Design of Foam Pourer & Cooling Water Sprinkler System on

Fixed Cone Roof Tank T-401 & T-402

Document Number: PCPL-1519-PC-CAL-002

End User:

INDIAN OIL CORPORATION LIMITED

Main Contractor:

ACUTE CONSTRUCTION

Project Title:

DESIGN OF FOAM POURER & COOLING WATER SPRINKLER SYSTEM ON FIXED

Document Title:

CALCULATION OF COOLING WATER SPRINKLER SYSTEM

FOR FIXED CONE ROOF TANK T-401 & T-402

0 07.11.2017 Issued for Approval RKM AP AP

Page 1 of 38
 Design of Cooling Water Sprinkler System on Fixed
CLIENT : PDIL PROJECT : Cone Roof Tank [Refrigerated Double Wall Storage DOC.No.: PCPL-165
Tank-T4301] (46.8 m Dia X 20m Ht)
Page 1 of 1
Fire Protection for Refrigerated Double Wall Storage Tank-T4301

1
2 Medium Velocity Spray System for Storage Tank (T-4301): INPUT CELLS
3 CALCULATED VALU
4 Basis:- NFPA 15 /OISD 117 & TAC-Rules for Water Spray System
5
6 1. Storage Tank:
7

8 Notes:-
9
10 1) The design flow rate is taken as 10.2 lit/min/m2 of tank shell area.
11
12 2) The number of nozzles shall be decided on the following basis:
13
14 a) The coverage of each nozzle.
15
16 3) The Pressure should be min. 1.4 kg/cm2 and not more than 3.5 kg/cm2 in the ring network.
17
18 Calculation:-
19
20 1) Diameter of Tank = 46.8 m
23
24 2) Height of Tank = 20 m
25
26 3) Dome Roof Height = 6.458 m
27
28 a. 1st Ring Location = 1.61 m ...From Top Diameter = 24.34 m
29
30 b. 2nd Ring Location = 3.22 m ...From Top Diameter = 34.12 m
31
32 c. 3rd Ring Location = 4.83 m ...From Top Diameter = 41.42 m
33
34 4) Design density of water req. = 10.2 lpm/m2
35 (For Tank)
36 5) Design density of water req. = 10.2 lpm/m2
37 (For Platform)
40 6) Surface area of dome roof = 949.50 m2 ……Roof Height 6.458m
41
42 7) Surface area of platform = 416.00 m2
43
44 8) Total water req. for each tank
46 Roof: = 9685 lpm 581.092 m3/h 0.161 m3/s
47
48 9) Total water req. for platform = 4243 lpm 254.592 m3/h 0.071 m3/s
49 Roof:
50 10) Flow through first ring = 2905 lpm 174.3277172609 m3/h 0.0484 m3/s 30%
51

52 11) Flow through second ring = 2905 lpm 174.3277172609 m3/h 0.0484 m3/s 30%
53

54 12) Flow through third ring = 3874 lpm 232.4369563479 m3/h 0.0646 m3/s 40%
68
69 13) Allowable velocity through ring = 5 m/s
70
71 14) Deluge Valve Size = 6 inch 168.3 mm OD 0.1683 m
72

73 15) Main Line Size (6" Sch 40) = 6 inch ID = 154.08 mm 0.15408 m 0.018646 m2
74 50% Capacity
75
76 16) = 4.3284 m/s (acceptable velocity)
Velocity of water in each pipe &
77 riser
78

79 17) Riser Size (6" Sch 40) = 6 inch ID = 154.08 mm 0.15408 m 0.018646 m2
80 (Consider 02 nos of Riser)
81
82 18) Velocity of water in pipe & riser = 4.3284 m/s (acceptable velocity)
83

84 19) Cooling Water Ring Size = 3" inch ID = 77.92 mm 0.07792 m 0.004769 m2
85 (3" Sch 40)
86 Velocity of water in ring = 2.5384 m/s (acceptable velocity)
87

88 20) Cooling Water Ring Size = 3" inch ID = 77.92 mm 0.07792 m 0.004769 m2
89 (3" Sch 40)
90 Velocity of water in ring = 2.5384 m/s (acceptable velocity)
91

92 21) Cooling Water Ring Size = 3" inch ID = 77.92 mm 0.07792 m 0.004769 m2
93 (3" Sch 40)
94 Velocity of water in ring = 3.3845 m/s (acceptable velocity)
95

96
97 Nozzle Data:
98

99
Spray angle Longitudinal Flow through each CW Ring No. of spray
Ring Distance from K Factor
100 No.
selected
tank (m)
Spacing of
@ 2barg
nozzle (lpm) Req. for nozzles Remark
(Degree) Sprayer (m) each Tank required / ring
101 Reqd Actual
102

103

104

105

106

107
1 120 0.6 0.95 41 64 65.29 1 4 -
108
109

110

111

112

113

114

115

116
Longitudinal spa
117 sprayers is redu
118 from 2.4m to 1.
order to comple
119
2 120 0.65 1.8 18 270 29.64 1 18 surface area of
120 Hence, the num
121 required nozzle
has been increa
122
from 12 nos to 1
123

124

125

126

127

128 Longitudinal sp
129
sprayers is red
from 2.4m to 1
130 order to compl
131 3 120 0.65 1.8 18 270 32.33 1 18 surface area o
Hence, the num
132
required nozzle
 Longitudinal sp
sprayers is red
from 2.4m to 1
order to compl
3 120 0.65 1.8 18 270 32.33 1 18 surface area o
Hence, the num
required nozzle
133 has been incr
134 from 12 nos to
135

136
137

138

139

140

141 Result:
142

143 Number of spray nozzles required for 1 st ring shall be 4 nos and for 2nd and 3rd cooling water ring shall be 18 nos each.
144 Spray nozzle vendor shall confirn the coverage area and number of spray nozzles required per cooling water ring for each tank.
145

146

147
148 0 07.11.2017
149 RKM
150 AP
151 AP
 PCPL-1651-PC-CAL-001

Rev

CALCULATED VALUES
 Remark

Longitudinal spacing of
sprayers is reduced
from 2.4m to 1.8m in
order to complete the
surface area of tank.
Hence, the number of
required nozzles/ring
has been increased
from 12 nos to 18 nos.

