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    T M B D Z M: Pitting Strength

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    prasanna
    This document provides specifications and calculations for multiple gear stages. It includes details like torque, gear ratios, module, pitch diameter, speed, load factors, stress values, safety factors, and other metrics for 5 gear stages and their sun, planet, and ring gears. Calculations are shown for factors that influence pitting strength and bending strength for each gear set. The overall gear ratio for all 5 stages is reported to be 189.303.

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    © All Rights Reserved
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    T M B D Z M: Pitting Strength

    Uploaded by

    prasanna
    42 views6 pages
    This document provides specifications and calculations for multiple gear stages. It includes details like torque, gear ratios, module, pitch diameter, speed, load factors, stress values, safety factors, and other metrics for 5 gear stages and their sun, planet, and ring gears. Calculations are shown for factors that influence pitting strength and bending strength for each gear set. The overall gear ratio for all 5 stages is reported to be 189.303.

    Original Description:

    mkol

    Original Title

    Iso

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    This document provides specifications and calculations for multiple gear stages. It includes details like torque, gear ratios, module, pitch diameter, speed, load factors, stress values, safety factors, and other metrics for 5 gear stages and their sun, planet, and ring gears. Calculations are shown for factors that influence pitting strength and bending strength for each gear set. The overall gear ratio for all 5 stages is reported to be 189.303.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    42 views6 pages

    T M B D Z M: Pitting Strength

    Uploaded by

    prasanna
    This document provides specifications and calculations for multiple gear stages. It includes details like torque, gear ratios, module, pitch diameter, speed, load factors, stress values, safety factors, and other metrics for 5 gear stages and their sun, planet, and ring gears. Calculations are shown for factors that influence pitting strength and bending strength for each gear set. The overall gear ratio for all 5 stages is reported to be 189.303.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    ISO 6336

    STAGE 1 STAGE 2
    Pinion Gear Pinion Gear
    Torque T Nm 0.475 0.97375 0.97375 2.1812
    Gear Ratio mG 2.05 2.24
    Module m mm 1 1
    Face width b mm 3.000 4.000
    Pitch Diameter d mm 20 41 17 38.08
    Addendum Diameter da mm 22 43 19 40.08
    Number of Teeth Z 20 41 17 38.08
    Elastic Coefficient CP (Mpa)0.5 2232.6 2232.6
    Hardness BHN 456 456 456 456
    Speed n RPM 2800 1365.854 1365.854 609.7561
    Tangential Load FT N 47.5 114.5588
    Pressure Angle degree 20
    Pitting Strength
    Contact Stress Number SC lb/in2 6425.447 4487.727 9291.59 6208.205

    Permissible Contact Stress Number (𝑆_𝑎𝑐 lb/in2


    𝑍_𝑁 205535.3 208956.9 208956.9 212869
    𝐶_𝐻)/
    Actual Safety Factor (𝑆_𝐻 31.9877 46.56185 22.48882 34.28833
    Allowable Contact Stress 𝐾_𝑇Sac lb/in2 193444 193444 193444 193444
    𝐾_𝑅 )
    Mesh Load Factor Kɣ 1 1
    Overload Factor KO 1 1
    Dynamic Factor KV 1 1
    Size Factor KS 1 1
    Load Distribution Factor Km 1.130067 1.142218
    Lead Correction Factor Cmc 1 1
    Face width to Pitch Diameter Ratio 0.15 0.073171 0.235294 0.105042
    Pinion Proportion Factor Cpf 0.025 0.025
    Pinion Proportion Modifier Cpm 1 1
    Mesh Alignment Factor Cma 0.105067 0.117218
    Mesh Alignment Correction Factor Ce 1 1
    Surface Condition Factor Cf 1 1
    Geometry Factor for pitting I 0.108009 0.111099
    Stress Cycle Factor ZN 0.903129 0.918164 0.918164 0.935354
    Hardness Ratio Factor CH 1 1 1 1
    Safety Factor SF 1 1 1 1
    Temperature Factor KT 1 1 1 1
    Reliability Factor (L10) KR 0.85 0.85 0.85 0.85
    Gear Ratio Factor 0.672131 0.672131 0.691358 0.691358
    Bending Strength
    Bending Stress σF Mpa #REF! #REF! #REF! #REF!

    Permissible Bending Stress σFP Mpa 69607.82 70502.94 70502.94 71522.33

    Safety Factor SF #REF! #REF! #REF! #REF!


    Application Factor KA 1 1 1 1
    Specific Loading 15.83333 15.83333 28.63971 28.63971
    Dynamic Factor KV 0.35 0.39 0.35 0.39
    Face Load Factor Sat 62912 62912 62912 62912
    Transverse Load Factor YN 0.940467 0.952561 0.952561 0.966334
    Form Factor YF 1 1 1 1
    Stress Correction Factor YS 0.85 0.85 0.85 0.85
    Rim Thickness Factor YB
    Deep tooth factor YDT
    Nominal Stress Number σFlim Mpa
    Stress Correction Factor YST
    Life Factor YNT
    Minimum Safety Factor SFmin
    Relative Notch Sensitivity Factor Yδrel
    Realtive Surface Factor YRrel
    Size Factor YX
    Path of contact POC
    Arc of Contact AOC
    Contact Ratio CR
    Mesh Stiffness CƔ

    single stiffness 8.232866 9.267346


    STAGE 3 STAGE 4 STAGE 5
    Sun Planet Ring Sun Planet Ring Sun Planet Ring
    2.1812 0.5453 7.534955 1.883739 26.0295 6.507376 -92.1001
    3.45 3.45 3.45
    0.6 0.6 0.6 0.6 0.6 0.6
    4 4 4 9 9 9 29 29 29
    13.2 9.6 32.4 13.2 9.6 32.4 13.2 9.6 32.4
    14.4 10.8 31.2 14.4 10.8 31.2 14.4 10.8 31.2
    22 16.000 54.000 22 16.000 54.000 22 16.000 54.00
    2232.6
    456 456 456 456 456 456 456
    609.7561 -419.207 176.5107 -121.351 51.09587 -35.1284 0
    142.0052 142.0052 490.557 490.557 1694.629 1694.629 1694.629
    20

    11084.7 12997.96 14079.18 16807.51 18368.44 21999.6 7693.54

    206188.8 211315.5 211066.3 217427.4 217171 223716.1 193444


    18.60121 16.25759 14.99138 12.93633 11.82305 10.1691 25.14369
    193444 193444 193444 193444 193444 193444 193444
    1.25 1.25 1.25 1.25
    1 1 1 1
    1 1 1 1.1
    1 1 1 1
    1.142218 1.142218 1.200199 1.243949 1.90552 1.987907 1.414506
    1 1 1 1 1 1 1
    0.30303 0.416667 0.681818 0.9375 2.19697 3.020833 0.895062
    0.025 0.025 0.025 0.06875 0.544697 0.627083 0.414506
    1 1 1 1 1 1 1
    0.117218 0.117218 0.175199 0.175199 0.360823 0.360823 0.360823
    1 1 1 1
    1 1 1 1
    0.124622 0.236319
    0.906001 0.928528 0.927433 0.955384 0.954257 0.983017 1
    1 1 1 1 1 1 1
    1 1 1 1 1 1 1
    1 1 1 1 1 1 1
    0.85 0.85 0.85 0.85 0.85 0.85 1
    0.421053 0.421053 0.421053 0.421053 0.421053 0.421053 0.771429
    #REF! #REF! #REF! #REF! #REF! #REF! #REF!

    69779.04 71118.05 71053.14 72704.81 72638.44 74326.96 74014.12

    #REF! #REF! #REF! #REF! #REF! #REF! #REF!


    1 1.1 1 1.1 1 1.1 1
    35.5013 35.5013 35.5013 54.50633 54.50633 54.50633 58.43549 58.43549 58.43549
    0.3 0.3 0.3 0.3 0.3 0.3 0.4
    62912 62912 62912 62912 62912 62912 62912
    0.94278 0.960871 0.959994 0.98231 0.981413 1.004227 1
    1 1 1 1 1 1 1
    0.85 0.85 0.85 0.85 0.85 0.85 0.85

    8.769348 10.0043 9.761532 11.1362 9.932885 11.33169


    Overall Gear Ratio 189.303
    Output Actual
    89.91892 76.43108

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