressures. The charts in
Solenoid Adjustments Figure 9 Figures 8 & 9 are for reference on which solenoids to
Solenoid Adjust Inward (CW) Adjust Outward (CCW) adjust and in what direction, should tuning be required.
Increase SLT pressure if: Decrease SLT pressure if:

SLT • Neutral-to-Drive delay • Long 2-3 shift due to clutch Heat Testing Linear Solenoids
• Long shifts overlap (2-3 Bind-up) A common issue found with the linear solenoids is a
Line Rise Solenoid • Low cooler flow • 3-2 Coastdown bump
hot drivability concern. This happens when the plung-
• Harsh forward engagement
Blue Connector er starts to seize within the coil bushings at operating
• Harsh TCC apply
• Loss of lube or cooler flow temperature. The results are acceptable shifts when
cool, but a harsh downshift or flare upshift (often 3-2
Increase SLS pressure if: Decrease SLS pressure if:
and 2-3) over the 215°F range. If you suspect this, a
SLS • Soft upshifts • Harsh reverse
slow or sticking linear solenoid can be identified by a
Shift Pressure • Low speed 2-3 flare • Harsh 1-2 shift
• Slight RPM flare on 3-4, • Harsh 2-3 shift with end bump hot soak test. Heat the solenoid to operating tempera-
Solenoid
4-5 shifts • Loss of TCC apply ture. Using a shop rag or some method of protecting
Green Connector • High C1 clutch pressure your hand from the heat, pry and hold the valve away
• 3-2 Shift flare/bang
from the plunger (with a pick or small screwdriver
SLU Decrease SLU pressure if: Increase SLU pressure if: through casting slot) and shake the solenoid. In a good
• Soft shifts • Hard 1-2, 2-1 shift solenoid, the plunger shaft will be free to rattle back
Lockup Solenoid
• Early TCC apply • Firm/Late TCC apply and forth (Figures 10 & 11).
Black Connector • No TCC lockup

Figure 10 Figure 11
5.0–5.6
ohms
Caution lifting
Contaminants lock tab
lodge in this end
on OE design.

Pry valve for


bench test.

Cap and crimp determine


the stack-up length and
plunger travel. This end of solenoid seals an oil
circuit at large O.D. of clutch control
valve and can be vacuum tested.

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Booklet_A 10-12-18


800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

Solenoid Replacements Figure 12

Aisin AW 55-50SN, 55-51SN, AF23/33 and RE5F22A linear solenoids are used to
control line rise (SLT), the converter clutch (SLU) and the oil flow rate and accu- SLS SLT SLU
mulation for the clutch circuits (SLS). The flow-to and function of these solenoids Solenoid Solenoid Solenoid
Green Blue Black
overlap, making diagnosis difficult. The solenoids are prone to sticking of the inter-
nal pintle, creating inconsistent movement of the solenoid valves. Shift complaints
and pressure/flow related issues result. Remanufactured linear solenoid kits (set of
three solenoids) from Sonnax (Figure 12) were developed with an exclusive Sonnax
process that eliminates sticking solenoid problems. These solenoids are 100% tested
for pressure curve performance on a valve body test stand and calibrated to OE
specifications. Readjustment should not be required if the valve body leakage has
been addressed and a relearn process completed.
Remanufactured Linear Solenoid Kits
Sonnax Part Number Kit Style
Casting & Plate Combinations 59947-68K Early/Short
There are various castings and plates that must be properly matched to ensure correct 59947-69K Early/Long
function. The front control valve body (Figure 13) may have an exhaust hole that 59947-70K Late/Long
will correlate to the need for a check valve & spring on the opposite side (Figure 14).
Caution: Ensure correct style of SLS/SLT solenoid, based
Castings with this exhaust hole must be matched with a middle control casting with on connector direction and bracket design (Figures 1, 4 – 6).
2 flags (Figure 15) and a rear control plate with the two noted orifices.

Figure 13

No exhaust
check valve Exhaust

Front Control Valve Body

Figure 14 Figure 15
Non-Exhaust Style Plate
Two Flag Casting:
(As shown) Must go
with exhaust type
plate and front control.
One Flag Casting:
(Not shown/flag on
right) Assemblies with
a non-exhaust plate
and front control.
Rear Control
Middle Control Valve Valve Body
Body - Cover Side Plate

10-12-18 AW55-50SN-ZIP-Booklet_A ©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company


Page 4 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

Critical Wear Areas & Vacuum Test Locations 20


25
15
10
5

NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed 30 0
VACUUM
TEST
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.

AW55-50SN Valve Body

Front Control Valve Body


Neutral Relay Valve (No exhaust style)
• Delayed Forward
• Increased throttle required
for engagement
Replace with Sonnax Part No.
59947-35K
Requires F-59947-TL34 & VB-FIX Solenoid Modulator Valve
• Low line pressure • 2-3 Flare
• No 3rd, 4th or 5th • Delayed Forward
• 5th Gear only • No lockup
Replace with Sonnax Part No.
59947-34K
Requires F-59947-TL34 & VB-FIX

Solenoid Relay Valve


& Plunger/Sleeve Assembly 3rd Gear Band (B4) Release Valve
• No lockup • Shift concerns • Engine stall on engagement • 2-3 Flare • 2-3 Neutral
• 2-3 Flare • No 2-3 • Harsh shifts • B5 Clutch distress • 3-2 Harsh • 3-2 Neutral
Replace with Sonnax Part No. Replace with Sonnax Part No.
59947-05K 59947-26K
Seal the port
Requires F-59947-TL26 & VB-FIX on the opposite
side of casting
when testing
these locations.

