E-97:E-97 7/15/09 8:35 AM Page 1

Bulletin E-97
Series DCT1000 Dust Collector Timer Controller
Specifications – Installation and Operating Instructions

Thank you for purchasing the DCT1000 Dust Collector Timer SPECIFICATIONS
Controller. You have selected a state of the art dust collector timer
control that will provide years of dependable operation and service. DCT1000 Timer Controller:
Output Channels: 6, 10, & 22 channels. Expandable to 255
The DCT1000 Dust Collector Timer Controller was designed to be
used with pulse-jet type dust collectors for on-demand or continu- channels using DCT1122 & DCT1110 channel expander boards.
ous cleaning applications.
Power Requirements: 85 to 270 VAC, 50 or 60 Hz.
Continuous cleaning applications do not require external inputs and Solenoid Supply: 3A maximum per channel.
can be used for time based “on-demand” cleaning through use of
the cycle delay feature. Fuse: 3A @ 250 VAC. Low voltage control circuitry is isolated from
the line voltage for system safety.
For on-demand applications, the plug-in pressure modules
(DCP100A/200A) can be used to take full advantage of all the fea- Temperature Limits: -40 to 140°F (-40 to 60°C).
tures the DCT1000 offers, or an external pressure switch (such as
the Dwyer Photohelic®) can be used for High/Low limit control. Storage Temperature Limits: -40 to 176°F (-40 to 80°C).
On Time: 10 msec to 600 msec, 10 msec steps.
As with traditional Dwyer products, the Dwyer DCT1000 was
designed so that it is easy to use, thus allowing for a quick and easy On Time Accuracy: ±10 msec.
start up for your dust control applications. The contents inside this
Off Time: 1 second to 255 seconds, 1 second steps.
installation and operating manual will guide you through the features
of the DCT1000 and how they can be applied to get the most out Off Time Accuracy: ±1% of the value or ±50 msec, whichever is
of your dust control requirements.
greater.
Weight: 1 lb 3.0 oz (538.6 g).
Agency Approvals: UL, cUL.

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A.
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E-97:E-97 7/15/09 8:35 AM Page 2

2-3/4
[69.85]

6-1/4
[158.75]

6-7/8
[174.62]

1/16
8-1/4 1-13/16 [1.59]
[209.55] 8-3/4 [46.04]
[222.25]

Figure 1 – Dimensional Specifications for the DCT1000

(shown with optional module DCP100A)

1-13/16
[46.04]

1/2 1
1-11/16
[12.70] [25.40]
[42.86]

2-7/16
[61.91]

The DCP100A or DCP200A pressure modules are designed exclu- SPECIFICATIONS

sively for use with the Dwyer DCT1000 Dust Collector Timer Pressure Ranges: 10˝ w.c. or 20˝ w.c.
Controller boards for on-demand cleaning requirements. These
Temperature Limits: -40 to 140°F (-40 to 60°C).
series of modules are available in 10˝ w.c. [2.49 kPa] or 20˝ w.c.
[4.98 kPa] ranges, which allow for differential process pressure Pressure Limit: 10 psi (68.95 kPa).
measurement as indicated on the display of the master controller. Pressure Limit (differential): 10 psi (68.95 kPa).
An isolated 4-20 mA readout channel is provided for remote pres- Accuracy: ±1.5% F.S. @ 73°F (22.8°C).
sure display. The 4-20 mA output may be wired either for use with Output Signal: 4-20 mA.
an external power supply and indicator or using the isolated on- Alarm Contacts: 1.5A inductive load, 3A resistive load @ 30 VAC
board 24 volt power supply to power the loop. or 40 VDC.
Process Connections: Two barbed connections for use with 1/8˝
(3.18 mm) or 3/16˝ (4.76 mm) I.D. tubing.
Weight: 5.5 oz (155.9 g).

