Cost of Capital Project PDF
Cost of Capital Project PDF
Cost of Capital Project PDF
A Report submitted towards the partial fulfilment of the requirements of two year full time in Master of
Business Administration
(2008-2010)
Management and Commerce Institute of Global Synergy, Ajmer.
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ACKNOWLEDGEMENT
A large number of individual has contributed to this project. I am thankful to all of them for
their help and encouragement. Like other reports, this report is also drawn from the work of
large number of researchers and author in the field of finance.
I would like to express my gratitude to Mr. N.C. Jain S.G.M. (finance) for giving me
the opportunity and enough of support to undergo training in their organization, SHREE
CEMENT LTD, BEAWER (RAJ)
I shall like to thanks SHREE’S finance department for their able guidance, support,
supervision and care during the whole training programme and to whom words can never
express my feeling of gratitude and reverence.
I would like to give my sincere thanks to officers, managers and employees of SHREE
CEMENT LTD, BEAWER (RAJ) for providing valuable information, reports and data that
were require for the study.
The successful completion of my project has been carried out under the able guidance
of Mr. N.C Jain S.G.M (finance). I take upon this opportunity to thank them for
encouragement and guidance in completion of project. Their knowledge and expertise was of
great help for the project study.
Last but not least, I would like to express my deep sense of gratitude to my parents
and friends for their unflinching moral support. Their towering presence instilled in me the
carving to the work harder and completes this daunting task timely with a sufficient degree of
in depth study.
I have tried to give credit to all sources form where I have drawn material in this project still
I fell obliged if they are brought to my notice.
(SAGAR SHARMA)
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PREFACE
About three decade ago, the scope of financial management was confined to the raising of
funds, whenever needed and little significance used to be attached to financial decision-
making and problem solving. As a consequence, the traditional finance texts were structured
around this theme and contained description of the instruments and institutions of raising
funds and of the major events, such as promotion, reorganization,
Readjustment, merger, consolidation etc. When funds were raised. In the mid fifties, the
emphasis shifted to the judicious utilization of funds. The modern thinking in financial
management accords a far greater importance to management decision-making and policy.
Today, financial management donot perform the passive role of scorekeepers of financial
data and information, and arranging funds, whenever directed to do so. Rather, they occupy
the key position in top management areas and play a dynamic role in solving complex
management problems. They are now responsible for the fortune of the enterprises and are
involved in the most vital management decision of allocation of capital. It is their duty to
insure the funds are raised most economically and used in the most efficient and effective
manner. Because of this change in emphasis, the descriptive treatment of the subject of
financial management is being replaced by growing analytical content and sound theoretical
underpinnings.
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INDEX
PAGE
S.NO. PARTICULARS
NO.
1. Cement Industry Overview 5.
5 Policies 16.
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Cement Industry Overview
The Indian Cement industry dates back to 1914, with first unit was set-up at Porbandar with a
capacity of 1000 tones. Currently The Indian cement industry with a total capacity of about 170 m tones
(excluding mini plants) in FY07-08, has surpassed developed nations like USA and Japan and has
emerged as the second largest market after China. Although consolidation has taken place in the
Indian cement industry with the top five players controlling almost 50% of the capacity, the remaining
50% of the capacity remains pretty fragmented. Per capita consumption has increased from 28 kg in
1980-81 to 115 kg in 2005. In relative terms, India’s average consumption is still low and the process of
catching up with international averages will drive future growth. Infrastructure spending (particularly on
roads, ports and airports), a spurt in housing construction and expansion in corporate production
facilities is likely to spur growth in this area. South-East Asia and the Middle East are potential export
markets. Low cost technology and extensive restructuring have made some of the Indian cement
companies the most efficient across global majors. Despite some consolidation, the industry remains
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somewhat fragmented and merger and acquisition possibilities are strong. Investment norms including
guidelines for foreign direct investment (FDI) are investor-friendly. All these factors present a strong
case for investing in the Indian market.
Now, the Indian cement industry is on a roll. Riding on increased activity in real estate, cement
production has registered a growth of 9.28 per cent in April, 2008, at 14 million tones as against 11.41
million tones in the corresponding period a year ago.
The growth trend has been on for some time now. If these trends are anything to go by, it will not be
long before the sector will match the demand supply gap.
During the Tenth Plan, the industry, which is ranked second in the world in terms of production, is
expected to grow at 10 per cent per annum adding a capacity of 40-52 million tones, according to the
annual report of the Department of Industrial Policy and Promotion (DIPP). The report reveals that this
growth trend is being driven mainly by the expansion of existing plants and using more fly ash in the
production of cement.
INTRODUCTION
Shree Cement Limited is a Beawar based company, located in Rajasthan. The Company is a part of
the Bangur Group and was incorporated on 25th October1979, at Jaipur with a Vision: “ To register
strong consumer surplus through a superior cement quality at affordable price.” Commercial
production commenced from 1st May1985 with a installed capacity of 6 lacs tones per annum in
Beawar dist. Ajmer, the capacity of this plant was upgraded to 7.6 lacs tones per annum during
1994-95 by a modernization and up gradation programme. In 1995 - The Company undertook the
implementation of new unit of 1.24 MT capacity per annum named "Raj Cement”. In 1997 The
Company commissioned its second cement plant - Raj Cement with a capacity of 12.4 lacs tones
per annum adjacent to its existing plant in order to take full advantage of its existing infrastructure
and already developed captive mining lease enough to sustain a new cement plan. The cumulative
capacity was enhanced by de-bottlenecking and balancing equipment in December 2001 to 2.6
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MTPA. A product called “Tuff Cemento” has also launched by the company in April 2007. At
present company is producing over 100% capacity utilization, it is the largest single location
cement producer in north India (sixth in country).
