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    Gear Pump For Polymer Processing

    Uploaded by

    Rodolfo Manuel Alarcón Troncoso
    The document describes Witte gear pumps that are used for polymer processing. The pumps can transfer and boost medium to high viscosity fluids like polymers gently and reliably up to 350°C. They are available in sizes from 22/22 to 280/280 with pumping capacities ranging from 3-58,000 liters per hour depending on the fluid and operating conditions. Key components include heat resistant housings, tool steel or coated gears, and dynamic seals that can handle viscosities up to 40,000 Pascal-seconds and pressures up to 120 bar. Common applications include pre-polymer discharge, polymer transfer, and metering in polymerization and fiber production processes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gear Pump For Polymer Processing

    Uploaded by

    Rodolfo Manuel Alarcón Troncoso
    106 views6 pages
    The document describes Witte gear pumps that are used for polymer processing. The pumps can transfer and boost medium to high viscosity fluids like polymers gently and reliably up to 350°C. They are available in sizes from 22/22 to 280/280 with pumping capacities ranging from 3-58,000 liters per hour depending on the fluid and operating conditions. Key components include heat resistant housings, tool steel or coated gears, and dynamic seals that can handle viscosities up to 40,000 Pascal-seconds and pressures up to 120 bar. Common applications include pre-polymer discharge, polymer transfer, and metering in polymerization and fiber production processes.

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    The document describes Witte gear pumps that are used for polymer processing. The pumps can transfer and boost medium to high viscosity fluids like polymers gently and reliably up to 350°C. They are available in sizes from 22/22 to 280/280 with pumping capacities ranging from 3-58,000 liters per hour depending on the fluid and operating conditions. Key components include heat resistant housings, tool steel or coated gears, and dynamic seals that can handle viscosities up to 40,000 Pascal-seconds and pressures up to 120 bar. Common applications include pre-polymer discharge, polymer transfer, and metering in polymerization and fiber production processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    106 views6 pages

    Gear Pump For Polymer Processing

    Uploaded by

    Rodolfo Manuel Alarcón Troncoso
    The document describes Witte gear pumps that are used for polymer processing. The pumps can transfer and boost medium to high viscosity fluids like polymers gently and reliably up to 350°C. They are available in sizes from 22/22 to 280/280 with pumping capacities ranging from 3-58,000 liters per hour depending on the fluid and operating conditions. Key components include heat resistant housings, tool steel or coated gears, and dynamic seals that can handle viscosities up to 40,000 Pascal-seconds and pressures up to 120 bar. Common applications include pre-polymer discharge, polymer transfer, and metering in polymerization and fiber production processes.

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    © All Rights Reserved
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    BOOSTER

    BOOSTER

    Gear pump for polymer processing


    BOOSTER

    The reliable transfer and booster gear pump for polymer processing

    Gear pumps are used in the polymerization process, to boost the

    pressure of medium to high viscosity media. They transport pre-po-

    lymers and polymers, e.g. PET, PBT, PS, ABS and many more, very

    gently Heating is either by way of heat transfer oil or steam. The core

    components like shafts and friction bearings originate from the WITTE

    building block system.


    ill. BOOSTER classic

    Technical Features

    Housing: Heat resistant carbon steel, e.g. 1.6582 (4340), stainless steel e.g. 1.4313 (E415)
    optional: coating

    Gears: Tool steel, nitrited steel,


    optional: special steel, surface coating,
    helical gearing
    herringbone gearing (for extremely low-pulsation conveyance)

    Friction Bearings: Tool steel, Al-bronze, NiAg (nickel-silver), special materials


    optional: surface coating

    Shaft Seal: Viscoseal, vacuum viscoseal,


    stuffing box

    Heating Systems: Heat transfer oil, steam

    Application Examples
    Polymers: PET, PBT, PA, PC, PS, SAN, ABS, HIPS, PP, PE, POM, Biopolymers

    Pump Sizes
    From 22/22 (4,7 cm3/rev) up to 280/280 (12.000 cm3/rev).

    Operating Parameters
    Viscosity: Up to max. 40.000 Pas

    Temperature: Up to max. 350 °C (662 °F)


    The values listed are maximum values
    Suction Pressure: Vacuum up to max. 120 bar (1.740 psig)
    and must not coincide under certain
    Differential Pressure: Up to max. 250 bar (3.626 psig) circumstances.
    Seals / Applications

    Seals
    Viscoseal (VS)

    The viscoseal is the standard seal for WITTE EXTRU and


    BOOSTER pumps. This is a dynamic seal for high viscosities and
    suction pressures. It can be provided with heating or cooling. The
    dynamic seal is suitable for high pressures and temperatures. Its
    range of use is limited by the suction pressure and the viscosity of
    the medium being conveyed (at least 50 Pas). The viscosity can
    be increased by an additional cooling system if necessary.