Main Pressure Regulator Valve


& Boost Valve Assembly
Middle Control • Soft shifts • Delayed/Harsh shifts Middle Control
• Delayed engagement • TCC apply & release concerns
Valve Body Valve Body
Replace with Sonnax Part No.
(Cover side) (Rear side)
59947-07K or 59947-12K
59947-12K Requires F-59947-TL12 & VB-FIX
©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Booklet_A 10-12-18
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

Critical Wear Areas & Vacuum Test Locations


NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
For specific vacuum test information, refer to individual part instructions included in kits and available at www.sonnax.com.

AW55-50SN Valve Body • Rear Control (Back, Front and Side views) M2 Shift Valve
• No Reverse
Shift Pressure Control Plunger Valve • No Neutral control
• 2-3 Quality poor • 3-4, 4-5 Harsh • High line pressure • No 1st, 2nd, 3rd & 4th
Shift Pressure
• B1, B2, C2 Clutch burned • Low Reverse pressure
Control Valve
Replace with Sonnax Part No. 59947-75K Shift Pressure
• 2-3, 3-4, 4-5 Harsh
• No 5th Relay Valve
• Low Reverse pressure • Slips in Reverse
• B1, B2, C2 Clutch burned Front View • No engine braking in 2nd,
• High line pressure in Reverse 3rd & 4th
Replace with Sonnax Part
No. 59947-38K Secondary
Regulator Valve
Line Pressure • TCC slip/surge
Control (SLT) • Overheated fluid,
bushings & converter
Accumulator
• Poor shift quality
Assembly • Harsh Reverse
• Low line pressure • Low lube oil flow
• Delayed Forward • Bushing failure
• Harsh shifts
Replace with Sonnax
• 2-3 Flare Part No. 59947-16K
• Erratic SLT pressure Requires F-59947-TL16 & VB-FIX
Replace with Sonnax
Part No. 59947-LPC Back View
Lockup Relay Valve
• TCC apply & release concerns
• Inadequate lubrication
• TCC codes
Replace with Sonnax Part No.
59947-01K or 59947-77K
59947-77K Requires Seal the port
F-97741-TL20 on the opposite
& VB-FIX side of casting
when testing
these locations.

Lockup Control Valve


& Sleeve/Plunger Assembly
• TCC apply & release concerns
• Burnt converter
• TCC codes
Replace with Sonnax Part No.
59947-03K or 59947-29K
59947-29K Requires F-59947-TL29, F-15741-TL29PL & VB-FIX

Side View
No. 2 Rear Control
Valve Body
10-12-18 AW55-50SN-ZIP-Booklet_A ©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company
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AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

OE Exploded View
Front & Middle Control Valve Body • AW55-50SN Valve Body Shown Here
NOTE: Depending upon vehicle application, the OE springs shown may not be present.

Front Control Valve Body


(No-exhaust style)

101 104

102 Front Control Valve Body Descriptions

I.D. No. Description


101 Forward Clutch (C1) Control Valve
103 102 Neutral Relay Valve
103 2nd Coast Clutch (B1) Control Valve
104 Solenoid Modulator Valve

Middle Control Valve Body


(Cover side)
201

208 202

203
207 204

205

206

Middle Control Valve Body Descriptions

I.D. No. Description


201 Manual Valve
202 3rd Gear Band (B4) Release Valve
203 U1 Shift Valve
204 M1 Shift Valve
205 U2 Shift Valve
Primary Regulator Valve
206
& Plunger Valve Assembly
207 Reverse Shift Ball Check Valve Middle Control Valve Body
Solenoid Relay Valve (Rear side)
208
& Plunger Valve Assembly

©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company AW55-50SN-ZIP-Booklet_A 10-12-18


800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 7
AW55-50SN, AW55-51SN, AF23/33, RE5F22A Installation & Testing Booklet
ZIP KIT®

OE Exploded View
Rear & No. 2 Rear Control Valve Body • AW55-50SN Valve Body Shown Here

Rear Control Valve Body


308

307 301

Rear Control Valve Body Descriptions 302


I.D. No. Description 303
301 3rd Gear Band (B4) Control Valve
302 Shift Pressure Relay Valve 304
303 M2 Shift Valve 305
Shift Pressure Control Valve
304
& Plunger Valve Assembly 306
305 Secondary Regulator Valve
306 Line Pressure Control (SLT) Accumulator
307 1-2 Reverse Clutch (B5) Control Valve
Lockup Relay Valve No. 2 Rear Control
308 Valve Body
& Plunger Valve Assembly

No. 2 Rear Control 401


Valve Body Descriptions
I.D. No. Description 403
Lockup Control Valve
401 402
& Plunger Valve Assembly
Reverse Shift Restrict Ball
402
Check Valve
403 2nd Clutch (B2) Control Valve

Bolt Locations Torque Specification Chart Figure 17

Bolt Length Torque No. Bolts


Figure 16 ID (mm) (in-lb) Required
A O A 10 62 2
J
K F E B 12 62 1
L D C 13 62 1
E D 16 89 2
F C
K J J J E 16 62 2
M F
F 20 62 5
G 28 62 2
F F G M I H H 35 62 2
M
A B I 40 62 1
J 49.5 62 4
K K 50 89 4
G L N D
H L 50 62 2
M 55 62 3
K N 62 62 1
O 76 62 1

10-12-18 AW55-50SN-ZIP-Booklet_A ©2018 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company


Page 8 800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

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