7978 Manual de Partes PDF

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Serial Number: 7978

FAMILY,DM45 HP

PARTS LIST
MODEL: DM45

Read the instruction manual before operating this equipment.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Atlas Copco
2100 North First Street
Garland, Texas, 75040
(972)496-- 7400

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

The Distributer/Dealer serving the area in which


your equipment is working will be able to give you the BEST and
FASTEST SERVICE of Genuine Replacement Parts.

IMPORTANT:
Be sure the parts book which you are ordering parts from is the parts book for
the Drill needing the replacement parts!
Each parts book is CUSTOM MADE to a specific Drill.
All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on
the header of each parts page. All Drills have a SERIAL NUMBER welded on the
frame at the drilling end of the MAIN FRAME or CHASSIS.

YOU MUST USE THE CORRECT PARTS BOOK TO INSURE


CORRECT PARTS IDENTIFICATION.

Continuing Product Improvement and advancement of product


design may cause changes to your Drill which may not be
reflected in this Parts/Service Manual. Production models may vary
in some detail. Drilling Solutions reserves the right to modify or make changes with-
out notice or obligation.

Parts Ordering Instructions

By giving complete information, you will enable us to fill your order


correctly and avoid unnecessary delays!

When ordering Replacement Parts, specify:

1. Unit Serial Number


2. The Name of each part as listed
3. The Part Number as listed in your Partsbook.
4. Quantity of parts desired.

Refer all communications concerning this unit to our nearest


Branch Office, Distributor, Dealer or Agent

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

WARNING IN THE MANUAL

CALIFORNIA PROPOSITION 65 INFORMATION


TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT
INTO OR FOR USE IN CALIFORNIA

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57711186 DECKING,REAR,PLATFORM . . . . . . . . . . . . . . . . . . . . 3
57711145 MOUNT,LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

57713034 DECKING,DM45/50/L,ASSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
57711145 MOUNT,LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

57719775 FRAME,WELDMENT,MAIN DM45 . . . . . . . . . . . . . . . . . . . . . . . . . 13


57720419 DECKING,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 15
57719775 FRAME,WELDMENT,MAIN DM45 . . . . . . . . . . . . . . . . 17
57582355 SUPPORT,TOWER---DM45/50/L . . . . . . . . . . . . . . . . . . . 21

INDEX
57778730 HANDRAIL,INSTL,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . . 25
57735706 TRACK ASSEMBLY IR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
57735714 FRAME ASM,SIDE LHIR DM45 . . . . . . . . . . . . . . . . . . . 31
57700411 IDLER ASM W/BRACKET . . . . . . . . . . . . . . . . . . . . . . . . 33
57725764 FINAL DRIVE, IRGT2500 . . . . . . . . . . . . . . . . . . . . . . . . 35
57700536 CHAIN TRACK ASM,W/SHOE . . . . . . . . . . . . . . . . . . . . 41
57700577 CHAIN TRACK,LESS SHOES . . . . . . . . . . . . . . . . . . . . . 43
57735722 FRAME ASM SIDE,RHIR DM45 . . . . . . . . . . . . . . . . . . 45
57700411 IDLER ASM W/BRACKET . . . . . . . . . . . . . . . . . . . . . . . . 47
57725764 FINAL DRIVE, IRGT2500 . . . . . . . . . . . . . . . . . . . . . . . . 49
57700536 CHAIN TRACK ASM,W/SHOE . . . . . . . . . . . . . . . . . . . . 55
57700577 CHAIN TRACK,LESS SHOES . . . . . . . . . . . . . . . . . . . . . 57

JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
57501967 JACK,FRONT,ASSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
57488868 CYLINDER HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 63
57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 65

57736035 JACK,ASSM,REAR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


57488868 CYLINDER HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 69
57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 71

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page i
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
57668196 CAB,INST TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
57752768 CAB,BARE,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
57766644 DOOR,CURBSIDE,2LATCH,ASM . . . . . . . . . . . . . . . . . 89
57561664 DOOR ASSY --- TOWER SIDE . . . . . . . . . . . . . . . . . . . . 91
57554644 AIR CONDITIONER, ASSY . . . . . . . . . . . . . . . . . . . . . . 93
57554685 PACKAGE KIT, 805 IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
57554693 SWITCH ASSY, IR AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
57554669 COIL ASSY, HTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
57554651 COIL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
57554677 FILTER W/ PREFIL & ELBOW . . . . . . . . . . . . . . . . . . . . 103
57214470 STEP,CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

57667842 AIRCONDITIONER,CAT T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107


INDEX

57656373 NPLATES,CONS ENG CAT SPN . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

57775967 GAUGES/CONTROLS,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


57389561 CONTROLLER,PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

57643108 HEATER,C15/C16 TIER2,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
57518508 PIPING,TOWER UNIQUE,30FT . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

57518441 TOWER,COMMONS,ASSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

57518466 TOWER ASSY UNIQUES, 30FT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


57497562 WELDMENT,TOWER---30FT,TELE . . . . . . . . . . . . . . . . 147
57423006 BLOCK---PIVOT ASSY---R.H. . . . . . . . . . . . . . . . . . . . . . 149
57423014 BLOCK---PIVOT ASSY---L.H . . . . . . . . . . . . . . . . . . . . . . 151
57484263 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 153

page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

DERRICK/TOWER ---continued
57519878 ROTARY HEAD--- HI SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
57562639 ROTARY HEAD,COMMONS,NEW . . . . . . . . . . . . . . . . 157
57395444 HOUSING, MACHINED---R.H. . . . . . . . . . . . . . . . . . . . . 165
57110157 MOTOR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
57052631 SERVO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
57480048 SERVO, INPUT---MOTOR ASIDE . . . . . . . . . . . . . . . . . 171
54414347 BARREL HOLDDOWN ASSY . . . . . . . . . . . . . . . . . . . . 175
54414354 MNTG PORT BLK ASSY . . . . . . . . . . . . . . . . . . . . . . . . . 177
54414362 BRL,ROCKER CAM & FLG ASM . . . . . . . . . . . . . . . . . 179
54414370 BARREL/HOLDOWN SHAFT ASM . . . . . . . . . . . . . . . 181
54414388 ROCKER CAM/STROKING ASM . . . . . . . . . . . . . . . . . 183
54416458 ROCKER CAM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
54414396 HOUSING/FACE PLATE ASSY . . . . . . . . . . . . . . . . . . . . 187

INDEX
52204765 HOUSE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
57209637 MOTOR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
54472170 KIT,RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

57445660 ROD CATCHER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

57594657 RODCHANGER,ASM,30’STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199


57199093 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 207
57405946 SUPPORT UPPER--- ROD CHNGR . . . . . . . . . . . . . . . . 209
57228470 HOLDER ASSY,5 ROD---30’ . . . . . . . . . . . . . . . . . . . . . . 211
57572984 MOTOR/GEARBOX,ASSM,MIDR . . . . . . . . . . . . . . . . . 213

56255342 SUB,SPINDLE--- 3.50 REG,29L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 221
57763203 ENGINE,C18--- 630HP,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

57762551 COOLER,TIER3,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229


57762585 COOLER,TIER 3,525---630HP . . . . . . . . . . . . . . . . . . . . . 237

57760712 PIPING,CAC,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

57762593 PIPING,RAD.CAT TIER 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

57790453 WIRING,ENGINE CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

57755241 MOUNTING,PP BASE,NEW FRM . . . . . . . . . . . . . . . . . . . . . . . . . 259

57639361 EXHAUST,C16,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page iii
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263


57736100 CLEANER,AIR,C16/HR2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
57496556 AIR FILTER---08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269


57470312 TANK/PIPING,FUEL 380GAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

57784084 PIPING,FUEL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

57686420 INJECTION,ETHER,C15/DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . 279


INDEX

COMPRESSOR/AIR SYSTEM . . . . . . . . . . . . . . . . . . 287


57637704 COMPRESSOR ASM1070 HR2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
36017549 AIR END --- HR 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

57584211 PIPING,COMP CONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293


57530917 REGULATOR ASSY, UL---88 . . . . . . . . . . . . . . . . . . . . . . 301
57584237 VALVE,BLOWDOWN,HP,ASM . . . . . . . . . . . . . . . . . . . . 303

57584203 PIPING,COMP TO REC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

57773376 PIPING,COC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309

57584187 PIPING,RECEIVER TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

57584161 TANK,VERT ASM DM4550/LHP . . . . . . . . . . . . . . . . . . . . . . . . . . . 321


57546228 MANIFOLD,UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
57584195 MANIFOLD,LWR HP DM4550/L . . . . . . . . . . . . . . . . . . 327

page iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 329


57651226 DRIVE,MAIN HYD--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
57326274 PUMP,MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
57052631 SERVO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
57480170 SERVO,PUMP,ELEC 5AO . . . . . . . . . . . . . . . . . . . . . . . . 341
57480139 SERVO,ELECT,W/O F MTR . . . . . . . . . . . . . . . . . . . . . . . 343
57480105 CONTROL, ROTARY SERVO . . . . . . . . . . . . . . . . . . . . . 347
54409628 SERVO SHAFT,LINK & SHEAR . . . . . . . . . . . . . . . . . . . 349
57480360 MOTOR,C---FORCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
54409214 COIL & MAGNET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
54408612 HOLDDOWN,GEROTOR& BARREL . . . . . . . . . . . . . 355
54408620 PORT BLOCK/HOUSING ASSY . . . . . . . . . . . . . . . . . . . 357
52204815 BLOCK---PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
54408638 HOUSING,END CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361

INDEX
52204765 HOUSE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
54408646 BARREL/SHAFT/CRADLE ASM . . . . . . . . . . . . . . . . . . 365
54408190 BARREL/AUX SHAFT ASSY . . . . . . . . . . . . . . . . . . . . . 367
54410741 ROCKER CAM/PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . 369
57123283 CAM STROKER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
57306268 VALVE BLOCK ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
57392003 PUMP,DOUBLE---HYDRAULIC . . . . . . . . . . . . . . . . . . . 377
57651234 DRIVE,PUMP---3 HOLE . . . . . . . . . . . . . . . . . . . . . . . . . . 381

57661746 PIPING,MAIN HYD CL TIER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383


57450751 VALVE,DIVERTER,ASSM . . . . . . . . . . . . . . . . . . . . . . . . 393
57106429 VALVE, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
57576969 VALVE,ASSM,DR/PR CONTROL . . . . . . . . . . . . . . . . . . 397

57536450 PULLDOWN,ELE,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399

57519902 SWITCH--- HEAD DECEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

57531550 TORQUE LIMIT--- ELEC/HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403

57755340 PIPING,HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405


52254885 FILTER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
52259363 FILTER ASSY---HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413

57531675 HOLDBACK, ELEC INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415

57773301 PIPING,FAN/HOC,54” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417

56245673 PIPING,ROD CHGR, 30’ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

57719320 PIPING,PROPEL,IR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425

57518482 PIPING,TOWER COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page v
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

HYDRAULIC SYSTEM ---continued


57770695 BREAKOUT,SLIDING ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
57768582 CYLINDER,HYD,SPLIT FLG . . . . . . . . . . . . . . . . . . . . . 441

57448144 VALVE, REGEN--- HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443

57501983 JACKS,PIPING--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

57558512 JIB,BOOM,DMC TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

57501991 OVERPRESSURE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451

57535957 ROD INDEX PIPING--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453


INDEX

57656811 TOWER RAISE CYL & PIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457


54578539 CYLINDER,HYD---TWR RAISE . . . . . . . . . . . . . . . . . . . 461

57533127 PINNING,TOWER--- DMC/ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

57656795 VALVE INSTL,6 SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469


57656787 VALVE,ASSEMBLY,6 SPOOL . . . . . . . . . . . . . . . . . . . . . 471
57581894 VALVE ASSY,VPL6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475

57535908 VALVE,9 SPOOL--- INST,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479


57394991 VALVE,9---SPOOL,24V COILS . . . . . . . . . . . . . . . . . . . . . 481

57535858 WRENCH CYL.INSTL--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483


57039810 KIT,SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 489


57541930 LIGHTS,NIGHT--- 9 LIGHT PKG . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

56245384 WIRING,STD, ELEC RIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495

57775934 WIRING,BASIC CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499

57775991 DIAGRAM,WIRING,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
56248412 INJ,WATER,300G/8GPM,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
50822147 PUMP,WATER---8 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
52235207 MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . 515

57555641 CURTAIN,ASM,STD,DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517


57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 521
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523

page vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

OPTIONS ---continued
57651390 BATTERY INSTL,4 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

57548083 GREASER,THREAD,PIPE,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . 531


57079550 REGULATOR,AIR---RELIEVING . . . . . . . . . . . . . . . . . 537

57365983 HEATER,DIESEL,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539


57643827 HEATER,DIESEL FIRED . . . . . . . . . . . . . . . . . . . . . . . . 545

56245152 INDICATOR,JACK UP--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553

56247125 LUBE,CENTRO,30’TWR,SYSTM . . . . . . . . . . . . . . . . . . . . . . . . . . . 559


57166795 PUMP/TIMER,LINCOLNCENTRL . . . . . . . . . . . . . . . . 569
57138166 JUNCTION BOX ASSY,8 X 6 . . . . . . . . . . . . . . . . . . . . . . 571

INDEX
57481509 LUBE,INJECTION,DHD,60GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
57354755 LUBRICATOR ASM---60GL DHD . . . . . . . . . . . . . . . . . 577
57428161 LUBRICATOR TANK SUB---ASSY . . . . . . . . . . . . . . . . . 581
57352973 PUMP,DHD LUBRICATOR . . . . . . . . . . . . . . . . . . . . . . . 585
57354094 TANK,DHD LUBE---60 GAL. . . . . . . . . . . . . . . . . . . . . . . 587

57531543 NO BUMP ROD CHANGER PIPING . . . . . . . . . . . . . . . . . . . . . . . 589

57758666 PUMP,HYDRAULIC FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593


57758682 PUMP,HAND,ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 595

56250301 ROD SUPPORT ASY,ELEC,MAN . . . . . . . . . . . . . . . . . . . . . . . . . . 597


57423808 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 601
57425043 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603

TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 605
57788424 DECALS,COMMON,RIG--- DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . 607

57607079 DECALS,SAFETY--- SPANISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611


57626087 MANUAL,SAFETY SPANISH . . . . . . . . . . . . . . . . . . . . . 617

57613515 DECAL,MISC (SPANISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619

57518300 RODTOOLS,4.5--- PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627


50195916 WRENCH, CHAIN---4.5---5.38 . . . . . . . . . . . . . . . . . . . . . 629
50021120 TONG ASSY---W/FLAT INSERTS . . . . . . . . . . . . . . . . . . 631
50021138 CHAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
50245281 GUN,BLOW---WITH 25’ HOSE . . . . . . . . . . . . . . . . . . . . 635

50346360 HOOKS,LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page vii
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

TOOLS/ACCESSORIES ---continued
57496481 EXPORT PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
57495855 MODIFICATION, REARPLATFM . . . . . . . . . . . . . . . . . 641

57778508 KIT,FILTER,HP,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643

50421908 PAINT & SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645

57554172 ROD SEAL ASSY, 4--- 1/2PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647


57519746 DUST SEAL, 4---1/2 PIPE . . . . . . . . . . . . . . . . . . . . . . . . . 649

7978 ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651


50195916 WRENCH, CHAIN---4.5---5.38 . . . . . . . . . . . . . . . . . . . . . 653
50021120 TONG ASSY---W/FLAT INSERTS . . . . . . . . . . . . . . . . . . 655
INDEX

50021138 CHAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657

page viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Table of Contents

This page is intentionally blank.

