®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 1 of 34

JG Summit Stage 1 Expansion Project

PAINTING SPECIFICATION

A4-JGS1EP-ES-55-009

For:

0 24 Aug 17 Issued for Design E. Cultura K. Rachel G. Hutchins

Rev Date Description Prepared Checked Approved

By By By
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 2 of 34

Table of Contents
Section

1.0  GENERAL ..................................................................................................................................... 3 

2.0  REFERENCES .............................................................................................................................. 5 

3.0  EXECUTION ................................................................................................................................. 7 

4.0  GENERAL PAINTING REQUIREMENTS ............................................................................... 9 

5.0  SURFACE PREPARATION ...................................................................................................... 10 

6.0  MATERIAL REQUIREMENTS................................................................................................ 12 

7.0  FINISH COLORS AND IDENTIFICATION ........................................................................... 13 

8.0  APPLICATION OF PRIMERS AND FINISHES .................................................................... 14 

9.0  COATING REPAIRS .................................................................................................................. 15 

10.0  QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL) ........................................ 15 

11.0  TABLE 1: PRIMERS, BUILDCOATS AND FINISHES ....................................................... 18 

12.0  TABLE 2: PAINTING SCHEDULE......................................................................................... 20 

13.0  TABLE 3: APPROVED PAINT PRODUCTS/MANUFACTURERS ................................... 22 

14.0  TABLE 4: FINISH & SAFETY COLORS ............................................................................... 24

15.0 PROCESS COLOR CODING FOR PIPING………………………………………………....26

16.0  DAILY SURFACE PREPARATION & PAINTING REPORT.............................................. 31 

 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 3 of 34

1.0 GENERAL

1.1 Scope

This specification covers external painting of aboveground plant facilities exposed to

weather and operating at temperatures less than 1000°F (538°C).

1.2 Exceptions

Specification is not applicable to architectural components and buildings, internal

linings or coatings for underground vessels, piping and structures.

1.3 Terminology

Application Data shall mean application instructions, recommendations and

guidelines described in the published literature of the coating materials' Manufacturer,
referenced industry standards and any specific requirements noted in this specification
and any drawings issued to the Contractor. In case of conflicting requirements
between the documents, Contractor shall submit all conflicting information to the
Company for resolution. If the published literature of the Manufacturer does not
contain required information, Contractor shall obtain additional information from the
parent corporate office of the Manufacturer. Any deviations from or changes to
Manufacturer's published literature shall be subject to Company and Owner’s review,
acceptance or rejection.

Note: Where recommendations, instructions and guidelines are given in permissive

language such as “may,” “should,” and “recommended,” compliance with those
recommendations, instructions and guidelines shall be considered mandatory unless
otherwise instructed by the Company.)

Approved Equal shall mean a product approved by the Company and Owner as
equal to the product specified in this specification.

Company shall mean the Project Management Consultant, acting for the Owner.

Carbon Steels (CS) shall mean carbon steels including alloy steels with chromium
content of 9¼% or less.

Catalog Equipment shall mean catalog items or assemblies of catalog items such as
bulk valves, control instruments, electrical equipment, compressors, motors, pumps
and similar items that are not specifically designed and custom fabricated for the
project.

Coastal Environment shall mean within 3 miles (5 kilometers) of the seacoast;

Corrosion Category C5-M in accordance with ISO 12944-5.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 4 of 34

Coat shall mean one full layer of the specified material applied to the specified
thickness. Multiple passes including initial mist pass are necessary to form a coat. A
mist pass is not considered a full coat. The cost of a coat shall include the cost of mist
pass(es).

Note: Mist coats are the same as mist passes.

Contractor shall mean the Detailed Engineering Contractor.

Custom Equipment shall mean equipment specifically designed and fabricated for the
project, such as process equipment, skid units, boilers, heat exchangers, heaters, heat
recovery steam generators (HRSGs), vessels, drums, shop fabricated tanks, stacks,
control valves and actuators and other made-to-order equipment and related items
including structural components.

Dry Film Thickness (DFT) Measurement shall mean the average value of three
readings recorded by dry film thickness gage. The readings shall be within a 6 inch
(150mm) radius and evenly spread out from a given spot.

Dry Film Thickness (DFT) shall mean the thickness of the dry film of the coating. In
the absence of a specified range, the value stated shall mean a minimum value and
the maximum value shall not be more than 1.5 times the stated value.

Insulated Surfaces shall mean steel surfaces that will be insulated.

Manufacturer shall mean the manufacturer of the specified paint.

Operating Temperature shall mean the maximum temperature of the substrate

surface exposed to weather (indoor and outdoor) during operating conditions. For
example, operating temperature of refractory lined equipment for painting purposes
shall be the temperature of the metal surface exposed to the weather during operation.
The steamout temperature of piping and equipment shall not be considered as a basis
for paint system selection, unless specifically instructed in writing by the Company
and acknowledged in writing by the Contractor.

Owner shall mean the Owner of the Project or its authorized representative.

Piping shall mean piping, pipe fittings, valves, pipe supports and accessories unless a
particular item and/or size limitation is stated.

Stainless Steel (SS) shall mean austenitic stainless steel such as Type 304, 316, 321
and 347.

Structural steel shall mean structural steel other than the structural steel that is an
integral part of fabricated equipment by the Supplier (Example: Structural steel of a
boiler structure shall be painted in the same manner as the boiler's other surfaces.)
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 5 of 34

Supplier shall mean fabricator and/or supplier of pipe, equipment, instrumentation,

structural steel, and other items to be painted.

Tanks shall mean field fabricated above ground storage tanks (AST).

Uninsulated Surfaces shall mean carbon steel or stainless steel and other alloy
surfaces which will not be insulated.

Work shall mean all labor, supervision, installed and consumable materials, services,
equipment, instruments, tools, and each and every item of expense necessary for
preparing the surfaces for paint application, application of paint materials, repairs,
quality control, and cleanup thereafter.

2.0 REFERENCES

The latest revision, including addenda, of the following references in effect on the latest date
of this Specification form a part of this Specification. Except as modified by the requirements
specified in this Specification or on the drawings, all Work performed shall comply with the
following references. Any conflicts between the following references and this Specification
shall be resolved by the Company.

