HDL50 Manual PDF
HDL50 Manual PDF
HDL50 Manual PDF
ACTIVE THREE-WAY
HDL 50-A LINE ARRAY MODULE
1. INTRODUCTION
The demands of modern sound reinforcement systems are higher than ever before. Besides pure performance - high sound
pressure levels, constant directivity and sound quality other aspects are important for rental and production companies such
as reduced weight and ease of use to optimize transport and rigging time.
HDL 50-A is changing the concept of large format arrays, providing primary performances to an extended market of
professional users.
2. GENERAL IMPORTANT NOTE
SAFETY Before connecting using or rigging the system, please read this
instruction manual carefully and keep it on hand for future reference.
INSTRUCTION The manual is to be considered an integral part of the product
and must accompany the system when it changes ownership as a
AND WARNINGS reference for correct installation and use as well as for the safety
precautions. RCF S.p.A. will not assume any responsibility for the
incorrect installation and/or use of the product.
WARNING
SAFETY PRECAUTIONS
1. All the precautions, in particular the safety ones, must be read with special attention, as they provide important information.
3. Make sure that no objects or liquids can get into this product, as this may cause a short circuit.
This apparatus shall not be exposed to dripping or splashing. No objects filled with liquid, such as vases, shall be placed on this
apparatus. No naked sources (such as lighted candles) should be placed on this apparatus.
4. Never attempt to carry out any operations, modifications or repairs that are not expressly described in this manual.
Contact your authorized service centre or qualified personnel should any of the following occur:
- the product does not function (or functions in an anomalous way).
- The power cable has been damaged.
- Objects or liquids have got in the unit.
- The product has been subject to a heavy impact.
5. If this product is not used for a long period, disconnect the power cable.
6. If this product begins emitting any strange odours or smoke, switch it off immediately and disconnect the power cable.
8. RCF S.p.A. strongly recommends this product is only installed by professional qualified installers (or specialised firms) who
can ensure correct installation and certify it according to the regulations in force.
The entire audio system must comply with the current standards and regulations regarding electrical systems.
10. There are numerous mechanical and electrical factors to be considered when installing a professional audio system (in
addition to those which are strictly acoustic, such as sound pressure, angles of coverage, frequency response, etc.).
To prevent the occurrence of noise on line signal cables, use screened cables only and avoid putting them close to:
- Equipment that produces high-intensity electromagnetic fields.
- Power cables
- Loudspeaker lines.
OPERATING PRECAUTIONS
- Place this product far from any heat sources and always ensure an adequate air circulation around it.
- Do not overload this product for a long time.
- Never force the control elements (keys, knobs, etc.).
- Do not use solvents, alcohol, benzene or other volatile substances for cleaning the external parts of this product.
Each component, from the power supply to the input board with DSP, to the output stages to woofers and drivers, has
been consistently and specially developed by RCF’s experienced engineering teams for the realization of the HDL 50-A
system, with all components carefully matched to each other.
This complete integration of all components allows not only superior performance and maximum operational reliability,
but also provides users easy handling and plug & play comfort.
Besides this important fact, active speakers offer valuable advantages: while passive speakers often need long cable
runs, the energy loss due to the cable resistance is a huge factor. This effect is not seen in powered speakers where the
amplifier is just a couple of centimeters away from the transducer.
Using advanced neodymium magnets and a groundbreaking new housing constructed from lightweight plywood and
polypropylene, it has a remarkably low weight for easy handling and flying.
4. POWER WARNING
The total current requirement is obtained multiplying the single current requirement by the number of modules. To obtain the best
performances make sure that the total burst current requirement of the system doesn’t create a significant voltage drop on the cables.
GROUNDING
Make sure that all the system is properly grounded. All the grounding points shall be connected to the same ground node.
This will improve reducing hums in the audio system.
TTL33-A / TTL31-A, AC CABLES DAISY CHAINS
Each HDL 50 A module is provided with a Powercon outlet to daisy chain
other modules. The maximum number of modules that is possible to daisy
chain is:
POWERCON IN
230 VOLT: 2 modules total
115 VOLT: 1 modules total
WARNING
• The system must be rigged in accordance with the laws and regulations of the Country where the system is used. It is
responsibility of the owner or rigger to make sure that the system is properly rigged in accordance with Country and
local laws and regulations.