COMPANY PROFILE
Shree Cement Limited is one of the fastest growing Cement Companies in India. Presently
Shree Cement has 9.1 MTPA capacity in three plants (Shree in Beawar 2.6 MTPA, Ras in
Pali District 3 MT and Khushkhera capacity is 3.5 MTPA) The organization has performed
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exceptionally well in the year 2007-08 increasing the PBT by 95% the reasons for this remarkable
achievement and key strengths of the company are discussed in the report. For the last 18
years, it has been consistently producing many notches above the nameplate capacity. The company
retains its position as north India’s largest single-location manufacturer. Shree’s principal cement
consuming markets comprise Rajasthan, Delhi, Haryana, Punjab, Uttar Pradesh and Uttranchal.
Shree manufactures Ordinary Portland Cement (OPC) and Portland Pozzolana Cement (PPC). It has
three brands under its portfolio viz., Shree Ultra Jung Rodhak Cement, Bangur Cement and Tuff
Cemento.
The Shree Vision –
To be one of the India’s most respected enterprise through “best-in-class performance” and
leading by “low carbon” philosophy making it a progressive organization that all stakeholders proud
to deal with.
The company continues to be one of the most operationally efficient and energy conserving cements
producers in the world. Its mission statement is
• To harness sustainability through low-carbon philosophy
• To sustain its reputation as one of the most efficient manufacture globally.
• To continually have most engaged team.
• To continually add value to its products and operation meeting expectations of all its stakeholders.
• To continually build and upgrade skills and competencies of its human resource for growth
• To be a responsible corporate citizen with total commitment to communities in which it operates and
society at large.
Promoted by the Bangur Group, Shree Cements is the largest cement producer in Rajasthan. The
company has a total installed capacity of 6.825 million tonne (opc basis)The plants are strategically
located in central Rajasthan, from where it can cater to the entire Rajasthan market as well as Delhi
and Haryana. The company has about 100 sales offices spread across the states of Rajasthan, Uttar
Pradesh, Uttaranchal, Delhi, Haryana, Punjab and Jammu & Kashmir. Its cement is marketed under
the brand name of “Shree Ultra Cement” with different grades like 33, 43 and 53 and sub-brand
names like "red oxide cement", "Jung Rodhak Cement", etc.
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Shree Cement Ltd (SCL) is located at Beawer, Rajasthan, India’s largest cement producing state. It
was incorporated in 1979. Commercial production at its 0.6 million tones per annum (mtpa) cement
plant in Rajasthan commenced in May 1985. Three companies of the Bangur group promoted SCL.
These companies are Shree Digvijay Company Ltd, Graphite India Ltd and Fort Gloster Industries
Ltd. Over the years, SCL's capacity rose and touched 2 mtpa by 1997-98. Its current cumulative
installed capacity stands at 2.6 mtpa & in 2003-04 the company produced 2.84 million tones of
cement making it the largest single location cement producer in north India. It is operating at over
100% capacity utilization.
Shree caters to cement demand arising in Rajasthan, Delhi, Haryana, UP and Punjab. What is
strategic for SCL is that it is located in central Rajasthan so it can cater to the entire Rajasthan market
with the most economic logistics cost. Also, Shree Cement is the closest plant to Delhi and Haryana
among all cement manufacturers in its state and proximity to these profitable cement markets renders
the company an edge over other cement companies of the company in terms of lower freight costs.
Shree’s total captive power plant capacity today stands at 101.5 MW. In 2000-01, the company has
succeeded in substituting conventional coke with 100 per cent pet coke, a waste from refineries, as
primary fuel resulting in lower inventory and input costs. In the past two years the price of coal has
gone up. Earlier dependent on good quality imported coal, the company's switch to pet coke could
not have come at a better time. The company also replaced indigenous refractory bricks with
imported substitutes, reducing its consumption per tonne of clinker. The company has one of the
most energy efficient plants in the world. The captive plant generates power at a cost of Rs 4.5 per
unit (excluding interest and depreciation) as compared to over Rs 5 per unit from the grid. In
appreciation of its achievements in Energy sector, the Company has been awarded the prestigious
'National Energy Conservation Award" for the year 1997. Shree is rated best by Whitehopleman, an
international agency specializing in the rating of cement plants.
Incisive execution of Shree’s multiple competitive brand strategy has been delivering results along
anticipated lines. Consistency in brand strategy is helping Shree to sustain its brands having lasting
impression among its consumers.
The steady growth in Shree’e volume especially year-on –year in the last two fiscals, testifies to the
effectiveness of its multi brand marketing strategy.
SHREE ULTRA
Launched in 2002, Shree Ultra was the company’s first brand, the first manifestation of Shree’s
strategic move from commodity to brand marketing.
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Its generic OPC version has been joined by a variant, Shree Ultra Jung Rodhak, on the functional
differentiator of rust prevention. Together the two variance have made Shree Ultra the flagship brand
of the company, contributing half of the Shree’s total sales.
The brand was launched with powerful media and promotional support, the imaginative advertising
and the momentum has clearly sustained it’s growth over time.
Today it is present all of Shree Cement’s market territories. In 07-08 it chalked up its highest
volumes in the home market of Rajasthan, and in the NCR, the main focus of the construction boom
in north India.
Overall, Shree Ultra volumes reflects its acceptance by professional influencers. Which in turn
facilities acceptance by domestic consumers. Their support, as well as sustained local promotions,
has helped to improve brand recall, and prepared the ground for fresh initiatives in the market place.
BANGUR CEMENT
Bangur Cement was launched in 2006 as a premium brand, competitive with best in the market
designed to full fill user aspiration for high quality construction, the brand tagline reflects its
promise of top-of-market value: “Sasta Nahi, Sabse Achcha”.
