Manual & Installation Instructions For Model Wzm-240 Translator Drive

Stepper Drive Manual - WZM-240
MANUAL &
INSTALLATION INSTRUCTIONS
for
MODEL WZM-240
TRANSLATOR
DRIVE
www.integratedindia.com
Manual of Stepper Motor Driver of WZM-240

Features
1. Absolute maximum ratings
Motor Supply Voltage, VDD : +24V to +40V
Output Current, Iout : 0.1A to 4.0A
Logic Input Voltage : 0V to +7.0V
Monostable Pulse Range : 10uS to 100mS
Junction Temperature : +150C
2. Internal clamp diodes
3. Low-loss current sensing method
4. Can control or change of motor current from 0.1A to +4.0A
5. TTL and CMOS compatible inputs
6. Thermal shutdown (outputs off) at Tj =155C
7. Overcurrent protection
Applications
1. Automated factory, medical and office equipment
I/0 Description
1. VCC : Motor Supply Voltage
2. GND : Motor Supply Voltage Ground
3. A+,A-,B+,B- : Connect to Stepper Motor
4. CP+ : Pulse input (give it one pulse, Stepper Motor run a step)
CP- : Pulse input ground
5. DIR+ : direction input (Pulling the CCW+ logic-high activates, Stepper Motor will change
direction)
DIR- : direction input ground
6. CLR+ : clear input (Pulling the CLR+ logic-high activates, Stepper Motor Will be free)
CLR- : clear input ground
7. Potentiometer : control or change of motor current from 0.1A to +4.0A
Clockwise : current increase
Counterclockwise : current decrease
9. LED : Power indicator light
驱动器接线示意图 Connection diagram of driver
Connection diagram of driver
控制系统或控制器 Control system or controller

本图以两相电机为例示之 Two phase motor as the example in this diagram
拨位设置 Step setting
连接电机 Connecting motor
Signal interface:
CP+ positive terminal of step impulse signal
CP- Negative terminal of step impulse signal
DIR+ Positive terminal of direction level signal
DIR- Negative terminal of direction level signal
EN+ Positive terminal of enable level signal
EN- Negative terminal of enable level signal
CW+ Positive terminal of positive direction step impulse signal
CW- Negative terminal of positive direction step impulse signal
CCW+Positive terminal of reverse direction step impulse signal
CCW- Negative terminal of reverse step impulse signal
Indicator : Power Power indicator (Green light)

No ready Not ready indicator (Red light)
Current Setting Pot: CW Increase
CCW Decrease
Motor interface:
Power interface: DC24V-40V AC supply not less than 60W. 50～60Hz shall not be connected
directly into the circuit. The voltage shall be reduced by transformer.
2. Technical specifications
2.1 Power supply: DC24V-40V.
2.2 Driver motor: 42 series and 57 series.
2.3 Drive current: In accordance with different motors, the driver shall be adjusted so that the output
current is matched with the rated current of the motor. If the motor can drive the load, the output
current of the driver can be adjusted to be less than the rated current of the motor, but not be larger
than the rated current of the motor. Otherwise, the motor may be overheated.
2.4 Driving method: Sine wave constant current chopped wave driving.
3. Subdivide number and phase current setting:

The subdivide number and phase current are set by the step switches on the driver according to the
instruction on the front panel. Under the allowable control frequency, make every effort to select high
subdivide number, in this way; the motor operation will be more stable. Refer to the following table for
the specific setting method:
Step number setting

Switch 1 subdivide
Pace angle
number
o
ON 1 1.8
o
0 FF 2 0.9
4. Control signal input connection
In order that the control system and the driver can communicate normally, avoiding the interference
each other, we isolate the input signal with the optical coupling device inside the driver. The internal
interface circuits of three signals are same. The common mode is 1) Common anode mode: Connect
CP+. DIR+ and EN+ terminals together as the common anode terminal, which is then connected to
the external system +5V. The impulse signal is connected to CP- terminal. The direction signal is
connected to DIR- terminal. The enable signal is connected to EN- terminal. 2) Common cathode
mode: Connect CP-. DIR- and EN- terminals together as the common cathode terminal, which is then
connected to the external system GND. The impulse signal is connected to CP+ terminal. The
direction signal is connected to DIR+ terminal. The enable signal is connected to EN+ terminal. 3)
Differential mode: Direct connection
驱动器内部 Driver internal

驱动器输入信号内部接口示意图 Internal interface diagram of the driver input signals
If the voltage of the input signal exceeds +5V, the current limiting resistance R must be added in the
external circuit to ensure providing 8 - 15mA drive current to the optical coupler inside the driver. See
following diagram and table.
信号幅值 voltage of signal

