Copper Tubes
Copper Tubes
Copper Tubes
This publication describes standards of good plumbing practice. Readers are reminded that when
designing plumbing systems it is necessary to comply with local legal requirements and by-laws.
Whilst every care has been taken with the preparation of the information contained in this publication, the author,
publishers and distributors do not accept any responsibility for any errors it may contain.
Plumbing, once a highly skilled hand craft, used rather limited types of materials, applied to
low rise buildings, has developed into a highly complicated industry. Tradesmen and designers
alike must possess a sound knowledge of the wide range of materials and component parts that
are available together with an understanding of the conditions of use imposed by various
authorities.
It often comes as a surprise for the student, tradesman and technician to find that rule of
thumb methods of design are no longer acceptable. Plumbing today, is not an isolated service
which is installed without any regard for other important building services but is just one
service which must be planned and co-ordinated with the services of other disciplines.
Plumbing has become an engineering science and endeavours must be made to develop technical
competence in keeping with current developments of the building services industry.
This book brings together information to enable the selection and sizing of copper tubes for
water piping systems.
The two main sections of the book look at probable simultaneous design flows and the pressure
lost by piping these flows to outlets.
The S.I. unit system of measurement has been used exclusively throughout the textbook.
It is hoped that this book will become indispensable to plumbing design engineers and
technicians and that plumbing contractors, teachers, students and tradesmen will find it to be
a most useful textbook.
Finally I wish to acknowledge the contribution of Mr. C.R. Dudgeon, other engineers and
manufacturers and thank them for the co-operation and assistance so willingly given.
B.G. SMITH
August, 1976.
1
CONTENTS
PAGE NUMBER
.3 Piping materials
.1 Laminar flow
.2 Turbulent flow
3
PAGE NUMBER
.1 Pressures at taps
.2 Pressures in watermains
.1 Float valves
4
PAGE NUMBER
Pipe Sizing Data for Domestic Cold Water Systems, Tables 2 to 7 (Green Pages)… 21
Pipe Sizing Data for Domestic Hot Water Systems Tables 8 to 13 (Buff Pages) .. 29
Pipe Sizing Data for Chilled Water Systems Tables 14 to 19 (Blue Pages) ............ 37
Pipe Sizing Data for Heating Water Systems Tables 20 to 25 (Yellow Pages) ....... 45
4.3 The capacity of water storage tanks for office buildings ........................... 75
4.6 Water services for town houses and villa homes ......................................... 76
4.8 Distribution of flows in pipework risers within home units and flats........ 77
5
PAGE NUMBER
4.12 Water flow from secondary hot water return circulating pumps............. 79
4.13 Water flow from primary hot water circulating pumps ............................ 79
.1 Principles of flow
.2 Density of water at various temperatures
.3 Circulating pressure
.4 Friction loss data
6
LIST OF TABLES
7
SYMBOLS AND ABBREVIATIONS
The following tabulation lists and defines the letter symbols used in this book.
.3 Piping Materials
The kinds of piping most commonly used in water supply systems of a building include, copper tube, stainless steel tube,
galvanised steel pipe, cast iron pipe, plastic pipe, and asbestos cement pressure pipe. The only piping that is considered herein is
copper tube.
Water when pure is a colourless, odourless liquid with a molecular composition of two atoms of hydrogen combined with one
atom of oxygen. A litre of water at a temperature of 4°C has a mass of 1 kilogram.
Pure water has a freezing point of 0°C and a boiling point of 100°C, both at normal atmospheric pressure. (1 atmosphere =
101.325 kPa). Between these temperatures at atmospheric pressure water exists as a liquid. Water is virtually incompressible and an
increase in pressure of 100 kPa only causes a decrease in volume of 0.000 002 per cent. Water is a very poor conductor of heat.
9
CHAPTER 2 WATER FLOW
Two types of steady flow exist. They are laminar flow and turbulent flow. Different laws govern the two types.
Each type of flow is categorised by a Reynolds Number. The physical characteristics of the water, the velocity of flow and
the internal diameter of the pipe are three factors combined for consideration in terms of Reynolds Number, a
dimensionless quantity.
Formula: Reynolds Number = Velocity (m/s) x Internal pipe diameter (m) x Density (kg/m3)
Absolute viscosity of water (Pa.s)
Reynolds Numbers are calculated to permit the working out of expressions for evaluating friction co-efficients. Friction
co-efficients are used in expressions to determine pressure losses.
.1 Laminar Flow
In laminar flow the fluid particles move along straight parallel paths in layers. The viscosity of the fluid is dominant and this
suppresses any tendency to turbulent conditions. The upper limit of laminar flow is represented by a Reynolds Number of
2000. Flows above Reynolds 2000 to 4000 are classified as critical. Natural circulation of water in a piping system is an
example of laminar flow.
.2 Turbulent Flow
In turbulent flow the particles of the fluid move in a haphazard fashion in all directions. It is impossible to trace the motion
of an individual particle. Flows above Reynolds Number 4000 are turbulent. Water flows for almost all water plumbing
applications are turbulent.
The velocities recommended for water flows in piping depend on two conditions.
a. The service for which the pipe is to be used.
b. The effects of erosion.
The design of the water piping system is greatly influenced by the selected flow velocities. The recommended maximum
velocities are based on established permissible sound levels of moving water and entrained air, and on the effects of erosion.
Erosion in water piping systems is the impingement on the inside surface of tube of rapidly moving water containing air
bubbles or suspended solids. In some cases this may mean complete deterioration of the tube or pipe walls, particularly on
the bottom surface and at bends and elbows.
Since erosion is a function of time, water velocity and suspended materials in the water, the selection of a design water
velocity is a matter of judgement.
10
2.3 FLOW VELOCITY AND WATERHAMMER
Waterhammer (or pressure surge) is created any time there is a change in the flow velocity, irrespective of the cause of such velocity
change.
For most practical purposes the magnitude of the pressure increase due to waterhammer is a function of the velocity of the pressure
wave and of the rate of change of the flow velocity. The velocity of the pressure wave (which is the same as the velocity of sound in the
water contained in the pipe) depends only on the physical properties of the water and on those of the pipe material. For all commercially
available pipes the velocity of the pressure wave propogation has a value between 915 m/s and 1220 m/s.
If the flow velocity changes suddenly (e.g. by the instant closing of a tap) the pressure change at the point where the velocity change
is created (i.e. at the tap) would follow the law:
m head. = pwxV
Where:
The formula may be approximated, where the value of "pw" is not much different from 980 m/s., by the formula:
m head. = 100 x V
Example.
If the flow velocity in a water pipe is 3 m/s and a tap is quickly closed on that pipeline, the resultant additional pressure
due to waterhammer would be:
m head. = 100 x V
= 100 x 3
= 300 m head.
The water pressure generated by waterhammer may cause straight pipe lengths to vibrate. If pipes are in close contact with walls and
are not rigidly fixed at sufficiently short intervals, they may strike against walls with a succession of blows.
It is common for waterhammer to be generated from foot action taps, solenoid valves in clothes and dish washing machines, the
quick closing of spring ball type fire hydrants and stop taps.
The bursting pressures of copper tubes in annealed condition are given in TABLE 61. Calculated pressures resulting from waterhammer
within copper tubes can be compared with bursting pressures given in TABLE 61.
Noise arising from high water flow velocities must be kept to a minimum and this can be achieved by:
a. Limiting the velocity of water flow by increasing the pipe size.
b. Installation of pressure reducing, pressure limiting or pressure ratio valves in pipelines, in areas
which have relatively high water pressures.
c. The use of smooth bore pipes.
d. The removal of internal burrs and protrusions from the pipes.
e. The use of large radius bends.
f. The use of swept tees rather than right angled tees.
g. Tapered reducers to avoid abrupt changes in the diameter of the pipe.
h. Full bore taps, valves and fittings with a minimum of directional change in the water flow pattern.
i. Limiting centrifugal pump motor speeds to 1440 r.p.m.
11
2.5 FLOW OF WATER FROM PIPES
The amount of water a pipe will transmit or convey in a given time depends on:
a. It's cross sectional area, and
b. The speed at which the water is passing through it, i.e. it's velocity.
The velocity or rate of flow is expressed in metres per second.
The formula for calculating the quantity of water passing through a pipe is:
Q = AxV
where:
The formula for calculating the velocity of water flowing in a pipe is:
V = Q
Example 1.
What is the flow in a type B, 50 mm nominal size copper tube (internal diameter 48.36mm)
when the velocity is 1.5 metres per second?
Q = AxV
= πxD 2
xV
= 0.002 76 x 103
Example 2.
What is the velocity of water flow in the same copper tube when the desired flow is 2.76
litres per second?
V = Q
-3
Q = 2.76 x 10
V = 0.002 76
π x D2
4
= 0.002 76
12
2.6 COMPARISON OF FLOWS FROM PIPES
The flow of water from a pipe depends on the square of the diameter, so that if it is desired to compare the flows from two pipes under the
same head pressure, it is only necessary to square the internal diameters and compare the results.
Example 1.
What is the volumetric content of 32 diameter (nominal size) copper tube as compared with that of 50 and 65 (nominal size) copper
tubes?
The internal diameters of the copper tubes are those stated in the Australian Standard 1432, type B which are:
Therefore, 1 metre of 50mm tube holds approximately 1.7 times more water than a 32mm tube. 1 metre of 65mm tube holds
approximately 3.3 times more water than a 32mm tube.
For equal velocity flows, the delivery will be in the same proportions.
Data relating to conversion of water flows, litres per second to litres per minute is given in TABLE 1.
13
TABLE 1
Description
Topic No. WATER FLOW CONVERSION DATA
2.6 LITRES FLOW PER LITRES FLOW PER
SECOND TO PER MINUTE MINUTE TO PER SECOND
Litres/ Litres/ Litres/ Litres/ Litres/ Litres/ Litres/ Litres/
to to to to
Second Minute Second Minute Minute Second Minute Second
0.01 0.60 3.7 222 0.5 0.008 50 0.83
0.02 1.20 3.8 228 1 0.017 55 0.92
0.03 1.80 3.9 234 1.5 0.025 60 1.00
0.04 2.40 4 240 2 0.033 65 1.08
0.05 3.00 4.1 246 2.5 0.042 70 1.17
0.06 3.60 4.2 252 3 0.050 75 1.25
0.07 4.20 4.3 258 3.5 0.058 80 1.33
0.08 4.80 4.4 264 4 0.067 85 1.42
0,09 5.40 4.5 270 4.5 0.075 90 1.50
0.10 6 4.6 276 5 0.083 95 1.58
0.20 12 4.7 282 5.5 0.092 100 1.67
0.30 18 4.8 288 6 0.100
0.40 24 4.9 294 6.5 0.108 200 3.33
0.50 30 5 300 7 0.117
0.60 36 5.1 306 7.5 0.125 300 5.00
0.70 42 5.2 312 8 0.133
0.80 48 5.3 318 8.5 0.142 400 6.67
0.90 54 5.4 324 9 0.150
1 60 5.5 330 9.5 0.158 500 8.33
1.1 66 5.6 336 10 0.167
1.2 72 5.7 342 10.5 0.175 600 10.00
1.3 78 5.8 348 11 0.183
1.4 84 5.9 354 11.5 0.192 700 11.67
1.5 90 6 360 12 0.200
1.6 96 6.1 366 12.5 0.208 800 13.33
1.7 102 6.2 372 13 0.217
1.8 108 6.3 378 13.5 0.225 900 15.00
1.9 114 6.4 384 14 0.233
2 120 6.5 390 14.5 0.242 1000 16.67
2.1 126 6.6 396 15 0.250
2.2 132 6.7 402 15.5 0.258 1100 18.33
2.3 138 6.8 408 16 0.267
2.4 144 6.9 414 16.5 0.275 1200 20.00
2.5 150 7 420 17 0.283
2.6 156 7.1 426 17.5 0.292 1300 21.67
2.7 162 7.2 432 18 0.300
2.8 168 7.3 438 18.5 0.308
2.9 174 7.4 444 19 0.317
3 180 7.5 450 19.5 0.325
3.1 186 7.6 456 20 0.333
3.2 192 7.7 462 25 0.42
3.3 198' 7.8 468 30 0.5
3.4 204 7.9 474 35 0.58
3.5 210 8 480 40 0.67
3.6 216 8.5 510 45 0.75
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES
.1 Pressures at Taps
The water pressures that are required at taps and sanitary fixtures to give satisfactory performance to the user are:
Cold& Hot Water
Taps or Sanitary Fixtures Flow Pressure. m head.
Basin 5.500
Spring loaded basin taps 8.500
Sink 3.500
Bath 3.500
Shower 8.500
Domestic dish washing machine 10.500 minimum
Domestic clothes washing machine 7.000 minimum
Water closet cistern 10.500
Urinal cistern 5.500
Garden hose taps 30.000
Urinal and water closet flushometers 3.000 minimum
High pressure hose down points for mortuaries 52.000 to 70.000
autopsy rooms, animal compounds and cages
The flow pressure is the pressure in metres head in the pipe at the entrance to the tap concerned.
.2 Pressures in Watermains
Most water distribution authorities endeavour to maintain a minimum pressure of 15 metres at ground level for each
property at all times. However, although authorities will quote expected maximum and minimum pressure heads
that could occur in their watermains, usually no guarantees are given in excess of 15 metres pressure.
When considering the pressure available to assist pumped systems in high rise home units, flats and office buildings,
the designer would be advised to adopt the figure of 15 metres as the available source pressure. For low rise
development, the expected minimum pressure could be adopted as the available source pressure.
The expected maximum and minimum pressures in the watermains may be reduced due to low hydraulic gradients
during very hot periods of the year. Large water draw-offs could also be expected due to adjacent high density
housing and demands of other high rise buildings.
The expected minimum pressure would be the figure against which the total system pressure losses should be
compared in all systems except those having booster pumps or pressure sets.
15
a. Pressure available from authorities' watermains, pressure created from pumps and pressure
derived from the outlet distance below storage tanks.
b. Difference in elevation between the pressure source and the discharge outlet. Static pressure
gains in gravity systems can be used up as friction loss.
c. Surface roughness of the tube internal wall and the internal diameter of the tube. The rougher
the surface, the greater the friction pressure loss.
d. Viscosity and density of the water. Kinematic viscosity of liquids decrease with temperature
increases and this results in reduced friction pressure loss.
e. Velocity of water flow. This has an effect on pressure loss in that the faster the fluid is moved
within the pipeline the greater the pressure loss.
f. The introduction into the pipeline of bends, tees, reducers and valves results in additional
pressure loss.
g. The length of the pipeline. Pressure loss increases for long pipelines that do not have the pipe
diameter increased for reasons of reducing total friction pressure loss.
It is sometimes thought that to arrive at the total friction pressure loss, losses occurring in every pipe in the system
are subtracted from the minimum available water pressure. This is not the case, and only those losses occurring
between the watermain and the farthest main demand branch, which would be regarded as the main pipe run, are
considered.
The design of a water piping system is limited by the pressure lost. Piping must be sized so as to provide the required
flow at an acceptable pressure loss within the available pressure.
The minimum pressure required is to include all losses in the system, such as flow pressures at open ends, pipe and
fittings friction losses, vertical height loss and water meter pressure loss. Total system pressure losses must be less
than the minimum watermain pressure to have design water flow.
The cost of increasing the pipe size of a small pipe to reduce friction losses is normally not too great. Smaller pipes
can be economically sized at lower friction loss values (increasing the pipe size) than for larger pipes.
Vertical height of taps above watermains or pumps, must be regarded as a pressure loss and be subtracted from the
source pressure. However, where pressure gains occur, say where the taps are lower than the watermain or in gravity
pipelines from tanks, then those gains may be used up as friction losses provided water flow velocities are
acceptable. This can be achieved by selecting smaller diameter pipes.
Pipe sizing data has been computed for the flow of water through copper tubes that conform to the Australian
Standard 1432, type B, sizes 10mm through to 150mm diameter. This is presented in TABLES 2 through 25.
m head. = Friction head loss (metres head loss for 100 metres of pipeline)
16
Velocity flow rates have been determined from the formula:
Q = AxV
or V = Q
where:
Pressure losses in metres head have been determined from the Darcy-Weisbach formula:
where:
lost head m = friction head loss (metres head loss per 100 metres of pipeline).
f = friction factor
A standard friction factor "f" cannot be used in the formula as the friction factor varies with a change in:
a. Internal tube diameter
b. Tube internal surface roughness
c. Flow velocity
d. Water viscosity
e. Water density
Friction factors have been evaluated for each of the flows used in the pressure loss tables but are not
presented herein.
Two methods can be used to determine the resultant pressure losses due to water flows through fittings
and valves. Namely, the "fittings and valves, equivalent length method" and the "fittings and valves,
velocity pressure loss method"
Example 1.