2.1 ASTM (American Society For Testing And Materials)

B117 Standard Test Method of Salt Spray (Fog) Testing

D3276 Standard Guide for Painting Inspectors (Metal Substrates)

D4285 Standard Test Method for Indicating Oil or Water in Compressed Air

D4417 Field Measurement of Surface Profile of Blast Cleaned Steel

D4541 Standard Test Method for Pull-off Strength of Coatings Using Portable
Adhesion Testers

D4752 Measuring MEK Resistance of Ethyl Silicate Zinc Rich Primers by

Solvent Rub

D5402 Assessing the Solvent Resistance of Organic Coatings Using Solvent

Rubs

E337 Standard Test Method for Measuring Humidity with a Psychrometer (the
Measurement of Wet- and Dry-Bulb Temperatures)

2.2 SSPC (Society for Protective Coatings Specification)

SSPC-AB 1 Mineral and Slag Abrasives

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 6 of 34

SSPC-AB 2 Cleanliness of Recycled Ferrous Metallic Abrasives

SSPC-AB 3 Newly Manufacturer or Re-Manufactured Steel Abrasives

SSPC-SP 1 Solvent Cleaning

SSPC-SP 2 Hand Tool Cleaning

SSPC-SP 3 Power Tool Cleaning

SSPC-SP 6 Commercial Blast Cleaning

SSPC-SP 10 Near-White Metal Blast Cleaning

SSPC-SP 11 Power Tool Cleaning To Bare Metal

SSPC-SP 16 Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel,

Stainless Steels, and Non-Ferrous Metals

SSPC-VIS 1 Visual Standard For Abrasive Blast Cleaned Steel (Standard Reference
Photographs)

SSPC-PA 1 Shop, Field and Maintenance Painting

SSPC-PA 2 Measurement of Dry Coating Thickness With Magnetic Gages

SSPC-PA 3 A Guide to Safety in Paint Application

SSPC Guide 15 Field Methods for Retrieval and Analysis of Soluble Salts on
Steel and Other Nonporous Substrates (SSPC Painting Manual,
Ch 9 – Technology Guides)

2.3 ANSI (American National Standards Institute)

A13.1 Scheme for the Identification of Piping Systems

2.4 Munsell Color Standard

2.5 Manufacturer’s Application Data Sheets
2.6 Regulations of Governmental Agencies Related to Personnel Health and Safety
as Applicable to Painting
2.7 Related Specifications

A4-JGS1EP-ES-15-001 Fabrication & Erection Specification For Structural Steel

2.8 Other References

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 7 of 34

ISO 8501-1 Rust grades and preparation grades of uncoated steel substrates and of
steel substrates after overall removal of previous coatings

ISO 8502-6 Preparation of steel subtracts before application of paints and related
products-tests for the assessment of surface cleanliness Part 6:
Extraction of soluble contaminants for analysis-The Bresle Method

ISO 8502-9 Preparation of steel subtract before application of paints and related
products-Group B:Methods for the assessment of surface cleanliness
Part B9: Field method for the conduct metric determination of water-
soluble salts

ISO 12944-2 Paints and Varnishes – Corrosion protection of steel structures by paint
systems Part 2: Classification of environments

ISO 12944-3 Design Considerations

ISO 12944-5 Paints and varnishes – Corrosion protection of steel structures by

protective paint systems Part 5: Protective paint systems

NACE International SP-0188 Discontinuity (Holiday) Testing of New Protective

Coatings on Conductive Substrates

NACE International SP-0198 Standard Practice for Control of Corrosion Under

Thermal Insulation and Fireproofing Materials – A
Systems Approach

National Institute of Occupational Safety and Health (NIOSH)

NIOSH Publication No. 92-102 “NIOSH Alert: Request for Assistance in Preventing
Silicosis and Deaths from Sandblasting”

3.0 EXECUTION

The Supplier shall perform all Work related to surface preparation, priming and finish painting
of the Catalog Equipment, including all attachments thereto, in accordance with the
Supplier’s standard paint system, subject to the a minimum corrosion protection level of 2000
hours (salt fog resistance) when tested in accordance with ASTM B117.

The Supplier shall perform all Work related to surface preparation, priming and finish painting
of the following items including all attachments (excluding prepainted shelf items) thereto in
accordance with the Painting Schedule of this specification:

 Custom Equipment

 Piping
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 8 of 34

 Structural steel (non-galvanized) and miscellaneous items except tank plates for field
erection and those items specified to be galvanized.

The Contractor shall perform all Work related to the following tasks, by way of example but
not by limitation, necessary to complete the application of all painting systems in accordance
with this specification:

 Cleaning of surfaces to remove all dirt, foreign matter, grease, oil, etc. with fresh water
and/or degreaser.

 Repair of damaged surfaces of shop coating.

 Surface preparation and priming of bare metallic surfaces such as weld zones.

 Finish painting of primed surfaces.

 Repainting of custom equipment with damaged finish paint.

 Application of safety color coding and pipe identification.

The Contractor shall provide a coating procedure including, but not limited to:

 Identification of the structures, systems and components to be coated, the coating system
and finish coat color to be applied, and the specific coating products to be used for each
coat of each system

 Product data sheets

 Method for identification and removal of soluble salts and other contaminants

 Coating material handling and storage and inventory controls.

 Metal preparation at welds and edges.

 Description of the degree of cleanliness and surface profile to be achieved during surface
preparation. Indicate the abrasive to be used. Where different types of surfaces
comprising the item(s) to be coated will be prepared to different criteria, define the criteria
applicable for each.

 Description of the specific type/configuration of tools to be used for any alternative surface
preparation techniques other than abrasive blasting.

 Application, touch-up, and curing.

 Techniques to correct out-of-spec film thickness and surface treatment processes for
roughening or "freshening" coatings that have exceeded their recoat windows.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 9 of 34

 Inspection (see section 10.0).

 Disposal of waste, debris, and unconsumed coating materials.

4.0 GENERAL PAINTING REQUIREMENTS

4.1 Items Which Do Not Require Painting

The following items do not require any surface preparation or painting unless
otherwise specified.

 Non-metallic items such as concrete (except when required for corrosion

resistance or for safety i.e. edges of concrete steps), glass, plastic, wood, etc.
 FRP except when required for UV protection
 Non-ferrous metals such as aluminum, copper, brass, etc.
 Galvanized surfaces except for safety color coding, or galvanizing repair
 Insulation weatherproofing
 Cast iron products such as manhole covers and grating
 Uninsulated stainless steel and alloy surfaces operating at 140°F (60°C) and below
and above 300˚F (149°C)
 Insulated carbon steel surfaces operating at 301°F (149°C) and above unless
cycling below 300˚F (149°C)

4.2 Items Which Require Protection from Painting

Surfaces which could be damaged by abrasives, dust, or paint overspray shall be

protected by wrapping, taping, or other means to prevent damage. Such surfaces
shall include, by way of example, but not by limitation, the following:

 High Alloys (Monel, Incoloy, or Hastelloy)

 Bearings
 Conduit
 Control panels
 Control valves
 Couplings
 Equipment nameplates
 Expansion joint bellows
 Fire sprinkler heads
 Flange and nozzle facings and other machined contact surfaces
 Glass, rubber, gasket materials etc.
 Identification tags
 Instrument glasses and gauge dials
 Machined surfaces (threads, valve stems, pump and cylinder rods, shafts, etc.)
 Screws
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 10 of 34

 Spring hanger graduations

 Uninsulated stainless steel operating at 140°F (60°C) and below
 Internal surfaces of pipe, valves, etc.
 Valve stems, packing glands, and position indicators
Note: Stainless steel surfaces shall be protected from zinc- and aluminum-rich
coatings at all times. Any accidental overspray of zinc and aluminum, including
trace amounts, over stainless steel surfaces must be completely removed.

