This document provides guidance on the safe use of conveyors. It outlines risk control measures like training operators and following safe operating procedures. It also explains hazards like nip points and the need for guards or fences around conveyors.
This document provides guidance on the safe use of conveyors. It outlines risk control measures like training operators and following safe operating procedures. It also explains hazards like nip points and the need for guards or fences around conveyors.
This document provides guidance on the safe use of conveyors. It outlines risk control measures like training operators and following safe operating procedures. It also explains hazards like nip points and the need for guards or fences around conveyors.
This document provides guidance on the safe use of conveyors. It outlines risk control measures like training operators and following safe operating procedures. It also explains hazards like nip points and the need for guards or fences around conveyors.
Objective • Keep the area clean and tidy. Good housekeeping
eliminates hazards e.g. tripping, slipping, falling. To provide guidance on the safe use of conveyors. • Isolate and danger tag the power source before working on a bogged or overloaded conveyor. Background • Ensure all persons wear appropriate clothing and avoid loose clothing near moving conveyors. Conveyors may have a number of moving parts and potential nip points, which can make them a dangerous • Ensure conveyors are guarded/fenced (if not a walk- item of equipment. under conveyor). • Don’t clean belts, pulleys, drum, trough or return idlers Risk control measures while a conveyor is moving. • Don’t ride on a moving conveyor. Training • Don’t repair or maintain a conveyor while in motion. * During the training of conveyor operators, care should be taken to ensure that each operator understands the * Should repairs, adjustments or tracking be required on safe operation of the conveyor and all safety precautions, a moving conveyor belt without normal guarding, it is including: important that: • the method of stopping and starting the conveyor • the work is carried out by an authorised competent • the hazards in the course of normal working of the person conveyor • an attendant is at the emergency stop station • the hazards from bad practices, inattention, and misuse • the appropriate safe work procedure is in place. • the purpose of the guard or safety device, and how the guard or device may fail Starting the conveyor Before you start a conveyor, check to ensure that: • informing the person in charge if any faults or defects arise, and the danger to the operator in attempting to • no personnel are working on the conveyor, and that correct any faults. access platforms are clear (inspect the area to make sure) During the training period a conveyor operator should be • all the guards are fitted closely supervised by a worker with a thorough knowledge • the emergency stop switches are working and clearly of conveyors. marked
Safe operating procedures • lanyards are fitted and working correctly
The following safe operating procedures apply to all • the warning siren is working conveyor installations: • firefighting devices are in place and ready for use • Ensure all START/STOP and emergency controls are • all the lights are working and clean. clearly marked. • Ensure persons working near a conveyor are aware of the location of START/STOP and emergency controls.
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Nip points Further information The most important danger points on belt conveyors are the nip points marked with arrows (see Figure 1 below). Australian Standard AS 1755: Conveyors – Safety requirements Any nip point that is within 2.5 metres of any walkway or access way (i.e. within reach) must be guarded to prevent accidental contact with nip points.
Figure 1: AS 1755 Fig 5.1 – reproduced with permission from SAI Global Ltd under Licence 1408-c056.
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