2
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E-97:E-97 7/15/09 8:35 AM Page 3

Caution: Do not run control wires, communication cables,

or other class 2 wiring in the same conduit as power
Table of Contents Page No.
leads. The system may malfunction if class 2 wiring is run
Figure 1 Dimensional Specifications . . . . . . . . . . . . . . . .2
together with power conductors.
1.0 Installing the DCT1000 . . . . . . . . . . . . . . . .3
1.1 Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.1 Power Requirements
1.2 DCT1000 Terminal Connections . . . . . . . . . . . . . . . . . .3 The controller has a “universal” power supply that will allow opera-
1.2.1 External Pressure Connection . . . . . . . . . . . . . . . . . . . .3 tion on 120 VAC to 240 VAC power lines. The input voltage must be
1.2.2 Manual Override Switch Connection . . . . . . . . . . . . . . .4 between 85 VAC and 270VAC either 50 or 60 Hz. No circuit
1.2.3 Down Time Clean Connection . . . . . . . . . . . . . . . . . . . .4 changes are required when switching between these voltages. The
1.2.4 Connecting Multiple Timer Boards . . . . . . . . . . . . . . . . .4 solenoid loads, however, must be sized to accommodate the line
1.2.5 Continuous Cycle Mode . . . . . . . . . . . . . . . . . . . . . . . .4 voltage selected.
Figure 2 Wiring Connections . . . . . . . . . . . . . . . . . . . . .4
1.3 DCP Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.2 DCT1000 Terminal Connections
Figure 3 DCP Installation . . . . . . . . . . . . . . . . . . . . . . . .5 The line and solenoid connections are located at the lower edge of
1.3.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 the board below the plastic guard. The terminal block is a “Euro”
1.3.2 Connecting DCP to Master Controller . . . . . . . . . . . . . .5 style connector system that clamps the wire within the connector
1.3.3 Pressure Model Locking Pins . . . . . . . . . . . . . . . . . . . . .5 body. The connector will accept wire sizes from 14 to 22 AWG. The
1.3.4 DCP Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 wire should be stripped to no more than 0.25 inches to avoid shorts
1.3.5 DCP Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 or expose line voltages creating a potential safety hazard. To assist
1.4 Alarm Mode Switch Connection . . . . . . . . . . . . . . . . . .5 you in determining the proper wire gauge required, a strip gauge is
1.4.1 Alarm Reset Switch Connection . . . . . . . . . . . . . . . . . .5 provided at the lower right corner of the board. The connector sys-
1.4.2 Connecting the 4-20 mA Loop . . . . . . . . . . . . . . . . . . .5 tem used on the DCT1000 is specified for single connection but you
1.4.3 Connecting the Alarm Relay . . . . . . . . . . . . . . . . . . . . . .6 can piggyback to a single lug provided that local codes allow for this
1.5 Three Position Selection Switch Wiring . . . . . . . . . . . . .6 and good workmanship practices are followed. To power up the
2.0 Programming the DCT1000 Master master controller and the channel expander, connect line power to
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 L1 and L2 (see Dimensional Specifications, Figure 1). Connect the
2.1 Last Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 solenoids between the selected output and the solenoid common.
2.2 Time Off Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Solenoid common and L2 are internally connected. Switches con-
2.3 Time On Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 nected to the control inputs at the top of the board must be isolat-
2.4 High Limit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 ed contacts connected only to the relevant terminal and to the com-
2.5 Low Limit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 mon terminals. The following subparagraphs describe the external
2.6 High Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 switch connections. Refer to figure 2 for switch connection illustra-
2.7 Low Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 tion.
2.8 Cycle Delay Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.9 Down Time Cycles Setup . . . . . . . . . . . . . . . . . . . . . . .7 1.2.1 External Pressure Connection
2.10 Auto Alarm Reset Setup . . . . . . . . . . . . . . . . . . . . . . . .7 The controller may be used with an external pressure limit switch or
3.0 Maintenance Support and Diagnostics . .7 sensor to provide demand-cleaning operation. The high limit and
3.1 Restoring Factory Defaults . . . . . . . . . . . . . . . . . . . . . . .7 low limit inputs may be used for this purpose. A simple on-off sys-
3.2 Power Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 tem can be established with a single pressure switch connected to
3.3 Active Channel Indicator . . . . . . . . . . . . . . . . . . . . . . . .7 the high limit input. Better control can be achieved with a high and
3.4 Comm Check Indicator . . . . . . . . . . . . . . . . . . . . . . . . .7 low limit switch/gage such as the Dwyer Photohelic®. In this on-
3.5 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 demand mode, time on, time off, and cycle delay may be pro-
4.0 Glossary of Terms . . . . . . . . . . . . . . . . . . . .8 grammed to define the cleaning cycle. A three pin terminal block
Customer Service Phone Number . . . . . . . . . . . . . . .. . 8 (TB3) provides connection for external high and low limit switches
(see Figure 2 on the next page). These switches must be isolated
contacts. The common line must not be connected to equipment
ground or protective ground, since these may introduce electrical
noise and cause improper operation or possible damage to the con-
1.0 Installing the DCT1000 trol board. The operation of these inputs are summarized as follows
(see next page):
Warning: Always install and service this device with the
power off and a lockout installed if required. Line volt-
ages will be exposed at the power/output connector Current Low Limit High Limit Next
and at the fuse. For this reason, we have installed a Operation Switch Switch Operation
plastic guard to protect the user from accidentally contacting line Hold Open Open Hold
voltages. Hold or Run X Closed Run
Hold Ø Open Hold
Please note that the power guard serves as a safety feature and Hold Closed Ø Run
should not be removed under any circumstances. Run Closed ≠ Run
Hold Closed Ø Run
For ease of installation and maintenance, the connectors and fuse Run ≠ Open Hold
have been left unprotected. The open frame design of the DCT1000 Ø Transition from open to closed
will require an enclosure that meets appropriate safety and local ≠ Transition closed to open
code requirements. For optimal performance, the enclosure should X Either open or closed
also protect the controller from dirt, water and direct sunlight. There
are no special orientation requirements, and the controller mounts Note: If a DCP100A or DCP200A pressure module is installed in the
easily using the mounting holes on the factory installed base plate. master controller, the switching functions are ignored.
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NORMALLY OPEN CONTRACTS