Let us assume the following in a mains pressure water service which has a vertical height of 6 metres:
Section 1 Is to provide a flow of 2.40 litres per second and is comprised of:
20 metres of copper tube
2 x 25 mm main taps
1 main tap breeching set including main tap elbows 6 bends
1 x 40mm water meter
1 meter tap
17
Section 2 Is to provide a flow of 1.50 litres per second and is comprised of:
40 metres of copper tube
10 bends
4 line flow tees
1 tee with reduction on flow
1 stop tap
Section 3 Is to provide a flow flow of 0.22 litres per second and is comprised of:
6 metres ot copper tube
8 elbows
1 tee with reduction on flow
1 stop tap
1 bib tap over kitchen sink
It is usual in pipe sizing to calculate the friction pressure loss working back from the outlet end. In this case,
section 3, 2 and then 1.
The method adopted is to assume a tube size which is considered satisfactory to carry the probable
simultaneous flow. Data relating to equivalent length of tube for fittings and valves can be found in TABLES 26
and 27.
Pressure loss per 100 metres of tube and velocity of water flow for the assumed tube size can be found in
TABLES 2 through 7.
The total pressure loss in metres head due to water flow through the main piping circuit can be compared to that
pressure which the designer is prepared to lose and yet will still provide satisfactory performance at the taps and
sanitary fixtures. If it is found that the assumed tube size consumes too much pressure then another size must be
selected and the total pressure loss for each section of pipework recalculated. Example 1 is set out in tabulated
form in TABLE 28.
The total pressure loss in Table 28 is found by multiplying pipe section equivalent length plus pipe section
length by pressure loss per 100 metres of tube over 100. For section 1, (54.710 x 3.718) = 2.030m head
100
loss.
Example 2.
The information given in example 1 is repeated in a tabulated form in TABLE 41 to illustrate the method.
Data relating to K factors, water flow through fittings and valves and pressure losses expressed in metres
head for water flows through fittings and valves are given in TABLES 29 to 34 and 36 to 40. K factors stated
in these tables have been taken from "Pipe Friction Manual" published by the Hydraulic Institute of United
States of America.
18
3.6 PRESSURES REQUIRED AT FLOAT AND TANK FILLING VALVES
.1 Float Valves
These are used for filling cisterns and both cold and hot water tanks. The sizes available in "Philmac" brand
"Universal" valves are 15 mm, 20 mm, 32 mm, 40 mm and 50 mm. Float valves can be installed inside or above
water storage tanks.
TABLE 42 sets out water discharge data from float valves in litres per second. Discharges are directly related to water
pressure at the inlet of valves, e.g. to obtain a flow of 0.76 litres per second through a 20 mm diameter universal
float valve an inlet pressure of approximately 12 metres head would be required.
The selected float valve inlet pressure must be counted as a pressure loss when determining the total pressure loss for
the pipework system.
TABLE 43 sets out water discharge data from tank filling valves in litres per second. Discharges are directly
related to water pressure at the inlet of valves, e.g. a flow of 22 litres per second through a 50 mm diameter
valve would require an inlet pressure of 28 metres head.
"Servo" valves will pass large volumes of water with low inlet pressures, e.g. with an inlet pressure of 1.2
metres head a 40 mm diameter valve will pass 1.9 litres of water per second.
Again, the selected inlet pressure must be counted as a pressure loss when determining the total pressure loss for the
pipework system.
Water meters remain the property of the water distribution authority and are given free of charge to plumbing
contractors who are responsible for installation.
The most common type of water meter is the magnetic drive, rotary piston, positive displacement type. In this the
register is operated by magnetic coupling and the register mechanism is completely removed from the water
chamber. This type of water meter is available in the following sizes, 20mm, 25mm, 32mm, 40mm, 50mm and
80mm diameters. Data on the general technical features of "Emmco' water meters is set out in TABLE 44.
Pressure losses in metres head resulting from water flows through water meters have been tabulated and are
presented in TABLE 45.
Pressure loss due to flow of water through meters is considerable, e.g. the pressure loss at maximum continuous flow
through a 40mm meter is 6 metres head. This would need to be subtracted from the available source pressure.
The maximum continuous flow of water through a 40mm meter would be 2.97 litres per second and this should be
related to the required probable simultaneous flow.
Water meters are useful as a means of recording the amount of hot water used by individual home units and flats
when the supply originates from a central source and the fuel used is gas or electricity. The gas or electricity
account is proportioned against the consumption recorded by the hot water meter.
In some cases hot water meters are provided free of charge to the plumbing contractor by the gas or electricity
authority but in other cases hot water meters must be purchased by the plumbing contractor.
19
3.8 CONVERSION OF PRESSURES
Example 1
Convert 50 metres head pressure to pressure in kilopascals.
kPa = m head x 9.81
= 50 x 9.81
= 490.5 kPa
Example 2
Convert 200 kilopascals pressure to pressure in metres head.
m head = kPa
9.81
=
200
9.81
= 20.387 m head.
20
PIPE SIZING DATA
for
TABLES 2 to 7 following, present velocity and pressure loss data for water at temperature
of 15°C, flowing through copper tubes conforming to the Australian Standard 1432, type B.
This data was computed by Mr. C. R. Dudgeon of the School of Civil Engineering, University
of New South Wales.
Head loss values shown crossed should not be considered accurate. These flows do not have a
Reynolds Number above 4000 and therefore do not meet turbulent flow conditions on
which the computations are based.
21
TABLE 2
0.01 0.215 1.:}47· 0.108 0.33~ 0.066 0.129 / 0.044 0.057 / 0.024 0.017 /
0.02 0.429 IA. 923 0.215 <}.-872 0.133 0.2~.8 0.088 0.11,.3 0.048 0.034 /
0.03 0.644 10.808 0.323 1/1.961 0.199 0.,588 0.132 O.pO 0.072 0.0 5,1
0.04 0.859 17.733 0.430 3.460 0.266 ;1.0 45 0.176 9:3 72 0.097 0.0~8
0.05 1.074 26.098 0.538 5.071 0.332 1/ 1.629 0.220 / 0.582 0.121 0.~ 30
0.06 1.288 35.841 0.645 6.943 0.399 2.~25 0.264 1/ 0.838 0.145 \:1.187
0.07 1.503 46.916 0.753 9.065 0.465 2.900 0.308 1.095 0.169 /0 .254
0.08 1.718 59.287 0.860 11.428 0 .532 3.651 0.352 1.377 0.193 1/ 0.33 2
0 .09 1.933 72.924 0.968 14.028 0.598 4.476 0.396 1.686 0.217 0.409
0.10 2.147 87.804 1.076 16.858 0.665 5.373 0.440 2.022 0.242 0.490
0.11 2.362 103.905 1.183 19.914 0.731 6.340 0.484 2.384 0.266 0.577
0.12 2.577 121.209 1.291 23 .193 0.798 7.377 0.528 2.772 0.290 0.670
0.13 2.792 139.701 1.398 26.690 0.864 8.481 0.572 3.184 0.314 0.769
0.14 3.006 159.366 1.506 30.404 0.931 9.653 0.616 3.622 0.338 0.874
0.15 3.221 180.193 1.613 34.330 0.997 10.891 0.660 4.084 0.362 0.985
0.16 1.721 38.467 1.064 12.195 0.704 4.570 0.386 1.101
0.17 1.829 42.812 1.130 13.562 0.748 5.080 0.411 1.223
0.18 1.936 47.363 1.196 14. 994 0.792 5.613 0.435 1.351
0.19 2.044 52.119 1.263 16.489 0.836 6.170 0.459 1.484
0.20 2.151 57.078 1.329 18.046 0.880 6.750 0.483 1.622
0.21 2.259 62.237 1.396 19 .666 0.924 7.352 0.507 1.766
0.22 2.366 67.596 1.462 21.347 0.968 7.977 0.531 1.915
0.23 2.474 73 .154 1.529 23 .089 1.012 8.624 0.556 2.069
0.24 2.581 78.908 1.595 24.892 1.056 9.294 0.580 2.229
0.25 2.689 84.857 1.662 26.755 1.100 9.986 0.604 2.393
0.26 2.797 91.002 1.728 28.677 1.144 10.699 0.628 2.563
0.27 2.904 97.339 1.795 30.659 1.188 11.434 0.652 2.738
0.28 3.012 103.869 1.861 32.700 1.232 12.191 0.676 2.918
0.29 3.119 110.591 1.928 34.800 1.276 12.970 0.700 3.103
0.30 3.227 117.502 1.994 36.958 1.320 13.769 0.725 3.292
0.31 2.061 39.174 1.364 14.590 0.749 3.487
0.32 2.127 41.448 1.408 15.432 0.773 3. 6 87
0 .33 2.194 43.779 1.452 16 .295 0.797 3.892
0.34 2.260 46.168 1.496 17.179 0.821 4.101
0.35 2.327 48.613 1.540 18.083 0.845 4.316
0.36 2.393 51.115 1.584 19.009 0.869 4.535
0.37 2.459 53.674 '1. 628 19.954 0.894 4.759
0.38 2.526 56 .289 1.672 20 .921 0.918 4.987
0.39 2.592 58.959 1.716 21 .907 0.942 5.221
0.40 2.659 61 .686 1.760 22 .914 0.966 5.459
0.41 2.725 64.468 1.804 23 .941 0.990 5.702
0.42 2.792 67.306 1.848 24 .989 1.01 4 5.949
0.43 2.858 70 .199 1.892 26.056 1.039 6.201
0.44 2.925 73.147 1.936 27.144 1.0 63 6.458
0.45 2.991 76 .150 1.980 28.251 1.087 6. 720
0.46 3.058 79.207 2.024 29.3 78 1. 111 6. 98 6
0.47 3.124 8 2.319 2.068 30.5 25 1.1 35 7.2 56
0.48 3. 19 1 85.486 2. 112 31.692 1.1 59 7.531
0 .49 3.257 88.706 2.156 32.878 1.183 7 l'l1 1
22
TABLE 3
23
TABLE 4
24
TABLE 5
-_.
.---_.
--- _ .
5.40 2.940 16.009 1.844 5.198
5.50 . 2.994 16.551 1.878 5.373
1.9 12
5.60 --- - ------- - -- - - - - - - - --- - f---- 3.0 1!i.- 1-17. 1 l?~ f-- 5.551
5.70 I I 3.103 17 .658 1.947 5 .731
5.80
J -- - I 3.158 18.224 1.981 5.913
2.015
5.90
6.00
--L- 3.212
3.267
18.798
19.380 2.049
6.098
6.286
-- - -
6.10 3.321 19.970 2.083 6.477
-- - . - --
6.20 2.117 6.670
6.30 2.151 6.865
6.40 2.186 7.063
-- c------- - - --
6.50 2.220 7.264
6.60 _._- - - 2.254 7.467
-- -
.±----
6.70 2.288 7.673
6.80 2. 322 7.88 1
- - -- f---- -----
6.90 I 2.356 8.0 9 2
7. 00 .. 2.391 8.306
7.1 0 2.42 5 8 .5 22
7.20 2.459 8 .740
-- ' - - - - - 1 - - -- -- - 1---
7. 3 0 2.493 8.961
--
7.40 - 2.52 7 9.185
7 <;;n 2.561 9.41 1
25
TABLE 6
26
TABLE 7
25 .50 I
2. 120 2.860 1.475 1.192
26 .00 2.1 62 2.963 1.504 1.235
26.50 2.20 4 3.067 1.533 1.2 78
27.00 2.245 3.173 1.5 62 1.322
27.50 2.287 3.281 1.591 1.367
28.00 2.328 3.390 1.620 1. 412
28.50 2.370 3.501 1.649 1.458
29.00 2.411 3.614 1.678 1.505
29.50 2.453 3.729 1.707 1.553
30.00 2.495 3.844 1.736 1.601
30.50 2.5 36 3.961 1.765 1.649
31.00 2.578 4.080 1.794 1.699
31.50 2.619 4.201 1.823 1.749
32 .00 2.661 4.323 1.852 1.800
32 .50 2.703 4.447 1.881 1.851
33 .00 2.744 4.573 1.909 1.903
33.50 2.786 4.700 1.938 1.956
34.00 2.827 4.829 1.967 2.009
34 .50 2.869 4.959 1.996 2.063
35 .00 2.9 10 5.091 2.025 2.118
35 .50 2.952 5.225 2.054 2.173
36 .00 2.994 5.360 2.083 2.229
36.50 3.035 5.497 2.112 2.286
37.00 3.077 5.635 2.141 2.343
37.50 3.118 5.775 2.170 2.401
38.00 3. 160 5.917 2.199 2.460
38 .50 3.201 6.060 2.228 2.519
39 .00 3.243 6.204 2.257 2.579
39.50 3.285 6.351 2.286 2.640
40.00 3.326 6.498 2.314 2.701
40 .50 2.343 2.763
41.00 I 2.372 2.825
41 .50
42 .00
---r-- 2.401
2.430
2.888
2.952
42.50 2.459 3.016
43.00 2.488 3.082
43 .50 2.517 3.147
44 .00 I 2.546 3.214
44.50 2.575 3.280
45 .00 2.604 3.348
45 .50 2.633 3.416
--1---- - - -
46.00 I- 2.662 3.485
46.50 2.691 3.555
I E---+-
47.00 2.720 3.625
47.50 2.748 3.695
48 .00 2.717 3.767
I
48 .50 I -- 2.80 6 3.839
49.00 2.8 35 3.911
49 .50 3.9 85
so.on t- _ 2.864
? R.Q.1 4.0 59
27
28
PIPE SIZING DATA
for
TABLES 8 to 13 following, present velocity and pressure loss data for water at temperature
of 60°C, flowing through copper tubes conforming to the Australian Standard 1432,
Type B.
This data was computed by Mr. C.R. Dudgeon of the School of Civil Engineering, University
of New South Wales.
Head loss values shown crossed should not be considered accurate. These flows do not have a
Reynolds Number above 4000 and therefore do not meet turbulent flow conditions on
which the computations are based.
29
TAB L E 8
30
TABL E 9
31
TABLE 10
. __._ -
Topic No. Descri ption WA TE R A T 60 ° C, T HROUGH
3.4 PIPE SIZIN G - A.S. 1432 COPPER T UBES,
DATA TYPE B.
- _._.-
NOMINA L NOMINA L NOMINAL NOM INAL NOMINAL
FLOW 3 2 mm 4 0 mm 45 mm 50 m m 65 mm
f - - - -- --- - -
02 ACT UAL 0.0. ACT UAL 0 .0 . ACT UAL 0 .0 . ACT UAL 0 .0. ACTUA L 0 .0 .
3 1.75 m m 3 8. 10 mm 44.45 mm 50 .80 mm 63 .50 mm
0.05 to 2.50 --- - - - - --._. - - - - -----
Veloc it y Head Veloc it y Head Velo c ity Head Veloci ty Head Veloc ity Head
Loss Loss Loss Loss Loss
L1 T RES P ER SE C. m/s m/ l00 m m/s m/l00m m/s m /l00m m/s m/l 00m m/ s m/l00m
32
TABLE 11
r---- -
33
TABL E 12
34
TAB LE 13
FLOW I NOMINAL
80 mm
NOMINAL
90 mm
NOMINAL
100 rn m
NOMINAL
125 mm
NOMINAL
150 mm
Q~ CT U A L 0 .0. ACTUA L 0 .0. ACTUAL 0.0. ACTUAL 0.0. ACTUAL 0.0.
76.20 mm PR nn mm 101.60 mm 127.00 m m 152.40 mm
25.50 t o 50.00
Velocity Head Velocity Head Veloc ity Head Velocity Head Velocity Head
Loss Loss Loss Loss Loss
L1TRES PER SEC. m/s m/100m m /s m/l00m m/s m/100m m/s m/100m m/s m/100m
35
36
PIPE SIZING DATA
for
TABLES 14 to 19 following, present velocity and pressure loss data for water at
temperature of 4°C, flowing through copper tubes conforming to the Australian Standard
1432, type B.
This data was computed by Mr. C.R. Dudgeon of the School of Civil Engineering, University
of New South Wales.
Head loss values shown crossed should not be considered accurate. These flows do not have a
Reynolds Number above 4000 and therefore do not meet turbulent flow conditions on
which the computations are based.
