MTL Product Overview 2013

Product Overview
Open system
electronic
components
and protection
equipment for the
process control
industries
CONTENTS
FoundationTM fieldbus Solutions 4 - 13
Industrial Network Solutions 14 - 23
Gas Analysers and Systems 24 - 27
Surge Protection 28 - 31
HMI and Visualisation 32 - 37
Intrinsic Safety Solutions 38 - 41
Process Alarm Equipment 42 - 43
HART® Interfacing 44 - 45
Services and Support 46 - 47
‘MANY OF THE WORLD’S MOST SAFETY-CRITICAL PROCESSES

ARE MONITORED, CONTROLLED OR PROTECTED BY
MTL INSTRUMENTS PRODUCTS’
2/3
.....
Welcome to the
Welcome
MTL Instruments Product Overview
MTL Instruments, a business unit of Crouse-Hinds, is part of the Electrical business of Eaton and is a world
leader in the development and supply of system infrastructure products and protection equipment to the
Process Industries.
The combination of Crouse-Hinds’ expertise in the electrical components sector balances with MTL’s
expertise in the instrumentation sector. This combination delivers a unified approach to intrinsic safety and
explosion protection techniques in industrial plants, and provides customers with a unique, single source
of supply.
MTL Instruments has built an enviable reputation as a leading global provider of Intrinsic Safety explosion
protection devices, fieldbus and industrial network components and systems for use in process control
applications, lightning, surge protection and gas analysis equipment.
MTL Instruments Worldwide Headquarters, Luton, UK.
Many of the world’s most safety-critical processes are monitored, controlled or protected by MTL Instruments
products and the company is distinguished by its global network of sales and support centres and by its
acknowledged position as a thought leader in this high technology marketplace.
We hope this product overview gives an insight into the MTL Instruments product range. More detailed
product information is available in separate, comprehensive catalogues or data sheets available from your
local MTL Instruments office, or via our website.
MTL - Making Process Connections Worldwide
www.mtl-inst.com [email protected]
FoundationTM fieldbus Solutions
FoundationTM fieldbus H1 provides an open, non-proprietary fieldbus network for control systems and field instruments. It is
intended primarily for process control, field-level interface and device integration. H1 is designed to operate on twisted pair
instrument cabling and also supports Intrinsically Safe (IS) applications. Each device communicates via an all-digital, two-way
communications system. MTL provides a comprehensive range of fieldbus power supplies, wiring components, diagnostic tools
and displays for FoundationTM fieldbus H1 networks.
FieldPlus brings together MTL’s complete range of fieldbus physical layer components to deliver an unrivalled source for system
specifiers and all parties involved in the design, installation and commissioning of FoundationTM fieldbus networks.
Fieldbus topologies 4/5
.....
for all applications

Energy Limited Trunk (ELT)
The FISCO Network in Zone 1/Division 1
FISCO provides the framework for assembling intrinsically safe (IS) fieldbus networks in Zone 1 and Division 1 hazardous locations. In a FISCO
installation, the fieldbus trunk and all spurs are IS, meaning that ‘live-working’ may be permitted on any part of the network in the presence
of a flammable atmosphere and without gas-clearance procedures. This characteristic means that FISCO is recognised as the safest of all
explosion protection methods, and is frequently chosen where safe activity in hazardous areas is the primary concern.
High Energy Trunk (HET)

The Fieldbus Barrier Network in Zone 1
Fieldbus Barriers are widely adopted for FoundationTM fieldbus networks where there is a requirement to connect to intrinsically safe field
instruments in Zone 1 hazardous areas. The advantages of Fieldbus Barriers, when used as part of a ‘High Energy Trunk’ concept, are the
ability to support heavily loaded segments and long trunk cable lengths, while retaining the ability to conduct ‘live-working’ on the intrinsically
safe spur connections.
Exd Instrumentation in Zone 1/Division 1

High Energy Trunk networks provide high levels of power to the field wiring of fieldbus installations, allowing heavily loaded fieldbus
segments and extending the overall segment length. When used in hazardous area applications, the key restriction is that the fieldbus
trunk and spur wiring must not be interrupted whilst powered. Where this can be accommodated, High Energy Trunk provides a simple,
robust and reliable installation.
The High Energy Trunk Network in Zone 2/Division 2/Safe Area

The ability to conduct live maintenance - such as replacement of field instruments - is desirable for fieldbus networks in hazardous areas. For
fieldbus segments in Zone 2, the emerging ‘Ex ic’ protection technique allows the spur wiring to be safely manipulated without requiring gas
clearance safety checks, replacing the ‘Ex nL’ method. In Division 2 applications, the spurs may be live-worked if the field devices are certified
with non-incendive field wiring parameters.
For further information about our “FieldPlus” network solutions products please visit www.fieldplus.info
www.mtl-inst.com www.fieldplus.info
Fieldbus Power Supplies
Solutions to
integrate with all
fieldbus control
system suppliers
MTL provides a wide range of fieldbus power supplies that ensure reliable power for FoundationTM fieldbus networks in safe and
hazardous areas. From bulk power sources, through general purpose to fully redundant supplies to energy limited power supplies
for full live working in hazardous area applications; MTL has a solution to meet your fieldbus requirements.
The wide range of power supplies can be easily integrated into your choice of control system with a selection of integrated solutions
for all fieldbus control system suppliers.
Hazardous area applications are supported with the High Energy Trunk redundant or simplex power supplies integrated with wiring
components or Energy Limited Trunk with FISCO (Fieldbus Intrinsically Safe Concept) power supplies for Zone 1/Div 1 locations and
MTL’s unique FNICO (Fieldbus Non-Incendive Concept) power supplies for Zone 2/Div 2.
Fieldbus Power Supplies 6/7
.....
Redundant Fieldbus power supplies ODUCT

PR

918x series
NEW
NEW
MTL’s new 918x Series Fieldbus power supplies are the first in the market
to use an “N+1” architecture to provide redundant power for FoundationTM
SE
fieldbus networks, reducing the capital cost per segment by up to 25%.
In contrast with conventional redundancy schemes that use power supply RELEA
modules in a 1:1 arrangement regardless of actual segment loading, the
918x uses two or three modules per segment depending on the maximum
demand current. For segments requiring redundant power up to 250mA -
representing a significant proportion of segments in typical fieldbus projects
- only two modules are required. The addition of a third module provides
redundant power at 500mA.
The range also supports the full feature set required for today’s large fieldbus
projects, including small footprint, low power dissipation, on-line physical
layer diagnostics and the option of integrated, pluggable surge protection.
• Unique “N+1” redundancy - can reduce initial capital cost by 25%

• Fully isolated hot-swappable power modules
• Integrated versions for major host control systems
• Reliable, screw secured pluggable field and power feed connections
• Choice of rising cage clamp screw or spring clamp terminals
• Screen pass-through or ground option without accessories
• On-line physical layer diagnostics option
• Pluggable trunk surge protection option
More detailed product information in separate, comprehensive catalogues or datasheets are available from your local MTL Instruments office, or via our website.
Redundant
fieldbus
power for
FOUNDATION™
fieldbus cards
Fieldbus Power Supplies
Multi-segment power systems

F800 series
The F800 Series carriers provide wire terminations for the 8 segments
as well as mounting two F801 or F802 power supply modules. The F801
power supply modules provide 8 outputs of 21.5V, 350mA. The F802
power supply modules provides 8 outputs of 28V, 500mA for applications
with fieldbus trunk lengths greater than 600m or heavily loaded fieldbus
barrier applications.
• 1+1 redundancy
• Low power dissipation
• Choice of rising cage clamp screw or spring clamp terminals
• On-line diagnostics option
Single-segment Fieldbus power supplies

f10x
The F101, F102 and F104 fieldbus power supplies each provide power
for a single FoundationTM fieldbus H1 segment. Galvanic isolation, power
conditioning and segment termination are incorporated. The F10x Series
modules are ideal for all new installations requiring single-segment,
non-redundant power in small to medium scale applications such as
batch processing.
• Compact design
• Fully isolated
• DIN rail power bus option
Classic multi-segment power system

F600 series
The F600 Series is a ‘classic’ single-segment power supply solution.
Each F600A includes two FPS-IPM plug-in power modules for each of the
fieldbus segments. These modules function as power conditioners, providing
impedance between the input DC power supply and the fieldbus.
The F600A Series has now been superceded by their equivalent in the 9180
Series or F800 Series. For new applications, the 9180 Series or F800 Series
are recommended, these offer benefits of greater efficiency, multichannel
modules and new functionality.
The F600A Series option provides multi-segment fieldbus power using the
FPS-IPM power modules.
Fieldbus Power Supplies 8/9
.....
FISCO (Fieldbus Intrinsically Safe Concept)

power supplies
912x and 910x SERIES
MTL’s FISCO power supplies have become established as the industry-
standard solution for FoundationTM fieldbus installations in which a fully
intrinsically safe field network is required. The key benefits of intrinsic safety
in fieldbus applications are the ability to carry out live maintenance on any
part of the field wiring, and the elimination of complex mixed-protection
techniques in the field junction box.
The introduction of power supply redundancy extends the benefits of FISCO

into critical hazardous area applications requiring the highest levels of
reliability. Such redundancy is routinely specified by knowledgeable end
users and engineering companies for fieldbus installations in which failure
could result in consequential damage or severe loss of production.
• Simplex (912x Series) and redundant (910x Series) options

