Lab Manual EP 211
Lab Manual EP 211
Lab Manual EP 211
LABORATORY MANUAL
Name:
Student ID:
Course:
FACULTY OF ENGINEERING
UCSI UNIVERSITY
General Instructions
APPENDIX
B Marcet Boiler
GENERAL INSTRUCTIONS
Laboratory experiments are designed with the intention of being completed during
the allotted classroom time. In order to expedite things it is mandatory that you
be prepared prior coming to the lab. This includes reading the lab procedure
handout thoroughly and understanding the experiments illustrations and
techniques. In additional, any applicable calculations (such as solution
preparations) should be made in advance so that work may commence upon
arriving in the lab. A flowchart of the experiment methodology is helpful in
determining what steps should be taken and the order in which things must be
done. In addition, it is important that you familiarize yourself with lab techniques
learned in your chemistry classes. Some experiments may take longer that the
others, but the biggest determinant will be your preparation.
ATTENDANCE IS MANDATORY!
The lab instructor/lecturer will inspect and sign your logbook during the lab
session and possibly grade them at the end of the semester.
You will be assigned to a lab group (please refer to the student notice board or
outside the lab after the first session of the laboratory meet up). Students are not
allowed to change their team member for lab. You are required to work with you
group members as much as possible in terms of understanding the lab work and
sharing information on the different sections that were performed by different
members.
i) Report submission
Report must be submitted one week after the scheduled experiment and
within the 1st 10 minutes of the due lab period. Marks would be deducted
accordingly for late reports or may not be accepted. Students who caught blatantly
copying from other or involved in any plagiarism activities will be required to
resubmit their work, or otherwise zero marks will be given.
ii) Report style/format
Lab report must be in hand written or typed. Each of the group members
must contribute in the report. Report should contain the following:
All the laboratory rules already learned will be applicable all the time and the
students are required to comply with all the rules when there are in the lab.
1. Wear closed shoes, lab coat and eye protection (goggles) at all the time while
in the laboratory.
2. DO NOT wear bulky clothes or loose sleeves and long pants. Wear suitable
attire for lab work. Those with long hair do tie it before entering the lab.
(lecturer/instructor preserve the right to not allow student who not follow this
rule from enter the lab)
3. Switch off your hand phones.
4. Always be punctual. Students who come later than 15 minutes will not
allowed to perform the experiment.
5. Eating and drinking in the lab are strictly prohibited in the lab.
6. Students must have a towel (for cleaning purposes), a logbook and their lab
manual during the lab session.
7. Clean your bench and return all the apparatus to their respective places before
you leave the lab.
8. Read the lab manual and understand the lab before you going to the lab.
9. Use only the amount of the reagents required. Avoid wastage.
10. Dispose of excess reagents as instructed, never return excess reagents into the
bottle.
11. Make sure you know where the following safety devices are: eyewash station,
emergency shower, fire extinguisher, fire alarm station.
12. Clean up the broken glass and report to the lab instructor or lecturer
immediately.
13. Always follow the instruction of the lab instructor or lecturer before start the
lab.
14. Do not casually dispose chemicals into the sink. Some chemicals may washed
down the sink, while others may require a different method of disposal. If a
chemical can go in the sink, be sure to wash it away rather than risk an
unexpected reaction between chemical 'leftovers' later.
EXPERIMENT 1: ISENTROPIC EXPANSION PROCESS
OBJECTIVES
PROCEDURES
OBJECTIVES
PROCEDURES
OBJECTIVES
PROCEDURES
OBJECTIVES
PROCEDURES
OBJECTIVES
PROCEDURES
Important:
Always make sure that the valves at the level sight tube are closed before
turning on the heater as the sight tube is not designed to withstand high
pressure and temperature.
5. Observe the steam temperature rise as the water boils.
6. Allow steam to come out from the valve for about 30 seconds, and
then close the valve. This step is important to remove air from the
boiler as the accuracy of the experimental results will be significantly
affected when air is present.
7. Record the steam temperature and pressure when the boiler is heated
until the steam pressure reaches 9.0 bar (abs).
Warning:
Never open the valve when the boiler is heated as pressurized steam can
cause severe injury.
8. Then, turn off the heater and the steam temperature and pressure will
begin to drop. Allow the boiler cool down to room temperature.
9. Record the steam temperatures at different pressure readings when the
boiler is heated and cooled.