4.3 All exposed machined surfaces (threads, flange faces, gasket seating surfaces, etc)
shall be coated with an easily removable protective coating. These coatings shall be
applied in accordance with the coating manufacturer’s recommendations.

E. F. Houghton Rust-Veto 342

Daubert Chemical Tectyl 506

Global Lubricants Globalkote HDX

4.4 All weld bevels on carbon or ferritic alloy steel piping or equipment components that
are to be welded by others shall be coated on the inside and outside surface for a
distance of 75mm (3 in) from the end of the component with Deoxaluminite
(manufactured by AACCO, 5200 N. 126th St, Butler, WI 53007) or Owner approved
equal.

4.5 Scheduling Of Work

 Unless otherwise stated in the Application Data and approved by the Company
and Owner, painting shall be done when:
 Pressure testing is complete
 Ambient temperature is above 50°F (10°C) and below 110°F (43°C) unless
otherwise stated on the manufacturer’s datasheet
 Metal surface temperature is at least 5°F (3°C) above the dew point
 Relative humidity is less than 85%
 There is no likelihood of rain within 24 hours after painting
 Protection of surfaces not required to be painted, e.g. stainless steel, is in place

5.0 SURFACE PREPARATION

5.1 Carbon Steels (Bare Metal)

Surfaces shall be thoroughly pressure washed with potable water to remove all dirt,
dust and water soluble salts. The water washing shall be considered critical,
especially if the surfaces are, or have been, exposed to a salt environment. If any
grease and oils are present on the surface, the surfaces shall be washed with
biodegradable non-ionic detergent solution or suitable hydrocarbon solvent until the
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 11 of 34

surfaces are completely free of all surface contamination. There shall be no smudge
on the surface when rubbed with a clean cloth. Surfaces cleaned with detergent shall
be thoroughly rinsed with potable water to remove traces of detergent.

Testing for soluble salts shall be conducted prior to commencing abrasive blasting.
Extraction and assessment of the soluble salts shall be done in accordance with ISO
8502-6 and ISO 8502-9 or SSPC Guide 15, Section 4.6 and SSPC Guide 15, Section
5.3. Six samples per 2000 m2 shall be taken for immersion surfaces and 4 samples
per 2000 m2 shall be taken for atmospheric surfaces. Acceptable average conductivity
for immersion surfaces shall correspond to chloride level ≤ 20 mg/m2 and maximum
conductivity shall correspond to chloride level ≤ 30 mg/m2. Acceptable average
conductivity for atmospheric surfaces shall correspond to chloride level ≤ 30 mg/m2
maximum conductivity shall correspond to a chloride level ≤ 40 mg/m2. Surfaces not in
compliance with these limits shall be steam cleaned or fresh water washed and re-
tested until the requirements are met.

Welded areas shall be blast cleaned or ground to remove burrs, spatter, or

protrusions. Weld reinforcement shall not be removed and base metal shall not be
ground below the surface.

All sharp edges shall be ground to a minimum 1/8”(3mm) radius.

Surface preparation and anchor pattern (surface profile) shall be as specified in the
Application Data for each individual paint system.

Before applying any coating, blast cleaned surfaces shall be vacuumed and wiped with
a clean cloth to remove all traces of dust. Care shall be taken to ensure that no lint or
other residue is left on the cleaned surface by the cloth. Special attention shall be paid
to grooves or indentions where contaminants may become trapped. Cleaned surfaces
shall be coated within four hours and before occurrence of any trace of rust. If rust is
noticed, the surface shall be blast cleaned again. Where the item to be painted is
large, it shall be cleaned and primed in sections.

5.2 Carbon Steel (Prepainted or Primed Surfaces Requiring Further Coating)

All surfaces shall be thoroughly degreased and washed in the manner stated for bare
carbon steels above. Coated surfaces shall not be washed until the previously applied
coating(s) have reached full water resistance. Consult coating manufacturer for curing
schedule.

The washed surfaces shall be completely dry prior to further application of paint
materials. Any additional surface preparation, such as sanding required by the coating
manufacturer shall be followed prior to topcoating.

 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 12 of 34

5.3 Galvanized Surfaces

Galvanized surfaces requiring painting for safety identification purposes or in

coastal/offshore environments shall be solvent washed per SSPC-SP 1 and sweep
blasted per SSPC-SP 16 and cleaned in accordance with the Application Data for
epoxy primer (P-4). A minimum surface profile of 1 mil (25 µm) or as required by the
coating Manufacturer shall be created.

5.4 Stainless Steel

Any power or hand tool cleaning of stainless steel shall be done using SS brushes or
equipment that have not been used on carbon steel surfaces.

Solvents used for removal of oil or grease from SS surfaces shall be non-chlorinated
and suitable for use on stainless steel.

6.0 MATERIAL REQUIREMENTS

6.1 Environmental Compliance

All cleaners, primers, finishes and solvent materials shall be environmentally safe
products and regardless of local regulations, shall not contain hazardous materials
such as CFCs, lead, chromates, and other heavy metals which cause air, soil and
water pollution. Coating products’ volatile organic compound (VOC) content shall
meet the minimum requirements of local, state and/or federal requirements. Products
that do not comply with the pollution regulations of the governmental agencies are not
allowed for use on this Project. The Supplier and the Contractor are responsible for
verifying the product compliance with local environmental regulations.

6.2 Compressed Air

The compressed air shall be passed through a cooler.

All air compressors shall be of a sufficient size to deliver 100 psi (6.9 bar) at the
nozzle. Each compressor shall have two coalescing oil/moisture filters, one located at
the compressed air discharge and one located just before the aftercooler.

Compressed air used for blasting and coating application must be clean, oil and water
free and dry. Testing for evidence of oil or water shall be done in accordance with
ASTM D4285 at the beginning of each shift, every four hours thereafter, at the end of
each shift and after any interruption of compressor operation.