• Safest possible technique in hazardous areas
• Fully live-workable field network
• Up to 265mA segment current
• Field junction box contains simple, highly reliable Megablock wiring hub
• Integrated versions for major host control systems
• Redundant power supply option provides unique combination of high
system availability and operator safety
The definitive solution for intrinsically safe fieldbus
Fieldbus Barriers
Fieldbus Barriers
9370-FB series
MTL’s 9370-FB Series Fieldbus Barrier establishes a new benchmark for
fieldbus networks in hazardous areas. It retains the major benefits of the
High Energy Trunk technique while removing the drawbacks associated
with existing Fieldbus Barrier implementations. The result is lower cost,
safer operation and higher reliability throughout the life-cycle of the fieldbus
network, with benefits not only for the plant operator but also for all parties
involved in the design and installation process.
Uniquely, the key modular components of the system (Fieldbus Barrier,
Terminator and Surge Protectors) may be ‘hot-plugged’ by design and
without gas-clearance procedures or separate isolating switches. This
virtually eliminates the risk associated with hazardous area maintenance
activities, speeds module replacement and avoids the need for specialist
operator training.
• Live-working for FoundationTM fieldbus networks in hazardous areas
• Complete enclosure system for 6 or 12 IS spur connections
ODUCT
• Integrated trunk and spur surge protection as initial build or retro fit
PR
• Mount in Zone 1 (gas) or 21 (dust) with spurs into Zone 0
NEW
NEW
• Compatible with FISCO and Entity-certified fieldbus instruments
• Available in GRP or stainless steel enclosures
• Unique pluggable system components, without ‘gas free’ constraints
SE
RELEA
• Compact, modular construction, ergonomic mechanical design
Now with Redundant capability

Redundancy is routinely selected for fieldbus physical layer
components, to avoid downtime and lost production. Now, for the
first time, MTL gives users the choice of specifying redundant
Fieldbus Barriers for segments that are critical to the ‘up-time’ of
the process.
By duplicating the barrier function in the remote field enclosure,

hardware failures are tolerated without interrupting the operation
of the fieldbus segment. When used in conjunction with redundant
fieldbus power supplies, the redundant barriers deliver significant
improvements in ‘system availability’ that will allow their use even in
the most critical applications.
MTL Redundant Fieldbus Barriers... Maximum protection

for your critical loops
FIELDBUS wiring components 10/11
.........
Megablock wiring hubs

F300 series
The F300 Series represents the latest technology in fieldbus wiring hubs,
building on three generations of Megablock products with an enviable
installed base. Providing a simple and reliable means of connecting
individual fieldbus instruments to the field network, Megablocks protect
against spur short-circuits and allow instruments to be easily added to or
removed from the segment without disrupting communications.
• Single-piece Trunk In/Trunk Out connector simplifies installation

and maintenance
• Spur short circuit protection
• Removable Terminator
• Choice of rising cage clamp screw or spring clamp terminals for spurs
• Unique pluggable trunk and spur surge protection option
• Can be installed in Zone 2 or Division 2 with connections
to Ex n or Ex ic field instruments
Intrinsically Safe Megablock wiring hubs

F200 series
F200 Series Megablocks are specifically designed and certified for use in
intrinsically safe fieldbus networks. When used with MTL’s 912x or 910x
Series FISCO power supplies, they allow complete IS segments to be
assembled, for connection to field instruments carrying intrinsic safety
FISCO certification. ‘Entity’ certified devices can also be supported using
simple adaptors in each spur circuit. As the F200 Megablocks are part of
an intrinsically safe circuit, no special certifications are required for the field
enclosure - although the MTL range of range of Process Junction Boxes
provide excellent environmental protection.
• Certified intrinsically safe for use in FISCO networks

• Compatible with simplex or redundant FISCO power supplies
Increased Safety Megablock wiring hubs

f200-XE series
The F200-XE Series Megablocks carry certification to the Increased Safety
(Ex e) standard to allow installation in IEC Zone 1 hazardous areas. When
mounted inside suitably certified Ex e field enclosures such as the MTL range
of Process Junction Boxes, they avoid the need for heavy and expensive
‘flameproof’ (Ex d) field enclosures. They are compatible with conventional
simplex or redundant fieldbus power supplies as part of ‘High Energy Trunk’
networks, with spur connections to Ex d certified field instruments.
• Installation in Zone 1 hazardous areas in suitably certified

Ex e enclosures
• For connection to ‘flameproof’ (Ex d) field instruments
FIELDBUS DIAGNOSTIC TOOLS
Diagnostic module
F809F-Plus
The F809F-Plus Fieldbus diagnostics module monitors the performance of up to eight
fieldbus segments providing information on network health. During commissioning,
the F809F-Plus collects data on the performance of the physical layer, provides
alarms if any parameter is outside the preset limits, and stores a baseline segment
performance within the Instrument Management Software.
• Monitors 8 fieldbus segments

• Minimises total cost of ownership by reporting
parameters via FOUNDATION fieldbus™ H1
• Open system solution: compatible with all major DCS systems
• NE107 compliant status symbols via DTM & eEDDL
user interfaces
standard equipment for installers and operators
Fieldbus monitor
FBT-6
The Fieldbus Monitor, FBT-6, is used to examine the operation of a live
FOUNDATION™ fieldbus network without interfering with its operation.
The FBT-6-PA Profibus PA Diagnostic Monitor can be used to examine
the operation of a live Profibus-PA segment without interfering with its
operation. These monitors are intended for maintenance personnel to verify
network operation or to troubleshoot an errant network. Data collected can
be saved into the FBT-6 and saved as a Microsoft® Excel formatted report
that can be used to document commissioning or periodic monitoring.
FIELDBUS devices and accessories 12/13
.........
Fieldbus H1 and Profibus PA Displays

BAx SERIES
MTL supplies the widest range of fieldbus displays from 8 variable to cost
effective single variable version, field and panel mount variants, safe and
hazardous area version as well as FOUNDATION™ fieldbus H1 and Profibus PA
versions. All versions are bus powered to simplify installation.
The 8 variable BA-x8x version provides a large 86 x 45 mm back-lit display
with 9 standard screen options displaying 1 to 4 variables, measurement
units and tags as well as bar graphs. The operator can select the displayed
screen via the front panel push-buttons, or these buttons may be disabled.
The instrument can be supplied with six isolated alarm outputs, each of
which may be linked to any of the displayed fieldbus variables. Alarm
setpoints can be entered via the front panel push-buttons, which in turn may
be protected by a security code.
Enclosures
As part of the Crouse-Hinds organisation, MTL has access to a complete

range of steel and GRP enclosures and is able to supply complete,
engineered solutions for Megablocks and other field wiring components.
Detailed specifications can be met for accessories and internal wiring,
minimising the engineering and project management burden. Crouse-
Hinds enclosures are internationally respected and often pre-qualified
by end users and plant operators.
Surge Protection
The design and manufacture of Surge Protection devices has been an MTL
strength for many years.
They afford the highest level of protection for complete networks, to defend
control systems and associated fieldbus instruments from surges entering
through the fieldbus trunk or spurs. Many MTL fieldbus products are supplied
as standard with the ability to accommodate optional surge protectors, with
the benefit of reduced engineering and wiring costs.
Industrial Network Solutions
In today’s process industries there are increasing demands for greater efficiency, higher reliability and lower cost of ownership of field
equipment and supporting networks. MTL offers end to end or part solutions to meet the requirements of your project.
MTL Instruments is proud to present its range of Industrial Strength Networking products. Designed to meet the most demanding process
applications worldwide, our complete portfolio of ruggedised Ethernet connectivity devices offer harsh and hazardous area classifications,
combined with MTL’s 40 year pedigree of understanding process industry requirements.
14/15
.....