外接限流电阻 R External current limiting resistance R
不加 not added
4.1 Step impulse signal CP
The step impulse signal CP is used to control the position and speed of the step motor. Which is to
say: Once the driver receives one CP impulse, the step motor will be driven by the driver for a pace
angle (One subdivide pace angle in subdivide). The frequency change of the impulse CP changes the
rotation speed of the step motor at the same time. The step motor could be positioned precisely by
controlling the number of CP impulses. In this way, it is very convenient to realize the speed regulation
and positioning of the step motor. The CP signal of the driver is low level active. The drive current
required by CP signal is 8-15mA. There is certain requirement on CP pulse width, not less than 2μS in
general (See following drawing).
脉冲信号的频率要求不大于 200KHz. The frequency of the impulse signal shall not be larger than
200KHz.
脉冲信号的宽度要求不小于 2μS. The width of the impulse signal shall not be less than 2μS.
脉冲信号的驱动电流要求为 8-15mA. The drive current of the impulse signal shall be 8-15mA.
脉冲宽度≥200KHz, 脉冲频率≤2μS, 占空比可任意. Pulse frequency ≥200KHz; Pulse width ≤2μS;
Pulse duty factor is at discretion.
此沿为有效沿 This edge is valid edge.
脉冲电平-高电平 Impulse level-High level
脉冲电平-低电平 Impulse level-Lower level
4.2 Direction level signal DIR
The direction level signal DIR is used for controlling the rotation direction of the step motor. When this
terminal is at high level, the motor rotates in one direction. When this terminal is at low level, the motor
rotates in another direction. We call this commutation mode as single pulse mode. In addition, there is
two pulse commutation mode: The driver receives the impulse signal from two circuits (Marked as CW
and CCW). When one circuit (such as CW) has impulse signal, the motor rotates in positive rotation.
When another circuit (such as CCW) has impulse signal, the motor rotates in reversal direction. The
5th step switch decides which state is used. The rotation direction of the motor can be changed only
after the motor stops. The commutation signal must be issued after the last CP impulse in previous
direction is finished and before the first CP impulse in another direction is issued (see following
drawing).
4.3 Off-line level signal EN

After the driver is energized, the step motor is at the lock-out state (when not applied with CP impulse)
or the running state (when applied with CP impulse). But when the user wants to regulate manually
the motor, and does not want to disconnect the driver power, how to solve this problem? This signal
can be used at this time. When this signal is in active (low level active), the motor is at Free State
without moment. When this signal is at high level or not connected, cancel the off-line state. This
signal can be used by the user in option. If this function is not needed, this terminal shall not be
connected.
5. Power description
WZM-240 driver requires a DC 24 - 40V power from outside. The current is based on the phase
current of the motor. In general, the current shall be as same as the phase current of the motor. If the
motor speed is low, the lower driving voltage is selected. If the motor speed is higher, the higher
driving voltage is selected. We provide matched transformers and welcome ordering.
6. Description on indicators
There are two indicators on the driver: Power indicator (Green) and Not ready indicator (Red). After
the driver is energized, the power indicator is on. If the protection action occurs on the driver, the
not-ready indicator is on. (There are protective circuits of over current and over heating etc. inside the
driver.).
8. Frequently asked questions
8.1 When the rotation direction of the step motor is opposite to the direction required by me,
how can I adjust it?
Change the direction signal of the control system, or adjust the motor connection so as to change the
rotation direction. The details are as follows:
For the motor with two-phase four wires, it is needed only to exchange one phase wire of the motor
and then insert it into the driver. For instance: A+ and A- are exchanged each other.
8.2 If the motor is two-phase, four-phases, 6 wires and 8 wires, but the driver only needs 4
wires, how can I connect them？
Four-phase mixture motor is called also as two-phase mixture motor, with only difference that the
outlet wires of four-phase motor have many connection methods. For two-phase 4 wires motor, the
motor can be connected directly with the driver. For four-phase 6 wires motor, the tapped two wires
are not used, other 4 wires are connected with the driver. For four-phase 8 wires motor, usually two
coils are connected in parallel and then connected together with the driver.
8.3 How to calculate the pace angle of the motor after subdivide?
For two phases and four-phases motor, the pace angle after subdividing is equal to the complete pace
angle of the motor divided by subdivide number. For instance, the step number per rotation is set as
400 steps, use 0.9 kWh /1.8 kWh motor, the subdivide pace angle is 360º/400=0.9º. If the step number
per rotation is set as 6000 steps, use 0.9 kwh /1.8 kwh motor, the subdivide pace angle is
360º/6000=0.06º.
8.4 The noise of the motor is particularly high, the motor is weak and is vibrating？
If such thing occurs, the step motor works at the vibration region. In general, this problem can be
solved by changing the input signal frequency CP.
8.5 The motor is normal at slow running, when the frequency is a little higher, the locked rotor
phenomena occurs.
Under such a situation, it is usually that the supply voltage on the driver is not high enough. When the
input voltage is adjusted to be larger, such problem can be solved. It shall be noticed that the voltage
shall not be higher than the maximal voltage marked on the driver power end. Otherwise, the driver
may be burnt. If the original supply voltage is AC 60V, the AC 110V power can be used.
8.6 After the driver is energized, the motor is vibrating and can not rotate.
If such thing occurs, first of all, check the connection between the motor winding and the driver for
mistake. If the connection is correct, check the input frequency if it is too high. Refer to 8.7. The brief
introduction of motor speed adjusting can solve this problem. If the problem can not be solved, the
driver may be burnt. Please contact our company.
8.7 Brief introduction of speed adjusting:

