MAXOS®

SAFETY SIGHT AND LEVEL GAUGE GLASSES SPECIAL-TEMPERED

MADE IN GERMANY
THE COMPLETE SAFETY SIGHT AND
LEVEL GAUGE GLASS PROGRAM
MAXOS® safety sight and level gauge glasses have proved themselves universally
where visual process control is essential. This includes pressure vessels subjected
to thermal and chemical loads and liquid level gauge applications.

A high safety level is secured through the use of special borosilicate glass of high
chemical durability, exceptional purity and homogeneity. The low thermal expansion
of our SUPRAX® 8488 borosilicate glass, combined with thermal prestressing
(tempering) creates a high resistance to sudden temperature changes.

The material properties values and tight dimensional tolerances are guaranteed
by production and quality controls. With these exceptional safety characteristics,
MAXOS® safety sight and level gauge glasses can be used under extreme operational
conditions. It is therefore mainly these safety aspects which influence responsible
technicians again and again to choose MAXOS®.

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MAXOS® product range

Special tempered reflex and transparent level gauge glasses and disc
sight glasses can be supplied in accordance to:

• DIN 7080/7081
• BS 3463
• JIS B 8211
• MIL – G – 16356 D
• Auer USA specification
• High pressure
• Customer specification
• Aluminosilicate glass on request

Glass type SUPRAX® 8488

Coefficient of expansion α 20 °C/300 °C 4.3 x 10–6 K–1

Transformation temperature 540 °C
Glass temperature for the viscosities dPas (Poise) 1013.0 560 °C
107.6 800 °C
104.0 1200 °C
Density at 25 °C 2.3 g/cm3
Modulus of elasticity 67 x 103 N/mm2
Poisson‘s ratio μ 0.20

W
Thermal conductivity λ at 90 °C 1.2 ————
m·K
Refractive index nd (λ = 587.6 nm) 1.484
Photoelastic parameter K 3.2 x 10–6 mm2/N

Chemical Hydrolytic Acid Alkali

characteristics resistance resistance resistance

Test acc. to DIN ISO 719 DIN ISO 1776 DIN ISO 695
max. abrasion
acc. to DIN ISO 0.1 <100 µg Na2O >75–175 mg
each 100 cm2 each 100 cm2

MAXOS® <60 µg Na2O <100 mg

0.050
max. abrasion each 100 cm2 each 100 cm2
The abrasion of MAXOS® glass in watery phase for
MAXOS® HGB 1 – class A2
several temperatures as a function of the ph-value.

MAXOS® – a registered trademark of Auer Lighting GmbH

SUPRAX® – a registered trademark of SCHOTT AG

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MAXOS® LEVEL GAUGE GLASSES

Long form reflex and transparent

Bending strength is determined by the surface compressive stress and the Bending strength (typical values)
inherent resistance of the glass. The inherent resistance is heavily dependent
upon the surface quality. Standard level gauge glasses
≥ 150 N/mm2 21,000 psi
For safety reasons, the stress to the glasses caused by internal forces, thermal Average
stress and vessel pressure have to be totally absorbed by the surface 170 N/mm2 25,000 psi
compressive stress so that a tensile stress of the glass surface is prevented.
High pressure level gauge glasses
≥ 180 N/mm2 26,000 psi
Application conditions Maximum permissible Maximum permissible Average
pressure temperature
200 N/mm2 29,000 psi
bar psi °C °F

Saturated steam or hot water in direct contact

with reflex or transparent sight glasses 35 500 243 470

Saturated steam or hot water in contact Temperature

with transparent sight glasses protected
103 1,500 320 608
with mica
Thermal shock resistance ∆ T 265 K
Non-corrosive, non-steam service and no
technically significant glass attack, with Max. permissible temperature 300 °C (572 °F)
reflex or transparent glasses 280 4,000 38 100 Protected with mica 320 °C (608 °F)
Transparent sight glasses in contact with
medias with no technically significant glass
345 5,000 38 100
attack

High pressure transparent sight glasses in

special armatures (gauges) 414 6,000 38 100

Special tempered MAXOS® glass under

polarized light.

