2 8010

INSTRUMENT CLUSTER
The instrument cluster sends and receives the signals to and from the relevant control units through CAN
communication.
The HDC warning light and the engine hood open warning light are newly introduced.

1. DESCRIPTIONS OF INDICATOR DISPLAY

1 4 7 9 11 13 26 16 17

14

24

2 23
3 25

6 8 10 12 18 19 20 22
27 28
5 21 15

1. RPM gauge 10. Seat belt reminder 20. EBD warning light
2. Battery charge warning light 11. Speedometer 21. ABS warning light
3. Air bag warning light 12. ODOmeter/Trip odometer 22. Engine oil pressure warning light
4. ESP warning light 13. Coolant temperature gauge 23. Glow indicator
5. HDC warning light 14. Fuel level gauge 24. Low fuel level warning light
6. Immobilizer indicator 15. Engine CHECK warning light 25. Engine hood open warning light
7. 4WD HIGH indicator 16. Fog lamp indicator 26. Over temperature warning light
8. 4WD CHECK warning light 17. High beam indicator 27. Power mode indicator
9. Water separator warning light 18. Door open warning light 28. Winter mode indicator
19. Brake warning light

CLUSTER CHANGED BY
ACTYON SM - 2006.03 EFFECTIVE DATE
AFFECTED VIN
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EL
Configuration

STICS
Front View

IMMO
CLUSTER
S/W
AUDIO
Rear View

WIPER
R / SENSOR
PAS
LAMP
S / ROOF
Main Connector Sub Connector
No.1 No.10 No.1 No.10
S E AT
A / CRUISE

No.11 No.20 No.11 No.20

CHANGED BY CLUSTER
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AFFECTED VIN
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Connector Pin Arrangement

These connectors are viewed from the cluster body. The arrangement of the pin in the main connec-
tor is the same as the one of the sub connector.

No.10 No.1 No.10 No.1

No.20 No.11 No.20 No.11

Main Connector - 20 pins Sub Connector - 20 pins

1. A/T N (Neutral) output 1. -

2. Hood open 2. -
3. Seat belt (passenger) 3. 4P output
4. - 4. Buzzer output
5. - 5. Light (+)
6. Front fog lamp 6. PGND (signal -)
7. Hazard warning flasher 7. Engine check
8. - 8. Door open
9. Charge 9. -
10. IGN (alternator) 10. Battery
11. A/T P (Parking) output 11. Troubleshooting
12. Air bag 12. Fuel input signal
13. Seat blet (driver) 13. TRIP / RESET switch
14. High beam (-) 14. M/T N (Neutral) input
15. RH indicator lamp (+) 15. M/T R (Reverse) input
16. High beam (+) 16. CAN Low
17. LH indicator lamp (+) 17. CAN High
18. Oil pressure 18. AGND (Fuel -)
19. Parking brake signal input (STICS) 19. MYCOM ground
20. - 20. IGN

* 15. The manual transmission “R”

(reverse) input wiring is connected,
but not used by any system.

CLUSTER CHANGED BY
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Circuit Diagram

EL
STICS
IMMO
Fuel sender
Fuel level input

CLUSTER
Fuel sender GND

S/W
AUDIO
Trip/reset knob

M/T - R signal Backup lamp SW

Chime

WIPER
A/T - P signal OUT

A/T - N signal OUT

Parking brake OUT

Diagnosis

R / SENSOR
Neutral SW
Parking brake IN

(Vehicle with M/T)

Air bag
Air bag unit (Pin 7)
Driver’s seat belt

Oil level

PAS
Oil pressure SW
Engine check lamp
Engine ECU

Passenger’s seat belt (for export

Hood SW
Hood open

LAMP
Door open

S / ROOF
Turn signal lamp (RH)

Turn signal lamp (LH)

Rear fog lamp
Rear fog lamp
Hazard warning lamp
Hazard warning lamp
Front fog lamp
Front fog lamp
S E AT

High beam
Headlamp (+)
A / CRUISE

Signal GND

Main GND

CHANGED BY CLUSTER
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AFFECTED VIN
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Warning Lights and Indicators

Engine Tachometer

Danger range
(red zone)

The tachometer indicates engine speed in revolutions per minute. Multiply 1,000 to the current number, then it will
be the current number of engine revolutions.
Under the normal engine operating temperature, the proper idling speed is 700 ~ 800 rpm. The red zone (danger rpm
range) starts from 4,500 rpm.
1. Connect the tachometer for tune-up test and start the engine.
2. Eliminate the hysteresis by tapping the tachometer.
3. Compare the values on the tester and tachometer and replace the tachometer if the tolerance is excessive.