The speed of the step motor is adjusted by changing the input impulse signal. In theory, it is needed
only to apply the impulse signal on the driver. When each impulse (CP) is applied on the driver, the
step motor rotates one pace angle (One subdivide pace angle in subdivide). But in fact, if impulse CP
signal changes too fast, due to the inertia, the step motor can not keep up with the signal change. The
locked rotor and loss step phenomena may occur. As a result, when the step motor starts, the raising
speed process must be needed. The speed reduction process must be needed when stopping. In
general, the rule of raising speed and decelerating is same. It is introduced here with raising speed as
the example:
The raising speed process is composed of kick frequency plus speed raising curve (Decelerating
process in reverse). The kick frequency means the pulse starting frequency applied suddenly when
the step motor is at stationary state. This frequency shall not be too large, otherwise, the locked rotor
and loss step phenomena may occur also. The speed up and down curve is the index curve or the
index curve adjusted in general. The straight curve or sine curve etc. may be adopted also. The user
shall select suitable kick frequency and speed up and down curve according to the load. It is not easy
to find an ideal curve. Several times of "test running" are needed in general. The index curve is
comparatively complicated in actual software programming. In general, the time constant calculated in
advance is stored in the computer storage and selected directly during operation.
The speed up and down design of the step motor is the major index of the control software. The
design level will influence directly the operation stability of the motor, speed change velocity, motor
operation noise, top speed, positioning accuracy (Under the condition that the product is used
correctly, we can guarantee that the precision is100%). One special case is that: When the running
speed of the step motor does not exceed the kick frequency, the speed up and down case will not
exist.
Maximum frequency
Index curve formulae:
f=f0(1-e-t/t0)
Kick frequency Different raising speed index curve
Raising speed diagram

9. Marketing principle
With the principle of “Users in priority; credit first”, we assist the user to solve the difficult problems
occurred in use so that the users can use our products correctly. We are glad to discuss the
application of our products on the system equipment in technical aspects with the users. The
guarantee period of the product is one year. The product can be repaired on whole service life.
Stepper Drive Manual - WZM-2H057MK
MANUAL &
for
MODEL WZM-2H057MK
TRANSLATOR
DRIVE
WZM-2H057MK two-phase Hybrid stepping motor subdivide driver
1. Summary
WZM-2H057MK driver is used to drive two-phase Hybrid stepping motor. The driver is equipped with the
imported module to realize high frequency chopped wave. It is featured with constant current driving,
very strong anti-interference performance, good high frequency performance, high starting frequency,
optical isolation between the control signal and internal signal, current in optional, simple structure,
stable operation, high reliability and less noise. It can drive all 42BYG, 57BYG series two-phase Hybrid
stepping motors with currency less than 3A.
The driver enjoys great reputation in the customers since it is put into market. It is used widely in the
industries of stage light, automation, instrument, POS machine, engraving machine, bill printer, industrial
decal printer, semiconductor diffusion furnace etc.
Characteristics of WZM-2H057MK driver
1.1 The maximal current of each phase of the driver is 3A. The current is adjustable in 16 steps.
1.2 Adopting the over current resistance patented technology.
1.3 Equipped with imported electric and electronic components.
1.4 Half current in optional.
The step number per revolution is in optional

(400,800,1600,3200,6400,12800,25600,51200,600,1200,1000,2000,4000,8000,16000,32000
adjustable in 16 steps)
&microsteps divide number2,4,8,16,32,64,128,256,3,6,5,10,20,40,80,160 adjustable in 16 steps
1.6 All input signals undergo optical isolation.
1.7 The motor phase current is sine wave.

