Service.

Self-study programme 269

Data transfer on CAN data bus II

Drivetrain CAN data bus

Convenience/ infotainment CAN data bus
 The use of different CAN data bus systems in • SSP 238:
a motor vehicle and the utilisation of data in Covers basic functions of CAN data
diffe-rent networks by different systems sets bus systems.
new demands on diagnosis and fault finding.
SSP 238 covers the basics of the CAN data • SSP 269:
bus system. This information is extended with Covers VOLKSWAGEN and Audi CAN
SSP 269 to con-centrate on the technical data bus systems, drivetrain and
realisation of both data bus types. convenience/ infotainment. Special
attention is paid to fault finding with vehicle
The basic requirements for fault finding are diagnosis, testing and information system
explained and a flow chart shows the procedure VAS 5051. Next step will be introduction to
necessary for systematic fault finding. and diagnosis of practical fault conditions.

At the end of this SSP, practical examples of

faults are described and dealt with
individually. The procedure for diagnosing
faults is explained and details are given as to
their cause and recti-fication.

238_001

NEW Important
Note

The self-study programme shows the For testing, adjusting and repair instructions,
design and function of new developments! please refer to the relevant service literature.
The contents will not be updated.
2
Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Differential data transfer . . . . . . . . . . . . . . . . . . . . . . . . .8

Signal level & resistances . . . . . . . . . . . . . . . . . . . . . . . .12

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Drivetrain CAN data bus . . . . . . . . . . . . . . . . . . . . . . . . 14

Convenience/ infotainment CAN data bus . . . . . . . . . 16

Entire system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CAN service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Drivetrain CAN data bus . . . . . . . . . . . . . . . . . . . . . . . 28

Convenience/ infotainment CAN data bus . . . . . . . . 40

Test yourself . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

3
 Introduction

Entire system

The CAN data bus is very reliable. CAN faults, therefore, rarely occur.
The following information is intended to help you with fault finding and to highlight a number of
stan-dard faults. It is designed to concentrate on the basics of the CAN data bus system so that
the measure-ments from target orientated fault finding can be evaluated.

Messages that indicate a requirement for the CAN data bus to be examined more closely are provided
by the vehicle diagnosis, testing and information system – VAS 5051 – such as, "Engine control unit has
no signal/ communication" (sporadic) or "Drivetrain data bus defective". Further notes on fault sources
are supplied by the measured value blocks of the "Gateway" (from page 20), in which the status of com-
munication of all control units connected in the CAN data bus is stored.

CAN networking in the VW Group

In the VW Group, different types of CAN data bus systems are used.
The first type of CAN data bus was the convenience CAN data bus with a transfer rate of 62.5
kBit/s. The next one was the drivetrain CAN data bus with 500 kBit/s.
The drivetrain CAN data bus is still used in all models today. As of model year 2000, the "new"
conveni-ence CAN data bus and infotainment CAN data bus have been introduced, each with a
transfer rate of 100 kBit/s.
The new convenience/ infotainment CAN data bus can now exchange data with the drivetrain
CAN data bus via the dash panel insert with Gateway feature (page 20).

Practical layout

Due to different demands with regards to the required repeat rate of the signals, the volume of data that
amasses and the availability (readiness), the three CAN data bus systems are configured as follows:

Drivetrain CAN data bus (high speed) with 500 kBit/s

networks the control units of the drivetrain.

Convenience CAN data bus (low speed) with 100 kBit/s

networks the control units in the convenience system.

Infotainment CAN data bus (low speed) with 100 kBit/s

networks the systems for radio, telephone and navigation, for example.

4
Common for all systems is the following:

- The systems are all subject to the same regulations for data exchange, i.e. the transfer protocol.
- To assure a high degree of protection from disturbances (e.g. from the engine compartment), all
CAN data bus systems feature dual cable wiring which is entwined (twisted pair, page 6).
- Signals to be sent are stored in the transceiver of the sending control unit with different signal
levels and then sent to both CAN lines. Not until the differential amplifier of the receiving control
unit calcu-lates the difference of both signal levels is a single, cleaned signal sent to the CAN
receiver of the control unit, (chapter "Differential data transfer" from page 8).
- The infotainment CAN data bus has the same properties as the convenience CAN data bus.
In the Polo (from model year 2002) and in the Golf IV, the infotainment CAN data bus and
conveni-ence CAN data bus are operated via one common pair of cables.

The main differences in the systems are as follows:

- The drivetrain CAN data bus is switched off by terminal 15 or after a brief run-on period.
- The convenience CAN data bus is supplied with power by terminal 30 and must remain on standby.
To prevent the onboard supply system from being placed excessively under load, the system
switches via "terminal 15 off" to "sleep mode" when it is not required by the entire system.
- The convenience/ infotainment CAN data bus remains operational, thanks to the second wire, if
a short circuit in a data bus wire or open circuit in a CAN wire is evident. In this instance, the
system will switch automatically to "single wire operation" (page 19).
- The electrical signals from the drivetrain CAN data bus and convenience/ infotainment CAN
data bus are different.

Warning:
Contrary to the convenience/ infotainment CAN data bus, the drivetrain CAN data bus
cannot be connected electrically with the convenience/ infotainment CAN data bus!
The various data bus systems for the drivetrain and convenience/ infotainment are joined
in the vehicle by a Gateway (page 20). The Gateway can be included in one control unit,
e.g. in the dash panel insert or onboard supply control unit. Depending on the vehicle, the
Gateway could also be installed as a Gateway control unit.

5
 Overview

CAN wiring properties

The CAN data bus is of the dual cable type with a transfer rate of 100 kBit/s (convenience/
infotainment) or 500 kBit/s (drivetrain). The convenience/ infotainment CAN data bus is also
referred to as a low speed CAN and the drivetrain CAN data bus as a high speed CAN.
The CAN data bus lies parallel to all control units of the respective CAN system.
Both wires of the CAN data bus are called CAN high and CAN low wires.
Two entwined wires are referred to as a twisted pair.

Twisted pair, CAN high and CAN low wire (drivetrain CAN data bus)

S269_002

Data is exchanged between the control units via both of these wires. The data comes in the
form of engine speed, tank fill level and road speed, for example.

The CAN wires can be found in the wiring harness and these are coloured orange. The CAN high
wire in the drivetrain CAN data bus has an additional black marking. On the convenience CAN
data bus, the additional colour is green and on the infotainment CAN data bus, it is violet. The
CAN low wire is always marked brown.

For reasons of clarity, the CAN wires are shown in this SSP as completely yellow or completely green in-line
with the VAS 5051 display. The CAN high wire is always yellow, the CAN low wire is always green.

Twisted pair, CAN high and CAN low wire representation

CAN high wire

CAN low wire

S269_003

6
CAN wiring diagram

A special feature of the Group CAN data buses is the tree structure connection under the control
units, which is not a normally found on CAN systems. It allows an optimal connection of the control
unit wiring. The actual layout of the CAN wiring in a vehicle is referred to as a CAN topology
diagram and is vehicle-specific.
The example shows the CAN topology diagram for the drivetrain of a Phaeton. The tree structure
of the network is clear to see here.

CAN topology diagram for the drivetrain CAN data bus of the Phaeton

Engine
control unit 1

Engine
control unit 2

Automatic gear- Airbag control

box control unit unit

Dash panel Entry and start Battery

Distance regula- Brake servo insert authorisation monitoring
tion sender control unit (Gateway) control unit control unit

ABS with EDL

control unit

Steering column Self-levelling

electronics con- suspension
trol unit control unit
S269_004

7
 Overview

Differential data transfer as on the drivetrain CAN data bus, for example

Increased transfer security

In order that a high level of security can be achieved in the transfer of data, the CAN data bus
systems all feature the previously mentioned twisted pair wiring with differential data transfer.
The wires are known as CAN high and CAN low.

