Specification For Diesel Emergency Generator S1143
Specification For Diesel Emergency Generator S1143
Specification For Diesel Emergency Generator S1143
: S1142
Date : 2010-09-30
SPECIFICATION
for Diesel Emergency Generator
Contents
Title Code/DWG No.
1. General Specification G00
1.1 General Terms G00 01 A
1.2 Recommended Fuel Oil Specification G00 06 A
1.3 Recommended Lube Oil Specification G00 10 D
1.4 Recommended Coolant Specification G00 20 D
1. General Specification
02.00
CODE
Gimhae Korea G00 01 A
General Terms
2. Installation
∙Both Diesel Engine and A.C Alternator shall be coupled directly with dry disc
coupling and are flexibly installed on a common bed which is made of
prefabricated / welded steel structure.
∙The diesel Gen set is to be rigidly installed on the vessel's structure of floor
foundation.
4. Painting
∙The diesel Generator set shall be painted with the color of followings
■ MUNSELL No. : 7.5 BG 7/2
□ Other
02.01 1 / 1
CODE
Gimhae Korea G00 06 A
1. ISO 8217
03.02 1 / 1
CODE
Gimhae Korea G00 10 D
2. Viscosity
Maker recommended to use of multi-viscosity lube oil, and recommended
alternative SAE viscosity grades according to the ambient temperature are as
below.
02.03 1 / 2
CODE
Gimhae Korea G00 10 D
ENERGOL THB 32
VANELLUS C6 GLOBLE 15W-40
B.P Multi Viscosity ENERGOL SHF-LT15
VANELLUS CF-4 10W-40 BARTRAN HV15
ESSOLUBE D-3 10W-40 NUTO H 15 or
ESSO Multi Viscosity
ESSOLUBE XD-3 15W-40 UNIVIS N15
URSA SUPPER LA
Multi Viscosity 15W-40
FAMM URSA MARINE RANDO HDZ 15
Single Viscosity TARO 16 XD 30 30
SD 5000 GOLD or 10W-40 ZIC SUPERVIS AW15
SK Multi Viscosity
ZIC 5000 POWER 10W-40 ZIC SUPERVIS X15
Multi Viscosity RUBIA 6800 15W40 15W-40 EQUIVIS ZS 15
TOTAL
Single Viscosity RUBIA 30 30 PRESLIA 68
02.03 2 / 2
CODE
Gimhae Korea G00 20 D
Doosan engine require a" Heavy Duty Coolant" which is defined as correct
mixture of good quality water. antifreeze and supplemental additives(SCA's)
1. Water
2. Anti-freezer
Fully formulated antifreeze must be mixed with quality water at a 50:50 ratio.
this mixture of antifreeze and water gives a -36℃ freezing point and
108℃ boiling point,
The lowest freezing point of ethylene glycol antifreeze(-73℃) is obtained at 68%.
Using higher concentrations of antifreeze will raise the freezing point of
the solution and increase the possibility of a silicate gel problem
3. Replacement Interval
Coolant : Drain and flush the coolant system after 2 year of service.
Refill with new Heavy Duty Coolant.