Signal interface:

Setting step switch: 1-4th steps Setting step number of each revolution of the motor (Subdivide
number)
5th step Setting step impulse signal mode. 0-Monopulse. 1-Double pulse
6th Step Setting half current allowed or not. 0-Not allowed. 1-Allowed
7-10th steps Setting output current
Motor interface:
Power interface: DC24V-40V AC supply not less than 60W. 50～60Hz shall not be connected
2.1 Power supply: DC24V-40V.
2.2 Driver motor: 42BYG series and 57BYG series.

subdivide number, in this way; the motor operation will be more stable. Refer to the following table for
Step number setting

0 – ON, 1 – OFF for step resolution
1234 subdivide
Pace angle
steps number
o
0000 2 0.9
0001 4 0.45
o
Current setting
o
0010 8 0.225 (Set at off position)
o
0011 16 0.1125
o
7th step 1.6A
0100 32 0.05625 th
8 step 0.8A
o
0101 64 0.028125 th
o 9 step 0.4A
0110 128 0.0140625 th
0111 256 0.00703125
o 10 step 0.2A
o
1000 3 0.6 The current is maximal 3A
o
1001 6 0.3 when all 7 - 10 steps are at
o
1010 5 0.36 OFF position.
o
1011 10 0.18
o
1100 20 0.09 1 – to select current setting
o
1101 40 0.045
o
1110 80 0.0225
o
1111 160 0.01125


不加 not added
200KHz.

drawing).

can be used at this time. When this signal is in active (low level active), the motor is at Free State
connected.
WZM-2H057MK driver requires a DC 24 - 40V power from outside. The current is based on the
phase current of the motor. In general, the current shall be as same as the phase current of the motor.
If the motor speed is low, the lower driving voltage is selected. If the motor speed is higher, the higher
driver.).
7. External dimensions: Please refer to following drawing.
顶面: 标牌面 top face: label

侧面 side face
how can I adjust it?
360º/6000=0.06º.
phenomena occurs.

the example:
exist.
Maximum frequency
f=f0(1-e-t/t0)

MANUAL &
for
MODEL WZM-2H090MK
TRANSLATOR
DRIVE
WZM-2H090MK two-phase Hybrid stepping motor subdivide driver
1. Summary
WZM-2H090MK driver is used to drive two-phase Hybrid stepping motor. The driver is equipped with the
stable operation, high reliability and less noise. It can drive all 110BYG series two-phase Hybrid stepping
motors with currency less than 5A.
1.1 The maximal current of each phase of the driver is 5A. The current is adjustable in 16 steps.
The step number per revolution is in optional

(400,800,1600,3200,6400,12800,25600,51200,600,1200,1000,2000,4000,8000,16000,32000
adjustable in 16 steps)

Signal interface:

number)
Motor interface:
Power interface: AC40V-60V AC supply not less than 200W. 50～60Hz shall not be connected
2.1 Power supply: AC 40V-60V.
2.2 Driver motor: 85BYGH250 series, 86BYG250 series and 90BYG250 series.

subdivide number, in this way, the motor operation will be more stable. Refer to the following table for
Step number setting

0 – ON, 1 – OFF for current setting
1234 subdivide
Pace angle
steps number
o
0000 2 0.9
0001 4 0.45
o
Current setting
o
0010 8 0.225 (Set at off position)
o
0011 16 0.1125
o
7th step 2.6A
0100 32 0.05625 th
8 step 1.3A
o
0101 64 0.028125 th
o 9 step 0.7A
0110 128 0.0140625 th
0111 256 0.00703125
o 10 step 0.4A
o
1000 3 0.6 The current is maximal 5A
o
1001 6 0.3 when all 7 - 10 steps are at
o
1010 5 0.36 OFF position.
o
1011 10 0.18
o
1100 20 0.09 1 – to select current setting
o
1101 40 0.045
o
1110 80 0.0225
o
1111 160 0.01125


不加 not added
200KHz.
drawing).

can be used at this time. When this signal is in active (low level active), the motor is at free state
connected.
WZM-2H090MS driver requires a AC 40 - 60V power from outside. The current is based on the
driver.).