Voltage differences in CAN wires when changing between dominant and recessive state as on
drivetrain CAN data bus, for example:

In rest state, both wires have the same default setting with regards to the signal level. On the drivetrain
CAN data bus, this setting is approx. 2.5V. The rest state setting is also known as the recessive state
as it can be changed by any control unit connected in the network (see also SSP 238).
In the dominant state, the voltage increases to that of the CAN high wire by a predetermined value
(on the drivetrain CAN data bus this is at least 1V). The voltage of the CAN low wire drops by the
same incre-ment (on the drivetrain CAN data bus at least 1V). This results in a rise in the voltage of
the CAN high wire from the drivetrain CAN data bus by at least 3.5V (2.5V + 1V = 3.5V) in active
state. The voltage in the CAN low wire then drops to a maximum of 1.5V (2.5V - 1V = 1.5V).

Therefore, the voltage difference between CAN high and CAN low in a recessive state is 0V, and
in a dominant state, at least 2V.

Signal pattern on the CAN data bus as on the drivetrain CAN data bus, for example

In a dominant state, the

CAN high wire rises to approx. 3.5V

In a recessive state, the two

wires are at approx. 2.5V (rest state)

In a dominant state, the

CAN low wire drops to approx. 1.5V

S269_005

8
CAN transceiver

The following information describes how the transceiver works, using the drivetrain CAN data
bus as an example. The way the convenience/ infotainment CAN data bus operates differently
to this is described in detail in the chapter entitled "System overview/ CAN data bus
conveni-ence/ infotainment" (page 16).

Conversion of signals from CAN high and CAN low in the transceiver

The control units are connected to the drivetrain CAN data bus via the transceiver. Located in the
tran-sceiver is a receiver. This receiver is the differential amplifier installed on the receiver side.
The differential amplifier is responsible for evaluating the input signals from CAN high and CAN
low. Furthermore, it transmits these converted signals to the CAN receiver area of the control unit.
These con-verted signals are referred to as the output voltage of the differential amplifier.
The differential amplifier determines this output voltage by subtracting the voltage of the CAN low wire
(UCAN low) from the voltage of the CAN high wire (UCAN high). In this way, the rest state (2.5V on the
drivetrain CAN data bus) or any other combined voltage (e.g. disturbance, page 11 ) is removed.

The differential amplifier of the drivetrain CAN data bus

Possible signal level at the differential amplifier output

RX wire (control unit receiver wire)

Differential amplifier
Transceiver
CAN high wire

Twisted pair
S269_006 CAN low wire

9
 Overview

Conversion of signals in the differential amplifier of the drivetrain CAN

data bus

For evaluation in the differential amplifier of the transceiver, the voltage present in the CAN low
wire is deducted from that which is present at the same time in the CAN high wire.

Evaluation in the differential amplifier as on the drivetrain CAN data bus, for example

Signals before the differential amplifier The same signal at the differential amplifier output
CAN high signal

CAN lo w s ignal Output signal

S269_007

Contrary to the drivetrain CAN data bus, the convenience/ infotainment CAN data bus
fea-tures an intelligent differential amplifier. In order that single wire operation can be
assured, it also evaluates the signals in the CAN high and CAN low wire individually.
Further information about single wire operation and about operation of the differential
ampli-fier in the convenience/ infotainment CAN data bus can be found in the chapter
entitled "System overview/ convenience/ infotainment CAN data bus" (from page 16).

10
Filtering out disturbances in the differential amplifier of the drivetrain CAN
data bus

As the data bus wires are also routed through the engine compartment, they are subjected to
different types of disturbance. Short circuit to earth and battery voltage, overload from the ignition
system and static discharge should be taken into consideration during repair.

Filtering out disturbances in the differential amplifier as on the drivetrain CAN data bus,
for example
Signal with disturbance pulse before the differen- The same, cleaned signal at the differential
tial amplifier amplifier output
Disturbance = X CAN high signal

CAN low signal Differential signal

S269_008

Evaluation of the signals from CAN high and CAN low in the differential amplifier, otherwise known
as differential transfer technology, means that the effects of disturbances are practically
eliminated. Another advantage of differential transfer technology is the fact that fluctuations in the
onboard supply (e.g. when the engine is started) do not affect the transfer of data to individual
control units (transfer security).

At the top of the illustration, the effect of this type of transfer is clearly evident.
Due to the entwined CAN high and CAN low wires (twisted pair), a disturbance of factor X will
always have the same equal effect on both wires.
Since the voltage in the CAN low wire (1.5V - X) is deducted from the voltage in the CAN high wire
(3.5V - X) in the differential amplifier, the disturbance is eliminated during evaluation and no
longer appears in the differential signal.

(3.5V - X) - (1.5V - X) = 2V

11
 Overview

Signal level

Amplification of control unit signals in the transceiver

On the sender side, the transceiver is responsible for amplifying the relatively weak signals of the
CAN controller in the control units so that the prescribed signal level is reached in the CAN wires
and at the control unit outputs.

The control units connected to the CAN data bus respond much the same way as a load resistor
on the CAN wires due the electrical components installed there. The load resistance depends on
the number of connected control units and their resistances.

For example, the engine control unit places the drivetrain CAN data bus under 66 Ohm of load between
CAN high and CAN low. All other control units place a load on the data bus of 2.6 kOhm each. This means
there is a total load of 53-66 Ohm, depending on the number of connected control units.
If terminal 15 (ignition) is switched off, this resistance can be measured between CAN high and
CAN low using an ohmmeter.

The transceiver transmits the CAN signals to both wires of the CAN data bus. In this way, a
positive voltage change in the CAN high wire equates to an equally high negative voltage change
in the CAN low wire. The voltage change in one CAN wire is at least 1V in the drivetrain CAN data
bus and at least 3.6V in the convenience/ infotainment CAN data bus.

12
Load resistance in the CAN high and CAN low data bus wires

S269_009
Dash panel insert Engine control unit ABS control unit
2.6 kOhm 66 Ohm 2.6 kOhm

Transceiver

CAN low CAN high

to VAS 5051

Special features of the Group CAN

In contrast to the data bus in its basic original form with two matching resistors at both ends of the
data bus, VW uses decentral matching resistors with a "central matching resistor" in the engine
control unit and high ohm resistors in the other control units. The consequence of this are stronger
reflections, though these do not have negative effects due to the short data bus lengths in the
vehicle. The figures for possi-ble data bus lengths in terms of CAN standards do not apply,
however, to the drivetrain CAN data bus at VW due to the reflections.

A special feature of the convenience/ infotainment CAN data bus is that the load resistors in the
control units no longer lie between CAN high and CAN low but from the respective wire to earth or
to 5V. If the voltage is switched off, the load resistors are also switched off, which means that
these can no longer be measured with the ohmmeter.

Warning:
Even for the purposes of testing, the drivetrain CAN data bus should not be extended by
more than 5 m.

13
 System overview

Properties and special features of the drivetrain CAN data bus

The drivetrain CAN data bus, with 500 kBit/s, serves as a means of networking control units
in the drivetrain CAN data bus.

Examples of control units in the drivetrain CAN data bus are:

- Engine control unit

- ABS control unit
- ESP control unit
- Gearbox control unit
- Airbag control unit
- Dash panel insert

The drivetrain CAN data bus, as with all CAN wires, is of the twisted pair type with a transfer rate
of 500 kBit/s. For this reason, it is also referred to as a high speed CAN. Data is exchanged
between the control units via the CAN high and CAN low wire of the drivetrain CAN data bus.
The messages are sent in a cycle from the control units, which means that the repeat rate of the
messa-ges is generally in a range of 10 - 25 ms.

