Facing and

Boring Heads UPA

6003/08.2012
Universal Facing and Boring Heads
For use on universal milling and boring machines, jig borers etc.
suitable for all types of work in single or series production.

Product range UPA 3 to UPA 5 – S 6

UPA 3, 4 and UPA 5 – S6 are only delivered with screw-on tool shanks (DS)

UPA 3
• Working range: Ø 0 – 260 mm
• Slide adjustment: 48 mm
• Almost every type of shank,
for tapers from ISO 30 and from
MT 3, can be fitted to the UPA
head

UPA 4
• Working range: Ø 0 – 400 mm
• Slide adjustment: 52 mm
• Almost every type of shank,
for tapers from ISO 40 and from
MT 4, can be fitted to the UPA
head

UPA 5 – S 6
• Working range: Ø 0 – 620 mm
• Slide adjustment: 112 mm
• Almost every type of shank,
for tapers from ISO 40 and from
MT 5, can be fitted to the UPA
head

2
Technical data
Type and size UPA 3 UPA 4 UPA 5 – S 6
with rapid return Rapid return setting by quickset spindle
in the same direction of revs. The S-types have a lengthened slide
Working accuracy, mm ± 0.005 ± 0.005 ± 0.005
Types of possible shanks:
mm Ø 25 35 45
MT 3 4 5
ISO 30 40 40
Metric – – –
Facing and boring range, mm in Ø 0 – 260 0 – 400 0 – 620
Adjustment of slide, max. mm 48 52 112
Self activated feed of slide 0.02 0.04 0.06 0.08 0.10 0.12
per rev. in mm 0.0507
0.14 0.16 0.18 0.20 0.22 0.24
Fine adjustment:
1 division mm in Ø 0.01 0.01 0.01
1 revolution mm in Ø 1.0 0.4 0.4
Rapid return per revolution, mm in Ø 1.0 – –
Rapid return setting per revolution, mm in Ø – 6.0 6.0
Largest dia. of slide, mm 85 115 170
Height of head without shank, mm 75 128 128
Tool locations in slide, mm Ø 18 22 22
Weight of head (without shank), kg 2.1 6.5 7.9
Max. permissible revolutions 1000 600 600
End cut off accuracy ± 0.05 ± 0.05 ± 0.05

Chip production values

Guide for chip cutting Type and size
UPA 3 UPA 4 UPA 5 – S 6
b Max. load KW 2.5 7.0 9.5
With slide feed mm/rev. 0.050 0.08 0.12 0.24 0.08 0.12 0.24
For smaller working Ø d1, mm 60 150 200
d1

Max. width of chip b, mm 4 7 6 4 8 7 5

Max. working Ø d1, mm 260 400 500 / 620
Max. width Without reinforcement rings b, mm 2 2.2 2 1.5 2.5 2 1.5
of cip
With reinforcement rings1) b, mm – 4.5 4 3 5 4 3

1)
By using the reinforcement rings, contained in the normal attachment, chip cutting capacity is increased by 100%.

3
Operation

UPA 3
Facing:
For facing, the feed of the slide is engaged with the feed button and the holding ring is stepped with the hol-
ding bar. This controls – while machine spindle is revolving – the facing feed. Slide travel can be preset with
stops. When the stop reaches the fixed pin, the facing feed stops automatically. When the rapid return button
is pressed, – which can also be done while the machine spindle is rotating, the slide returns to the starting
position. This button can also be used for stopping the facing feed at any time.

Boring:
The setting in general and the feed for cylindrical internal and external boring is done by scale ring.
After feed-in the slide is clamped by the clamping screw.

Taper Turning:
For this operation, the feed of head and machine feed must be at the correct ratio.

1 Stop
2 Fixed pin
3 Feed button 6
4 Scale ring
5
5 Holding ring
6 Return button 4
7 Holding bar 3 7
8 Adjusting screw 2 8
9 Slide with bores for tool location
1 9

UPA 4 / 5 – S 6
Facing:
For facing, press drive pin and stop holding ring with the holding bar. 12 different facing feed steps can be set
by feed button (from 0.02 – 0.24 mm/rev.). One sets facing feed while machine spindle is revolving. The feed
can be set with the stop. When the stop reaches the fixed pin, the facing feed stops automatically. The return
setting or the rough feed of the slide is set by the quick setting spindle with the operating key.

Boring:
The slide setting for cylindrical turning (internal and external) is achieved by either using the quick setting
spindle or the fine setting spindle. After bringing the slide forward, it is clamped with the clamping screw.

Taper Turning:
For taper turning and when cutting conical threads, the feed of the head and machine feed must be at the
correct ratio.