Given the premium profile design for it the brand is supported by a matching network of business
partners and business associates carefully selected for the track record in selling to high end market
segment.
Its early successes are founded on a two tier marketing and distribution programme. At one level
Shree’s field forts takes the trades in to the confident with transparent terms and tested and proven
promotional offrings.
On a more exclusive level, it deploys special teams of highly professional technical sales experts t
conduct direct, one on one interaction with opinion builders and influencers if high standing among
the fraternity of respected construction space list.
Bangur Cement has achieved 95% of its total sales in the trade segment. It has made selective
penetration in both urban and rural markets. Bangur cement maintained its zero outstandings status in
this year as well.
TUFF CEMENTO
This is the latest brand offering from Shree Cement, directed at a highly competitive niche market,
with aggressive and establish competitors.
It has been position as rock strong- on the promise of high performance, able to withstand
exceptionally harsh environmental conditions.
Launched in the first month of the year under review, Tuff Cemento was able to secure a network of
the 1000 dynamic and resourceful dealers in a record time of about four months.
The brand is consolidated its position in the market, and the making further headway in Rajasthan,
Delhi, Haryana, parts of south Punjab and Western U.P.
While its current status would otherwise be regarded as reasonable. Tuff Cemento has an altogether
more ambitious agenda: to be aggressively competitive and become a leading brand in the coming
months, and to enable Shree Cement to achieve the maximum possible combined market share in its
market.
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CEMENT
Cements are of two basic types- gray cement and white cement. Grey cement is used only for
construction purposes while white cement can be put to a variety of uses. It is used for mosaic and
terrazzo flooring and certain cements paints. It is used as a primer for paints besides has a variety of
architectural uses. The cost of white cement is approximately three times that of gray cement. White
cement is more expensive because its production cost is more and excise duty on white cement is also
higher. Shree cement does not manufacture white cement at present.
CEMENT
GREY WHITE
Pozzolona used in the manufacture of Portland cement is burnt clay of fly ash generated at
thermal power plants. PPC is hydraulic cement. PPC differs from OPC on a number of counts.
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Pozzolona during manufacturing consumes lot of hydration heat and forms ‘cementious gel’. Reduced
heat of hydration leads to lesser shrinkage cracks. An additional gel formation leads to lesser pores in
concrete or mortar. It also minimizes problem of leaching and efflorescence.
• Plants : 140
• Typical installed capacity
• Per plant : Above 1.5 mntpa
• Total installed capacity : 170 mntpa
• Production 07-08: 161 mntpa
• All India reach through multiple plants
• Export to Bangladesh, Nepal, Sri Lanka, UAE and Mauritius
• Strong marketing network, tie-ups with customers, contractors
• Wide spread distribution network .
• Sales primarily through the dealer channel
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Mini Cement Plants:
Regional division
• North (Punjab, Delhi, Haryana, Himachal Pradesh, Rajasthan, Chandigarh, J&K and Uttranchal);
• West (Maharashtra and Gujarat);
• South (Tamil Nadu, Andhra Pradesh, Karnataka, Kerala, Pondicherry, Andaman & Nicobar and
Goa);
• East (Bihar, Orissa, West Bengal, Assam, Meghalaya, Jharkhand and Chhattisgarh); and
• Central (Uttar Pradesh and Madhya Pradesh).
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Regionwise Cement Production
Centeal
16%
South
33%
Est
16%
West North
17% 18%
Shree
Shree Cements Ltd. is a Rajasthan based company, located at Beawer. The company has installed
capacity of 6.825 mn tones per annum( opc basis )in Rajasthan. For the last 18 years, it has been
consistently producing many notches above the name plate capacity. The company retains its
position as north India’s largest single-location manufacturer. Shree’s principal cement consuming
markets comprise Rajasthan, Delhi, Haryana, Punjab, Uttar Pradesh and Uttranchal. Shree
manufactures Ordinary Portland Cement (OPC) and Portland Pozzolana Cement (PPC). Its output is
marketed under the Shree Ultra Ordinary Portland Cement’ and ‘Shree Ultra Red Oxide Jung
Rodhak Cement’ brand names.
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Ambuja
GACL was set up in 1986 with 0.7 million tones. The capacity has grown 25 times since then to 18.5
million tones. GACL exports as much as 15 percent of its production. Thirty five per cent of the
company’s products transported are by sea which is the cheapest mode. It has earned the reputation
of being the lowest cost producer in the cement industry. Ambuja cement one of GACL’s well
established brands. The company plans to increase capacity by 3-4 million tones in the near future.
ACC
Being formed in 1936, ACC has a capacity of 22.40 million ( including 0.53 million tones of
Damodar Cement and Slag and 0.96 million tones of Bargarh Cement ). ACC Super is one of the
company’s well established brands. It is planning to expand the capacity of its wholly-owned
subsidiary Damodar cement and Slag at Purulia in West Bengal. This is aimed at increasing its
presence in the eastern region.
As on FY’07, ACC was the largest player with a capacity of 22.4 million tones per annum (including
0.525 mn tones per annum of its subsidiary Damodar Cement).
plants and six ready-mix concrete plants. The company is India’s largest white cement producer with
a capacity of 4 lakh tones. It has one of the world’s largest white cement plant at Kharia Khangar
(Raj.) Shree Digvijay Cement, a subsidiary of Grasim, which was acquired in 1998, has its integrated
grey cement plant at Sikka (Gujrat). Finally Grasim acquired controlling stake in Ultra Tech Cement
Limited (Ultra Tech), the demerged cement business of L&T. Grasim has a total capacity of 31
million tones and eyeing to increase it to 48 MT by FY 09. Grasim has a portfolio of national brands
which include Birla Supar, Birla Plus, Birla White and Birla Ready mix and also regional brands like
Vikram Cement and Rajshree Cement.