Description Specification (VIN=13 ± 0.1V, Temperature: 25°C)

Engine speed (rpm) 750 1000 2000 3000 4000 5000 6000
Tolerance (rpm) - +100 +100 +100 +100 +100 -
- -100 -100 -100 -100 -100

NOTE
• For vehicle equipped with gasoline engine, the indicator shows up to 7,000 rpm and 8,000 rpm. The tolerance
at 7,000 rpm is ±100.

Checking

If the tachometer pointer vibrates, stands at a certain range or sounds abnormal noise, there could be defectives
in tachometer. If there is a difference between actual engine speed (rpm) and reading from tachometer,
connect a scanner and then compare the value on tachometer with the reading from scanner.

CLUSTER CHANGED BY
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EL
Speedometer Gauge

STICS
IMMO
CLUSTER
S/W
AUDIO
The speedometer indicates the vehicle speed by calculating the signals from the rear left and rear right wheel speed

WIPER
sensors through ABS or ESP unit. In this model, the wheel speed sensor is installed at the rear right tire area even
though the ABS/ESP is not equipped. Its signal is used as a standard vehicle speed that is transmitted to instru-
ment panel, TCU, TCCU, and engine ECU via CAN communication.

R / SENSOR
If the speedometer gauge vibrates, stops at a certain range or makes an abnormal noise, there could be defectives
in speedometer. However, these symptoms also could be occured when the tire has uneven wear, different tire
inflation pressures or different tire specifications.

PAS
Perform the speedometer test regarding the tolerance as described. However, it is not similar simple work in field
due to lack of measuring conditions such as test equipment and preciseness.
1. Check the allowable tolerance of the speedometer and operations of the trip odometer by using a tester.

LAMP
2. Check if the speedometer gauge is shaking and the abnormal noise sounds.
3. Eliminate the hysteresis by tapping the speedometer.

S / ROOF
Description (VIN = 13 ± 0.1V, Temperature: 25°C)
Standard speed (Km/h) 20 40 (60) 80 100 120 140 (160) (180)
Tolerance (Km/h) +4 +4 +7 +9 +10.5 +12.5 +14.5 +16 +18
S E AT

0 0 +2.5 +3.5 +4 +6 +7.5 +8.5 +10

NOTICE
A / CRUISE

• The allowable tolerance increases when the tires are worn or the tire pressure is out of specified range.

CHANGED BY CLUSTER
EFFECTIVE DATE ACTYON SM - 2006.03
AFFECTED VIN
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Fuel Level Gauge

The fuel level gauge displays the resistance value of the float on the fuel sender in the fuel tank through a pointer.
Note that this vehicle doesn't have a service hole for checking the fuel sender connector in the fuel tank.

The fuel sender and its connector can be checked and replaced only when the fuel tank is removed. The power
supply and resistance value should be measured at the connector in front of the fuel sender (refer to wiring diagram).
When the power supply and output resistance are normal, the float operation by fuel level may be defective; if so,
replace the fuel sender.

Tolerance and resistance value by indicating angle

Tolerance and resistance value by indicating angle
(VIN = 13.5 ± 0.1 V, temperature: 25°C)
Scale Full Full (Gauge) (3/4) 1/2 (1/4) Empty (Gauge) Empty
Indicating angle (°) - 105 78.75 52.5 26.25 0 -
Tolerance (°) - +4, 0 - ±5 - 0, -4 -
Resistance (Ω) 38 43 67 99.5 150 276.3 283

This table shows the tolerance and resistance value changes by fuel level in normal conditions. Therefore, the
differences that can be occurred by the road conditions and fuel fluctuations are ignored.

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Coolant Temperature Gauge

EL
STICS
IMMO
CLUSTER
S/W
AUDIO
Using a needle, it displays the coolant temperature obtained from the engine coolant temperature sensor. The PTC
resistance value of the coolant temperature sensor is transmitted to the engine ECU and then to the cluster as CAN

WIPER
signal. The angle of guage that can be varied by coolant temperature is as shown below.
Tolerance and resistance value by indicating angle

R / SENSOR
Indicating angle (°) 0 52.5 102 105
Tolerance +0°C +0°C - +4°C
-4°C -4°C +0°C
Coolant temperature Less than 40°C 70 ~ 110°C 120°C Over 125°C

PAS
Measurement of coolant temperature sensor resistance

LAMP
Measure the resistance between the terminal and the ground with an ohmmeter and replace if the resistance is out
of specified range.

S / ROOF
Ω ± 5%
Resistance value by coolant temperature: 20°C - 2449Ω
Ω
50°C - 826Ω ± 5%
Ω
80°C - 321Ω ± 5%
S E AT

Ω
100°C - 12Ω ± 5%
A / CRUISE

When the resistance value by coolant temperature is within the specified range, check thermostat, water
pump, radiator related coolant circuit for normal operation. Also, check the wiring harnesses and connectors
for proper connection (engine ECU, No. 101 and 102).

CHANGED BY CLUSTER
EFFECTIVE DATE ACTYON SM - 2006.03
AFFECTED VIN