INDEX

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page ix
Serial Number: 7978
FAMILY,DM45 HP

FRAME/CHASSIS
SECTION
FRAME/CHASSIS

page 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FRAME/CHASSIS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 2
Serial Number: 7978
FAMILY,DM45 HP

57711186 DECKING,REAR,PLATFORM
DECKING ASM,REARPLATFORM

OR
5

11
12
13
6

1
7

8
19
20

9
10
14
57711186

4
6
5
6

2
18
17
16
15

3
1

Figure 1 :DECKING,REAR,PLATFORM
D57711186 REV 001
page 3 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57711186 DECKING,REAR,PLATFORM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57455842 2 EA HANDRAIL --- 38

DECKING ASM,REARPLATFORM
002 57675266 1 EA HANDRAIL
003 57480451 1 EA FRAME,PLATFORM
004 57455941 1 EA SUPPORT---L.H.
005 57455958 1 EA SUPPORT---R.H.
006 57455966 2 EA BRACKET
95922928 4 EA D NUT,HEX,FINISHED
007 57724619 1 EA LADDER,W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
008 50699321 28.00 IN CHAIN,BULK---3/16 COIL
009 57376246 1 EA HOOK, SAFETY SNAP
010 56801053 1 EA LINK
011 57711145 1 EA MOUNT,LADDER (See figure 2)
012 95934378 8 EA CAPSCREW,HEX
013 95352415 8 EA WASHER, LOCK---3/4
014 95037255 1 EA BOLT,EYE
015 95934584 12 EA CAPSCREW

57711186
016 95922654 12 EA WASHER,LOCK
017 95922373 24 EA WASHER,FLAT
018 95923223 12 EA NUT,ELASTIC LOCK---3/8---16
019 95937413 4 EA WASHER,LOCK,HELICAL
020 95958989 4 EA CAPSCREW,PLATED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 4
Serial Number: 7978
FAMILY,DM45 HP

57711145 MOUNT,LADDER
DECKING ASM,REARPLATFORM

1
1

4 3
2 5 2
57711186

Figure 2 :MOUNT,LADDER
C57711145 REV 000
page 5 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57711145 MOUNT,LADDER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57711152 2 EA PLATE,LADDER MOUNT

DECKING ASM,REARPLATFORM
002 57711160 2 EA PLATE,LADDER MOUNT
003 57711178 1 EA PLATE,LADDER MOUNTING
004 95934766 4 EA WASHER,LOCK,HELICAL
005 95928982 4 EA CAPSCREW

57711186

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 6
Serial Number: 7978
FAMILY,DM45 HP

57713034 DECKING,DM45/50/L,ASSM
DECKING,DM45/50/L,ASSM

CAB

25
24
4 23 6
22 4 4 5

12 21
11
57713034

8
18
19
20
3

Figure 3 :DECKING,DM45/50/L,ASSM
E57713034 REV 002
page 7 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57713034 DECKING,DM45/50/L,ASSM

DECKING,DM45/50/L,ASSM
10
9

7
15

57713034
16
17
2

1 13
14
15
16

Figure 4 :DECKING,DM45/50/L,ASSM
E57713034 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 8
Serial Number: 7978
FAMILY,DM45 HP

57713034 DECKING,DM45/50/L,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57590788 1 EA DECKING,SIDE DM45/50/L


DECKING,DM45/50/L,ASSM

002 57590796 1 EA DECKING,REAR DM45/50/L


003 57724619 1 EA LADDER,W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
004 57533622 3 EA HANDRAIL ASSY---20 CNTDIST
005 57424392 1 EA HANDRAIL ASSY---30 CNTDIST
006 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
007 57588535 3 EA BRACKET,MTG,SIDE DECK
008 57573958 2 EA PLATE,MTG REAR DECKING
009 95920674 5 EA CAPSCREW,HEX
010 95922894 5 EA NUT,HEX
011 95937413 9 EA WASHER,LOCK,HELICAL
012 95958989 4 EA CAPSCREW,PLATED
013 95104659 2 EA CAPSCREW
014 95922928 2 EA NUT,HEX,FINISHED
015 95934691 8 EA WASHER,LOCK,HELICAL
016 95972246 8 EA WASHER,FLAT,PLATED
57713034

017 95104642 6 EA SCREW,CAP,HEX


018 95934501 4 EA CAPSCREW,HEX
019 95209425 4 EA WASHER,LOCK
020 95094314 4 EA WASHER,FLAT,WIDE
021 57711145 1 EA MOUNT,LADDER (See figure 5)
022 95037255 1 EA BOLT,EYE
023 57376246 1 EA HOOK, SAFETY SNAP
024 56801053 1 EA LINK
025 50699321 28.00 IN CHAIN,BULK---3/16 COIL

page 9 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57713034 DECKING,DM45/50/L,ASSM

DECKING,DM45/50/L,ASSM
This page is intentionally blank.

57713034

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 10
Serial Number: 7978
FAMILY,DM45 HP

57711145 MOUNT,LADDER
DECKING,DM45/50/L,ASSM

1
1

4 3
2 5 2
57713034

Figure 5 :MOUNT,LADDER
C57711145 REV 000
page 11 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57711145 MOUNT,LADDER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57711152 2 EA PLATE,LADDER MOUNT

DECKING,DM45/50/L,ASSM
002 57711160 2 EA PLATE,LADDER MOUNT
003 57711178 1 EA PLATE,LADDER MOUNTING
004 95934766 4 EA WASHER,LOCK,HELICAL
005 95928982 4 EA CAPSCREW

57713034

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 12
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45


FRAME,WELDMENT,MAIN DM45

1
57761074

Figure 6 :FRAME,WELDMENT,MAIN DM45


D57761074 REV 001
page 13 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57719775 1 EA FRAME WELDMENT (See figure 3)

FRAME,WELDMENT,MAIN DM45
002 57720419 1 EA DECKING INSTALLATION (See figure 2)

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 14
Serial Number: 7978
FAMILY,DM45 HP

57720419 DECKING,INSTALLATION
FRAME,WELDMENT,MAIN DM45

4
2
57761074

3
1

Figure 7 :DECKING,INSTALLATION
D57720419 REV 000
page 15 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57720419 DECKING,INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57720450 1 EA DECKING,REAR DCS

FRAME,WELDMENT,MAIN DM45
002 57720443 1 EA DECKING, FRONT DCS
003 57720435 1 EA DECKING, REAR CS
004 57720427 1 EA DECKING, FRONT CS

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 16
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45


FRAME,WELDMENT,MAIN DM45

65
64
63
62
61
60
6
57761074

79

29

Figure 8 :FRAME,WELDMENT,MAIN DM45


D57719775 REV 003
page 17 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

FRAME,WELDMENT,MAIN DM45
57761074
29

Figure 9 :FRAME,WELDMENT,MAIN DM45


D57719775 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 18
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

REF. PART NO. QTY. UNIT DESCRIPTION

006 57723389 1 EA SHAFT,MAIN DM45,7”


FRAME,WELDMENT,MAIN DM45

029 57582355 1 EA SUPPORT,TOWER---DM45/50/L (See figure 10)


060 95934584 8 EA SCREW,CAP
061 95937413 12 EA WASHER,LOCK,HELICAL
062 95922894 12 EA NUT,HEX,FINISHED
063 95104303 4 EA SCREW, CAP---1/2---13 X 5
064 95934733 4 EA WASHER,LOCK
065 95922902 4 EA NUT,HEX,FINISHED,PLATED
079 56943699 1 EA CLAMP ASSY
57761074

page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

FRAME,WELDMENT,MAIN DM45
This page is intentionally blank.

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 20
Serial Number: 7978
FAMILY,DM45 HP

57582355 SUPPORT,TOWER ---DM45/50/L


FRAME,WELDMENT,MAIN DM45

4
9
8
17

7
57761074

Figure 10 :SUPPORT,TOWER--- DM45/50/L


D57582355 REV 000
page 21 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57582355 SUPPORT,TOWER ---DM45/50/L

REF. PART NO. QTY. UNIT DESCRIPTION

004 57092579 0.12 LB GREASE,EPO

FRAME,WELDMENT,MAIN DM45
007 57398232 2 EA BLOCK, TOWER SUPPORT
008 57399925 1 EA SHAFT,TOWER SUPPORT
009 57559072 2 EA BUSHING,PIVOT TWRSUPPORT
017 57250466 1 EA GUARD, HOSE RING

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 22
Serial Number: 7978
FAMILY,DM45 HP

57778730 HANDRAIL,INSTL,DM45/L
HANDRAIL,INSTL,DM45/L

1
57778730

Figure 11 :HANDRAIL,INSTL,DM45/L
D57778730 REV 000
page 23 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57778730 HANDRAIL,INSTL,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 57424392 1 EA HANDRAIL ASSY---30 CNTDIST

HANDRAIL,INSTL,DM45/L
57778730

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 24
Serial Number: 7978
FAMILY,DM45 HP

UNDERCARRIAGE/TRACKS
SECTION
UNDERCARRIAGE/TRACKS

page 25 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

UNDERCARRIAGE/TRACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 26
Serial Number: 7978
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

A
TRACK ASSEMBLY IR DM45
57735706

3
A

Figure 12 :TRACK ASSEMBLY IR DM45


D57735706 REV 000
page 27 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

DETAIL B

TRACK ASSEMBLY IR DM45


4
DETAIL A

SECTION A ---A 11 12
13

57735706
8 7
2
8
8
7
8
5
6
9

10

Figure 13 :TRACK ASSEMBLY IR DM45


D57735706 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 28
Serial Number: 7978
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57723496 1 EA UNDERCARRIAGE IR DM45


TRACK ASSEMBLY IR DM45

57735714 1 EA D FRAME ASM,SIDE LHIR DM45(See figure 14)


57735722 1 EA D FRAME ASM SIDE,RHIR DM45(See figure 21)
002 95201547 1 EA FITTING,LUBE
003 50344605 3.00 FT WIRE, LOCK
004 57309783 1 EA YOKE, OSCILLATION
005 57180184 1 EA BUSHING, CENTER
006 57180168 1 EA PIN, CENTER
007 95201547 6 EA FITTING,LUBE
008 56901853 6 EA BAR,FLAT
009 57716862 2 EA PIN,YOKE END
010 57309791 2 EA BUSHING, YOKE END
011 57735904 2 EA RETAINER TRACK
012 95158176 6 EA SCREW,CAP,HX
013 95934691 6 EA WASHER,LOCK,HELICAL
57735706

page 29 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 30
Serial Number: 7978
FAMILY,DM45 HP

57735714 FRAME ASM,SIDE LHIR DM45


TRACK ASSEMBLY IR DM45

10 5

21 6

12
13 10
4 11
10 23
7
22

15
24
57735706

19

16 3
18
17 10
10
2
20 9

8
10 14

Figure 14 :FRAME ASM,SIDE LHIR DM45


D57735714 REV 000
page 31 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57735714 FRAME ASM,SIDE LHIR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700411 1 EA IDLER ASM W/BRACKET (See figure 15)

TRACK ASSEMBLY IR DM45


003 57700494 10 EA ROLLER---TRACK
004 57700502 2 EA ROLLER,CARRIER
005 57700510 1 EA SPROCKET,UNDERCARRIAGE
006 57725764 1 EA FINAL DRIVE, IRGT2500 (See figure 16)
007 57726184 1 EA PLATE, COVER
008 57726200 2 EA GAURD,ROCK ASSY,FRT/REAR
009 57726218 40 EA BOLT, HEX HEAD
010 57726226 114 EA WASHER
011 57726234 24 EA BOLT, HEX HEAD
012 57726234 20 EA BOLT, HEX HEAD
012 57726242 20 EA BOLT, HEX HEAD
013 57726259 2 EA BOLT, HEX HEAD
013 57735938 2 EA BOLT,HEX HEAD
014 57726267 24 EA BOLT, HEX HEAD
015 57726275 2 EA BOLT HEX HEAD
016 57700528 1 EA SPRING KIT,IDLER
017 57726283 1 EA BAR,CONNECTOR,IDLER

57735706
018 57726291 4 EA BOLT, HEX HEAD
018 57735946 4 EA BOLT,HEX HEAD
019 57726309 1 EA SEAL, FITTING
020 57726317 1 EA FITTING, GREASE
021 57700536 1 EA CHAIN TRACK ASM,W/SHOE (See figure 19)
022 57687170 1 EA DECAL,UNDERCARRIAGE
023 57726333 1 EA PLATE, COVER
024 57726341 5 EA BOLT, HEX HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 32
Serial Number: 7978
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

7
TRACK ASSEMBLY IR DM45

8
3

2
3
57735706

6
4
8

6
5
7

Figure 15 :IDLER ASM W/BRACKET


C57700411 REV 000
page 33 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700429 2 EA IDLER,FRONT,BARE

TRACK ASSEMBLY IR DM45


003 57700437 2 EA BUSHING,IDLER
004 57700445 1 EA SHAFT,IDLER
005 57700452 2 EA ROLL PIN,IDLER
006 57700460 2 EA O---RING,IDLER
007 57700486 2 EA BRACKET
008 57700478 2 EA SEAL GROUP,IDLER

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 34
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

85 4

81
84 5
8 90

11
57735706

9 14
10
12

1
15

13 16
80

Figure 16 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 35 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


200
400
50
55 20

300 22 21

40
22

57735706
31

29

28

32
26

Figure 17 :FINAL DRIVE, IRGT2500


C57725764 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 36
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

50
57735706

Figure 18 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 37 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

001 57725590 1 EA HOLDER, PLANETARY

TRACK ASSEMBLY IR DM45


002 57725905 1 EA HOLDER,PLANETARY
003 57725913 1 EA HOLDER, PLANETARY
004 57725921 1 EA WHEEL, HOLLOW
005 57725939 1 EA COVER
008 57725947 1 EA GEAR, SPUR
009 57725954 1 EA GEAR, SPUR
010 57725962 1 EA GEAR, PINION
011 57725970 1 EA FLANGE
012 57725988 1 EA CLUTCH, CLAW
013 57725996 1 EA ORING
014 57726002 1 EA ORING
015 57726010 4 EA SCREW, CYLINDER HEAD
016 57726028 2 EA SCREW
020 57726077 1 EA BEAM
021 57726085 1 EA HUB
022 57726093 2 EA BEARING, ROLLER
026 57726101 1 EA NUT

57735706
028 57726119 1 EA RING
029 57416208 1 EA SEAL
031 57726127 1 EA RING, SHIM
032 57726135 1 EA RING, ADJUSTING
040 57726143 1 EA RING, ADJUSTING
050 57550147 1 EA BRAKE COMPLETE
57550956 1 EA D CIRCLIP
57551442 1 EA D SLEEVE
57551640 2 EA D WASHER
57551665 2 EA D RING, RETAINING
57514820 12 EA D DISC, OUTER
57556391 11 EA D DISC, INNER
57556409 1 EA D GASKET
57514812 1 EA D SEAL
57551657 1 EA D PLUG
57551426 1 EA D WASHER
57551434 1 EA D RING
57551632 14 EA D PLUG
57556417 14 EA D SPRING
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 38
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

57556425 1 EA D COVER
TRACK ASSEMBLY IR DM45

57556433 1 EA D CIRCLIP
055 57726150 1 EA CIRCLIP
080 57726036 9 EA SCREW
081 57726044 1 EA ORING
084 57726051 2 EA SCREW, CYLINDER HEAD
085 57726069 1 EA ORING
090 57515892 2 EA SCREW PLUG
200 57726168 1 EA MOTOR, UNIT GEAR
300 57726176 2 EA SCREW, HEX HEAD
400 57726192 1 EA ORING
57735706

page 39 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 40
Serial Number: 7978
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE


TRACK ASSEMBLY IR DM45

4
57735706

Figure 19 :CHAIN TRACK ASM,W/SHOE


C57700536 REV 000
page 41 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700577 1 EA CHAIN TRACK,LESS SHOES (See figure 20)

TRACK ASSEMBLY IR DM45


002 57700551 192 EA BOLT,TRACK,SHOE
003 57700569 192 EA NUT,TRACK,SHOE
004 57700544 48 EA SHOE,TRACK

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 42
Serial Number: 7978
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES


TRACK ASSEMBLY IR DM45

4
3

5
4
1
7 7
57735706

2 6

Figure 20 :CHAIN TRACK,LESS SHOES


C57700577 REV 000
page 43 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700601 1 EA PIN,MASTER,CHAIN

TRACK ASSEMBLY IR DM45


002 57700619 48 EA LINK,CHAIN,RH
003 57700627 48 EA LINK,CHAIN,LH
004 57700593 2 EA SPACER,MASTER BUSHING
005 57700635 47 EA BUSHING,CHAIN---TRACK
006 57700643 47 EA PIN,CHAIN---TRACK
007 57700650 94 EA WASHER,SEAL---TRACK
008 57700585 1 EA BUSHING,MASTER,CHAIN

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 44
Serial Number: 7978
FAMILY,DM45 HP

57735722 FRAME ASM SIDE,RHIR DM45


TRACK ASSEMBLY IR DM45

10 5

21 6

12
13 10
4 11
10 23
7
22

15
24
57735706

19

16 3
18
17 10
10
2
20 9

8
10 14

Figure 21 :FRAME ASM SIDE,RHIR DM45


D57735714 REV 000
page 45 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57735722 FRAME ASM SIDE,RHIR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700411 1 EA IDLER ASM W/BRACKET (See figure 15)

TRACK ASSEMBLY IR DM45


003 57700494 10 EA ROLLER---TRACK
004 57700502 2 EA ROLLER,CARRIER
005 57700510 1 EA SPROCKET,UNDERCARRIAGE
006 57725764 6 EA FINAL DRIVE, IRGT2500 (See figure 16)
007 57726184 1 EA PLATE, COVER
008 57726200 2 EA GAURD,ROCK ASSY,FRT/REAR
009 57726218 40 EA BOLT, HEX HEAD
010 57726226 114 EA WASHER
011 57726234 24 EA BOLT, HEX HEAD
012 57726234 20 EA BOLT, HEX HEAD
012 57726242 20 EA BOLT, HEX HEAD
013 57726259 2 EA BOLT, HEX HEAD
013 57735938 2 EA BOLT,HEX HEAD
014 57726267 24 EA BOLT, HEX HEAD
015 57726275 2 EA BOLT HEX HEAD
016 57700528 1 EA SPRING KIT,IDLER
017 57726283 1 EA BAR,CONNECTOR,IDLER

57735706
018 57726291 4 EA BOLT, HEX HEAD
018 57735946 4 EA BOLT,HEX HEAD
019 57726309 1 EA SEAL, FITTING
020 57726317 1 EA FITTING, GREASE
021 57700536 1 EA CHAIN TRACK ASM,W/SHOE (See figure 19)
022 57687170 1 EA DECAL,UNDERCARRIAGE
023 57726333 1 EA PLATE, COVER
024 57726341 5 EA BOLT, HEX HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 46
Serial Number: 7978
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET


TRACK ASSEMBLY IR DM45

7
5

8
3

2
57735706

3
6
4
8

6
5
7

Figure 22 :IDLER ASM W/BRACKET


C57700411 REV 000
page 47 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700429 2 EA IDLER,FRONT,BARE

TRACK ASSEMBLY IR DM45


003 57700437 2 EA BUSHING,IDLER
004 57700445 1 EA SHAFT,IDLER
005 57700452 2 EA ROLL PIN,IDLER
006 57700460 2 EA O---RING,IDLER
007 57700486 2 EA BRACKET
008 57700478 2 EA SEAL GROUP,IDLER

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 48
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

85 4

81
84 5
8 90

11
57735706

9 14
10
12

1
15

13 16
80

Figure 23 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 49 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


200
400
50
55 20

300 22 21

40
22

57735706
31

29

28

32
26

Figure 24 :FINAL DRIVE, IRGT2500


C57725764 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 50
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

50
57735706

Figure 25 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 51 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