RESULTS
Table 1
Experimental Theory
Data (experiment) Result Data (steam table) Result
Absolute Temperature Pressure Temperature Measured Steam Enthalphy Calculated
Pressure, Reading, difference, difference, slope specific of slope
P T dP dT dT/dP volume,vg evaporation (T. vg) /( hfg)
3 hfg
(bar) (0C) (bar) (0C) (K/bar) (m /kg)
(kJ/kg) (K/bar)
QUESTIONS
dT Tv fg
4. Plot versus P and versus P on a same graph.
dP SAT hfg
Therefore,
where :
Vf = specific volume of water
Vg = specific volume of steam
hf = enthalpy of water
hg = enthalpy of steam
hfg = enthalpy of evaporation
DISCUSSION / EVALUATION & QUESTION
2. Why we need to release the air/gas from the equipment before the experiment?
3. Compare the experimental result with theoretical result. Give your comments.
CONCLUSION
(Based on data and discussion, make your overall conclusion by referring to experiment objective.)
EXPERIMENT 6: BERNOULI’S THEOREM
Objective:
1. To introduce the basic usage of hydraulic bench.
2. To record the differential pressure drop along a Venturi meter
3. To determine and compare the value of manometric head coefficient Cmh by
theoretical and experimental.
Details for the venturi pipe are shown in the figure below where the diameters of
each tapping section are shown in the table below.
OBJECTIVE:
1. To determine the head loss in pipe flow for different pipe diameter.
2. To estimate the friction factor for difference pipe diameter.
Learning Outcome:
Upon the completion of experiment, student should be able to determine the head
loss in pipe flow for different pipe diameter. Besides that, students are able to plot
the graph of fiction factor against Reynolds number.
Procedure:
1. Place the LS-18001-15 Pipe Friction Apparatus on hydraulic bench.
2. Connect the water inlet and outlet nipples with flexible hose.
3. Connect the quick coupling to the copper pipe which has 11mm inner
diameter.
4. Switch on the water pump and close the hydraulic bench over flow valve
slowly.
5. Open the valves at the copper pipe and remove air gap in the manometer by
pressing the relief valve which is located on top of the manometer. Measure
the water flow rate by a measuring beaker and a stopwatch.
6. Record the reading at the manometer.
7. Repeat step 4 to 6 with different flow rate and take the reading of the
manometer.
8. Repeat step 3 to 7 for one other different diameter pipe.
Result:
Note:
The length of the pipe, L=0.425m
Coefficient of kinematic viscosity of the fluid at 25°C, v=9.04×10-7 m2/s
Calculation:
Calculate the flow rate of the pipe:
Calculate the Reynolds number for the pipe by using the equation of
vD
Re
Table 2: Value of the flow rate and the Reynolds number
Velocity, v (m/s) Re
Calculate the friction factor for the pipe from the equation
h
f
L v2
d 2g
Table 3: Value for the flow rate, Reynolds Number, head loss and friction factor
OBJECTIVE:
To investigate the reaction force produced by the impact of a jet of water on to
various target vanes.
Learning Outcome:
Upon the completion of experiment, student should be able to investigate the
reaction force produced by the impact of a jet of water on to various target vanes
F
and compare the theoretical value of with the experimental value.
Q Vi
1. Introduction
Cussons P6233 Impact of Jets Apparatus enables experiments to be carried
out on the reaction force produced on vanes when a jet of water impacts on to the
vane. The study of these reaction forces is an essential step in the subject of
mechanics of fluids which can be applied to hydraulic machinery such as the
Pelton Wheel and the Impulse Turbine.
2. Description
Cussons P6233 Impact of Jets Apparatus, is intended to be used with
Cussons P6100 Hydraulics Bench which provides the water supply and the means
of measuring flow rate. The apparatus consists essentially of a UPVC base
assembly with a vertical nozzle supply pipe inside a transparent acrylic tube
which supports a removable top flange assembly.
A vertical shaft, which passes through a plain bearing in the top flange
assembly, has provision for attaching the target vane at its lower end. The top of
the shaft is screwed to a weight platform and a spring between the top flange and
the weight platform provides vertical support to an equilibrium position. A weight
carrier and a set of brass weights are equipped. (Prior to serial no. 100 a weight
beaker and lead shot were provided instead of a weight carrier and brass weights).