The drivetrain CAN data bus is activated via terminal 15 (ignition) and then, after a short run-on
time, completely deactivated again.

Signal pattern of the drivetrain CAN data bus

In a dominant state, the

CAN high wire rises to approx. 3.5V

In a recessive state, both wires

are at approx. 2.5V (rest state)

In a dominant state, the

CAN low wire drops to approx. 1.5V

S269_005

14
Signal pattern of the drivetrain CAN data bus

The following diagram shows the pattern of a real CAN telegram, which was created with a
modern transceiver and recorded with the digital storageoscilloscope (DSO) from VAS 5051.
The combined signal pattern between levels characterises a recessive level of 2.5V. The
dominant voltage at CAN high is approx. 3.5V. At CAN low it is approx. 1.5V.

Signal pattern of the drivetrain CAN data bus on the DSO of VAS 5051

Test instrument Automatic mode

DSO
Freeze frame

Test cursor channel A

Amplitude channel A

Amplitude channel B

Time value

Cursor 1

Trigger point

Test cursor channel B

S269_010

Dominant and recessive levels alternate.

UCAN high at 3.48V, UCAN low at 1.5V.
Setting: 0.5V/ Div, 0.02ms/ Div

15
 System overview

Properties and special features of the convenience/ infotainment CAN

data bus

The convenience/ infotainment CAN data bus, with a transfer rate of 100 kBit/s, serves as a
means of networking the control units associated with the convenience CAN data bus and the
infotainment CAN data bus.

Examples of control units in the convenience/ infotainment CAN data bus are:

- Climatronic/air conditioning control unit

- Door control units
- Convenience control unit
- Control unit with display unit for radio and navigation

The convenience/ infotainment CAN data bus, as with all CAN wires, is of the twisted pair type.
The transfer rate of the data bus is just 100 kBit/s, which is why the term low speed CAN is used.

Data is exchanged between the control units via the CAN high and CAN low wire, for example
doors open/ closed, interior lights on/ off, position of vehicle (GPS), and similar.
The convenience CAN data bus and infotainment CAN data bus can be operated on a common
wire pair due to the fact that they have the same transfer rate (provided this is made possible on
the relevant models e.g. Golf IV and Polo model year 2002).

Signal pattern of the convenience/ infotainment CAN data bus

In a dominant state, the

CAN low wire drops to approx. 1.4V.

In a recessive state, the

CAN high wire is at approx. 0V and
the CAN low wire is at approx. 5V.

In a dominant state, the

CAN high wire is at approx. 3.6V.

S269_011

16
Differential data transfer on the convenience/ infotainment CAN data bus

In order to combine greater resistance to disturbances and a reduction in power consumption on the
low speed CAN, a number of changes were necessary compared to the drivetrain CAN data bus.
Firstly, the dependence of both CAN signals on each other was removed by introducing independent
drivers (output amplifiers). Contrary to the drivetrain CAN data bus, the CAN high and CAN low wires
of the convenience/ infotainment CAN data bus are not connected to each other via resistors.
This means that CAN high and CAN low no longer influence each other but rather work
independently of each other as voltage sources.
There is still no common medium voltage. The CAN high signal is 0V in a recessive state (rest
state), and in a dominant state, a voltage of ≥ 3.6V is reached.
With the CAN low signal, the recessive level is 5V and the dominant level is ≥ 1.4V.
In this way, the recessive level is 5V after differential build-up in the differential amplifier and the
domi-nant level is 2.2V. The voltage change between the recessive and dominant level (voltage
rise) is thereby increased ≥ to 7.2V.

Signal pattern image on DSO of VAS 5051 (freeze frame)

For reasons of clarity, the CAN

high and CAN low signal are
pulled apart.
This is noticeable by the different
zero points in the DSO image.
The different rest states for CAN
high and CAN low are clearly visi-
ble. The much greater voltage rise
(7.2V) is noticeable compared to
the drivetrain CAN data bus.

S269_012
Dominant and recessive levels alternate.
In dominant state UCAN high is at 3.6V, UCAN low is at 1.4V.
Setting: 2V/ Div, 0.1ms/ Div

17
 System overview

The CAN transceiver of the convenience/ infotainment CAN data bus

The transceiver in the convenience/ infotainment CAN data bus works much the same way as the tran-
sceiver in the drivetrain CAN data bus. The only difference is that different signal levels are sent and
measures are taken to switch to CAN high or CAN low if there is a fault (single wire operation). Short
cir-cuits are still detectable between CAN high and CAN low and, in the case of a fault, the CAN low
driver is switched off. If this happens, CAN high and CAN low have the same signal.

The transfer of data on the CAN high and CAN low wire is monitored by the fault logic system
integrated in the transceiver. The fault logic system evaluates the input signals of both CAN wires.
If a fault is evident (e.g. an open circuit in one CAN wire), this will be detected by the fault logic system.
For evaluation, just the intact wire is then used (single wire operation).

For normal operation, the CAN high signal "minus" CAN low is evaluated (differential data transfer,
page 8). The effects of simultaneous disturbances in both wires of the convenience/ infotainment
CAN data bus are thereby minimised as effectively as on the drivetrain CAN data bus (page 11 ).

Design of convenience/ infotainment CAN data bus transceiver

Possible signal level at the differential amplifier

output RX wire, (control unit receiver wire)

Fault logic system

CAN high amplifier

Transceiver

CAN low amplifier

Differential amplifier CAN high wire

Twisted pair
CAN low wire S269_013

18
Convenience/ infotainment CAN data bus in single wire operation

If either of the CAN wires fail due to open circuit, short circuit or short to battery positive (ISO fault
1-7, from page 42), the system switches to single wire operation. During single wire operation,
only the signals of the intact CAN wire are evaluated.
In this way, the convenience/ infotainment CAN data bus remains operational.
The actual CAN evaluation in the control unit is unaffected by single wire operation. Via a special
fault output, the control unit provides information as to whether the transceiver is in normal or
single wire ope-ration.

Signal pattern on DSO during single wire operation (freeze frame)

S269_014

19
 Entire system

Network of three systems via Gateway

The drivetrain CAN data bus cannot be joined with the convenience/ infotainment CAN data bus
due to the different signal levels and resistor layout.
Furthermore, the different transfer rate of both data bus systems makes it impossible to evaluate
the dif-ferent signals.

Between the two data bus systems a conversion is therefore necessary.

This conversion is carried out in the Gateway.
Depending on the vehicle, the Gateway can either be found in the dash panel insert, in the
onboard supply control unit or in its own Gateway control unit.

Since the Gateway has access to all of the information via the CAN data bus, this is also used as
a dia-gnosis interface.
Interrogation of the diagnosis information is presently done via the COM wire of the Gateway, with
intro-duction of the Touran, a CAN data bus diagnosis wire will be used.

20
The principle of the Gateway can be compared to a railway system

S269_015 Tram, (convenience/ infotainment

CAN data bus)
Boarding Platform B

and alighting passengers

Boarding Platform A
and alighting passengers

Fast train
(drivetrain CAN
data bus)

At platform A (otherwise known as the Gateway) of the railway, a fast train arrives (drivetrain CAN
data bus, 500 kBit/s) with several hundred passengers onboard.
At platform B the tram is already waiting (convenience/ infotainment CAN data bus, 100 kBit/s).
A number of passengers change from the fast train to the tram and some passengers have
arrived with the tram to catch the fast train.

The function of the railway/ platform is to allow passengers to change trains to take them to their
chosen destination at different speeds and this describes the role of the Gateway in networking
both the drivetrain CAN data bus and convenience/ infotainment CAN data bus systems.
The main role of the Gateway is to exchange information between both systems at different speeds.