HIGH LOW ALARM MAN D1 ALARM

4-20 mA CONNECTIONS LIMIT COM LIMIT COM MODE OVR CLN RESETCOM

RECEIVER TB3 TB2

4-20 MA
OUTPUT
USING DCT1000
24V SUPPLY

CHAIN
DAISY

OUT
RECEIVER TB4
MASTER CONTROLLER
INTERNAL ALARM CONTACTS
EXTERNAL
SOURCE
4-20 MA
INPUT MUST NOT BE

CHAIN
DAISY

IN
OPTIONAL
SUPPLY CONNECTION CONNECTED
USING EXTERNAL
POWER SUPPLY
TB5

ALARM
SUPPLY
LOAD MASTER CONTROLLER

CHAIN
DAISY
TO ADDITIONAL

OUT
EXPANDER MODULES

CHAIN
DAISY

IN
C3Ø4

(INTERNALLY CONNECTED)
TB1 (10 CHANNEL SHOWN)

F1

L1 L2 SOL 1 2 3 4 5 6 7 8 9 10
COM

LINE
INPUT
SLAVE CHANNEL EXPANDER
SOLENOIDS

(INTERNALLY CONNECTED)
TB1 (10 CHANNEL SHOWN)

L1 L2 SOL 1 2 3 4 5 6 7 8 9 10
COM

Figure 2
Wiring Connections
LINE
INPUT
SOLENOIDS

1.2.2 Manual Override Switch Connection ing more than three slave boards, a master controller must be used
The manual override function allows the system to be set to the run as the fourth slave board to satisfy power requirements.) This
mode regardless of other conditions. This mode is enabled when sequence would repeat itself until the limit of 255 channels has been
the manual override terminal and common are connected. It is dis- reached. The cables used are not ordinary telephone style cables.
abled when they are disconnected. If the controller is to be run in
continuous mode, a jumper wire may be wired across these termi- Caution: Do not use telephone jumper cables. These
nals. When manual override is needed on a periodic basis, wire a have a “twist” in the connection and may damage the
SPST toggle switch between the manual override terminal and the controllers. Cables designed for use with the DCT1000
common terminal. are available from Dwyer Instruments (Model DCAC02-2
ft., DCAC04-4 ft., etc.).
1.2.3 Down Time Clean Connection
The down time clean operation forces the system into a run cycle 1.2.5 Continuous Cycle Mode
for a programmed length of time between 0 – 255 minutes. The The master controller has several operating modes available for dif-
operation is initiated by connecting the down time clean terminal to ferent applications. Starting with the most basic mode, it is capable
a common terminal. This function is best accomplished through use of operating in a continuous cleaning cycle. This can be initiated by
of an external normally open switch. either placing a jumper between the high limit input and the com-
mon, or the manual override input to the common connection.
1.2.4 Connecting Multiple Timer Boards Controlling this cycle are three setup parameters: time off, time on,
Both master controller boards and slave boards can have up to a and cycle delay. Time on and time off specifically deal with the sole-
maximum of 22 channels each. The system may be expanded up noid on time and the time interval between the end of the on pulse
to 255 channels using master controller boards and slave boards. and the start of the next. The cycle delay allows a delay of up to 255
The DCT1000 will automatically detect the total number of channels minutes to be programmed between the end of one complete
involved and make their outputs available. You will note that both cleaning cycle and the beginning of the next. This allows additional
the master controllers and slave boards have a telephone style con- options for defining a cleaning profile.
nector mounted on the upper right hand side of the board. These
connectors are for use in systems requiring slave boards that must