侧面 side face
how can I adjust it？
360º/6000=0.06º.
phenomena occurs.

the example:
exist.
Maximum frequency
f=f0(1-e-t/t0)
MANUAL &
for
MODEL WZM-2H130MK
TRANSLATOR
DRIVE
WZM-2H130MK two-phase hybrid stepping motor subdivide driver
1. Summary
WZM-2H130MK driver is used to drive two-phase hybrid step motor. The driver is equipped with the
stable operation, high reliability and less noise. It can drive all 130BYG series two-phase hybrid stepping
motors with currency less than 7.5Amps.
1.1 The maximal current of each phase of the driver is 7.5Amps. The current is adjustable in 16 steps.
1.5 The step number per revolution is in optional (400, 800, 1600, 3200,
6400,12800,25600,51200,600,1200,1000,2000,4000,8000,16000,32000 adjustable in 16 steps).

Signal interface:

number)
Motor interface:
Power interface: AC110V AC supply not less than400W. 50～60Hz shall not be connected directly
into the circuit. The voltage shall be reduced by transformer.
2.1 Power supply: AC 110V.
2.2 Driver motor: 130BYG250 series

subdivide number, in this way, the motor operation will be more stable. Refer to the following table for
Step number setting

1234 subdivide 0 – ON, 1 – OFF for current setting
steps number Pace angle
0000 2 0.9o
0001 4 0.45o Current setting
0010 8 0.225o (Set at off position)
0011 16 0.1125o 7th step 4.0A
0100 32 0.05625o th
8 step 2.0A
0101 64 0.028125o th
0110 128 0.0140625o 9 step 1.0A
th
0111 256 0.00703125o 10 step 0.5A
1000 3 0.6o The current is maximal 7.5A when
1001 6 0.3o all 7 - 10 steps are at OFF
1010 5 0.36o position.
1011 10 0.18o
1100 20 0.09o
1101 40 0.045o 1 – to select current setting
1110 80 0.0225o
1111 160 0.01125o
Differential mode: Direct connection.

号幅值 voltage of signal

不加 not added
200KHz.

drawing).

can be used at this time. When this signal is in active (low level active), the motor is at free state
connected.
WZM-2H130MK driver requires a AC 110V power from outside. The current is based on the
driver.).

侧面 side face
how can I adjust it？

360º/6000=0.06º.
phenomena occurs.

the example:
exist.
Maximum frequency
f=f0(1-e-t/t0)


Manual & Installation Instructions For Model Wzm-240 Translator Drive

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Stepper Drive Manual - WZM-240

Manual of Stepper Motor Driver of WZM-240

驱动器接线示意图 Connection diagram of driver

Connection diagram of driver

控制系统或控制器 Control system or controller

Indicator : Power Power indicator (Green light)

2.1 Power supply: DC24V-40V.

2.2 Driver motor: 42 series and 57 series.

3. Subdivide number and phase current setting:

Step number setting

4. Control signal input connection

驱动器内部 Driver internal

信号幅值 voltage of signal

4.1 Step impulse signal CP

4.2 Direction level signal DIR

4.3 Off-line level signal EN

8. Frequently asked questions

8.7 Brief introduction of speed adjusting:

Kick frequency Different raising speed index curve

Raising speed diagram

WZM-2H057MK two-phase Hybrid stepping motor subdivide driver

Characteristics of WZM-2H057MK driver

1.2 Adopting the over current resistance patented technology.

1.3 Equipped with imported electric and electronic components.

1.4 Half current in optional.

The step number per revolution is in optional

1.7 The motor phase current is sine wave.

Connection diagram of driver

驱动器接线示意图 Connection diagram of driver

Indicator : Power Power indicator (Green light)

2.1 Power supply: DC24V-40V.

2.2 Driver motor: 42BYG series and 57BYG series.

3. Subdivide number and phase current setting:

Step number setting

4. Control signal input connection

驱动器内部 Driver internal

信号幅值 voltage of signal

脉冲宽度≥200KHz, 脉冲频率≤2μS, 占空比可任意. Pulse frequency ≥200KHz; Pulse width ≤2μS;

4.2 Direction level signal DIR

4.3 Off-line level signal EN

7. External dimensions: Please refer to following drawing.

顶面: 标牌面 top face: label

8. Frequently asked questions

8.7 Brief introduction of speed adjusting:

Kick frequency Different raising speed index curve

Raising speed diagram

WZM-2H090MK two-phase Hybrid stepping motor subdivide driver

Characteristics of WZM-2H090MK driver

1.2 Adopting the over current resistance patented technology.

1.3 Equipped with imported electric and electronic components.

1.4 Half current in optional.

The step number per revolution is in optional

1.7 The motor phase current is sine wave.

Connection diagram of driver

驱动器接线示意图 Connection diagram of driver

Indicator : Power Power indicator (Green light)

2.1 Power supply: AC 40V-60V.

3. Subdivide number and phase current setting: