Safety Alert - Conveyors

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Safeguard

Plant and Machinery


Conveyors

Objective • Keep the area clean and tidy. Good housekeeping


eliminates hazards e.g. tripping, slipping, falling.
To provide guidance on the safe use of conveyors. • Isolate and danger tag the power source before
working on a bogged or overloaded conveyor.
Background • Ensure all persons wear appropriate clothing and avoid
loose clothing near moving conveyors.
Conveyors may have a number of moving parts and
potential nip points, which can make them a dangerous • Ensure conveyors are guarded/fenced (if not a walk-
item of equipment. under conveyor).
• Don’t clean belts, pulleys, drum, trough or return idlers
Risk control measures while a conveyor is moving.
• Don’t ride on a moving conveyor.
Training • Don’t repair or maintain a conveyor while in motion. *
During the training of conveyor operators, care should
be taken to ensure that each operator understands the * Should repairs, adjustments or tracking be required on
safe operation of the conveyor and all safety precautions, a moving conveyor belt without normal guarding, it is
including: important that:
• the method of stopping and starting the conveyor • the work is carried out by an authorised competent
• the hazards in the course of normal working of the person
conveyor • an attendant is at the emergency stop station
• the hazards from bad practices, inattention, and misuse • the appropriate safe work procedure is in place.
• the purpose of the guard or safety device, and how the
guard or device may fail Starting the conveyor
Before you start a conveyor, check to ensure that:
• informing the person in charge if any faults or defects
arise, and the danger to the operator in attempting to • no personnel are working on the conveyor, and that
correct any faults. access platforms are clear (inspect the area to make
sure)
During the training period a conveyor operator should be • all the guards are fitted
closely supervised by a worker with a thorough knowledge
• the emergency stop switches are working and clearly
of conveyors.
marked

Safe operating procedures • lanyards are fitted and working correctly


The following safe operating procedures apply to all • the warning siren is working
conveyor installations: • firefighting devices are in place and ready for use
• Ensure all START/STOP and emergency controls are • all the lights are working and clean.
clearly marked.
• Ensure persons working near a conveyor are aware of
the location of START/STOP and emergency controls.

safe, fair, productive working lives


Nip points Further information
The most important danger points on belt conveyors are
the nip points marked with arrows (see Figure 1 below). Australian Standard AS 1755: Conveyors – Safety
requirements
Any nip point that is within 2.5 metres of any walkway or
access way (i.e. within reach) must be guarded to prevent
accidental contact with nip points.

Figure 1: AS 1755 Fig 5.1 – reproduced with permission from SAI Global Ltd under Licence 1408-c056.

© Government of South Australia, 2015 | SG0011-1 FEB 2015


This publication is licensed under a Creative Commons
Attribution Australia Licence v3.0. For terms see:
http://creativecommons.org/licences/by/3.0/au/deeden.
safe, fair, productive working lives Disclaimer | While care has been taken to ensure the accuracy and currency of the information
in this publication, at the time of reading it may not be sufficiently accurate, current or complete
1300 365 255 to suit your individual needs. Reliance on the information in this publication is at your own risk.
SafeWork SA accepts no liability for any loss resulting from your reliance on it. To best meet your
safework.sa.gov.au work health and safety obligations refer to current Acts, Regulations and Codes of Practice.

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