Reminder:
Contrary to the convenience CAN data bus and infotainment CAN data bus, the drivetrain
CAN data bus should never be connected electrically to the convenience CAN data bus or
infotainment CAN data bus! The different data bus systems, drivetrain CAN and
convenience/ infotainment CAN should only be connected in the vehicle via the Gateway.
21
 CAN service

Access to CAN data bus

The drivetrain CAN data bus can be found as a "switched CAN data bus" on the OBD connector.
However, the activation procedure is not currently supported by VAS 5051, which means that
measure-ments cannot be conducted via the OBD connector.
An alternative is to gain access via the dash panel insert. On the Polo (model year 2002) there is a
Gate-way in the onboard supply control unit and on the Golf IV there is one in the dash panel
insert. On both versions, the drivetrain CAN data bus and convenience/ infotainment CAN data bus
can be accessed via the right (green) connector of the dash panel insert.

Assignment of right-hand, green connector in dash panel insert of Polo (MY2002)

Convenience/ infotainment CAN data bus

S269_016

Drivetrain CAN data bus

S269_017

Key:
J285: Control unit with display unit in
dash panel insert
J519: Onboard supply control unit
J533: Diagnosis interface for data bus

Polo (MY 2002) and Golf IV use a combined convenience/ infotainment CAN data bus. On the
Phaeton and Golf V, the convenience CAN data bus and infotainment CAN data bus are
opera-ted separately.

22
Diagnosis instructions

The starting point for fault analysis is always diagnosis using VAS 5051.
Fault messages, which can instantly be attributed to a special data bus defect, are not present.
Defective control units can have similar effects as faults in the data bus. The fault messages stored in
the Gateway (page 20) can now be used as a benchmark for fault finding. An inspection of the CAN
data bus on the drivetrain CAN data bus system can be carried out using an ohmmeter. For the
convenience/ infotain-ment CAN data bus, the DSO of VAS 5051 is required in all instances.
After connecting VAS 5051 to the Gateway, access can be gained to the fault messages via the
main menu on VAS 5051 via function 19 (Gateway). In the Gateway menu, the user can gain
access to the measured value blocks by selecting 08. The number of the measured value block to
be inspected should then be entered.

The following display groups/ measured value blocks are present (as on the Phaeton, for example)

Drivetrain CAN data bus

Engine control unit Gearbox control unit ABS control unit ---
Steering angle sensor Airbag control unit Electric steering *) Diesel pump control unit *)
Central electrics *) Four-wheel drive electronics *) Distance regulation electronics ---
Battery management Electronic ignition lock Self-levelling system Damper control
--- --- --- ---

Convenience CAN data bus

Single wire/ dual wire Central convenience electronics Driver door control unit Front passenger control unit
Rear left door electronics Rear right door electronics Driver memory seat electronics Central electrics
Dash panel insert *) Multi-function steering wheel Climatronic Tyre pressure monitoring
Roof electronics Front pass. memory seat electr. Rear memory seat electronics Park distance regulation
Auxiliary heater *) Electronic ignition lock Wiper electronics ---
Tow hitch control unit *) Centr. operator display unit, front Centr. operator display unit, rear ---

Infotainment CAN data bus

Single wire/ dual wire Radio Navigation Telephone
Voice activation *) CD changer *) Gateway *) Telematics *)
Operator display unit, front Operator display unit, rear --- Dash panel insert *)
Digital sound system Multi-function steering wheel *) Auxiliary heater ---
*) Special equipment / vehicle type S269_018

Assignment can deviate slightly from the example illustrated! Please note clear text on
display groups and select other display group, if necessary.

23
 CAN service

Representation of CAN signals on DSO

Data transfer without disturbance on the drivetrain CAN data bus

On VAS 5051 the drivetrain CAN data bus is displayed with the highest resolution (0.02ms/ Div
and 0.5V/ Div) and the image is then saved (freeze frame).
Due to problems with the resolution, the measurement should not be carried out in peak
areas (for example at extreme left or right of image).

Representation of drivetrain CAN data bus on DSO of VAS 5051

Test instrument Automatic mode

DSO
Freeze frame

Test cursor channel A

Amplitude channel A

Amplitude channel B

Time value

Cursor 1

Trigger point

Test cursor channel B

S269_010

The test cursor should be positioned in the middle of one of the flat impulses to achieve reliable
test figu-res. The displayed measurement shows a drivetrain CAN data bus that has just reached
the specified value.

It should be noted that the measured values of the signal levels are determined by the individual
control units and therefore completely different voltages can be measured during measurements
that follow in succession.
If the signals of other control units are shown, differences of 0.5V are not uncommon.

24
Data transfer without disturbance on the convenience/ infotainment CAN data bus

Unlike representation of CAN data on the drivetrain CAN data bus, different zero points are
selected here for illustration of the CAN data bus in order to maintain a good overview.
As was previously the case, the CAN high wire is shown yellow and the CAN low wire is shown green.
Triggering occurs here at a CAN high level of approx. 2V.

Representation of convenience/ infotainment CAN data bus on DSO of VAS 5051

Trigger point

S269_019

It should be noted that the measured signal values are also determined by individual control units
on the convenience/ infotainment CAN data bus. Therefore, succeeding measurements could
result in comple-tely different voltages.

Warning:
Contrary to the drivetrain CAN data bus, the convenience/ infotainment CAN data bus always
has voltage when the vehicle battery is connected. Checking for open circuit or short circuit
can be done using an ohmmeter only when the vehicle battery has been disconnected.

25
 CAN service

ISO faults

Due to mechanical vibrations of the vehicle, the wiring insulation could be defective as well as open
wiring or contact faults in the connectors. For reference purposes there is an ISO fault chart.
ISO stands for the "International Standards Organisation".
In this ISO fault chart, all the possible CAN data bus faults are presented.
In addition, this SSP covers incorrectly connected wiring (fault 9, page 38). This fault has also
been known to occur in practice, although there is no reason why it should.

ISO fault chart

Open circuit
Open circuit

Short to batteryvoltage
Short to earth
Short to earth

Short to batteryvoltage
Short to CAN low Short to CAN high

Missed Rterm Missed Rterm

S269_020

ISO fault 8 can only occur on the drivetrain CAN data bus.

26
Faults 3 - 8 can be found on the drivetrain CAN data bus using a multimeter/ohmmeter with
great accuracy.
For faults 1, 2 and 8, a DSO has to be used.
On the convenience/ infotainment CAN data bus, fault finding is only possible using the DSO.
ISO fault 8 does not occur on the convenience/ infotainment CAN data bus.

Warning:
For fault descriptions (from page 32), for which fault finding with the DSO makes more sense,
the values and trigger settings to be entered in VAS 5051 are shown in addition to the DSO
image. These settings must be adhered to without exception. Only then can a diagnosis, as
described in the relevant examples, be carried out and steered to the correct result.

27
CAN service

Systematic fault finding with VAS 5051 and ohmmeter on the drivetrain CAN
data bus

The most common faults on the drivetrain CAN data bus can be evaluated using the integrated
multime-ter/ ohmmeter of VAS 5051. For some faults, however, the DSO of VAS 5051 is required.
The following tree structure of faults systemises the procedure for fault finding using VAS 5051 and
a mul-timeter/ ohmmeter.

Analysis using
VAS 5051, with
activated terminal
15, shows CAN
faults

Message: "No communication

with control unit XY"

Message
"Drivetrain data bus de- Open circuit?
fective" or "Fault in communi- Inspection using
cation between all
control units"? DSO advantageous

Serious Protect multimeter/ ohm-

electrical fault,
e.g. short circuit meter against overload
U
bat

to CAN high Find short

or to battery voltage
CAN low? and rectify!

