W116 Gypsum Board Partition Wall System (Plumbing Wall) W116 Gypsum Board Partition Wall System (Plumbing

W116 Gypsum Board Partition Wall System (Plumbing Wall)

(Double DC Stud + Double Layer Gypsum Board) Consumption (per m2)
Consumption
Product Description Unit Acc. to Spacings of Studs (cm)
60

Metal Substructure
DU Channel DU 50, DU 75,
At least 0.60 mm thickness and 40 mm DU 100, DU 125, 1,4
flange height DU 150
m
DC Stud DC 50, DC 75,
At least 0.60 mm thickness and 50 mm DC 100, DC 125, 4
flange height DC150

Dowel and Screws

Nailable Plug (YHB Screw / Plastic Dowel) 22 x 45 / M8 3,2 ***

pcs.
SU 25 3,5 x 25 17 *
Gypsum Board Screw
SU 25 3,5 x 35 29 *

Cladding Board
Knauf Gypsum Board 12,5 / 15 / 18 mm 4
m2
Knauf Board Strip 12,5 mm 0,1

Joint Filler and Accessories

W116 partition wall system is installed with double DC stud , at least 12,5 mm thick double layer Knauf
Sealing Tape 25 m / Roll m 2,4
Gypsum Board on each side and with proper thickness of single-or double layer mineral wool according or
to the width of DC stud. The spacing between studs is adjustable according to the quantity of installation Acoustical Sealant 550 ml / Tube tube 0,6
pipes and the studs are reinforced with gypsum board strips. Joint Tape Mesh Tape
m 1,6
Kurt Paper Tape
Joint Filler Fugagips
Fields of Application Uniflott kg 0,8

Wet areas Readygips

Separator Tape For Inside Corners Trenn Fix m 1,7 **
Areas with high electric or sanitary installation requirements.
Internal External Corner Tape Alux Tape m determined acc. to the project
Areas with very high fire resistance requirements.
Outer Corner Bead m determined acc. to the project
Mineral Wool ...mm thickness m 2
1

Wall Heights * For fixing 12,5 + 15 mm thick boards, SU 25 screws for first layer, SU 35 screws for second layer; for fixing 2 x 15 mm thick
boards, SU 25 screws for first layer, SU 45 screws for second layer should be used.
Maximum Wall Heights (With Fire Protection)
** If the use of separator tape is not considered, consumption should be added to the joint tape.
Knauf Profiles* DIN 18183 *** Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 2,1 pieces/m2.
Installation Zone
Note: The area of the analysed wall is 2,75 m x 4 m=11 m2
Metal Thickness Studs (1) (2)
Spacing
0,6 mm cm m m Fixing Spacings of DU Channel According To The Wall Height
DC 50 4,50 4,00
Spacing of dowels for fixing DU channel to ceiling and floor
DC 75 60 6,00 5,50
DC 100 6,50 6,00 Steel Dowel
Wall Height (for concrete) Plastic Dowel
* Profiles are made of DX51D type steels according to TS EN 10346 with density 0.0071 kg/m3 and produced in compliance with TS
EN 14195. The flanges of the profiles are point perforated, web width is DC50=48,8 mm, DC75=73,8 mm, DC100=98,8 mm; flange ≤3m 1m 1m
width is 47 mm from one side, 48,5 mm mm from the other side and manufactured from Z100+zinc coated steel sheet in compliance > 3 to ≤ 6,5 1m 0,5 m
with TS EN 10346.
Installation Zone 1: Areas where low numbers of persons gather > 6,5 to ≤ 12 m 0,5 m -
Installation Zone 2: Areas where large numbers of persons gather Fixing spacing of vertical DC/DM studs has to be 1 m. (Min. 3 fixing dowels are required for per 3 m long stud)
 W116 Gypsum Board Partition Wall System (Plumbing Wall) W116 Gypsum Board Partition Wall System (Plumbing Wall)
Sound Insulation Application Details
Mineral Wool Sound
Dimensions Knauf Board Reduction
Insulation 1
Trenn-Fix Insulation
System Joint Filler DU Channel
Wall Stud Thick- Type Weight Thick- Type Rw,R
Knauf Board Drywall Screw SU
Thick- ness ness
ness
Joint Filler
mm mm mm ~ kg/m2 mm dB Acoustical
Sealant / Tape
Nailable Plug
Spacing of studs Gypsum DU Channel
60 cm Board Insulation
Types DC Stud
Mineral
≥ 220 ≥ 170 2 x 12,5 (FX / 49 40 52 Knauf Board
Wool Knauf Board
FR /
Drywall
WR /
Screw SU
WR&FR) W116-VO1 Connection to Ceiling

1Compliance with DIN EN 13162; length related flow resistance r≥5 kPa s/m2 comply with DIN EN 29053 (e.g. Knauf Insulation DU Channel DU Channel Sealing
Mineral Plus IPB037, TP 115 or TI 140 T) Drywall Screw SU Acoustical Sealant/Tape Tile Adhesive
* Instead of sealing tape, acoustical sealant must be used for sound reduction over 50 dB. Joint Tape+ Nailable Plug Tile
Joint Filler
FX : Knauf Regular Gypsum Board Connection to Joint
W116-A1 W116-D1
WR : Knauf Moisture Resistant Gypsum Board Drywall Solid Wall
Screw SU Knauf Board
FR : Knauf Fire Resistant Gypsum Board
Knauf Board Strip Drywall Screw SU
WR&FR : Knauf Moisture and Fire Resistant Gypsum Board ≥ 12,5 mm thick Joint Tape + Joint Filler
≥ 300 mm height
max 600 mm Drywall Screw SU
spacing
Fire Protection

~ 600 mm
KNAUF SOLUTIONS Accredited Test Results according to EN Standards Tile

distance as required
Adhesive
Fire Knauf Board Mineral Wool Insulation Spacing of W116-VM1 Joint Tile
Resistance Type Thick- Type Thick- Density DC Studs

300 mm
System

~ 1650 mm
ness ness (a)
Sealing
mm mm kg/m3 cm Primer

Type A Regular Sealing

El 30 Gypsum Board 2 x 12,5

~ 750 mm
(A2,s1d0) DU Channel
DU Channel Knauf Board Strip
Stud spacing Type F Fire DC Stud ≥ 12,5 mm thick
a
Resistant ≥ 300 mm height
El 90 2 x 12,5 Without or
Gypsum
mineral W116-B1 Door Opening
Board - - 60
wool
(A2,s1d0) 2 x 15
class A Knauf Board Strip
Type DF Fire ≥ 12,5 mm thick,
Resistant W116-VU1 Connection to Floor height 300 mm
El 120
Gypsum 2 x 12,5
Board
(A2,s1d0)

Screw Types and Lengths

Knauf Board Metal Grid
System Metal Thickness Metal Thickness
mm ≤ 0.7 mm 0.7 mm ≤ s ≤ 2.25 mm

2 x 12,5 SU 3,5 x 25 + SU 3,5 x 35 MU 3,5 x 25 + MU 3,5 x 35

15 + 12,5 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + SU 3,5 x 45
W116 2 x 15 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
2 x 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + SU 3,5 x 55
25 + 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + SU 3,5 x 55
Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure
up to 0.70 mm thick.
Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal
substructure from 0.70 mm to 2,25 mm thick.
5