02.02 1 / 1
CODE
Gimhae Korea G10
2. Gen-Set Specification
02.00
CODE
Gimhae Korea G10 01 D
Principal Particular
2. Alternator Model
- Maker : Leroy Somer
- Model : M44.2 M95 C6/4
- Type : Self-excited, Brushless
- Rated output : 120 kW (150 kVA) at 45℃
- Frequency : 60Hz
- Voltage : 450V
- Phase : 3 Phase
- Power factor : 0.8 lagging
- Enclosure : IP 23 (Drip-proof)
Enclosure connection box : IP 44
- Insulation(Stator/Rotor) : Class H with Temperature Rise F
- Cooling system : Air cooled
- Space heater : 220V x 1 Ph x 60Hz x 125kW
02.04 1 / 1
CODE
Gimhae Korea G10 15 D
AD136TI 1/1
CODE
Gimhae Korea G10 25 D
Scope of Supply
Description Q'ty/Eng Remark
1. Drive Arrangement
1.1 SAE #14 Flywheel & Ring Gear 1
1.2 SAE #1 Flywheel Housing 1
Type : Dual Port Flywheel Housing
2. Front End
2.1 Rubber Type Vibration Damper with Pulley 1
2.2 Front Engine Bracket 2
3. Engine Mounting
3.1 Common Bed & Mounting for Engine, 1
Radiator, AC Generator
3.2 Vibration Isolator and Mounting Hardwares 1
4. Exhaust System
4.1 Turbocharger & Insulation Blanket 1
4.2 Wet Type Exhaust Manifold 1
4.3 90° Exhaust Outlet Elbow with Insulation 1
4.4 Expansion Joint & Mounting Parts 1
4.5 Spark Arrester Type Silencer 1
6. Cooling System
6.1 Water Pump 1
Type : Centrifugal
6.2 Thermostat & Thermostat Housing 1
6.3 Water Manifold 1
6.4 Radiator including Mounting Hardwares 1
& Plumbing
6.5 Cooling Fan & Fan Drive Arrangement 1
6.6 Coolant Heater with Thermostat 1
6.7 Canvas Duct with Counter Flange 1
AD136TI 1 / 4
CODE
Gimhae Korea G10 25 D
AD136TI 2 / 4
CODE
Gimhae Korea G10 25 D
9. Starting System
9.1 Electric Battery Starter for Primary
- Electric Starting Motor 1
- Battery Charger 1
- Battery with Box 1
Type : Maintenance free sealed
Capacity : 150AH(24V)
- Battery Switch 1
9.2 Manual Starter for Secondary
- Spring Starter
Spring Starter 1
Cranking Handle 1
AD136TI 3 / 4
CODE
Gimhae Korea G10 25 D
14. Literature
Engine Parts Catalogue 1
Engine Operation & Maintenance Manual 1
Engine Test Sheets 1
Marine Agency Certificate 1
AD136TI 4 / 4
CODE
Gimhae Korea D10
3. Engine Specification
& Drawings
02.00
Engine main specification MODEL : AD136TI
1. General
1.1 Model AD136TI
1.2 Type 4stroke, in-line, water cooled
direct injection, diesel engine
1.3 Rotation Counter clockwise(viewed from flywheel side)
1.4 Turbo charger Turbo charger and inter cooler
1.5 Cylinder No. 6
1.6 Bore 111 mm
1.7 Stroke 139 mm
1.8 Total volume 8,071 cc
1.9 Weight (dry)
- Engine Approx. 773 kg
2. Engine efficiency
2.1 Continuous rated power 188 PS
2.2 Rated speed 1,800 RPM
2.3 Low idring rpm 725±25 RPM
2.4 Piston velocity 7.96 m/s
2.5 Mean effective pressure 11.42 bar
3. Installation
3.1 Damper down (10˚), Damper up (10˚), Side to side (22.5˚)
3.2 Axial clearance of crankshaft 0.15 - 0.325 mm
4. Exhaust system
4.1 Max.permissible back pressure 600 mm-Aq
4.2 Exhaust gas flow 503 l/sec
4.3 Exhaust gas temperature 450 ℃