6.3 Abrasives

Abrasives shall be composed of clean, dry, hard particles free of foreign substances
such as dirt, oil, grease, toxic substances, organic matter, mill scale and water soluble
salts, meeting the requirements of SSPC-AB 1, Class A. The pH of the abrasive
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 13 of 34

materials shall be 6.0 to 8.5. Abrasives shall be sharp garnet or aluminum oxide grit of
Rockwell hardness 40 to 50 and properly graded. Abrasive particle size shall be
suitable for producing an angular sharp anchor profile of 1½ to 2½ mils (40 to 65 µm)
or as specified in the Application Data. Steel shot alone is not acceptable. If shot is
used, the ratio of shot to grit abrasive shall be monitored to assure compliance with the
coating material manufacturer’s requirements to achieve the required surface profile.
Mineral abrasives shall meet the requirements of SSPC-AB 1, Type I or II, Class A.
Silica sand and other abrasives containing more than 1% crystalline silica and
copper slag shall not be used.

Abrasives used for blasting stainless steel shall be garnet or aluminum oxide and shall
contain no metals.

6.4 Cleaners and Paint Materials

The degreaser shall be a non-toxic and non-ionic biodegradable water based cleaner.

Primer and finish paint materials shall be those listed in Table 1 and Table 3.

Primers and finishes shall be factory tinted, sealed, and labeled. Each label shall
show the product name, number, type of paint, lot or batch number, color and
instructions for mixing and/or thinning. Solvents shall be products of the same
manufacturer and be used in accordance with the Application Data.

Coating materials that have exceeded their shelf life shall not be used.

Mixing shall only be performed with full kits. Mixing of partial kits is not allowed.

Solvents used on SS shall be chlorine and halogen free.

6.5 Paint Application Equipment

Spray equipment shall be as recommended in the Application Data. Sufficient

number of spare parts shall be made available at the work site.

7.0 FINISH COLORS AND IDENTIFICATION

Finish colors shall match the Munsell Colors in accordance with Table 4 of this specification,
except as noted below for safety colors.

Structures shall be color coded to warn personnel of potential physical hazards. Such color
coding shall be in accordance with ANSI Z535.1, Safety Color Coding.

The identification of piping systems shall be in accordance with American National Standards
Institute document ANSI A13.1, Scheme for the Identification of Piping Systems.

Colors of each coat shall be contrasting.

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 14 of 34

8.0 APPLICATION OF PRIMERS AND FINISHES

Proper functioning of the in-line moisture and oil traps shall be evaluated daily by allowing the
air supply (downstream of the traps) to blow against a clean, white cloth in accordance with
ASTM D4285 and as indicated in 6.2 above. No moisture or oil should be deposited on the
cloth. If contaminants are detected, the equipment deficiencies shall be corrected and the air
stream shall be retested. Cleaned surfaces determined to have been blasted since the last
successful test shall be degreased and reblasted with clean air and abrasive. Primers and
finishes determined to have been applied using contaminated air shall be removed and
recoated using clean air.

All painting shall be in accordance with this specification and Table 1, Primers, Build coats
and Finishes, Table 2, Painting Schedule, Table 3, Approved Products/Manufacturers and
Table 4, Finish, Process Identification and Safety Colors.

Storing; thinning; mixing order; mixing procedure, including the mixer speed and mixing time;
handling; and application of paint materials shall be in accordance with the Application Data.

Pigmented and catalyzed materials shall be thoroughly mixed and strained before applying.
Materials that have not been applied within the pot-life times shall be discarded and properly
disposed of.

Paints with metallic pigments such as zinc and aluminum shall be continuously agitated to
prevent settling of the pigment while being applied.

Paint shall be spray applied if the adjacent surfaces can be protected from overspray. Where
overspray cannot be prevented, except for inorganic zinc, the paint shall be applied by roller
or brush.

Weld lanes, bolt heads, corners, and edges require an initial brush or “stripe” coat before the
application of the paint system to assure wetting of the surface and adequate film build.

Paint materials shall be uniformly applied in even, parallel passes overlapping each pass 50%
immediately followed by cross-spray passes to obtain a continuous film without bare spots,
pinholes or holidays. The coated surface shall have no runs, sags, solvent blisters, dry spray
or other blemishes. All irregularities shall be removed or repaired and recoated.

Intercoat contamination shall be minimized by maintaining proper cleanliness and by applying

all coatings within the time period stated in the Application Data. If contaminants are
present, they shall be removed before applying subsequent coats.

Coatings applied over inorganic zinc primer shall be applied using a mist coat/full coat
method.

 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 15 of 34

9.0 COATING REPAIRS

Repairs to primed, finish painted and galvanized surfaces shall be as follows:

 Damaged coatings shall be removed by abrasive blasting or power tool cleaning (SSPC-
SP 11) unless they are tightly bonded to the substrate metal. The surface shall be wiped
with a clean rag to remove all dust and loose materials. If there is any oil, grease or other
foreign matter, it shall be pressure washed with water-based non-ionic, biodegradable
detergent followed by further rinsing with potable water to remove all traces of the
detergent. The surface shall then be dried.

 Areas with spot rust, burnt residue, weld spatter and other solid adherent foreign matter
shall be cleaned per SSPC-SP 11, Power Tool Cleaning to Bare Metal, using 3M
ScotchBrite surface conditioning discs, MBX Bristle Blaster or similar tool that will yield a 1
½ to 2 ½ mil (40 to 65 µm) profile. Weld joints of galvanized items shall be cleaned with
3M Clean 'N Strip cup wheels or MBX Bristle Blaster prior to feathering with 3M
ScotchBrite surface conditioning discs.

 Existing coating shall be feathered and roughened at the edges with sandpaper.

 All dust shall be removed from the surface by vacuuming, brushing and wiping with a
clean cloth.

 Repair materials shall be as follows:

 Zinc rich epoxy (organic zinc) shall be used for repair of inorganic zinc primers where
the operating temperatures are ambient through 200°F (93°C).

 Silicone acrylic for operating temperatures 201°F (94°C) through 400°F (204°C).

 Silicone aluminum for operating temperatures 401°F (205°C) through 1000°F (538°C).

 For repair of galvanized surfaces with operating temperatures at or below 200°F

(93°C): ZRC Galvalite, Zinga, Galvacon or approved equal. Aerosol versions of these
coatings are not to be used.

 Primer repair material shall not overlap the existing adjacent finish. However, the finish
repair material shall overlap the adjacent existing finish a minimum of two inches (50 mm).

10.0 QA/QC (QUALITY ASSURANCE AND QUALITY CONTROL)

10.1 Documentation

The Supplier and Contractor are solely responsible for all QA/QC activities
regardless of any QA/QC activities performed by the Company or Owner. The
Supplier and Contractor shall maintain documentation to comply with the guidelines
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 16 of 34

of ASTM D3276 and shall submit their daily surface preparation and coating report
form for review and approval(see 15.0 below for sample form). Inspection shall also
comply with the following additional requirements. Any approvals for products and
procedures submitted by the Supplier and Contractor shall be considered additional
to the requirements stated in the specification and shall not be considered as a
substitution to the requirements of this specification.