4
Thread Cutting:
When thread cutting on machines with suitable axial feed, the cutting tool is adjusted with the fine setting
spindle and lifted with the quick setting spindle.

1 Stop
2 Fixed pin 8
3 Fine setting spindle 7
9
4 Feed buttons 6
5 Release ring 5 10
6 Feed ring
4
7 Adjusting screw
8 Ring 3
9 Drive pin
10 Holding bar 2
11
11 Quick setting spindle
12 Slide with tool location bores 1 12

Storage boxes for Facing and Boring Heads and Attachments

Boxes to fit the following types of shank:

UPA 3 with screw-on shank

MT 3, MT 4, ISO 30 or ISO 40

UPA 4 and with screw-on shank

UPA 5 – S 6 to MT 5, ISO 40, ISO 50

Tool location
The boring heads UPA 3 up to UPA 5 – S6 are only supplied with DS-connection (detachable shanks).
These can be used without reservation, for right or left turning. The mounting is done by a differential thread
pin and no important parts need removing.

There are two cylindrical pins for the turning moment drive. For the mounting of the tool shank to the facing
and boring head the following must be observed: When mounting, turn the operational key to the left, when
releasing, turn key to the right.

5
Applications
WOHLHAUPTER Facing and Boring Heads
The universal tool for working in single parts or work in series.

Boring with several different bits Facing

from Ø 0.5 – 1250 mm From inside From outside
outward inward

Recessing Outside Ø Thread cutting Taper turning

turning

Examples – Application of the attachments –

Facing with bit fixed Boring with long Boring and facing with short
directly in slide boring bar boring bar holder and a boring
bar

Recessing with short boring Because of the small construction of Facing of large Ø with long
bar holder and a boring bar the facing and boring heads deep boring bar holder reinforced by
bores can be made. In this case the rings and draw in screw.
boring bit is fixed directly in the slide.

6
 Facing in two areas with one Facing of the reverse side by using
boring bar and a boring bar boring bar holders contained in
holder attachment

Application Examples – with special tool holder –

Multiple use for production in series:

Facing, boring, recessing and chamfering by using special tool holder,
fixed in the facing and boring head.

For work on slanted areas with a conical angle of 120° – 180°, the usual type of
UPA head can be provided with a slanting flange. For single application a special tool
holder is mounted on the slide.

7
Facing and Boring Head UPA 3
The universal tool for facing, boring, recessing, thread cutting
and for special work, for use on universal milling machines, jig borers,
boring machines etc.

Working range: Ø 0 – 260 mm

80
15
Ø18

23 23

Ø33
Ø69

Ø85
Ø18
24
Fig. 2 Fig. 1
29
81

Weight, kg Order Number

Facing and boring head UPA 3 (as fig. 1) 2,1 005 020

The facing and boring head (fig. 1) is arranged for mounting DS-tool shanks (fig. 2). Because shanks can be
exchanged, this facing and boring head can be used on machines with different spindle locations. With each
tool shank a differential thead pin and an operation key is supplied. When mounting, the instructions on moun-
ting sheet No. 102 200 should be followed.

DS-tool shanks, fig. 2 Weight, kg Order Number No. of drawings

MT 3 x Tang (M 12 unscrewable) DIN 1806 0.4 130 001 T00 4509 K 9674
MT 4 x Tang DIN 1806 0.6 130 001 T00 3590 K 9462
MT 4 x M 16 DIN 2207 0.7 130 001 T00 4256 K 9461
MT 4 x M 14 SIP 1.0 130 001 T00 4255 K 9843
MT 5 x Tang (OERLIKON) DIN 1806 1.4 130 001 T00 3920 K 9358
Collet location R8 BRIDGEPORT 0.5 130 001 T00 7166 K 9532
ISO 30 x M 12 DIN 2080 0.4 130 001 T00 3673 K 9466
ISO 40 x M 16 DIN 69871 1.0 130 001 T01 3815 K 14150
ISO 40 x M 16 cap screw clamping DIN 2080 1.0 130 001 T00 3703 K 9469
ISO 40 x 5/8 in. – 11 BSW similar DIN 2080 0.9 130 001 T00 4498 K 9906
ISO 50 x M 24 DIN 2080 2.8 130 001 T00 3704 K 9470
ISO 50 x 1 in. – 8 BSW similar DIN 2080 2.7 130 001 T00 4480 K 9912
Norm taper 40 x S 20 x 2 with bolts DECKEL 1.0 130 001 T00 5070 K 8620
ISo 40 x M 16 (chucking groove) DIN 2080* 0.8 130 001 T01 0229 K 10246
ISO 50 x M 24 (chucking groove) DIN 2080* 2.8 130 001 T01 0048 K 10069
* with chucking groove
Other types of shanks on demand

8
Accessories

Boring bars
Boring depth, mm Designation l1, mm Order No.
30 B 306 60 073 003

Ø 18
60 B 309 90 073 004
90 B 312 120 073 005
l1

Boring bar holders

Working Ø, mm Designation l1, mm Order No.