Turn terminal 15
off, connect
ohmmeter to
CAN high and
CAN low!

Resistance
between CAN high Resistance
and CAN low ≥ 250 Ohm?
53-66 Ohm?
 If there is an open
circuit in the wiring to
the engine control
unit, inspection using
DSO may be useful!

= No

= Yes

A B S269_021

28
 A B

Find short
Resistance circuit using
≥ 30 Ohm? ohmmeter and
rectify!

Complicated as short circuit

could be in entire data bus

CAN high Rectify

or CAN low to earth
≤ 300 Ohm? short circuit/ Complete
fine fault!

S269_021

Examination with Warning:

DSO necessary! To carry out more detailed examinations periods of
incline, reflections or curvature deviations, the DSO of
VAS 5051 can be used.

On measurements described as follows, for which the DSO of VAS 5051 is used, the trigger threshold
must always be adjusted in addition to the period (horizontal) and voltage sensitivity (vertical).
The trigger threshold is the adjustable test voltage on VAS 5051. Recording will start if it is
above or below the signal to be measured.
The trigger threshold is shown in the diagrams by the letter "T". It is otherwise not marked in
the dia-grams. The values for the trigger level used can therefore be found in the text.

For all tests, the following applies:

- The CAN high wire is connected to channel A coloured yellow on the DSO.
- The CAN low-wire is connected to channel B coloured green on the DSO.
- VAS 5051 earth is applied to the next earth point.

29
 CAN service

Systematic fault finding with VAS 5051 on the drivetrain CAN data bus

Analysis with
VAS 5051 shows
CAN faults Complete

Message: "No communication

with control unit XY"

Message Only one Check ...still

"Drivetrain data bus control unit
connector! CAN faults?
defective?" affected?
Bent pins,
foreign bodies, corrosion
Interrogate fault memory
(125-129) of all participants in
drivetrain CAN data bus!

Check connectors Check CAN high

of affected and CAN
control low to next
units! control unit!

Serious Several control units are affec- If necessary,

electrical fault, e.g. ted, which means that a fault rectify
short circuit in the data bus is probable. faults!

...still Complete ...still

CAN faults? CAN faults?

...still Change
CAN faults? control unit!

Connect DSO
to CAN high
and
CAN low!
= No

A S269_023 = Yes B

30
 A B

Check there is no test

Does DSO Does DSO fault!
show fault that meets show "swapped"
ISO? fault?

Find short or Find swapped

open circuit using wires using
ohmmeter and ohmmeter
rectify! and rectify!
S269_024

Warning:
When measuring resistance, terminal 15 should
be deactivated!
If fault is short to battery positive, battery should
Complete also be disconnected!

31
 CAN service

Drivetrain CAN data bus; ISO faults 1 and 2:

Open circuit in CAN data bus wire as on CAN low wire, for example

First, interrogate fault memory and measured value blocks on VAS 5051.

The relevant procedure for interrogating the fault memory via the Gateway and an overview of
all measured value blocks can be found in the chapter entitled "Diagnosis instructions"
on page 23.

VAS 5051 diagnosis: "Engine control unit has no signal/ communication"

Display on VAS 5051:

Vehicle self-diagnosis 19 - Diagnosis interface for data bus

05 - Erase fault memory 6N0909901
Fault memory erased Gateway K<>CAN 0101
Code 6
1 fault detected Operating number 1995
01314 004 Engine control
unit
No signal/communication

S269_025

The identifying characteristic of this fault is the presence of voltages above 2.5V in the
CAN low channel. During normal operation, these voltages are not evident.

32
Representation of this signal is not possible using the normal trigger setting (for example 3V in channel
A) as the faulty sequence does not have to occur as frequently to become visible on the display.
Therefore, use is made of the fact that no voltages above 2.5V are present in the CAN low wire
during normal operation for triggering.
The trigger is thus set to channel B at a trigger level of 3V.
If there is now an open circuit in the CAN low wire, voltages above 2.5V will partly be evident in this wire.

This will result in the following fault image:

DSO representation: Open circuit in CAN low wire

S269_026

The following settings must be made on VAS 5051:

Channel A: 0.5V/ Div, Channel B: 0.5V/ Div
Time: 0.05ms/ Div, Trigger: Channel B 3V

To show a fault image for evaluation, the freeze frame function may have to be
selected several times in succession in certain circumstances.

33
 CAN service

ISO faults 1 and 2 on the drivetrain CAN data bus as on the CAN low wire,
for example

Fault representation: Open circuit in CAN low wire of engine control unit

Gearbox Dash Engine ABS

control unit panel insert control unit control unit

CAN low CAN high

to VAS 5051

Open circuit
S269_027

In this example, voltage can no longer flow to the central matching resistor.
Both wires are now practically at 5V thanks to CAN high.
If other control units are still active, the levels shown in the diagram will be reached
alternately for CAN low (right margin of DSO image on page 33).

34
Further fault finding procedure:

1. Remove connector of relevant control unit and check for bent contacts.
2. Refit connector and check fault memory.

If fault is still shown, continue as follows:

3. Remove connector of control unit with faulty communication once again.

4. Remove connector of control units that, according to wiring diagram, are directly connected to
faulty control unit.
5. On CAN low wire, check connection between connector pins for open circuit.

Warning:
If CAN high wire has open circuit, follow same procedure but check CAN high wire
instead. Fault image on DSO has now folded downwards and is in a range below 2.5V,
the trigger should be set to 1.7V on channel A.

35
 CAN service

Drivetrain CAN data bus; ISO faults 3-8: Short circuit fault, as on CAN low
wire to battery voltage, for example (terminal 30, 12V)

VAS 5051 diagnosis reads among other things: "Drivetrain data bus defective"

Display on VAS 5051:

Vehicle self-diagnosis 02 - 19 - Diagnosis interface for data bus

Interrogate fault memory 6N0909901
Gateway K<>CAN 0101
Code 6
7 faults detected Operating number 1995
00472 004
Brake servo control unit –
J539 no signal/communication

01312 014
Drivetrain data bus
defective
01314 004

Engine control unit

no signal/communication
01315 004

Gearbox control unit

S269_028

Entries for all control units are in the fault memory. Among other things, there is the message;
"Drivetrain data bus defective". This message indicates a short circuit or an open circuit in the data
bus directly at the Gateway.

The procedure described can be used here with respect to short circuit to battery voltage (ISO
faults 3 and 6), short circuit to earth (ISO faults 4 and 5), short circuit between CAN high and CAN
low (ISO fault 7) and missing matching resistors (ISO fault 8).
ISO fault 3 is used to represent all of these short circuits.
On the DSO of VAS 5051, the faults can be rectified with the respective settings, though in the
example, a different path to fault diagnosis and rectification is shown.

Warning:
Short circuits (ISO faults 3-7) are relatively hard to find as they could be anywhere in the entire
wiring harness. Measuring with the ohmmeter is not very effective as the contact
resistance at the point of short circuit is unknown and therefore measuring the resistance
is no indication of the length of the wire.

36
Fault representation: CAN low wire connected to battery voltage

Engine ABS
Dash panel
insert control unit control unit

Transceiver

CAN low CAN high

to VAS 5051

12 V

Evaluation of the measured value blocks from display group

Battery 125 shows communications fault with all control units of
drivetrain CAN data bus (page 23).
Vehicle self-diagnosis 19 - Diagnosis interface for data bus
08 - Read measured value block 6N0909901 0101
S269_029 Gateway K<>CAN
Code 6
Operating number 1995
Read measured value block

Engine 0
Gearbox 0 Display
ABS 0
group

125

S269_030

Further fault finding procedures:

1. Check whether short to terminal 30 or terminal 15 is evident.

2. Visually check affected wiring if short circuit is evident.
3. Disconnect control units from data bus individually and check whether short circuit is still evident.
4. Split data bus into sections as far as possible and attempt to localise short circuit.