All QA/QC documentation for work performed shall be made available to the
Company on demand and without notice. If the Supplier and Contractor are unable
to produce the QA/QC documentation to the satisfaction of the Company, such
absence of documentation shall be sufficient cause for the Company to reject the
work performed.

The Company’s review (or lack thereof) of quality control documents shall not be
construed as acceptance of omissions or defective work. Nor shall it in any way
lessen the Supplier’s and Contractor’s responsibilities to provide a completely
operative system or component in full compliance with this specification.

10.2 Instruments

The Supplier and Contractor shall supply, calibrate and maintain the following
instruments for inspection. Alternate instruments may be approved by the Company
and Owner.

Temperature and Humidity Gardner Certified Hygrometer and Temperature

Indicator
Surface cleanliness SSPC-VIS 1 or NACE blast cleaned panels
Surface profile Elcometer surface profile gauge (Model 123),
Keane-Tator Surface Profile Comparator or Testex
Press-O-Film
Wet Film Thickness Elcometer Model 154 or Nordson Wet Film
Thickness Gauge
Dry Film Thickness Elcometer Inspector Model 111 or MikroTest Dry
Film Thickness Gauge, Elcometer Paint Inspection
Gauge Model 121 (required for inspection of
multiple coats) or approved equal.
Bond or Adhesion Strength Elcometer Adhesion Tester Model 106, PosiTest
Adhesion Tester or approved equal
 

10.3 Minimum Inspection Required Prior To and During Surface Preparation

Verify that all oil, grease, dirt, chlorides and other contaminants have been removed.

Verify that nearby inlets of air intake and vacuum systems equipment are properly
protected before initiation of blast cleaning operations.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 17 of 34

Verify that items requiring protection from abrasives and dust are properly protected.

Verify that the surface temperature is 5°F (3°C) above the dew point and rain is not
forecasted within the scheduled painting time plus 24 hours.

Check abrasive quality, air quality and surface profile.

Verify that cleaned surfaces are free of contamination and that chloride testing has
been completed in accordance with section 5.1 of this specification.

10.4 Minimum Inspection Required Prior To Painting

Verify that the storage, shelf life, mixing, thinning and application of primers and
finishes are in accordance with the Application Data.

All surfaces shall be visually inspected to assure that the proper surface cleanliness
and surface profile necessary for painting exist.

Document the temperature, humidity and substrate surface temperature.

Verify that surfaces not to be coated are masked off or otherwise protected prior to
painting of adjacent surfaces. Stainless steel must be protected from zinc- and
aluminum- rich coatings.

10.5 Minimum Inspection Required During Painting

Verify that the recoating time is in accordance with the Application Data.

Verify that the paint materials are applied within the shelf life and pot life.

Verify that the materials are properly strained and mixed in the recommended order
and that the reaction time as necessary was allowed.

Verify that the moisture and oil filters of the air lines are functioning properly.

Check for initial mist pass of the coating to avoid bubbling.

Check for criss-cross spray pattern to assure proper film buildup.

Check for proper atomization and avoid dry spray.

Verify the wet film thickness of each coat. The wet film shall be uniform without runs
or sags.

10.6 Minimum Inspection Required After Painting

Verify that the paint film is free of defects. The painted surface shall be free of blisters,
bubbles, craters, sags, runs, dry spray, lap marks and unnecessary brush marks.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 18 of 34

Verify that all masking tape has been removed.

Verify that the coating is cured as specified in the Application Data. Cure of
catalyzed materials may be determined by exposure to a suitable solvent as
recommended by the coating manufacturer. Inorganic zinc primers may be tested for
cure by burnishing the surface with a dull metal object such as a coin or paper clip
and/or testing by exposure to a suitable solvent as noted above.

Nondestructive dry film thickness gauges shall be calibrated in accordance with the
gauge manufacturer's instructions at the beginning of each day. Type I (magnetic pull-
off) gauges shall be calibrated using Certified Coating Thickness Calibration Standard
of National Institute of Standards and Technology (NIST). Type II (magnetic flux)
gauges shall be calibrated by using plastic shim standards supplied by the gauge
manufacturer.

Dry film thickness measurements shall be taken and recorded after each coat in the
painting system.

Dry film thickness measurements shall be made in accordance with SSPC-PA2,

Measurement of Dry Coating Thickness with Magnetic Gages.

The Company may require thickness measurement of individual coats of a multi-coat

system. Such destructive measurements of coating thickness shall be performed by
the Supplier and Contractor when directed by the Company.

11.0 TABLE 1: PRIMERS, BUILDCOATS AND FINISHES

The primers and finishes listed below shall be applicable to surfaces that require painting.
Materials and systems shall not be revised or altered without approval from the Company and
Owner. For a list of approved products, refer to Table 3.

Material  Operating  Product Generic  Surface  Dry Film Thickness 

Code  Temperature Range  Description  Preparation1,2  (DFT) Mils (µm) per 
Coat 

P‐1  ‐40°F to 750°F  Inorganic Zinc SSPC‐SP 10 2.5 to 4.0 

(‐40°C to 399°C)  (60 to 100) 

P‐2  ‐40°F to 200°F  Organic Zinc (Zinc Rich  SSPC‐SP 10 or SP 11  3.0 to 4.0 

Epoxy)3 
(‐40°C to 93°C)  (75 to 100) 

P‐3  ‐40°F to 200°F  Surface Tolerant Epoxy  SSPC‐SP 10 or SP 11  5.0 to 7.0  

Aluminum 
(‐40°C to 93°C)  (125 to 175) 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 19 of 34

   

P‐4  ‐40°F to 200°F          Epoxy Primer5  SSPC‐SP 16  3.0 to 4.0             

(‐40°C to 93°C)  (75 to 100) 

P‐5  400°F to 1000°F  High Build, High  SSPC‐SP 10 or SP 11   4.0 to 5.0 

Temperature Primer 
(204°C to 538°C)  SP 168  (100 to 125) 

F‐1  ‐40°F to 200°F  High Build Epoxy  Refer to Section 5  4.0 to 6.0 

Buildcoat 
(‐40°C to 93°C)  (100 to 150) 

F‐2  ‐40°F to 200°F  Acrylic Aliphatic  Refer to Section 5  2.0 to 3.0

Polyurethane 
(‐40°C to 93°C)  (50 to 75) 

F‐3  201°F to 400°F  Silicone Acrylic  Refer to Section 5  1.5 to 2.0 

(94°C to 204°C)  (40 to 50) 