001 57725590 1 EA HOLDER, PLANETARY

TRACK ASSEMBLY IR DM45


002 57725905 1 EA HOLDER,PLANETARY
003 57725913 1 EA HOLDER, PLANETARY
004 57725921 1 EA WHEEL, HOLLOW
005 57725939 1 EA COVER
008 57725947 1 EA GEAR, SPUR
009 57725954 1 EA GEAR, SPUR
010 57725962 1 EA GEAR, PINION
011 57725970 1 EA FLANGE
012 57725988 1 EA CLUTCH, CLAW
013 57725996 1 EA ORING
014 57726002 1 EA ORING
015 57726010 4 EA SCREW, CYLINDER HEAD
016 57726028 2 EA SCREW
020 57726077 1 EA BEAM
021 57726085 1 EA HUB
022 57726093 2 EA BEARING, ROLLER
026 57726101 1 EA NUT

57735706
028 57726119 1 EA RING
029 57416208 1 EA SEAL
031 57726127 1 EA RING, SHIM
032 57726135 1 EA RING, ADJUSTING
040 57726143 1 EA RING, ADJUSTING
050 57550147 1 EA BRAKE COMPLETE
57550956 1 EA D CIRCLIP
57551442 1 EA D SLEEVE
57551640 2 EA D WASHER
57551665 2 EA D RING, RETAINING
57514820 12 EA D DISC, OUTER
57556391 11 EA D DISC, INNER
57556409 1 EA D GASKET
57514812 1 EA D SEAL
57551657 1 EA D PLUG
57551426 1 EA D WASHER
57551434 1 EA D RING
57551632 14 EA D PLUG
57556417 14 EA D SPRING
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 52
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

57556425 1 EA D COVER
TRACK ASSEMBLY IR DM45

57556433 1 EA D CIRCLIP
055 57726150 1 EA CIRCLIP
080 57726036 9 EA SCREW
081 57726044 1 EA ORING
084 57726051 2 EA SCREW, CYLINDER HEAD
085 57726069 1 EA ORING
090 57515892 2 EA SCREW PLUG
200 57726168 1 EA MOTOR, UNIT GEAR
300 57726176 2 EA SCREW, HEX HEAD
400 57726192 1 EA ORING
57735706

page 53 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 54
Serial Number: 7978
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE


TRACK ASSEMBLY IR DM45

4
57735706

Figure 26 :CHAIN TRACK ASM,W/SHOE


C57700536 REV 000
page 55 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700577 1 EA CHAIN TRACK,LESS SHOES (See figure 20)

TRACK ASSEMBLY IR DM45


002 57700551 192 EA BOLT,TRACK,SHOE
003 57700569 192 EA NUT,TRACK,SHOE
004 57700544 48 EA SHOE,TRACK

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 56
Serial Number: 7978
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES


TRACK ASSEMBLY IR DM45

4
3

5
4
1
7 7
57735706

2 6

Figure 27 :CHAIN TRACK,LESS SHOES


C57700577 REV 000
page 57 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700601 1 EA PIN,MASTER,CHAIN

TRACK ASSEMBLY IR DM45


002 57700619 48 EA LINK,CHAIN,RH
003 57700627 48 EA LINK,CHAIN,LH
004 57700593 2 EA SPACER,MASTER BUSHING
005 57700635 47 EA BUSHING,CHAIN---TRACK
006 57700643 47 EA PIN,CHAIN---TRACK
007 57700650 94 EA WASHER,SEAL---TRACK
008 57700585 1 EA BUSHING,MASTER,CHAIN

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 58
Serial Number: 7978
FAMILY,DM45 HP

JACKS
SECTION
JACKS

page 59 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

JACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 60
Serial Number: 7978
FAMILY,DM45 HP

57501967 JACK,FRONT,ASSM

4
JACK,FRONT,ASSM

12
13
12
14
13
14 10

16

11
57501967

5 17

6
5

Figure 28 :JACK,FRONT,ASSM
E57199655 REV 005
page 61 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57501967 JACK,FRONT,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 2 EA CYLINDER HYDRAULIC (See figure 29)

JACK,FRONT,ASSM
003 50072347 2 EA SLIDE
004 50173467 2 EA CAP
005 57630048 2 EA PAD,JACK CAST/30”
006 95403036 2 EA CAPSCREW
007 95080149 1 EA LOCKNUT
008 50067834 2 EA PIN
010 50171941 2 EA PIN,ANCHOR
011 95201547 4 EA FITTING,LUBE
012 95920286 8 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 8 EA LOCKWASHER,SPRING,PLATED
014 95941084 8 EA NUT,HEX,FINISHED,PLATED
016 50462324 2 EA GUIDE
017 50462332 2 EA PLATE

57501967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 62
Serial Number: 7978
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

21 PLUG
JACK,FRONT,ASSM

24 PLUG
23

20
000
000

22
000
000
000
19

26
000
000
000
000
000
57501967

30
29
28

25
27 000

000

000

18

Torque to1300--- 1400 ft/lb.

Figure 29 :CYLINDER HYDRAULIC


C57488868 REV01
page 63 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 57510927 1 EA SEAL KIT---CYLINDER

JACK,FRONT,ASSM
57520850 1 EA D BACK---UP
57520868 1 EA D O---RING
57520876 2 EA D BACK---UP
57244832 1 EA D O---RING
57520884 1 EA D O---RING
57520892 2 EA D RING, INGRESSION
57245177 1 EA D SEAL ASSY
57245185 2 EA D SLYDRING
57520900 1 EA D O---RING
57520918 1 EA D BACK---UP
57245532 1 EA D STEPSEAL
57245540 1 EA D SLYDRING
57520926 1 EA D SEAL, ROD
57520934 1 EA D BACK---UP
57520942 1 EA D RING, CONTAMINATION
57520959 1 EA D WIPER
018 57181240 1 EA LOCKNUT

57501967
019 57060352 2 EA SCREW, SET---CLEVIS
020 57244915 6 EA PLUG,PORT
021 57224156 2 EA PLUG, PORT
022 57520967 1 EA BLOCK, VALVE
023 57205007 2 EA VALVE,COUNTERBALANCE (See figure 30)
024 57244972 2 EA DRILL PLUG
025 57183618 1 EA SPACER, PISTON
026 57520975 1 EA HEAD
027 57520983 1 EA PISTON
028 57181232 1 EA ROD TUBE
029 57181059 1 EA ROD---TUBE
030 57245573 1 EA TUBE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 64
Serial Number: 7978
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS


AVAILABLE UNDER CPN # 54533260
JACK,FRONT,ASSM

19 18 15
20
17 16 14 13 12
57501967

11

2 4 8
5 7 6 9 10

21 ---SEAL KIT, VALVE

Figure 30 :VALVE,COUNTERBALANCE
D57205007 REV 003
page 65 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

REF. PART NO. QTY. UNIT DESCRIPTION

002 54479910 1 EA SHIM

JACK,FRONT,ASSM
003 54479928 1 EA SHIM
004 54479936 1 EA SHIM
005 54479944 1 EA BODY,CARTRIDGE
006 54479951 1 EA SPRING,END
007 54479969 1 EA BALL
008 54479977 1 EA SPRING
009 54479985 1 EA O---RING
010 54479993 2 EA RING,BACKUP
011 54480009 1 EA POPPET
012 59337212 2 EA RING,BACKUP
013 59375030 1 EA O---RING
014 54480017 1 EA PLUG,SEAT
015 54480025 1 EA RING,BACKUP
016 54480041 1 EA O---RING
017 54480058 1 EA O---RING
018 59374934 1 EA O---RING
019 59941393 1 EA O---RING

57501967
020 54480066 1 EA SPRING
021 57240814 1 EA KIT,SEAL,VALVE
54479985 1 EA D O---RING
54479993 2 EA D RING,BACKUP
54480025 1 EA D RING,BACKUP
54480041 1 EA D O---RING
59374934 1 EA D O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 66
Serial Number: 7978
FAMILY,DM45 HP

57736035 JACK,ASSM,REAR DM45

12
13
14
JACK,ASSM,REAR DM45

10

3
57736035

11

6 7

Figure 31 :JACK,ASSM,REAR DM45


E57392409 REV 006
page 67 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57736035 JACK,ASSM,REAR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 1 EA CYLINDER HYDRAULIC (See figure 32)

JACK,ASSM,REAR DM45
003 50072347 1 EA SLIDE
A1640 67.50 IN D PIPE A53
50105832 1 EA D ANCHOR,D
95101457 2 EA D PLUG PIPE
004 57735961 1 EA REST,TOWER DM45
005 57630030 1 EA PAD,JACK CAST,26”,REAR
006 95403036 1 EA CAPSCREW
007 95080149 1 EA LOCKNUT
008 50067834 1 EA PIN
010 50171941 1 EA PIN,ANCHOR
011 95201547 2 EA FITTING,LUBE
012 95920286 4 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 4 EA LOCKWASHER,SPRING,PLATED
014 95941084 4 EA NUT,HEX,FINISHED,PLATED

57736035

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 68
Serial Number: 7978
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

21 PLUG
24 PLUG
JACK,ASSM,REAR DM45

23

20
000
000

22
000

000
000
19

26
000
000
000
000
000
57736035

30
29
28

25
000
27

000

000

18

Torque to1300--- 1400 ft/lb.

Figure 32 :CYLINDER HYDRAULIC


C57488868 REV01
page 69 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 57510927 1 EA SEAL KIT---CYLINDER

JACK,ASSM,REAR DM45
57520850 1 EA D BACK---UP
57520868 1 EA D O---RING
57520876 2 EA D BACK---UP
57244832 1 EA D O---RING
57520884 1 EA D O---RING
57520892 2 EA D RING, INGRESSION
57245177 1 EA D SEAL ASSY
57245185 2 EA D SLYDRING
57520900 1 EA D O---RING
57520918 1 EA D BACK---UP
57245532 1 EA D STEPSEAL
57245540 1 EA D SLYDRING
57520926 1 EA D SEAL, ROD
57520934 1 EA D BACK---UP
57520942 1 EA D RING, CONTAMINATION
57520959 1 EA D WIPER
018 57181240 1 EA LOCKNUT

57736035
019 57060352 2 EA SCREW, SET---CLEVIS
020 57244915 6 EA PLUG,PORT
021 57224156 2 EA PLUG, PORT
022 57520967 1 EA BLOCK, VALVE
023 57205007 2 EA VALVE,COUNTERBALANCE (See figure 33)
024 57244972 2 EA DRILL PLUG
025 57183618 1 EA SPACER, PISTON
026 57520975 1 EA HEAD
027 57520983 1 EA PISTON
028 57181232 1 EA ROD TUBE
029 57181059 1 EA ROD---TUBE
030 57245573 1 EA TUBE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 70
Serial Number: 7978
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS AVAILABLE UNDER


CPN # 54533260
JACK,ASSM,REAR DM45

19 15
18
20
17 16 14 13
12
57736035

11

2 4 8
5 7 6 9 10

21 ---SEAL KIT, VALVE INCLUDES ITEMS 5,10,12,13,15.16,17,18,19

Figure 33 :VALVE,COUNTERBALANCE
D57205007 REV 003
page 71 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

REF. PART NO. QTY. UNIT DESCRIPTION

002 54479910 1 EA SHIM

JACK,ASSM,REAR DM45
003 54479928 1 EA SHIM
004 54479936 1 EA SHIM
005 54479944 1 EA BODY,CARTRIDGE
006 54479951 1 EA SPRING,END
007 54479969 1 EA BALL
008 54479977 1 EA SPRING
009 54479985 1 EA O---RING
010 54479993 2 EA RING,BACKUP
011 54480009 1 EA POPPET
012 59337212 2 EA RING,BACKUP
013 59375030 1 EA O---RING
014 54480017 1 EA PLUG,SEAT
015 54480025 1 EA RING,BACKUP
016 54480041 1 EA O---RING
017 54480058 1 EA O---RING
018 59374934 1 EA O---RING
019 59941393 1 EA O---RING

57736035
020 54480066 1 EA SPRING
021 57240814 1 EA KIT,SEAL,VALVE
54479985 1 EA D O---RING
54479993 2 EA D RING,BACKUP
54480025 1 EA D RING,BACKUP
54480041 1 EA D O---RING
59374934 1 EA D O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 72
Serial Number: 7978
FAMILY,DM45 HP

CAB/CONSOLE
SECTION
CAB/CONSOLE

page 73 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

CAB/CONSOLE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 74
Serial Number: 7978
FAMILY,DM45 HP

57668196 CAB,INST TIER 2


CAB,INST TIER 2

1
57668196

5 ---CONNECTOR KIT, 4---WAYMALE ITEM NOT SHOWN


8 ---SILICONE COMPOUND ITEM NOT SHOWN

Figure 34 :CAB,INST TIER 2


D57596595 REV 006
page 75 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
3

57668196
6
7
4

SECTION A ---A

Figure 35 :CAB,INST TIER 2


D57596595 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 76
Serial Number: 7978
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57752768 1 EA CAB,BARE,DM45/L (See figure 36)


CAB,INST TIER 2

002 57588519 4 EA GUSSET,CAB MTG,DM45/50/L


003 57068942 160.00 IN RUBBER STRIP, 1/4 X4
004 57214470 1 EA STEP,CAB (See figure 52)
005 57367872 1 EA CONNECTOR KIT,4---WAYMALE
006 95934733 2 EA WASHER,LOCK
007 95934659 2 EA CAPSCREW,HEX
008 50700731 1 EA COMPOUND,SILICONE
57668196

page 77 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
This page is intentionally blank.

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 78
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

2 86
10

11
24
3 24
6
7 24 68

65
20 67
57668196

33

21

100

24

20 21

Figure 36 :CAB,BARE,DM45/L
C57752768 REV 000
page 79 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

39
46

CAB,INST TIER 2
44 43
92

46
94 108
73

64

111 42
27

75 51
31

63 76

57668196
35

36

Figure 37 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 80
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

86

69
71

72
74 97
96
70
57668196

62 59
55

52

55

75

66

Figure 38 :CAB,BARE,DM45/L
C57752768 REV 000
page 81 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

CAB,INST TIER 2
57668196

90

100

Figure 39 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 82
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

104

103

114
57668196

105

Figure 40 :CAB,BARE,DM45/L
C57752768 REV 000
page 83 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REAR HORN
WIPER
WORK

CAB,INST TIER 2
DOME
LIGHT LIGHT

85
WORK
LIGHT

FRONT
WIPER

WIPER/WASHER
SWITCHES

EMERGENCY
57668196
STOP

Figure 41 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 84
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

140

132
57668196

132

Figure 42 :CAB,BARE,DM45/L
C57752768 REV 000
page 85 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

CAB,INST TIER 2
151
147
158 157
156

139
154

151

57668196
147
158 157

100
149

155 139

153

Figure 43 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 86
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

002 57540916 1 EA GLASS,WINDOW---CURB SIDE


CAB,INST TIER 2

003 57540981 14.00 FT RUBBER,WINDOW---OFFSET


006 57561599 1 EA GLASS---WINDOW,REAR
007 57540981 15.00 FT RUBBER,WINDOW---OFFSET
010 57561607 1 EA GLASS---WINDOW,FRONT
011 57540981 17.00 FT RUBBER,WINDOW---OFFSET
020 57561615 1 EA HINGE ASSY---RH,HOSE PANEL
021 57561623 1 EA HINGE ASSY---LH,HOSE PANEL
024 57561631 5.00 FT FOAM, GASKET
027 57784118 1 EA PANEL,ENGINE CONTROLS
031 54589866 1 EA THRESHOLD,R.H. DOOR
033 54589874 1 EA THRESHOLD,L.H. DOOR
035 57541013 1 EA FLOORMAT, FRONT
036 57561649 1 EA FLOORMAT, REAR
039 57766644 1 EA DOOR,CURBSIDE,2LATCH,ASM (See figure 44)
042 57540973 1 EA BOLT, STRIKER
043 57561672 1 EA SPRING,GAS---DOOR CURBSIDE
044 57561680 2 EA STUD---DOOR SPRING
57668196

046 57561698 1 EA RESTRAINT---DOOR


051 57541005 19.00 FT SEAL, BULB---90 DEGREE
052 57561664 1 EA DOOR ASSY --- TOWER SIDE (See figure 45)
055 57561706 1 EA HOLDER SET --- DOOR
059 57540973 1 EA BOLT, STRIKER
062 57541005 19.00 FT SEAL, BULB---90 DEGREE
063 57561714 1 EA FOAM,FRONT
064 57561722 1 EA FOAM --- CURB SIDE
065 57540908 1 EA GLASS,WINDOW---TOWER SIDE
066 57561730 1 EA FOAM --- TOWER SIDE
067 57561748 1 EA FOAM --- REAR
068 57540981 18.00 FT RUBBER,WINDOW---OFFSET
069 57561755 1 EA FOAM --- ROOF, REAR
070 57604845 3 EA FASTENER,TREE
071 57561763 1 EA FOAM --- ROOF, FRONT
072 57604845 3 EA FASTENER,TREE
073 57561771 1 EA FOAM,REAR---CURB SIDE
074 57561789 1 EA FOAM,REAR---TOWER SIDE
075 57561797 2 EA FOAM,SIDES---KICK PLATE
page 87 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