37
 CAN service

Drivetrain CAN data bus; fault 9:

CAN high wire and CAN low wire swapped over on one or more control units

VAS 5051 diagnosis: "Engine control unit has no signal/communication"

One representation of the relevant fault entries on VAS 5051 can be found on page
32 in chapter "ISO faults 1 and 2".

The following settings must be carried out on VAS 5051:

Channel A: 0.5V/ Div, Channel B: 0.5V/ Div
Time: 0.2ms/ Div, Trigger: Channel B 3.25V

DSO image: CAN high and CAN low swapped over

S269_031

A swapped over wire fault results in a voltage pattern in the CAN low wire at above 2.5V (rest
level) and this is also used here (in DSO on left: CAN low is higher than 2.5V).

38
If CAN high and CAN low wires are swapped over on one or a group of control units, a deviation
may not immediately be noticeable on the display.
The number of times this occurs could be so minimal that even over a long period of time no
faulty sequence will be shown.
Control units with swapped wires are unable, however, of exchanging data and cause faults to
occur due to the interruption in the running CAN messages, which results in a greater number of
"Error frames" (fault messages on CAN data bus).

Fault: CAN high and CAN low swapped over

Dash panel insert Engine control unit ABS control unit

Transceiver

CAN low CAN high

to VAS 5051

S269_032

Further fault finding procedures:

Check wiring of control unit without communication to next control unit (in accordance with wiring
dia-gram) with communication; fault should be between these two control units.

Warning:
This type of fault occurs mainly when new components are installed or if wiring was
repaired on or around the data bus!

39
 CAN service

Systematic fault finding with VAS 5051 on convenience/ infotainment CAN

data bus

On convenience/ infotainment CAN data bus, the same faults can always occur as on the
drivetrain CAN data bus (ISO fault chart on page 26).
Since the CAN wires on the convenience/ infotainment CAN data bus are not dependent on each
other and due to the resulting single wire capability as well as the different voltage values for both
data bus systems, fault finding on the convenience/ infotainment CAN data is still different
compared with the drivetrain CAN data bus.

The starting point for fault finding is always VAS 5051 on the convenience/ infotainment CAN data
bus too.
With the aid of this equipment, fault messages from the Gateway can be interrogated.
Not until evaluation of the fault messages results directly in no faults to be rectified, should fault
finding be continued using the DSO.
Once the fault has been detected, the multimeter/ ohmmeter should be used carefully to
pinpoint its exact location. When doing this, the battery should always be disconnected.

An overview of procedures can be found in this fault finding tree.

S269_033

VAS 5051
analysis

= No

= Yes

Fault memory:
Complete
CAN fault?

Message: "Control unit XY in

single wire operation..."

Message One Check con- ...still

"Convenience data control unit
nector/s! CAN faults?
bus defective?" affected?

Bent pins,
foreign bodies, corrosion

A B C D

40
 A B C D

Serious electrical
fault; e.g. both Check connectors
Check CAN high
CAN wires have of affected and CAN low to
short to earth control units! next control unit!

Several control units are affected,

which means that a fault in the data Rectify fault/s
bus is probable. if necessary!

...still Complete ...still

CAN faults? CAN faults?

...still Change
CAN faults? control unit!

Connect DSO
to CAN high
and Check there is
CAN low! no test fault!

Does DSO Does DSO For test

purposes, short Control unit

show fault image to show "transposition"
ISO 3 - 7? fault? CAN high or failure?
CAN low to earth!

Find short Find crossed wire

Find open circuit
circuit using using ohmmeter and using ohmmeter
ohmmeter rectify! and rectify!
and rectify! (from page 44) (from page 44)

Warning:
To check the fault, disconnect
the battery!
Complete
S269_034

41
 CAN service

Convenience/ infotainment CAN data bus; ISO faults 1 and 2:

Wiring open circuit in CAN low or CAN high wire

Short circuits always cause single wire faults on all control units attached to the data bus. If only a
few control units are affected (see measured value block below), the fault is likely to be an open
circuit in one of the CAN wires. Since evaluation of open circuit faults is not easy using the DSO,
the following proce-dure is used:

The location of the open circuit is already shown in the measured value blocks. The open circuit
should always be between the now non-functional control unit and the first fully functional control unit.

Measured value block with open circuit

Vehicle self-diagnosis 19 - Diagnosis interface for data bus In this case, the "Rear right door
08 - Read measured value block 6N0909901 0101
Gateway K<>CAN control unit" will switch to single
Code 6 wire operation (message; "door
Operating number 1995
RR single wire"), while the other
Read measured value block
three control units are in dual
Door RL 1 wire mode (message: "... 1").
Door RR single wire
Memory 1 Display
group
Electr. CU 1
131

S269_030

Since the message from VAS 5051 does not indicate concisely which wire has an open circuit, use
is made of the fact that the convenience/ infotainment CAN data bus only fails completely if both
CAN wires are faulty. Therefore, in the case of an open circuit in one CAN wire, the data bus then
operates in single wire mode (page 19).
In order to now check which of the two CAN wires is affected by the open circuit, a short to earth is
crea-ted in one of the wires (see also "Flow chart for fault finding" on page 45).

42
ISO faults 1 and 2 on the convenience/ infotainment CAN data bus as on the
CAN low wire, for example

Once a short circuit in one CAN wire has been created, data transfer will now continue in single
wire mode. VAS 5051 diagnosis will then read: "Convenience data bus in single wire mode". In the
measured value blocks, single wire mode will be shown for all control units. If, on the other hand,
the intact CAN wire without open circuit is affected by the short circuit, communication with the
control units affected by the open circuit is no longer possible.

In this example, all control units continue to operate in single wire mode if there is a short circuit to
earth in the CAN low wire (message: "single wire", diagram on page 46). This means that the open
circuit must be in the CAN low wire since the data bus would otherwise fail completely from the
point of the open cir-cuit.
As a control measure, a short circuit is now created in the CAN high wire (diagr.: "Measured value
block with open circuit and single wire mode", bottom).

Measured value block with open circuit and single wire mode

Vehicle self-diagnosis 19 - Diagnosis interface for data bus VAS 5051 will report that all con-
08 - Read measured value block 6N0909901 0101
Gateway K<>CAN trol units are in single wire mode
Code 6 and that the "Rear right door
Operating number 1995
Read measured value block control unit" has no communica-
Door RL single wire tion (message: "door RR 0").
Therefore, a connection to the
Door RR 0 "rear right control unit" in the
Memory single wire Display CAN low wire is affected by the
el. CU single wire group open circuit .
131

S269_030
Using the current flow diagram of the vehicle, determine where the "rear right door control unit" is
con-nected to the convenience wiring harness and which of the functioning control units is next in
line from the wiring side to the "rear right door control unit".
The wiring open circuit should be between these two control units.
The wiring connectors are a common fault source (fault image and flow chart for fault finding
can be found on the following pages).

43
 CAN service

Fault localisation

Representation of wiring open circuit in one CAN wire, using CAN low wire as an example

Convenience control Door control unit Door control unit

unit (CCoU) (DCU) driver (DCU) front passenger

Transceiver

CAN low CAN high Open circuit

to VAS 5051

S269_035

Once faulty control unit has been localised,...

1. ... remove connector,

2. ... check for missing, bent or corroded pins,
3. ... refit connector,
4. ...check whether fault has been rectified.