F‐4  401°F to 1000°F  High Heat Silicone  Refer to Section 5  1.0 to 1.56

(205°C to 538°C)  (25 to 40) 

F‐5  ‐40°F to 300°F  Epoxy Phenolic4 SSPC‐SP 10 4.0 to 6.0

(‐40°C to 149°C)  (100 to 150) 

Note 1: Blast cleaning requirement applies to first (prime) coat only. Refer to Section 5 for
surface preparation requirements before applying subsequent coats.
Note 2: The average surface profile shall be 1.5 to 2.5 mils (40 to 65 µm)for inorganic zinc,
organic zinc, epoxy and high build high temp primers and 0.50 to 0.75 mils (13 to 19
µm) for silicone paints unless specified otherwise by the coating manufacturer.
Note 3: Organic zinc primers are acceptable alternates for inorganic zinc rich primers for
FIELD APPLICATION ONLY if the operating temperature is less than 200°F (93°C).
Organic zinc primers shall be used for field repairs to inorganic zinc primers operating
at 200°F (93°C) and below.
Note 4: Epoxy phenolic (F-5) shall be applied to insulated carbon steel and stainless steel
surfaces with operating temperatures from -40°F to 300°F (-40°C to 149°C).
Note 5: To be used to prime galvanized steel that must be topcoated with polyurethane finish
(F-2) for safety identification purposes and corrosion protection in coastal/offshore
environments.
Note 6: General thickness range. Consult coating manufacturer for specific recommendation.
Note 7: Colors of each coat shall be contrasting
Note 8: SSPC-SP 16 is used for galvanized steel, stainless steel or other non-ferrous metals
only.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 20 of 34

12.0 TABLE 2: PAINTING SCHEDULE

 

Piping, equipment and tanks specified to be insulated shall be primed or finish painted for the
temperature ranges indicated in Table1. However, all protrusions through the insulation and
portions not covered by insulation (such as flanges, nozzles, supports, clips, manways, and
saddles) shall be painted in accordance with the paint system specified for uninsulated
surfaces. The paint for insulated equipment surfaces also applies to fireproofed surfaces.
The painting requirements specified in the Painting Schedule below pertain to all surfaces
including uninsulated and insulated. Unless specified otherwise, all surfaces in this Painting
Schedule are carbon steel and low alloys.

Paint System, and Item Operating Primer Buildcoat Finish

to be Painted Temperature Range (1st coat) (2nd coat) (3rd coat)
From To
STRUCTURAL STEEL
Fireproofed Columns, 200°F
1A Ambient F-57 None None
Beams, Trusses, etc. (93°C)
Non Fireproofed
200°F
1B Columns, Beams, Ambient P-18 F-1 F-2
(93°C)
Trusses, etc.
Ladders, Cages and
Handrails or when
200°F Galvanized
1C located in a coastal Ambient P-4³ F-2³
(93°C) by others
or offshore
environment
Gratings, Platforms, 200°F Galvanized
1D Ambient None4 None4
Stairways, etc. (93°C) by others
VESSELS, EXCHANGERS, TUBULAR EQUIPMENT, CONTROL VALVES, ACTUATORS and
PIPING
2A Uninsulated Carbon -40°F 200°F
P-18 F-1 F-2
Steel (-40°C) (93°C)
Uninsulated Carbon 201°F 400°F
2B P-1 F-3 F-3
Steel (94°C) (204°C)
Uninsulated Carbon 401°F 750°F
2C P-1 F-4 F-4
Steel (205°C) (399°C)
Uninsulated Carbon 751°F 1,000°F
2D P-54 F-4 F-4
Steel (400°C) (538°C)
Insulated Carbon -40°F 300°F
2E F-5 None F-5
Steel (-40°C) (149°C)
Insulated Carbon 301°F 1,000°F
2F None² None None
Steel (150°C) (538°C)
Insulated Carbon
301˚F 1000˚F
2G Steel to be Shipped P-1 None None
2 (150˚C) (538˚C)
by Ocean Freight
Insulated Carbon
301˚F 1,000°F
2H Steel, Cycling below P-5 None P-5
(150˚C) (538°C)
300˚F
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 21 of 34

Paint System, and Item Operating Primer Buildcoat Finish

to be Painted Temperature Range (1st coat) (2nd coat) (3rd coat)
From To
Uninsulated Stainless -40°F 140°F
2I None None None
Steel1 (-40°C) (60°C)
Uninsulated Stainless 141°F 400°F
2J P-5 None F-3
Steel1 (61°C) (204°C)
Uninsulated Stainless 401°F 1000°F
2K P-5 None F-4
Steel1 (205°C) 538°C)
Insulated Stainless -40°F 300°F
2L F-5 None F-5
Steel1 (-40°C) (149°C)
Insulated Stainless 301°F 1,000°F
2M P-5 None P-5
Steel1 (150°C) (538°C)
CATALOG EQUIPMENT, BULK VALVES and INSTRUMENTS
Supplier’s Standard Paint System
3A Uninsulated
(Refer to section 3)
Supplier’s Standard Paint System
3B Insulated
(Refer to section 3)
FIRED HEATERS5, THERMAL OXIDIZERS5, BOILERS, DUCT WORK, STACKS and
FLARES
200°F
4A Uninsulated Ambient P-18 F-1 F-2
(93°C)
201F 400F
4B Uninsulated P-1 F-3 F-3
(94°C) (204°C)
751F 1000F
4D Uninsulated P-5 F-4 F-4
(400°C) (538°C)
300F
4E Insulated Ambient F-5 None F-5
(149°C)
301F 1000F
4F Insulated None2 None None
(150°C) (538°C)
STORAGE TANKS (FIELD ERECTED)
-40F 200F
5A Uninsulated6 P-18 F-1 F-2
(-40°C) (93°C)
-40F 300F
5B Insulated F-5 None F-5
(-40°C) (149°C)

Note 1: To avoid embrittlement, paint materials containing zinc and aluminum shall not come
in contact with stainless steel surfaces.
Note 2: Custom carbon steel equipment and pipe that:
 will be insulated,
 has a continuous operating temperature of 301°F (150°C) and above, and
is shipped by ocean freight shall be coated with P-1 primer prior to shipment.
Note 3: System 1C to be used for painting galvanized steel when required for safety
identification.
Note 4: System 1C to be used for painting galvanized steel when required for corrosion
protection in coastal/offshore environments.
Note 5: Refractory lined equipment such as fired heaters and thermal oxidizers shall be
painted in accordance with System 4B.
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 22 of 34

Note 6: Topsides of floating roofs shall be abrasive blasted per SSPC-SP 10 and coated with
two coats of immersion grade epoxy, finish color white.
Note 7: Primers for use under intumescent epoxy fireproofing must be approved by the
fireproofing manufacturer.
Note 8: P2 primer may be substituted for P-1 primer on systems for carbon steel with
operating temperatures of 200F (93C) and below.