5. Intake system
5.1 Max.permissible back pressure
- When filter is new 220 mmH2O
- When filter is contaminated 635 mmH2O
1
5.2 Intake manifold pressure 860 mm-Hg
5.3 Amount of combustion air inlet 850 ㎥/h
6. Cooling system
6.1 Coolant capacity approx. 26 ℓ
6.2 Thermostat open&close 71 - 85 ℃
6.3 Cooling water max. temperature. 103 ℃
6.4 Max.raw water pump pressure 1 bar
6.5 Resistence of raw water pump inlet ±0.3 bar
6.6 Head of raw water pump 5 m
6.7 Fresh water pump capacity 150 ℓ/min
7. Lubricating system
7.1 Capacity
- Oil pan 15.5 ℓ
- Oil filter 3 ℓ
7.2 Oil pressure
- Under low idle rpm 1.2 kg/cm²
- Under rated rpm 3.5 kg/cm²
7.3 Max permissible temp. 120 ℃
7.4 Oil pump capacity 63 ℓ/min
8. Fuel system
8.1 Max.permissible back pressure
- When filter is new 63 mm-Hg
- When filter is contaminated 100 mm-Hg
8.2 Resistence of fuel line 510 mm-Hg
8.3 Fuel consumption (at full load) 34±5% ℓ/hr
8.4 Max flow rate 58 ℓ/hr
9. Electric system
9.1 Voltage 24 volts
9.2 Battery 2-150 AH
9.3 Max permissible resistance 0.002 Ω
2
CODE
Gimhae Korea A10
4. Alternator Specification
& Drawings
02.00
CODE
Gimhae Korea A10 01 L
Principal Particular
AC Alternator
02.06 1 / 1
CODE
Gimhae Korea A10 11 L
Alternator Constants
(AC450V, 3∅, 60Hz, 1800RPM)
Alternator ■
Constants
Stator Armature
0.375 0.024 0.0195 0.019
Resistance(Ra)
Synchronous
362.5 325 312.5 300
Reactance(Xd)
Transient
13.025 11.3 10.7 10
Reactance(X'd)
Subtransient
7.85 6.8 6.5 6.1
Reactance(X"d)
Negative
Sequence 8.7 7.5 7.1 6.6
Reactance(X2)
Zero Sequence
0.6 0.3 0.2 0.8
Reactance(X0)
Armature Time
0.015 0.015 0.015 0.015
Constant(Ta)
Transient Time
0.1 0.1 0.1 0.1
Constant(T'd)
Subtransient Time
0.01 0.01 0.01 0.01
Constant(T"d)
(Insulation Class H, Temp. Rise F)
Reactance in %
Resistance in Ω
Time Constant in sec
LSA 1 / 1
Alternateur AREP Alternator
12 Fils / Bornier - 12 Leads / Terminals
Régulateur - R 438 - AVR
Varistance-Varistor
U1 U5 V1 V5 W1 W5
Induit
Armature
//CT
Noir-Black
marquage/ mark T1 à/to T12
P1
Couplage parallèle
Parallel connection NOTE : TI04
6- 5+ 1PH : // Alternateur impossible
// opération not possible
3PH : connexion Δ (F -B):
ST3 // Alternateur : TI sur L1 (In)
// opération : CT position : L1 (In)
J3 Desexcitation
50Hz 60Hz X2
(non fourni
Z1 not supplied)
X1
R 438 Z2
notice - leaflet : E+ 3 PH 1 PH
3971_ ou/or 4017_ E- A-D-F-B FF
3
0 T3 T10
110 Détection
ST9 220 Sensing
POT
* 2 T2 T1
TI 380
3ph 470 Ω SI S2
selon tension Alternateur
J2 P1 J1 * According to generator voltage
ST4 S2
TI04 (option-optional)
S1
470 Ω - 1 W mini
Option: Ajustage tension extérieur (enlever ST4)
Optional : Remote Voltage trimmer (remove ST4) OPTION - OPTIONAL
3 PH 1 PH
R 791 T_ Y Δ
Noir/black T1 T1 L
Noir/black T2 T2 L
Noir/black T3 T3 M
Bleu/blue N
Blanc/white
SCH 000 ST 062 N° de C.T Dess : RR Vérif : EV Date : 07/11/97 ® Usine de Sillac, bd Marcellin Leroy
E/97.10.497 16015 ANGOULEME - CEDEX
