Catalog Scule Standard Trumpf - Wilson Tool
Catalog Scule Standard Trumpf - Wilson Tool
Catalog Scule Standard Trumpf - Wilson Tool
Tooling
System
Trumpf-Style
Machines
Distribuitor:
Tel: 0040-331-401599
Tel/Fax: 0040-231-515702
Tel Mob: 0040-745-528494
E-mail: [email protected]
www.sm-tech.ro
www.wilsontool.ro
Credit All orders are subject to the approval of our credit department. If you are
a new account, please furnish us with a bank reference and three supplier
references. A credit limit will be imposed on new accounts until credit has
been established.
Cancellation In the event an order is cancelled, charge will be made to cover labour,
materials and overheads.
Returned Material A handling charge of 25% is made on all standard parts returned for
credit. Written permission and shipping instructions must be obtained
before the return of any material. Special tooling cannot be returned.
Claims All claims for shortages must be made within 3 days of the invoice date.
Prices Prices and specifications subject to change without prior notice. E & OE.
All prices are exclusive of VAT.
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Table of Contents
Optima™ Coating 2
Ultima™ Tool Steel 3
Features and Benefits of Wilson 2.4.1™ Series Tooling – Wilson 2.4.1™ Punch System 4
Features and Benefits of Wilson 2.4.1™ Series Tooling – Wilson 2.4.1™ Die System 5
Wilson 2.4.1™ Series Component Parts – Punch System 6
Wilson 2.4.1™ Series Component Parts – Die System 7
Wilson 2.4.1™ Series – Round 8
Wilson 2.4.1™ Series – Square 9
Wilson 2.4.1™ Series – Rectangle 10
Wilson 2.4.1™ Series – Standard Shapes 11
Standard Tools – Round Size 0 12
Standard Tools – Square Size 0 13
Standard Tools – Rectangle Size 0 14
Standard Tools – Standard Shapes Size 0 15
Standard Tools – Round Size I, II & III 16
Standard Tools – Square Size I, II & III 17
Standard Tools – Rectangle Size I, II & III 18
Standard Tools – Standard Shapes Size I, II & III 19
Multi-Tool 5 Station 20
Multi-Tool 10 Station 22
Multi-Tool 4 Station 26
Multi-Tool 6 Station 28
Heavy Duty Tooling 30
Keyed Punch & Collar / Die Adapter 31
Wilson Tool Standard Shapes 32
Wilson 2.4.1™ Slitting Die / Close-To-Form Slitting Punch 33
Parting Tools 34
Slitting Punch 36
Slitting Die 37
Alignment Collars 38
Die Shims 39
Brushed Dies 40
Urethane Strippers for Manual Machines 41
Wilson Trumpf Style Cartridge
®
42
Alignment Fixture / Wilson Xtra Accessories Range 43
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1
Technology for Increased Tool Life
Optima™ Coating
The New Standard in Tooling Performance
Optima™ is a proprietary TiCN (titanium carbo-nitride) coating that was custom engineered at our in-house coating
facilities. It features unique properties that significantly enhance tooling performance. This coating, which is available only
to Wilson Tool customers, provides a level of surface hardness, wear resistance and lubricity never before associated with
coated or uncoated punch press tooling.
3,000,000
12.9mm
• Reduced adhesion (galling) 2,000,000
TIN
Optima™
6.45mm
1,000,000 D2 M2
• Reduced slug pulling 0 0mm
Using a 7.9mm Round Punch Using a 6.3mm Square Punch (At 20,000 hits)
The white area indicates actual results achieved
• Reduced corner breakdown through three tool sharpenings of 0.25mm each.
The complete graph indicates projected results with
a total of 6mm removed for sharpening.
