Spur Gear
Spur Gear
Spur Gear
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Blore
SPUR GEARS
• Gear terminology, law of gearing, Characteristics of involute
action, Path of contact, Arc of contact, Contact ratio of spur,
helical, bevel and worm gears.
• Interference in involute gears.
• Methods of avoiding interference and Back lash.
• Comparison of involute and cycloidal teeth, Profile
modification.
A little consideration will show that the two gears will mesh together
correctly, if the two wheels have the same circular pitch.
Note : If D1 and D2 are the diameters of the two meshing gears
having the teeth T1 and T2 respectively, then for them to mesh
correctly,
A point C on the tooth profile of the gear 1 is in contact with a point D on the
tooth profile of the gear 2. The two curves in contact at points C or D must
have a common normal at the point. Let it be n - n.
Let,
ω1= instantaneous angular velocity of the gear 1 (CW)
ω2= instantaneous angular velocity of the gear 2 (CCW)
vc = linear velocity of C
vd = linear velocity of D Hareesha N G, Dept of Aero Engg, DSCE,
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Condition for Constant Velocity Ratio of Toothed Wheels–Law of Gearing
• Then vc = ω1 AC ; in a direction
perpendicular to AC or at an angle
α to n - n,
• vd = ω2 BD ; in a direction
perpendicular to BD or at an angle
β to n - n.
Now, if the curved surfaces of the teeth of two gears are to remain in contact,
one surface may slide relative to the other along the common tangent t-t.
The relative motion between the surfaces along the common normal n - n
must be zero to avoid the separation, or the penetration of the two teeth into
each other.
Component of vc along n - n = vc cos α
Component of vd along n - n = vd cos β
Relative motion along n - n= vc cos α- vd cos β
ω1 AC cos α- ω2 BD cos β =0 vc = ω1 AC vd = ω2 BD
AE BF
1 AC 2 BD 0
AC BD
1 AE 2 BF 0
1 BF BP
2
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AE AP Hareesha N G, Dept of Aero Engg, DSCE,
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Blore
Condition for Constant Velocity Ratio of Toothed Wheels–Law of Gearing
Also, as the ∆AEP and ∆ BFP are similar.
BP FP
AP EP
1 BF BP FP
2 AE AP EP
• Thus, it is seen that the centre line AB is divided at P by the common
normal in the inverse ratio of the angular velocities of the two gears.
• If it is desired that the angular velocities of two gears remain constant, the
common normal at the point of contact of the two teeth should always
pass through a fixed point P which divides the line of centres in the
inverse ratio of angular velocities of two gears.
• As seen earlier, P is also the point of contact of two pitch circles which
divides the line of centres in the inverse ratio of the angular velocities of
the two circles and is the pitch point.
• Thus, for constant angular velocity ratio of the two gears, the common
normal at the point of contact of the two mating teeth must pass
through the pitch point. Hareesha N G, Dept of Aero Engg, DSCE,
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Blore
VELOCITY OF SLIDING
If the curved surfaces of the two teeth of the gears 1 and 2 are to
remain in contact, one can have a sliding motion relative to the other
along the common tangent t-t at C or D.
Component of vc along t - t = vc sin α
Component of vd along t - t= vd sin β
Relative motion along n – n
= vc sin α - vd sin β
vc = ω1 AC and vd = ω2 BD
BP FP
AP EP
1 BF BP FP
2 AE AP EP
Ra2 R 2 cos 2
B
Ra C
CD = CP + PD
= (CF-PF) + (DE-PE)
R 2
a R 2 cos 2 R sin r a
2
r 2 cos 2 r sin
R 2
a r
R 2 cos2 a
2
r 2 cos2 R r sin
ra2 r 2 cos 2
• As the ratio of the arc of contact to the circular pitch is also the
contact ratio, the number of teeth is also expressed in terms of
contact ratio.
• For continuous transmission of motion, at least one tooth of one
wheel must be in contact with another tooth of the second wheel.
• Therefore, n must be greater than unity.
Path of approach
This is also the path of recess if the wheel becomes the driver.
Maximum velocity of sliding
• From the above discussion, we conclude that the interference may only be avoided,
if the point of contact between the two teeth is always on the involute profiles of
both the teeth. In other words, interference may only be prevented, if the
addendum circles of the two mating gears cut the common tangent to the base
circles between the points of tangency.
• When interference is just avoided, the maximum length of path of contact is MN
when the maximum addendum circles
Hareesha forof Aero
N G, Dept pinion and wheel pass through the points
Engg, DSCE,
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of tangency N and M respectively as shown Blore in Fig.
Beginning of
engagement
End of engagement
End of engagement
Pinion (Driver) in CW
Gear
Beginning of
engagement
3/31/2016 Pinion
Hareesha N G, Dept of Aero Engg, DSCE, (Driver) in CCW 53
Blore
Methods of elimination of Gear tooth Interference
In certain spur designs if interference exists, it can be
overcome by:
1. Removing the cross hatched tooth tips i.e., using stub
teeth.
2. Increasing the number of teeth on the mating pinion.
3. Increasing the pressure angle
4. Tooth profile modification or profile shifting
5. Increasing the centre distance.
Thus, 1 pair of teeth will always remain in contact whereas for 78%
of the time, 2 pairs of teeth will be in contact.