be daisy chained together to provide additional channel capability.
For systems that require the slave boards, the master controller
must not have any connection made to its daisy chain input unless
it is designated as a slave control itself. (For larger systems requir-

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1.3 DCP Installation 1.3.3 Pressure Model Locking Pins

Caution: Prior to installing the DCP100A/200A please The DCP100A and DCP200A are supplied with locking pins to
review the operating specifications carefully. secure the module. In normal operation these are not required
Some operating systems, especially in pneumatic con- since the latching tabs are sufficient to secure the module even in
veying applications, may see static pressure or vacuum a high vibration environment. However if the unit is to be shipped
conditions that exceed the capability of the DCP100A/200A pres- or used where severe mechanical shock could be encountered the
sure module. For these conditions there are a number of alternate locking pins ensure the module will not snap out of the board.
Dwyer pressure products that can be used to meet your applica-
tion requirements, all of which can be terminated to the Dwyer To install the locking pins, from underneath the module insert one
DCT1000 Dust Collector Timer Controller. For more information on pin behind each of the two latching tabs. Press these all the way
these and other Dwyer products, please call us at (219) 879-8000, into the channel. The ends of the tabs will extend through the slots
or visit us on the web at www.dwyer-inst.com or www.dust-con- at the top of these channels. Next insert the module in the board
trols.com. as described above, making sure it is properly aligned and snaps
firmly in place. Press the exposed locking tabs down until the tab
1.3.1 Location is seated behind the latch in the board. To remove the module,
The system should be located in an enclosure that meets relevant slide the locking tabs up using a small screw driver then remove
safety standards and electrical codes. There are no other special the module as described above. See Figure 3.
orientation requirements as the pressure module is not orientation
sensitive. Care should be observed when routing the air hoses to 1.3.4 DCP Connections
ensure that any potential condensation or moisture will not drain When a pressure module is installed, the 4-20 mA process signal
into the sensor. Where heavy condensation is present, a drip loop and the alarm relay contacts are available. The 4-20 mA circuit is
or an in-line filter should be installed to ensure long term operation. isolated from ground and other signals. The alarm relay contacts
are isolated, normally open contacts. Pressure connections may
be made to the stepped hose barbs with either 1/8˝ or 3/16˝ I.D.
tubing.
PRESSURE
MODULE LOCKING PINS INSERTED
ALL THE WAY INTO THE
CHANNEL
Caution: Do not force the module into the connectors.
ALIGNMENT
PINS Forcing the insertion may damage the connectors.
Properly aligned, the module should snap into place.
LOCKING PINS
INSERTED FROM
UNDERNEATH
MODULE ONLY 1.3.5 DCP Maintenance
CIRCUIT
BOARD The pressure module should require very little maintenance under
normal operational conditions. However, periodic calibration may
INSERT LOCKING PINS UNTIL THEY SNAP FIRMLY IN PLACE
be desirable to assure accuracy of the readings. The module may
be removed and returned to the factory for calibration.