37
TABLE 14 -
0.35
." , ,2 .3 2 7 52.225 1.540 1~.489 0,845 4.670 "
0.36 2.393 54.895 1.584 20.479 0.869 4.905
0.37 2.459 57.624 ' 1 . 628 ' ' '"21.492 0.894 5.146
0.38 2.526 60.412 1.672 22.526 0.918 5.392
0.39 2.592 63.259 1.716 23.581 0.942 5.643
0.40 2.659 66.165 1.760 24.658 0.966 5.898
0.41 2.725 69.129 1.804 25 .757 0.990 6.159
0.42 2.792 72.150 1.848 26.876 1.014 6.425
0.43 2.858 75 .230 1.892 28 .017 1.039 6.696
0.44 2.925 78.368 1.936 29.179 1.063 6.971
0.45 2.991 81.563 1.980 30.361 1.087 7.252
0.46 3.058 84.815 2.024 31 .565 1.111 7.537
0.47 3.124 88.124 2.068 32.789 1.135 7.827
0.48 3.191 91.491 2.112 34 .034 1.159 8.122
0.49 3.257 94 914 2.156 35.300 1.183 8.422
050 .? .?7,d 98 .393 o ono 36.587 17nR !l7?7
38
TABLE 15
39
TABLE 16
40
TABLE 17
41
TABLE 18
42
TABLE 19
43
44
PIPE SIZING DATA
for
TAB LES 20 to 25 following, present velocity and pressure loss data for water at
temperature of 82 °C, flowing through copper tubes conforming to the Australian Standard
1432, type B.
This data was computed by Mr. C.R. Dudgeon of the School of Civil Engineering, University
of New South Wales.
Head loss values shown crossed should not be considered accurate. These flows do not have a
Reynolds Number above 4000 and therefore do not meet turbulent flow conditions on
which the computations are based.
45
TABLE 20
46
TABLE 21
47
TABLE 22
48
T A BL E 23
49
TABLE 24
0.50 0.120 0.025 0.087 0.012 0.066 0.006 0.042 0.002 0.029 0.001
1.00 0.239 0.085 0.174 0.039 0. 132 0.020 0.083 0.007 0.058 0.003
1.50 0.359 0 .175 0.260 0.081 0.197 0.042 0.125 0.014 0.087 0.006
2.00 0.479 0 .293 0.347 0 .135 0.263 0.070 0.166 0.023 0.1 16 0.010
2.50 0.598 0.438 0.434 0.202 0.32 9 0.104 0.208 0.035 0.145 0.015
3.00 0.718 0.609 0.521 0 .281 0.395 0.144 0.249 0 .048 0.174 0.020
3.50 0.838 0.805 0.608 0.37 1 0.461 0.191 0.29 1 0.063 0.203 0.026
4.00 0.957 1.026 0.694 0.472 0.527 0.243 0.333 0.080 0.231 0.034
4.50 1.077 1.272 0.781 0.585 0.592 0.300 0.374 0.099 0.260 0.042
5.00 1.197 1.5 41 0.868 0.708 0.658 0.363 0.41 6 0.120 0.289 0.050
5.50 1.3 16 1.835 0.955 0 .843 0.724 0.432 0.457 0. 143 0.318 0.060
6.00 1.436 2.152 1.042 0.988 0.790 0.506 0.499 0.167 0.347 0.070
6.50 1.556 2.492 1. 128 1. 143 0.856 0. 585 0.54 1 0.193 0.376 0.081
7.00 1.675 2.855 1.2 15 1.309 0.922 0.670 0.582 0.221 0.405 0.092
7.50 1.795 3.241 1.302 1.485 0.987 0.759 0.624 0 .250 0.434 0.104
8.00 1.915 3.650 1.389 1.671 1.053 0.854 0.665 0.281 0.463 0.117
8.50 2.034 4.081 1.476 1.868 1.119 0.954 0.707 0.314 0.492 0.131
9.00 2. 15 4 4.535 1.562 2.074 1.185 1.060 0.748 0.348 0.521 0.145
9.50 2.274 5.011 1.649 2.291 1.251 1.170 0.790 0.384 0.550 0.160
10. 00 2.393 5.510 1.73 6 2.518 1. 317 1.285 0.832 0.422 0.579 0.176
10.50 2.5 13 6.030 1.8 23 2.755 1.382 1.40 6 0.873 0.461 0.608 0.192
11.00 2.633 6.573 1.910 3.001 1.448 1.531 0.915 0.502 0.636 0.209
11 .50 2.752 7.138 1.996 3.257 1.514 1.661 0.956 0.545 0.665 0.227
12.00 2.872 7. 724 2.083 3.524 1.580 1.796 0.998 0.589 0.694 0.245
12. 50 2.991 8.333 2.170 3.800 1. 64 6 1.936 1.039 0.634 0.723 0.264
13.00 3.111 8. 96 3 2.257 4.085 1.712 2.081 1.08 1 0.681 0.752 0.283
13.50 3. 231 9.615 2.344 4.381 1. 777 2.231 1.123 0.730 0.781 0.303
14.00 3.350 10.288 2.430 4.686 1.843 2.386 1.164 0.781 0.810 0.324
14.50 2.517 5.001 1.909 2.545 1.206 0.832 0.839 0 .3 46
15. 0 0 2.604 5.325 1.975 2.710 1.247 0 .886 0.868 0.368
15. 50 2. 691 5. 659 2.041 2.879 1.289 0 .941 0.89 7 0.390
16. 0 0 2.778 6.002 2. 107 3.053 1.330 0.997 0.92 6 0.414
16. 5 0 2.864 6.355 2.172 3.231 1.372 1.055 0.955 0.438
17. 0 0 2.951 6.7 18 2.238 3.415 1.414 1.1 15 0.984 0 .46 2
17 .50 3.0 38 7.090 2.30 4 3.60 3 1.455 1.1 76 1.013 0.487
18.00 3. 12 5 7.472 2.370 3.796 1.497 1.238 1.042 0.5 13
18. 5 0 3.2 12 7. 863 2.436 3. 994 1.538 1.3 0 2 1.070 0.540
19.0 0 3.298 8.26 3 2.502 4.196 1.580 1. 368 1.099 0 .567
19.50 2.56 7 4.403 1. 622 1. 435 1. 128 0.594
20 .00 2. 633 4.61 5 1.663 1.50 3 1. 157 0.623
20 . 50 2.699 4.8 3 2 1.705 1.573 1. 186 0.65 1
21.00 2.765 5.053 1.7 46 1.645 1.215 0.68 1
21 .50 2.8 31 5.279 1.788 1.7 18 1.244 0.7 11
2 2.0 0 2.89 6 5.509 1.829 1.792 1.273 0.742
2 2.50 2.962 5.744 1.87 1 1.8 68 1.302 0.77 3
23.00 3.028 5.984 1.9 13 1.946 1.331 0.8 05
23. 50 3.09 4 6. 22 9 1.954 2.025 1.360 0.837
24.00 3. 160 6.478 1.996 2.1 05 1.389 0.8 70
2 4.5 0 3. 226 6.7 3 1 2. 037 2.187 141R n qn 4
25 .0 0 3.29 1 6 990 ? n 7.Q 2. 270 1.447 0.938
50
TA B L E 25
51
52
TABLE 26
Topic No. Description FITTINGS PRESSURE LOSSES Der ived from water
3.5.1 PRESSURE LOSS - EXPRESSED AS EQUIVALENT _ flow through A.S. 1432
type B copper tu be at
DATA METRES OF TUBE velocity of 1.5 m/s
L
TUBE NO REDUCTION WHERE : V I and V 2
SIZE = 1.5 m/s
b- --Js
~ c£b . V l ~V:
mm m m m m m
- -- - - -
53
TABLE 27
STRAIGHT
THROUGH
TYP E
mm m m m m m m
54
TABLE 28
b ib
3 1 ta p 8 .5 00 8.500
st o p
1 tap 5 .290 5 .290
t ee
1 red wee 1.270 1.270
•
8 e lbow s 1.130 9 .040
24.100
I _
6.000 I
0 .22 L- + 1/ 30 .100 7.977 \ 0 .968 20 2.401
1\ 1007
st op
2 1 t ap 11 .990 11 .990
tee
1 redu ce 4 .6 4 0 4.6 40
tees
1.490 5.960
•
4 line
10 Ibe nds 0 .870 8 .700
31.290 40.000
I _
I
1 .5 0 I L.......: + 1/ 71.290 6.9 26\ 1.502 40 4.938
1 1\ 100 )
me ter
1 1 tap 17 .110 17 .11 0
6 be nds 1.0 20 6 .1 20
br eech (Co m pr ised o f 1 x 2 5 m m elb "o w)
1 set 3.280 3 .280 (and 1 x 2 5 mm branch flow t ee)
ma in
I
( Press ure loss is not d o ub led fo r)
2 taps 8 .2 00 8 .200 (spl it f lows.)
34 .7 10
I 20 .000
~+
•
2.40 1( 54 .710 3. 7 18\ 1. 307 50 2.0 30
I 1\ I 100 -)
met er size
wat er
2. 40 1 met er 40 3.9 00
55
CHAPTER 3
Topic No.
3.5.2
PRESSURE REQUIREMENTS AND LOSSES
D escr iption
PRESSURE LOSS
DATA lost =
h ea d m
_v.!.
K 2 9
_
TABLE 29
FLOW
QQ 15mm 20mm 25m m 32 m m 40m m 50tn~5mm
-
r-~tn~O~:-
Li tr es Per Sec. K = 2.2 K = 1. 7 K = 1.5 K = 1.4 K = 1.2 K =1 K = 0.9 - K = 0.8 1 K = 0.7 ---
0.10 0 .130 ~-----+-----
- ---- ~ - -- - -- - ---- - - - - ---- -
0 .20 0 .519 0 .0 67
-- 1---- - ---- e- - - - - - -- -
0.30 I 1.1 69 0.150 0 .040
-- -- - --
0 .40 0 .2 69 0 .07 1
- -- - - 1-- --
--
--l---
0. 50 0.420 0 .112 0 .0 40
-._._-- 1------ -- - -- - - - - -
0.60 0 .605 0 . 16 1 0 .056
£---
- -- - --- ---- -
0.70 0 .823 0 .2 19 0 .077
-- 1- ._ - --- - __
-- - _ . _._. ._--- .- - - -- -- -- - ---- ---
0 .80 0.28 6 0 .100 0 .0 40
-- - --- - -- - - ----- -- _. - - ~-
0.90 0 .3 62 0 .127
0050 - - -- - --- ~ -- - - - -- - - - --- -- -- -- - - -- -
0 .0 36
- - - - ---- _._ . ----
-------r---_.--
- - -, -- -- ------ - -
2.80
-
0.481 0 1 18__ c--. O.0 4 2 _ __.____L_.. _____ _..
----~i- -
3 0 .55 2 0 .1 36 _ _ 0 0 48 __
"- 0 .6 29
-- -- - -- -
0 .155 0.055
3 .20
--- - --- - - - -
3.40 0 .709 0 . 175 0. 0 6 2
-------- - - ---
3.60 1--_0 . 19 6 0 .069
-- f--- - -- - ' --- -- -- -- --
3.80 0 .21 8 0 .077 .- ' - - - --
0 .242
4 0 .087
---0 .0- 3 --
7
- - - - -
0 _26 7 -- 1--_ 0 .0~_
1 _
4.20
- 0-.094- - - ------ - --
4.40 0 .29 3 0 .10 4 __ 0 .045 __ _ ...-- -
4.60 0 .320 0 . 1 13 0. 049
-- - - _ ..- - ---- - -
4.80 0 .348 __ 9.: 12~_ ~-- 0 .054 __ ~ -- _. _ - -
--- -- - f - - - -
5 0 .37 8 0 .134 0. 0 58
. _- - --- - --- - -- - - - - - -- - - - - - - -_._ - - --
5.20 1-____..._ _ e-. 0 .4 0 9 0 .145 0 .063
--- - - 1--- -- _ .._ --
5.40 0 .4 4 1 0 . 156 0068
-- - -- 1-- - - - - - -_ ._---
5.60 0 .4 74 0 .168 0 .073 ._-
- - ---
5.80 0 .50 9 0-.180 ._- 1-- _
0 .077
_ _ _
- - -- - --- 1-- _ 1-- - --
0 .5 45 0 .193 0 .08 4 __
6
--
0 .2 0 6
....------
6.20 0 .581 0 .0 90 _.
._--.
6.40 0.619 0 .21 9 0 .096
--
6.60 ._- f - - - 0 .2 33 0 .102
6.80 0 .24 8 0 .10 8
-- f-- --
7 I
i
0 .2 6 3 0 . 115
7.20 I 0 .2 78 __ 0 .12 1
e-.- --- - -
7.40 0 .293 0 .128
--
7.60 0 .135
7.80 0 .14 2
. _- - -
I
r
8 O~ ~ - -- 0 .0 40
- -- -
8.20 0 .157 0. 0 4 2
-
8.40 I 0 .16 5 0.044
8.60 I I - - - -- - - 1---- - -
0 .173 0 .0 4 6
8.80 I ---- ~-
0 .18 1
-
0 .0 48
9 0 .18 9 0 .0 50
-- ~ . -- - - e---- - - - - - --
9.20 0 .19 8 0 .052
--- --- -- - - - ._-- - -
9.40 0 .20 7 0 .0 55
-_.- -- ~_ . _ --- -----
9 .60 0 .2 15 0 .0 5 7
9.80 0 .224 0 .0 59
- - I---
10 0 .234 0 .0 62
-- ~ .
10 .50 - _.. 0 .258 0 .068
--_ . -
11 0 .283 0 .075
--- - - -- --
11 .50
-- - I - -- - ·--- - -·- - - 1--.
0 .3 0 9 0 .082
12
-- . T 0 .337 0 .0 8 9
12.50 ~
- ---~i=~-"
- --- 0 .365
-_ .
0 .097
13 0 .395 0 .104
56
TABLE 30
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES BENDS
~;'~. -------1 0=';0';00 v at.oc rrv O"' •• 'N'O " D . "OW
~
PRESSURE LOSS _ THROUGH A.S.1432 TYPE B.COPPER TUBE
3.5.2 DATA lost m = K Y-~ PRESSURE LOSSES IN METRES
r- l
0
head 2 9 HEAD FOR: BENDS _90 LONG RADIUS
- - F ~OQ I 15mm I 20mm 1-~5mm 32mm 40mm 50mm 65mm 80mm 100mm I
f--~trEJS-~~ sec~T K = l := -t __K = 0.95 K = 0.8 K = 0.65 K = 0.52 K = 0.42 K = 0.35 K = 0.3 K = 0.24
0.10 ._-0.0
-- 71_._- _.
f -- -- - - - - - ---
0.20 0 .283 0.03 8
f--- - - - - - - - - -- - - --
0.30 --- - 0 .6- 38
- _.
0.084
- - -- " - - ~- - - - -
_. - - _._._0.40 _0 .1. 50
0.038
. _--- ---- - - -- - - - - -- --- --
0.50 0. 235 0 .072
- - - - - - _. _ - -- - - - ~
------ - - - -- -- - --
0.60 0 .3 38 0.086
- -- - - - ---..-----.-t------"-.----- 1--- - -- - - 1---- -- - -- - - - --- - e--_.- -- -
0 .70 0 .460 0 .11 8
- - - - - --- - r-- ------ - "- - -- - -- - f- -'c_- - - - --- 1--_0 .036
0 .80 0 .152 0 .047
- - - - -- -- - 1----- -- - - f-- - -- - --
0.90 0 .19 3 0 .059
1--._- - - --- -1----- --- - - - - f-.
1 0 .23 8 0 .07 3
f-- ~----f--
.--€ -
f-- - -
3.80 0 .092
- - -- - - - - - - - - - -- -
4 - - -- -- - - - - -- - -
0 .102
4.20 0 .112
4.40 - . _- -- 0 .123 0 .040
4.60 0 .134 0 .044
- -- - - - ----
- - --4.80
_.
0 .146 0.048
5 0 .159 II 0 .052
f--- - - - -- -- --
f-----~~- - 0 .172 0 .056
-
5.40 . _ - f--.--
0 .185 0 .061
-
f--~6 0 __ 1--._ -- - - f---- ! - -.
