2.5 Transfer Case

2.
5 Transfer Case Contents

–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
2.5 Model 163
Diagnosis
Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11/1
Diagnostic Trouble Code (DTC) Memory . . . . . . . . . . . . . . . . 12/1
Complaint Related Diagnostic Chart . . . . . . . . . . . . . . . . . . . 13/1
Electrical Test Program

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21/1
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23/1
b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 C/1

2.5 Transfer Case Model 163
Diagnosis – Function Test
Notes regarding Transfer Case DTC Memory
1. If there are DTC's stored in the transfer case memory, then additional 5. To allow for quicker troubleshooting and to reduce the individual tests to
tests can be acomplished via the HHT (such as: comparison of a minimum, all text pertaining to the transfer case have been
Nominal/Actual Values). incroporated into the HHT test software. Which means that the entire
2. The HHT will show in its display only defective electrical components, test sequence is shown once the DTC stored in the memory is
or will refer directly to additional tests. selected. The test sequence includes details on fault causes and their
3. Should additional Actual Values be required for diagnosis, then these solutions.
can be displayed by pressing the F1 key. Pressing the "B" (return) 6. Cables and connections are included in the HHT test, however, they
key, returns the display back to the current troubleshooting text should be checked again individually for open circuits, good contact
selected. and proper connection, according to the wiring diagram.
4. Information found in the Diagnostic Manual can be retrieved by pressing
the F4 key. Pressing the "B" (return) key, returns the display back to
the current troubleshooting text selected.
b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 11/1

Diagnosis – Diagnostic Trouble Code (DTC) Memory
1. Connect HHT to data link connector (X11/4) as shown in connection
diagram (see section 0).
2. Ignition: ON
3. Perform Quick Test with HHT and readout DTC'S.

Note:
The HHT, via its display indicates only the defective electrical
components or refers to the corresponding Test step.
4. If no DTCs are stored in memory, then proceed with 13

Diagnosis – Diagnostic Trouble Code (DTC) Memory
DTC Note Possible cause Test step/Remedy 1)

A
PI6I4 Valid for diagnostic version 1 Internal fault within transfer case control Replace N78
module (N78).
PI83I Valid for diagnostic version 1 Fault with voltage supply to transfer case range Wiring,
selection motor (A55) or position signal sensor Plug connectors,
at transfer case range selection motor is A55
unplausible.
1) Observe Preparation for Test, see 22.

Diagnosis – Complaint Related Diagnostic Chart
A Complaint/Problem Possible cause
No DTC LOW RANGE indicator 1. The requirements for the function 1. Correct flow of events. See owners manual for
stored lamp (A1e53) blinks 4X within "Low range" have not been fulfilled. operational requirements for use of low range.
2 seconds and then goes out.

Electrical Test Program – Component Locations
Model 163
The transfer case control module (N78) is
located forward of the transmission selector lever
under the center console
N78 Transfer case control module

P28.19-0205-06
b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 ETC 21/1

Model 163
The transfer case range selection
motor (A55) is located and bolted
to the rearside of the transfer case
A55 Transfer case range selection motor

P28.19-0204-06

Model 163
The "low range" switch (S97/6) is located in the
upper center portion of the center console
S97/6 "Low range" switch
P28.19-0206-06

Model 163
The LOW RANGE indicator lamp (A1e53) is
located in the left hand portion of the instrument
cluster (A1)
A1e53 LOW RANGE indicator lamp

P28.19-0207-06

Electrical Test Program – Test
Connector Layout - Transfer case control

module (N78)
P28.19-0202-04
A1 – B1 Circuit 15 voltage supply

A2 Input signal (ground) from position sensor in tranfer B2 CAN data line (Low)
case range selection motor B3 CAN data line (High)
A3 Input signal from LOW RANGE switch (S97/6) B4 Input signal from position sensor (position 4)
A4 Transfer case control module (N78) ground B5 Input signal from position sensor (position 3)
A5 – B6 Input signal from position sensor (position 2)
A6 Circuit 30 voltage supply B7 Input signal from position sensor (position 1)
A7 – B8 Output signal Low Æ High
A8 Output signal High Æ Low

Electrical Test Program – Test
Connector Layout - 13 position round

connector at transfer case range selection
motor (A55)
A Output signal from position sensor (position 4)

B Intput signal Low Æ High
C Output signal from position sensor (position 3)
D Output signal from position sensor (position 2)
E Output signal from position sensor (position 1)
F Output signal (ground) from position sensor in tranfer
case range selection motor
G Intput signal High Æ Low
P28.19-0203-01

2.5 Transfer Case

Uploaded by

Copyright:

Available Formats

2.5 Transfer Case

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

2.5 Transfer Case

Uploaded by

Copyright:

Available Formats

2.

5 Transfer Case Contents

Electrical Test Program

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 C/1

Diagnosis – Function Test

Notes regarding Transfer Case DTC Memory

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 11/1

Diagnosis – Diagnostic Trouble Code (DTC) Memory

1. Connect HHT to data link connector (X11/4) as shown in connection

diagram (see section 0).

3. Perform Quick Test with HHT and readout DTC'S.

4. If no DTCs are stored in memory, then proceed with 13

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 12/1

Diagnosis – Diagnostic Trouble Code (DTC) Memory

DTC Note Possible cause Test step/Remedy 1)

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 12/2

Diagnosis – Complaint Related Diagnostic Chart

A Complaint/Problem Possible cause

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 13/1

Electrical Test Program – Component Locations

N78 Transfer case control module

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 ETC 21/1

Electrical Test Program – Component Locations

A55 Transfer case range selection motor

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 ETC 21/2

Electrical Test Program – Component Locations

S97/6 "Low range" switch

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 ETC 21/3

Electrical Test Program – Component Locations

A1e53 LOW RANGE indicator lamp

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 ETC 21/4

Electrical Test Program – Test

Connector Layout - Transfer case control

A1 – B1 Circuit 15 voltage supply

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 23/1

Electrical Test Program – Test

Connector Layout - 13 position round

A Output signal from position sensor (position 4)

b Diagnostic Manual • Chassis and Drivetrain • 06/98 2.5 23/2

You might also like