1.4 Alarm Mode Switch Connection

Figure 3 The auto alarm reset is controlled by the alarm mode switch con-
DCP Installation nection. To enable the auto alarm reset the alarm mode input must
be connected to a common connection. A jumper may be used
when auto alarm reset is always active. A switch may be used if
1.3.2 Connecting DCP to Master Controller there are times that the auto alarm reset must be disabled. The
The pressure module is attached to the Master Controller using switch must be an isolated contact and wired such that no con-
integral connectors on both units. The insertion ports for the pres- nection is made between either of the wires and ground. See
sure module are located in the upper left quadrant of the DCT1000
Figure 2 Wiring Connections.
Master Controller. The pressure module can be removed by com-
pressing the retaining clips on each end of the module, then gently
1.4.1 Alarm Reset Switch Connection
pulling the module out of the master controller board.
The alarm may be reset either by pressing the Alarm Reset button
When inserting the module, the following procedure should be
on the control panel or by an external switch connected between
adhered to insure proper installation:
the alarm-reset terminal and one of the common terminals. The
• Examine the bottom of the pressure module and note the orien- alarm reset will only operate if the pressure module is installed and
tation of the connectors. the pressure has returned to a normal condition. See Figure 2
• Align the module so that these connectors match the connector Wiring Connections.
receptacles on the controller board.
• Orient the module with the four alignment pins over their respec- 1.4.2 Connecting the 4-20 mA Loop
tive mounting holes. The pressure module provides an isolated 4-20 mA output, which
• Gently press the module into the connectors and snap the retain- may be used to remotely monitor the differential pressure across
ing clips on either end of the module into their slots. the dust bags or cartridges. The connection is made on the mas-
• Always install and service this device with the power off and a ter control module at the terminal block designated for this signal.
lockout installed if required. “Hot” plugging the pressure module The connection is a 2-wire configuration with the option of using
into an operating system may damage the system or cause the cal- either an external 15 to 35 VDC power source or using the internal
ibration parameters to be erased. 24 VDC source. See Figure 2 Wiring Connections.

When installing or removing the module make sure to orient the

module straight with board. Installing or removing the module at
any angle may break the alignment pins.

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E-97:E-97 7/15/09 8:35 AM Page 6

HIGH LOW ALARM MAN DT ALARM

LIMIT COM LIMIT COM MODE OVR CLN RESET COM

TB3 TB2
4-20 MA
OUTPUT
MODE SELECTION SWITCH
REAR FRONT

CHAIN
DAISY

OUT
SECTION SECTION
OFF
TB4
CONTINUOUS ON DEMAND
INTERNAL ALARM CONTACTS
EXTERNAL
SOURCE
4-20 MA

CHAIN
DAISY

IN
TB5

MASTER CONTROLLER

(INTERNALLY CONNECTED)
TB1 (10 CHANNEL SHOWN)