076 57561805 2 EA FOAM,FRONT/REAR---KICK PL

CAB,INST TIER 2
085 57561813 1 EA HARNESS, WIRE---CAB
086 57561821 5 EA GROMMET---ROOF
090 54537139 7 EA SCREW,CAPTIVE,QUICK OPEN
092 57588428 1 EA HANGER,COAT
094 52106457 12 EA LOUVER, AURORA
096 57561839 1 EA DOMELIGHT---ROOF
097 58175019 1 EA LAMP,24V
100 57554644 1 EA AIR CONDITIONER, ASSY (See figure 46)
103 57569444 1 EA SEAT,OPERATOR
104 57561854 1 EA ARMREST KIT --- SEAT,CAB
105 57561862 1 EA PEDESTAL---SEAT
108 57561888 2 EA HINGE,TOOL BOX, CAB
111 57561896 1 EA LATCH---TOOL BOX,CAB
114 57561870 1 EA SWIVEL ASSY --- SEAT
132 57790826 1 EA BOTTLE,WASHER,5L,24V
139 57674814 2 EA ADAPTER,WET ARM
140 57604936 2 EA SWITCH,WIPER/WASHER

57668196
147 52106291 2 EA MOTOR,WIPER
149 52106325 1 EA PIVOT MTG,PLATE ASY
151 57690398 2 EA COVER,WIPER MOTOR
153 57745127 1 EA BLADE,WIPER 28
154 57541146 1 EA ARM,WIPER---20
155 57541153 1 EA ARM,WIPER---28
156 52125838 2 EA SHAFT,WIPER PIVOT
157 57541104 2 EA WIPER,DRIVE ARM
158 57690414 2 EA WELDMENT,WIPER BRACKET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 88
Serial Number: 7978
FAMILY,DM45 HP

57766644 DOOR,CURBSIDE,2LATCH,ASM
CAB,INST TIER 2

17

21
1
8
13 2 1 20
25
57668196

15 20
25
19

19

Figure 44 :DOOR,CURBSIDE,2LATCH,ASM
B57766644 REV 000
page 89 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57766644 DOOR,CURBSIDE,2LATCH,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57541070 1 EA LINKAGE, LATCH

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
004 57541021 1 EA GLASS,DOOR---CURB SIDE
006 57589301 1 EA FOAM,RH DOOR
008 57541005 19.00 FT SEAL, BULB---90 DEGREE
013 52106606 1 EA LATCH, CAM
015 57561565 1 EA SPRING,TENSION---DOORLATCH
017 57540981 10.00 FT RUBBER,WINDOW---OFFSET
019 52106630 4 EA BRACKET, MOUNTING
020 57541054 2 EA LATCH, PADDLE--- CURB SIDE
021 57561573 1 EA GROMMET---DOOR GRIP
025 57561581 2 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 90
Serial Number: 7978
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE


CAB,INST TIER 2

20

23 19
1
9 3
57668196

22
2
21
27
17
3

7 15

Figure 45 :DOOR ASSY --- TOWER SIDE


C57561664 REV000
page 91 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57561532 1 EA HANDLE,GRAB---TWR SIDEDOOR

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
003 57541070 1 EA LINKAGE, LATCH
005 57541088 1 EA GLASS,DOOR---TOWER SIDE
007 57561540 1 EA FOAM---TOWER SIDE DOOR
009 57541005 19.00 FT SEAL, BULB---90 DEGREE
015 52106606 1 EA LATCH, CAM
017 57561565 1 EA SPRING,TENSION---DOORLATCH
019 57540999 12.00 FT RUBBER, WINDOW--- DOOR
020 57541047 1 EA GRIP, HAND
021 52106630 2 EA BRACKET, MOUNTING
022 57541112 1 EA LATCH, PADDLE---TOWER SIDE
023 57561573 1 EA GROMMET---DOOR GRIP
027 57561581 1 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 92
Serial Number: 7978
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY


CAB,INST TIER 2

7
5
57668196

2 1

Figure 46 :AIR CONDITIONER, ASSY


C57554644 REV 001
page 93 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554685 1 EA PACKAGE KIT, 805 IR (See figure 47)

CAB,INST TIER 2
002 57555666 1 EA HOUSING, REAR
003 57554693 1 EA SWITCH ASSY, IR AP (See figure 48)
004 57554669 1 EA COIL ASSY, HTR (See figure 49)
005 57554651 1 EA COIL ASSY (See figure 50)
006 57516379 1 EA BLOWER ASSEMBLY
57554818 1 EA D BLOWER ASSY W/O MOTOR
57554826 1 EA D RESISTOR, 4 SPADE
007 57555674 1 EA HOUSING, FRONT COVER
008 57554677 1 EA FILTER W/ PREFIL & ELBOW (See figure 51)

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 94
Serial Number: 7978
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR


CAB,INST TIER 2

1
57668196

Figure 47 :PACKAGE KIT, 805 IR


B57554685 REV 000
page 95 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57516106 1 EA FILTER, MAIN

CAB,INST TIER 2
002 57516098 1 EA PREFILTER
003 57554834 2 EA TUBE, KAZOO
004 57554735 2 EA O---RING, #8
005 57554768 2 EA FITTING STR/301, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 96
Serial Number: 7978
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP


CAB,INST TIER 2

4
3

8
9
57668196

2
7

Figure 48 :SWITCH ASSY, IR AP


B57554693 REV 000
page 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57477937 1 EA SWITCH, ROTARY

CAB,INST TIER 2
002 57554875 2 EA SWITCH NUT STANDARD
003 57477945 1 EA KNOB, TEMPERATURE
004 57554842 1 EA SWITCH, TOGGLE WIRE LEAD
005 57554883 1 EA SWITCH NUT, HEAT/COOL
006 57554859 1 EA THERMOSTAT, ROTARY
007 57477929 1 EA KNOB, FAN
008 57516619 1 EA RELAY
009 57554891 1 EA HARNESS,WIRE,INTERNAL

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 98
Serial Number: 7978
FAMILY,DM45 HP

57554669 COIL ASSY, HTR


CAB,INST TIER 2

10
1

5
3 4

8
57668196

2
9
7

Figure 49 :COIL ASSY, HTR


B57554669 REV 000
page 99 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554669 COIL ASSY, HTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554792 1 EA CABLE, WATER VALVE

CAB,INST TIER 2
002 57554784 2 EA FITTING BLKHD
003 57555682 4 EA NUT, HEX JAM 3/4---16
004 57554735 2 EA O---RING, #8
005 57554768 1 EA FITTING STR/301, HEATER
006 57555690 1 EA HEATER FITTING
007 57555708 6 EA HOSE CLAMP, 10/12
008 57554750 1 EA VALVE ASSY, WATER
009 57555716 2 EA HEATER HOSE, 5/8
010 57554776 1 EA COIL, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 100
Serial Number: 7978
FAMILY,DM45 HP

57554651 COIL ASSY


CAB,INST TIER 2

4
57668196

Figure 50 :COIL ASSY


B57554651 REV 000
page 101 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554651 COIL ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554727 1 EA EVAPORATOR COIL

CAB,INST TIER 2
002 57554743 1 EA BRACKET, EXP VALVE MTG
003 57477911 1 EA VALVE, EXPANSION BLOCK
004 57554735 2 EA O---RING, #8

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 102
Serial Number: 7978
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW


CAB,INST TIER 2

1
3
2

1
6
57668196

Figure 51 :FILTER W/ PREFIL & ELBOW


B57554677 REV 000
page 103 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57555732 3 EA HOSE CLAMP

CAB,INST TIER 2
002 57555740 1 EA ELBOW, RUBBER---3
003 57555724 1 EA PRE---FILTER
004 57431884 1 EA AIR CLEANER
59860841 1 EA D ELEMENT---AIR CLEANER
005 59860841 1 EA ELEMENT---AIR CLEANER
006 57555757 2 EA MOUNT BAND

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 104
Serial Number: 7978
FAMILY,DM45 HP

57214470 STEP,CAB
CAB,INST TIER 2

3
57668196

1
4

Figure 52 :STEP,CAB
C57214470 REV 002
page 105 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57214470 STEP,CAB

REF. PART NO. QTY. UNIT DESCRIPTION

001 57047847 2 EA RUNG LADDER

CAB,INST TIER 2
002 57068587 4 EA PIPE
003 57068595 2 EA ROPE,WIRE
57261927 15.00 IN D CABLE
004 57214488 1 EA PLATE, SUPPORT

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 106
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

35 ---OIL,REFRIGERANT,R134A NOT SHOWN


AIRCONDITIONER,CAT T2

19
37
20
12
57667842

COOLER
17
18

Figure 53 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 107 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

48
47
43 45
42 32 28
41
30

AIRCONDITIONER,CAT T2
DETAIL---C 29

18

17
8
43 DETAIL---B
42
41
29
6

57667842
20

16 22
18 15

31
32
33
18
35

Figure 54 :AIRCONDITIONER,CAT T2
D57667842 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 108
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2
AIRCONDITIONER,CAT T2

25
38
39 24
40 13 39
29 40
30
14
10
12
21

24
11 25
17 26

19
57667842

Figure 55 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 109 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

BLOWER MOTOR RESISTOR


A/C PKG.

AIRCONDITIONER,CAT T2
A/C PKG.

H ML

BLOWER SWITCH
CIRCUIT BREAKER
LOCATED IN
23 A/C CONTROL
M PANEL
CONSOLE L H
B C
15A
ON/OFF SWITCH
A/C CONTROL
PANEL

CONDENSER
--- 8

HIGH PRESS.
SWITCH

57667842
21
--- 6
D 5
CLUTCH A/C UNIT
IN OUT THERMO STAT
VARIABLE
COMPRESSOR
21

EXPANSION VALVE
REC. DRYER
--- 12
--- 6

A/C UNIT
FREON LIQUID
FREON GAS
ELEC. WIRE

Figure 56 :AIRCONDITIONER,CAT T2
D57667842 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 110
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2
AIRCONDITIONER,CAT T2

RLECTRIC SCHEMATIC

38
57667842

37
11

Figure 57 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 111 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57364358 1 EA COIL, CONDENSER

AIRCONDITIONER,CAT T2
007 57780868 2 EA BRACKET,FUEL COOLER
008 57780850 1 EA SUPPORT,FUEL COOLER
009 57451924 1 EA BELT, VEE
010 57451890 1 EA COMPRESSOR,W/CLUTCHR134A
011 57741837 1 EA SWITCH,HP---R134A
012 57667834 1 EA GUARD,WELDMENT A/C CAT
013 57668055 1 EA SUPPORT,COMPR,A/C---C15
014 57364473 7.00 LB REFRIGERANT, R134A
015 57097941 1 EA BRACKET
016 57095515 1 EA CLAMP, DRIER AIR COND.
017 57771396 1 EA HOSE,ASSM,08,R134A,170LG
018 57666117 1 EA HOSE,ASSM,06X108”LG,R134
57762916 2 EA D O’RING,#6,R134A
019 57751588 1 EA HOSE,ASSY,12---R134
020 57742256 1 EA HOSE,ASSM,R134,310LG
57762916 2 EA D O’RING,#6,R134A
021 56762248 2 EA CONNECTOR,SPLICE

57667842
022 57364366 1 EA DRIER, RECEIVER
023 57084055 1 EA BREAKER,CIRCUIT---15 AMP
024 95920674 4 EA CAPSCREW,HEX
025 95937413 6 EA WASHER,LOCK,HELICAL
026 95922894 4 EA NUT,HEX,FINISHED
027 95301875 3 EA CLAMP,HOSE
028 57775595 2 EA RAIL,FUEL COOLER FRAME
029 95922225 5 EA WASHER,FLAT
030 95916821 2 EA SCREW, CAP,HEX
031 95934816 2 EA CAPSCREW,HEX
032 95934766 10 EA WASHER,LOCK,HELICAL
033 95931564 2 EA NUT,HEX,FINISHED
035 57737934 1 EA OIL,REFRIGERANT,R134A
036 57741829 1 EA SWITCH,LP---R134A
037 58150103 360.00 IN CORD,14/2
038 57772576 1 EA STANDOFF,HEX,4.43”L
039 95499232 2 EA WASHER,FLAT---3/8 BRASS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 112
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

REF. PART NO. QTY. UNIT DESCRIPTION

040 95919221 2 EA CAPSCREW/35A2A111Z1HR


AIRCONDITIONER,CAT T2

041 95943668 4 EA CAPSCREW,HEX


042 95929782 4 EA NUT,HEX,FINISHED
043 95934303 4 EA WASHER,LOCK,PLATED
044 95104147 3 EA CAPSCREW,HEX
045 95929071 16 EA WASHER,FLAT 1/4
046 95934733 3 EA WASHER,LOCK
047 95958351 8 EA SCREW,CAP
048 95077681 8 EA NUT,HEX,FINISHED
57667842

page 113 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

AIRCONDITIONER,CAT T2
This page is intentionally blank.

57667842

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 114
Serial Number: 7978
FAMILY,DM45 HP

57656373 NPLATES,CONS ENG CAT SPN


NPLATES,CONS ENG CAT SPN

5
1

4
57656373

3 2

Figure 58 :NPLATES,CONS ENG CAT SPN


D56246671 REV 017
page 115 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656373 NPLATES,CONS ENG CAT SPN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57793960 1 EA DECAL,ENG FN TIER3,SPN

NPLATES,CONS ENG CAT SPN


002 57517609 1 EA DECAL,TRAM FN---ELEC,SPN
003 57517617 1 EA DECAL,COMP FN---ELEC,SPN
004 57626798 1 EA DECAL,DRILL FN---ELEC,SPN
005 57517575 1 EA DECAL,GAUGES---ELEC,SPN
007 57517633 1 EA DECAL,AC/HTR---ELEC,SPN

57656373

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 116
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT
GAUGES/CONTROLS,CAT

56 --- (NOT SHOWN)


71 --- (NOT SHOWN)
57775967

76 52
10 75 12 16 17 16 16 18 19 87 23
15

26
11

88
89
13 14 7 21 21 20 20 20 18 18 72 87
73 90
74 52

PANEL --- ENGINE CONTROL

Figure 59 :GAUGES/CONTROLS,CAT
D57775967 REV 001
page 117 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

44

GAUGES/CONTROLS,CAT
51
50
49
48

46

45

DETAIL ---C

57775967
8
57

58
DETAIL ---C

Figure 60 :GAUGES/CONTROLS,CAT
D57775967 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 118
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT
GAUGES/CONTROLS,CAT

36 37 38 39
9 9 9 9
6 6 6 6
5 5 5 5
36
9 4 4 4 4
2 1 1 1
6
5
4
2
57775967

DETAIL ---C

Figure 61 :GAUGES/CONTROLS,CAT
D57775967 REV 001
page 119 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

45 66 59 68 44
84 59

46

GAUGES/CONTROLS,CAT
59
64

61 67

67

62

63
65

63

63

41 39
41

57775967
36
41
41 34
35

41 41
37 38

43 43

42 42
70 42
69 69
BULKHEAD MTG. PANEL ON REAR SIDE OF CAB

Figure 62 :GAUGES/CONTROLS,CAT
D57775967 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 120
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

28 28 28 28 28
GAUGES/CONTROLS,CAT

31
83

28

40 40

33 28 28 28
57775967

29

32

28
32

58

Figure 63 :GAUGES/CONTROLS,CAT
D57775967 REV 001
page 121 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54413000 3 EA GAUGE,PRESSURE W/SNUBBER

GAUGES/CONTROLS,CAT
002 56951395 2 EA GAUGE,AIR PRESS---400 PSI
004 95933248 15 EA SCREW,ROUND HD
005 95922548 15 EA LOCKWASHER
006 95076717 15 EA NUT,MACHINE---HEX
007 57493868 1 EA THROTTLE,ELECTRONIC---CAT
008 58038761 1 EA LEVEL
009 95293353 5 EA ADAPTER
010 855017P0286 1 EA SWITCH PUSHBUTTON
011 57744633 1 EA POWERVIEW,FW MURPHY
012 57755670 1 EA TACHOMETER,POWERVIEW,3.5
013 57744641 1 EA GAUGE,OIL PRESSURE
014 57744658 1 EA GAUGE,WATER TEMPERATURE
015 57446734 1 EA GAUGE,WATER TEMP
016 52185832 3 EA SWITCH, PUSH BUTTON
017 56993678 1 EA SWITCH,KEY
018 57084055 3 EA BREAKER,CIRCUIT---15 AMP
019 57117848 1 EA BREAKER,CIRCUIT---5 AMP

57775967
020 57091274 3 EA BREAKER,CIRCUIT---20 AMP
021 56762198 2 EA SWITCH,TOGGLE---SPST
023 57179608 1 EA SWITCH,SPST/ON---OFF
026 57438889 1 EA INDICATOR,24VOLT,YELLOW
028 57338238 10 EA CONTROLLER,REMOTE PROP.
57740748 2 EA D SWITCH,MINIATURE LIMIT
029 57502031 1 EA CONTROLLER,DUAL AXIS
031 57389561 1 EA CONTROLLER,PUMP (See figure 64)
032 57400350 2 EA CONTROLLER,PUMP
57679672 1 EA D KNOB
58974650 1 EA D BOOT
59400820 1 EA D SWITCH,MICRO
033 57332215 1 EA SWITCH,2---POSITION
034 57015521 1 EA HOSE ASSY
035 57015521 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 122
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

036 56972672 1 EA HOSE ASSY


GAUGES/CONTROLS,CAT

037 58170465 1 EA HOSE ASSY


038 58170465 1 EA HOSE ASSY
039 56972672 1 EA HOSE ASSY
040 54498357 2 EA CONTROLLER,ROTARY PROP.
041 95371704 6 EA FITTING,HYD
042 95278909 3 EA FITTING,HYD
043 95482451 2 EA CONNECTOR,1---45 DEG
044 57618829 1 EA REGULATOR
50941186 0 EA D KIT,SERVICE
045 52210986 1 EA VALVE,NEEDLE
57417487 1 EA D KNOB
57729931 1 EA D NUT,ACORN,LOW CROWN
046 39483300 1 EA VALVE, 3---WAY BALL
048 57500324 1 EA CONTROLLER,LEVER
049 95931564 2 EA NUT,HEX,FINISHED
050 95934766 2 EA WASHER,LOCK,HELICAL
051 95920724 2 EA CAPSCREW
57775967