If fault cannot be rectified in this way, fault finding should be continued using an ohmmeter:

When fault finding using an ohmmeter, the battery should be disconnected as the convenience
data bus could become active in certain circumstances and lead to unusable test results.
The CAN wire with the open circuit can then be tested using the ohmmeter. Check cable and
connector and renew if necessary! In the following fault example, there is no electrical connection
between the relevant pins for CAN low in the driver's door control unit and the convenience
control unit. With this in mind, the fault must be traceable to a fault contact in the connector or a
break in the wiring. If this is not the case, the control unit should be renewed.

44
Flow chart for fault finding with ISO faults 1 and 2 (single wire mode)

No short circuit to
earth/ battery
supply and wires
not swapped over?

Create short
circuit to earth in
CAN high!

"0" in measured value blocks from 130

Is communication Rectify open

to one or more control units no circuit in
longer possible using CAN low!
VAS 5051?

Remove
CAN high
short to earth!

Create short
circuit in CAN low
to earth!

"0" in measured value blocks from 130

Is communication Rectify open

to one or more control units no circuit in
longer possible using CAN high!
VAS 5051?

Check fault = No
S269_036 memory! = Yes

45
 CAN service

Convenience/ infotainment CAN data bus; ISO faults 3 and 6:

Short circuit in one CAN wire to battery positive (terminal 30, 12V) as on CAN
low wire, for example

VAS 5051 diagnosis: "Convenience data bus single wire".

In the measured value blocks, single wire mode will be shown for all control units.

Measured value block with open circuit

Vehicle self-diagnosis 08 - Read 19 - Diagnosis interface for data bus

measured value block 6N0909901
Gateway K<>CAN 0101
Code 6
Operating number 1995
Read measured value block

Single wire
Central single wire
D door single wire Display
FP door single wire group
130

S269_030

The following settings must be carried out on VAS 5051:

Channel A: 2V/ Div, Channel B: 2V/ Div
Time: 0.02ms/ Div, Trigger (for CAN low to 12V): Channel A 2V
Trigger (for CAN high to 12V): Channel B 2V

DSO image: CAN high signal on short in CAN low wire to battery positive

S269_037

46
It is typical in this fault instance for the CAN low wire to be shown supplied with battery power in
the DSO (see bottom left illustration) and for the CAN high wire to continue to provide a signal.
The SLEEP mode differs from a short circuit of this type in the CAN low wire to battery positive
due to a constant 0V level without visible effects on the CAN high wire.

Fault representation: CAN low wire connected to battery voltage

Convenience con- Door control unit Door control unit

trol unit (CCoU) (DCU) driver (DCU) front pas-

senger

Transceiver

CAN low CAN high

to VAS 5051

12 V

Battery

S269_038

Fault localisation:

The location of a short circuit fault in an auxiliary wiring harness is generally very difficult to find.
Therefore, the first step should be to visually check the wiring for damage. If this does not lead to a
result, proceed by removing the connectors of the control units individually and checking for bent
pins, remains of wiring or similar. When doing this, monitor the short circuit using an ohmmeter so
that it can be deter-mined whether a control unit is causing the short circuit.
If this measure is also unsuccessful, the wiring harness should be disconnected step by step by
first remo-ving the connectors in the doors, for example. In this way, the fault can be limited to one
part of the wiring harness.

47
 CAN service

Convenience/ infotainment CAN data bus; ISO faults 4 and 5:

Short circuit in one CAN wire to earth (0V) as on CAN high wire, for example

VAS 5051 diagnosis reads: "Data bus in single wire mode"

Message and content of measured value blocks indicate ISO faults 3 and 6 (diagram on page 46).

The following settings must be carried out on VAS 5051:

Channel A: 2V/ Div, Channel B: 2V/ Div
Time: 0.02ms/ Div, Trigger (for CAN low to 0V): Channel A 2V
Trigger (for CAN high to 0V): Channel B 2V

DSO display: CAN low signal when CAN high signal has short circuit to earth

S269_039

A typical instance is the CAN high signal applied to earth. Unlike an open circuit, there are no
"normal" CAN signals here either! The CAN high signal remains permanently at 0V.

48
Fault representation: CAN high wire connected to earth

Convenience con- Door control unit Door control unit

trol unit (CCoU) (DCU) driver (DCU) front pas-

senger

Transceiver

CAN low CAN high

to VAS 5051

Short
to earth

S269_040

Fault localisation:

Matches description for ISO faults 3-6 (page 47).

49
 CAN service

Convenience/ infotainment CAN data bus; ISO fault 7:

Short in CAN high to CAN low

VAS 5051 diagnosis reads: "Data bus in single wire mode"

Message and content of measured value blocks indicate ISO faults 3 and 6 (diagram on page 46).

The following settings must be carried out on VAS 5051:

Channel A: 2V/ Div, Channel B: 2V/ Div
Time: 0.02ms/ Div, Trigger: Channel A 2V

DSO representation: Short in CAN high wire to CAN low wire

S269_041

This fault is also clear. Both CAN wires maintain the same level.
Here, the CAN transceiver has deactivated the CAN low wire and now only works with
the CAN high wire.

50
Fault representation: Short in CAN high wire to CAN low wire
Convenience con- Door control unit Door control unit

trol unit (CCoU) (DCU) driver (DCU) front pas-

senger

Transceiver

CAN low CAN high

R short to VAS 5051

S269_042

Fault localisation:

Matches description for ISO faults 3-6 (page 47).

51
 CAN service

Convenience/ infotainment CAN data bus; fault 9:

CAN high and CAN low wires swapped over on one or more control units

A break down in communication will only occur on the convenience/ infotainment CAN data bus if
both wires are faulty or if one wire is swapped over (see example).

Fault memory excerpt where complete control unit has failed

Vehicle self-diagnosis 19 - Diagnosis interface for data bus

02 - Interrogate fault memory 6N0909901 0101
Gateway K<>CAN
1 fault detected Code 6
Operating number 1995
01331 004
Driver door control unit – J386
No signal/communication

S269_025

The following settings must be carried out on VAS 5051:

Channel A: 2V/ Div, Channel B: 2V/ Div
Time: 0.2ms/ Div, Trigger: Channel B 2V

DSO image: CAN high and CAN low swapped over

S269_043

52
It is evident that there is movement in the recessive level (in left margin of oscillogramme).
If the wires are swapped over at one control unit, the recessive state will result in an
increase in voltage in the CAN high wire and a reduction in voltage in the CAN low wire.

Fault: CAN high and CAN low swapped over

Convenience con- Door control unit Door control unit

trol unit (CCoU) (DCU) driver (DCU) front pas-

senger

Transceiver

CAN low CAN high

to VAS 5051

S269_044
Fault localisation:

The swapped wires can always be found in the connection from the last functioning control unit
to the first non-functioning control unit.
Wires are often swapped over during repairs to the data bus and these areas should always be
checked carefully. The check should be carried out visually using the colour coded wiring.
To rectify the fault, the battery should be disconnected as the convenience/ infotainment CAN
data bus could become active when testing and lead to unusable test results. The CAN wires that
are swapped over can now be checked using the ohmmeter.
In the fault example, there should be an electrical connection between the relevant pins of CAN
low in the driver door control unit and CAN high in the convenience control unit, as well as
between CAN low in the convenience control unit and CAN high in the driver door control unit. If
the wiring is swapped over in the connector, this fault will also be evident at the other control units.
In each case, it is recommended that the connectors of each inaccessible control unit are checked first.

53
 Test yourself

Drivetrain CAN data bus

1. Why must the CAN signals be checked using a storage oscilloscope?

❏ a) The data is too small for a normal oscilloscope.

❏ b) The data is not repeated, on a normal oscilloscope only a blurred image would be visible
which cannot be evaluated.

❏ c) Provision must be made to print out the data.