L1 L2 SOL 1 2 3 4 5 6 7 8 9 10
COM

OUTPUTS (3A MAX)

Figure 4
L1 L2
LINE INPUT Three Position Selection Switch Wiring
1.4.3 Connecting the Alarm Relay 2.1 • Last Output
With the pressure module installed, a relay contact is provided for The Last Output setup selects the last channel to be activated.
controlling an external alarm. This relay is a single form-A contact. When first selected, the display will flash the last output available in
It is activated when either the high alarm threshold is exceeded, or the system. With single board installations, this will be the number
the pressure drops below the low alarm threshold. The connection of channels installed, typically 6, 10 or 22. This value becomes
is made at the two-pin connector TB5. See Figure 2 Wiring more important when multiple modules are installed. The last out-
Connections put value flashed will be the sum of all channels available in the sys-
tem.
1.5 Three Position Selection Switch Wiring
An optional mode selection switch is available with the weather- After the last available channel indication has completed, the cur-
proof enclosure. With this switch the user may select either contin- rently programmed last channel value is displayed. This value may
uous cleaning, on-demand cleaning, or off. This switch is supplied be changed using the “UP” and “DOWN” buttons. The minimum
factory wired as shown in Figure 4. The switch has a front and rear value is one while the maximum value is the maximum number of
section. The front section, consisting of two independant contacts, installed channels, including all expansion modules.
controls the power to the board. These contacts must be wired in The default value is the maximum number of channels. Pressing
parallel as shown in the diagram. The rear section controls the “SELECT” will change the setup mode to Time Off Setup.
manual override, which when closed will force the system into a
continuousmuct be reconneccted, follow the wiring diagram. 2.2 • Time Off (Sec.)
Time off defines the period of time between solenoid activations
Caution: Do not interconnect the low voltage manual over- when no channels are enabled. This may be set between one sec-
ride leads with the power leads. This will destroy the con- ond and 255 seconds. The factory default is 10 seconds. The dis-
trol board as well as pose a serious shock hazard play will show the current time off setting when the time off setup
mode is entered. The value may be changed using the Up and
Down buttons. Pressing both “UP” and “DOWN” simultaneously
and holding for approximately four seconds will restore the default
2.0 Programming the DCT1000 value of 10.
Master Controller 2.3 • Time On (msec)
Time On Setup sets the solenoid on time. The display will indicate
We’ve made it easy to navigate the DCT1000. Menu items can be
the currently programmed time on setting. This is measured in mil-
accessed simply by pressing the “SELECT” button. The menu item
liseconds. Using the “UP” and “DOWN” buttons, the value may be
that you are currently accessing is indicated by the illumination of
changed. The value may be set between 10 msec and 600 msec
an LED. To change menu items, all you have to do is push “UP” to
in 10 msec increments. Pressing the “UP” and “DOWN” buttons
increase a value or push “DOWN” to decrease a value. There are
simultaneously for approximately four seconds will restore the fac-
no keystrokes that you need to memorize, special combinations, or
tory default value of 100 msec. Pressing the “SELECT’ button will
passwords that are required.
advance the setup mode to the High Limit setup if the pressure
module is installed. With no pressure module, it will step to Cycle
The master controller is equipped with an on board display and
Delay Setup.
programming information center. The controller will power-up with
the process indicator illuminated. If a pressure module is installed,
the display will indicate the measured pressure in inches of water
(w.c.); otherwise it will normally be blank.