052 57498339 3 EA RESISTOR CF .25W 5.1K


056 58145392 1 EA RUBBER
057 95349023 3 EA SCREW,MACH
058 57332199 1 EA SWITCH,3---POSITION

page 123 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775967 GAUGES/CONTROLS,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

059 95209094 4 EA FITTING,HYD

GAUGES/CONTROLS,CAT
061 56920903 1 EA FITTING,HYD
062 95748927 1 EA TEE,MALE RUN,37DEG
063 95326930 3 EA ELBOW
064 95049359 1 EA PLUG,PIPE,HEX SOCKET
065 95652178 1 EA FITTING, HYD
066 95279923 1 EA TEE
067 57034308 2 EA HOSE ASSY
068 56966625 1 EA HOSE ASSY
069 56966633 2 EA HOSE ASSY
070 57094948 1 EA HOSE ASSY
071 57394603 9 EA RELAY,DPDT 24V COIL
072 57216913 1 EA SWITCH,TOGGLE
073 50270040 1 EA LIGHT,PILOT
074 50611235 1 EA LAMP,PANEL
075 57534281 1 EA GAUGE,FUEL---24VDC
57534315 0 EA D PANEL, ONE GAUGE
076 57443954 1 EA KIT,LIGHT GAUGE---24VDC

57775967
083 56248362 1 EA CONTROLLER, PUMP---FEED
084 95279451 1 EA ELBOW,90 DEG MALE
087 57491813 2 EA INDICATOR,24VOLT,RED
088 95475869 4 EA SCREW,MACHINE
089 95929766 4 EA LOCKWASHER---NO. 4 REGULAR
090 95076709 4 EA NUT,HEX MACHINE---NO.4---40

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 124
Serial Number: 7978
FAMILY,DM45 HP

57389561 CONTROLLER,PUMP

2
4
5
GAUGES/CONTROLS,CAT

3
1

7
57775967

Figure 64 :CONTROLLER,PUMP
C57389561 REV 000
page 125 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57389561 CONTROLLER,PUMP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57020083 1 EA BOOT, RUBBER

GAUGES/CONTROLS,CAT
002 57438772 1 EA BOOT, OEM PUSH BUTTON
003 57684284 1 EA HANDLE ASSEMBLY
004 57684292 1 EA SWITCH,HANDLE BUTTON
005 57740748 3 EA SWITCH,MINIATURE LIMIT
006 57679664 1 EA KNOB
007 57684300 1 EA CIRCUIT BOARD

57775967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 126
Serial Number: 7978
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM


HEATER,C15/C16 TIER2,ASM

6
7
57643108

Figure 65 :HEATER,C15/C16 TIER2,ASM


D57562225 REV 002
page 127 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

HEATER,C15/C16 TIER2,ASM
2
1
3

5
2
3

7
4 8 6
9
10

57643108
1

2
3
4
8 6 7

Figure 66 :HEATER,C15/C16 TIER2,ASM


D57562225 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 128
Serial Number: 7978
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365961 1 EA NIPPLE,PIPE


HEATER,C15/C16 TIER2,ASM

002 95264891 1 EA ELBOW,90DEG---EXT/INT NPT


003 50829605 2 EA VALVE,BALL---1/2
004 57082018 2 EA NIPPLE, HOSE
005 95323358 1 EA FITTING, STR---EXT NPT RUN
006 57065260 250.00 IN HOSE,HYD---A10 BULK
007 57065260 300.00 IN HOSE,HYD---A10 BULK
008 95279832 4 EA CLAMP,HOSE
009 95341020 1 EA FITTING, HYD
010 95323341 1 EA ELBOWST,90DEG,EXT/EXTNPT
57643108

page 129 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

HEATER,C15/C16 TIER2,ASM
This page is intentionally blank.

57643108

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 130
Serial Number: 7978
FAMILY,DM45 HP

DERRICK/TOWER
SECTION
DERRICK/TOWER

page 131 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

DERRICK/TOWER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 132
Serial Number: 7978
FAMILY,DM45 HP

57518508 PIPING,TOWER UNIQUE,30FT


PIPING,TOWER UNIQUE,30FT

5
DRAIN
22

1
E
21
21

AIR HOSE
ROTATION REVERSE
ROTATION FORWARD

B
57518508

4 4 34
2
4
110
37 39
42
41
40
38

Figure 67 :PIPING,TOWER UNIQUE,30FT


D57518508 REV 003
page 133 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518508 PIPING,TOWER UNIQUE,30FT

PIPING,TOWER UNIQUE,30FT
101
102

D. C. SIDE
CAB SIDE

TO DIVERTER VALVES

99 94

57518508
SECTION ---E (ROTATED 90 DEG. CCW.

1 3

34

SECTION B ---B

Figure 68 :PIPING,TOWER UNIQUE,30FT


D57518508 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 134
Serial Number: 7978
FAMILY,DM45 HP

57518508 PIPING,TOWER UNIQUE,30FT


PIPING,TOWER UNIQUE,30FT

ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

21 21
57518508

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS

RETURN MANIFOLD ON HYD. TANK


RETURN LINE MANFOLD

REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 69 :PIPING,TOWER UNIQUE,30FT


D57518508 REV 003
page 135 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518508 PIPING,TOWER UNIQUE,30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57239030 1 EA HOSE TRAY, LOWER

PIPING,TOWER UNIQUE,30FT
002 57142481 1 EA HOSE TRAY, UPPER
003 57632465 1 EA PIPE
004 57390049 3 EA GUSSET
005 57644908 1 EA BAR,HOSE TRAY
021 56254105 2 EA HOSE,ASSM
022 57525545 1 EA HOSE ASSY
034 57214264 3 EA HOSE ASSY
037 35612712 270.00 IN HOSE,AIR 2”IR BRAND
038 57342677 2 EA HOSE ASSY
039 57497794 10 EA STUD
040 95937413 10 EA WASHER,LOCK,HELICAL
041 95922894 10 EA NUT,HEX,FINISHED
042 50034818 20 EA CLAMP,HALF
094 57229700 1 EA HOSE ASSY
099 57438624 1 EA HOSE ASSY
101 57531717 1 EA HOSE ASSY
102 57531725 1 EA HOSE ASSY

57518508
110 57503815 1 EA EXTENSION,HOSE TRAY---30FT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 136
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

48
DETAIL C
TOWER,COMMONS,ASSM

5 9
43 10

5 43 9
10

B
10
5 14
8
57518441

41
8

43 9
51
B
50
48
DETAIL E 47
46 40
VIEW A ---A

46
54 ---NOT SHOWN
DETAIL D

Figure 70 :TOWER,COMMONS,ASSM
E57518441 REV 001
page 137 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

TOWER,COMMONS,ASSM
DETAIL E

32 14 28 36
10 29 3 42
33
34

8
31

29 42
10 28 22
36 3
52 14

DETAIL G

57518441
52
8 30 28 36
27
29 4 5 9 42

32
33
34

17 31 22 47 14 4 14 3

Figure 71 :TOWER,COMMONS,ASSM
E57518441 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 138
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

3 27 14 23 6 14 5
27
TOWER,COMMONS,ASSM

7
4 8 7 8 42
12 37 9
6
38

4 5 6 42
12 27 3

11

13
38
11
12 9
8
8 6 4 8
DETAIL G
57518441

10 5 48
5
14 10

41

8 DETAIL C
41 9
43 9
SECTION B ---B

Figure 72 :TOWER,COMMONS,ASSM
E57518441 REV 001
page 139 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

TOWER,COMMONS,ASSM
36
28 29 8

30

DETAIL H

57518441

51
53
DETAIL E

Figure 73 :TOWER,COMMONS,ASSM
E57518441 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 140
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

003 57414641 2 EA GUIDE, SHEAVE/SPRKT


TOWER,COMMONS,ASSM

004 57410599 4 EA RETAINER, CABLE


005 52228848 4 EA SHEAVE W/BUSH---1 ROPE
57432700 1 EA D SHEAVE,MACHINED---1 ROPE
50412626 1 EA D BUSHING
006 50338987 4 EA PIN, SPROCKET
007 50334457 8 EA WASHER, THRU
008 50339019 12 EA PLATE, LOCKING
009 50339001 4 EA PIN,CYLINDER
010 52227337 4 EA PIN, SPROCKET
011 50339027 4 EA SHIM, GUIDE
012 52147543 4 EA BLOCK,GUIDE
013 95157731 20 EA CAPSCREW,HEX HEAD
014 95201547 8 EA FITTING,LUBE
017 95929774 4 EA NUT,HEX
022 57397325 2 EA PLATE, MTG ---IR LOGO
023 95233532 8 EA SCREW,CAP---1/2---13 X 1
027 57407173 4 EA SPROCKET W/BUSH---20T
57518441

57407009 1 EA D SPROCKET, 2 P. 20 TEETH


50412626 1 EA D BUSHING
028 57407017 2 EA ADAPTER, CHAIN
029 57622391 2 EA BOLT,HEX HEAD W/HOLE
030 50702927 2 EA BUSHING, CHAIN ANCHOR
031 50339043 2 EA BOLT,CHAIN
032 95104394 2 EA SCREW,CAP,HEX
033 95934741 2 EA WASHER,LOCK HELICAL
034 95094314 2 EA WASHER,FLAT,WIDE
036 95210852 2 EA PIN, COTTER
037 95934451 8 EA SCREW,CAP,HEXHEAD,PLATED
038 95934733 28 EA WASHER,LOCK
040 95246062 2 EA PIN,ROLL---3/8 X 3---3/4
041 57446270 2 EA BRACKET, CABLE GUIDE
042 57167934 2 EA FITTING,L90---120FSX12SAE
043 57296394 2 EA FITTING,L90---160FSX12SAE
046 95929774 6 EA NUT,HEX
047 95238119 2 EA WASHER,LOCK---1---1/2
048 57250482 1 EA HOSE GUARD ASSY
page 141 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

050 56247232 12 EA SPACER,SHAFT---DMC TOWER

TOWER,COMMONS,ASSM
051 57038549 2 EA BAR,FLAT
052 95413449 1 EA U---BOLT
053 50344605 3.00 FT WIRE, LOCK
054 95085825 2 EA NUT,HEX CASTLE---1---1/2---12

57518441

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 142
Serial Number: 7978
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A
TOWER ASSY UNIQUES, 30FT

26
LEFT HAND OPPOSITE
RIGHT HAND SHOWN
VIEW A ---A
57518466

B
B

18
19

A
18

19
19
18

Figure 74 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 143 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A1

TOWER ASSY UNIQUES, 30FT


2
2

15
1

57518466
VIEW A1---A1
15
A1

Figure 75 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 144
Serial Number: 7978
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT


TOWER ASSY UNIQUES, 30FT

45
18 44

19

2
57518466

SECTION B ---B

Figure 76 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 145 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57497562 1 EA WELDMENT,TOWER---30FT,TELE (See figure 77)

TOWER ASSY UNIQUES, 30FT


002 57484263 2 EA CYLINDER, HYDRAULIC (See figure 80)
015 57506446 2 EA CABLE ASSY---FOR 30’ TOWER
57622979 1 EA D PIN W/COTTER PIN---CABLE
018 57315798 2 EA SUPPORT, FEED CYL---5 OD
57517922 1 EA D PLATE,SUPPORT FEE CYL
019 57315780 2 EA CLAMP,FEED CYL---5 OD
026 57501116 2 EA CHAIN, ROLLER---30FT TOWER
044 95972246 4 EA WASHER,FLAT,PLATED
045 95077319 4 EA NUT,HEX,STOP

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 146
Serial Number: 7978
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE


TOWER ASSY UNIQUES, 30FT
57518466

3
4

Figure 77 :WELDMENT,TOWER--- 30FT,TELE


E57423246 REV 007
page 147 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE

REF. PART NO. QTY. UNIT DESCRIPTION

003 57423006 1 EA BLOCK---PIVOT ASSY---R.H. (See figure 78)

TOWER ASSY UNIQUES, 30FT


004 57423014 1 EA BLOCK---PIVOT ASSY---L.H (See figure 79)

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 148
Serial Number: 7978
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 78 :BLOCK--- PIVOT ASSY--- R.H.


D57423006 REV 001
page 149 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422982 1 EA BLOCK---PIVOT---UPPER R.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 150
Serial Number: 7978
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 79 :BLOCK--- PIVOT ASSY--- L.H


D57423014 REV 001
page 151 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422990 1 EA BLOCK---PIVOT---UPPER L.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 152
Serial Number: 7978
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

1 ---*SEAL KIT
TOWER ASSY UNIQUES, 30FT

17

15
TORQUE: 1400---1700 FT. LBS.

20
18 22
21
57518466

19

Figure 80 :CYLINDER, HYDRAULIC


C57484263 REV 000
page 153 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57512311 1 EA KIT, SEAL

TOWER ASSY UNIQUES, 30FT


015 57183584 1 EA LOCKNUT
017 57245292 4 EA PLUG, PORT
018 57731549 1 EA SPACER
019 57731556 1 EA HEAD
020 57731564 1 EA PISTON
021 57731572 1 EA ROD ASSY
022 57731580 1 EA TUBE

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 154
Serial Number: 7978
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED


ROTARY HEAD---HI SPEED

1
162
161 163

164

160
57519878

165

166

167 --- GREASE (NOT SHOWN)

Figure 81 :ROTARY HEAD--- HI SPEED


C57519878 REV 002
page 155 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED

REF. PART NO. QTY. UNIT DESCRIPTION

001 57562639 1 EA ROTARY HEAD,COMMONS,NEW (See figure 82)

ROTARY HEAD---HI SPEED


160 57110157 1 EA MOTOR,HYDRAULIC (See figure 87)
161 57167298 1 EA VALVE, MOTOR CONTROL
56263247 1 EA D VALVE, SHUTTLE
59476705 1 EA D SEAL KIT
56263239 1 EA D VALVE,REDUCING/RELIEVING
95018065 3 EA D O---RING
162 95958948 3 EA SCREW, CAP---5/16---18 X 3
163 95934303 3 EA WASHER,LOCK,PLATED
164 57319618 1 EA FITTING,STR,06OFS X06SAE
165 57308686 1 EA FITTING,L90,06OFS X08SAE
166 57342891 1 EA HOSE ASSY
167 57755266 0.10 PT LUBRICANT,MOLYCOTE G---N

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 156
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW


ROTARY HEAD---HI SPEED

5 TORQUE TO 49
50 154 80 FT. LBS. 127
6 126
40 128
46
37
43
39 36
42 35 9
9 31 28 13
13 38 49
48 25 48
6 15 22 120 24 6
45 32 51 22 15 41 12
120 180
179 26
34 178 156

120 23 176 33
120 23
20 47
174
8 19 10 118
175 19
17 177 17
20
11
21 174 21
57519878

16
27 120 18
2 5 125 27
125 6 4
3
170
170 171
171 172
172 1

119 GREASE (NOT SHOWN)

Figure 82 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 157 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

ROTARY HEAD---HI SPEED


55
65
30
48

57519878
65
65

30 30
48 48

Figure 83 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 158
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

57
66
ROTARY HEAD---HI SPEED

53 59

54 58 30 65
65
55 48

52

48
30

131 88 15

”A”
129 129

”B”
98
57519878

70
”A”
”B”
88

15 69 28
99 67

107

18

18

Figure 84 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 159 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

59

ROTARY HEAD---HI SPEED


139 149
158
157 148 173
#20 155
155

133 A
144
#20 142
143
152
B 153
#12

145
#20

134

140
151
#12
B #20
150
132

57519878
147 135
155
143
152 A
153 146
173

137
138
136

Figure 85 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 160
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546343 1 EA SPINDLE --- FINAL DRIVE


ROTARY HEAD---HI SPEED

002 57578023 1 EA HOUSING,LOWER SEAL


003 52146784 2 EA SEAL, OIL
004 95434551 1 EA BEARING,ROLLER
005 95934451 14 EA SCREW,CAP,HEXHEAD,PLATED
006 95934733 37 EA WASHER,LOCK
008 57395444 1 EA HOUSING, MACHINED---R.H. (See figure 86)
009 95930723 4 EA SCREW,CAP,HEX
010 57546301 1 EA GEAR, OUTPUT
011 57546327 1 EA KEY, CUSTOM
012 95086724 2 EA O---RING
013 56951700 4 EA TUBE
015 57191025 2 EA CAP, BEARING
016 95214037 2 EA BEARING
017 57191017 2 EA SHAFT, INTERMEDIATE
018 95033585 4 EA PLUG,PIPE,SQ HEAD,SOLID
019 57159139 2 EA KEY, INTERMEDIATE SHAFT
020 57159113 2 EA GEAR, INTERMEDIATE
57519878

021 57170110 2 EA PINION, INPUT


022 95434874 2 EA BEARING,BALL
023 57159121 2 EA SPACER, INTERMEDIATEGEAR
024 57291304 1 EA NUT, ADJUSTING
025 95270815 6 EA SCREW, CAP
026 57368052 2 EA ADAPTER, MOTOR
027 95711156 2 EA BEARING,SPHERICAL,ROLLER
028 57209637 1 EA MOTOR,HYDRAULIC (See figure 135)
030 95644126 24 EA SCREW CAP
031 57291288 1 EA WASHER, LOCK---TONGUED
032 52248150 1 EA HOUSING,UPPER SEAL

page 161 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

033 95434569 1 EA BEARING,ROLLER

ROTARY HEAD---HI SPEED


034 58229915 1 EA SEAL, OIL
035 52164282 1 EA SEAL, OIL
036 50822097 1 EA SLEEVE, WEAR
037 52248176 1 EA SWIVEL
038 52187804 1 EA SLINGER
039 57347379 1 EA CAP, SPINDLE---SPUR HEAD
040 57371163 1 EA SPACER, SWIVEL PACKING
041 95055216 4 EA CAPSCREW,HEX HEAD
042 50610971 1 EA RING, THREADED
043 50694876 1 EA PACKING, SWIVEL
57336067 2 EA D PACKING, SWIVEL---30XV
50694934 1 EA D BUSHING, WEAR
045 95934659 8 EA SCREW,CAP,HEX
046 52210317 1 EA SHIM SET
047 52209939 2 EA BEARING
048 95934741 32 EA WASHER,LOCK HELICAL
049 57243719 2 EA SHIM, POWERHEAD---SPURGEAR