d SCHEMA DES CONNEXIONS ET
BRANCHEMENT DU REGULATEUR B
c mise à jour R 438 14/04/06 RR 06.168
B inducteur sur PAB 03/03/99 RR WIRING AND A.V.R CONNECTION N°: 2710.AC0997 A
A +option TI04 ->T10 26/03/98 RR E/98.03.545 DIAGRAM 0 c
Alternateur SHUNT - PMG - AREP Alternator
12 Fils / 8 Bornes - 12 Leads / 8 Terminals
Code connexions - Connection code Tensions - Voltage L-L Couplage usine - Factory connection
Bobinage 50 Hz 60Hz AV / DE
A 3 PH Winding
T4
L1 (U) 6 190 - 208 190 - 240 T5
T6
Etoile parallèle N
7 220 - 230 - T10
Parallel Star T1 T7 T11
8 T12
- 190 - 208 W(3)-L3
T4 T10 T9 T3
2 T5 R 230: 0 - 110 V --> T8-T11 V(2)-L2
T1 N
T2 T8 T2
T9 T6 T1
1 U(1)-L1
T8 R 438 - R 448 : T7
T3 T1
L3 (W) L2 (V) 0 --> T3 / 220 --> T2
AR / NDE
Bobinage AV / DE
50 Hz 60Hz
D 3 PH Winding
L1 (U) 6 380 - 415 380 - 480
Etoile Série T1 T10 N
7 440 - 460 -
Series Star T4 T11
T12
8 - 380 - 416 W(3)-L3
T7
T6 T9 T3
T10 R 230: 0 - 110 V --> T8-T11 V(2)-L2
T12 T11 T5 T8
T9 T8 T2
T6 T5 U(1)-L1
T3 T2 R 438 - R 448 : T4 T7 T1
0 --> T3 / 380 --> T2
L3 (W) L2 (V)
AR / NDE
Bobinage 50 Hz 60Hz
1 PH AV / DE
FF Winding
6 220 - 240 220 - 240 T3
T4
M
7 250 - 260 -
T2 T6 T8 T12 T7 T11
8 200 220 - 240 L
T5 T3 T11 T9 T10 T9
T6
T1 T4 T7 T10 R 230: 0 - 110 V --> T1-T4
T8 T2
L M L L
Tension LM = 1/2 Tension LL
T12
R 438 - R 448 : T1
Voltage LM = 1/2 Voltage LL 0 --> T10 / 220 --> T1 T5
AR / NDE
Bobinage 50 Hz 60Hz AV / DE
F 1 PH ou/or 3 PH Winding
6 220 - 240 220 - 240
Triangle serie L1 (U)
T11
Series Delta T12 T1 7 250 - 260 - T3
T9 T4 8 200 220 - 240 W(3)-L3
T6 T9 T10
T6 T7 V(2)-L2
R 230: 0 - 110 V --> T8 -T11 M T5 T8 T2
T3 T10
T11 T8 T5 T2 U(1)-L1
L3 (W) L2 (V) T4 T7 T1
L M L R 438 - R 448 : T12
0 --> T3 / 220 --> T2
Tension LM = 1/2 Tension LL
AR / NDE
Voltage LM = 1/2 Voltage LL
Page 1/2 C.T. Dess : RR Verif : EV Date : 06/05/97 ® Usine de Sillac, bd Marcellin Leroy
SCH 000 ST 053 E/97.05.451 16015 ANGOULEME - CEDEX
d mise à jour 12/04/06 RR 06.168 COUPLAGE DES BORNES
C supprimé B(Δ//) 03/06/98 RR E/98.06.565 B
B R 230/R4..8 26/03/98 RR E/98.03.545 TERMINALS CONNECTIONS N°: 2679. AB0297 A d
A Shunt + R 230A 18/03/98 RR E/98.03.542 0 C
BOITE A BORNES STATOR - STATOR TERMINAL BOX
KLEMMENKASTEN
02.00
CODE
Gimhae Korea P10
02.00
CODE
Gimhae Korea P10 01 D
3/8" × 4
(8, 10, 12, 13mm)
3 Socket
1/2" × (15, 17,
19, 22, 27mm) 5
3/8" × 3" 1
3/8" × 6" 1
4 Extension Bar 1/2" × 5" 1
1/2" × 10" 1
Combination 8, 10, 13, 15, 17,
5 8
Wrench 19, 22, 24mm
7 Driver 6 × 100 1
02.08 1 / 1
CODE
Gimhae Korea P10 10 D
Gasket, 65.03901-
1 3 3
Cyl. Head 0070A
Gasket, 65.03905-
2 3 3
Valve Cover 0022
V-Belt 65.96801-
3 1 1
(2X13X1500) 0084
Cartridge, 65.12503-
4 2 4
Fuel Filter 5025A
Cartridge, 65.05510-
5 1 2
Oil Filter 5022B
65.99710-
6 Turning Device 1
0002
AD136TI 1 / 1
CODE
Gimhae Korea P10 31 D
2 2 5A
Battery
Charger
1 Fuse 4 4 10A
Auto
2 2 10A Control
Panel
Auto
2 Diode 1 2 1N5408 Control
Panel
3 Fuse Puller 1
03.01 1 / 1