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 Available sizes

Size Dimensions max. flatness tolerance

Length (l) Width (w) Thickness (h) Standard High pressure
mm inch*) mm inch*) mm inch*) mm inch*) mm inch*)
Surface compressive stress
0 95 3.740 34 1.339 17.5 0.689 0.05 0.002 – –

Standard level gauge glasses 1 115 4.500 34 1.339 17.5 0.689 0.05 0.002 0.05 0.002

≥ 90 N/mm2 13,000 psi 2 140 5.500 34 1.339 17.5 0.689 0.05 0.002 0.05 0.002

Average 3 165 6.500 34 1.339 17.5 0.689 0.05 0.002 0.05 0.002

100 N/mm2 14,500 psi 4 190 7.500 34 1.339 17.5 0.689 0.08 0.003 0.05 0.002
5 220 8.625 34 1.339 17.5 0.689 0.08 0.003 0.05 0.002

High pressure level gauge glasses 6 250 9.874 34 1.339 17.5 0.689 0.13 0.005 0.05 0.002

≥ 100 N/mm2 14,500 psi 7 280 11.000 34 1.339 17.5 0.689 0.13 0.005 0.05 0.002

Average 8 320 12.625 34 1.339 17.5 0.689 0.13 0.005 0.05 0.002

110 N/mm2 16,000 psi 9 340 13.374 34 1.339 17.5 0.689 0.13 0.005 0.05 0.002
10 370 – 34 – 17.5 – 0.13 – – –
11 400 – 34 – 17.5 – 0.13 – – –
+0 +0 + 0.2 + 0.008 +0 +0 High pressure is
Toleran- effective only for
ces*) – 1.5 – 0.039 – 0.8 – 0.039 – 1.0 – 0.028
Parallelism transparent glasses.

*) Inch dimensions are only valid for Auer USA Specification.

Standard level gauge glasses
≤ 0.08 mm 0.003 inches

High pressure level gauge glasses Size Dimensions

max.
≤ 0.05 mm 0.002 inches Length (l) Width (w) Thickness (h) flatness tolerance
mm mm mm mm
1 115 30 17.5 0.05
2 140 30 17.5 0.05
w w
3 165 30 17.5 0.05
4 190 30 17.5 0.05
5 220 30 17.5 0.08
h

6 250 30 17.5 0.08

7 280 30 17.5 0.13
8 320 30 17.5 0.13
9 340 30 17.5 0.13

Toleran- up to 250 ± 0.8 + 0.5 +0

ces above 250 ± 1.0 – 0.8 – 1.0
l

Special design for reflex and transparent on request:

e.g. 21 mm thickness.

Reflex type glass Transparent type glass

(R form) (T form)

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MAXOS® DISC SIGHT GLASSES

Technical charateristics

Dimensional tolerances
Bending strength ≥ 160 N/mm2 23,000 psi (DIN 7080)
Surface compressive stress ≥ 100–140 N/mm2 14,500–20,000 psi
Parallelism ≤ 0.20 mm 0.008 inches Diameter
Flatness*) Diameter: up to 100 mm ≤ 0.05 up to 135 mm ± 0.5 mm
above 100 up to 150 mm ≤ 0.08 150 to 200 mm ± 0.8 mm
above 150 up to 200 ≤ 0.12 above 200 mm ± 1.0 mm
above 200 mm ≤ 0.15
Thermal shock resistance ∆ T 265 K Thickness
Max. permissible temperature 300 °C 572 °F up to 20 mm + 0.50 mm / – 0.25 mm
Protected with mica 320 °C 608 °F above 20 mm + 0.80 mm / – 0.40 mm
*) Measurements of flatness are taken only in the sealing area.

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 Available sizes

Special dimensional design on request, e.g. Ø min. 30 – max. 265 mm

and thickness min. 10 – max. 30 mm.

Calculation of the glass thickness

(DIN 7080) Dimensions Inspection Permissible Dimensions Inspection Permissible
d1 x s aperture pressure d1 x s aperture pressure
Sight glass edge Edges beveled / chamfered (mm) d2 (mm) in bar (inch) d2 (inch) in psi
Sealing 30 x 15 20 200 1.181 x 0.591 0.787 2900
31.6 x 12.75 20 150 1.244 x 0.502 0.787 2175
34 x 17 24 200 1.339 x 0.669 0.945 2900
35 x 7 25 25 1.378 x 0.276 0.984 363
s