Binani
A fierce competitor with a 2.2 MTPA plant is located at Binanigram, Pindwara, a village in Sirohi in
the state of Rajasthan. It’s a tough nut player which is outside CMA (Cement Manufacturer’s
Association) and is prime reason for driving prices low in market. Offers a good quality product at
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cheap rates and has very good brand image. Sales are focused in the North India, Gujarat and
Rajasthan markets. Holds around 14% of Rajasthan market.
JK
An entrenched competitor that has brands across the price spectrum with JK Nembahera leading the
pack. Also operates in the white cement market with Birla as its only competitor. It lost significant
market when Ambuja came to Rajasthan.
Others
Other players like Shriram have insignificant share and are highly localized. Shriram has a small
presence and that too largely in southern Rajasthan. There are various mini plants operating too
which supply cheap cement which has no ISI certification and does not confirm BIS standards. Quite
often they are supplied in other established brand’s cement bags. L&T is a strong player nationally
and regarded as quality product. It has a footprint but not a foothold in Rajasthan market
POLICIES
Quality Policy:
• ‘To provide products conforming to national standards and meeting customers requirements to their
total satisfaction.
• To continually improve performance and effectiveness of quality management system by setting and
reviewing quality objectives for:
• Customer Satisfaction
• Cost EffectivenessSs
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Energy Policy:
• ‘To reduce to the maximum extent possible the consumption of energy without imparting
productivity which should help in:
• Increase in the profitability of the company
• Conservation of Energy
• Reduction in Environmental pollution at energy producing areas Since Energy is Blood of Industry,
It is the responsibility of all of us to utilize energy effectively and efficiently’
Environment Policy:
‘To ensure :
• Clean, green and healthy environment
• Efficient use of natural resources, energy, plant and equipment
• Reduction in emissions, noise, waste and greenhouse gases
• Continual improvement in environment management
• Compliance of relevant environmental legislation
Water Policy:
• To provide sufficient and safe water to people & plant as well as to conserve water, we are
committed to efficient water management practices viz,
• Develop means & methods for water harvesting
• Treatment of waste discharge water for reuse
• Educate people for effective utilization and conservation of water
• Water audit & regular monitoring of water consumption
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• ‘We at Shree Cement are committed to
• Empower People
• Honour individuality
• Non discrimination in recruitment process
• Develop Competency
• Employees shall be given enough opportunity for betterment
• None of the person below the age of 18 years shall be engaged to work
• Incidence of Sexual Harassment shall be viewed seriously
• Statute enacted shall be honoured in letter & spirit & standard Labour Practices shall be followed.
Every employee shall be accountable to the law of the land & is expected to follow the same without
any deviation
• Management will appreciate observance of Business ethics & professional code of conduct
• To follow safety & Health. Quality, Environment, Energy Policy’
IT Policy:
‘To provide a robust IT platform suitable to the business processes and integrated management
practices of the company, resulting into better speed, efficiency, transparency, internal controls and
profitability of business’
a) Non-trade Network
Non-trade Network:
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Govt. Non-trade Private Non-trade
b) Trade Network
Consumers
Advertising
Cement has evolved into a highly commoditized product category. Due to competitive pricing
within the industry, there was not much differentiation among the various brands on offer.
People too did not pay much attention to this product unless there was a need. Hence people
who were currently making their houses or were soon to embark on such a project became the target
market.
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Because of the product being commoditized , there was a need for differentiation for which
there was made some changes in the form of the product .
Shree Cement ltd. was not advertising its products past few years but looking at the competitive
market and opportunities ahead it introduced a new ad campaign which was targeted to differentiate
its product from other cement brands. It introduced an ad campaign showing the anti rusting
capability of the Red Oxide Cement of the company. But still the presence of the company has not
been so intense as other brands have like Ambuja and Grasim etc.
Strengths
Focused strategy
Lowest cost producer of cement in north India
A secure source of raw materials
High penetration in Govt. projects
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Largest single plant capacity in India
Shree power plant , which is producing electricity enough for Ras plant
Weaknesses
Less dealer incentives as compared to its competitors
Color of the cement has not been perceived greatly, green color was preferred the most
Poor advertising and brand promotion
Opportunities
Real estate boom will lead to increased demand
International expansion
Demand from Pakistan side
Reduction in customs duties
Government’s thrust on infrastructure and tax incentives on housing loans
Threats
Increased competition from domestic as well as international players
Rising input (oil) prices
Sales highly dependent on monsoons
Growth of counterfeits
Company wanted to increase it’s share in the more remunerative markets. Rajasthan and Haryana are
the markets where Shree have high realisation. They realized that a single brand has limited potential
for faster increase in market share in these markets. This because there are limits to the volume that a
distribution and retail network could handle. Thus there was a requirement for increasing distribution
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network in these markets. To alleviate this, they studied the brand strategy of a fast moving
Consumer Goods Company. This company had multiple brands for soaps. Each brand had a unique
products differentiation property. All bands were competing with each other. The marketing teams,
distribution channel and logistics were all different for each brand. They found the same model could
be applied in cement business as well. They realized that they can also achieve their objective by
introducing another brand in the market.
The new brand would have its own marketing strategy, distribution network and penetration. It
required deployment of almost twice the quantum of resources to sustain two brands in the markets.
An altogether new marketing team, additional advertising cost, another set of storage and distribution
logistics like godowns and offices, thus all such costs were doubling. Yet, Shree Cement chose to go
ahead and launched Bangur Cement in 2006. The result, market share in Rajasthan almost doubled in
just one year. In Haryana it rose by almost 50 percent.
Encouraged by the success of having two brands, we decided to launch a third brand-Tuff Cemento.
With three brands we have further consolidated our position in the market. Today Shree have three
brands in the same market: Shree Ultra, Bangur Cement and Tuff Cemento.