Three interchangeable target vanes are supplied, one flat, one conical and
one semi-spherical, dimensional details of the three target vanes are shown in
figure 1 overleaf. Two interchangeable plain bore nozzles are supplied, one 5mm
diameter and one 8mm diameter. Screwed studs are provided on the base plate of
the apparatus for storage of the nozzle and target vanes which are not in use.
In operation water from the Hydraulic Bench issues vertically from the
nozzle and impacts onto the target vane. The impulse force produced by the
impact of the jet onto the vane lifts the vane, shaft and weight platform to its
equilibrium position.
3. Theory
General Analysis
When a jet of water flowing with a steady velocity strikes a solid surface
the water is deflected to flow along the surface. Unlike the impact of solid bodies
there is no rebound, and unless the flow is highly turbulent there will be no
splashing. If friction is neglected by assuming an inviscid fluid and it is also
assumed that there are no losses due to shocks then the magnitude of the water
velocity is unchanged. The pressure exerted by the water on the solid surface will
everywhere be at right angles to the surface.
Consider a jet of water which impacts on to a target surface causing the
direction of the jet to be changed through an angle θ as shown in figure 3 above.
In the absence of friction the magnitude of the velocity across the surface is equal
to the incident velocity Vi. The impulse force exerted on the target will be equal
and opposite to the force which acts on the water to impart the change in direction.
Applying Newton’s Second Law in the direction of the incident jet
F M V
M(Vi Vi cosθ)
But M = Q therefore
F = Q Vi (1 - cos )
Q
Vn =
A
However, as the nozzle is below the target the impact velocity will be less
than the nozzle velocity due to interchanges between potential energy and kinetic
energy so that:
Vi 2 =Vn 2 2gh
where h is the height of target above the nozzle exit.
OBJECTIVE:
To study the characteristics curves of a Pelton turbine operating at high and low
head
Learning Outcome:
Upon completion of experiment, student should be to understand the
characteristics of Torque, Power output and Efficiency of Turbines at different
rotational speed of turbines at high head and low head by plotting graphs of
Torque, Power Output and Efficiency versus N (rev/s)
Setup
1) Setup the pressure at 0.5 kgf/cm2 for low head
2) Get about 10 sets of readings for m1, m2 which are scale readings in grams
and N1 and N2 which are RPM of pulley.
3) Record the flow rate
4) Repeat the above steps for high head at 1.0kgf/cm2
Power Output
Pb= 2πNT
N= rev/s
N (r. p.m)
=
60
T= Torque
Torque
T=Fb x r
Fb= net force= Fb1-Fb2
m1x9.81 m2x9.81
Fb1= Fb2=
1000 1000
r= radius of pulley
Ph=Useful Fluid Power
= Ρw X g x Hi X Qw
Pr essure( Pascal )
=
Pw g
Et = Efficiency
Pb
=
Ph
= 2πNT
Ρw X g X Hi X Qw
EXPERIMENT 10: HEAD LOSS IN BENDS
(OPEN ENDED EXPERIMENT)
Objective:
To determine the head losses in bends
Learning Outcome:
Upon the completion of experiment, student should be able to determine the head
losses in four different bend (90° large radius bend, 90° small radius bend, 90°
V2
elbow and two 45° bend), then, plot the graph of Δh against to obtain K for
2g
all the four bends.
PROCEDURE
Students to outline the procedure involved in the experiment.
From the Reynolds number that obtained, find the friction factor using equation
given in graph 1.
6. Loss Coefficient, K:
V2
7. Plot the graph of Δh against to obtain K for all the bends
2g
Flowrate ∆h’ (m) ∆hf (m) ∆h (m) K
(differential (frictional head (total head loss) (loss coefficient)
piezometer head) loss)
APPENDIX A: PERFECT GAS EXPANSION UNIT
1. Connect the equipment to single phase power supply and then switch
on the unit.
2. Fully open all valves and check the pressure reading on the panel.
This is to make sure that the chambers are under atmospheric
pressure.
3. Then, close all the valves.
4. Connect the pipe from compressive port of the pump to pressurized
chamber or connect the pipe from vacuum port of the pump to
vacuum chamber.
5. Now, the unit is ready for use.
1. Switch off the pump and remove both pipes from the chambers.
2. Fully open the valves to release the air inside the chambers.
3. Switch off the main switch and power supply.
APPENDIX B: MARCET BOILER
1. Switch off the heater and allow the boiler temperature to drop.
Note:
Do not open the valve at the water inlet port as it is highly
pressurized at high temperature.