57519878
050 57183329 1 EA CAP, SWIVEL
051 95104204 8 EA SCREW,CAP,HEX
052 57149080 8 EA SHIM
053 57386427 8 EA GUIDE,BLOCK---LONG R.H.
054 50624709 32 EA SHIM, GUIDE
055 57376832 4 EA GUIDE SLIDE --- R.H.
057 95064697 64 EA WASHER,FLAT 1/2
058 95293460 16 EA CAPSCREW,HEX SOCKET
059 50344605 12.00 FT WIRE, LOCK
065 57143778 4 EA GUIDE, FINISHEDPOWERHEAD
066 95157731 32 EA CAPSCREW,HEX HEAD
067 95249587 1 EA PLUG,PIPE,SQ HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 162
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION


ROTARY HEAD---HI SPEED

069 95201547 1 EA FITTING,LUBE


070 95249694 1 EA PLUG,PIPE,SQ HEAD
088 95246724 2 EA FITTING,RELIEF,HYD
098 52253176 1 EA GAUGE,SIGHT
099 95040952 1 EA ELBOW,STREET,90DEG
107 50137256 1 EA PLUG, DRAIN
118 58209651 44.00 QT OIL, GEAR
119 52180957 1.00 LB GREASE
120 50700731 0.50 EA COMPOUND,SILICONE
125 95323465 2 EA PLUG,HEX HEAD,STRT THRD
126 57191033 2 EA PLATE, END
127 50344605 2.00 FT WIRE, LOCK
128 95101762 6 EA CAPSCREW,HEX HEAD
129 57568487 2 EA VALVE,RELIEF (ATM)
131 57328676 1 EA FITTING, TEST
132 57174070 2 EA FITTING,L90,20OFS X20SAE
133 57167934 1 EA FITTING, L90---120FSX12SAE
57519878

134 95286910 1 EA ELBOW,90 DEG MALE


135 56974686 1 EA HOSE ASSY
136 95279147 1 EA FITTING, HYD
137 57559577 1 EA BRACKET---HOSE,ROTARY HEAD
138 50023910 1 EA STEM
139 56244684 1 EA BRACKET,HOSE ELEC
140 57298069 1 EA HOSE ASSY
142 57308983 2 EA FITTING,RNT,20OFS X20SAE
143 95086567 4 EA O---RING
144 95650149 1 EA REDUCER,EXPANDER
145 57209728 1 EA FITTING,RNT,12OFS X12SAE
146 57167942 1 EA FITTING,STR,12OFS X12SAE
147 57396806 1 EA HOSE ASSY
148 57406985 1 EA HOSE ASSY
149 57406993 1 EA HOSE ASSY
150 57396822 1 EA HOSE ASSY
151 57406977 1 EA HOSE ASSY
152 95013702 16 EA CAPSCREW,HEX SOCKET HEAD
153 95209425 16 EA WASHER, LOCK---5/8
page 163 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

154 95086625 1 EA O---RING

ROTARY HEAD---HI SPEED


155 57213936 4 EA BLOCK,FLANGE
156 95097929 2 EA O---RING
157 57174070 2 EA FITTING,L90,20OFS X20SAE
158 95705364 6 EA SCREW, CAP---3/4---10 X1---1/2
170 52237179 2 EA WASHER
171 95934766 2 EA WASHER,LOCK,HELICAL
172 95208997 2 EA SCREW, CAP---1/4---28 X 3/4
173 95666996 3 EA PLUG,HEX HEAD,STRT THRD
174 57546319 2 EA SPACER, FINAL DRIVE
175 57546384 2 EA SHIM, FINAL DRIVE
176 57546335 1 EA COLLAR, RETAINING
177 57562829 4 EA SHIM, FINAL DRIVE
178 95935235 2 EA SCREW, CAP---5/16---18X1---1/2
179 95922225 6 EA WASHER, FLAT---5/16
180 95923371 2 EA NUT, FLEX LOCK---5/16---18

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 164
Serial Number: 7978
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.


ROTARY HEAD---HI SPEED

5
4

2
57519878

REF. DRAWING

Figure 86 :HOUSING, MACHINED--- R.H.


E57395444 REV 003
page 165 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57395469 1 EA HOUSING---SEMIFINISH, R.H.

ROTARY HEAD---HI SPEED


002 52231008 1 EA COVER
003 95239927 4 EA PIN,DOWEL
004 95934451 24 EA SCREW,CAP,HEXHEAD,PLATED
005 95934733 24 EA WASHER,LOCK

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 166
Serial Number: 7978
FAMILY,DM45 HP

57110157 MOTOR,HYDRAULIC
ROTARY HEAD---HI SPEED

7 8
22 16 5
25 3
1
24

11 6
12 14 4
13
57519878

23 9
10

26
15

Figure 87 :MOTOR,HYDRAULIC
C57110157 REV 003
page 167 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57110157 MOTOR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57300212 1 EA DRIVE SHAFT ASSY

ROTARY HEAD---HI SPEED


57300220 1 EA D SHAFT, MOTOR
54407317 1 EA D BEARING
52155751 2 EA D RING, RETAINING
003 54416946 1 EA KIT,RETAINING RING
54407325 1 EA D RING,RETAINING
54407333 1 EA D RING,RETAINING
54407341 1 EA D RING,RETAINING
004 52154515 1 EA SEAL, SHAFT
005 57307902 1 EA O---RING
006 54407358 1 EA RETAINER,SEAL W/O RING
007 52154499 4 EA GASKET
008 54407366 4 EA SCREW
009 52201738 1 EA SERVO PLATE
010 52154580 1 EA PLATE
011 54407366 2 EA SCREW
012 52154606 2 EA SCREW
013 52154622 8 EA WASHER, NYLITE

57519878
014 54407390 8 EA SCREW
015 57052631 1 EA SERVO OUTPUT (See figure 88)
016 57480048 1 EA SERVO, INPUT---MOTOR ASIDE (See figure 89)
022 57417339 1 EA SERVO---CONT.COVER GASKET
023 54414347 1 EA BARREL HOLDDOWN ASSY (See figure 91)
024 54414354 1 EA MNTG PORT BLK ASSY (See figure 92)
025 54414362 1 EA BRL,ROCKER CAM & FLG ASM (See figure 93)
026 54414396 1 EA HOUSING/FACE PLATE ASSY (See figure 97)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 168
Serial Number: 7978
FAMILY,DM45 HP

57052631 SERVO OUTPUT

12
17
B
ROTARY HEAD---HI SPEED

A A

15
B
57519878

9
1 13 14 19 7

11 8

10

2
6 5 4

SECTION B ---B SECTION A ---A

Figure 88 :SERVO OUTPUT


C57052631 REV 000
page 169 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57052631 SERVO OUTPUT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409123 1 EA SERVO SHAFT ASSY

ROTARY HEAD---HI SPEED


002 54407390 4 EA SCREW
004 52201803 2 EA RING,RETAING
005 54407416 1 EA O---RING
006 52154622 4 EA WASHER, NYLITE
007 95097689 2 EA O---RING
008 52201787 1 EA SEAL,SHEAR
009 54407457 3 EA WASHER,THRUST
010 52201811 1 EA PIPE PLUG
011 57151144 1 EA COVER
012 54407473 1 EA INDICATOR
013 52201779 2 EA WASHER
014 52201761 1 EA SEAL,SHEAR
015 57417339 1 EA SERVO---CONT.COVER GASKET
017 57240756 1 EA SCREW, SET
019 54407481 1 EA WASHER,THRUST

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 170
Serial Number: 7978
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

23
ROTARY HEAD---HI SPEED

A A

26

23
57519878

11 25 7
1
6 24

9 7

5 4
SECTION A ---A

Figure 89 :SERVO, INPUT--- MOTOR ASIDE


D57480048 REV 00
page 171 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

ROTARY HEAD---HI SPEED


2
3 B

57519878
10

17 12
18 16
14

20
19

22 X Y
15

SECTION B ---B

Figure 90 :SERVO, INPUT--- MOTOR ASIDE


D57480048 REV 00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 172
Serial Number: 7978
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201746 1 EA SHAFT LINK


ROTARY HEAD---HI SPEED

002 54407390 4 EA SCREW


003 52154622 4 EA WASHER, NYLITE
004 52201803 1 EA RING,RETAING
005 54407416 1 EA O---RING
006 54409644 1 EA WASHER,FLAT HARDENED
007 95097689 2 EA O---RING
008 57153108 1 EA SHEAR SEAL
009 52201795 1 EA BEARING
010 54413208 1 EA COVER
011 54407481 1 EA WASHER,THRUST
012 52201811 1 EA PIPE PLUG
014 57104895 2 EA COVER, NUT
015 54413216 1 EA SPOOL
016 57240566 1 EA SPRING
017 52154937 1 EA O---RING
018 57480055 2 EA PLUG, B POWER HEAD
019 57239717 2 EA SCREW, SET
57519878

020 57104937 2 EA NUT, JAM


022 54413224 1 EA SPOOL
023 52155454 2 EA PIN
024 52201779 2 EA WASHER
025 52201761 1 EA SEAL,SHEAR
026 57417339 1 EA SERVO---CONT.COVER GASKET

page 173 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

ROTARY HEAD---HI SPEED


This page is intentionally blank.

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 174
Serial Number: 7978
FAMILY,DM45 HP

54414347 BARREL HOLDDOWN ASSY


ROTARY HEAD---HI SPEED

1
4 3
7
57519878

6 5
8

Figure 91 :BARREL HOLDDOWN ASSY


C54414347 REV 000
page 175 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414347 BARREL HOLDDOWN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 52154788 1 EA WASHER

ROTARY HEAD---HI SPEED


002 52154796 1 EA BEARING
003 52154804 1 EA SEAL RING
004 54407812 1 EA NUT
005 54413265 1 EA PIN
006 57027096 1 EA COVER,END
007 54413257 1 EA O---RING
008 54413240 1 EA RING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 176
Serial Number: 7978
FAMILY,DM45 HP

54414354 MNTG PORT BLK ASSY


ROTARY HEAD---HI SPEED

2 3
4
1
57519878

6
7 9

Figure 92 :MNTG PORT BLK ASSY


C54414354 REV 000
page 177 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414354 MNTG PORT BLK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54413612 1 EA PORT BLK

ROTARY HEAD---HI SPEED


002 54407994 2 EA PLUG
003 52154929 1 EA PLUG
004 54413620 1 EA O---RING
005 54407945 4 EA SCREW
006 50817089 2 EA PINS
007 52215621 1 EA PORT PLATE
008 52155033 1 EA GASKET, HOUSING
009 57416935 1 EA HOUSING ASSY

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 178
Serial Number: 7978
FAMILY,DM45 HP

54414362 BRL,ROCKER CAM & FLG ASM


ROTARY HEAD---HI SPEED

2
3

4
57519878

Figure 93 :BRL,ROCKER CAM & FLG ASM


C54414362 REV 000
page 179 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414362 BRL,ROCKER CAM & FLG ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414370 1 EA BARREL/HOLDOWN SHAFT ASM (See figure 94)

ROTARY HEAD---HI SPEED


002 52248119 2 EA TUBE,PRESS
003 52201670 1 EA TUBE
004 52155066 1 EA TUBE ASSY
005 54414388 1 EA ROCKER CAM/STROKING ASM (See figure 95)
006 54413661 4 EA PIN,DOWEL
007 52155116 1 EA MTG FLG

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 180
Serial Number: 7978
FAMILY,DM45 HP

54414370 BARREL/HOLDOWN SHAFT ASM

6
ROTARY HEAD---HI SPEED

2
57519878

Figure 94 :BARREL/HOLDOWN SHAFT ASM


C54414370 REV 000
page 181 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414370 BARREL/HOLDOWN SHAFT ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201696 1 EA BARRL/SLEEVE

ROTARY HEAD---HI SPEED


002 52155819 1 EA SHAFT
003 52155892 1 EA WASHER
004 54408273 1 EA SPRING
005 52155835 2 EA RETAINER
006 52155843 1 EA RING,RETAINING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 182
Serial Number: 7978
FAMILY,DM45 HP

54414388 ROCKER CAM/STROKING ASM


ROTARY HEAD---HI SPEED

3
4

6
7
57519878

1 2 5

Figure 95 :ROCKER CAM/STROKING ASM


C54414388 REV 000
page 183 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414388 ROCKER CAM/STROKING ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414735 1 EA RETAINING RING GROUP

ROTARY HEAD---HI SPEED


52204872 1 EA D RING,RETAINING
52204864 1 EA D RING,RETAINING
52155140 1 EA D RING,RETAINING
52155157 1 EA D RING,RETAINING
52155165 1 EA D RING,RETAINING
002 52204856 1 EA WASHER,THRUST
003 54416458 1 EA ROCKER CAM ASSY (See figure 96)
004 54413646 1 EA RETAINER PISTON & SHOE
005 54408315 1 EA PLATE,RETAINER
006 54413653 1 EA PISTON & SHOE
007 52203668 1 EA PLATE, CREEP

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 184
Serial Number: 7978
FAMILY,DM45 HP

54416458 ROCKER CAM ASSY


ROTARY HEAD---HI SPEED

13
23
14

8
25
20

19 17

24
16
57519878

15

26 18
30 22 12
27
28 29

11
10

Figure 96 :ROCKER CAM ASSY


C54414388 REV 000
page 185 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54416458 ROCKER CAM ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

006 57240749 2 EA SCREW, MOTOR

ROTARY HEAD---HI SPEED


007 52201738 1 EA SERVO PLATE
008 52155256 2 EA SCREW
009 57240764 1 EA PLATE, MOTOR
010 54408331 4 EA SCREW
011 54408356 4 EA SCREW
012 54408349 4 EA SCREW
013 52155306 2 EA PLUG
014 52155314 2 EA O---RING
015 52155322 1 EA COVER
016 52155348 4 EA PIN
017 54408364 2 EA CONTROL CHAMBER
018 52155363 2 EA SEAL
019 52155371 4 EA BALL
020 52203718 1 EA CRADLE
022 57181307 4 EA HOLD DOWN---VANE
023 52155330 1 EA COVER,CONTROL
024 54408406 1 EA ROCKER AND PLUG

57519878
025 57240756 2 EA SCREW, SET
026 54408372 4 EA PLATE,SEAL VANE
027 54408380 2 EA SEAL VANE
028 52203767 2 EA O---RING
029 54408398 2 EA SPACER,VANE
030 57150617 2 EA CHECK VALVE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 186
Serial Number: 7978
FAMILY,DM45 HP

54414396 HOUSING/FACE PLATE ASSY


ROTARY HEAD---HI SPEED

1
57519878

Figure 97 :HOUSING/FACE PLATE ASSY


C54414396 REV 000
page 187 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54414396 HOUSING/FACE PLATE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817089 3 EA PINS

ROTARY HEAD---HI SPEED


002 52201712 1 EA FACEPLATE, BARREL---13/32
003 52155033 1 EA GASKET, HOUSING
004 52204765 1 EA HOUSE ASSY (See figure 98)

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 188
Serial Number: 7978
FAMILY,DM45 HP

52204765 HOUSE ASSY


ROTARY HEAD---HI SPEED

1
57519878

8
4
7

Figure 98 :HOUSE ASSY


C52204765 REV 000
page 189 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52204765 HOUSE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57416935 1 EA HOUSING ASSY

ROTARY HEAD---HI SPEED


002 52155041 1 EA BEARING
003 52155017 2 EA PIN,ROLL
004 54408026 4 EA PIN,DOWEL
005 52154994 1 EA O---RING
006 54408059 1 EA PLUG
007 54408133 1 EA RETAINER,BEARING
008 57416950 1 EA O RING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 190
Serial Number: 7978
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC
ROTARY HEAD---HI SPEED

4 5 6 7
3

2
8

20
18 19

15 16 17

14

10 11 13
57519878

9 12
28 30
26 27 29
23 25
24
22
21

31

32

33 SEAL KIT (NOT SHOWN) CONSISTS OF


ITEMS 2, 5, 26, 27, 29 and 31

Figure 99 :MOTOR,HYDRAULIC
B57209637 REV 000
page 191 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC

ROTARY HEAD---HI SPEED


ITEM 16 (RETAINING RING) IS ONE OF THE FOLLOWING
LIST:
52155140 --- .083” (2.11mm), YELLOW
52155157 --- .081” (2.03mm), GREEN
52155165 --- .079” (2.01mm), RED
52204872 --- .087” (2.18mm), WHITE
52204864 --- .085” (2.13mm), BLUE
54408299 --- .077” (1.96mm), BLACK
54472469 --- .075” (1.90mm), ORANGE

SECURE THE PISTON AND SHOE ASSEMBLY


BY INSTALLING THE THICKEST OF THE
RETAINING RINGS THAT WILL FIT IN THE

57519878
GROOVE ON THE CAM CENTER POST. CHECK
CLEARANCE BETWEEN SHOE FACES AND
CREEP PLATE WITH A FEELER GAUGE. GRASP
ONE PISTON AND LIFT TIGHTLY AGAINST THE
SHOE RETAINER TO OBTAIN CLEARANCE.
GAP SHOULD BE BETWEEN .002”(.051mm)
AND .004”(.102mm). ASSEMBLY MUST BE FREE
TO ROTATE BY HAND WITH APPROXIMATE
FORCE OF 5 FT. LBS.(6.8 Nm).