• Improved special tooling performance
1,000,000 0.64mm
Amount of Corner Wear
800,000 0.5mm
Number of hits
600,000 0.38mm
M2
400,000 0.25mm
TIN
200,000 TIN 0.13mm
M2
D2
Optima™
0 0mm
Using a 7.9mm Round Punch Using a 6.3mm Square Punch (At 25,000 hits)
™
TECHNOLOGY AT THE CUTTING EDGE
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Technology for Increased Tool Life
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3
Features and Benefits of Wilson 241™ Series Tooling
The new Wilson 2 4 1™ Series Punches feature a unique design that incorporates a high precision spacer. This feature
increases grind life to an unprecedented 6mm, which represents twice the amount of grind life that was previously available.+
eliminating the time consuming process of pre-setting the Steel as standard, and are available in Ultima™
tool in a fixture. premium steel for extended life, more hits between
sharpening and less downtime.
• Reduced scrap
The angular position of the punch is fixed, thus • Optima™ coating
eliminating the possibilities of setting errors or the tool All punches are available with our Optima™ coating for
moving whilst in the machine. maximum tool life and increased resistance to galling.
• Increased reliability • Fast delivery
There is no chance of high usage punches moving in the We maintain the largest inventory of tooling in the world,
collar while under a heavy load. making it possible for us to get your tools to you fast!
Note: +Dimensions given are for standard length tooling. Wilson 2 4 1™ long tooling has a 9mm grind life, 3mm more than previously available.
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Features and Benefits of Wilson 241™ Series Tooling
The new Wilson 2 4 1™ Die features a unique design which incorporates a die holder, die blade and precision spacers.
This increases grind life to an unprecedented TWICE that of old style tools.
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5
Wilson 241™ Series Component Parts – Punch System
M8 WASHER
Cat. No. 24144
•
M3 x 12mm SLOTTED CHEESE HEAD SCREW
• Cat. No. 25215
•
0 - 40mm PUNCH HOLDER
Cat. No. 25767
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Wilson 241™ Series Component Parts – Die System
*Note: Die holder assembly with brush inserts available. See page 39 for details
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7
Wilson 241™ Series – Round
All Groups
Die Blades
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Wilson 241™ Series – Square
All Groups
Die Blades
0 - 28.29 25979
28.30 - 39.60 25981
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9
Wilson 241™ Series – Rectangle
All Groups
Die Blades
0 - 40.00 25979
40.01 - 56.00 25981
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Wilson 241™ Series – Standard Shapes
0 - 40.00 25979
40.01 - 56.00 25981
Die Slot
Notes
Strippers
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11
Standard Tools – Round Size 0
‘d’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 41.00+ – – 25032+ – –
II 0 - 78.00 25358 – – 25006
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Standard Tools – Square Size 0
a
Punches (High Speed Steel)
* Group H, I and
rotation machines have
1 die slot as standard.
Strippers
‘a’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 26.40+ – – 25541+ – –
II 0 - 55.00 25517 – – 25515
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13
Standard Tools – Rectangle Size 0
d
Punches (High Speed Steel)
* Group H, I and
rotation machines have
1 die slot as standard.
Strippers
‘d’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 41.00+ – – 25542+ – –
II 0 - 78.00 25518 – – 25516
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Standard Tools – Standard Shapes Size 0
Die Slot
* Group H, I and
rotation machines have
1 die slot as standard.
Strippers
I 0 - 41.00+ – – 25030+ – –
II 0 - 78.00 25359 – – 25028
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15
Standard Tools – Round Size I, II & III
‘d’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 41.00+ – – 25032+ – –
II 0 - 78.00 25358 – – 25006
III 0 - 106.00** – – – – 25061**
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Standard Tools – Square Size I, II & III
a
Punches (High Speed Steel)
‘a’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 27.80+ – – 25541+ – –
II 0 - 55.00 25517 – – 25515
II 0 - 76.00** – – – – 25525**
* Group H, I and
rotation machines have
1 die slot as standard.
All other machines have
2 die slots as standard.
Dies*
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17
Standard Tools – Rectangle Size I, II & III
d
Punches (High Speed Steel)
‘d’
Size Dimension Cat. No. Price Cat. No. Price Cat. No. Price
I 0 - 41.00+ – – 25542+ – –
II 0 - 78.00 25518 – – 25516
III 0 - 106.00** – – – – 25526**
* Group H, I and
rotation machines have
1 die slot as standard.