Ø 18
85 – 190 BH 308 82 075 001
160 – 260 BH 312 120 075 002
l1

Square turning bits HSS

Designation s, mm l1, mm Order No. s

VD 6 (4 pieces) 6 40 089 001

l1

Clamping sleeves
Designation d1, mm Order No.
SP 308 8 071 103
SP 310 10 071 104
Ø 18

d1

SP 312 12 071 105

SP 314 14 071 106

Tool box
Designation Order No.
Tool box HK 311 099 007

1 Set of accessories
consisting of Order No.
Boring bars / boring bar holders /square turning bits /
clamping sleeves / service key 100 040

9
Facing and Boring Head UPA 4
The universal tool for facing, boring, recessing, thread cutting
and for special work, for use on universal milling machines, jig borers,
boring machines etc.

Working range: Ø 0 – 400 mm

40
Ø22
26

5
11
Ø

Ø22
27

Ø108,5
Ø60
100
27

26
Fig. 2 Fig. 1
128

Weight, kg Order Number

Facing and boring head UPA 4 (as fig. 1) 6.5 007 020

The facing and boring head (fig. 1) is arranged for mounting DS-tool shanks (fig. 2). Because shanks can be
exchanged, this facing and boring head can be used on machines with different spindle locations. With each
tool shank a differential thead pin and an operation key is supplied. When mounting, the instructions on moun-
ting sheet No. 102 221 should be followed.

DS-tool shanks, fig. 2 Weight, kg Order Number No. of drawing

MT 4 x Tang DIN 1806 0.9 130 005 T00 3590 K 9511
MT 5 x Tang (OERLIKON) DIN 1806 1.6 130 005 T00 3920 K 9321
ISO 40 x M 16 DIN 69871 1.5 130 005 T01 3815 K 14180
ISO 40 x M 16 cap nut clamps DIN 2080 1.2 130 005 T00 3703 K 9518
ISO 40 x 5/8 in. – 11 BSW similar DIN 2080 1.2 130 005 T00 4498 K 9531
ISO 50 x M 24 DIN 2080 2.9 130 005 T00 3704 K 9519
ISO 50 x 1 in. – 8 BSW similar DIN 2080 2.9 130 005 T00 4480 K 9914
Norm taper 40 x S 20 x 2 with bolts DECKEL 1.2 130 005 T00 5070 K 8622
ISO 40 x M 16 DIN 2080* 1.2 130 005 T01 0229 K 10248
ISO 40 x 5/8 in. – 11 BSW similar DIN 2080* 1.2 130 005 T01 0327 K 10334
ISO 50 x M 24 DIN 2080* 3.0 130 005 T01 0048 K 10071

* with chucking groove

Other types of shanks on demand

10
Accessories
Boring bars
Boring depth, mm Designation l1, mm Order No..
45 B 408 85 073 006

Ø 22
85 B 412 125 073 007
125 B 416 165 073 008
l1

Boring bar holders

Working-Ø, mm Designation l1, mm Order No.
115 – 240 BH 410 98 075 003

Ø 22
220 – 400 BH 418 180 075 004

l1

Square turning bits HSS

Designation s, mm l1, mm Order No.

s
VD 6 (4 pieces) 6 40 089 001
l1

Reinforcement rings and fixing parts

Designation l1, mm Order No.
VR 401 10 077 100
VR 402 20 077 101
VR 403 30 077 102
VR 404 40 077 103
Screw 077 104
l1
Disc 077 105

Clamping sleeves
Designation d1, mm Order No.
SP 408 8 071 107
SP 410 10 071 108
Ø 22

SP 412 12 071 109

SP 414 14 071 110
l1
SP 418 18 071 111

Tool box
Designation Order No.
Tool box HK 411 099 008

1 Set of accessories
consisting of: Order No.
Boring bars / boring bar holders /square turning bits /
reinforcement rings / clamping sleeves / service key 100 041

11
Facing and Boring Head UPA 5-S6
The universal tool for facing, boring, recessing, thread cutting
and for special work, for use on universal milling machines, jig borers,
boring machines etc.

Working range: Ø 0 – 620 mm

40
Ø22

0
26

17
Ø

Ø22
27
27

Ø108,5
Ø60
160

56
Fig. 2 Fig. 1
128

Weight, kg Order Number

Facing and boring head UPA 5 (as fig. 1) 7.9 013 020

The facing and boring head (fig. 1) is arranged for mounting DS-tool shanks (fig. 2). Because shanks can be
exchanged, this facing and boring head can be used on machines with differing spindle locations. With each
tool shank a differential thead pin and an operation key is supplied. When mounting, the instructions on moun-
ting sheet No. 102 201 should be followed.