Figure 100 :MOTOR,HYDRAULIC


B57209637 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 192
Serial Number: 7978
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408059 2 EA PLUG


ROTARY HEAD---HI SPEED

002 52154994 2 EA O---RING


003 52215613 4 EA SCREW
004 54471321 1 EA PORT BLOCK, W/O SHUTTLE
005 54471768 1 EA GASKET
006 57181372 1 EA PLATE,PORT
007 52201712 1 EA FACEPLATE, BARREL---13/32
008 50817089 5 EA PINS
009 52155843 1 EA RING,RETAINING
010 57514903 1 EA SPRING, RETAINER
011 54471792 1 EA STOP,BARREL
012 57300816 12 EA DISC SPRING
013 57300824 12 EA THRUST WASHER
014 52201696 1 EA BARRL/SLEEVE
015 52155041 1 EA BEARING
016 54472170 1 EA KIT,RETAINING RING (See figure 101)
017 52204856 1 EA WASHER,THRUST
018 54413646 1 EA RETAINER PISTON & SHOE
57519878

019 52203668 1 EA PLATE, CREEP


020 57305930 1 EA CAM---MOTOR
021 54472105 2 EA PIN,DOWELL
022 54472113 1 EA HOUSING
023 54472121 1 EA SCREW,SOCKET HD CAP
024 57240806 1 EA SHAFT
025 57117772 1 EA BEARING,MOTOR SHAFT
026 57300329 1 EA O---RING
027 57117780 1 EA SEAL,SHAFT
028 57164592 1 EA RETAINER,SEAL
029 52215696 4 EA O---RING
030 54472139 4 EA SCREW,HEX HD CAP
031 57416950 1 EA O RING
032 57416943 1 EA RETAINER
033 54472147 1 EA KIT,SEAL M6F

page 193 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

This page is intentionally blank.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 194
Serial Number: 7978
FAMILY,DM45 HP

54472170 KIT,RETAINING RING


ROTARY HEAD---HI SPEED

List only, no drawing required.


57519878

Figure 101 :KIT,RETAINING RING


B57117764 REV 003
page 195 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54472170 KIT,RETAINING RING

REF. PART NO. QTY. UNIT DESCRIPTION

001 52155140 1 EA RING,RETAINING

ROTARY HEAD---HI SPEED


002 52155157 1 EA RING,RETAINING
003 52155165 1 EA RING,RETAINING
004 52204872 1 EA RING,RETAINING
005 52204864 1 EA RING,RETAINING
006 54408299 1 EA RING,RETAINING
007 54472469 1 EA RING,RETAINING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 196
Serial Number: 7978
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

C 12
ROD CATCHER ASSY

1 7
1

5
8
VIEW C---C

8
9
14

2
57445660

B B

VIEW A ---A

9
8
14
11 2
1

VIEW B ---B

Figure 102 :ROD CATCHER ASSY


D57445660 REV 004
page 197 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57445678 2 EA TUBING, ROD CATCHER

ROD CATCHER ASSY


002 57445702 4 EA PLATE, MOUNT
005 95077244 2 EA NUT,HEX STOP---1 ---8
007 54570353 2 EA CAPSCREW,HEXHEAD
008 95081642 4 EA WASHER, FLAT---1
009 95077244 4 EA NUT,HEX STOP---1 ---8
011 57188963 8 EA SPACER,.5X1.75ODX1.06ID
012 57403586 1 EA CABLE ASSEMBLY
57047060 1 EA D ROPE, WIRE
56804750 6 EA D CLAMP, CABLE
50000553 2 EA D THIMBLE, WIRE
014 95651253 4 EA SCREW,CAP

57445660

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 198
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

45 ---DWG, STOP LOC.---GEARINDEX (NOT SHOWN)


44
17 44
20 C
C
RODCHANGER,ASM,30’STD

18

16

14

D D

25
15
44
57594657

E E

44 F F
19

G G L H

K
H
L
SEE VIEW J
K

1 5

Figure 103 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 199 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
A A
B
11

22

13

57594657
37

39

Figure 104 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 200
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD
RODCHANGER,ASM,30’STD

44

3 1
SECTION K ---K

30
31

26
57594657

29

28

27 26 33 34 32

VIEW J

Figure 105 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 201 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
44

15

11 SECTION D ---D

VIEW A ---A

22

11 20

57594657
24 39
23 47
21 11 37 12
9
VIEW B ---B

20 44
17

9 39
SECTION C---C
10

Figure 106 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 202
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD
RODCHANGER,ASM,30’STD

42

40

35
44

41
36

5
1
57594657

SEE DETAIL ---M

SECTION E ---E

44

19
SECTION F---F

Figure 107 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 203 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
46

44
DETAIL ---M
5

SECTION L---L

5 38

57594657
SECTION H---H

32

13
9 12 8
10 9
SECTION G---G

Figure 108 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 204
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57594525 1 EA BLOCK,PIVOT,SPLIT/RC


RODCHANGER,ASM,30’STD

95934733 6 EA D WASHER,LOCK
95919676 6 EA D CAPSCREW/35A2A233Z1HR
002 57267577 1 EA WASHER
003 57267304 1 EA BUSHING
005 57594566 1 EA ARM,LOWER,ASSEMBLY
008 57406068 1 EA PIN---CYLINDER, RODCHANGER
009 95210852 4 EA PIN, COTTER
010 57268112 2 EA PIN,CYLINDER
011 57550014 1 EA CAP ASSY
012 57199093 2 EA CYLINDER,HYDRAULIC (See figure 109)
013 57406050 2 EA BRACKET,SWING CYLINDER
014 57405979 1 EA SUPPORT,SHAFT---MIDDLE
015 57405961 1 EA SUPPORT MIDDLE---ROD CHNG
95309829 2 EA D CAPSCREW,FLANGED 12 PT
95939948 2 EA D WASHER,LOCK,HELICAL SPRG
016 57422628 1 EA SHAFT, PIPE ASSY
017 57552044 1 EA ASSEMBLY, UPPER ARM
57594657

018 95308573 1 EA KEY,SQUARE


019 57405953 1 EA SUPPORT LOWER---ROD CHNGR
95104741 2 EA D SCREW, CAP---3/4---10 X 5
95934691 2 EA D WASHER,LOCK,HELICAL
020 57405946 1 EA SUPPORT UPPER--- ROD CHNGR (See figure 110)
021 95994471 1 EA SCREW,CAP,HEX
022 95403036 1 EA CAPSCREW
023 95077244 1 EA NUT,HEX STOP
024 95929774 1 EA NUT,HEX
025 57228470 1 EA HOLDER ASSY,5 ROD---30’ (See figure 111)
026 95018271 2 EA O---RING
027 50248426 1 EA SPACER
028 50243518 1 EA BEARING ASSY
029 50248368 1 EA RETAINER, BEARING
030 95920708 8 EA CAPSCREW,HEX
031 95934733 8 EA WASHER,LOCK
032 57339905 1 EA INDICATOR,CARROUSEL---5ROD
033 95213310 1 EA PIN,ROLL

page 205 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

034 95943726 1 EA SCREW,CAP,HEX

RODCHANGER,ASM,30’STD
035 57342719 1 EA POINTER
036 57572984 1 EA MOTOR/GEARBOX,ASSM,MIDR (See figure 112)
037 57550022 1 EA LINK ASSY
038 57550030 1 EA STOP,LOWER CAROUSEL
039 57550055 1 EA PIN,CYLINDER MOUNT
040 57562696 4 EA STOP---RODCUP,7.63 PIPE
041 57209306 1 EA STOP BLOCK, BULL GEAR
042 57209314 1 EA STOP BLOCK, BULL GEAR
044 95201547 11 EA FITTING,LUBE
045 57368102 1 EA DWG, STOP LOC.---GEARINDEX
046 57412439 1 EA BAR FLAT, 1X3.50X8.00
047 95429221 1 EA WASHER, FLAT---1---7/8

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 206
Serial Number: 7978
FAMILY,DM45 HP

57199093 CYLINDER,HYDRAULIC

1 ---SEAL KIT (NOT SHOWN)


RODCHANGER,ASM,30’STD

3 9
4 13

12

10
11
2
6

7
15
6

14

8
57594657

15

16

Figure 109 :CYLINDER,HYDRAULIC


C57199093 REV 003
page 207 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57199093 CYLINDER,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57242547 0 EA SEAL KIT

RODCHANGER,ASM,30’STD
002 57242554 1 EA LOCKNUT
003 57012684 3 EA SCREW, SET
004 57012676 3 EA PLUG, NYLON
005 57242562 1 EA O---RING
006 57242570 2 EA RING, CAST IRON
007 57242588 1 EA DISC 25
008 57224081 1 EA O---RING
009 57224099 1 EA RING, BACK---UP
010 57326811 1 EA U---CUP
011 57224123 1 EA WIPER
012 57242596 1 EA HEADCAP
013 57242604 1 EA HEAD
014 57242612 1 EA PISTON
015 57242638 1 EA ROD ASSY
016 57242620 1 EA TUBE ASSY

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 208
Serial Number: 7978
FAMILY,DM45 HP

57405946 SUPPORT UPPER --- ROD CHNGR


RODCHANGER,ASM,30’STD

4
3
2

1
57594657

Figure 110 :SUPPORT UPPER--- ROD CHNGR


D57405946 REV 002
page 209 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57405946 SUPPORT UPPER --- ROD CHNGR

REF. PART NO. QTY. UNIT DESCRIPTION

001 A0712 183.75 SI PLATE A36

RODCHANGER,ASM,30’STD
002 57406019 1 EA CAP REPLACEMENT
003 95309829 4 EA CAPSCREW,FLANGED 12 PT
004 95939948 4 EA WASHER,LOCK,HELICAL SPRG

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 210
Serial Number: 7978
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

6
RODCHANGER,ASM,30’STD

2 PIPE (NOT SHOWN)


3 GUIDE,ROD (NOT SHOWN)

7
57594657

Figure 111 :HOLDER ASSY,5 ROD--- 30’


D57198426 REV 008
page 211 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

REF. PART NO. QTY. UNIT DESCRIPTION

001 57037897 1 EA HOLDER,UPPER

RODCHANGER,ASM,30’STD
002 57008740 1 EA GUIDE,ROD
003 57141848 1 EA PIPE
004 57228462 1 EA BULL GEAR---5 ROD
006 57371999 6 EA PLATE, GUSSET
007 50248301 1 EA SHAFT,UPPER
008 57426942 1 EA SHAFT---LOWER

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 212
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

47
48
50 51 11 9 62
26 64
RODCHANGER,ASM,30’STD

49
4
16
18
15
18 14

2
53
40
19 25

16
18

14

60 22 16 1 35 33
57 18
22 21 39
57594657

3 27 25 8
55
11

13
41
9

2
13
42
12

10

31 30 26 56 28

Figure 112 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
page 213 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

44
63
18

RODCHANGER,ASM,30’STD
15
18

15
18

37
38

5 17
7 6 50 57 18 51 34 49

57594657
13

23
24 12

36

49
29
50
59
22
32 53
14 54 40 61 62 51
19 48 47
47 48
64

Figure 113 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 214
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

46 ---NOT SHOWN
RODCHANGER,ASM,30’STD

36
34 42

2
35
57

1
38
59
22

58

37
5
57594657

7
32

6
21 35
22 32 34

Figure 114 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
page 215 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57054637 1 EA HOUSING,GEAR

RODCHANGER,ASM,30’STD
002 57590390 1 EA COVER,GEAR BOX
003 57054629 1 EA COVER,TOP
004 57217531 1 EA MOUNT,REMOVE 7 ROD
57216780 2 EA D BRACKET,REMOVABLEGEARBOX
005 57154916 1 EA HYD. MOTOR MODIFICATION
57401135 1 EA D MOTOR,HYDRAULIC
57401176 1 EA D SEAL KIT
57401200 1 EA D SEAL, LIP
57401184 2 EA D SEAL, RING
57109753 2 EA D GASKET SEAL
006 57632556 1 EA ADAPTER,HYD MOTOR,CAST
007 56953045 1 EA GASKET
008 57570830 1 EA SHAFT
009 52193521 1 EA GEAR,PINION
010 57570780 1 EA BUSHING,INDEX MOTOR
011 57054595 1 EA BUSHING
012 57068991 1 EA SPACER

57594657
013 95758595 2 EA BEARING
014 56998164 4 EA BAR,SQUARE
015 95940573 8 EA CAPSCREW,HEX HEAD
016 95104147 4 EA SCREW,CAP,HEX
017 95044020 8 EA CAPSCREW
018 95934733 23 EA WASHER,LOCK
019 95715942 8 EA SCREW, CAP---5/8---11 X1---1/2
021 95935235 6 EA CAPSCREW
022 95934303 16 EA WASHER,LOCK,PLATED
023 95043212 1 EA BUSHING
024 95422663 1 EA BREATHER
025 95201547 1 EA FITTING,LUBE
026 95033601 2 EA PLUG,PIPE,SQ HEAD
027 57209926 1 EA KEY
028 57570848 2 EA KEY,RECTANGULAR
029 95069308 1 EA ELBOW
030 57570814 1 EA HUB,REWORK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 216
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

REF. PART NO. QTY. UNIT DESCRIPTION

031 57570822 1 EA GEAR,WORM DRIVE OUTPUT


RODCHANGER,ASM,30’STD

032 58227661 2 EA SEAL,OIL


033 58226655 1 EA END CAP
034 58194945 2 EA BEARING,BALL
035 58194960 2 EA GASKET
036 58192915 1 EA GASKET
037 58194937 1 EA GEAR, WORM
038 57074668 1 EA KEY
039 58209651 1.50 QT OIL, GEAR
040 95934741 8 EA WASHER,LOCK HELICAL
041 57185902 1 EA GASKET, SHIM PACK
042 57185894 1 EA GASKET, SHIM PACK
044 57351694 1 EA GUARD, GEAR --- CAROUSEL
046 95930723 10 EA SCREW,CAP,HEX
047 95922910 10 EA NUT,HEX,PLATED
048 95934741 10 EA WASHER,LOCK HELICAL
049 57216806 1 EA BRACKET,REMOVABLEGEARBOX
050 57216772 1 EA BRACKET,REMOVABLEGEARBOX
57594657

051 57216814 1 EA BRACKET,REMOVABLEGEARBOX


053 56784267 1 EA ADHESIVE
054 50344605 4.00 FT WIRE, LOCK
055 95959086 12 EA CAPSCREW
056 57570772 1 EA BUSHING,INDEX MOTOR
057 57573065 2 EA SUPPORT,HYDRAULIC MOTOR
058 57351108 1 EA COUPLING ASSY
059 95935227 6 EA CAPSCREW
060 95228607 4 EA SCREW,CAP HEX HEAD
061 95934154 8 EA SCREW,CAP,HEX
062 95930723 2 EA SCREW,CAP,HEX
063 95104238 3 EA SCREW, CAP---1/2---13 X3---1/2
064 95094314 2 EA WASHER,FLAT,WIDE

page 217 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

RODCHANGER,ASM,30’STD
This page is intentionally blank.