Each of these brands has been built on a unique product promise.
As a result of multiple brand strategy Company’s market shares have shown appreciable growth, as
demonstrated below:
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• Better Realisation
• Lower logistics cost
Risin
30
25
20
15
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SUCCESS DRIVERS AT SHREE
0
PEOPLE AS PROGRESS DRIVERS
Shree believes that what is present in the minds of people is more valuable than the assets on the
Rajasthan Delhi
shop floor. All the company’s initiatives are directed to leverage the value of this growing asset.
CULTURE OF INNOVATION
Shree believes that what is good can be made better -across the organization.
CUSTOMER FOCUS
Shree is committed to deliver a superior quality of cement at attractively affordable prices.
SHAREHOLDER VALUE
Shree is focused on the enhancement of value through a number of strategic and business initiatives
that generate larger and a better quality of earnings.
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Ltd., Jamnagar refinery. Imported pet coke and the future plan to source it from Panipat refinery of
IOCL will further bring down costs by around Rs.300 per tonne.
INCREASED BLENDING
SCL is continuously trying to improve the ratio of sale of blended cement (ROC) to 50:50 very soon.
Although cost of production is lower because of addition of cheap fly-ash, it commands higher prices
due to rust-retarding properties.
CEMENT MANUFACTURING
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Limestone of differing chemical composition is freely available
in the quarries. This limestone is carefully blended before being
crushed. Red mineral is added to the limestone at the crushing
stage to provide consistent chemical composition of the raw
materials. Once these materials have been crushed and subjected
to online chemical analysis they are blended in a homogenized Fig 2: Limestone Extraction
stockpile. A bucket wheel reclaimer is used to recover and further blend this raw material mix before
transfer to the raw material grinding mills.
Raw Mill
Transport belt conveyor transfers the blended raw materials to
ball mills where it is ground. The chemical analysis is again
checked to ensure excellent quality control of the product. The
resulting ground and dried raw meal is sent to a homogenizing
and storage silo for further blending before being burnt in the
Fuels
Fig 3: Kiln
The heat required to produce temperatures of 1,800°C at the flame
is supplied by ground and dried petroleum coke and/or fuel oil.
The Petcoke is imported via the companies' internal wharf, stored
and then ground in dedicated mills. Careful control of the mills
ensures optimum fineness of the Petcoke and excellent combustion
conditions within the kilns system.
Fig 4: Inside of Kiln
Burning
The raw meal is fed into the top of a pre-heater tower equipped with
four cyclone stages. As it falls, the meal is heated up by the rising hot
gases and reaches 800°C. At this temperature, the meal dehydrates
and partially decarbonizes. The meal then enters a sloping rotary
kiln, which is heated by a 1,800°C flame, which completes the
burning process of the meal. The
meal is heated to a temperature of at least 1,450°C. At this
temperature the chemical changes required to produce cement clinker are achieved. The dry process
Fig 5: Central Control Room
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kiln is shorter than the wet process kiln and is the most fuel-efficient method of cement production
available.
Cooler Units
The clinker discharging from the kiln is cooled by air to a
temperature of 70°C above ambient temperature and heat is
recovered for the process to improve fuel efficiency. Some of the
air from the cooler is de-dusted and supplied to the coal grinding
Plant. The remaining air is used as preheated secondary air for
the main combustion burner in the kiln. Clinker is analyzed to Fig 6: Cement Plant
ensure consistent product quality as it leaves the cooler. Metal conveyors transport the clinker to
closed storage areas.
Filters
Dedicated electrostatic precipitators dedust the air and gases used in the Clinker Production Line
Process. In this way, 99.9% of the dust is collected before venting to the atmosphere. All dust
collected is returned to the process.
Constituents
Different types of cement are produced by mixing and weighing proportionally the following
constituents:
• Clinker
• Gypsum
• Limestone addition
• Blast Furnace Slag
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Fig 7: Cement manufacturing from the quarrying of limestone to the bagging of cement.
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RESEARCH METHODOLOGY
Primary data is a data that is collected for the first time in the processing of the analysis.
The researchers have adopted the contact through telephone for the purpose of collecting Primary
data. The researchers discuss with Team Manager and employees of the company to get information
about competitors of SHREE.
Secondary Data
Under Secondary sources, we tapped information from internal & external sources. We made use of
Internet (such as search engine www.google.com),
www.shreecementltd.com
Analysis
To make our research project most effective in a given time period of 40 days surveyed the
information of the competitors. We undertook both Explorative as well as Conclusive Research
Design. The data has been collected from both Primary as well as Secondary sources and we also did
the fieldwork for which utmost care has been taken to keep project unbiased from personal opinion.
Objectives
• To understand the theory of capital and its implication in business structure
• To know about the various sources of funds in the company
• To find out the cost of various components of capital and how to minimize it
• To get a good insight of the cement industry
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Focus of the Project
The project is structured for the purpose of getting good insight of, Capital Structure and
Cost of Capital, theory and its implication. The Projects Focus On Cost Of Different
Component Of Capital And Optimal Capital Structure For Minimizing The Cost And Risk. It
also discusses the different sources of funds, different approaches of cost of capital.
The project is being made as a part of summer training and gives good insight of the topic
covered under it.
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COST OF CAPITAL
The main objective of a business firm is to maximize the wealth of its shareholders in the long-run,
the Management Should only invest in those projects which give a return in excess of cost of fund
invested in the project of the business. The difficulty will arise in determination of cost of funds, if is
raised from different sources and different quantum. The various sources of funds to the company are
in the form of equity and debt. The cost of capital is the rate of return the company has to pay to
various suppliers of fund in the company. There are main two sources of capital for a company –
shareholder and lender. The cost of equity and cost of debt are the rate of return that need to be
offered to those two groups of suppliers of the of capital in order to attract funds from them.