• Always check that all the parts of the rigging system that are not provided from RCF are:
-appropriate for the application
-approved, certified and marked
-properly rated
-in perfect condition
• Each cabinet support the full load of the part of the system below. It is very important that each single cabinet of the
system is properly checked.
“RCF SHAPE DESIGNER” SOFTWARE AND SAFETY FACTOR
The suspension system is designed to have a proper safety factor (configuration dependent). Using the “HDL50 Shape
Designer” software it is very easy to understand safety factors and limits for each specific configuration. To better
comprehend in which safety range the mechanics are working a simple introduction is needed: HDL 50-A arrays’
mechanics are built with certified UNI EN 10025 Steel. RCF prediction software calculates forces on every single
stressed part of the assembly and shows the minimum safety factor for every link. Structural steel has a stress-strain (or
equivalent Force-Deformation) curve as in the following:
The curve is characterized by two critical points: the Break Point and
the Yield Point. The tensile ultimate stress is simply the maximum stress
attained. Ultimate tensile stress is commonly used as a criterion of the
strength of the material for structural design, but it should be recognized
that other strength properties may often be more important. One of
these is certainly the Yield Strength. Stress-strain diagram of structural
steel exhibit a sharp break at a stress below the ultimate strength. At
this critical stress, the material elongates considerably with no apparent
change in stress. The stress at which this occurs is referred to as the Yield
Point. Permanent deformation may be detrimental, and the industry
adopted 0.2% plastic strain as an arbitrary limit that is considered
acceptable by all regulatory agencies. For tension and compression, the
corresponding stress at this offset strain is defined as the yield.
In our prediction software the Safety Factors are calculated considering the Maximum Stress Limit equal to the
Yield Strength, according with many international standards and rules.
The resulting Safety Factor is the minimum of all the calculated safety factors, for each link or pin.
• In case the fly bar is picked up from 2 motors make sure that the fly bar angle is correct. An angle different from the
angle used in the prediction software can be potentially dangerous. Never allow persons to stay or pass under the
system during the installation process.
• When the fly bar is particularly tilted or the array is very curved the centre of gravity can move out from the rear links.
In this case the front links are in compression and the rear links are supporting the total weight of the system plus the
front compression. Always check very carefully with the “HDL 50 A Shape Designer” software all this kind of situations
(even with a small number of cabinets).
HEIGHT
After entering all the data input in the left part of the user interface, by pressing the AUTOSPLAY button the software will
perform:
- Hanging point for the shackle with A or B position indicated if a single pickup point is selected, rear and front load if
two pickup points are selected.
- Flybar tilt angle and cabinet splays (angles that we have to set to each cabinet before lifting operations).
- Inclination that each cabinet will take (in case of one pick up point) or will have to take if we were to tilt the cluster
with the use of two engines. (two pick up points).
- Total load and Safety Factor calculation: if the selected setup doesn’t give Safety Factor > 1.5 the text message shows
in red color the failure to meet the minimum conditions of mechanical safety.
- Low Frequency Presets (a single preset for all the array) for RDNet use or for rear panel rotary knob use (“Local”).
- High Frequency Presets (a preset for every array module) for RDNet use or for rear panel rotary knob use (“Local”).
Every time the user changes flybar tilt, splay angles, humidity, temperature or height of the array, the software
automatically recalculates the presets. It is possible to save and load a project of the Shape Designer using the “Setup”
menu.
The autosplay algorithm was developed for optimum coverage of the audience size. The use of this function is
recommended for the optimization of the array aiming. A recursive algorithm chooses for every cabinet the best angle
available in the mechanics.
It is also possible to export as a text file the presets configuration for air and humidity absorption to RDNet using the
“Presets” menu.
Refer to next chapter or to the RD-Net manual for more information about this functionality.