All other machines have
2 die slots as standard.
Dies*
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Standard Tools – Standard Shapes Size I, II & III
* Group H, I and
rotation machines have
1 die slot as standard.
Strippers
I 0 - 41.00+ – – 25030+ – –
II 0 - 78.00 25359 – – 25028
III 0 - 106.00** – – – – 25062**
Die Slot
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19
Multi-Tool 5 Station
Add-on for
Cat. No. Price Optima™
Cat. No. Price
d
25735 –* 25737
Add-on for
d Cat. No. Price Optima™
Cat. No. Price
25870 25872
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Multi-Tool 5 Station
Spare Parts
M3 x 8mm CAP HEAD SET SCREW
• Cat. No. 25901
GEAR WHEEL
• Cat. No. 25963
GREASE NIPPLE
(Not Shown) Cat. No.25906
•
PUNCH HOLDER
Cat. No. 25962 •
STRIPPER
Standard – Cat. No. 25959
Fitted – Cat. No. 25960
•
DIE HOLDER
(Holder Only) Cat. No. 25965
•
Ø 5mm BALL BEARING
(5 Req’d) Cat. No. 24213
•
M6 x 10mm DOG POINT COMPLETE PARTS KIT
SOCKET SET SCREW
• Cat. No. 25966
(5 Req’d) Cat. No. 25213
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21
Multi-Tool 10 Station (Wilson Style Die System)
Add-on for
Cat. No. Price Optima™
Cat. No. Price
d
25809 –* 25996
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Multi-Tool 10 Station (Wilson Style Die System)
Spare Parts
M3 x 8mm CAP HEAD SET SCREW
• Cat. No. 25901
•
PUNCH SHANK ONLY
Cat. No. 25961
GEAR WHEEL
• Cat. No. 25972
GREASE NIPPLE
(Not Shown) Cat. No.25906
•
PUNCH HOLDER
Cat. No. 25971 •
STRIPPER
Standard – Cat. No. 25969
Fitted – Cat. No. 25970
•
DIE HOLDER
(Holder Only)Cat. No. 25994
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23
Multi-Tool 10 Station (Trumpf Style Die System)
Punch (Ultima™)
Add-on for
Cat. No. Price Optima™
d
25809 –*
Add-on for
d Cat. No. Price Optima™
25874
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Multi-Tool 10 Station (Trumpf Style Die System)
Spare Parts
M3 x 8mm CAP HEAD SET SCREW
• Cat. No. 25901
•
PUNCH SHANK ONLY
Cat. No. 25961
GEAR WHEEL
• Cat. No. 25972
GREASE NIPPLE
(Not Shown) Cat. No.25906
•
PUNCH HOLDER
Cat. No. 25971 •
STRIPPER
Standard – Cat. No. 25969
Fitted – Cat. No. 25970
•
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25
Multi-Tool 4 Station
Add-on for
Cat. No. Price Optima™
Cat. No. Price
d
25151 –* 25153
25530 25532
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Multi-Tool 4 Station
Spare Parts
PUNCH SHANK ONLY M3 x 8mm CAP HEAD SET SCREW
Cat. No. 25867 • Cat. No. 25901
•
MULTI-TOOL ALIGNMENT KEY
• Cat. No. 25902
GREASE NIPPLE
(Not Shown) Cat. No.25906
• GEAR WHEEL
Cat. No. 25878
STRIPPER
(For Group F Machines) • PRESSER FOOT SPRING
Cat. No. 25895 (4 Req’d) Cat. No. 25904
•
STRIPPER
(For Group H Machines)
Cat. No. 25881
• PRESSER FOOT
Cat. No. 25880
•
M4 x 8mm COUNTERSINK SCREW
(4 Req’d) Cat. No. 25903
•
• M8 x 20mm FIXING BOLT
Cat. No. 25876
•
M8 x 12mm SET SCREW
(4 Req’d) Cat. No. 25899
•
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27
Multi-Tool 6 Station
Add-on for
Cat. No. Price Optima™
Cat. No. Price
d
25147 –* 25149
25534 25536
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Multi-Tool 6 Station
Spare Parts
PUNCH SHANK ONLY M3 x 8mm CAP HEAD SET SCREW
Cat. No. 25864
• Cat. No. 25901
•
MULTI-TOOL ALIGNMENT KEY
• Cat. No. 25902
GREASE NIPPLE
(Not Shown) Cat. No.25906
• GEAR WHEEL
Cat. No. 25877
•
STRIPPER
(For Group F Machines) PRESSER FOOT SPRING
Cat. No. 25895 (3 Req’d) Cat. No. 25905
•
STRIPPER
(For Group H Machines)
Cat. No. 25881
• PRESSER FOOT
Cat. No. 25879
•
M4 x 8mm COUNTERSINK SCREW
(3 Req’d) Cat. No. 25903