0 .199 I 0.065
5.80 0 .214 I 0 .070
6 0 .229 0 .075
1 - - --
6.20 0.244 0 .0 80
- - - -- --
6.40 0.260 0 .085
6.60 0 .091 0 .0 38
f---
6.80 0.096 0 .041
7 0 .102 0 .043
f-----
7.20 0 .108 0 .045
f-----
7.40 0 .114 0 .048
7.60 I
0.051
7.80 0 .053
. o-
f------
8 0 .056 I
8.20 0 .059
1---
8.40 0.062
8.60 0.065
8.80 0.068
9 I
0.071
9.20 0 .074
1 - - - --- - - - --
9.40 0.077
- - -- --
9.60
9.80
10
f-- - ---
±----- - - -- -
- - - - -- - - f-- - -
- - -- I--
-- -
0 .081
0.084
0 .088 0.021
10 .50 0 .097 0.023
1---- -
11 I 0 .106 0 .0 26
11 .50 0.116 0 .028
--
12 I
0.126 0.031
- - - -- f---
12.50 I I
0.137 0 .033
13 0.148 0 .036
57
TABLE 31
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES TEES
T
VELOCITY DETERMINED FROM FLOW
Topic No. Description
~
PRESSURE LOSS 2- THROUGH A.S.1432TYPE B.COPPER TUBE
3.5.2 DATA lost m = K ~ PRESSURE LOSSES IN METRES
head 29 HEAD FOR : TEES - BRANCH FLOW
FLOW
aQ 15mm 20mm 25mm 32mm 40mm 50mm 65mm 80mm 100mm
Litres Per Sec. K = 2.4 K = 2.1 K = 1.9 K = 1.8 K = 1.6 K = 1.5 K = 1.4 K = 1.2 K = 1.1
0.10 0.1 4 2 0 .02 1
0.20 0.567 0 .08 3 0. 023
0.30 1.275 0 .18 7 0.05 1
0 .40 0.332 0 .0 90
0.50 0 .51 9 0 .141 0 .050
0.60 0.748 0 .204 0.073
0.70 1.0 16 0 .2 77 0 .099 0 .0 40
0.80 0 .362 0 .129 0 .052
0.90 0.458 0.163 0 .0 6 6
1 0 .565 0 .202 0 .082
1.20 0 .291 0 . 118
1.40 0.395 0 .160 0 .0 44
1.60 0 .516 0. 210 0.058
1.80 0.654 0 .265 0 .073
2 0 .807 0 .3 28 0 .0 9 1
2.20 0 .976 0 .396 0 .110 0 .040
2.40 1.162 0 .471 0 .131 0 .048
2.60 0 .553 0 .153 0.0 5 6
2.80 0.642 0 .17 8 0 .065
3 0 .7 37 0 .204 0.075
3.20 0.838 0.232 0.085
3.40 0.946 0 .262 0 .096
3.60 0 .294 0 .108 I
3.80 0 .3 28 0 .1 20
4 0.363 0 .133 0 .0 56
4.20 I 0.400 . 0 .147 0 .062
4.40 0.439 0 .161 0.068
4.60 0.480 0 .176 0.074
4.80 0 .523 0 .192 0 .081
5 0.5 6 7 0.208 0.088
5.20 I 0 .61 3 0.225 0 .095
5.40 0 .661 0 .243 0 .102
5.60 0.711 0 .261 0 .110
5.80 0 .763 0 .280 0 .118
6 0 .817 0 .300 0 .1 26 I
6.20 I 0 .872 0 .3 20 0.13 5 I
6.40 0 .9 29 0 .34 1 0 .144
6 .60 0 .363 0 .153 I
8 0 .225 0 .062
8.20 0 .236 0.065
8.40 0 .247 0 .069
8 .60 0 .259 0 .072
8.80 0 .2 72 0.075
9 I 0 .2 84 0 .079
9.20 0 .297 0 .082
9.40 I 0 .31 0 0 .086
9.60 0 .323 0.090
9.80 0.3 37 0 .0 9 3
10 0 .351 0 .097
10 .50 I 0 .38 7 0 .107
11 0.424 0.11 8
11 .50 0.464 0 .129
12 0 .505 0 .140
12 .50 0 .548 0 .152
58 13 0 .59 3 0 .164
TABLE 32
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES TEES
VELOCITY DETERMINED FROM FLOW
Topic No. Description
THROUGH A .S.1432TYPE B . COPPER TUBE
3.5.2
PRESSURE LOSS 2-
PRESSURE LOSSES IN METRES q]3~
DATA lost m = K .Y....
head 29 HEAD FOR : TEES - LINE FLOW.
I
FLOW
o£ 15 mm 20 mm 25 mm 32 mm 40 mm 50 mm 65 mm 80 mm 100 mm
Litres per Sec. K 0.9 K 0.9 K 0.9 K - 0.9 K - 0.9 K - 0.9 K = 0.9 K - 0.9 K = 0.9
0.10 0 .053
0.20 0 .212 0 .036
0.30 0.478 0 .080 0 .024
0.40 0 .142 0.04 3
0.50 0.222 0 .067
0.60 0 .3 20 0.0 96 0 .036
0.70 0.436 0.131 0 .049
0.80 0 .171 0 .065
0.90 0.217 0 .082 0 .037
1 0.268 0 .101 0 .046
1.20 0 .145 0 .066
1.40 0.198 0.090
1.60 I 0 .258 0 .118 0 .035
1.80 0 .327 0.149 0 .044
2 0.403 0.1 84 0 .054
2.20 0 .488 0 .2 23 I 0 .066
2.40 0 .581 0 .265 0 .078
2.60 0 .31 1 0.092 0 .036
2.80 0 .361 0.107 0 .042
3 I 0.414 0 .122 0 .048
3.20 0.471 0 .139 0 .055
3.40 0.532 0 .157 0 .062
3.60 0.176 0 .069
3.80 0 .197 0.077
4 0.218 0 .087 0 .042
4.20 0.240 0.094 0.046
4.40 0.263 0 .104 0 .051
4.60 0.288 0 .113 0.057
4.80 0.314 0.123 0 .061
5 0 .340 0 .134 0.066
5.20 0.375 0.145 0 .071
5.40 0.397 0 .156 0 .077
5.60 0.427 0.168 0 .082
5.80 0.458 0.180 0 .088
6 0.490 0 .193 0.095
6.20 0.523 0 .206 0.101
6.40 0.557 0 .219 0.108
6.60 0 .233 0.115
6.80 0 .248 0 .122
7 0 .263 0 .129
7.20 0.278 0 .136
7.40 0 .293 0.144
7.60 0 .152
7.80 I 0 .160
8 I 0 .168 0 .051
8 .20 0.177 0 .054
8.40 0 .186 0 .056
8.60 0 .194 0 .059
8 .80 0 .204 0.062
9 0.213 0 .064
9.20 I 0 .223 0.067
9.40 I 0.232 0.070
9.60 0 .242 0 .073
9.80 0.253 0 .076
10 0.263 0 .080
10.50 0 .290 0.088
11 0 .318 0 .096
11 .50 0.348 0 .105
12 0 .379 0.115
12 .50 0.411 0.124
13 0.444 0 .135
59
TABLE 33
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES REDUCERS
Oeser iption VELOCITY DETERMINED FROM FLOW
---E3B-
Topic No. THROUGH A.S.1432TYPE B. COPPER TUBE
PRESSURE LOSS V2-
3.5.2 DATA lost m = K - PRESSURE LOSSES IN METRES
head 2g HEAD FOR: REDUCERS
OUT GOING TUBE SIZE
i
FLOW
aQ 15 mm 20 mm 25 mm I 32 mm I 40 mm 50 mm 65 mm 80 mm 100 mm
Litres per Sec. K - 1 K - 1 K-l K - 1 K - 1 K - 1 K - 1 K -l K - 1
0.10 0 .059
0.20 0 .236 0 .0 4 0
0 .30 0.531 0 .089 0 .0 29
0.40 0 . 158 0 .048
0.50 0 .2 4 7 0 .0 74
0 .60 0 .336 0 .10 7 I 0 .040
0.70 0 .48 4 0 .146 0 .055 I
0.80 0 .1 90 0 .072
0 .90 0 .241 I
0 .091 0 .0 4 1
1 0 .298 0.1 12 0 .05 1
1.20 0.161 0 .0 74
1.40 0 .2 20 0 .100
1.60 I 0 .287 0 .13 1 0 .039 I
1.80 0 .363 0 .16 6 0 .0 50
2 0.448 0 .2 0 5 0 .0 6 1
2.20 0. 543 0 .2 48 0 .0 73
2.40 0 .646 0 .2 9 5 0 .087
2 .60 0 .346 0 .1 0 2 0 .040
2.80 0 .4 0 1 0.11 8 0 .047
3 0.460 0 .136 0.054
3.20 0 .52 4 0 .1 55 0 .061 -
3 .40 0 .591 0 .175 0 .069
3.60 0 .1 96 I 0 .077
3.80 0 .2 18 0 .086
4 0 .2 42 0 .09 5 0 .047
4.20 0 .26 7 0 .105 0 .0 5 2
4.40 0 .29 3 0 .11 5 0 .057
4.60 0 .320 0 .126 0 .0 62
4 .80 0 .34 8 0 .1 37 0 .0 6 7
5 I 0 .37 8 0 .149 0 .073
5.20 0 .4 09 0.161 0 .079
5.40 0 .44 1 0 .17 3 0 .0 8 5
5.60 I
0.474 0 .18 7 0 .09 2
5.80 0 .509 0.20 0 0 .0 98
6 0 .5 45 0. 214 0.105
6 .20 0. 581 0 .2 29 0 .11 2
6.40 0 .6 19 0 .244 0 .120
6.60 0 .2 59 0 .1 27
6.80 0 .275 0.135
7 0 .29 2 0 .14 3
7.20 0 .30 9 0 .151
7.40 I 0 .326 0 .160
7.60 0 .169
7.80 0 .17 8
8 0 .187 0. 056
8 .20 0 .196 0 .059
8.40 0. 206 0. 06 2
8.60 0 .216 0 .065
8.80 0 .226 0 .069
9 0.237 0 .072
9.20 0 .247 0 .07 5
9.40 0 .258 0 .078
9.60 0 .269 0 .08 2
9.80 0 .28 1 0 .0 8 5
10 0 .29 2 0 .088
10.50 0 .322 0 .097
11 0 .354 0 .1 07
11.50 0 .386 0.1 17
12 0.421 0.127
12.50 0.456 0 .138
60 13 0.494 0.150
TABLE 34
CHAPTER 3 PRESSURE R EQU I REM ENTS AND LOSSES
OUTLETS
To pic No. D escript ion VELOCITY DETERMINED FROM FLOW
~
- THROUGHA .S .1432TVPE B . COPPER TUBE
PRESSURE lOSS 2
3.5 .2 DATA los t m =
K Y.-
PRESSURE LOSSES I N ME TRES
head 29 HEAD FOR : TANK OUTLETS .
!
FLOW
aQ 15 mm 20 m m 25 mm 3 2 mm 40 mm 50 mm 65 mm 80 mm 100 mm
litres p er S ec. K = 0.5 K - 0.5 K = 0.5 K = 0.5 K - 0.5 K - 0.5 K = 0.5 K = 0.5 K = 0.5
0. 10 0.030
-
0.20 0 .118 0 .0 20
0 .3 0 0 .2 66 0 .044
0.40 0 .079 0 .024
0.50 0 .12 3 0 .037
0.60 0.178 0.054
0.70 0 .24 2 0.0 73
0.80 I 0 .095 0 .036
0.90 0 .12 1 0 .045
1 0 .149 0 .056
1.20 0 .08 1 0.037
1.40 0 .1 10 0 .0 50
1.60 0 .143 0 .0 6 5
1.80 0.182 0 .083
2 I 0 .224 0 .102
2.20 0.27 1 0 .124 0 .03 7
2.40 I 0 .323 0 .147 I 0 .044
2.60 0. 173 0.051
2.80 0.201 0 .059
3 I 0 .230 0 .0 68
3.20 0 .2 62 0 .077
3.40 I 0.296 I 0 .087
3.60 0 .098 0 .039
3.80 I 0 .109 0 .043
4 I 0.121 0 .048
4.20 I I 0 .133 0 .052
4.40 I I 0 .146 0.058
4.60 I 0 .160 0 .0 63
4.80 0.17 4 0.069
5 0 .189 0 .0 74
5.20 I
0 .2 04 0 .080 0 .039
5.40 0 .220 0 .08 7 0 .043
5.60 I 0 .237 0.093 0 .0 4 6
5.80 I 0 .2 54 0 .100 0 .049
6 0 .272 0 .10 7 0 .0 5 3
6.20 0 .291 0 .114 0. 056
6.40 0 .310 0 .1 2 2 0 .0 60
6.60 0 .13 0 0 .064
6.80 0 .1 38 0 .0 68
7 I 0 .146 0 .072
7.20 0 .15 4 0 .0 7 6
7.40 I 0 .1 6 3 0 .080
7.60 0 .084
7.80 0 .08 9
8 0 .094
8.20 0 .098
8.40 I 0.10 3
8.60 I 0 .10 8
8 .80 I 0 .113
9 0 .11 8
9.20 0 .12 4
9.40 0 .129 0 .039
9.60 0 .135 0 .041
9.80 0 .140 0 .042
10 0 .1 4 6 0 .044
10 .50 0 .1 61 0 .0 49
11 0 .177 0.053
11.50 0 .19 3 0 .058
12 0 .2 10 0 .0 6 4
12.50 0.228 0 .0 69
13 0 .247 0 .075 61
TABLE 35
0.20 0.240
0.30 0 .380
0.40 0.470
0.50 0.690
0.60 0.840
0.70 0.990 0.530
0.80 1.140 0.690
0.90 1.230 0.840
1 1.600 0.990 0.580
1.10 1.830 1.140 0.640
1.20 2.060 1.290 0 .690
1.30 1.450 0.760
1.40 1.680 0.840
1.50 1.830 0.910
1.60 2.060 I 0.990
1.70 2.210 1.070
1.80 1.140
1.90 1.220
2 1.290
2.20 1.520
2.40 1.680
2.60 1.980
2.80 2.210
3 2.410
3.20 2.590
3.40 2.970
3.60 3.200
3.80 3.500
4 3.810
4.20 4.270
4.40 4.570
4.60 4.880
4.80 5.400
62
TABLE 34
CHAPTER 3 PRESSURE R EQU I REM ENT S AND LOSSES OUTLETS
To pic No. D escr iption VELOCITY DETERMINED FROM FLOW
~
- THROUGHA .S.1432TYPE B . COPPER TUBE
PRESSURE LOSS 2
3.5.2 DATA lost m = K .Y-
PRESSURE LOSSES IN METRES
head 29 HEAD FOR : TANK OUTLETS.
FLOW
QQ 15 mm 20 mm 25 mm 32 mm 40 mm 50 mm 65 mm I
I 80 mm 100 mm
Litr es p er S ec . K = 0.5 K = 0.5 K - 0.5 K = 0.5 K - 0.5 K = 0.5 K = 0.5 K = 0.5 K = 0.5
0. 10 0 .030 --
0. 20 0.11 8 0.020
0. 3 0 0 .266 0 .0 4 4
0.40 0.0 79 0 .024
0.50 0 .12 3 0 .03 7
0.60 0 .178 0 .05 4
0.70 0 .242 0.0 73
0.80 0 .095 0 .036
0.90 0 .12 1 0 .0 45
1 0 .1 49 0 .056
1.20 0 .081 0 .037
1.40 0 .110 0 .05 0
1.60 0 .143 0.065
1.80 0 .182 0 .08 3
2 0 .22 4 0 . 102
2.20 I I 0 .2 7 1 0 .12 4 0 .037
2.40 0 .323 0 .14 7 0 .044
2.60 I
0 . 17 3 0. 0 51
2.80 0 .2 01 0 .059
3 0 .230 0 .068
3.20 0 .2 62 0 .0 77
3.40 0 .296 0 .087
3.60 0 .098 0.0 39
3.80 0.109 0. 04 3
4 0.121 0 .0 48
4.20 I 0.1 3 3 0 .0 52
4.40 I I I 0 .146 0 .0 58
4.60 0.160 0 .0 63
4.80 0 .174 0 .069
5 0 .189 0 .0 7 4
5.20 I 0 .20 4 0 .080 0 .0 39
5.40 0 .2 20 0 .087 0 .043
5.60 0 .2 37 0 .0 9 3 0.046
5.80 I 0 .254 0 .100 0 .049
6 0 .272 0 .107 0 .053
6.20 0 .291 0 .114 0.056
6.40 0 .31 0 0.122 0.060
6.60 0 .1 30 0 .064
6.80 0 .13 8 0.068
7 0 .14 6 0 .072
7.20 0 .1 54 0 .076
7.40 0 .163 0 .080
7.60 0 .084
7.80 0 .08 9
8 0.094
8 .20 I 0 .098
8.40 I 0 .103
8.60 0 .108
8.80 0 .1 13
9 0.118
9.20 0.1 24
9.40 0.129 0 .0 39
9.60 0 .135 0 .041
9.80 0.140 0 .042
10 I 0.146 0 .044
10 .50 0.161 0 .0 49
11 0 .177 0 .053
11 .50 0.193 0 .058
12 0 .210 0 .0 6 4
12.50 0 .22 8 0 .069
13 0.247 0. 075 61
TABLE 35
0.20 0.240
0.30 0.380
0.40 0 .470
0.50 0.690
0.60 0.840
0.70 0.990 0.530
0.80 1.140 0.690
0.90 1.230 0 .840
1 1.600 0.990 0.580
1.10 1.830 1.140 0.640
1.20 2.060 1.290 0 .690
1.30 1.450 0.760
1.40 1.680 0.840
1.50 1.830 0.910
1.60 2.060 0.990
1.70 2.210 1.070
1.80 1.140
1.90 1.220
2 1.290
2.20 1.520
2.40 1.680
2.60 1.980
2.80 2.210
3 2.410
3.20 2.590
3.40 2.970
3.60 3.200
3.80 3.500
4 3.810
4.20 4.270
4.40 4.570
4.60 4.880
4.80 5.400
62
TABLE 36
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES
Desc ri pt ion VELOC I T Y DETERMINED FROM F LO W STOP
Topic No. THROUGHA .S.1 432TYPE B .COPPER TUBE
PRESSURE LOSS v
3.5.2 DATA lost m = K -
2 - PR ESSURE LOSSES IN METRES TAPS
hea d 29 H E A D FOR: S TOP T A PS.