Ruggedised Ethernet
MTL Instruments can supply a full range of “industrial strength” Ethernet products to satisfy the most demanding process applications. Our
Ruggedised Ethernet range is designed to operate in the harsh process control environment and features multi-port managed and unmanaged
switches, media converters, Gigabit connectivity and PoE (Power over Ethernet) solutions.
Intrinsically Safe Ethernet

For applications requiring access into Zone 1 and Zone 0 hazardous areas, including wireless access, then look no further than MTL’s Intrinsically
Safe Ethernet range. The 9460-ET Series delivers Intrinsically Safe “Power over Ethernet” (PoEx) with a single Cat 5e or Cat 6 cable, allowing
live connection and disconnection of the end device in Zone 0 or Zone 1.
Industrial Wireless
In today’s process industries there are increasing demands for greater efficiency, higher reliability and lower cost of ownership of field equipment
and supporting networks. MTL offers end to end or part solutions to meet the requirements of your project.
From plant-wide 802.11 network infrastructure in hazardous area to simple sensor signal cable replacement, MTL brings the experience and
the products to realise robust and secure wireless systems. MTL wireless technology supports industry standard connectivity and protocols
maximising the flexibility of your system while reducing inventory and installation costs.
Industrial Security System

The move to open standards such as Ethernet,TCP/IP web technologies combined with greater plant integration, has seen a growing number
of network security incidents affecting critical infrastructure and manufacturing industries.
The Tofino™ Industrial Security System is a unique solution that addresses the important issue of protecting Industrial Networks from modern
cyber-security attacks.
For further information about our “industrial strength” networking products contact -
RUGGEDISED ETHERNET SWITCHES
Designed to
operate in a harsh
process control
environment.
Unmanaged Ethernet Switches

9200-ET SERIES
These rugged, 5 to 9 port DIN-rail and panel mount Ethernet switches
are designed for use in harsh and hazardous environments. The full
range is ATEX certified for Zone 2 and UL approved for Class 1, Division 2
hazardous areas.
• High performance at the lowest cost

• Plug and play functionality - works out of the box
• 10/100BaseT(X) via RJ45 and 100BaseFX via optical fibre
• Supports temperatures ranging from -40 to 85°C
• Redundant dual DC power inputs
• Up to 3 fibre optic ports for noise immune links
• Long MTBF
RUGGEDISED ETHERNET SWITCHES 16/17
.........
Managed Ethernet Switches

9200-ETM SERIES
These rugged, 5 to 18 port DIN-rail and panel mount Ethernet switches with
multiple Gigabit and fibre port options, support fast redundant ring and mesh
networks for high availability. The full range is ATEX certified for Zone 2 and
UL approved for Class 1, Division 2 hazardous areas.
• Excellent cost/performance ratio

• Redundant dual DC power inputs
• Up to 4 fibre optic ports for noise immune links
• Operating temperature range from -40 to +75°C
• Plug and play functionality EtherNet/IP™ and Video Surveillance -
works out of the box
• Status of redundant ring, all ports and power feed provided
over Modbus TCP
• Futureproof IP v6 support
• Long MTBF
Managed Ethernet Switches

9200-ETZ
The 9226/32-ETZ rackmount Ethernet switches offer a space efficient
method of increasing your network’s capability. These 10/100 Fast Ethernet/
Gigabit Ethernet/Fibre enabled switches provides expanded connectivity
to fulfill the most demanding applications in modern process engineering
networks.
• 26/32 total Ethernet ports including-

• Up to 8 Gigabit ports including 4 combination ports
• Up to 4 fibre optic ports for noise-immune links
• Designed to meet industrial standards
• Space efficient 1U rack-mount design
• Redundant AC and DC power options
• Relay output contact to signal alarms
SFP Optical Transceivers

SFP-F/G
The MTL-SFP range of optical transceivers offer maximum flexibility
to operators of Gigabit Ethernet networking equipment. The pluggable
architecture allows the module to be installed into any suitable MTL
Gigabit switch SFP port at any time – even with the host equipment
operating and online. This facilitates rapid configuration of the equipment
to precisely the user’s needs – reducing inventory costs and network
downtime.
INTRINSICALLY SAFE ETHERNET
IS Power Supply
9491-PS
The 9491-PS Power Supply is the preferred method for supplying the 9460-
ET series of intrinsically safe Ethernet modules and is based on an isolating
power supply. It takes a 24V DC safe area / Zone 2 supply and produces an
intrinsically safe, 12V DC nominal output capable of powering the Ethernet
modules mounted in a Zone 1 hazardous area. Each 9491-PS can power a
single Ethernet module.
• Isolated power supply

• Zone 2 & Division 2 mountable
• DIN-rail or backplane mounting
• ATEX / IECEx certified
• FM / FMC approved
• 200mA @ 10.9V DC - Ex ia IIB Groups C, D output
• 400mA @ 11.8V DC - Ex ib IIB output
Wireless Access Unit

9469-ETplus
The 9469-ET is a multi-functional module that can be used as an Access Point,
Wireless Bridge (Client) or Wireless Repeater When used in the Access Point (AP)
mode, it allows wireless devices to connect through it onto the wired Ethernet
network, either in AD-HOC or Infrastructure modes. When used as a Bridge, it
makes it possible to turn any 10/100 Ethernet device into a wireless device.
Additionally the module may also be used in its Wireless Repeater (WDS) mode
to extend the range covered by a wireless network.
• Tri-Band operation
• Convert Ethernet device to wireless
• Zone 1, Division 1 mountable in suitable enclosure
• 10/100Mbs Ethernet
• Wide temp. range –20°C to +60°C
• PoExTM Power over IS Ethernet
Isolator
9468-ET
The 9468-ET 10/100Mbps, Isolating Ethernet Barrier allows the interconnection
of a Zone 2 or un-certified safe area device to the intrinsically safe 9400-ET
series of Ethernet networking products operating in the hazardous area. The
isolating barrier provides a compact alternative solution to fibre optic cable
and media converters and for when it is desirable to use Cat5e cables in
preference to fibre.
• Zone 2 mountable for connections to Zone 0 and 1

• Galvanically isolated RJ45 ports
• Transparent operation
• Compact alternative solution to fibre optics and media converters
• Single 20–30V DC power supply
• Status LEDs to show activity
INTRINSICALLY SAFE ETHERNET 18/19
.........
Media Converter

9465-ET
The 9465-ET 10/100Mbps Copper to Fibre Optic Media Converter allows an
Ethernet network to be extended over a greater distance. The fibre optic link
may be up to 8km in length when running at 100Mbps. Longer distances
are obtained by simply connecting a 9466-ET (10/100Mbps Ethernet Switch)
between two 9465 media converters, effectively giving a ‘repeater’ function.
• Copper to Fibre Optic Converter

• 10/100Mbps wire speed
• Extend up to 5km (10Mbs)
• Transparent operation
• Choice of fibre optic connection styles
Switch Module
9466-ET
The 9466-ET 10/100Mbps, Layer 2, Ethernet switch allows the
interconnection of MTL 9400-ET series networking modules via its 5 ports.
It also enables an Ethernet network to cover a greater distance using either
Cat5e cable or fibre-optic for longer spans. This capability is due to the low
latency ‘store and forward’ mechanism integral to the switch, which ensures
that the stringent timing associated with Ethernet is maintained.
• 5-port 10/100Mbps links

• Broadcast “storm” protection
• Half/Full Duplex
Gateway
9461-ET
The 9461-ET Ethernet Gateway gives existing intrinsically safe equipment
“Ethernet connectivity” by allowing conventional serial equipment to be connected
to an Ethernet network. IS serial devices are supported with serial tunnelling and
IS Modbus devices are supported with powerful serial to Modbus TCP/IP gateway
functionality.
• Serial to Ethernet Gateway

• Four serial-port intrinsically safe inputs:
2 x RS232/TTL 2 x RS485/RS422
• High Performance 32-bit processor
Network Security
Supervisory Control and Data Acquisition (SCADA) and industrial control systems have long been considered immune to the cyber
attacks suffered by corporate information systems. The move to open standards such as Ethernet TCP/IP and web technologies has
seen control systems affected by a growing number of both malicious and non-malicious network security events impacting critical
infrastructure and manufacturing industries.
The TofinoTM Industrial Security System is a unique solution from MTL Instruments that addresses the important issue of protecting
Industrial Networks from modern cyber-security attacks.
Network Security 20/21
.....
TofinoTM Ethernet based Industrial Security Appliance

9211-ET
Protect your control system against network problems and cyber threats.
You may never be attacked by a serious hacker, but typical control networks
are extremely vulnerable to simple day to day security and reliability issues.
Poor network segmentation, unprotected points of entry into the network,
‘soft’ targets such as un-patched PCs and vulnerable PLCs, and human error
can result in significant production losses and even safety issues.
The Tofino Industrial Security Solution is a distributed system that quickly
and cost-effectively implements cyber security protection within your
control network.
Tofino’s flexible architecture allows you to create security zones throughout
your control network to protect critical system components. Tofino helps
you meet and exceed NERC CIP requirements and ANSI/ISA-99 standards.
Best of all, it helps you avoid expensive down time and achieve optimal
performance in your plant.
• Industrial network protection • Assisted rule generation

• Simple installation • DIN-rail mounting
• 10/100Mbs Ethernet • Tailored security protection through
• Automatic device discovery “Loadable Security Modules”
• “Transparent learning” option • Future-proof network protection
• Power supply redundancy
Tofino™ CMP is an easy-to-use Windows-based software
Don’t
leave your
process
network
exposed
INDUSTRIAL WIRELESS
Easy Wireless I/O