The primary function of every financial manager is to arrange adequate capital for the firm. A
business firm can raise capital from various sources such as equity and or preference shares,
debentures, retain earning etc. This capital is invested in different projects of the firm for generating
revenue. On the other hand, it is necessary for the firm to pay a minimum return to each source of
capital. Therefore, each project must earn so much of the income that a minimum return can be paid
to these sources or supplier of capital. What should be this minimum return? The concept used to
determine this minimum return is called Cost of Capital. On the basis of it the management evaluates
alternative sources of finance and select the optimal one. In this chapter, concepts and implications of
firms cast of capital, determination of cast of difference sources of capital and overall cost of capital
are being discussed.
Cost of capital is the measurement of the sacrifice made by investors in order to invest with a
view to get a fair return in future on his investments as a reward for the postponement of his present
needs. On the other hand form the point of view of the firm using the capital, cast of capital is the
price paid to the investor for the use of capital provided by him. Thus, cost of capital is reward for
the use of capital. Author Lutz has called it”BORROWING AND LANDING RATES”. The
borrowing rates means the rate of interest which must be paid to obtained and use the capital.
Similarly, landing rate is the rate at which the firn discounts its profits.It may also the opportunity
cost of the funds to the firm i.e. what the firm would earn by investing these funds elsewhere. In
practice the borrowing rates used indicate the cost of capital in preference to landing rates.
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Technically and Operationally, the cost of capital define as the minimum rate of return a firm
must earn on its investment in order to satisfy investors and to maintain its market value. I.e. it is the
investors required rate of return. Cost of capital also refers to the discount rate which is used while
determining the present value of estimated future cash flows. In the other word of John J. Hampton,
“The cost of capital is the rate of return in the firm requires from investment in order to
increase the value of firm in the market place”. For example if a firm borrows Rs. 5 crore at an
interest of 11% P.A., then the cost of capital is 11%. Hear it’s the essential for the firm to invest
these Rs. 5 Crore in such a way that it earn at least Rs. 55 lacks i.e. rate of return at 11%. If the return
less then this, then the rate of dividend which the share holder are receiving till now will go down
resulting in a decline in its market value thus the cost of capital is the reward for the use capital.
Solomon Ezra, has called “It the minimum required rate of return or the cut of rate for capital
expenditure.”
The cost of capital is very important concept in the financial decision making. The progressive
management always likes to consider the cost of capital while taking financial decisions as it’s very
relevant in the following spheres...
1. Designing the capital structure: the cost of capital is the significant factor in designing a balanced an
optimal capital structure of a firm. While designing it, the management has to consider the objective
of maximizing the value of the firm and minimising cost of capita. I comparing the various specific
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costs of different sources of capital, the financial manager can select the best and the most
economical source of finance and can designed a sound and balanced capital structure.
2. Capital budgeting decisions: the cost of capital sources as a very useful tool in the process of making
capital budgeting decisions. Acceptance or rejection of any investment proposal depends upon the
cost of capital. A proposal shall not be accepted till its rate of return is greater then the cost of
capital. In various methods of discounted cash flows of capital budgeting, cost of capital measured
the financial performance and determines acceptability of all investment proposals by discounting
the cash flows.
3. Comparative study of sources of financing: there are various sources of financing a project. Out of
these, which source should be used at a particular point of time is to be decided by comparing cost of
different sources of financing. The source which bears the minimum cost of capital would be
selected. Although cost of capital is an important factor in such decisions, but equally important are
the considerations of retaining control and of avoiding risks.
4. Evaluations of financial performance of top management: cost of capital can be used to evaluate the
financial performance of the top executives. Such as evaluations can be done by comparing actual
profitability of the project undertaken with the actual cost of capital of funds raise o finance the
project. If the actual profitability of the project is more then the actual cost of capital, the
performance can be evaluated as satisfactory.
5. Knowledge of firms expected income and inherent risks: investors can know the firms expected
income and risks inherent there in by cost of capital. If a firms cost of capital is high, it means the
firms present rate of earnings is less, risk is more and capital structure is imbalanced, in such
situations, investors expect higher rate of return.
6. Financing and Dividend Decisions: the concept of capital can be conveniently employed as a tool in
making other important financial decisions. On the basis, decisions can be taken regarding dividend
policy, capitalization of profits and selections of sources of working capital.
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CLASSIFICATION OF COST OF CAPITAL
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“the rate of return with the best investment opportunity for the firm and its shareholders that will be
forgone if the project presently under consideration by the firm were accepted.” Thus implicit cost
arises only when funds are invested somewhere, otherwise not. For example, the implicit cost of
retained earnings is the rate of return which the shareholder could have earn by investing these funds,
if the company would have distributed these earning to them as dividends. Therefore, explicit cost
will arise only when funds are raised whereas implicit cost arises when they are used.
While computing the cost of capital, the following assumptions are made:
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COST OF DEBT CAPITAL
Cost of Debt is the effective rate that a company pays on its current debt. This can be measured
in either before- or after-tax returns; however, because interest expense is deductible, the after-tax cost
is seen most often. This is one part of the company's capital structure, which also includes the cost of
equity.
Much theoretical work characterizes the choice between debt and equity, in a trade-off context:
Firms choose their optimal debt ratio by balancing the benefits and costs. Traditionally, tax savings that
occur because interest is deductible while equity payout is not have been modeled as a primary benefit
of debt. Large firms with tangible assets and few growth options tend to use a relatively large amount of
debt. Firms with high corporate tax rates also tend to have higher debt ratios and use more debt
incrementally. A company will use various bonds, loans and other forms of debt, so this measure is
useful for giving an idea as to the overall rate being paid by the company to use debt financing. The
measure can also give investors an idea as to the riskiness of the company compared to others, because
riskier companies generally have a higher cost of debt.