    Viscosity: Temperature:

    50 to 40.000 Pas max. 350 °C (662 °F)

    Viscoseal (VS) with stuffing box

    The stuffing box can be used as an additional seal for the vis-
    coseal. The stuffing box is a simple (static) seal for WITTE gear
    pumps. It can be provided with buffering if so desired. The range
    of application is similar to that of the viscoseal. The standard
    material used for the packing is made of expanded pure graphite
    with structural textile fibers. But it goes without saying, that other
    materials are also available.

    Viscosity (stuffing box): Temperature:

    max. 10.000 Pas max. 350 °C (662 °F)

    Applications BOOSTER
    CHEM Increase pressure
    Transfering Metering
    Metering Transfer
    Granulation
    Spinnery
    Fiber production

    POLY POLY
    Pre-Polymer-discharge Polymer discharge
    and transfer and transfer
    Size / Capacity / Displacement Volume

    Pump Sizes
    Size Spec. displace- Capacity (l/h)*
    ment volume
    (cm3/rev)
    1 (22/22) 4,7 3 - 56

    2 (28/28) 10,2 6 - 92

    3 (36/36) 25,6 15 - 230

    4 (45/45) 46,3 28 - 417

    5 (56/56) 92,6 55 - 722

    6 (70/70) 176 105 - 1370

    7 (90/90) 371 222 - 2890

    8 (110/110) 716 430 - 4700

    9 (140/140) 1.482 900 - 8850

    10 (180/180) 3.200 1920 - 17000

    11 (224/224) 6.100 3660 - 32000

    12 (280/280) 12.000 6590 - 58000

    * (Depending on the fluid characteristics and operating conditions)

    BOOSTER-Dimensions
    Pump size A B C D E F G H I J K L M N O Weight

    1 (22/22) 99,6 142,1 100 48 90 11 22,5 8x45 66 58 92 84 28 8xM8 40,5 6 Kg


    2 (28/28) 134,9 173 135 59 109 14 22,5 8x45 90 65 116 108 32 8xM10 50 15 Kg
    3 (36/36) 185,9 215 150 76 134 18 22,5 8x45 110 75 145 136 42 8xM12 58 20 Kg
    4 (45/45) 235,9 316,7 204 104,5 203,5 22,5 22,5 8x45 750 90 195 185 55 8xM16 99 50 Kg
    5 (56/56) 281,5 368 230 120 239 28 22,5 8x45 185 100 230 218 68 8xM20 119 80 Kg
    6 (70/70) 350,4 430,8 260 145 276 35 22,5 8x45 235 120 290 275 80 8xM24 131 150 Kg
    7 (90/90) 430,4 505,3 335 181 312 45 15 12x30 300 150 362 346 100 12xM24 147 280 Kg
    8 (110/110) 495,9 563 420 215 335 55 15 12x30 340 180 430 400 125 12xM30 120 500 Kg
    9 (140/140) 620 800 550 300 485 70 15 12x30 390 225 550 530 150 12xM39 235 1000 Kg
    10 (180/180) 817 1040 680 418 617 90 11,25 16x22,5 440 250 700 680 200 16xM39 297 1830 Kg
    WITTE WORLDWIDE

    WITTE PUMPS & TECHNOLOGY GmbH OOO WITTE PUMPS & TECHNOLOGY
    Tornesch, Germany Moscow, Russia

    WITTE PUMPS & TECHNOLOGY


    Shanghai Ltd., China

    WITTE PUMPS & TECHNOLOGY LLC WITTE PUMPS & TECHNOLOGY


    Lawrenceville, GA, USA Kuala Lumpur, Malaysia

    WITTE PUMPS & TECHNOLOGY GmbH


    10/2018 BOOSTER ENG PDF VERSION REV1.1

    Lise-Meitner-Allee 20
    D-25436 Tornesch / Hamburg / Germany
    05/2012 BOOSTER ENG REV1

    P: +49 (0) 4120 70659-0


    F: +49 (0) 4120 70659-49
    [email protected]
    www.witte-pumps.com

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