Wi0-900L/800L
The WIO-900L and 800L simply and reliably communicate transducer and
switch data by providing a 4-20mA, mV and digital interface in a small
footprint radio. The sensor data is transmitted to a remote output as digital
and 4-20mA effectively replacing the cable. Line of sight distances of up
to 10km for the WIO-800L and 20 miles for the WIO-900L are achievable.
• Point-to-point digital and/or analogue I/O transfer
• Easy to use - no configuration necessary
• Secure data encryption
• Intelligent wireless protocol, immediate exception reporting plus
configurable high-scan updates
Access Point
WLN-2000
The WLN-2000 enables Ethernet and serial device connectivity over an
802.11 wireless connection for network access or standalone data transfer.
Full networking solutions can be deployed to manage data between fixed
and mobile devices on 2.4GHz and 5GHz license-free bands. The WLN-2000
has a built-in web server, containing web pages for analyzing and modifying
the module’s configuration.
• Ethernet and serial data over 802.11 a/b/g wireless network
• High wireless data rate (108Mbps turbo mode)
• Configurable transmit power (15mW – 400mW) for superior radio range
• Bridge /Router, Access Point /Client in one, reduces inventory costs
• Online diagnostics and configuration throughout the network
Serial Modems
WMO-900S/800S
The WMO-900S and 800S serial modems provide remote serial connectivity.
Possessing both RS232 and RS485 ports for communication, this device is
configurable for a variety of network topologies.
• Provides wireless connectivity for serial devices
• Licence-free 900MHz radio band
• Single hop distance 20 miles line-of-sight
• Repeater function for longer distances
• Radio data rate up to 115,200 bits/sec
Serial Modems
WMO-400S
The WMO-400S serial modem is ideal for long range SCADA applications.
Providing serial communication for devices such as PLCs, intelligent
transducers and data loggers the WMO-400S operates on the 400MHz
frequency range for licensed and license-free applications. Features of the
WMO-400S include configurable radio power, frequency, network topology
and data pathing features.
• Provides wireless connectivity for serial devices
• User-configurable frequency and RF power
• Remote configuration and diagnostics
• Supports wide range of network topologies
• Distances of up to 100km (60 miles) achievable
INDUSTRIAL WIRELESS 22/23
.........
I/O Interface

SIO-100S
The SIO-100S series of wireless I/O multiplexers provide an interface
to MTL wireless networks for sensors, transducers and switches. The
SIO-100 can communicate via Modbus RTU or a point to point exception
reporting protocol. The SIO-100S possesses configurable input types and
supports a wide range of end devices.
• Analogue and Digital I/O multiplexer
• Data transfer via Modbus or exception reporting protocol
• RS232 and RS485 communication ports
• I/O interface for MTL wireless networks
• Configurable input types
Wireless Access Unit

9469-ETplus
The 9469-ET is a multi-functional module that can be used as an Access Point,
Wireless Bridge (Client) or Wireless Repeater When used in the Access Point (AP)
mode, it allows wireless devices to connect through it onto the wired Ethernet
network, either in AD-HOC or Infrastructure modes. When used as a Bridge, it
makes it possible to turn any 10/100 Ethernet device into a wireless device.
Additionally the module may also be used in its Wireless Repeater (WDS) mode
to extend the range covered by a wireless network.
• Tri-Band operation
• Convert Ethernet device to wireless
Antennae Protection
CA Series
CA Series devices are wideband, high current devices for the protection of
radio transmitters and receivers connected to coaxial feeders.
A wide range of connector styles is available to suit all application
requirements with a choice of working voltage and characteristic impedance
provided for most of the series. Bulkhead mounting options are available
where insertion into a panel is preferable. Typical applications for the
CA Series include the protection of radio telemetry systems, mobile
communications base stations and where high induced voltages may be
present in aerial systems.
• Suitable for the protection of radio transmitters and
receivers connected to coaxial feeders
• Range of connector styles to suit all applications
• Large bandwidth dc to >2GHz
• Range of mounting kits and enclosures available
Measured Gasses:
NH3 Ammonia
Ar Argon
CO2 Carbon Dioxide
CO Carbon Monoxide
Cl Chlorine
H2S Hydrogen Sulphide
He Helium
H2 Hydrogen
Kr Krypton
CH4 Methane
Ne Neon
O2 Oxygen
SF6 Sulphur Hexafluoride
Xe Xenon
Gas Analysers and Systems

Hitech Instruments has been specialising in gas analysers for over 30 years. All the design and manufacture is done in the UK. In 2009
Hitech moved into the new purpose built facility of their parent company MTL (Measurement Technology Ltd).
Application specific analysers are the forte of Hitech. Rather than modify an existing product Hitech have designed application specific
analyser solutions for power stations, the chlor alkali industry and biogas plants. This approach ensures that every component is chosen
for the job and performs accordingly.
Hitech manufacture zirconia and thermal conductivity sensors in house. Thus each sensor is characterised individually. Electrochemical
cells are conditioned in house and, in some cases, modified according to the application. As manufacturers of both sensors and
analysers, Hitech maintain full control over the production process.
GAS ANALYSERS AND SYSTEMS 24/25
.....
Analysers

Fixed, portable, hazardous areas and OEM
Most analysers are available in a variety of configurations to suit customer
demand. Panel mount, rack mount, wall mount and bench top options are
offered as fixed units, while portable units are presented in rugged cases to
extend lifetime in harsh plant conditions. For OEM customers and large PLC
systems ‘blind’ transmitter versions are available. Hitech can respond quickly
to solve application specific demands from all process industries.
Wireless connectivity is achieved with MTL products and hazardous area
situations with MTL barriers and isolators.
Sensors
Zirconia, electrochemical, infrared
and katharometers
Zirconia sensors and galvanic (electrochemical) cells are the two technologies
used for oxygen measurement. A range of options are available for
applications including low ppm levels, mildly acidic gases or hydrocarbons.
Hydrogen sulphide is also measured with an electrochemical cell.
Katharometers are thermal conductivity devices ideal for measurement in
binary or pseudo-binary mixtures. Hydrogen, dissociated ammonia, sulphur
hexafluoride, helium and other inert gases where no dedicated sensor exists,
are ideal candidates for this method.
Infrared sensors are used typically for methane, carbon dioxide and carbon
monoxide in biogas and ‘syngas’ applications.
Sample Conditioning Systems

Bespoke systems for specific applications
Analysers and sensors depend heavily on the condition of sample supplied.
Hitech supplies a number of component parts – filters, flowmeters,
regulators, pumps, etc – as well as bespoke sample conditioning systems
designed for specific customer applications. Water vapour and particulate
matter will routinely prevent accurate analysis but can easily be eliminated
with careful choice of sample system.
Application questionnaires ensure that all process parameters are fully
considered.
For further information about our “gas analysers and systems” products contact -
www.hitech-inst.co.uk [email protected]
GAS ANALYSERS AND SYSTEMS
Oxygen Analysers
From low ppm to high %
The G1010 panel mount oxygen analyser with electrochemical cell options is
Hitech’s ‘best seller’ and used in a wide variety of industries and applications.
ATEX certified configurations are available.
Zirconia oxygen sensors have a rapid response and are usually more
accurate at low ppm oxygen levels. The Z4010 is a rugged, transportable
unit ideal for use at multiple points on a plant, e.g. air separation and gas
blending applications. The Z1920C is designed with a catalytic reactor to
measure fuel:air ratios in flame treatment and burner applications. Fixed
instruments often feature remote sensors and bi-directional RS232 for
true remote capability.
Katharometers
For hydrogen, helium, SF6 , dissociated
ammonia and inert gasses
Hitech is a market leader in novel katharometer design employing established
thermal conductivity principles. The K1550R panel mount analyser with remote
sensor can be supplied in different configurations, either with barriers to mount
the sensor in hazardous areas or with full ATEX housing.
Hydrogen is often measured by this technique and compensation inputs can be
provided for non-binary mixtures.
Multi-Parameter Analysers
Custom led, application specific products
The Hitech Design department is experienced at solving customer led
application demands as new markets evolve. Some recent examples include.

• KG1550 panel mount and KG6050 rugged portable units for both hydrogen
and oxygen; parameters critical to some biomass applications.
• GIR250 bench top unit for oxygen and carbon dioxide is used in fermentation
monitoring, sports science and modified atmosphere packing
• KIR4250 is a dual channel portable unit for hydrogen and carbon dioxide,
designed for a leading manufacturer of industrial catalysts
GAS ANALYSERS AND SYSTEMS 26/27
.........
Hydrogen and Chlorine Analysers

Hydrogen measurement in the chlorine
manufacturing process
The KK650 is designed to measure both hydrogen and chlorine at all stages
of the chlorine manufacturing process. Unique dual katharometer design
even allows accurate, continuous measurement at start-up. The analyser is
suitable for measuring at all stages of the chlor alkali process - ‘wet’ chlorine,
‘dry’ chlorine and tail gases. Custom design sample systems enable reliable
measurement in ‘wet’ chlorine. Low maintenance and no consumables result
in low cost of ownership. An accurate system which compares very favourably
with technologies costing five times as much.
Biogas and Landfill Analysers

Process measurement for efficiency
and safety
The new GIR5500 and GIR5000 series analysers are the ideal
instruments for biogas applications, where the measurement of
methane (CH4), carbon dioxide (CO2), oxygen (O2) and hydrogen sulphide
(H2S) have implications on both the efficiency and safe working of
biogas processes. Two-, three- and four-gas versions are available in a
variety of configurations and all are ATEX certified.
Alternator Purge Gas Monitors