RECOMMENDED WORKFLOW
Pending the official and definitive simulation software, RCF recommends the use of HDL50 Shape Designer together with
Ease Focus 3. Because of the need of interaction between different software, the recommended workflow assumes the
following steps for every array in the final project:
- Shape Designer: audience and array setup. Calculation in “autosplay” mode of flybar tilt, cabinet, splays, Low
Frequency preset and High Frequency presets.
- Focus 3: reports here the angles, tilt of flybar and presets generated by Shape Designer.
- Shape Designer: manual modify of splay angles if the simulation in Focus 3 does not give satisfactory results.
- Focus 3: reports here the new angles, tilt of flybar and presets generated by Shape Designer.
Repeat the procedure until good results are achieved.
NOTE: the 3D model inside the GLL file permits inside AFMG Focus the selection of the “Local” presets. This implies
the use of 4 of the 15 presets for the simulation. This limitation will be overcome with the release of the official RCF
simulation software.
The HDL50 Shape Designer algorithm calculates the curve that best fits the one that would be seen in the real world.
Considering it is an approximation, the generated filters set should be validated with measurements or listening and
eventually changed in order to reach the desired listening experience.
HIGH FREQUENCY PRESET USING RDNet
From the HDL50 Shape Designer it is possible to export the suggested filters set to RDNet; after the selection of all the
cabinets in the cluster, by pressing the Load Presets button in the “group” property tab, the user can choose the “.txt”
file generated by HDL50-ShapeDesigner.
For the proper load of the filters, the group should be composed placing as first loudspeaker of the RDNet cluster the
first one below the flybar and then all the others. Every cabinet should load a proper HF preset and the entire cluster
should load the same LF preset. Once the presets are loaded, the icon of every module in the cluster shows a green bar
with width directly proportional to the number of the preset loaded in the cabinet (the number is shown besides the
drawing).
HF Preset
As descripted for the Low Frequencies, the user may need to scala up or down the presets set maintaining the
compensation ratio between all the cabinets. This scaling operation can be performed with the arrow button in the
group tab. Even though the presets change is possible on every single loudspeaker, a global change by using the group
properties tab is strongly recommended in order to preserve the air absorption compensation distribution all along the
audience.
1 2
3 4
500
mm
RIGGING PROCEDURE
Installation and setup should only be carried out by qualified and authorized personnel observing the valid national Rules for
the Prevention of Accidents (RPA).
It is the responsibility of the person installing the assembly to ensure that the suspension/fixing points are suitable for the
intended use.
Always carry out a visual and functional inspection of the items before use. In the event of any doubt as to the proper
functioning and safety of the items, these must be withdrawn from use immediately.
WARNING - The steel wires between the locking pins of the cabinets and rigging components are not intended to carry any
load. The cabinet’s weight must only be carried by the Front and Splay/Rear links in conjunction with the front and rear rigging
strands of the loudspeaker cabinets and the Flying frame. Ensure all Locking pins are fully inserted and securely locked before
lifting any load.
In the first instance use HDL 50-A Shape Designer software to calculate the proper set up of the system and to check the safety
factor parameter.
LASER
Note that using Rd-Net to set up the system, there will be the possibility to monitor the angles of the flybar and of each single
speaker and in case using 1 pick-up point, appropriately calculated by HDL 50-A Shape Designer, the cluster will take the proper
aim and angles without the need of the inclinometer.
PREPARATION OF THE FLYBAR
Place the flybar and remove the side pins from the transport
position. The front bracket will rotate, so lock it. Fix the front
brackets in vertical position locking the pins in position 2.
Recheck the Locking pin is securely locked by briefly pulling the
Locking pin towards you.
Fix the pickup bracket with the two pins on the bracket’s
lanyard to lock the pickup.
Begin to lift the flybar, and when it goes on traction on the first
module, insert the locking pin in the hole “B”.
Continue to lift the cluster and the angles of the speakers will
automatically switch to the correct position.
C
Stop lifting and insert and lock the second Locking pins (Safety
SUSPENSION pins) to prevent the system from going into compression
ANGLE PIN 5° shifting the tilt of the module, and consequently of the cluster.
