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    Bonded App Gear Grinding

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    vengadesh
    Single rib and multi-rib gear grinding are finishing processes that remove metal to obtain precise gear dimensions and surface texture. Gear grinding provides high accuracy. For single rib grinding, new CUMI wheels allow grinding modules above 10 with fewer passes at greater depths of cut. For multi-rib grinding, new 3MSB wheels are recommended for modules above 4.25. The new wheels are formulated for a wide module range and have increased life through reduced dressing needs.

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    Bonded App Gear Grinding

    Uploaded by

    vengadesh
    105 views7 pages
    Single rib and multi-rib gear grinding are finishing processes that remove metal to obtain precise gear dimensions and surface texture. Gear grinding provides high accuracy. For single rib grinding, new CUMI wheels allow grinding modules above 10 with fewer passes at greater depths of cut. For multi-rib grinding, new 3MSB wheels are recommended for modules above 4.25. The new wheels are formulated for a wide module range and have increased life through reduced dressing needs.

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    Single rib and multi-rib gear grinding are finishing processes that remove metal to obtain precise gear dimensions and surface texture. Gear grinding provides high accuracy. For single rib grinding, new CUMI wheels allow grinding modules above 10 with fewer passes at greater depths of cut. For multi-rib grinding, new 3MSB wheels are recommended for modules above 4.25. The new wheels are formulated for a wide module range and have increased life through reduced dressing needs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    105 views7 pages

    Bonded App Gear Grinding

    Uploaded by

    vengadesh
    Single rib and multi-rib gear grinding are finishing processes that remove metal to obtain precise gear dimensions and surface texture. Gear grinding provides high accuracy. For single rib grinding, new CUMI wheels allow grinding modules above 10 with fewer passes at greater depths of cut. For multi-rib grinding, new 3MSB wheels are recommended for modules above 4.25. The new wheels are formulated for a wide module range and have increased life through reduced dressing needs.

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    Geared Up For Superior Performance

    Simply Worldclass
    THE SMART WAY TO GEAR GRINDING

    CUMI Profiling Machine

    Profile Measurement
    350x50x127

    Gear Quality DIN 5 DIN 5

    Process Optimisation
    MSB 83R World of Super abrasives
    Cost of abrasive

    World of HI perf Al203


    Micro - Crystalline

    World of fused Al203

    Performance
    Single Rib

    Gear Grinding is a finishing process to remove considerable amount of metal after the heat treatment operation to obtain
    a predetermined quality gear. Gear Grinding – is done to meet the exact requirements of Form, Dimension and Surface
    Texture. Gear Grinding gives a very high degree of dimensional accuracy.

    Methods of Gear Grinding

    Form / Profile Grinding

    • This process is normally used in Multi Rib Gear Grinding, for


    machine like Reishauer or Csepel
    • In this process, the wheel is in constant touch with the
    workpiece.

    Generating Type Method

    • This process is normally used in Single Rib Gear Grinding for .


    machines like Niles, Maag, Hoefler Machines
    • In this process, the wheel progressively approaches the root
    of the gears from the tip of the gear tooth.

    Single Rib Gear Grinding Machine– Niles Machine


    Parameters CUMI regular CUMI new Wheels CUMI new wheels
    RA60 H7 VF8 RA46 H8 V736 RA46 H 10 V736
    RAA60 J6 V206
    Gear Module 6.0 6.0 Above 6.0 Module
    No. of Teeth 15 15 12
    Depth of Cut / 0.10 / 0.08 / 0.03 mm 0.15 / 0.06 mm 0.15 / 0 / 06 mm
    Flank (R/SF/F)
    No. of Passes 3 2 2
    Dressing Freq. Once in 15 Teeth Once in 15 Teeth Once in 15 Teeth

    Dressing Depth 0.05 mm 0.03 mm 0.03 mm

    Quality OK OK OK
    Profile Error /
    Lead Error
    Single Rib

    Single Rib Gear Grinding – CNC M /c – Mega Hoefler / Gleason

    Parameters Burka Kosmos CUMI New Wheels CUMI New Wheels


    EKW70/80 / RA 60 H 10 V736 /45 3MSB 60 G12 V CA2/45
    SK13W 70/80
    Gear Module Upto 18 Upto 12 Modules Above 12 Modules
    No. of Teeth 35 35 35
    Depth of Cut / 0.25/0.1 mm 0.2/0.1 mm 0.25/0.1 mm
    Flank (R/ F)
    No. of Passes 2 2 2
    Dressing Freq.
    Roughing Once in 5 Teeth Once in 5 Teeth Once in 5 Teeth
    Finishing Once in 9 Teeth Once in 9 Teeth Once in 9 Teeth
    Dressing 0.05 mm / 0.05 mm 0.05 mm / 0.05 mm 0.05 mm / 0.05 mm
    Depth

    Recommendation Chart – Single Rib


    Machines For Modules Upto 10 For Modules Above 10
    Conventional Machines RA46 H8 V736 RA46 H10 V736
    Niles, Hoefler, Maag

    CNC Machines RA46 H10 V736 3MSB60 G12 VCA2/45


    Hoefler, Gleason Pfauter
    Multiple Rib

    Multirib Gear Grinding Wheels

    For Conventional Machines : AZA, NZA, ZB etc.

    a) Conventional Abrasives Range

    SA80 TDV 677G/45 For 2.25 Modules to 4.0 Modules


    SA60 TDV 677G/45 For 4.25 Modules & above
    SA100 TDV677G/45 For 1.75 to 2.25 Modules
    RA280 TDV 547 / 45 For 1.0 Module to 1.5 Module

    b) Conventional Premium Abrasives Range

    SA80 TDV 211 G/45 For 2.25 Modules to 4.0 Modules


    SA60 TDV 211 G/45 For 4.25 Modules & above
    SA100 TDV 211 G/45 For 1.75 to 2.25 Modules

    For C NC Machines : RZ362A, RZ 301S etc

    3MSB60 K8 TDV829G/45 For 4.25 Modules and Above


    3MSB80 K8 TDV829G/45 For 3 .5 to 4.0 Modules
    3MSB 10 0 J8 TDV829G/45 For 2.0 Modules to 3.75 Modules
    3MSB120 J8 TDV829G/45 For 1. 2 5 to 1. 7 5 Modules

    For C NC Machines – High Speed : RZ150 , RZ 400 etc – 60 MPS Creep Feed Wheel
    83R80 I12 V736/60
    Features
    . The wheels are been developed with new specifications with Imported grains and new bond systems, which is formulated in
    such a way that it will accommodate a wide range of module gears, with one grading.
    . The new grading will reduce the dressing depth and dressing frequency, there by increasing the wheel life.
    . . Due to reduction in dressing depth and dressing frequency, the dresser life will be increased.
    . The form retention will make the gear quality superior.

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