40 x 10 30 40 1.575 x 0.394 1.181 580

40 x 12 30 50 1.575 x 0.472 1.181 725
d2 45 x 10 32 40 1.772 x 0.394 1.260 580
45 x 12 32 50 1.772 x 0.472 1.260 725
d1 50 x 10 35 25 1.969 x 0.394 1.378 363
50 x 12 35 40 1.969 x 0.472 1.378 580
55 x 10 40 25 2.165 x 0.394 1.575 363
60 x 10 45 16 2.362 x 0.394 1.772 232
p·S 60 x 12 45 25 2.362 x 0.472 1.772 363
s ≥ 0.55 · dm
10 · σDV zul. 60 x 15 45 40 2.362 x 0.591 1.772 580
60 x 20 45 95 2.362 x 0.787 1.772 1377
63 x 8 48 8 2.480 x 0.315 1.890 116
s Theoretical minimum glass
63 x 10 48 16 2.480 x 0.394 1.890 232
thickness in mm 63 x 12 48 25 2.480 x 0.472 1.890 363
63 x 15 48 40 2.480 x 0.591 1.890 580
d1 + d2 65 x 10 50 12 2.559 x 0.394 1.969 174
dm  Mean sealing diameter in mm 65 x 15 50 40 2.559 x 0.591 1.969 580
2
70 x 12 55 16 2.756 x 0.472 2.165 232
70 x 15 55 25 2.756 x 0.591 2.165 363
d1 Glass and sealing outside diameter 75 x 12 60 16 2.953 x 0.472 2.362 232
in mm 80 x 10 65 10 3.150 x 0.394 2.559 145
80 x 12 65 16 3.150 x 0.472 2.559 232
80 x 15 65 25 3.150 x 0.591 2.559 363
d2 Sealing inside diameter in mm 80 x 20 65 40 3.150 x 0.787 2.559 580
90 x 10 70 8 3.543 x 0.394 2.756 116
92 x 10 72 8 3.622 x 0.394 2.835 116
p Permissible pressure in bar 95 x 10 75 6 3.740 x 0.394 2.953 87
95 x 15 75 16 3.740 x 0.591 2.953 232
100 x 10 80 7 3.937 x 0.394 3.150 101
σDV zul. Min. value of surface compressive 100 x 12 80 10 3.937 x 0.472 3.150 145
stress in N/mm2 100 x 15 80 16 3.937 x 0.591 3.150 232
100 x 20 80 25 3.937 x 0.787 3.150 363
100 x 25 80 40 3.937 x 0.984 3.150 580
S Safety factor = 5 110 x 12.5 85 10 4.331 x 0.492 3.346 145
113 x 15 88 10 4.449 x 0.591 3.465 145
115 x 15 90 10 4.528 x 0.591 3.543 145
120 x 15 95 10 4.724 x 0.591 3.740 145
125 x 15 100 10 4.921 x 0.591 3.937 145
125 x 20 100 16 4.921 x 0.787 3.937 232
125 x 25 100 25 4.921 x 0.984 3.937 363
125 x 30 100 40 4.921 x 1.181 3.937 580
130 x 15 105 10 5.118 x 0.591 4.134 145
135 x 25 110 25 5.315 x 0.984 4.331 363
150 x 10 125 2 5.906 x 0.394 4.921 29
150 x 15 125 8 5.906 x 0.591 4.921 116
150 x 20 125 10 5.906 x 0.787 4.921 145
150 x 25 125 16 5.906 x 0.984 4.921 232
150 x 30 125 25 5.906 x 1.181 4.921 363
175 x 20 150 10 6.890 x 0.787 5.906 145
175 x 25 150 16 6.890 x 0.984 5.906 232
175 x 30 150 25 6.890 x 1.181 5.906 363
200 x 20 175 8 7.874 x 0.787 6.890 116
200 x 25 175 10 7.874 x 0.984 6.890 145
All MAXOS® glasses are marked with a 200 x 30 175 16 7.874 x 1.181 6.890 232
250 x 20 225 4 9.843 x 0.787 8.858 58
production code number.
250 x 25 225 8 9.843 x 0.984 8.858 116
250 x 30 225 10 9.843 x 1.181 8.858 145
265 x 30 240 8 10.433 x 1.181 9.449 116

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 PR ALV-3 010_06E 0814 dp/dp Printed in Germany

Your partner
ACI Industriearmaturen GmbH
Auf dem Pesch 11
52249 Eschweiler
Germany
T +49 (0) 2403 74 88 5 - 00
F +49 (0) 2403 74 88 5 - 55
[email protected]
www.aci-industriearmaturen.de