Hydrogen purity and purge cycle analysers
for power stations
Even small changes in hydrogen purity can affect the efficiency of
turbogenerators significantly. For maintenance, the system needs to be
purged carefully and efficiently to avoid the risk of explosive gas mixtures
of hydrogen and air. The alternator purge gas monitors from Hitech are ideal
for this application. The K1650 panel mount and K6050 rugged portable
have three different ranges to measure hydrogen purity, hydrogen in air
and carbon dioxide in air. Samples systems are available to regulate and
calibrate pressurised systems.
For further information about our “gas analysers and systems” products contact -
www.hitech-inst.co.uk [email protected]
Surge Protection Devices
MTL supplies a comprehensive range of surge protection devices offering solutions for all mains power, process control, network and
communications, telecom, wireless and RF systems.
Our commitment to not only meet, but surpass our customers’ high expectations can only be achieved by maintaining very high
standards in all aspects of our business. Independent verification of our quality and safety procedures is of paramount importance
and our accreditation to internationally recognised standards such as ISO 9001 is proof of this commitment. Our new 10 year ‘no fuss’
product warranty, is even further evidence of our confidence in our products and their application capabilities.
Fieldbus surge protection 28/29
.....
Fp32 Series

FP32 devices provide surge protection along the trunk or spurs of fieldbus
systems from damaging the associated electronics such as terminators,
spur blocks, and the bus control equipment. Fully automatic, the FP32 reacts
immediately to ensure that equipment is never exposed to damaging surges
by directing surges safely to earth and then resets automatically.
• Meets the requirements of IEC61158-2:2000 for Foundation™ fieldbus
• Plug connectors for quick and easy connection or rewiring
• 20kA maximum surge current
• FM, CSA, FISCO and ATEX approved
• Lloyds approval
FS32
The FS32 surge protection device prevents surges and transient over-
voltages conducted along the Trunk or Spurs of fieldbus systems from
damaging the associated electronics such as terminators, spur blocks and
the bus control equipment. In operation the FS32 does not adversely affect
the performance or operation of the fieldbus or connected equipment, and
allows signals to pass with little attenuation.
• Protects IS spurs on MTL 937x-FB Series Fieldbus Barriers
• 20kA maximum surge current per line
• Plug connectors for quick and easy connection or rewiring
• Meets the requirements of IEC61158- 2:2004
• Can be used on MTL Megablocks or other fieldbus equipment
TP32 & 32-T (with built-in Fieldbus Terminator)

• Fieldbus specific - meets the requirements of IEC61158-2:2000
and ANSI/ISA-50.02-2 1992
• TP32-T includes a Fieldbus TERMINATOR in addition to surge protection
• Intrinsically safe and flameproof to CENELEC standards
• FM, CSA, FISCO and ATEX approved
• SIL Suitable
The TP32 is specifically designed to protect process transmitters and
devices on fieldbus systems. The TP32 is a hybrid design consisting of high-
power, solid state electronics and a gas discharge tube which is capable of
diverting surges up to 10kA.
TP-P-32 SERIES for Fieldbus

• For fieldbus transmitters with only ONE conduit entry
• SIL Suitable
MA15
The MA15 was designed to protect electronic equipment and computer
networks against the effects of ‘noise pollution’ induced in power supplies.
These units clean up the effects of industrial noise and surges caused
by lightning, switching devices, thyristor controls, transmission system
overloads and power-factor correction circuits. UL 1449 Recognised
Components (certified by UL for both US and Canadian requirements), the
MA15 exceeds the requirements of IEC 61000-4-5.
• Protects panel loads up to 15 Amps in series, unlimited Amps in parallel
• Suitable for AC or DC applications
• Thermal and short circuit protection
• UL 1449 Recognised Component
combination surge protection products
Although MTL supplies many unique and diverse stand-alone protection

devices, there may be times when complete mains, telecom and/or network
protection is required in a single, compact device.
MTL offers several professional protection ranges for home, office or
industrial use which meet this criteria. These versatile devices are fully
configurable, simply choose from a wide range of protection modules and
just ‘plug and protect’.
data and signal surge protection
Induced surges and transient voltages can destroy or, perhaps more
worryingly, render inaccurate sensitive control and measurement
instruments. Control systems, sensors and telecommunications
equipment may be subjected to a barrage of interference and surges of
energy, therefore to disregard the need for simple, effective and reliable
surge protection is to compromise the safety of the plant.
MTL surge protection devices provide protection both at the controller
and at the field-mounted instrument, with specifically designed devices
suitable for all data & signal requirements.
network and comms surge protection
Network technologies from the Internet to LANs have revolutionised the

way businesses operate. From traffic control and sensing to the real-
time status of a remote pumping station, industry relies on computer
networks now more than ever.
Network surge protection is essential if your business relies on IT
services for its minute to minute operation. MTL provides a complete line
of ruggedized network surge protection devices to protect the sensitive
equipment in these harsh environments.
power surge protection 30/31
.........
Surges and spikes from nearby lightning strikes, arc-welders and high

voltage cables can destroy or disrupt unprotected electronic equipment.
These destructive forces enter mains power circuits within buildings by a
variety of methods.
The primary route is where power, often “dirty” and spike-laden, actually
enters the building and it is at this point that surges should be stopped in
order to prevent them from propagating further.
However, surges and RFI can also corrupt mains power supplies from within
the building. By providing protection at the main power distribution
board and then at each piece of equipment, mains borne surges and
spikes are eliminated before they can cause damage.
specialist surge protection products
MTL has a wealth of experience in the design and manufacture of surge

protection solutions for very specialized areas of application. Whether
protection is required for wireless telecommunications, satellite, CCTV or
general antenna protection, MTL can supply a superior protection device
to meet your requirements. It is not just the obvious areas, such as mains
power, networks and telecom systems that require protection - these
specialist applications should not be overlooked.
telecomms surge protection
Highly integrated, small signal telecommunications equipment is becoming

increasingly sensitive to damage and disruption from voltage surges and
spikes. It makes sound sense to protect expensive telephone installations
from damage and commercially damaging downtime by fitting effective and
unobtrusive protection wherever surges could enter the system.
MTL can supply that protection, whether for private wire or public switched
telephone network (PSTN) requirements and with a range of mounting and
enclosure types to suit all applications.
HMI and Visualisation
Many industries now prefer to site their operator terminals and HMI on the plant floor. The MTL Instruments range of Visualisation
products includes ruggedised and extended temperature range operator terminals and panel PCs suitable for both hazardous and
non-hazardous area mounting. For over 15 years GECMA Components, a part of the MTL Instruments group, has concentrated on the
production of high-quality HMI and on-site operating stations for industrial and Ex-classified production areas.
The flexible modular concept consisting of intrinsically safe components and the deliberate selection of high-quality materials allows
CHALLENGER Remote PC terminals and EXPLORER Panel PC’s to be used under the strictest of hygienic conditions as well as in
aggressive production environments. Even under temperature conditions of -30°C to +60°C there is no functional impairment.
MTL complements its product offering with the Azonix brand of rugged HMIs’ and workstations. Azonix Corporation has supplied the
oil and gas industry with ruggedised computers and data acquisition systems for over 20 years and offers a broad range of hazardous
area HMI products. These include the industry recognised Barracuda and ProPanel® range of hazardous area workstations certified
for Zone 1 and Zone 2 applications.
CHALLENGER REMOTE PC TERMINAL 32/33
.....
Challenger 15i/18i/22i

The CHALLENGER range of remote PC terminals are designed for use in
extreme hazardous areas such as those encountered in Pharmaceutical,
Chemical, Biotech and Oil and Gas industries. CHALLENGER Terminals
can be configured in a modular manner to meet with the plant
installation requirements. All the components including the display,
touch screen, keyboard, pointing devices, etc. - are certified for use in
hazardous areas as control panel-mounted modules and can be mounted
independently into various enclosures / walls or into our CHALLENGER
FHP standard enclosure which provides environmental protection.
CHALLENGER PC Terminals are an optimum solution for demanding tasks
in on-site operation and visualization in Zone 1 / 2 / 22 hazardous areas.
In the SAFE area the CHALLENGER transmission unit picks up the data
from a PC via VGA / KEYBOARD / PS2 MOUSE and transmits the data up
to 600m /2000ft to the CHALLENGER Terminal on site – in hazardous area
zone 1 / 2 / 22. High quality bright images are visualized at the terminal.
CHALLENGER Terminals are also available as non Ex products for industrial
applications up to a screen size of 22“.
INDUSTRIAL
Intrinsically safe Remote PC terminals for hazardous areas Zone 1 / Zone 2

/ Zone 22 (non-conductive dusts)
Certified by ATEX, IECEx, TIIS, FTZU, UL/C-UL (Class I, Zone 1 / Class I, Div.
2), NEPSI …
CHALLENGER Ex Operating principle Standard
Safe Area Ex Zone 1/2/22