FL OW 15 mm OD 20 mm OD 25 mm OD
oQ Capi llar y & 15 m m & 20 mm 3 2 mm 40 mm 50 mm 65 mm 80 mm 10 0 m m
Stop tap screwing s.t , sc rewi ng s.t ,
Lit res per Sec. K - 14 K 10 K - 8 .5 K= 8 K - 7.2 K -7 K - 6. 5 K -6 K-5
0.10 0 .8 30 0 .1 00 0 .0 2 5
0.20 3.3 05 0 .39 5 0.101 0 .0 36
0.30 7.438 0 .889 0 .228 0 .081
0.40 1.580 0.405 0 .144
0.50 2.469 0 .6 33 0 .2 24 0 .092
0.60 3.556 0.911 0 .3 23 0 .133
0.70 4.840 1.240 0.439 0 .18 1
0.80 1.6 19 0 .574 0 .23 6
0 .90 2.050 0.726 0.29 8
1 2.5 29 0 .896 0 .3 68 0 .106
1.20 1.29 2 0 .53 1 0.152
1.40 1.75 7 0 .722 0 .20 7
1.60 2.295 0 .9 43 0 .271
1.80 2.905 1.193 0.343
2 3.58 6 1.474 0.424 0 .15 5
2.20 4 .340 1.783 0 .513 0 .187
2.40 5 .164 2.121 0 .610 0.223
2.60 2 .489 0 .715 0. 26 2
2.80 2.888 0. 8 29 0.30 3
3 I 3. 31 5 0 .952 0 .348
3. 20 3.77 1 1.084 0 .396
3.40 4.257 1.224 0 .44 7
3.60 1.372 0.501
3.80 1.529 0 .55 9
4 I 1.694 0.6 19 0.280
4.20 1.8 68 0 .682 0.30 9
4.4 0 2 .0 49 0. 749 0 .3 39
4.60 2.239 0 .8 18 0 .37 1
4.80 2.4 38 0.891 0.404
5 I 2.646 0 .9 67 0.439
5.20 I
2.8 62 1.0 46 0.474
5.40 3.087 1.128 0 .5 11
5.60 3.320 1.21 2 0 .55 0
5.80 3.562 1.30 1 0 .590
6 8 .8 12 1.392 0 .631
6.20 I 4 .0 68 1.486 0. 6 74
6.40 4.3 35 1.584 0 .71 8
6.60 I 1.68 5 0 .7 64
6.80 1.7 8 8 0 .810
7 1.896 0 .859
7.20 I 2.0 05 0 .909
7.4 0 2.1 18 0 .960
7.60 I 1.013
7.8 0 I 1.0 67
8 1.1 2 3 0.283
8.20 I 1.178 0.298
8 .40 1.2 3 7 0 .312
8.60 1.297 0 .327
8 .80 1.358 0.34 3
9 1.420 0. 358
9.20 1.48 4 0.37 4
9.40 1.550 0.39 1
9.60 I 1.615 0.408
9.80 1.683 0 .425
10 1.75 3 0.442
10. 50 1.933 0.487
11 2 .12 2 0.535
11 .50 2.318 0 .585
12 2 .525 0 .637
12 .50 2 .7 39 0 .69 1
13 2.9 63 0.748 63
TABLE 37
--
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES
-- GATE
D escript io n VELOCITY DETERMINED FROM FLO W
Topic No. T H R O U G H A .S .14 32 TYP E B .COPP ER T UB E VALVES
.---
PRE SSUR E LOSS -
3.5.2 DATA lost m = v 2 PR ESSURE LOSSE S IN METR ES
0.10
1 5 mm
K = 0.35
0 .02 1
--20~msc rre~5 ;;---t--J; mm -~
K - 0 .27
- - - - - -1 - - - --- -
- - - _ . -1 - - - - - - -
K - 0 .24-- t K - 0 .22
- - . - - --
-------.-..- .-
+-40 m;
K = 0 .18
._ - ---- -
-- - ~- - - - - - -
- ~-50-~';:; -~
= 0 .17
K
F~~n~e~
K = 0.16
- - _ . - 1---- . -- --- -
-- -- - - - - - - ._----_.. _ --
I K - 0 .1 3
K .. 0 .14
1-- - - - - t - - - --
- - - - --- - --
---
- 1--- - - - -
0 .20 0 .083
-- --+-- - - - e--- -- - - - - -- j--._ --- -
~ · · i- -
1---- -
0.30 0 .186 0 .024
--- - - - -- - - -- ----- ---- -- --
OAO 0 .043
1---- - - - -- - - - - ---- -- - -- - - ---- - - - - - - - -- - - + _._ - - - -
0.50 0 .067 0 .01 8
±--
-- --- - - -- - - f----- - - ~----- - -- - - - -- ----- - - - - ---- - - 1--- -- - - - - - - -~ - ------
0 .60
1--- -
0 .096
-
0 .13 1
- -
0026
1--- - - - - 1 - - - -- - --
0.035
-------- ~- ----- - - --- -- - .... -- - - - -- - - ----- -
0.70
0.80
------- 1 - - . _ --- 1 - - - -- - - f - -- .---
0 .046
>--._ ---1----------_.._-- 1---- -- .--- -J-------
0 .90 I- I
0 .058 0 .020
-- 1 - --.
-----
~
1 0 .0 7 1 0 .0 25
+---- - -- - - - _ .. 1----- ._-- - - -- --
1.20 I
0 .036
- - --- 1--- --- - -
I
1.4 0 0 .0 48 0 .0 18
- -- 1 - -- --f-- . _ - 1--
1.60 0 .0 6 3 0 .0 2 4
!----. -- - - 1 - - - -- - - -1---
1.80 0 .080 0 .030
I
------- 1------- --_ .. _ - 1-- -- ---
2 I
0 .099 0 .0 37
- 1--- -- -
2.20 0 .119 0 .045
._ - 1---- - - - -- --- --- - - -
2AO 0. 142 0 .053
- - -_._---- f-.
2.60 I
0 .062 0 .0 17
-- >--. -- I--- - ..-
2.80 0 .072 0 .020
-- I--- 1--- - - - -- 1---- - --
3 0 .083 0 .0 23
-_. --1 - - - - -1-----
3 .2 0 I
0 .094 0 .0 26
I
3AO 0 .106 0 .030
3 .6 0 0 .033
3 .8 0 0 .037
- - - 1 - - - -- -- -
4 0 .0 4 1
-- _ . . - 1---- - --
~~:~-f=--
4.20 0.045
4.40
-- - -- -
0 .050
--- --
1-- -- - --
4.60 0 .054
- - -- 1---- - ---
4 .80 0 .059 0. 0 2 2
5 0 .064 0. 0 24
-
5.20 0 .070 0 .02 6
5AO I I
0 .075 0 .028
5.60 I
0. 08 1 0. 030
5.80 0. 08 7 0. 0 32
6 I
0 .093 0 .0 34 0 .0 15
6.20 0 .099 0 .037 0 .0 16
~
6AO I
0 .105 0 .039 0 .0 17
6.60 0 .0 4 1 0 .0 18
6 .8 0 0 .044 0 .0 19
7 0 .047 0 .020
7.20 0 .049 0 .0 21
7AO I I I
0 .052 0 .022
7.60 0 .02 4
7.80 I 0 .0 25
8 .. 0 .026
8.20 0 .02 7
8AO I
--
0 .029
8 .60 0 .030 ._-
8.80 0 .032__ 1---. _- - -
9 0 .0 3 3
9 .20 0.0 35
----- -- - - - _ . -
9AO -- f-. --
0 .0 36
9.60 0 .037
- - - - I---
9.80 0 .039
-- --
10 0 .0 41 0.Q12
1----- --
10 .5 0 0 .045 0 .013
-- - - - - - - 1 - -.
11 0 .0 50 0.0 14
f-----
11 .50 0 .054 0 .015
... _ - - -1---
12 0 .059 0 .017
-- - -- - - 1--.
12.50 0 .0 64 0 .018
- -
13 0 .069 0 .0 19
64
TABLE 38
CHA PTER 3 PRESSURE REQUIREMENTS AND LOSSES
GLOBE VALVES,
T opic No. LIFT CHECK
3.5.2 VALVES
0 .327
0.361
0.396
0.433
0 .472
0 .5 12
0 .553
0 .596
0 .641
0 .688
0 .736
0.787
0 .838
0 .892
0 .945
1.002
1.060
1.120
1.182
1. 2 45
1.310 0 .356
1.37 5 0 .375
1. 443 0 .3 93
1.513 0.412
1.584 0 .432
1.657 0.451
1.732 0.471
1.808 0.493
1.884 0 .514
1.964 0 .535
2.045 0 .55 8
2.2 55 0.614
2 .4 76 0.674
2 .705 0.737
2.946 0. 802
3.195 0 .8 71
3.457 0 .942
65
TABLE 39
CHAPTER 3 PRESSURE REQUIREMENTS AND LOSSES SWING
Topic No. Desc ription VELOCI TY DETERM INED FROM FLOW
THROUG HA.S.14 3 2 TYPE B .COPPER TU B E
CHECK
PR ESSUR E LOSS 2 -
3.5.2 DATA l ost m = K :'!.- PRESSURE LOS SES IN M ETRE S VALVES
.-
h ead 29 HEAD FOR : SW ING CH ECK VA LVES
.... Scr ew ed -,.. Flan ged
F~~W 15 mm 20 m m I 25 mm 3 2 mm 40mm 50 mm 65 mm 80 mm 100 mm'"
Litr es per Sec. K 5.5 K 3.7 K- 3 K 2.7 K- 2 K 2 K -2 K 2 K -2
0.10 0.3 25 0 .0 37
0.20 1.298 0 .146 0 .03 6
0.30 2 .922 0 .329 0.080
0.40 0 .585 0 .143 I
0 .50 0.914 0 .223 I
0 .60 1. 316 0.32 1 0 .040
0.70 1.7 91 0.438 0.055 I 0 .050
0.80 0 .5 7 1 0 .072 0 .065
0.90 0 .723 0 .091 0 .083 I
1 0.893 0.1 12 0 .102 0 .030
I
1.20 0 .16 1 0 .147 0 .044 I I
1.40 0 .220 0 .201 0 .059 I
1.60 0 .287 0. 262 0 .077 I
1.80 0 .363 0.3 3 1 0 .09 8 I
2 0.448 0.409 0 .121 0.048
2.20 0.5 23 0.495 0 .146 0 .0 58
2.40 0 .6 46 0 .5 89 0 .174 0.069
2.60 0 .69 1 0 .204 0 .080 I
0 .10 0 .532 0 .0 6 4
0.20 2 .125 0 .257 0 .060
0.30 4.782 0 .5 78 0 .1 34
0.40 1.027 0 .238 0 .072
0 .50 1 .605 0 .372 0 .112
0.60 2.31 1 0 .536 0 .16 1
0 .70 3.146 0 .72 9 0 .2 19 0 .0 68
0.80 0 .9 5 2 0 .287 0 .088
0.90 1.206 0 .3 63 0. 1 12
1 1. 48 8 0.448 0 .138
1.20 0.6 46 0 .1 99 0 .05 2
1.40 0 .8 79 0 .271 0 .071
1.60 1.1 47 0 .35 4 0 .093
1.80 I 1.453 0 .447 0 .1 18
2 1.793 0 .553 0 .145 0 .052
2.20 2 .170 0 .669 0 .176 0 .063
2.40 2.58 2 0 .795 0 .209 0 .075
2.60 0 .933 0 .245 0 .08 9
2.80 1.083 0 .28 4 0 .103
3 1.243 0 .32 7 0 .11 8
3.20 1.414 0 .372 0 .134
3.40 1.596 0.420 0 .151
3.60 0.470 0 .170 I
3.80 0.524 0 .189
4 0 .581 0 .209 0 .098
4.20 0 .640 0 .2 31 0 .1 08
4.40 0.702 0.254 0.119
4.60 I 0 .768 0 .277 0 .130
4.80 0 .836 0 .302 0. 14 1
5 0 .907 0 .327 0 .1 54
5.20 0 .981 0 .354 0. 166
5.40 1.05 8 0.382 0 .179
5.60 1.138 0 .4 10 0.19 2
5.80 1.22 1 0.440 0 .206
6 1.307 0 .47 1 0 .2 21
6.20 1.39 5 0 .503 0 .2 36
6.40 1.486 0 .5 36 0 .2 5 1
6.60 0 .570 0 .2 6 7
6.80 0 .605 0 .284
7 0 .642 0.3 01
7.20 I 0 .6 79 0. 3 18
7.40 0 .7 17 0 .3 36
7.60 0 .355
7.80 0. 37 3
8 0 .39 3 0 .113
8 .20 0.412 0 .1 19
8 .40 I 0.433 0 .125
8.60 0.454 0 .1 31
8 .80 I 0.475 0 .137
9 I 0.497 0 .1 43
9 .20 I 0.520 0.15 0
9.40 0 .542 0.156
9.60 0.565 0 .163
9.80 0.589 0 .170
10 0.614 0 .177
10 .50 0 .677 0 .195
11 0.743 0.214
11.50 0 .811 0 .234
12 0 .884 0. 255
12.50 I 0 .9 59 0.276
13 1.0 3 7 0 .299
67
TABLE 41
PIPE FLOW FITTING S & VALVES PIP E PR ESSURE PIPE VELOCI TY TUBE PRESS U R E
SECTION SECTION LOSS PER S ECTION SIZE REQ ' O
Pressure Pip e LE NGTH 10 0 m P R ESS U R E
Loss Each Se cti o n TUBE LOSS
Pre ssure
Loss
No . QJs No. T ype m. hea d m. h ead m. m. head m. head m/s mm m. head
Ve rt ical
6.000
heig ht
- -- - ---- --- - - _.
Out let
15 .000
pressu re
--- --
3 1 b ib 0 .720 0 .720 (1.5 x valu e o f 1 5 mm
t ap sc rewi ng slo p tap)
st o p
1 ta p 0.400 0.400
- f------- iee- -- ~I i n e fl o w t ee
1 red uce 0 .050 0.050 pi us a red ucer)
8 e lbows 0 .080 0 .640
1 .81 0 ~ + - 0.479
~..": 1--- -
.....- 2.290
- - - - - - f--- - ~-
2 1 st o p 0.830 0 .830
tap
--- tee
- -- --1 - - -- ---
1 r ed uce
0 .230 0 .230
tee
..
4 line 0 .104 0 .4 10
..-
10 ben ds 0 .060 0 .600
2.070 + 2.770 4.8 40
2 .40 1/ 2 0 .0 00 Ix 3 .718 \
+ 1.307 50
1----
1\ 100 )
1-------- - --
68
T ABLE 42
"I
~
I
SI Z E M ET R ES H EA D
-1--
r- ----1---1-
mm , 0.6 1.2 1.8 2.4 3
42 --- ['-j-- --I - l---1--- ----
- --
~
I I '
f J
I---~
:. I
i -i-- 11 :-
35 -----
32 ! 0 .3 3 0 .48G
_~~1 . 1 5 1 1.32 ~~
- - - -- T - -- -- -- - -
~ 21 - -T I- j- ,-:-r+t -
~ ': = I/ ~ '~L f(rIm~;;4~~~
o
I -:
--- _~ I_ _-L_ - -
69
TABLE 43
[
42
I 50 m 80 mm
w
a:
:l
~ 35 /
40mm
I
I
IT
V
/ 1
.
w
a: I
0-
f
~ 28
a...J / I
II
L1.
0
21
I /
/
/ \ I
.:
<t
w ! I /
I
J:
en
w 14
/ / I I
,/
a: 1/ /
I-
w
~
7
/ /
/
/ I I
/ /
.>
----
/
0
/-/ I I
7 15 22 30 38 45 53 60 68
!
2.5 3.8 9 11.4 12.9 14.8
40 1.2
1.9 I 3
I
50 4.6 5.9 6.9 7.6 8 16.7 19.7 22.3 24.2 26
70
TABLE 44
I
METER SIZ E
20 mm 25 mm 32 mm 40 mm 50 mm I 80 mm
DIAMETER IN mm .