DS-tool shanks, fig. 2 Weight, Order Number. No. of drawings

kg
MT 5 x Tang (OERLIKON) DIN 1806 1.6 130 005 T00 3920 K 9321
ISO 40 x M 16 DIN 69871 1.5 130 005 T01 3815 K 14180
ISO 40 x M 16 cap nut clamps DIN 2080 1.2 130 005 T00 3703 K 9518
ISO 40 x 5/8 in. – 11 BSW similar DIN 2080 1.2 130 005 T00 4498 K 9531
ISO 50 x M 24 DIN 2080 2.9 130 005 T00 3704 K 9519
ISO 50 x 1 in. – 8 BSW similar DIN 2080 2.9 130 005 T00 4480 K 9914
Norm taper 40 x S 20 x 2 with bolts DECKEL 1.2 130 005 T00 5070 K 8622
ISO 40 x M 16 DIN 2080* 1.2 130 005 T01 0229 K 10248
ISO 40 x 5/8 in. – 11 BSW similar DIN 2080* 1.2 130 005 T01 0327 K 10334
ISO 50 x M 24 DIN 2080* 3.0 130 005 T01 0048 K 10071

* with chucking groove

Other types of shanks on demand

12
Accessories
Boring bars
Boring depth, mm Designation l1 , mm Order No.
45 B 408 85 073 006

Ø 22
85 B 412 125 073 007
125 B 416 165 073 008 l1

Boring bar holders

Working-Ø, mm Designation l1 , mm Order No..
120 – 400 BH 513 128 075 005
270 – 620 BH 523 230 075 006

Ø 22
for extemded
assembly BH 410 (2 pieces) 98 075 003
l1

Square turning bits HSS

Designation s, mm l1 , mm Order No.

s
VD 6 (4 pieces) 6 40 089 001
l1

Reinforcement rings and fixing parts

Designation l1 , mm Order No.
VR 401 10 077 100
VR 402 20 077 101
VR 404 40 077 103
VR 407 70 077 108
Disc 077 105
Screw 077 109 l1

Screw 077 110

Clamping sleeves
Designation d1 , mm Order No.
SP 408 8 071 107
SP 410 10 071 108
Ø 22

SP 412 12 071 109

SP 414 14 071 110 l1
SP 418 18 071 111

Tool box
Designation Order No.
Tool box HK 511 099 009

1 Set of accessories
consisting of: Order No.
Boring bars / boring bar holders /square turning bits /
reinforcement rings / clamping sleeves / service key 100 044

13
Clamping holder for replaceable inserts
The clamping holders with round shank are for facing and boring and are
fixed directly in the slide of the facing and boring heads or in the boring
bar holders

l1

r1
d1
Form and application Boring Suitable for Measurements Order No.
range facing and
Ø min. boring head d1 l1 r1
Right hand clamping 27 UPA 3 18 80 13.5 081 087
holder 95° : 27 UPA 4 and UPA 5 – S6 22 100 13.5 081 092
- for boring
- for facing from
inside to outside

Left hand clamping 27 UPA 3 18 80 13.5 218 088

holder 95° : 27 UPA 4 and UPA 5 – S6 22 100 13.5 218 089
- for hub boring
- for facing from
outside to inside
Right hand clamping 27 UPA 3 18 80 13.5 081 088
holder 80°: 27 UPA 4 and UPA 5 – S6 22 100 13.5 081 093
- for boring

Right hand clamping 27 UPA 3 18 80 7.5 081 089

holder 80°: 31 UPA 4 and UPA 5 – S6 22 100 7.5 081 094
- for facing from
inside to outside

Replaceable inserts
Replaceable insert form 103 you find in our catalog
Replaceable inserts 90200.

Cutting tools
Order No.
Blank of cutting tool VD 6/0 for UPA 3, UPA 4 and UPA 5-S6 HSS 089 100
Hard metal1) 091 100

1
) When ordering please indicate apart from the ordering code also the HM quality, e.g. K 10, P 20, M 10.

14
UPA 3

UPA 4

UPA 5 – S 6

15
 Wohlhaupter Programm
Wohlhaupter range
Le programme Wohlhaupter
Printed in Germany · We reserve the right to technical changes.

Wohlhaupter GmbH Präzisionswerkzeuge

Maybachstraße 4 72636 Frickenhausen
Postfach 1264 72633 Frickenhausen
Tel. +49 (0)7022 408-0 Fax +49 (0)7022 408-212
www.wohlhaupter.com E-Mail: [email protected]