(Class I, Zone 1 / Class I, Div. 2) REMOTE PC TERMINAL
CONTROL ROOM
hazardous areas
LOCAL MONITOR
KEYBOARD
MOUSE
SWITCH ROOM
LAN
CLIENT PC
Transmission Unit
IN OUT
VGA
MOUSE PS2 24 V DC /
KEYBOARD PS2 100-240 V AC
100-240 V AC
TCV2i PSU2
DATA CABLE UP TO 600m (2000 ft), CAT 7
More detailed product information in separate, comprehensive catalogues or datasheets are available from your local GECMA office, or via our website.
www.gecma.com [email protected]
explorer panel pc
EXPLORER 15i/18i
Designed as a PANEL PC, the new EXPLORER is also based on a modular
concept - in line with our world-wide established CHALLENGER remote
PC terminals.
Whether for local display or operation of software in Ex Zone 1 / 2 / 21 /
22, for client server applications, such as a web terminal or for control of
PLC, balances etc - the EXPLORER Panel PC offers maximum
adjustability to individual requirements.
All operating and visualization components (display, touch screen,
trackball, joystick, keyboard...) can be configured according to the
requirements of the plant. Constructed as intrinsically safe panel
mounting modules and certified for Ex Zone 1 / 2 (Gas), Zone 21/22
(Dusts) the EXPLORER Panel PC can easily be integrated into our FHP
standard enclosure, as well as existing enclosures, walls and cabinets.
In addition to the Ethernet interface the EXPLORER offers USB, RS232,
RS485 and RS422 interfaces to integrate further electrical equipment or
for the functionality of WLAN or BLUETOOTH.
With our new EFU converter we have created the possibility to realize
various ways of data transmission. The most important ways are:
Ethernet via Fiber optic / Redundant Ethernet / Redundant Ethernet via
Fiber optic....further options on request.
EXPLORER Panel PC‘s are also available as non Ex products for industrial
applications up to a screen size of 18“.
INDUSTRIAL
EXPLORER Ex Operating principle Standard
Safe Area Ex Zone 1/2/21/22

hazardous areas
PANEL PC
E THE R N E T
I N D U S TR I AL
E THE R N E T
SPS
100 - 240 V AC
Switch / 24 V DC
INDUSTRIAL ETHERNET Ex e
standard enclosures/mountings 34/35
.........
The universal housing system used across the Challenger and Explorer range

of units is the FHP standard enclosure. Our mounting components, stand STF
and elbow pipe EBF, together with the MB coupling provide a universal method
for simple and secure fastening. Both in base/wall and ceiling orientations,
our HMI’s can be mounted quickly, using only a few screws. The special MB
coupling is manufactured as a one-piece item and allows rotation up to 300º,
thus making optimum operation and visualization possible.
• Hygienic, ergonomic Field Desk Enclosure

• Designed to accommodate the Display, Keyboard, Mouse or Trackball
and Card Reader
• Keyboard inclined by 30°
• Protection system IP 66 / NEMA 4X
• Stainless Steel 1.4301 (1.4404/316L opt.)
• Polished to 240 granulation
custom enclosures
The Challenger and Explorer modular concept enables application in

a wide variety of special and customized housings. GECMA’s inhouse
engineering department will assist clients in achieving the optimum
housing solution to suit their particular working environment, e.g.
limited space, integration of various control elements, special
resistant housing surfaces, integration into wall, cabinets and current
housings. Our extensive knowledge of HMI’s in hazardous areas allows
us to optimize the design to best suit the customer’s application in
hazardous, clean room and any particular demanding environment.
accessories
A comprehensive range of accessories and options are available for

Challenger Terminals and Explorer Panel PCs that can support and optimize
customer’s individual processes and plant requirements. Whether you have
a requirement to interface to the IT world outside of the hazardous area
by wireless communication, ensure access control, select the optimum
ergonomic input device and display option for your demanding environment,
enable easy hardware based file transfer, or interface external input devices
like Barcode Scanners, GECMA’s original accessories and options are
approved in various hazardous areas.
More detailed product information in separate, comprehensive catalogues or datasheets are available from your local GECMA office, or via our website.
www.gecma.com [email protected]
ZONE 1 WORKSTATIONS AND DISPLAYS
ProPanel® PRO4500 Z1
ProPanel® PRO4500Z1 is the ultimate hazardous area workstation for the rig
floor. Leveraging the latest in portable computing technology, Azonix is able to
integrate full client computing performance into a small light-weight enclosure.
The ProPanel® PRO4500Z1 also introduces new technologies, driven by our I.S.
knowledge, extensive customer research and accumulation of field data from a
fleet of thousands of systems.
• 15” Sunlight Readable Workstation
• Capacitive glass based Touch-Screen
• Intel® Core™ i7 2655 Processor
• I.S. Wireless 802.11 a/b/g/n protocol
ProPanel® MP2030 Z1
The Azonix ProPanel® MP2030 meets every test for rugged reliability and
environmental resistance, but most importantly – mission-critical performance
in the field. The MP2030 is in use in US aircraft carriers, frigates, and other
marine applications, as well as rugged and hazardous duty in land and mobile
applications. The system combines a large, clear, impact-resistant display with
full operator interface and powerful Intel PC performance. Also available as a
Zone 2 or Safe area option.
• 15” Sunlight Viewable Workstation
• RAM: Up to 2GB
• Storage: Hard Drive or Flash Drive up to 16GB
Azonix Drilling Unit (ADU)

The Azonix Drilling Unit (ADU) was developed as a cost effective directional
drilling display to help users validate the azimuth and inclination. Featuring a
large rose dial displaying the last four tool readings at five degree increments
the ADU helps to reduce errors and with a clean tool face display readings
can be read from over 15 feet away, minimizing operator fatigue. The ADU
has four configurable displays that can be programmed to show any relevant
drilling data.
• Single Connection - Power & Data
• Configurable Displays
• Light weight / rugged & sealed
ZONE 2 WORKSTATIONS
ProPanel® MP2100
The ProPanel® MP2100 is extremely rugged for mission-critical applications in
hazardous environments and is the fourth-generation rig floor instrumentation
computer system released by Azonix. It utilizes core heat transfer technologies
that have been field-proven in the oil exploration industry and other hazardous
and rugged environments. The MP2100 meets the ATEX directive for non-
purged Zone 2 and Class 1, Division 2 environments, the system is totally
sealed from the environment, immune to most EMI/RFI and able to withstand
high shock and vibration.
• T7400 ® Core 2 Duo Processor (2.16 Ghz)
• RAM: Up to 2Gb
• Storage: 80GB min hard drive
36/37
.........

Barracuda 19” BOP or Barracuda 19” WS
The Barracuda BOP and WS are application specific rig floor computers with
integrated features required in blowout preventer surface systems. These
workstations have a 19 inch LCD screen, large enough to display clearly, all the
critical information such as the complete Christmas tree, thereby avoiding the
need to toggle between multiple screens. These units have a hardware button
that enables and disables the touch screen avoiding unsolicited touches that
can impact the process.
• Intel® Core 2 Duo 2.2GHz processor
• RAM: Up to 4GB
• Storage: 32GB Compact flash
Barracuda 15” WS
The Azonix Barracuda 15” WS solves the industry’s need for workstations and
display products that are both rugged and mobile enough to operate in extreme
conditions. Many rugged mobile computers have failed under the same harsh
conditions that the Barracuda is designed to thrive in. This unit can be utilized
in rig floor applications such as MWD / LWD, mudlogging or well stimulation
in oil and gas operations where a display or workstation must be able to
withstand harsh shock and vibration and other rugged environmental factors.
• Intel ® Core 2 Duo 2.2GHz processor
• RAM: 1GB to 4GB
• Storage: Compact flash up to 32GB or 80GB HDD
SAFE AREA WORKSTATIONS
Barracuda Lite 15” & 19”

The Barracuda Lite range is designed for use in a drilling cabin environment
and is ideal for chair based control drilling systems, where the unit is exposed
to a bright ambient environment. A rugged, glass-base, capacitive-touch
screen is another feature being introduced with the Barracuda Lite with a
glass interface significantly more robust than the Mylar laminate fitted on top
of resistive screens.
• 15” & 19” Sunlight Viewable Workstation
• Intel ® CoreTM 2 Duo 2.2GHz processor
• RAM: Up to 2GB
• Storage: 32GB Compact Flash
www.azonix.com [email protected]
Intrinsic Safety Solutions
For over thirty years MTL Instruments has been the world leader in intrinsic safety (IS) interfaces for hazardous areas, producing barriers,
isolators and integrated IS to help prevent explosions in process industries. Whatever the application, MTL Instruments helps to protect
investments in hazardous areas.
The products range from industry renowned (IS) barriers and isolators through to sophisticated process control products, all designed for
the harsh environments often encountered in the process industry.
As part of our ‘Customer Commitment’ process, we regularly produce educational reference material to assist users in understanding the
latest EU regulations and directives.
Functional Safety Management 38/39
.....
Many MTL products are certified as safe for use in hazardous areas; that is places where explosive material may be present. The products are

designed and certified to show that they are incapable of igniting the gas or dust and causing fire or explosion.
Another type of safety is called Functional Safety, which applies when products are used in safety and protection systems, in which a failure
may mean that a protective system will not operate as it should. MTL products have been used in safety systems for some time, but there are
increasing requirements to demonstrate an adequate level of functional safety, especially after the Buncefield, Texas City and Deepwater Horizon
accidents. More and more, customers are demanding that products they use in safety systems meet the requirements of the second edition
of the IEC 61508 Functional Safety standard, and they require evidence to show that they do. This is to enable the use of our products within
instrumentation loops that are designed to achieve a specific Safety Integrity Level (SIL).
When MTL designs a product in the expectation that it will be used in functional safety-related systems, both the design process and the product
needs to comply with IEC 61508:2010. MTL has chosen to obtain Functional Safety Management (FSM) certification for the company. FSM
means that MTL has the necessary processes and competence to design products according to IEC 61508:2010. Certification means that
a notified body is ensuring that our processes are correct and that we are working to them. Together, FSM Certification gives our customers
confidence in the company and the use of our products for functional safety.
MTL is the first supplier of process instrumentation to be certified as a