MAXIMUM
CONTINUOUS 0.69 1.03 1.39 2.97 6.11 9.44
FLOW.
L1TRES PER SECOND .
MAXIMUM
MOMENTARY 1.75 3.06 4.03 5.56 12.64 26.53
FLOW.
L1TRES PER SECOND .
MAXIMUM DAI LY
USAGE (24 HRS) . 60 88 .8 120 256.8 528 916
KILOLITRES.
PRESSURE LOSS
AT MAXIMUM
3.750 2.840 3.220 6.000 5.250 2.800
CONTINUOUS FLOW .
METRES HEAD.
COMMENCES TO
REGISTER AT. 0.0014 0.0013 0.0025 0.0025 0.0075 0.013
ACCURACY
WITHIN ~ 2%.
MINIMUM
GRADUATION . 1 1 1 1 10 10
L1TR.ES .
MAXIMUM
READING. 10000 10000 10000 10000 100000 100000
KILOLITRES.
MAXIMUM
110 110 110 110 110 110
WORKING
PR ESSU R E.
METRES HEAD.
71
TABLE 45
0 .20 0. 300
0 .3 0 0 .70 0
0.40 1. 200 0 .4 50
0.50 1.900 0 .75 0 0 0400
0.60 2. 800 1.0 50 0. 60 0
0.70 3.75 0 1.40 0 0 .800
0.80 5 .000 1.90 0 1.10 0
0.9 0 6 .00 0 2.200 1.30 0
1 2 .80 0 1.600 0 .67 5
1.2 0 4 .000 2.300 0 .9 7 5
1.40 5 .70 0 3.2 20 1.35 0
1.60 4.200 1. 75 0
1.80 I 5 .200 2.2 00
2 6 .500 2.70 0 0 .5 50
2. 20 3.200 0 .675
2.40 3.90 0 0. 825
2. 60 4 .700 0.97 5
2. 80 5 .500 1.1 75
3 6.1 00 1.2 25
3.20 6 .750 1 040 0 I
3.40 7.70 0 1.625
3.60 1.80 0 ,
3.80 1.9 7 5
4 2 .200 0 .52 5
4.20 2.400 I
0 .55 0
4040 2.60 0 0 .60 0
4 .60 2.90 0 0 .6 75
4.80 3. 200 0 .72 5
5 I 3.60 0 0 .800
5.20 3.8 0 0 0.87 5
5.40 4 .2 00 0 .9 50
5.60 4.6 00 1.0 75
5.80 4 .80 0 1.125
6 5 .000 1.1 75
6.20 5 .500 1.2 50
6040 5.750 1.300
6.60 6. 00 0 1.400
6.80 1.500
7 I 1.600
7.20 1.70 0
7.40 1.800
7.60 1.9 00
7.80 2 .000
8 2.1'0 0
8 .20 2.20 0
I 8040 I 2.3 00
I 8.60 2 0400
8 .80 2 047 5
9 2 .550
9.20 I 2.65 0
9.40
.- _. I 2 .750
9.60 I 2.850
9.80 2.9 50
72
T AB L E 46
T op ic No. Description
3.8 PRESSUR E CON VERSI ON D ATA
kPa t o METRES H EAD - MET R ES HEA D T O k Pa
Metres Met res Metr es Metres
kPa to Head k Pa to Hea d Hea d to k Pa Head to k Pa
~-
1 0 .1 00 57 5 .8 10 0. 25 2.4 5 54 52 9.74
2 0 .200 58 5 .9 1 0 0 .50 4.91 55 5 39.5 5
3 0. 3 10 59 6 .0 10 0.7 5 7.36 56 549.36
4 0.4 10 60 6. 1 20 1 9.8 1 57 559.17
5 0 .5 10 61 6. 220 2 19. 62 58 5 68.98
6 0 .6 10 62 6.320 3 29.43 59 57 8.79
7 0 .7 10 I 63 6.420 4 39. 24 60 588. 60
8 0. 820 64 6 .520 5 49.0 5 61 59 8. 41
9 0 .9 20 65 6. 6 20 6 58.8 6 62 608 .22
10 1.020 I 66 6 .73 0 7 68. 67 63 6 18.03
11 1. 120 67 6 .830 8 78. 48 64 627. 8 4
~-
12 1. 220 68 6.930 9 88.29 65 63 7.65
13 1.33 0 69 7. 03 0 10 98.10 66 64 7.46
14 1.43 0 70 7. 1 40 .1 1 107.91 67 657.2 7
15 1.5 3 0 71 7.24 0 12 117.72 68 6 67.08
16 1.63 0 72 7. 3 40 13 127.53 69 676.89
17 1.730 73 7.440 14 137.39 70 68 6.70
18 1.830 74 7 .540 15 147.15 71 69 6.5 1
19 1. 9 40 75 7. 6 50 16 156.9 6 72 706. 32
20 2.0 40 76 7.740 17 166. 77 73 716.13
21 2. 140 I 77 7 .850 18 176.58 74 725.9 4
22 2.2 40 78 7.9 50 19 186.39 75 735.75
23 2. 340 79 8 .05 0 20 196.20 76 745.56
24 2.450 80 8 . 15 0 21 206.01 77 755. 37
25 2. 550 81 8. 260 22 215.82 78 765. 18
26 2.650 82 8.360 23 225.63 79 77 4.99
27 2.750 83 8.460 24 235.44 80 78 4.80
28 2. 85 0 84 8.560 25 245.25 81 79 4.6 1
29 2.960 85 8. 660 26 2 55. 0 6 82 804. 42
30 3.060 86 8 .770 27 2 64.8 7 83 8 14.23
31 3.1 60 87 8.870 28 2 74. 68 84 8 24.04
32 3 .260 I 88 8. 9 7 0 29 28 4. 49 85 8 33.85
33 3.360 89 9 .0 70 30 294.30 86 843. 66
34 3.470 90 9. 17 0 31 304. 11 I 87 853.47
35 3.5 70 91 9.280 32 31 3.92 88 863.28
36 3. 6 70 92 9. 380 33 323.73 89 8 73.09
37 3.770 93 9.48 0 34 333.54 90 8 8 2. 90
38 3. 8 70 I 94 9.580 35 343.35 91 892.71
39 3.99 0 95 9. 680 36 353.16 92 902.52
40 4.080 96 9.7 9 0 37 362.9 7 93 912.33
41 4.180 97 9 .890 38 372. 78 94 922.14
42 4 .280 I 98 9. 9 9 0 39 382.59 95 931 .9 5
43 4.380 99 10 .09 0 40 392.40 96 9 41.75
44 4.480 100 10.1 9 0 41 40 2. 2 1 97 951 .57
45 4.590 200 20 .390 42 412.02 98 961 .38
46 4.690 300 30.58 0 43 421 .83 99 971 .19
47 4.790 400 40 .770 44 431 .64 100 981 .00
48 4.890 500 5 0.990 I 45 44 1.45
49 4 .990 600 61.160 46 45 1.2 6
50 5.100 700 71.360 47 461 .07
51 5.200 800 81.550 48 470.88 200 1962.00
52 5.300 900 91 .740 49 480.69
53 5.400 1000 101.940 50 490.50
54 5.500 2000 203.870 51 500. 31
55 5.600 3000 305.810 52 510.1 2 300 2943.00
56 5.710 40 0 0 407.750 53 519.93
73
CHAPTER 4 COLD AND HOT WATER PIPE SIZING
Example 1
Determ ine the probabl e simultaneous flow in a pi pe supplying 10 w ater clo sets , 20 wash
basins and 10 sinks in an office bu ilding :
10 clo set s x 2 lo ading units (from TAB LE 47) 20
20 basins x 1 loading unit (from TABLE 47 ) 20
10 sinks x 3 loading units (from TABLE 47) 30
= 70 loading units
The flow for 70 loading units read from TABLE 48 is 0 .73l itres per seco nd.
Example 2
D etermine the proba bl e sim ulta neous flow in a pipe supply ing 24 wa ter closets , 30 wa sh basins ,
2 sink s and a group of 6 showe rs in a factory .
24 closets x 2 lo ading units (from TABLE 47) 48
30 basins x 1 loading unit (from TABLE 47) 30
2 sinks x 3 lo ading unit s (from TABLE 47) 6
= 84 loading units
The flow for 84 loading units read from TABLE 48 is 0 .88 litres per second.
From TAB LE 47, 0 .30 litres per second is requ ired for each show er w it h 100mm rose.
Therefore 6 show ers x 0 .30 = 1.80 litres per second .
The probable simultaneous flow would be 0.88 for closets, basins and sinks , p lus 1.80 for
showers .
= 0 .88
1.80
2.68 litres per second
Records and test data of wate r d istribution aut ho ri t ies ind icat e that a further red uct io n can be mad e
to the probable simultaneous flow out of a watermain for most types of buildings. Thi s has the effe ct
of reducing incoming water service pi pes from w at ermains and provides for the inst all ation of small er
size w ater met ers, booster pumps and rising m ains. Va riou s bu ild ing type s are d iscussed under points
a to e following .
74
a. Hotels and Motels - commercial Sections
The probable simultaneous flow would be approximately 40 per cent of the total loading units
for the commercial sections, plus the flow required for any continuously run tap or sanitary
sanitary
b. Office Buildings and Residential Sections of Hotels and Motels - up to 10-12 floors.
The probable simultaneous flow would be approximately 20 to 25 per cent of the total loading
units.
c. Office Buildings and Residential Sections of Hotels and Motels - up to 12-23 floors.
10 to 15 per cent of total loading units.
Example
An office building has 100 water closets, 100 basins, 24 sinks and 24 urinal cisterns. What capacity
water storage tank would be required?
80 per cent of full flow total (which is 30.20 litres per second) = 24.16 litres per second.
Therefore, 24.16 x 60 x 10 = 14496 litres
Tank Storage Capacity = 14.5 kilolitres
In addition it would be necessary to allow for any continuously run tap or sanitary fixture and for
make up water used by the air conditioning system.
In the case of this example the following applies:
peak 10 minutes discharge 14.5 kilolitres
maximum hour discharge 14.5 kilolitres
maximum day discharge 14.5 kilolitres
75
RESIDENTIAL BUILDINGS SECTION
For cold water the probable simultaneous flow to one dwelling unit would be 40per cent of the
full flow total, which is 40'10 of 1.20 -z- 0.48 litres per second.
For hot water the probable simultaneous flow to one dwelling unit would be 40 percent of the full flow total,
which is 40% of 1.01 '" 0.40 litres per second.
It is important to note that 0,48 litres per second would be the probable simultaneous flow with-
out the add ition of the hot water quantity. The reason is that one either has the cold water or hot
water flowing at any given time. Where combination flows of cold and hot water occur at sinks and
showers etc. then the total of the mixed flow quantity will not exceed the quantity of cold flow.
TAB LE 56, sets out the probable simultaneous flow data for both cold and hot water related to a
given number of dwelling units.
76
N OTE S ON PROB A BLE SIMlJLT A N EOlJS FL.OW D ATA PR ESENT ED IN TAB L E 5 6
a. Flow valu es l isted in t h e "Co ld Wat er M axi m u m " co lu m ns are th e m ax im um f lo w s t hat mo st
wa t er distribu t ion au t ho rit ies wi ll perm it t o be w ithd raw n fro m w aterm ain s.
Maxim um f lows cou ld b e appl ied t o d w ell ing un its w ith t h ree, four or fi ve bed ro om s, having
o ne o r t w o b at h room s. or o ne bath roo m and ensu ites .
b. F low values list ed in th e "Cold W ater M ini mum " co lum ns ar e t he min im u m flows t hat mo st
water d istribu tio n authorities r eq u ire to be su pp l ied to t he p ropert y.
M in imum so ld water values shou ld on ly be adopt ed w hen i nd iv id ual pack age hot w at er
heat ers are to be installed in t lw dw ell i ng un it s.
M in imu m f lo w s cou ld be ap pl ied to dwel l inq unit s hav ing on e or t wo bed ro om s, one bathr oom
and no ensu it es.
c. F low values lis ted in t he " Ho t " co lu m n are fl ow s f ro m cent ral t yp e ho t w at er syst em s. Thes e
sy stem s have com mo n p ipew ork risers and m etered hut wa ter d ist ri but ion pip es su pply ing
dwell ing u nit s.
T hese flow values cou ld be app li ed to dw elling u n it s hav ing t hree bedroom s and o ne bath roo m .
ror d w elling un its w it h m ore t han on e b athroom and having ensu it es. great er f lo w value s should
be ado pted .
VIIllere cent r al hot w ate r system s are proposed it is reco m m ended tha t ma x im um f lo w values
f or co ld w ate r inf lo w t o th e property be ad opted .
Th e d ata re lating t o "probab le sim u l t aneous ho t wa ter f low" wou ld be th e f lo w from a cent ral
mains pre ssure bank o f heaters, a calo rif ier or ho t w at er storage tank .
W hen it is proposed to have t wo or mo re pipework riser s per dwe ll ing u n it th e "p rob ab le simu ltaneous
f lo w " must be p ro po rt io ned acco rd ing to th e t aps and san it ary fi xtures each pipework ri ser is to
su pply .
b. Sin gle or doub le bathroom p ip ework riser s sho u ld car ry 62 .5% of the "probable simu ltaneous
f lo w " sta t ed in TABLE 56 fo r th e nu mber o f dwe lling un it s bei ng supp lied .
Thes e percent ages are derived from laundry tub (0 .23) p lu s sink (0 .22) f lows which total 0 .45 lit res
per seco nd and w h ich repr esent 37 .5% o f t he fu ll f lo w tot al for a dwel li ng unit. The full f lo w total
for on e dw elling un it is 1.20 l it res per seco nd .
TAB L ES 58 and 5 9 ill ust rat e a m eth od for d eterm ining t he probable simu It aneous f lo w w it h in
pipework riser s w here th ere are t wo o r m or e pipework ri sers supplying each dwell ing unit .
77
HOT WATE R SECTI O N
4 .9 T EMPE RAT UR ES OF WATER ASSOCIAT ED W ITH HOT WATE R PIPEWO RK SYST EMS
T he foll owing are temper at u res of wate r de signed to give th e user satisfacti on for h is or her
purposes , to m eet pu blic he alth st and a rd s and temperatures required in engin eering to allow
t ransfe ren ce of he at .
With these criteria in view, a seco nd ary cir cul ation syste m , w it h f low an d return pipe s f rom and to
the hot water storage tank should be used where justified.
Whether such a system is used or not, the length of pip e to a hot wat er d raw-o ff t ap , me asu red alo ng
th e pipe from the tap back to the storage t an k or seco nd ary ci rcul at io n pi pe shou ld not be great er
th an those stated in topic 4 .11 fo llowin g.
a. For pipes supplying spray t aps a maximum de ad leg of 1 metre (0.2 l itres).
b. For pipe diamet ers to and includ ing 20mm a ma ximum d ead leg of 12 metres (2. 7 litres).
c. For pipes from hot water meters meteri ng home units or flats a max im um len gt h to the
farthest tap of 10 metres (2 .3 litres).
d. For pipe diam eter 25mm, a ma x imum d ead leg of 7.5 metres (3 -1 litres).
e. For p ipe diameters in excess of 25mm a max im um dead leg of 3 metres (3 lit res) .
TABLE 62 sets out data relating to the qu antity of w at er co nta ined in copper tubes of di fferent
sizes and th e line ar metres of tube equivalent to the conta ining of one litre of wat er.
78
4.1 2 WATER FLOW FR OM SECONDARY HOT WATER R ET U RN CI RCULAT IN G PUM PS
The flow from hot water ret urn pum ps is o bta i ned by calcul ating th e total w atts em issio n f rom the
pi pew o rk system, bo t h fl ow and ret urn pipelines.
Wat er flow s are measur ed in vo lume per unit time , i n t his case litres per second.
The flow of hot wate r return is obtained from the formula :
W x 10- 3
Q kJ /kg x 0C
T he hot water return pump w ou ld be req uir ed to mo ve 0.04 litres per seco nd of 55 0 C w ater against
a head w hich must be calcul ated.
The follo wing is a t able giving the app ro xim ate heat em ission s from second ary hot water flow and
return pipework in w atts per met re run of pipe.
The information is based on 40 0C diffe rence mean' wat er to air W /m run fo r copper t ubes. Air sur-
rounding hot wa te r flow pipes is assum ed t o be 20 oC. Heat em ission f ro m in sulat ed surfacesw i ll
vary for different typ es and t h icknesses of in sul at io n .