13.0 TABLE 3: APPROVED PAINT PRODUCTS/MANUFACTURERS

Inorganic Zinc Primer (P-1) (Note 1) High Build MIO Epoxy Buildcoat (F-1)

Carboline, Carbozinc 11 Series Carboline, Carboguard 890 Series

Hempel, Galvosil 15680 or 15700 Hempel, Hempadur Fast Dry 17410 MIO

International, Interzinc 22 Series International, Intergard 475 HS

Jotun, Resist 86 Jotun, Penguard Express MIO

PPG, Dimetcote 9 Series PPG, Amerlock 2/400

PPG, SigmaZinc 9 PPG, SigmaCover 410

Sherwin-Williams, Zinc Clad II Series Sherwin-Williams, Macropoxy 646FF

Organic Zinc (Zinc Rich Epoxy) Primer Acrylic Aliphatic Polyurethane Finish (F-2)
(P-2) (Note 2)
Carboline, Carbothane 134 Series
Carboline, Carbozinc 858/859
Hempel, Hempathane Series
Hempel, AvantGuard 750
International, Interthane 990 Series
International, Interzinc 52
Jotun, Hardtop XP
Jotun, Barrier
PPG, Amercoat 450 Series
PPG, Amercoat 68HS
PPG, SigmaDur 550 Series
PPG, SigmaZinc 109HS
Sherwin-Williams, Acrolon 218
Sherwin-Williams, Zinc Clad IV

Surface Tolerant Epoxy Mastic Silicone Acrylic Finish (F-3)

(Aluminum) (P-3)
Carboline, Thermaline 4900 Series
Carboline, Carboguard 890 Aluminum
Dampney, Thurmalox 260 Series
Hempel, Hempadur 4588 Series
Aluminum Hempel, Silicone Acrylic 5694
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 23 of 34

International, Interseal 670HS Aluminum International, Intertherm 875

Jotun, Jotamastic 90 Aluminum Jotun, Solvalitt Midtherm

PPG, Amerlock 2/400 Aluminum PPG, Amercoat 874HS

PPG, SigmaCover 350 AL PPG, SigmaTherm 540 (Aluminum only)

Sherwin-Williams, Epoxy Mastic PPG, Hi-Temp 500V (500VS w/ P-5 primer)

Aluminum II
Sherwin-Williams, Heat-Flex Hi-Temp 500
 

Epoxy Primer (for galvanized steel) (P-4) High Heat Silicone Aluminum (F-4)

Carboline, Carboguard 890 Series Carboline, Thermaline 4700 Series

Hempel, Hempadur 4588 Series Dampney, Thurmalox 230C

International, Interseal 670HS Hempel, Silicone Aluminum Series

Jotun, Primastic International, Intertherm 50

PPG, Amerlock 2/400 Jotun, Solvalitt

PPG, SigmaCover 280 Series PPG, Amercoat 878

Sherwin-Williams, Macropoxy 646 PPG, SigmaTherm 540

PPG, Hi-Temp 1000V (VS with P-5 Primer)

Sherwin-Williams, Heat-Flex Hi-Temp 1000

High Build, High Temperature Primer Epoxy Novolac (for coating under insulation)
(P-5) (F-5)

Carboline, Thermaline Heat Shield Carboline, Thermaline 450

Dampney, Thurmalox 225HD Hempel, Hempadur 85671

Hempel, Versaline CUI 56990 International, Intertherm 228

International, Interbond 1202UPC Jotun, Epoxy HR

Jotun, Jotatemp 650 PPG, Amercoat 90HS

PPG, Hi-Temp 1027 PPG, SigmaTherm 230

Sherwin-Williams Heat-Flex Hi-Temp PPG, Hi-Temp 222G

1200
Sherwin-Williams, Phenicon HS
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 24 of 34

Note 1: Inorganic zinc shall be Type 1, Level 1 per SSPC Paint Specification No. 20 and shall
comply with ASTM D520, Type II (low lead) zinc dust.

Note 2: Organic zinc shall be Type II, Level 2 per SSPC Paint Specification No. 20 and shall
comply with ASTM D520, Type II (low lead) zinc dust.

14.0 TABLE 4A: FINISH & SAFETY COLORS – NAPHTHA CRACKER EXPANSION, SECOND
STAGE PYGAS HYDROGENATION UNIT, AROMATIC EXTRACTION UNIT AND
BUTADIENE EXTRACTION UNIT

Component / Hazard Description Descriptive Color Munsell Colors

Fire Protection (Incl. Foam Service) and

Red 7.5R-5/14
Equipment
Process and Utility Service Piping Gray N-5.5
Fresh Water Service Piping Skyline Blue 2.5B-7/6
Piping Containing Acid Orange 10R 5/12
Towers, Drums, Reactors, Vessels, Heat
Gray N-5.5
Exchangers, Stacks and Flue Gas Ducts
Storage Tanks and Spheres - Flammable White N-9.5
Storage Tanks and Spheres – Non-Flammable Gray N-5.5
Heaters, Boilers and Burners (Stacks, Rooting,
Gray N-5.5
Breechings)
7.5R-4.5/14 and
Top 9 meters of Stacks Checkered Red and White
N-9.5
Steel Structures, Handrails, Stairs and Ladders Gray N-5.5
Gates and Fences - Galvanized
Pumps, Gas Compressors, Turbines, Blowers,
Reduction Gears, Mixers & Auxiliary Equipment Light Gray N-7.0
and Piping
Instrument Facilities Vendor STD -
All Rotating Equipment Guards Yellow 2.5Y-8/12
Eye Bath & Safety Showers Yellow 2.5Y-8/12
CSO/CSC valves, Handrails of Platforms (ladder
Yellow 2.5Y-8/12
board only), Ladders Safe Cages
Safety Valves Vendor STD -
Flare System (including Drum, Exposed Steel
Gray N-6.75
and Associated Piping)
 

Descriptive Color Munsell

Component / Hazard Description
Colors
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 25 of 34

Electrical Switchboards including Switchgears, Auxiliary

Panels, Motor Control Centers, Battery Charger Panels,
Distribution Panels, Paging Equipment

(a) External and Internal Surfaces of Switchboards

(a) External: Light (a) N-7

Gray, Internal:
(b) Metallic Parts of Flames, Covers, etc of High Manufacturer’s
Voltage Standard