Functional Safety Management (FSM) company.
SIRA, a UKAS
accredited body,
has certified
MTL as being
compliant with
IEC 61508-1:2010.
intrinsic safety isolators
Backplane mounted Intrinsic Safety Isolator

MTL4500 SERIES
The new MTL4500 Series is the next generation of backplane mounting
Intrinsic Safety Isolators, compatible with clients existing installed base of
MTL4000 equipment and introducing many new key application benefits.
Utilising innovative planar transformer technology at its heart and extensive
automation in construction, the MTL4500 Series offers industry leading
features and performance in a single package. It is designed with the
requirements of system vendors in mind, for ‘project focussed’ applications
such as Distributed Control Systems (DCS), Emergency Shutdown Systems
(ESD) and Fire and Gas monitoring (F&G).
With fast module installation, easier system integration, improved
performance from low-power circuit designs and more I/O channels in
each module giving the highest packing density on the market plus 3 port
isolation as standard.
DIN-Rail mounted Intrinsic Safety Isolator

MTL5500 SERIES
The new MTL5500 Series Intrinsic Safety Isolators are DIN-rail mounting
and meet the needs of the IS interface market for “application focussed”
projects. These range from single instrument loops, through various
combinations and enclosures to fully equipped cabinets, across all
industries where hazardous areas exist.
Based upon the same core technology as the MTL4500 Series, the
MTL5500 Series has a slim, compact housing and the range of module
options contains both single and multiple channel devices which enables
the user to choose the functionality and integrity needed without
sacrificing cabinet space. The modules can be used for a wide variety
of interface tasks for process instrumentation. All signal wiring is made
through removable connectors which facilitates fast installation and
simple maintenance procedures.
Backplane mounted Signal Isolators

MTL4600 SERIES
Building on the base of the MTL4500 series solutions, the MTL4600 offers
a high level of signal isolation for installations where multiple loops on a
common connection are not desirable.
Signal isolation provides excellent protection against surges, common
faults and noisy environments. It also eliminated the risk of earth loops
between different areas of the plant, which if not isolated, can cause
significant errors or failures under fault conditions.
The MTL4600 isolators are fully compatible with all existing backplanes
used with MTL4500 series and many control systems. The form factor
and signal types offer the user a common approach for both IS and non-
IS signals.
intrinsic safety barriers 40/41
.........
DIN-Rail mounted Safety Barriers

MTL7700 SERIES
The MTL7700 Series follows closely in the footsteps of the MTL700 but as
a DIN-rail mounting barrier providing quick and easy installation without
the need for special hardware. Removable terminals are used for ease of
installation, maintenance and for providing a loop disconnect by simply
unplugging the terminals from the side of the module. The barriers clamp
simply and securely onto standard T-section DIN rail, simultaneously making
a reliable IS earth connection.
When the MTL7700 Series is used in conjunction with the MTL7798 power
feed module the user has a fully protected, electronically fused supply to
many barriers with no additional wiring required.
INTRINSICALLY SAFE alphanumeric DISPLAYS
Field and Panel Mounting Displays

MTL646/647 SERIES
The MTL646/7 text displays are located in the hazardous area where they
display alphanumeric data & graphics from a safe area host controller. This
is transmitted by a serial data link passing through an MTL5051 isolating
interface. This serves the dual purpose of isolating the IS indicator and
converting RS232 or RS422 serial data to the MTL signal level and vice
versa. Bi-directional communication permits operators to acknowledge
messages and to request process action when necessary. If required, an
audible or visual alarm can be connected to attract the operators attention.
INTRINSICALLY SAFE INDICATORS
Loop Powered Indicators

MTL660 SERIES
The 660 Series indicators are loop powered units and the low voltage drop
across their input terminals allows them to be installed in almost any 2-wire,
4-20mA loop.
Large liquid crystal displays make the process variables easily visible
at a distance and a backlight option may also be ordered for use in low
light conditions. Process units are configured into the display area. Instant
readout of percentage or loop current is available at the push of a button.
Field mounting units are housed in a rugged aluminium IP67, NEMA 4X case.
GRP options are available for highly corrosive atmospheres.
Process Alarm Equipment
As a global supplier RTK provide Alarm products for both safe and hazardous environments. Our Alarm Annunciators capture
and display critical alarms with options to timestamp to 1mS resolution and transmit this data to third party devices over
various protocols.
Sequential events can also be recorded within Substation Automation System by using the RTK Substation annunciator that utilizes
various protocols such as IEC61850 and DNP 3.0. RTK’s network annunciator uses the same protocols to display critical alarms as an
intelligent lamp unit with features such as :-

• Integral Dual redundant PSU’s
• Alarm events can be transmitted over IEC61850 and DNP3 Protocols
• IEC61850 & DNP3.0 protocols can drive RTK annunciators for critical alarms
• SNPT synchronisation
• For safety instrumented systems also offer the SIL725, a unit that is certified to IEC61508
ANNUNCIATORS AND EVENT RECORDERS 42/43
.........
As a world leading supplier of process alarm equipment RTK are able to
Process Alarm Equipment

provide a solution for all safe and hazardous area industrial applications. Used
to monitor critical alarms our Alarm Annunciators are all designed as modular
products, manufactured to your exact needs with a range of options added
as required.
The range includes products for all hazardous areas and also the SIL725
Annunciator certified to IEC61508 at SIL2 level for use as part of a safety
instrumented system.
Units can be supplied as pure Event Recorders to time-stamp events to 1ms or
as a combined Event Recorder/ Alarm Annunciator.
HAZARDOUS AREA NOTIFICATION
Operators working within a hazardous area need to be quickly and clearly

informed of any potential hazard, our range of Notification products serves
this purpose perfectly. The range includes Sounders, Beacons, Light
Towers, LED Clusters and Alarm Displays all certified for use in potentially
hazardous areas.
The Sounders all provide programmable tones and outputs in excess of
100dB and all the Visual products use the latest LED technology to provide
maximum brightness with a limited supply current. The DA135 ruggedised
LED Beacon can be combined with the Sounder to create a unique single
point Annunciator system or supplied as a dual colour version to indicate
different fault severities.
ENGINEERED SOLUTIONS
Many clients require much more than the simple supply of loose products.
To service these customers our experienced team of engineers can provide a
consultancy service to help them select the most appropriate solution. These
solutions can consist of any intrinsically safe or explosion proof system or
custom alarm or event recording systems.
Our systems team will manage each project throughout its life-cycle. This will
include creation of the specification and design of the complete system for
approval by the client. Following approval, the project passes to production
where the complete system, including any software, is fabricated and wired.
The finished package, with all agreed documentation, is then ready for the
Factory Acceptance Test prior to shipment to site. Commissioning and training
can also be provided if required.
More detailed product information in separate, comprehensive catalogues or datasheets are available from your local RTK Instruments office, or via our website.
www.gecma.com
www.rtkinstruments.com [email protected]
[email protected]
HART® Interfacing
Every HART® field device is capable of providing significant data about its performance and the process it is controlling.
Don’t ignore such a valuable asset!
If you have smart field devices installed and you are not making full use of their capabilities, then you need MTL’s HART ®
connection system. MTL has solutions that provide the connections between the HART field instruments, the control systems
and the process automation maintenance software. MTL’s HART multiplexer system provides on-line access from a PC to
the HART field devices for monitoring device performance. HART devices may be selected for regular status monitoring and
alerts to be issued if the status changes.
MULTIPLEXERS 44/45
.........
The MTL4850 HART Multiplexer offers a smaller footprint solution ideally suited
HART® Interfacing
to both retrofit and new project applications. Termination boards, carriers and
integrated backplanes are available to enable the MTL4850 to interface to
various instrumentation applications.
• Channel to channel isolation

• Isolated power supply
• Auto baud-rate detection
• LED indication for fault diagnosis
• Supports HART Rev. 5-7 devices
• Firmware upgradeable on site (MTL/Triconex support personnel)
• Onboard event log
• ATEX, FM and CSA certification.
BACKPLANES
As every plant is different MTL offer a wide range of both generic and
customised HART connection boards for all types of installations to offer
the optimum cost effective solution. On board isolation, filtering, signal
conditioning, labelling and system specific connectors combine to offer
customer specific solutions.
Whatever the application, MTL have, or can design, an integrated solution to

allow simple, flexible and space effective connection to your control system.
Installations worldwide show that users everywhere recognise the quality and
reliability of MTL Integrated Solutions.
HART SOFTWARE
Powerful instrument management software is being widely adopted by the

process industry to provide detailed process and maintenance information for
a broad range of HART field devices.
The online access to the information contained within HART devices allows
users to diagnose field device troubles before they lead to costly problems.
Software such as AMS, PRM and FieldCare can capture and use diagnostic
data from HART field instruments via the MTL HART connection hardware.
This allows users to realise the full potential of their field devices to optimise
plant assets, which results in significant operations improvement and direct
maintenance savings.
www.gecma.com
[email protected]
Providing
instant value
to your project
Services and Support