2. Switch off the main switch and the main power supply.
3. Retain the water next use.
FORMAT FOR TABLE OF CONTENT
TABLE OF CONTENT
PAGE
1.0 Objectives
2.0 Introduction
3.0 Material & Methodology
4.0 Results and Calculation
5.0 Discussion
6.0 Limitation of Report
7.0 Conclusion
8.0 References
REFERENCES
Reference Style
The details of the references cited in the text, published or unpublished
should be located in the List of References. The list should be placed at the end of
the thesis, a listing of sources actually cited, compiled either alphabetically
(Harvard System) or numerically (Number System). The style selected must be
used consistently throughout the thesis.
(a) If the name of an author is written as part of a sentence, the year published
should be written in parentheses.
“Works by Yao (1993) have shown that in order to maintain the behavioural link
between the offsprings and their parents, the use of crossover operator should be
avoided.”
(b) If the name of an author is not written as part of a sentence, both the name and
year published should be written in parentheses.
“ANN offers useful properties and capabilities such as non-linearity, input and
output mapping, adaptability and fault tolerance among others (Haykin, 1999).”
(c) If there are two authors for a cited reference, both names should be written.
“In designing the model for non-linear system, the parsimonious principle
(Soderstrom and Stoica, 1989) is critical because a nonlinear model involves an
excessive number of parameters.” “Syu and Chang (1999) successfully used
neural networks to adaptively control Penicillin acylase fermentation.”
(d) If there are more than three authors for a cited reference, use et al. after the
name of the first author.
“The algorithm can be calculated by applying Gram-Schmidt procedures as
described by Korenberg et al. (1988).”
(e) If more than one reference materials by the same author in a same year are
cited, use small letter alphabets (a, b, c, and so on) to distinguish them.
“Some of the basic principles widely used by many researchers are Lagrange-
Euler (LE) equations (Uicker, 1965; Bejczy and Paul, 1981), Newton-Euler (NE)
equations (Luh et al., 1980a) and d’Alembert (GD) equations (Lee et al., 1983).”
(f) Cross referencing in not allowed in a thesis. Only primary sources should be
used.
(ii) Editor
Example:
Martin, A. M. (Ed.) (1991). Peat as an Agent in Biological Degradation of Waste.
London: Elsevier.
Lees, R. H. and Thomas T. R. (Eds.) (1974). Chemical Nomenclature Usage.
Chichester: Ellis Horwood.
(iii) Corporate author/editor
Example:
Engineers Joint Council (1969). Thesaurus of Engineering and Scientific Terms.
New York: Engineers Joint Council.
(i) Book
Author (Year). Title. (Edition). Placed published: Publisher.
Example:
Theusen, G. J. and Fabrycky, W. J. (1984). Engineering Economy. (6th ed.)
Englewood Cliffs, N. J.: Prentice Hall.
Example:
Malaysia (1983). Perintah Monumen Lama dan Tapak Tanah Bersejarah.
P.U.(A)41 1983.
(vii) Standards
Name of the institution (Year). Standard number. Place published: Publisher.
Example:
British Standards Institution (1990). B.S. 764. London: British Standards
Institution.
(viii) Patent
Print format
Author (Year). Patent number. Place published: Official source.
Example:
Smith, I. M. (1988). U.S. Patent No. 123, 445. Washington DC: U.S. Patent and
Trademark Office.
Electronic format
Author (Year). Patent number. Retrieved on date, year, from URL address of the
patent database.
Example:
Ulrich, K. (2001). European Patent No. EP1162184. Retrieved on March 7, 2002,
from fttp://ep.espacenet.com/
(ix) Brochure
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Example:
Research and Training Center (1993). Guidelines for Reporting and Writing
About People with Disabilities. [Brochure]. Lawrance, KS: Macmillan.
With author
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Izatun Shari (2000, April 18). K-economy: draft out in October. New Straits
Times. p. 2-4.
Electronic format
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from URL address of the newspaper.
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Rosmawati Mion (2006, June 17). Sindiket judi haram tumpas. Utusan Malaysia.
Retrieved June 19, 2006, from http://www.utusan.com.my
(xii) Magazine
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Example:
Smith, B. L. (1994). Biofeedback. Science, 62, 673 – 675.
(xiii) CD-ROM
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Publisher.
Example:
Ivry, R. B. (1995). Perception and production of temporal intervals across a range of
durations. [CD-ROM]. Journal of Experimental Psychology, 21, 3-18. American
Psychological Association.