15 28 8
20 39 11
25 48 13
32 58 16
40 68 17
50 88 20
65 106 24
80 120 26
100 160 35
Heat losses given for insul ated pipework are b ased on m agnesia type in sulation 25mm thi ck or
equivalent type of in sul ation.
kW
Q
kJ /k g x (t 4 - t 3 )
wh ere : Q f low in litres per seco nd.
kW required heat transfer from heat in g battery to stored w ater, in kilowatt s
per hour .
temper ature o f primary flow in 0C
tempe ratu re of pr imary return in 0C
79
kJ / kg spec ific heat o f wat e r, 41 87 jo ules, say 4 .2 kilo jo u les per kilogram . (Water
at 4 0C has a de nsity o f 100 0 k ilo gram s per cubic me tre ).
Normally t he p rimary ho t wate r flo w t e mp erat u re is 8 2 0 C and no mo re than 12 0C is t he des ired
tem perature drop by hea t emissio n fr om th e heat ing battery .
Example 1
What flow wo uld be required fro m a p rima ry ho t wat er pu mp w hen the heat t o be transferred has
been calculated at 13 .13 kW in on e hou r? T he t em perature of th e primary hot water flow is 82 0C
and th e ret u rn wa ter is to ente r th e boi ler at a te m perature not less than 70 0 C.
13. 13
4 .2 x (82 - 70 )
0 .26 I it res per seco nd
T he pri ma ry ho t wate r pu mp wou ld be requi red to move 0 .26 litres per second of 82 0C water against
a head w h ich m ust be calcu late d.
Example 1
Calculat e t he su rface area o f 20 nominal size co p pe r tube required to raise t he temperature of water
cont ained in a ho t water flo at ing draw -off tank from 15 0C to 60 0C in a two hour period? Energy
req uired is 26 .26 kW divid ed by two hours, equal s bo iler power of 13.13kW. The temperature of the
p rim ary f low wa te r is 82 0C and t he te mperature of t he water returning to th e boiler from the heating
coil is 70 0 C.
Formula:
A
~t4 ~ t3 ) - (t 2 ;tl~ X W/m
2
13.1 3 X 10 3
A
(82; 70) - (60 ~ 15) x 500
13 .13 x 10 3
(76 - 37 .5) x 500
13 130
38 .5 x 500
13 130
19 250
A 0 .68 squ ar e metres o f heating surface.
Example 2
Calcul at e th e len gth of 20 nominal size co ppe r tu be required to co nstr uc t a he ating battery w hich
wou ld have a heatin g surfac e o f 0 .68 squ ar e metres ?
80
Fo rmul a:
L A
w here: L leng t h of 20 nom ina l s ize co pper tube in t he he at ing battery in me tres . m
A surface a re a of t he heat ing battery in square m etres ca lcu lated f ro m exa mp le
1. m 2
Do outsid e di ameter of the co p pe r t u be used in t he heat ing battery in m et res.
m
(T ype B , 20 nomi na l size = 19 .05 mm 0 .0 .)
= 0 .01 9 05m 0 .0 .)
IT 3. 14 16
L 0 .68
3 . 14 16 x 0 .0 19 05 x 1
0 .68
0 .0 6
L 11 .3 metres o f 2 0 nomin a l size copper tube.
Exampl e 3
Ca lcu late the tube ve loc ity in metres per seco nd . T o ac h ieve a heat t ransfe r rat e o f 5 0 0 w atts per
squ are m etre o f heati ng surface t he velo c ity is no t to exceed 0.3 met res per second thro ugh each
U-tube .
Th e wa ter q ua nti t y requi red t o f low in t he pri ma ry ho t w at e r flow p ipe lin e is 0 .2 6 lit res per second
o f 8 2 0 C w ate r.
Th e heati ng surface required is to be 0. 68 sq uar e metres .
Th e m inimum length o f 2 0mm nomi na l s ize co ppe r tube req u ired fo r the co ns t ructi o n o f t he heating
batte ry has be en ca lcu lated to be 11 .3 me t res .
Assu mi ng that t he le ngt h o f eac h U-t u be is 1 metre (2 metres t otal len gth ) t hen th e number of U-t u bes
requi red wo uld be 11 .3 -;- 2 = say 6 . Each U-tu be is co ns id ered as o ne pa ss.
To de termi ne t he t u be velocity :
Formula :
T u be ve loci ty 4000 x Q/ s x No . of pa sses
IT d 2 in mm No . o f t u bes
81
Example 1
What is the litres per second natural circulation flow in a hot water piping system, when the total
heat em ission from the combined flow and return pipes is 750 W in one hour? The water temperature
drop in the system is to be 10 0 C .
W X 10-3
Q
kJ /kg x 0C
750 X 10-3
4.2 x 10
0.75
4.2 x 10
Q 0.018
say 0 .02 litres per second circulation flow.
Information giving the approximate heat emissions from secondary hot water flow and return pipe-
work in watts per metre run is given in CHAPTER 4 , topic 12.
The flow pipe of a secondary circuit is also the hot water distributing pipe and should be sized to
carry the probable simultaneous flow required by the taps and sanitary fixtures .
TAB LE 47 gives data relating to hot water flows in litres per second and loading un its . TAB LE 48
relates total loading units to probable simultaneous flows .
.3 Circulating Pressure
I n a natura I circu lation pipe ci rcu it, it is necessary to calcu late the circu lati ng pressu re In
order to determine the allowable friction loss per metre run of effective pipe length. This can be
obtained by the fo rmula :
Example 2
What is the available metres head circulating pressure that can be lost due to friction from w at er
flow in the ma in circuit of a natural circulation hot water system ?
The vertical height from the hot water storage tank to the top main circuit flow branch is 21 .6
metres.
The secondary hot water flow temperature is expected to be 60 0C and the secondary hot water
retu rn 50 0C . The densities of water at different temperatures can be obtained from TAB LE 60.
4 .8 x 21 .6 x 10- 3
CP 0 .104 m head or 104 mm head
Therefore the total pressure lost to friction,due to flow of water in the main piping circuit must
not exceed 0.104 m head. The pressure available to be lost per metre can be derived by dividing.the
total main pipe circuit length, plus equ ivalent length for fittings and valves, into the metres head
circulating pressure, which in this example is 0.104 m or 104 mm .
82
TABLE 47
COLD & HOT COLD WA TER HOT WATER FLOWS LOADING UNITS ARE
WATER FLOWS FLOWS THROUGH THROUGH PIPES APPLIED TO A
REQU IRED A T PI PES WHERE WHERE DI VERSIT Y DIVERSIT Y TABLE
EACH TAP SET . DIVERSITY IS NOT IS NOT TO BE TO GI VE PROBAB LE
TO BE CONSIDER- , CO NSI D ER ED. SIMULTANEOUS
ED . FLOWS THROUGH
PIPES.
NOTE: Flows t o certa in taps, sa nitar y f ixt ur es and outl ets shou ld not be reduced by app lying a diversity factor.
These inclu de wash fo unta ins, wash basin s f itted w ith spray t aps, wash trough t aps, rows of showers in
ablution b locks and wat er demands of A .C. sy st ems. In bu ilding s wh ere h igh peak demands occur, loading
unit di versity is not app licab le and design flows mu st be based on full flow to each outl et.
83
TABLE 48
- -- -- ---- ---- -- - - - - - - - - - -
Topic No. Descri ption
PROBABLE DIVERSITY OF FLOW,
l
4.2 -
SIMULTANEOUS LOADING UNITS TO L1TRES PER SECO ND
FLOW DATA.
- -- --- --
PROBABLE PROBABLE PROBABLE PROBABLE
SIMULTA- SIMULTA· SIMULTA- SIMULTA·
NEOUS NEOUS NEOUS NEOUS
FLOW FLOW FLOW FLOW
~ --~;: l~~
3 0.15 190 1.72 9.0/
- _._ - - - - - -- ._ - - 2880
- - --- - --- - -
4 0.18 200 1.80 29 20 9.09
._ -- --- -- - - -- --
5 0.21 240 1.97 2960 9.24
- - ~- 1640-- - t - -- 6.06 -- - 1 - - - - -- .--
- - -- - - -- _____9_._3..:.1_ _-1
6 0.23 280 2.20 3000
7 0.24 320 2.42 .
1680 ~--- 6.13 9.39
-- f-- .- - - - -- - - - --- - . - - --. - - 30 4 0 -
--_._---_ . ..- - --_. _ - - - ~---- l~=-
f . .--:-::-~----
8 0.25 360 2.57 1720 6.29 3080 9.47
f----- -
9 0.26 400 2.73 1760 6. 3 6
~. -- - - - - - f - - -. - --'--- - I----,--- - - - - --c-- .- - ---- .- -- - - --3120 ----'..
10 0.27 440 2.95 1800 6.4 4 3 160
- - - - - -- """- ----- - -- - ---._--- ---- - -_._ - --_. /-- - - -- _ . _- - 1--9. 77-
11 0.2 8 480 3. 10 1840 b~ 5 1 32 00
. ..- -- _ . _ -- --- --._- - - - - - - -
3. 26 -- ' - - 324 0- - -1
12 0.29 520 1880 6.66 9.84
----- ----_._- --- - -- - - - _.- -----,-- - -- -- -
13
14
0.30
0.31
560
600
3.4 1
3.48
19 20
----- - --- --- -
6.74
-
f---
------
--
1960
-
- --
9.92
- _.. _
- -
6.82
- - -- - f-- --- - - - - -
~~ 32'o ~=l
3320
- --- -- -
10. 00
- - - - --
15 0.32 640 3. 64 2000
- ---.- -- -
6.89 3360 I 10./ 5
1
- 1--- -_. _ - - -- 1--- - - - - - - 1--. .- -- -- -- -, --- ~ - ~
NOTE : When assessing de sign fl ow s, taps and sa nita ry f ixt ure s used o ut of ho ur s, such as cleaner 's sin ks and
ho se taps should be ignor ed. In add it io n ta ps and o ut lets such as ai r co nd it io ni ng pla nt w hic h req ui re
full flow shou ld have th at fl ow added to th e prob abl e sim u lt aneo us fl o w req uired for al l ot he r t aps
and san ita ry fixtures in t he bui ld ing.
84
TABLE 49
\-
LEGEND : 79 LU . = 0 .82 Q/s
----
L U. = LOAD ING UN IT 59 L U. = 0 .63 Q/s _
-~
Qls = L1TRES PER SECOND CO L D WAT ER 79 LU .
STO RAGE = 0.82 Qls
T A NK
HOT
WATE R tJ CO L D ~
PLANT
ROOM.
T AN K ~ L U. =0 .82 Q/s'--,
U I WATE R
SU PPL Y
I
59 L U. = 0 .63 Q/s
- 79 LU . = 0 .82 Q/s
HW. _ _ H.W.
r-- CW. _ _
- 7
C.W.
I I I I
oJ
-
5T H. OJ OJ Q~ / / 66 66 6(5 66
FLOO R. 3-WC. CISTERNS B SIN 4-BAS IN S
54 LU . = 0.58 Q/s
68 LU . = 0 .72 Q/s
LL
ih
3·SHOW ERS ~~
IU SI N K
~l-?-f H,W._
CW. _
- 7
H,W
C.W.
?j
4T H . V / Lo La Lo
F LOO R . 3·WC. CISTE RN S
42 L U. = 0.47 Q/s
50 L U. = 0 .52 Q/s
2·SHOWE RS SINK
~I
~o 9~H.W _
C.W. _
_
_
-
,/
7 ~..~.---1 f I
3R D .
F LOOR . WC. CISTER N
./
66 BAS IN
32 L U. = 0.42 Q/s
38 LU . = 0.45 Q/s
LL
3·SHOWERS ~~ SHOWE R
fJ
IU
2ND .
Ll if ~I-=~.~.= -
-:
V
7
H.W.
C.W. I
66
I
66 CO
FLOOR. BAS I N BAS IN WC . CIST ERN
18 L U. = 0 .35 Q/s
22 LU. = 0 .39 Q/s
SINK SI NK
if ? f _ H .W-
C.W. _ _
-
./
7
H.W.
C.W. I I I
1ST.
FLOOR .
/
66 06
3-BA SINS
06
9 LU . = 0 .26 Qls
a:
~ f-'------- 13 LU . = 0 .30 Q/s
SH OWER
iI
SINK SHOWER ~
I
Ll H.W_ _
C.W.
-
- -
-V V
7
H.W.
C.W. fl
Lo Lo
GRD .
F LOOR. '-' 2-WC . CISTERNS
NOTE : Loading un it values for tap s and sanit ary fixt ures have been taken f rom TABLE 47. Loading unit conv ersion
values in Iit res per second have been tak en from TA B LE 48.
85
TABLE 50
REQUEST FOR DOMESTIC AND/OR INDUSTRIAL WATER SERVICES LARGER THAN 32 mm IDIA.)
N am e o f App li ca nt
W a t er re q ulred for - D D o m e st i c 0 I n d u st r ia l D O t h er P u rp oses ... ..... .......... ........ ... ... ............ (t i c k ap pr o p r iat e b ox )
O ff ice Use
N umbe r On ly
(a) W ate r C losets .• .. .. ......... ..... ......... ........... I f a i r co nd it ion ing equ ipme nt is t o be insta ll ed i nd ic ate
( b ) Uri nal Cis tern s .. .. ......... .... . ....... .. ........... B ra n d. . .... .... .... . ... .. .. ... ..... ... .. .. ... .... .. .. .... .. ..... .. . .. .. ... ... ...
(c) Basi ns .. .. .. .. .. ....... ..... ... .... .. .... ...... . Tota l Ca paci ty ..... ...... ... .. ...... ..... .. .... ..... ....... .......... .. .. kW
(d ) Poi nt s at W ash Troug h s .. . ....... ...... .... .... ........ .... F l o w f or m a k e- u p wa te r . ......... ....... ........ ......... ........ ... titr esyse c.
... ...... ... .. ..... .... ....... ..... .... ...... .............. ........... .... ... .. a t t a c h l i st show ing :
.. ........ ....... ..... ... ...... .............. ....... .... ... ..... .... ... ... ..... l. It em
S T O R A G E TAN K S : I f st o rage t a n k s ar e to be erec t ed in d icate t h e n u m ber ... .. . .. . ... .. .. ... . .. .... ... ... . .. .. .. ... ...... a n d ca pacit y of -
D omest i c ........... .. ........... ..... ... ......... ...... Ki lo l it re s
PU MPS : I f pumps are to be in st a l le d o n th e se rv ice comp le t e Scheau le .......... .... ... and su b mi t i t w i t h this sta t e m e nt , attachin g o n e
co py of the p ump cha ra ct e r ist ic curve.
-- -
OT H ER I N FO R MAT IO N w hich m a y in f lu e nce t he a u t ho ri ties ' a e ci sion on t h is a p p licat io n .......... ............ .. .. .... ........ .. ...... ............ ...
.... ..... ........ ....... .. ..... ..... .......... ............ ............. ..... .. ....... ....... .. ..... ... .... ...... .. ........ ....... .................. ................ ... ....... ........... .. ..... .... ... .. ....
.. .... ................ .. ...... ...... .... .. ........ ........... .. ..... .... ...... ........................ ...... .... .. .... .......... .................. ............ ........... ... .......... .... ...... .. ..... .. ...
.. ................. ........... ......... ....... ............ .... .......... .......... ..... ........ ......... .... .... ..... ....... ............ ................ ...... .. ...... .... .. ........ ............ ............
... .... ........ .... ... ... .................... ............ ............ ... ................ ............. ...... ... ............... .......... .... ..................... .... ..... .... ..... ....... .. ... .. ...... ... ...
......... ......... .......... .................. .... ......... .. ...... ............... ..... .......... .... .... ... .............. .... ... ....................... ........ ..... .... .. .................. .... ..........
............. ........ ..... ............ ..... ........................ ........... ...... ........................ . ...... ............ .... .............. .... ......... ............... .... .... ..... . ....... .... ......
.. .... ... ..... .... .. ...... ........... ........ .... .... ........ ....... ....... .................. ......... ........ ..... ...... ....... ..... ............ ........ .... ... ..... ............ .... ........ ........... ....
.. ............. .... .... ... .... .......... .. ........................ ..... .... ............................... .... ......... ....................... ..... ............................... ...... .... ........... .....
APP U CANT' S REF ER E N CE : S ho u ld fu r t h er in f or m a ti o n be r eq ui r ed to whom shou ld the lnq u l r tes be add ressed ?
Na me. .. .... . .. . . ... .. . .. .. .. .. . .. .. .. .. . .. ... .. .. .. . ... .. .. . ... . ... .. ... ..... .. .. . .. . .... .. .. . T e l eph on e .. ...... .. ... .. .. .. .. .. .. . .. ... ... ext . ........... ............ ........ .. ........
S igned . . .... . ... ... . . .... .... ... .. ... .. .. . ...... .... . ... . ... .... . ... .. .. ... ... Dow n er D A ge n t ( t ick a p pr op r iate b o x) ..... .. ........ / ............. / .........