•
• M8 x 20mm FIXING BOLT
Cat. No. 25876
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29
Heavy Duty Tooling
3
• Size and shape required
• Machine thickness
Material and type
•
• Is shear required?
model
•
Design Criteria
4
• Minimum punch dia 10.00mm
(Below this use standard size 1 punch)
2
• depth of shear is at least half
reduce the tonnage significantly as long as the
the thickness of the material
• where punching force is over 200KN
Heavy Duty punch to be used on material 6.0mm thick and above or
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Keyed Punch & Collar/Die Adapter
Wilson Keyed Punch & Collar The Wilson Tool Keyed Collar and
Punch are designed for fast, accurate
set-ups without the use of the Trumpf
COLLAR LOCATING KEY • M3 x 12mm SLOTTED CHEESE Quick Set™
Cat. No. 25019 HEAD SCREW
Cat. No. 25215
•
• Features
SPRING PLUNGER
Cat. No. 24031 • Positive location between punch and collar
for 100% accuracy and repeatability.
• Fast set-ups without the use of the Quick
Set™. Simply place the collar over the
Ø 6.5mm BALL BEARING punch and tighten one screw.
Cat. No. 25387
• Positively locked punch cannot turn in the
collar during punching, reducing scrap
• and potential machine/tool damage.
•
Description Cat. No. Price Optima™
Keyed Punch
M6 x 6mm FLAT POINT 60.5mm Max. Flat 25376
SOCKET SET SCREW
60.5-76.2mm Flat 25575
Cat. No. 25249
60.5mm Max. Whisper 25576
60.5-76.2mm Whisper 25577
Size III Flat 25578
Size III Whisper 25579
Keyed Collar Assy
0º & 90º 25573
0º, 45º, 90º & 135º 25317
SHIM PACK
• Cat. No. 25181
• *Notes
Die holder assembly with brush inserts available. See
page 39 for details.
Ø8 x 15mm DOWEL Die adapters also available for Group G machines.
Cat. No. 25362 Please contact the Sales Desk for further information.
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31
Wilson Tool Standard Shapes, Die Slots & Stripper Pins
d d d d
d d d
d
S9 S1 S8 S7
Die Slot
d
d
KEY
Stripper Pins
S165 S23
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Wilson 241™ Slitting Die / Close-To-Form Slitting Punch
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33
Parting Tools
The blades are available in the following common slitting tool sizes:- 30.0mm x 5.0mm RT
56.0mm x 5.0mm RT
76.2mm x 5.0mm RT
However, special shapes and sizes can be produced to suit your application (e.g. special inverted diamond blades
for microjointing)
• Conventional rectangle size or special size • Special sizes and shapes available. Must fit within ranges as specified
and shape • Used with material
Maximum thickness is 3.0mm
• Material type and thickness • Blades supplied onlystripper
standard
• Optima model
Machine • Must be reground in vibration-free
with rooftop shear
• coating option
TM
• fixture, with coolant
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Parting Tools
• Conventional rectangle size or special size • Special sizes and shapes available. Must fit within ranges as specified
and shape • Blades canmaterial
Maximum thickness is 3.0mm
• Material type and thickness • Must be held flat for regrinding
be reground by 1.0mm max
• Machine model • To ensure the screws do not comeandloose,
coolant must be used
• reassemble using Loctite
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35
Slitting Punch
URETHANE SPRING
(Pair) Cat. No. 25204
•
56 x 5mm OB FULL STRIPPER
Cat. No. 25203
SLITTING STRIPPER SCREW
(4 Req’d) Cat. No. 25205
•
This tool provides a more cost effective method of
slitting, along with the advantages of closer stripping.