Longitudinal spacing of
sprayers is reduced
from 2.4m to 1.8m in
order to complete the
surface area of tank.
Hence, the number of
required nozzles/ring
 Design of Cooling Water Sprinkler System on Fixed
CLIENT : PDIL PROJECT : Cone Roof Tank [Refrigerated Double Wall Storage DOC.No.: PC
Tank-T4301] (46.8 m Dia X 20m Ht)
Page 1 of 1
Fire Protection for Refrigerated Double Wall Storage Tank-T4301

1
2 Medium Velocity Spray System for Storage Tank (T-4301): INPUT CELLS
3 CALCULATED
4
5 No. of Spray Nozzles:
6
7

9
10
11
12
13
14
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
42
43
44
46

47
48

49

50

51

52

53

54

68
69
70
71
72

73

74
75
76

77

78

79

80
81
82

83

84

85
86
87

88

89
90
91

92

93
94
95

96
97
98

99

100

101

102

103

104

105

106

107

108
109

110

111

112

113

114

115

116

117

118

119

120
121

122

123

124

125

126

127

128

129

130

131

132
133

134

135

136
137

138

139

140

141

142

143

144

145

146

147
148 0 07.11.2017
149 RKM
150 AP
151 AP
 PCPL-1651-PC-CAL-001

Rev

INPUT CELLS
CALCULATED VALUES
As per Cl.4.4.3.2, NFPA 15,
 Design of Foam Pourer & Cooling Water
INDIAN OIL CORPORATION
CLIENT :
LIMITED
PROJECT : Sprinkler System on Fixed Cone Roof Tank DOC.No.: PCPL-1519-PC-CAL-00
T-401 & T-402 (9.1 m Dia X 7.62m Ht)
Page 1 of 1
COOLING WATER REQUIREMENT AND
HYDRAULICS

1
2 INPUT CELLS
3 Fixed Fire Protection System for Cone Roof Tanks: CALCULATED VALUES
4
5 Basis: EIL Standard & OISD-117
6
7 Tank Details No. of Rings % Flow of water spray Ring Position On Tanks
8
One Revolving
9 1 Dia < 10m 100% Top of the Tank
Head
10
11
12
One Revolving
Head and Two
13 Rings
Height > 10 m &
14 2
< 15m
15 Revolving Head 25% Top Of Tank
16 First Ring 25% Below Top Wing Girder
17 Second Ring 50% Below second wind gider / 4m from top of tank.
18
19 One Revolving
20 Head & 3 Rings
21 Height > 15m &
3
22 <20m Revolving Head 25% Top of Tank
23 First Ring 20% Below Top wind Girder
24 Second Ring 20% Below second wind gider / 4m from top of tank
25 Third Ring 35% Below third wind gider or mid height of tank
26

27 Notes:
28 1 The design flow rate is taken as 5 lit/min/m2 of tank shell area.
29 2 The no of nozzles shall be decided on the following basis:
30 a) The coverage of each nozzle.
31 b) The overlap of 500 mm between the nozzle coverage.
32 3 The Pressure should be min. 1.4 kg/cm2 and not more than 3.5 kg/cm2 in the ring.
33
34
35 Calculation:
36
37 1 Diameter of Tank = 9.1 m
38 2 Height of tank = 7.62 m
39 3 Design density of water req. = 5 lpm/m2
40 4 Surface area of tank = 218 m2
41 5 Total water required = 1089 lpm 65.3202 m3/h 0.0181 m3/s
42 6 Flow through revol. Head = 1089 lpm 65.3202 m3/h 0.0181 m3/s
43 7 Flow through first ring = #NAME? lpm ### m3/h ### m3/s
44 8 Flow through second ring = #NAME? lpm ### m3/h ### m3/s
45 9 Flow through third ring = #NAME? lpm ### m3/h ### m3/s
46 10 Allowable velocity through ring = 5 m/s
47 11 Main Header Size = 0.034 m 1.34 inch for two headers
48 12 Revolving head HDR = 0.034 m 1.34 inch for two headers
49 13 First ring Size = #NAME? m ### inch for two headers
50 14 Second ring size = #NAME? m ### inch for two headers
51 15 Third ring Size = #NAME? m ### inch for two headers
52
53 Nozzle Data:
54 16 k factor = 18 lpm
55 17 Flow through each nozzle = 1089 lpm 0.01699
56 18 No. of Nozzles in first ring = #NAME? Nos
57 19 No of nozzles in second ring = #NAME? Nos
 58 20 No of nozzles in third ring = #NAME? Nos
59
60
Revision No. / Date 0 30.10.2017
Prepared by RKM
Reviewed by AP
Approved by AP
PCPL-1519-PC-CAL-002

Rev