2. Where can I find the diagnosis data for the drivetrain CAN data bus on the Polo (MY2002)?

❏ a) In the dash panel insert.

❏ b) In the measured value blocks from 125 in the Gateway.

❏ c) In the onboard supply control unit.

3. Why should I not use the ohmmeter to measure the drivetrain CAN data bus wire during
operation?

❏ a) Because the measuring range is not sufficient for the resistances.

❏ b) Because the data bus is supplied with energy during operation and this leads to
faulty measurements.

❏ c) Because the data bus would malfunction if I connected an ohmmeter.

4. Why does the drivetrain CAN data bus fail completely if there is an open circuit in CAN high
or CAN low?

❏ a) Because current must flow through the "central matching resistor" in order to
generate a CAN signal.

❏ b) Because power supply to the control units would be interrupted.

❏ c) Because the CAN signal reflections are too high.

54
5. How is a short circuit between CAN wire and earth found?

❏ a) By measuring with the ohmmeter.

❏ b) By visually checking the wiring harness and connectors.

❏ c) By disconnecting the wiring harness at suitable points.

6. How can I detect swapped wires on the drivetrain CAN data bus?

❏ a) By following the wiring back in the wiring harness.

❏ b) Due to fact that CAN high is partly in a range from 1.5V..2.5V.

❏ c) Data bus will then have high ohms.

7. From what changes in the CAN signals can I detect a CAN high open circuit in the drivetrain
CAN data bus?

❏ a) CAN high is below +2.5V.

❏ b) All signals are above +5V.

❏ c) CAN low is above +2.5V.

8. How can I detect a short circuit in CAN low to earth by the CAN signal?

❏ a) CAN high will continue to operate normally.

❏ b) CAN low is always connected to earth.

❏ c) The recessive level for both signals is markedly below 2V.

.8 b), c)
.7 a)

.6 b)
.5 a), b), c)
.4 a)
.3 b)
.2 b), c)
.1 b)

Answers:

55
 Test yourself

Convenience/ infotainment CAN data bus

1. What is a "fault tolerant transceiver"?

❏ a) A combined receiver and sender for CAN signals which can balance a wiring open circuit
or a wiring short circuit to earth.

❏ b) Mechanically, a very non-sensitive CAN component.

❏ c) A high performance amplifier and receiver for CAN signals.

2. The convenience CAN data bus has CAN low connected to battery positive and CAN high
connected to earth. What is this condition?

❏ a) Short in CAN low to battery positive.

❏ b) Open circuit in CAN high.

❏ c) "Sleep mode".

3. The convenience/ infotainment CAN data bus has CAN low connected to battery positive
and CAN high is operating as normal. What is this condition?

❏ a) Short in CAN low to battery positive.

❏ b) Open circuit in CAN high.

❏ c) "Sleep mode".

4. What is meant by convenience CAN data bus in single wire operation?

❏ a) Cheap alternative using only one wire to make connection.

❏ b) Short circuit between CAN high and CAN low.

❏ c) Emergency data bus operation in case of open or short circuit.

56
5. CAN low level is at earth, CAN high is operating normally. What is this condition?

❏ a) Single wire operation, short circuit in CAN low to earth.

❏ b) Open circuit in CAN high.

❏ c) Open circuit in CAN low.

6. Where can I find information above the state of transfer on the convenience CAN
data bus?

❏ a) From the measured value blocks from 130.

❏ a) From the measured value blocks from 140.

❏ c) From the fault memory of the Gateway.

7. What is a Gateway?

❏ a) A control unit for the airbag.

❏ b) An electronic connection between the drivetrain CAN data bus and the convenience/
infotainment CAN data bus.

❏ c) American term for VAS 5051.

8. What is the residual voltage for CAN low on the convenience/ infotainment CAN data bus?

❏ a) 1 Volt

❏ b) 2.5 Volt

❏ c) 5 Volt .8 c)
.7 b)

c) .6 a),
a) .5

c) .4 b),
a) .3
c) .2
c) .1 a),

Answers:

57
 Glossary

CAN high: Drivetrain:

CAN signal wire which has a higher voltage Shortened term for drivetrain CAN data bus.
level in a dominant state. For example on the
drivetrain CAN data bus: recessive state: DSO:
2.5V, dominant state 3.5V. Digitales StorageOscilloscope, this allows
storage and viewing of the CAN signals on a
CAN low: monitor. It is required for evaluation of the CAN
CAN signal wire which has a lower voltage data bus as the CAN signals change so quickly
level in a dominant state. For example on the that they cannot be seen or measured.
drivetrain CAN data bus: recessive state:
2.5V, dominant state 1.5V. Dual wire system:
Transfer procedure in which a signal is always
Convenience CAN data bus: transmitted via two wires. Examples of this are
The convenience CAN data bus is the VW desi- the CAN signals or transfer of analogue
gnation for "low speed data bus". The current signals via a 20mA interface. The difference in
convenience CAN data bus is operated at a the volta-ges is evaluated widely to reduce
transfer rate of 100 kBit/s. Special features are disturbances (CAN data bus).
tolerance to short circuit and open circuit in one
CAN wire (single wire operation) and the ability to High speed CAN:
save power by switching to "sleep mode". The This is also known as drivetrain CAN data bus
convenience CAN data bus serves as a means of or drivetrain at VW. This is the original CAN
controlling central locking, electric windows, etc. data bus with up to 1000 kBit/s. At VW the
drivetrain CAN data bus is used with 500 kBit/s.
Dominant state:
On the CAN data bus, a difference is made Infotainment CAN data bus:
bet-ween recessive and dominant states. A This is the same as the convenience CAN
dominant state overwrites a recessive state. data bus electrically but it is used to control
the radio, telephone, navigation system, etc.
Differential amplifier:
Generates the differential voltage from Load resistor:
CAN high and CAN low voltages. Resistor that can be found, for example, on
the CAN data bus between CAN high and
Differential transfer: CAN low in the control unit.
For the differential transfer (page 8), two wires are
used. On one wire, the signals are transfer-red Measured value blocks:
directly and on the other, inversely. If, for example, Special blocks of memory in the control units
the voltage changes in the wire with direct transfer in which diagnosis information is stored. This
from 2.5V to 3.5V, the voltage in the wire with infor-mation can be selected and evaluated
inverse transfer will change respec-tively from using VAS 5051.
2.5V to 1.5V. In this way, the sum of all signal
changes will be 0V in both wires. Recessive state:
The signal is then calculated as the difference On the CAN data bus, a difference is made bet-
of both wires (3.5V – 1.5V = 2V). If both wires ween recessive and dominant states. The reces-
are now affected by a disturbance, this will be sive state is the rest level of the CAN wire.
sub-tracted during differential calculation.

58
Signal level:
Voltage with a signal.

Test cursor:
On the DSO there are special lines that can be
moved by the user on the screen. On VAS 5051
voltage is then measured and displayed at the
points where the test cursor intersects the signal.

Topology diagram:
Layout diagram of wiring in vehicle.

Transceiver:
Made up from the words transmit and receive. A
transceiver operates as a receiver for differential
signals and, on the sender side, generates a dif-
ferential signal from the 5V signal provided.

Trigger threshold:
Voltage level that must rise and fall before
signals can be recorded on the DSO.

Twisted pair:
Two wires that are entwined together. The entwi-
ned feature is to ensure that any disturbances
are placed on both wires at the same time.
Together with "differential transfer", the system is
kept largely free of disturbances.

59
 269

For internal use only © VOLKSWAGEN AG, Wolfsburg

All rights and the right to make technical alterations reserved
140.2810.88.20 Technical status 04/03

❀ This paper was manufactured from pulp that

was bleached without the use of chlorine.