Example-: If a company issues 12% debentures worth Rs. 5 lacs of Rs. 100 each at par, then it must be
earn at least Rs.60000(12% of Rs. 5 lacs) per year on this investment to maintain the income available to
the shareholders unchanged. If the company earnws less than this interest rate (12%) than the income
available to the shareholders will be redused and the market value of the share will go down. Therefore,
the cost of debt capital is the contractual interest rate adjusted further for the tax liability of the firm. But,
to know the real cost of debt, the relation of the interest rate is to be established with the actual amount
realised or net proceeds from the issue of debentures.
To get the after-tax rate, you simply multiply the before-tax rate by one minus the marginal tax rate.
Cost of Debt = (before-tax rate x (1-marginal tax))
The before tax rate of interest can be calculated as below:
Net Proceeds:
1. At par = Par value – Floatation cost
2. At premium = Par value + Premium – Floatation cost
3. At Discount = Par value – Discount – Floatation cost
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COST OF PREFERENCE SHARE CAPITAL
Preference share is another source of Capital for a company. Preference Shares are the shares that have
a preferential right over the dividends of the company over the common shares. A preference
shareholder enjoys priority in terms of repayment vis-à-vis equity shares in case a company goes into
liquidation. Preference shareholders, however, do not have ownership rights in the company. In the
companies under observation only India Cement has preference shares issued.
Shree Cement has not paid any dividend to the Preference Shareholders. Thus the Cost of Preference
Capital is 0 (Zero).
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COST OF EQUITY SHARE CAPITAL
The computation of cost of euity share capital is relatively diffiult because nether the rate of
dividend is predetermind nor the payment of dividend is legally binding, therefore, some financial
experts hold the opinion the p.s capital does not carry any cost but this is not true. When additional
equity shares are issued, the new equity share holders get propranate share in future dividend and
undistributed profits of the company. If reduces the earning per shares of excisting share holders
resulting in a fall in marker price of shares. Therefore, at the time of issue of new equity shares, it is the
duty of the management to see that the company must earn atleast so much income that the market price
of its ecisting share remains unchanged. This expected minimum rate of return is the cast o equity share
capital. Thus, cost of equity sahre capital may be define as the minimum rate of return that a firm must
earn on the equity financed portion of a investment- project in order to leave unchanged the market
price of its shares. The cost of equity can be computed by any of the following method:
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capital is computed by adjusting the present rate of dividend on the basis of expected future
increase in company’s earning.
Ke= DPS\MP*100+G
G= Growth rate in dividend.
4. Realised yield methd:
In case where future dividend and market price are uncertain, it is very difficult to estimate the rate of
return on investment. In order to overcome this difficulty, the average rate of return actually relise in
the past few year by the investors is used to determine the cost of capital. Unddr this method, the
realised yield is discounted at the present value factor, and then compare with value of investment this
method is based on these assumptions.
The company’s risk doe not change i.e. dividend and growth rate are stable.
The alternative investment opportuinities, elsewhere for the investor, yield the return wshich is equal to
realised yiels in the company, and
The market of equity share of the company does not fluctuate widly.
when new equityshare are issued by a company, it is not possible to realise the marlet price per share,
because the company has to incur some expenses on new issue, including underwriting commission,
brokerage etc. so, the amount of net proceeds is calculated by deducting the issue expenses form the
expected marlet value or issue price. To acertain the cost of capital, dividend per share or EPS is
divided by the amount of net proceeds. Any of the following formulae may be used for this purpose:
Ke= DPS\NP*100
Or
Ke= EPS\NP*100
Or
Ke=DPS\NP*100+G
Generally, compnay’s do not distribute the entire profits by way of dividend among their
share holders. A part of such profit is reatianed for future expantion and development. Thus year by year,
companies create sufficiat fund fior the fianancing thrugh internal sources. But , nether the company
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pays any cost nor incur any expenditure for such funds. Therefore, it is assumed to cost free capital that
is not true. Though ratain earnings like retained earnings like equity funds have no explicit cost but do
have opportunity cost. The opportunity cost iof retained earnings is the income forgone by the share
holders. It is equal to the income what a share holders culd have earn otherwise by investing the same in
an alternative investment, If the company would have distributed the earnings by way of dividend
instead of retaining in the busieness. Therefore , every share holders expects from the company that
much of income on ratined earnings for which he is deprived of the income arising o its alternative
investment. Thus, income forgone or sacrifised is the cost of retain earnings which the share holders
expects from the company.
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WEIGHTED AVERAGE COST OF CAPITAL
Once the specific cost of capital of the long-term sources i.e. the debt, the preference share capital,
the equity share capital and the retained earnings have been ascertained, the next step is to calculate the
overall cost of capital of the firm. The capital raised from various sources is invested in different
projects. The profitability of these projets is evaluated by comparing the exprcted rate of return with
overall cost of apital of the firm. The overall cost of capital is the weighted average of the costs of the
various sources of the funds, weights being the proportion of each sources of funds in the total capital
structure. Thus, weighted average as the name implies, is an average of the cost of specific sources
of capital employed in the business properly weighted by the proportion they held in firm’s capital
structure. It is also termed as ‘Composite Cost of Capital’ or ‘Overall Cost of Capital’ or ‘Average Cost
of Capital’.
1. Assignment of Weights : First of all, weights have to be assigned to each source of capital for
calculating the weighted average cost of capital. Weight can be either ‘book value weight’ or ‘market
value weight’. Book value weights are the relative proportion of various sources of capital to the total
capital structure of a firm. The book value weight can be easily calculated by taking the relevant
information from the capital structure as given in the balance sheet of the firm. Market value weights
may be calculated on the basic on the market value of different sources of capital i.e. the proportion
of each source at its market value. In order to calculate the market value weights, the firm has to find
out the current market price of each security in each category. Theoretically, the use of market value
weights for calculating the weighted average cost of capital is more appealing due to the following
reasons:
• The market value of securities is closely approximate to the actual amount to be received
from the proceeds of such securities.