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2.4 • High Limit [Only available when DCP connected] 3.0 Maintenance Support and
The High Limit Setup, available only with a pressure module
installed, sets the pressure at which the cleaning cycle will begin. Diagnostics
This value may be between zero and the pressure module full scale
pressure. Normally, the High Limit should be above the Low Limit. We have also included a number of features that will aid mainte-
If, however, the High Limit pressure is set below the Low Limit, the nance personnel in diagnosing problems or verifying that the system
cleaning cycle will begin when the High Limit is exceeded and stop is operating.
when the pressure falls below the High Limit. The Low Limit in this
case will have no effect. Pressing “SELECT” will change the system 3.1 Restoring Factory Defaults
to the Low Limit Setup mode. The DCT1000 has been programmed with factory default values
that meet most industry operating conditions. In the event that you
2.5 • Low Limit [Only available when DCP installed] want to restore all of the parameters to the original factory default
The operation of the Low Limit, available only with a pressure mod- values:
ule installed, is identical to the High Limit except this value sets the
pressure where the cleaning cycle will end. The upper settable value (1) Return the master controller to the process mode.
is the calibration pressure of the pressure module and the lower limit (2) Press and hold both “UP” and “DOWN” buttons.
is zero. Pressing “SELECT” will change the system to the High The display will indicate a 10-second countdown, at the end of
Alarm Setup mode. which all parameters will be restored to factory defaults. Releasing
the switches prior to the end of the count will stop the process and
2.6 • High Alarm [Only available when DCP installed] no modification will be made. Likewise, in each of the parameter
The operation of the High Alarm Setup is identical to the High and setup modes, pressing and holding the “UP” and “DOWN” buttons
Low Limit Setup and is only available when a pressure module is simultaneously will reset the individual default value, leaving other
installed. The High Alarm default is 0. The upper settable value is the settings unchanged.
full scale pressure of the pressure module and the lower limit is zero.
Pressing “SELECT” will change the system to the Low Alarm Setup 3.2 Power Indicator
mode. A power on LED indicator is provided at the center left edge of the
board. This will be illuminated when the power supply is operating
2.7 • Low Alarm [Only available when DCP installed] properly. If the power LED is not illuminated, the primary power may
The operation of the Low Alarm Setup is identical to the High and be off or there is a fault in the power circuit.
Low Limit Setup. The Low Alarm default is 0. The upper settable
value is the full scale pressure of the pressure module and the lower 3.3 Active Channel Indicator
limit is zero. Pressing “SELECT” will change the system to the Cycle Located just above the solenoid terminations, you will find that each
Delay Setup mode. channel is provided with an LED that is illuminated when the triac
switch is on. This allows a visual correlation between the channel
2.8 • Cycle Delay (min) being pulsed and the operation of the solenoid.
The cycle delay inserts a delay time between the end of the last
channel and the beginning of the first channel. This may be set to 3.4 Comm Check Indicator
between zero and 255 minutes. The factory default is zero. Setting The comm check indicator can be found in the upper right hand
the value to zero will disable the delay. Pressing “SELECT” will corner of the slave and master controller board (just above the “out”
change the system to the Down Time Cycles Setup mode. terminal, a telephone style connector). This indicator is used for two
purposes. First, on a master controller a brief flash once per sec-
2.9 • Down Time Cycles (min) ond is produced to indicate that the system is operating. Second,
The Down Time Cycles setup will select a value between zero and this indicator is used to show when the communication check oper-
255 minutes. The factory default is one minute. Selecting zero will ation is performed on slave boards. The master controller will check
disable the operation. When the down time cycles is activated by each of the slave boards at a rate of about one inquiry per second,
shorting the down time cycles input to the common terminal, (see starting with the slave board connected directly to the master con-
figure 2) the system will enter a forced cleaning mode for the pro- troller and ending with the last slave board in the chain. The mas-
grammed duration. NOTE: The cycle delay, if one is programmed, ter controller will flash its Comm Check LED for about 250 msec
will not be inserted in the timing cycle. Pressing “SELECT” will each time it makes a communication check. The external module
change the system to the Auto Alarm Reset Setup mode, if a pres- selected for test will also flash its Comm Check LED for about the
sure module is installed, or to Process when no pressure module is same time each time it is interrogated. Observing this test sequence
available. will indicate that the communication between boards is operational.
When a slave board powers up, the Comm Check LED will be illu-
2.10 • Auto Alarm Reset (sec) [Only available when DCP minated continuously. It will be extinguished when the master con-
installed] troller has initialized its communication channel. This indicator then
The Auto Alarm Reset Setup, available only when a pressure mod- shows that a master controller is operating and that each slave
ule is installed, allows the auto alarm reset time to be selected. This board is responding properly on the daisy chain.
value may be set between zero and 255 seconds. The factory
default value is five seconds. When the auto alarm reset is enabled
by shorting the auto alarm reset terminal to a common terminal,
(See Figure 1) the alarm will be reset after the pressure returns to the
normal range and the timeout has expired. Pressing “SELECT” will
change the system to Process mode.