LOCKING PIN
PER SUSPENSION
PIN 5°
Insert the front locking pins in the proper hole. These are 2
additional pins do not load the weight of the system but serve
to maintain the fixed angle between the modules especially if
they go into compression in very curved systems
Pull out the front and rear pin from the cart and remove it
Remove all locking pins of the second cart cabinets and preset
the splay angles of all cabinets based on HDL 50 A Shape
Designer software turning the rear bracket into the upper
module and inserting the pin in the proper position.
Fix the quicklock pin supplied with the speaker in the proper
hole in the front of the last speaker then lower the height of the
FISSARE L’ANGOLO system in order to reduce the angle between the speakers until
CON IL RELATIVO
LOCKING PIN they join.
Working with one pick up point this is achieved by pushing
forward the cluster and simultaneously lowers the height of the
system.
Now fix and lock the quick lock pin between the first speaker of
the cluster on the ground and the last of the hanging cluster.
Continue to lift the cluster and the angles of the speakers will
automatically switch to the correct position.
Stop lifting and insert and lock the second Locking pins (Safety
pins) to prevent the system from going into compression
1. SELEZIONARE L’ANGOLO
DI INCLINAZIONE shifting the tilt of the module, and consequently of the cluster.
Insert the front locking pins in the proper hole. These are 2
additional pins do not load the weight of the system but serve
to maintain the fixed angle between the modules especially if
they go into compression in very curved systems
Pull out the front and rear pin from the cart and remove it.
Repeat the procedure of the last 4 module for all of the
following modules.
DE-RIGGING PROCEDURE
Drop the cluster and remove all locking pins while it is still in traction then place the first cart under it.
Lock the front quick lock pins. Turn up the rear bracket of the module while lifting the cart. Go in the proper position with the
rear part and insert the quick lock pin in the position corresponding to a 1,4 ° hole.
Drop the cluster until the last module of four is fully leaning on each other.
Remove the rear locking pin of the first module of the next series of four and then remove the quick lock pin.
Remove the front
quick lock pins, taking great care, because the upper cluster will be free to move.
Pull out the first cluster and repeat the procedure from the beginning.
STACKING PROCEDURE
A maximum of 4 x TOP cabinets are allowed to be set up as
ground stack.
The assembly of HDL 50 in stacking uses the same flybar as the
hanging process. Proceed as follows:
Remove the pick-up front bracket and remove the laser/
inclinometer bracket.
Place the first module fixing the front bracket into the fixing
point “A” of the flybar using the quick lock pins of the flybar.
Turn the rear stacking bracket of the flybar and select the
proper angle. The correspondence of the bracket’s holes is the
following:
4 4
3 3
2 2,2
1 1,4
0 0,2
-1 -1,4
-2 -2,2
-3 -3
-4 -4
Insert the locking pin in the proper position
Fix the next module with the front quick lock pins. Lift the rear
part of the module, insert the locking pin in the proper position
and release the module leaning with the right angle.
Fix the flybar to the Ac Connection Plate using the two quick
lock pins.
5. CARE AND MAINTENANCE – DISPOSAL
TRANSPORT – STORING
During transportation ensure the rigging components are not stressed or damaged by mechanical forces. Use suitable
transport cases.
We recommend the use of the RCF HDL50 touring kart for this purpose.
Due to their surface treatment the rigging components are temporarily protected against moisture. However, ensure the
components are in a dry state while stored or during transportation and use.
HDL50-A
INPUTS
Input Connector XLR male, RDNet
Output Connector XLR female, RDNet
Input Sensitivity + 4 dBu
PROCESSOR
Crossover Frequency 200-800 Hz
Protections thermal, RMS
Limiter soft limiter
Controls Cluster size,
HF air correction,
AMPLIFIER
Total Power 4400 W Peak
High Frequencies 1100 W Peak
Mid Frequencies 1100 W Peak
Low Frequencies 2200 W Peak
Cooling convection
Connections Powercon in-out
PHYSICAL SPECIFICATIONS
Height 366 mm (14.42”)
Width 1171 mm (46.1”)
Depth 502 mm (19.78”)
Weight 56.0 Kg (123.4 lbs)
Cabinet Baltic birch plywood
Hardware Integrated mechanics
Handles 2 side, 2 rear
www.rcf.it
10307486 Rev A