• The cost of each specific source of finance is calculated according to the prevailing market
price.
But, the assignment of the weight on the basic of market value is operationally inconvenient as the
market value of securities may frequently fluctuate. Moreover, sometimes, no market value is
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available for the particular type of security, especially in case of retained earnings can indirectly be
estimated by Gitman’s method. According to him, retained earnings are treated as equity capital for
calculating cost of specific sources of funds. The market value of equity share may be considered as
the combined market value of both equity shares and retained earnings or individual market value
(equity shares and retained earnings) may also be determined by allocating each of percentage share
of the total market value to their respective percentage share of the total values.
For example:- the capital structure of a company consists of 40,000 equity shares of Rs. 10 each ad
retained earning of Rs. 1,00,000. if the market price of company’s equity share is Rs. 18, than total
market value of equity shares and retained earnings would be Rs. 7,20,000 (40,000* 18) which can
be allocated between equity capital and retained earnings as follows-
Example: Following information is available with regard to the capital structure of ABC Limited :
Sources of Funds Amount(Rs.) After tax cost of Capital
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E.S. Capital 3,50,000 .12
Retained Earning 2,00,000 .10
P.S. Capital 1,50,000 .13
Debentures 3,00,000 .09
You are required to calculate the weighted average cost of capital.
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Kd (after tax) = 8.50% - 30% = 5.95%
2143.21
Kd (before tax) = ---------------------- X 100 = 7%
30617.33
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Particular 2008-09 2007-08 2006-07
Total Debts (Term loan from 112573.18+ 83427.02+1 28617.33+2
Bank+Debts) 800 400 000
=113373.18 =84824.02 =30617.33
Total Interest paid 9636.72 6573.86 2143.21
Interest Rate (Before Tax) 8.50% 7.75% 7%
Interest Rate (After Tax)= Interest 5.95% 5.42% 4.90%
Rate Before Tax – Tax Rate 30%.
Ke = DPS\mP*100 + G
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Dps = Current cash dividend per share = 8 Rs.
Mp = Current market price per share = 1079.40 Rs.
G = Growth rate = 10%
8
Ke = -------------------- X 100 + 10% = 10.74%
1079.40
2. Earning yield method:-
Ke= EPS\mp*100
74.74
Ke = -------------------- X 100 = 6.92%
1079.40
3. Dividend per share method:-
Particular 2008-09
Dividend Per share method 8
Earning Yeild Method 6.92
Dividend yield plus growth method 10.74
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WEIGHTED AVERAGE COST OF CAPITAL (WACC)
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MERITS OF WEIGHTED AVERAGE COST OF CAPITAL
The WACC is widely used approach in determining the required return on a firm’s investments. It
offers a number of advantages including the followings-
1. Straight forward and logical : It is the straightforward and logical approach to a difficult problem.
It depicts the overall cost of capital as the some of the cost of the individual components of the
capital structure. It employs a direct and reasonable methodology and is easily calculated and
understood.
2. Responsiveness to Changing Condition : Since, it is based upon individual debt and equity
components, the weighted average cost of capital reflects each element in the capital structure. Small
changes in the capital structure of the firm will be noted by small changes in overall cost of capital of
the firm.
3. Accurate when Profits are Normal : During the period of normal profits, the weighted average cost
of capital is more accurate as a cut-off rate in selecting the capital budgeting proposals. It is because
the weighted average cost recognises the relatively low debt cost and the need to continue to achieve
the higher return on the equity financed assets.
4. Ideal Creation for Capital Expenditure Proposals : With the help of weighted average cost of
capital, the finance manager decides the cut-off rate for taking decisions relating to capital
expenditure proposals. This cut-off rate determines the miimum limit for accepting an investment
proposal. If an investment proposal is accepted below this limit, the firm incur a loss. Therefore, this
cut-off rate is always decided above the weighted average cost of capital.
The weighted Average cost approach also has some weaknesses, important among them are as follows :
1. Unsuitable in case of Excessive Low-cost Debts : Short term loan can represent an important
sources of fund for firm experiencing financial difficulties. When a firm relies on Zero cost (in the
form of payables) or low cost short term debt, the inclusion of such debts in the calculation of cost of
capital will result in a low WACC. If the firm accepts low-return projects on the basic of this low
WACC, the firm will be in a high financing risk.
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2. Unsuitable in Case of Low Profits : If a firm is experiencing a period of low profits, not earning
profit as compared to other firms in the industry, WACC will be inaccurate and of limited value.
3. Difficulty in Assigning Weights : The main difficulty in calculating the WACC is to assign weight
to different components of capital structure. Normally, there are two type of weights- (i) book value
weights and (ii) market value weight. These two type of weights give different results. Hence, the
problem is which type of weight should be assigned. Though, market value is more appropriate than
book value, but the market value of each component of capital of a company is not readily available.
When the securities of the company are unlisted, the problem becomes more intricate.
4. Selection of Capital Structure : The selection of capital structure to be used for determining the
WACC is also not easy job. Three types of capital structure are there i.e. current capital structure,
marginal capital structure and optimal capital structure. Which of these capital structure be selected.
Generally, current capital structure is regarded as the optimal structure, but it is not always correct.
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BIBLIOGRAPHY
BOOKS:-
M.R. Agarwal, Financial Management 1st Edition, 2008.
Accounting World
Chartered Accountant
News Papers
WEBSITES:-
www.shreecementltd.com
www.google.com
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