With our years of Intrinsic Safety and FoundationTM fieldbus experience the staff of MTL can provide instant value to
your project – at any time in its lifecycle and at all stages of the project from Front End Engineering Design (FEED)
to construction and commissioning right through to post-project network integrity maintenance.
MTL SERVICES - TAILORED FOR YOUR NEEDS
Getting it right from the start is the key to the success of any project and MTL is here to help you get your industrial network
right. Regardless of whether you are designing a “traditional” analogue system, HART® based system or a complete digital system
incorporating FoundationTM fieldbus, Industrial Ethernet and Wireless systems, MTL can add value tailored to your specific needs for
Project Definition, Network Services and Knowledge Capture.
With our global network of Sales associates, help is never far away because it is the local sales person with whom you have
been dealing for years, who will continue to be your interface to the complete MTL organization, helping you get your project
completed on budget and on time, with real and sustainable benefits.
46/47
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PROJECT DEFINITION AND SCOPE
Services and Support

Generate the rewards and synergies of early involvement of MTL at the front end of your project activities. In today’s demanding
environment finding the right skills at the right time is often as big a challenge as doing the work itself. MTL can help by
either taking on responsibility for the Industrial network scope of your project or simply providing those “extra bodies,” that
are so hard to find today.
MTL’s team of professionals provide you with unbiased expertise starting with FEED and specification development to
commissioning and check out. Whether you want to handover complete responsibility for the industrial network to MTL –
single source solution; have someone coach you through the process; help you over a hump; be there in the background, or
simply have an impartial outsider give you the confidence that you are “on track”, our team is here to help.
INTEGRITY AND AVAILABILITY

With security as a ‘Top of Mind’ issue and the ever increasing cost of network downtime, capitalise on the real benefits of
a thorough and periodic ‘Health Check’ of your network infrastructure.
As we all embrace the new world of IP and Ethernet based technologies we must also face the challenges of the network
security. MTL and its partners have several leading world authorities on this subject as part of our team. So not only do you
get a well designed network, the solution will be secure as well. Of course, if you already have a system installed and need
a third party audit to confirm that you really are as secure as you believe, MTL can help you again.
KNOWLEDGE CAPTURE
Enjoy the benefits of improved education and awareness of network support staff leading to smooth and efficient operations
as well as a more structured approach to troubleshooting with time and cost savings.
DOCUMENTATION
MTL will also review the project specifications and Control Narratives. This will help identify potential savings opportunities
and any non-compliances from the original design and specification, through more efficient network layout/design.
Another key deliverable of the Engineering design is the documents to verify that what is delivered meets the design intent.
MTL can help here as well with preparation of the FAT, SAT, and Commissioning check sheets. Then when you actually are
in the field, MTL again comes to your aid with support services including a person to assist with collection and verification
of the baseline data and signal integrity between devices and host system.
TRAINING
The key to a successful project is knowledge. The MTL team can provide the necessary knowledge to your team at all stages
of your project and to all the members of your team whether they be the engineering design team, installation contractor,
maintenance team, or plant operators. Our programs are custom tailored to meet the needs of your project and your facility.
Our training classes combine both theory and practice with extensive demonstrations and hands-on opportunities to quickly
implement the new skills being transferred to your team. Since not all training is done in the classroom, as part of MTL’s
Solution, we can also mentor your team on a consultancy basis by providing design templates, worked examples and
reviews throughout the project, not just key milestones.
‘Getting it right from the start is the key tO the success of any project
and MTL is here to help you get your industrial network right.’
GLOBAL LOCATIONS
AUSTRALIA ITALY SINGAPORE
MTL Instruments Pty Ltd, 205-209 Woodpark Road MTL Italia srl, Via A. Meucci, 10 Cooper Crouse-Hinds Pte Ltd
Smithfield, New South Wales 2164 I-20094 Corsico (MI), Italy No 2 Serangoon North Avenue 5, #06-01 Fu Yu Building
Australia Singapore 554911
Tel: + 39 (0)2 61802011 Fax: + 39 (0)2 61294560
Tel: + 61 1300 308 374 Fax: + 61 1300 308 463 E-mail: [email protected] Tel: + 65 6 645 9888 Fax: + 65 6 487 7997
E-mail: [email protected] E-mail: [email protected]
JAPAN
CHINA Cooper Crouse-Hinds Japan KK, UNITED ARAB EMIRATES
Cooper Electric (Shanghai) Co. Ltd. Room 2001, China Life Tower, MT Building 3F MTL Instruments, Office Nos 316, 317, 318
16 Chao Yang Men Wai Street, 2-7-5 Shiba Daimon, Minato-ku, Al Arjan Building, Defence Road, P.O Box 106298
Chao Yang District, Beijing, China 100020 Tokyo, Japan 105-0012 Abu Dhabi, UAE
Tel: + 86 10 5980 0231 Fax: + 86 10 8562 5725 Tel: + 81 (0)3 6430 3128 Fax: + 81 (0)3 6430 3129 Tel: + 971-2 -815 2860 Fax: + 971-2 -815 2906
E-mail: [email protected] E-mail: [email protected] E-mail: [email protected]
FRANCE SOUTH KOREA UNITED KINGDOM

MTL Instruments sarl, Cooper Crouse-Hinds Korea Measurement Technology Limited,
7 rue des Rosiéristes, 69410 Champagne au Mont d’Or 12F, Vision Tower Great Marlings, Butterfield, Luton
France 707-2 Yeoksam-Dong Gangnam-Gu, Beds LU2 8DL
Seoul 135-080, South Korea.
Tel: + 33 (0)4 37 46 16 70 Fax: +33 (0)4 37 46 17 20 Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
E-mail: [email protected] Tel: +82 2 538 3481 Fax: +82 2 538 3505 E-mail: [email protected]
E-mail: [email protected]
GERMANY Americas
MTL Instruments GmbH, An der Gümpgesbrücke 17 NETHERLANDS Cooper Crouse-Hinds MTL Inc.
D-41564 Kaarst, Germany MTL Instruments BV 3413 N. Sam Houston Parkway W.
Terheijdenseweg 465, 4825 BK Breda Suite 210, Houston TX 77086, USA
Tel: + 49 (0)2131 718930 Fax: + 49 (0)2131 7189333 The Netherlands
E-mail: [email protected] Tel: + 1 281-571-8065 Fax: + 1 281-571-8069
Tel: +31 (0) 76 7505360 Fax: +31 (0) 76 7505370 E-mail: [email protected]
INDIA E-mail: [email protected]
MTL India, No.36, Nehru Street
Off Old Mahabalipuram Road
Sholinganallur, Chennai - 600 119, India
Tel: + 91 (0) 44 24501660 /24501857 Fax: + 91 (0) 44 24501463

E-mail: [email protected]
ZL-C-PROV-EN-0713

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Product Overview

FoundationTM fieldbus Solutions 4 - 13

Industrial Network Solutions 14 - 23

Gas Analysers and Systems 24 - 27

HMI and Visualisation 32 - 37

Intrinsic Safety Solutions 38 - 41

Process Alarm Equipment 42 - 43

Services and Support 46 - 47

‘MANY OF THE WORLD’S MOST SAFETY-CRITICAL PROCESSES

MTL Instruments Worldwide Headquarters, Luton, UK.

MTL - Making Process Connections Worldwide

for all applications

FoundationTM fieldbus Solutions

High Energy Trunk (HET)

Exd Instrumentation in Zone 1/Division 1

The High Energy Trunk Network in Zone 2/Division 2/Safe Area

Redundant Fieldbus power supplies ODUCT

FoundationTM fieldbus Solutions

• Unique “N+1” redundancy - can reduce initial capital cost by 25%

Multi-segment power systems

Single-segment Fieldbus power supplies

Classic multi-segment power system

FISCO (Fieldbus Intrinsically Safe Concept)

FoundationTM fieldbus Solutions

The introduction of power supply redundancy extends the benefits of FISCO

• Simplex (912x Series) and redundant (910x Series) options

The definitive solution for intrinsically safe fieldbus

Now with Redundant capability

By duplicating the barrier function in the remote field enclosure,

MTL Redundant Fieldbus Barriers... Maximum protection

Megablock wiring hubs

FoundationTM fieldbus Solutions

• Single-piece Trunk In/Trunk Out connector simplifies installation

Intrinsically Safe Megablock wiring hubs

• Certified intrinsically safe for use in FISCO networks

Increased Safety Megablock wiring hubs

• Installation in Zone 1 hazardous areas in suitably certified

• Monitors 8 fieldbus segments

standard equipment for installers and operators

Fieldbus H1 and Profibus PA Displays

FoundationTM fieldbus Solutions

As part of the Crouse-Hinds organisation, MTL has access to a complete

Industrial Network Solutions

Intrinsically Safe Ethernet

Industrial Security System

Unmanaged Ethernet Switches

• High performance at the lowest cost

Managed Ethernet Switches

Industrial Network Solutions

• Excellent cost/performance ratio

Managed Ethernet Switches

• 26/32 total Ethernet ports including-

SFP Optical Transceivers

• Isolated power supply

Wireless Access Unit

• Zone 2 mountable for connections to Zone 0 and 1

Industrial Network Solutions

• Copper to Fibre Optic Converter

• 5-port 10/100Mbps links

• Serial to Ethernet Gateway