7
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E-97:E-97 7/15/09 8:35 AM Page 8

Bulletin E-97

3.5 Error Codes

Error codes will be displayed on the three-digit display when cer- 4.0 Glossary of Terms
tain faults occur. Most of these indicators are associated with the
daisy chain communication, but certain error codes pertain to sin- • Run Mode: The term used when the timer board is firing the sole-
gle board operation also. These codes are: noids.

Display Meaning Action Required • Pressure Module: The pressure measurement subsystem that
includes the software and hardware for on-demand cleaning, alarms
This is a “watchdog” reset Make sure all electrical con- and signal retransmission of the process variable (i.e., the differential
that is enabled when the nections are appropriately pressure across the dust bags).
Err 1 master controller isn’t able shielded so the master
to cycle through its opera- controller is not disrupted • Master Controller: The primary timer board that contains all of the
tion. by noise. major features, connections for external inputs and power to drive the
DCT1000 Dust Collector Timer Controller system.
The pressure module has The master controller will
• Power Guard: A plastic shield that covers the output triacs and
Err 2 failed to respond to the try to recover from the fault.
other line voltage circuitry.
request of the master If unsuccessful, replace the
controller. pressure module. • Demand Cycle Mode: A process in which the run mode is enabled
through the on-board pressure module or an external switch such as
Communication error in Make sure the control cable the Dwyer Photohelic®.
the daisy chain interface. used in the daisy chain
Err 3 This will only appear interface is properly shield- • Euro Connector: A “caged” connection used to terminate sole-
when the master con- ed from noise. noids, incoming power, or external switches on the DCT1000.
troller is used in conjunc-
tion with a slave board. • Continuous Cycle Mode: A time based cycling mode dependent
on solenoid time on/off settings and time set between complete cycles.
The master controller has Reinstall all modules in
detected a change in accordance with the • Manual Override: Allows the user to override the DCT1000 remote-
module configuration or a instructions in the factory ly or from the master controller panel through use of a switch or a wire
Err 4
fault in one of the mod- IOM. jumper.
ules.
• Slave Board: A channel expander that is used in conjunction with
If the fault described in Reinstall all modules. the master controller to accommodate additional solenoids on larger
“Err 4” is not corrected, Contact factory if the prob- dust collection systems. It can be recognized easily as it does not have
the master controller will lem persists. the on-board display panel or the power supply present. A master con-
reconfigure the modules troller may also be used as a slave board.
Err 5
that are responding prop-
erly and operate at a
degraded condition.

A message error affecting Check the integrity of all

the software of the mas- connecting cables used to
ter controller or one of its drive slave boards for addi-
Err 6 modules. tional solenoids. Also
check the electrical ground-
ing of the system installa-
tion.

Indicates that one of the Return to factory for evalu-

Err 7 triac drivers are not func- ation and repair.
tioning.

Err 8 Internal Error. Contact the factory.

Err 9 Unassigned message Contact the factory.

code.

Still need help? Please feel free to contact one of our customer service representatives at 219-879-8000 or visit us
on the web at www.dwyer-inst.com or www.dust-controls.com. Thank you for choosing Dwyer Instruments.

©Copyright 2009 Dwyer Instruments, Inc. Printed U.S.A. 7/09 FR#443123-00 Rev. 3

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com

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