HALF MOON STRIPPER (Not Shown) • The Wilson Tool design, on the 56 x 5mm avoids the
(pair) Cat. No. 25207 •
half moon stripper locking up as on the old design.
Wilson Tool supplies parts for the old design as well
as our new design. The collar is the same as used on
the heavy duty tooling.
Full Assembly Wilson Tool Design 56 x 5mm OB Inc. Collar 25201 Punch Blade (76.2 x 5mm OB) WT Style 25208
Full Assembly Old Design 56 x 5mm OB Inc. Collar 25313 Punch Blade (Special Size) 25580
Full Assembly, 76.2 x 5mm OB Inc. Collar 25206 Optima TM
–
Punch Blade (56 x 5mm OB) WT Style 25310 Key Round Stripper 25006
Punch Blade (56 x 5mm OB) Old Style 25112
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Slitting Die
This tool not only provides a more cost effective Rectangle with rads die Obround punch
method of slitting, but it gives a better quality finish •
on the edge of the sheet. This is achieved by using •
rectangle with rads for the die blades combined with
an obround punch. This die assembly combines HSS
inserts with a die body manufactured from a shock
resistant steel, giving the best combination for long This combination of obround punch and a die rectangle with
life. rads gives the best sheet edge finish
•
SHIM
Cat. No. 25185
SLITTING DIE ASSEMBLY DOWEL
• Cat. No. 25362
Die Base
Die Blade (Pair) 56 x 5mm
25013
25012
• Maximum material thickness is 2.5mm
Die Blade (Pair) 76.2 x 5mm 25363
• The die blades can be reground by 0.25mm maximum
Die Blade (Pair) (Special Size) 25569
• Do not grind the top of the die base
• Tousing
ensure the screws do not come loose, re-assemble
Loctite ®
Information Needed
• Must
used
be held flat for regrinding and coolant must be
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37
Alignment Collars
Groups E, F, G, H & I
Heavy Duty
•
•
M3 x 12mm SLOTTED
CHEESE HEAD SCREW
Cat. No. 25215
•
Description Cat. No. Price
Group S Group S
Size I Size II
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Die Shims
2 4 1 Die Blades
Brush Dies
10mm Brush Insert
2 4 1 Die Blade – 0 - 40mm
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39
Brushed Dies
Features
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Urethane Strippers for Manual Machines
Design Criteria
• Designed for use in thin sheets only. 2mm mild steel and
aluminium, 1.6mm stainless steel maximum sheet thickness
65.01 to 105mm Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk Consult Sales Desk
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41
Wilson Trumpf® Style Cartridge
3kg
2.5kg
2kg
Wilson Tool also offer a tough, cost effective Trumpf® style die plate.
1.5kg
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Alignment Fixture / Wilson Xtra Accessories Range
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43
PRECISION TOOLING. Wilson Tool International
United States Worldwide
UNBEATABLE PERFORMANCE. Headquarters
12912 Farnham Avenue
White Bear Lake, MN 55110 USA
Tel:(651) 286 6001
For more than 40 years, Wilson Tool International®
Fax: (651) 286 5959
has provided industry-leading tooling solutions that email: [email protected]
China
No. 6 Building of 58,
4018 Lane Huaning Road
Xinzhuang Industry Park,
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