(c) Meter and Relay Frames (b) Manufacturer’s

Standard

(c) Black (c) N-1.5,

(d) Switch Handles
(d) General: Black, (d) N-1.5
Emergency: Red & 7.5R-
4.5/14

Transformers, Motors & Back-up Power Generators Light Gray N-7

Cable Ladders Galvanized -

Cable Trays, Trunking and Conduits: (a) Power Aluminum or Galvanized -

& Lighting, (b) Telephone
(c) Fire Alarm

Loud Speakers & Handset Stations for Paging System Bright Grayish 7.5BG-6/15
Bluegreen

Light Poles Galvanized -

Lighting Fixtures Manufacturer’s Standard -

Instrument:

(a) Cable Trays (a) Galvanized -

(b) DCS, Computer System (b) Manufacturer’s

Standard

a. Greenish Light
(c) Instrument Boards (Conventional Panel) Gray 2.5G-7/2
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 26 of 34

a. External Surfaces b. Manufacturer’s -

Standard
b. Internal Surfaces

(d) Control Valves

a. Gray
a. Body N-5.5

b. Head
b. i. Red
i. Segmentation, Draining & 7.5R-4.5/14
Depressurizing Valves &
Equipment Shutdown Valves
i.i. Green
ii. Fail Open Valves 5G-5.5/6
i.i.i Gray
iii. Other Valves N-5.5

c. Positioner, etc -
c., d. & e.
d. Transmitters Manufacturer’s
Standard
e. Other Instruments
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 27 of 34

TABLE 4B: FINISH & SAFETY COLORS – BIMODAL PROPYLENE EXPANSION (HDPE)
UNIT
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 28 of 34

15.0 PROCESS COLOR CODING FOR PIPING

15.1 A color coding system shall be used to identify piping service. The code shall
identify the fluid flowing through a pipe (its service) by the use of different
circumferential colored stripes on the pipe.

15.2 The color code shall be indicated on piping at the following locations:

 Tank inlets and outlets

 Pump discharges and suctions

 Loading and unloading connections (pier, lorry loading, cylinder loading, etc)

 Near control valves

 Near operation valves

 Inlets and outlets of underground and inner duct pipes

 Upper and lower ends of pipe floor penetrations

15.3 The circumferential color stripes shall be the following widths:

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 29 of 34

 Basic color only – 300 mm wide band

 Basic & Sub 1 – 160 mm wide basic color band in the middle with 70mm wide
Sub 1 color bands on either side

 Basic, Sub 1 & Sub 2 – 160 mm wide basic color band in the middle with 35mm
wide Sub 1 color bands on either side of the basic band and 35mm wide Sub 2
color bands on either side of the Sub 1 bands.

15.4 Additionally, a black flow arrow shall be painted on the downstream side of the color
bands and the service name in black gothic lettering on the upstream side.

TABLE 5: PROCESS COLOR CODING

Process Basic Colour Sub 1 Sub 2

Steam Orange 10R-5/12 - -

Potable Water Blue 5B-5/10 Green 10GY-5/12

Demineralized Water Blue 5B-5/10 White N-9.5 -

Condensate Blue 5B-5/10 Orange 10R-5/12 -

Waste Water Dark Blue 2.5PB-3/10 - -

Instrument Air White N-9.5 Red 7.5R-4.5/14 -

Plant Air White N-9.5 Black N-7.5 -

Breathing Air White N-9.5 Green 10GY-5/12 -

Hydrogen Pink 5RP-6/12 - -

Nitrogen Green 10GY-5/12 - -

Fuel Gas Brown 10YR-3/4 - -

Process Basic Colour Sub 1 Sub 2

Vent Gas Brown 10YR-3/4 Yellow 2.5Y-8/12 -

Propylene Light Yellow 5Y-8.5/12 - -

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 30 of 34

Ethylene Light Yellow 5Y-8.5/12 White N-9.5 -

Catalyst P1, P2 Red 7.5R-4.5/14 White N-9.5 -

T2 Red 7.5R-4.5/14 - -

Modifier A1 Red 7.5R-4.5/14 Yellow 2.5Y-8/12 -

Modifier A2 Red 7.5R-4.5/14 Yellow 2.5Y-8/12 White N-9.5

Modifier A4 Red 7.5R-4.5/14 Yellow 2.5Y-8/12 Black N-7.5

Modifier C Red 7.5R-4.5/14 Black N-7.5 -

Additives Yellow 2.5Y-8/12 Green 10GY-5/12 -

Chemicals Purple 5P/3/10 - -

Seal Oil Dark Brown 10YR-2/2 - -

Lube Oil Dark Brown 10YR-2/2 - -

PP Resin Yellow 2.5Y-8/12 - -

Brine Light Blue 5B-7/8 - -

Refrigerant Light Blue 5B-7/8 White N-9.5 -

 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 31 of 34

16.0 DAILY SURFACE PREPARATION & PAINTING REPORT

MATERIAL BATCH NO RECORDS

Area/ 1st Coat 2nd Coat 3rd Coat

Item
Base Catalyst Thinner Base Catalyst Thinner Base Catalyst Thinner
Number

RECORD OF AMBIENT AND SUBSTRATE CONDITIONS

Start of Shift Mid Shift End Shift

DATE
Temp C RH% Temp C RH% Temp C RH%

Amb: Amb: Amb:

Substr: Substr: Substr:

Amb: Amb: Amb:

Substr: Substr: Substr:

Amb: Amb: Amb:

Substr: Substr: Substr:

 
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 32 of 34

RECORD OF SURFACE PREPARATION

ITEM NO: GRADE SPECIFIED

DATE OF BLAST CLEANING: GRADE ACHIEVED:

PROFILE READINGS (MICRON)

Remarks:

Average Profile: micron Accept: Yes No

Inspector Name: Date:

Signature:

DRY FLIM THICKNESS MEASUREMENTS

Item No: First/Second/Third Coat*

Date and Time of Application:
Date: Specified Cumulative DFT:**
Time:
Material Mixing Supervised: Yes/No Remarks
 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 33 of 34

DRY FILM THICKNESS READINGS (MICRON)

Remarks:

Average DFT: micron Accept: Yes No

Inspector Name: Date:

Signature:

SUMMARY SHEET

Item No: Specification No:

SURFACE PREPARATION

Grade of Cleanliness: Average Profile: microns

FIRST COAT

Time delay after cleaning: hrs Average DFT: microns

 ®

JG Summit Petrochemicals Group Specification A4-JGS1EP-ES-55-009

Stage 1 Expansion Project Date 24Aug2017
A7LZ Page 34 of 34

SECOND COAT

Time delay after 1st coat: hrs  Average DFT this coat: microns

THIRD COAT

Time delay after 2nd coat: hrs  Average DFT this coat: microns

TOTAL SYSTEM

Total Average DFT: microns  Adhesion

Pin‐hole Tested:  Appearance

End of Specification