NOTE: W he n co m p leted th e state me nt sho u l d b e se n t t o - T he Secretary of the a p pr o pr iate w a t e r di str ib u t ion autho r it y an d
m a r ked fo r t h e att en t i on of the D ist r i b ut i on Engineer.
86
TABLE 51
THE SIMULTANEOUS FLOW FOR A GROUP OF SHOWERS MAY EXCEED 90% OF FULL FLOW.
87
z SHOW ER -l C1
o o ::I:
-l WASH ING . 0 .22 '2.
m MACH INE TUB n l>
I SINK Z iJ
"""0 -n 0 .10 ('\0 .23 0 .22 o -i
(3 0" ~ m
~ ::0
g-:::
0"< ·32 mm ~
- Q) 0 .12
ro -
'"
- · cro
3 V>
32 mm BAS IN BA T H W.C.CIS TERN
c ~
;::; 0- 1.30
Q) n
:J Q) 1.20 £1
ro ,...
o ro
c Q. SINK SIN K
'" ,... 22 -n"""OO C1
~o 1.-11..
1.00 Q/s 1°. 1°·22 r::lJro
o ro OOC!) o
~ ~ :E ttl ::!. r
< ::r t><J ~" - I I I :t>'tl o
~,... 32mm 10.12 60.12 LO o. 11 L.o0.11 Lo0.11 -0 0 .11 ~.
m ttl
c Q) XrO l>
ro '"0 40 mm BASIN BASIN 4 - W.C. CISTERNS »m:J z
"" Q)
::r:J S:en o
~ Q.
I "Fu ll F l ow" ! 2 .4 2 ,,-
ro V> 1.75QI rS: ::I:
Q) " Probab le Simult an eou s F lo w "l
O"" CLE ANER 'S SINK o
ro :J
-,
mer
ro ,... 1.39 SINK -I
-i
:J ~ 22 :t> ~
,...-< 1~£ls ~ , 1 °. 0 .22 z -i
Q)
7' _
- .
r m l> l>
ro X o -i to
:J ,... m
00 c 32~ C O. 30 L:()0.30 10.12 10.12 LO o .11 e r
00 en ::0 m
o-...,ro 50 mm BATH BATH BAS IN BASIN W.C . CISTERN ." c.n
3 ~ N
-l ~ URINA L iJ
:t> ;::; 3.8 1 4 - SHOW ERS m
CIST ER N
OJ m 2.18 QI 0 .22 " 0 .22 0 .22 0.22 0 .08 en
r '" N
m"O 1.20 0-1
Ul ~ ill Qls "Tl:I: Z
'"
.~ ro · m C)
o ';ttl
o ::lJ::lJ
:::J 32 mm 0. 12 0 . 12 0-
Q. -0 Q
Q)
ttl~
50 mm BASIN BASIN »en
:J
Q. ttl:I:
::T
rm
Q)
\ " Fu ll Fl ow " 1 5 .0 1 ms:
<
ro l "Probab le Simu ltaneou s Flow" 2.50 Ql s SI N K SI NK en"
0- ~i
ro
ro 02 2 e -
:::J SINK Lao 12 rn
,...
Q)
l-~ ~0 . 22 1. 0.22
1 . [ 0.12 LOo.12 . -I»
7'
ro 0 .96 0 'AS IN BASI N
»r
32 mm zs:
:J mm
-
~, BA SI N
0-1
6.0 3
o
- 2.70 QI e:I:
3 eno
-l 50 mm "Tl0
:t> r
OJ FLOW FR OM W AT ERMAIN
o
r :E
m
.j:>
-...J
TABLE 53
HOME UNITS,
FLATS & SHOPS, WATERMAIN COPPER TUBE WATER METER
TOWN HOUSES & TAPPINGS. SIZE . SIZE .
VI LLA HOMES .
No . No . mm mm mm
1 ONE x 20 20 20
2 ONE x 25 25 20
.
3 TO 5 ONE x 25 32 25
6 TO 10 ONE x 25 40 32
11 TO 16 TWO x 25 50 40
17 TO 50 TWO x 25 65 50
FOR 30 OR MORE
DWELLING UNITS THE
PRESSURE LOSSES DUE
TO FLOW MUST BE
CALCULATED AND THE
SIZES GIVEN IN COL
UMNS 2,3 & 4 ADJUSTED
ACCORDINGLY .
MARKET GARDENS,
I FLOWER FARMS,
ONE x 25
MA XIMUM SIZE
40
MA XIMUM SIZE
32
MAXIMUM SIZE
POUlTRY FARMS.
lAUNDROMAT
WASHING MACHINES
No.
1 TO 5 ONE x 25 32 25
6 TO 9 ONE x 25 40 32
10 TO 13 TWO x 25 50 40
OVER13 TWO x 25 65 50
89
TABLE 54
HOME UNITS,
FLATS & SHOPS, WATERMAIN COPPER TUBE WATER METER
TOWN HOUSES & TAPPINGS. SIZE. SIZE.
VI LLA HOMES.
No. No. mm mm mm
1 ONE x 25 25 20
2 ONE x 25 32 20
3 TO 5 ONE x 25 40 25
6 TO 10 TWO x 25 50 32
11 TO 16 TWO x 25 65 40
17 TO 50 TEE BRANCH 80 50
FOR 30 OR MORE
DWELLING UNITS THE
PRESSURE LOSSES DUE
TO F LOW MUST BE
CALCULATED AND THE
SIZES GIVEN IN COL -
UMNS 2,3 & 4 ADJUSTED
ACCORDI NG LY.
90
-I CO)
o :::I:
'tl
I (;. »""C
NOTE 1: SIZING OF COMBINED WATER NOTE 3: SIZING OF WATER SERVI CE 2
OFFTAKE PIPE
-i
SERVICE PIPE. I fo '? m
WHE R E MA IN TO FART HEST WA TER METER WHER E WATE R SER VI CE en :JJ
O FFTAK E DOE S NOT EX CEE D 30 m , OFFTA KE PIPE DOE S NOT ~
NOTE: Th e methods of app ly ing th e abo ve valu es a re set o ut in chap ter 4, t o pic 7.
92
TABL E 57
= 0 .48 Q/s
= 1.74 Q/s = 1.5 3 Q/s = 1.30 Q/s = 1.0 3 Q/s = 0 .70 Q/s
= 0. 70Qls ? DWE LLIN GS OF F EAC H RISER
A
...
•
= 0 .88 £/5
= 1.0 3 £/5
--.
3 DWELLI NGS OF F EACH RI SER
= 1.41 Q/s
= 0.7 0 £Is
= 0.8 8 £Is
Max .
Max . = 1 .9 4 Q/s Max . = 1.30 £Is = 1.30 £Is co ld = 1.0 3 Q/s = 1.0 3 £Is = 1.0 3 Q/s
co ld co ld f low
f low = 1 .94 £/s f low = 1.94 Q/s =1.94 Q/s
93
T A BL E 58
Description
T opic No. PROBABL E
D IST RI BUT IO N O F COL D WA T ER FLOWS IN PIPEWO R K RISERS
WITHI N H OM E UN I TS AN D FLATS. SEPER A TE RISERS FO R
4 .8 SIM U L TANE O US
SINGL E KITCH EN / L AUNDRY AND SI N G L E BAT HROOM .
FLOW EXAMPL E
UNIT UN I T UNIT
10 11 12
KITCHEN/ BATHROOM K IT CH EN/ BA T HROOM KI TCH EN/ BA TH ROOM
LAUNDRY RISER LA UNDR Y RISER LA UN DRY RI SER
RISER RI SER R ISER
4th.FLOOR
/
~ ->
,.-[><J---..-
~ V
3rd.F LOO R
r-
-.... I-C><Jo---.
'" ~ """ -
2nd . FLOOR
f-t><J-
= 0.33
-.
Qis 3
V .A
-v
= 0.55
_
Qis
1st.FLOOR
units = 1.94 Q/s " un its = 1.53 Q/s " un its = 1.03 £/s,
\ \ \
NOTE: Valu es for maximum cold water probable simu lt aneous fl ow s have been t aken from TAB LE 56.
94
TAB LE 59
Topic No. Descript ion D IST R I BUT I O N O F COLD WA TE R FLOWS I N PIPEWORK RISERS
PRO BA B LE W ITH I N HO M E U N IT S AND FL A TS. SE PA RA TE R ISERS FOR
4.8 SIM U LT A N EO US
- DO U B L E KITCH EN / LA U ND R Y AND DO U B L E BA T H ROO M .
F LOW EX AMP L E
UNIT UNI T UN IT
19 & 20 21 & 2 2 23 & 24
K ITCHEN/ BAT HR OOM KITCH EN/ BATH ROOM KI TCH EN/ BATHROOM
LAUNDRY RI SER LAUNDRY R ISER LAUNDRY RISER
-
RISER RISE R R ISER
"-/
"
4th.F LOOR
A
0 .70 Q/ s
= 0.44 Q/s
15 & 16 0 .26 Q~ 17 & 18
,
V 44 Q s
/
v v /
~ ......-t><l ~
3rd.FLOOR
Max. co ld f low for fo ur
dwel lin g un it s = 1.03Q/ s
37 .5% of UNIT
62.5% of UNI r UNIT
1.03 u«
7& 8
1.03 u« 9& 10 0.3 9 u« 11 & 12 = 0.64 Q/s
= 0 .39 Q/s
V v ~
; 0.64 u« ~
" -,, V
V
" A
"
'"
v~ v ~
V -
2nd.FLOOR
Max. co ld fl ow for six
dw ell ing un it s = 1.30Q/s
UNIT UNIT UNIT
37 .5% o f 62 .5% of
-
1& 2 3&4 0.49 Q/s 5&6 / 8 1£/ s
-
1.30 Q/s
= 0.49 Q/s
"
1.30 Q/s
; 0.81 Q/s
1st.FLOOR
~
I.
NOTE : V alues f or max im um co ld water pro babl e simu ltane ous f lows have been ta ken f rom T AS LE 56 .
95
TA BLE 60
°c kg/ m
3
°C k g/m 3
0 999.8 62 9 8 2.1
4 100 0 .0 64 981 .1
10 999.7 66 97 9 .9
12 999.4 68 978.9
14 999.2 70 977.7
16 998.9 72 976.6
18 998.6 74 975.4
20 9 98. 2 76 97 4 .3
I
22 99 7.7 78 973.1
I
24 997.2 80 971 .8
26 996.7 82 970.6
28 996.2 84 969.3
30 995.6 86 968.0
32 9 9 5.0 88 966.7
34 994.3 90 965.3
36 993.6 92 964.0
38 993.0 94 9 6 2.7
40 992.2 96 I 961 .2
42 991.4 98 959.8
50 988.0 10 6 954.0
96
Chapter 5 COPPER TUBE SELECTION
a. F ro m the water dist rib utio n aut hori ties' wa te rmain to t he foot of t he o utlet riser at t he
water met e r.
- Co pper t ube conforming to ty pes A o r B.
b. From t he foo t o f t he wat e r met e r outlet riser to outlet taps, bot h below a nd a bo ve gro und ,
in a nd o ut of wa lls, othe r t han in reinfo rced concrete.
- Cop pe r tu b e co nform ing t o t ypes A, B, Co r D.
c. T ubes insta lled w it h in rein forced co ncrete floo rs or o t he r reinforced con cret e str uct ure s.
- Co pper t ube confo rmi ng to types A o r B.
TABL E 61 , se ts out da ta re lat ing t o co p per tub e d iam et er s, thick nes ses , ma ss per metre a nd b urst ing
press ures.
b. Bends a re not t o be pull ed in copper tube, confo rmi ng to type D, a Ith ou gh slight ben ds o r set s
may be made at larg e rad ius wh e re fi tt ings ca n not be ut ilized .
Insu lat ed co pp er tub es fo r use in hot wa te r syste ms can be o btained in anneal ed condition,
co iled in 18 metre lengt hs. The insu lat io n on these t ube s is mad e from foam ed pol yeth y lene
or ot her plas tic o r hai r felt with an ou t er plasti c cov ering.
Th e fo llo wi ng sizes and tub e typ es can be obta ined ready lagged -
15 mm x 1.0 mm wa ll t hickn ess, (does not co mp ly wit h AS.14 32)
15 mm x 0 .9 mm wall t hickn ess, type B
18 mm x 1.0 mm wal l thickness, typ e B
18 mm x 0.9 mm wa II thickn ess, type C
20 mm x 1.0 mm wall th ickn ess, typ e B
20 mm x 0. 9 mm wall thi ckn ess, t y pe C
97
5.7 MANUFACTURING STANDARD OF COPPER TUBES
All copper tubes used in private w at er se rvices und er th e juri sd ict ion of a wate r d istribution
au tho rity mu st be brand ed t o indicate conformity of manufacturing sta nda rd t o th e A ustrali a n
St andard 1432.
Unb rand ed cop per tub e is no t t o be used in privat e wat er se rvices und er th e juri sd ict ion o f a
wat er di str ibution author ity.
98
TABLE 61
To pi c No. Descript io n
COPPER TUBE FOR COPPER TUBES
5.1 -
DATA COMPLYING WITH A.S.1432
I
20 x 0.9 19.05 0 .9 1 0. 4 64 19 4 8 19 1 10
25 x 0 .9 2 5.40 0 .9 1 0.626 1460 I 14 3 30
32 x 0.7 3 1.75 I 0 .71 0.619 9 11 I 8940
40 x 0 .9 38.10 0.91 0.951 9 73 9 55 0
45 x 0 .9 44 .45 0.9 1 1.11 4 834 I 8 19 0 I
50 x 0. 9
--
50.80
I 0 .9 1 1.276 730 7 170 I
TYPE D I
6 5 x 1.2 63.50 I 1.2 2 2.1 3 6 783 7 69 0
2.57 1
,I
8 0 x 1.2 76.20 1.2 2 652 6 400
I
!
99
TABLE 62
mm mm 2
15 83 0.08 3 12.048
18 15 0 0 .150 6.666
20 227 0.2 27 4. 405
25 4 14 0 .4 1 4 2.4 15
32 675 0.6 75 1.481
40 999 0 .9 9 9 1.000
80 4 179 4 .1 79 0.239
5768
90
I 5. 768 0.173
12 5 12026 12 .0 26 0.083
10 52 0.052 19.2 30
20 233 0 .2 33 4.292
45 1 42 7 1.427 0. 700
50 1884 1. 88 4 0.530
TYPE D 65 2 928 I 2.928 0.342
80 4 2 73 4.273 I 0.234
1nn
Chapter 6 PIPE SIZES REQUIRED BY AUTHORITIES
c. St andp ip e to a n ex te rn a l ho se tap.
- m inimum size of tub e is 20 mm .
d. Wat e r se rvice inl et pipes to ma ins pressure st orage o r inst antan eous water heaters and gravity
ro o f mo d el stora ge water heater s.
- size of tube no t less t han th e ho t water outl et pi pe f rom th e wa ter heat er.
g. Wate r service in let pipe t o a flu sh om et e r water sto rage tank su p p ly ing only one f lus ho met er.
- m inimum size o f t u be is 18 mm, not exceedi ng 6 metres in length. Limitat ions on length do
not a p p ly to pipe sizes larger t han 18 mm t u be.
h. Water se rvice pip e to a gravit y roof model hot wa te r st o rage heater and one showe r off th e pipe
riser to t he t ank.
- minimum size o f tube is 18 mm , not ex cee d ing 6 met res in length. Limitations on length do
not a p pl y to pipe sizes larger th an 18 mm t u be .
Hot wa ter pipi ng sys te ms catego rise d as non-ci rculato ry w ith in th ese types of bu ildings would embrace
outlet pipewor k from :
a. Ma ins pressure st or age heat er s.
b. Mains pressu re ins ta nt aneous wa ter heat e rs.
c. G rav ity s up p ly roof mod el wate r heat er s.
The pr ef erred sizes for hot wa te r pipes are stated in th e follow ing sc hed u le;
10 1
SCHEDULE OF PREFERRED SIZES FOR HOT WATER PIPES
NOTE : Th e cold wa t er supp ly pipe to any mains pressure sto rage heat er mu st be at least eq ual to the outl et
pipe size of th e heat er .
102
TABLE 63
PIPE FLOW FITTINGS & VALVES PIPE PRESSURE PIPE VELOCITY TUBE PRESSURE
SECTION SECTION LOSS PER SECTION SIZE REQ 'D
Pressure Pipe LENGTH 100 m PRESSURE
Loss Each Section TUBE LOSS
Pressure
Loss
No . Q/s No. Type m. head m . head m. m . head m . head m/s mm m. head
Vert ical
heigh t
O u t let
p ressu re
I
I
Subtract
pre ssu r e
ga ins I
M inimum
pr essu re
r equi red
Avail abl e
so ur ce
pressur e
Pump fl ow
and
head
© SA R R I E SM IT H 19 77 103