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 218
Serial Number: 7978
FAMILY,DM45 HP

56255342 SUB,SPINDLE ---3.50 REG,29L


SUB,SPINDLE---3.50 REG,29L

96
56255342

95

Figure 115 :SUB,SPINDLE--- 3.50 REG,29L


D50339373 REV23
page 219 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56255342 SUB,SPINDLE ---3.50 REG,29L

REF. PART NO. QTY. UNIT DESCRIPTION

095 50628007 2 EA LOCK, SPINDLE

SUB,SPINDLE---3.50 REG,29L
096 56255250 1 EA ADAPTER,SPINDLE---3.50

56255342

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 220
Serial Number: 7978
FAMILY,DM45 HP

POWERPACK/ENGINE
SECTION
POWERPACK/ENGINE

page 221 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

POWERPACK/ENGINE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 222
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM
ENGINE,C18---630HP,ASM

FRAME

OSCILLATION
YOKE

FRAME

SEE DETAIL ---C

TRACK ASSY.
57763203

33

SEE DETAIL ---B

Figure 116 :ENGINE,C18--- 630HP,ASM


D57763203 REV 002
page 223 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM

ENGINE,C18---630HP,ASM
1

26

3 40
43 39
39 5
41
27 27
43 36 3534 33 32
45
40 41

57763203
3
5
6
44 16 15
38

40 37
43
41
27

Figure 117 :ENGINE,C18--- 630HP,ASM


D57763203 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 224
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM
ENGINE,C18---630HP,ASM

3
10
57763203

19
30

21
22 22
24 23

Figure 118 :ENGINE,C18--- 630HP,ASM


D57763203 REV 002
page 225 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM

ENGINE,C18---630HP,ASM
9
7

14

25 12

27
47
49

57763203
7
9

8 48
13 17 29

Figure 119 :ENGINE,C18--- 630HP,ASM


D57763203 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 226
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57760647 1 EA ENGINE,C18 630HP@1800 T3


ENGINE,C18---630HP,ASM

002 57760787 1 EA SUPPORT,FRT ENG WELDMENT


003 95972246 6 EA WASHER,FLAT,PLATED
005 95923363 4 EA NUT,HEX,SELF LOCK
006 95245775 2 EA WASHER,BEVEL
007 95930723 12 EA SCREW,CAP,HEX
008 95952354 4 EA CAPSCREW,HEX
009 95934741 12 EA WASHER,LOCK HELICAL
010 95104659 2 EA CAPSCREW
012 95923355 4 EA NUT,HEX,LIGHT,SELF---LOCK
013 54573704 4 EA WASHER,BEVEL,SQ,PLATED
014 57643157 2 EA MOUNT,REAR ENGINE,C16
015 57294829 1 EA FILTER,FUEL SECONDARY
016 56985971 1 EA ELEMENT,WATER FILTER
017 52183233 1 EA FILTER,OIL---ENGINE
019 57245870 1 EA ADAPTERFRT.ENG.CAT3406TA
021 95013702 6 EA CAPSCREW,HEX SOCKET HEAD
022 95934733 12 EA WASHER,LOCK
57763203

023 95215257 4 EA CAPSCREW,HEX


024 95920708 4 EA CAPSCREW,HEX
025 95094314 4 EA WASHER,FLAT,WIDE
026 57666083 1 EA GUARD,DRIVESHAFT---C15
027 95922233 3 EA WASHER,FLAT,WIDE
029 95934469 4 EA CAPSCREW,HEX
030 57368524 1 EA DRIVE SHAFT
57227787 0 EA D CROSS KIT
032 95002143 1 EA PLUG,PIPE---SQ HEAD
033 52235363 1 EA BRACKET,OIL
034 95323358 1 EA FITTING, STR---EXT NPT RUN
035 50829605 1 EA VALVE,BALL---1/2
036 95279378 1 EA FITTING,HYD
037 56954258 1 EA HOSE ASSY
038 95279436 1 EA FITTING,HYD
039 95301883 2 EA CLAMP,HOSE
040 95920674 3 EA CAPSCREW,HEX
041 95937413 3 EA WASHER,LOCK,HELICAL

page 227 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57763203 ENGINE,C18---630HP,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

043 95922894 3 EA NUT,HEX

ENGINE,C18---630HP,ASM
044 95935201 2 EA CAPSCREW,HEX
045 95301875 1 EA CLAMP,HOSE
047 95922902 4 EA NUT,HEX,FINISHED,PLATED
048 95245767 4 EA WASHER,BEVEL
049 95081667 4 EA WASHER,FLAT,WIDE

57763203

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 228
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM
COOLER,TIER3,ASM

30
30 44
44 43
43 42
42 41
41 40
40

25

13

1
5
57762551

12

DETAIL A
2
DECKING/MAIN FRAME DETAIL B

15 --- NOT SHOWN


16 --- NOT SHOWN
17 --- NOT SHOWN
18 --- NOT SHOWN

Figure 120 :COOLER,TIER3,ASM


D57762551 REV 002
page 229 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM

COOLER,TIER3,ASM
DETAIL E

57762551

Figure 121 :COOLER,TIER3,ASM


D57762551 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 230
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM
COOLER,TIER3,ASM
57762551

DECKING/MAIN FRAME

Figure 122 :COOLER,TIER3,ASM


D57762551 REV 002
page 231 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM

COOLER,TIER3,ASM
38

3
4
6
7

57762551
31
30
29

28

DETAIL D

Figure 123 :COOLER,TIER3,ASM


D57762551 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 232
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM
COOLER,TIER3,ASM

34

35
33

32
32
57762551

Figure 124 :COOLER,TIER3,ASM


D57762551 REV 002
page 233 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM

39

COOLER,TIER3,ASM
10

3
4 22
6 21
7 20
11
9 23
19
8

57762551
14

Figure 125 :COOLER,TIER3,ASM


D57762551 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 234
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM

REF. PART NO. QTY. UNIT DESCRIPTION


COOLER,TIER3,ASM

001 57762585 1 EA COOLER,TIER 3,525---630HP (See figure 126)


002 57772394 2 EA SUPPORT,LEG,COOLER,TIER3
003 95922910 6 EA NUT,HEX,PLATED
004 95934741 6 EA WASHER,LOCK HELICAL
005 50262526 22.00 GL ANTI---FREEZE
006 95094314 12 EA WASHER,FLAT,WIDE
007 95934154 6 EA CAPSCREW,HEX
008 95081865 1 EA WASHER,LOCK
009 57657660 1 EA MOTOR,HYDRAULIC FAN
57756561 1 EA D KIT,SEAL
57756553 1 EA D KIT,SHAFT(SHAFT,BRG,KEY)
010 57436024 1 EA FAN BLADE---54IN. 8 BLADE
011 57480980 1 EA BUSHING, TAPER---1.75 BORE
012 95666996 1 EA PLUG,HEX HEAD,STRT THRD
013 57140469 2 EA DECAL,WARNING---ROT.BLADE
014 52223872 8 EA SHIM
015 95301883 1 EA CLAMP,HOSE
57762551

016 95922373 1 EA WASHER,FLAT


017 95922894 1 EA NUT,HEX
018 95937413 1 EA WASHER,LOCK,HELICAL
019 58233693 1 EA WASHER, CINCH
020 95077319 4 EA NUT,HEX,STOP
021 95200093 4 EA WASHER,FLAT
022 95935201 4 EA CAPSCREW,HEX
023 96714738 1 EA SCREW
025 57764458 2 EA BRACKET,SUPPORT,PIPE,CLR
028 95457586 2 EA CLAMP,HOSE
029 95209409 1 EA WASHER,LOCK
030 95922902 1 EA NUT,HEX,FINISHED,PLATED
031 95920708 1 EA CAPSCREW,HEX
032 95033619 2 EA PLUG,PIPE---1/2 SQ HEAD
033 95264941 1 EA TEE,MALE RUN,NPTF
034 95315214 1 EA NIPPLE,NPTF DRYSEAL
035 50829605 1 EA VALVE,BALL---1/2
038 57783565 2 EA PAD,ANTI---VIBRATION
039 57783573 2 EA PAD,ANTI---VIBE,SUPPORT
page 235 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762551 COOLER,TIER3,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

040 95934733 2 EA WASHER,LOCK

COOLER,TIER3,ASM
041 95922902 2 EA NUT,HEX,FINISHED,PLATED
042 95391173 1 EA U---BOLT
043 57762395 1 EA PAD,ANTI---VIBRATION
044 95935003 2 EA WASHER,FLAT

57762551

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 236
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP


COOLER,TIER3,ASM

41
37
38 40
40 32
35
15
37
40

20

20
57762551

40
38

14
32
35

Figure 126 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
page 237 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

36
35
34
33

COOLER,TIER3,ASM
32
9 30
27 19 25
40
17 38
19
23 30
28
40 36
38 23 35
33

40
38
18

40
38

24
31

57762551
29

42
44
45
46
47
48

42
43
44
45

Figure 127 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 238
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

11 4
COOLER,TIER3,ASM

2
3

7 10 10 1 8
57762551

6 5 10

12

16

Figure 128 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
page 239 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

COOLER,TIER3,ASM
22

57762551

21
13

Figure 129 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 240
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP


COOLER,TIER3,ASM

26
57762551

26

Figure 130 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
page 241 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

COOLER,TIER3,ASM
4

57762551

Figure 131 :COOLER,TIER 3,525--- 630HP


D57762585 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 242
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57775314 1 EA FRAME,COOLER,BOTTOM


COOLER,TIER3,ASM

002 57775330 1 EA FRAME,COOLER,RHT CHANNEL


003 57775355 1 EA FRAME,COOLER,LFT CHANNEL
004 57775447 1 EA COOLER,FRAME TOP
005 57775520 1 EA CAC,HEAT EXCHANGER
006 57775538 1 EA RADIATOR,HEAT EXCHANGER
007 57775546 1 EA HOC,HEAT EXCHANGER
008 57775553 1 EA COC,HEAT EXCHANGER
009 57775389 32 EA BRACKET,RETAINER
010 57775397 3 EA SEPARATOR,HEAT EXCHANGER
011 57782856 1 EA TANK,SURGE
012 57775405 1 EA SHROUD,ASSEMBLY
57725574 1 EA D SHROUD
95922894 24 EA D NUT,HEX
013 57736878 1 EA SHROUD,ROLLED RING
014 57782781 1 EA PANEL,BOTTOM,REAR,ASM
57775306 1 EA D PANEL,BOTTOM,REAR
57782807 8 EA D INSERT,THREADED,3/8”
57762551

015 57782799 1 EA PANEL,TOP,REAR,ASM


57782807 8 EA D INSERT,THREADED,3/8”
016 57736803 1 EA MOUNT,MOTOR,ASM
017 57775496 4 EA STRAP,SHROUD
018 57547580 2 EA GAUGE,SIGHT
019 57547614 2 EA BARB,HOSE
020 57736779 2 EA GUARD,WIRE TRASH (HALF)
021 57736837 1 EA GUARD,FINGER 56” SYM
022 57736845 1 EA BRACKET,MOTOR

page 243 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762585 COOLER,TIER 3,525---630HP

REF. PART NO. QTY. UNIT DESCRIPTION

023 57775439 2 EA FITTING,BARBED HOSE

COOLER,TIER3,ASM
024 95301883 3 EA CLAMP,HOSE
025 51792323 1 EA CAP,RADIATOR
026 57775413 2 EA SEAL,TRIM
027 57775488 18.00 IN HOSE,BULK
028 57775488 18.00 IN HOSE,BULK
029 57775504 132.00 IN HOSE,BULK
030 95220844 4 EA CLAMP,HOSE
031 95301370 2 EA CLAMP,HOSE
032 95935227 72 EA CAPSCREW
033 95916821 4 EA SCREW, CAP,HEX
034 95077665 64 EA NUT,HEX FINISHED,BRASS
035 95922225 140 EA WASHER,FLAT
036 95934303 68 EA WASHER,LOCK,PLATED
037 95237079 18 EA SCREW,FLANGE,CAP HEX
038 95366761 66 EA SCREW,FLANGE,CAP HEX
040 95922233 84 EA WASHER,FLAT,WIDE
041 95937413 8 EA WASHER,LOCK,HELICAL

57762551
042 95035408 24 EA CAPSCREW,HX
043 95922902 20 EA NUT,HEX,FINISHED,PLATED
044 95064697 44 EA WASHER,FLAT 1/2
045 95934733 24 EA WASHER,LOCK
046 95920021 8 EA CAPSCREW/35A2A377Z1HR
047 95200093 8 EA WASHER,FLAT
048 95934691 8 EA WASHER,LOCK,HELICAL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 244
Serial Number: 7978
FAMILY,DM45 HP

57760712 PIPING,CAC,CAT
PIPING,CAC,CAT

ENGINE
57760712

FRAME

Figure 132 :PIPING,CAC,CAT


D57760712 REV 002
page 245 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57760712 PIPING,CAC,CAT

12

PIPING,CAC,CAT
5

17
16

12

15

57760712
4

12
5

12
5

Figure 133 :PIPING,CAC,CAT


D57760712 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 246
Serial Number: 7978
FAMILY,DM45 HP

57760712 PIPING,CAC,CAT
PIPING,CAC,CAT

1 18
11
13
14
19
57760712

18

11
16 13
17 14
21 19

11
7 13
18 14
19

13 19
14 20
19

Figure 134 :PIPING,CAC,CAT


D57760712 REV 002
page 247 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57760712 PIPING,CAC,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57776189 1 EA PIPE,CAC,DM45

PIPING,CAC,CAT
002 57776197 1 EA PIPE,CAC,DM45
004 57760746 1 EA SUPPORT,PIPING CAC
005 56280852 8 EA CLAMP,CONSTANT TORQUE
006 57778698 1 EA SUPPORT,PIPE,CAC
007 57652976 1 EA ELBOW,ENG INLET CAT
011 95391173 2 EA U---BOLT
012 57580516 4 EA CONNECTOR,CHRG AIR
013 95934733 6 EA WASHER,LOCK
014 95922902 6 EA NUT,HEX,FINISHED,PLATED
015 57760761 1 EA SUPPORT,PIPING CAC
016 95937413 6 EA WASHER,LOCK,HELICAL
017 95934584 6 EA CAPSCREW
018 57762395 2 EA PAD,ANTI---VIBRATION
019 95935003 8 EA WASHER,FLAT
020 95920708 2 EA CAPSCREW,HEX
021 95922233 2 EA WASHER,FLAT,WIDE

57760712

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 248
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3

COOLER
PIPING,RAD.CAT TIER 3

POWER PACK
BASE
57762593

ENGINE

Figure 135 :PIPING,RAD.CAT TIER 3


D57762593 REV 002
page 249 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3

17

PIPING,RAD.CAT TIER 3
15

25
13
27

25
15

20

19

20

15

25

14

57762593
25

15

16

23

Figure 136 :PIPING,RAD.CAT TIER 3


D57762593 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 250
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3


PIPING,RAD.CAT TIER 3

18

18 18
2
18

9 12
4

8
26
12 6

28 10
57762593

29
30

26

9
12 7 12
18 5

1 3

Figure 137 :PIPING,RAD.CAT TIER 3


D57762593 REV 002
page 251 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3

PIPING,RAD.CAT TIER 3
27
25 15 17
15 25 18
20
18

18

19

20
18

COOLER
25

26

57762593
ENGINE
WATER 12
5
10

POWER
PACK

25
23 12 7

Figure 138 :PIPING,RAD.CAT TIER 3


D57762593 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 252
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3

REF. PART NO. QTY. UNIT DESCRIPTION

001 57762601 1 EA PIPE,RAD---ENG INLET


PIPING,RAD.CAT TIER 3

002 57645277 1 EA PIPE,ENGINE OUTLET


003 57762627 1 EA PIPE,RAD---COOLER OUTLET
004 57645293 1 EA PIPE,COOLER INLET
005 57101750 8.00 IN HOSE, RADIATOR
006 56256522 1 EA ELBOW,3, 90DEG,COOLANT
007 57101750 8.00 IN HOSE, RADIATOR
008 50463645 1 EA HOSE HUMP
009 57213399 2 EA HOSE, RADIATOR
010 57762619 1 EA SUPPORT,RAD PIPE
012 52230810 8 EA CLAMP, HOSE
013 56946601 40.00 IN HOSE,HYD---F06 BULK
014 56946601 8.00 IN HOSE,HYD---F06 BULK
015 59506436 4 EA FITTING,HOSE
016 95316972 1 EA CONNECTOR,MALE,37 DEG
017 95279071 1 EA FITTING,HYD
018 52246154 5 EA CLAMP
019 57764854 1 EA TUBE,VENT LINE
57762593

020 95301834 2 EA CLAMP,HOSE


023 56943335 1 EA CLAMP
56943699 1 EA D CLAMP ASSY
025 95264776 4 EA CLAMP,HOSE
026 52230828 4 EA CLAMP, HOSE
027 95351904 1 EA CLAMP, HOSE
028 95934584 2 EA CAPSCREW
029 95937413 2 EA WASHER,LOCK,HELICAL
030 95922233 2 EA WASHER,FLAT,WIDE

page 253 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57762593 PIPING,RAD.CAT TIER 3

PIPING,RAD.CAT TIER 3
This page is intentionally blank.

57762593

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 254
Serial Number: 7978
FAMILY,DM45 HP

57790453 WIRING,ENGINE CAT

WATER
TEMPERATURE
CONNECTION LOC.
WIRING,ENGINE CAT

PRIMER PUMP

3 --- NOT SHOWN C


20 --- NOT SHOWN
57790453

Figure 139 :WIRING,ENGINE CAT


C57790453 REV 000
page 255 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57790453 WIRING,ENGINE CAT

WIRING,ENGINE CAT
PRIMER PUMP

VIEW C --- C
8 FOR RIGS W/ TWIN
FUSIBLE LINK 10 STARTER ONLY
12 4

STARTER
8
TO BAT (+) POST

57790453
10 FUSIBLE LINK
16 11
15 TO BAT (---) POST
14 TO RIG 4
13
GROUND
C C
1 1
ALTERNATOR

12

17 VIEW D
18 VIEW C
21 19

Figure 140 :WIRING,ENGINE CAT


C57790453 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 256
Serial Number: 7978
FAMILY,DM45 HP

57790453 WIRING,ENGINE CAT


WIRING,ENGINE CAT

6
57790453

Figure 141 :WIRING,ENGINE CAT


C57790453 REV 000
page 257 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57790453 WIRING,ENGINE CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57790461 1 EA HARNESS,ENGINE WIRING

WIRING,ENGINE CAT
002 95301859 8 EA CLAMP,HOSE
003 56950652 1 EA WIRE, GROUND
004 57412710 2 EA CABLE, STARTER JUMPER
006 57409104 1 EA SENSOR, 2WIRE---TEMPERTURE
008 50695063 2 EA CONNECTOR,12 RED
010 56999360 2 EA WIRE LINK---9
011 52246519 1 EA CABLE,GROUND---1/0 X 36
012 95359329 2 EA TERMINAL,12---10,1/2 RING
013 59956466 2 EA RELAY,SOLENOID---24VMARINE
014 95922183 2 EA WASHER,FLAT
015 95931564 2 EA NUT,HEX,FINISHED
016 95934766 2 EA WASHER,LOCK,HELICAL
017 57141939 2 EA FASTENER,1/4---20 TEENUT
018 56784267 1 EA ADHESIVE
019 57139131 6 EA MOUNT,FLEX---BOLTSANDWICH
020 57168916 6.00 OZ VARNISH, INSULATING
021 95934303 2 EA WASHER,LOCK,PLATED

57790453

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 258
Serial Number: 7978
FAMILY,DM45 HP

57755241 MOUNTING,PP BASE,NEW FRM


MOUNTING,PP BASE,NEW FRM

3
4
57755241

Figure 142 :MOUNTING,PP BASE,NEW FRM


C57100497 REV 003
page 259 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57755241 MOUNTING,PP BASE,NEW FRM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57746943 2 EA BOLT,PP BASE MOUNTING

MOUNTING,PP BASE,NEW FRM


95489951 1 EA D SCREW,CAP
003 95267696 4 EA NUT, HEX SLOTTED---1 ---8
004 95093399 4 EA PIN, COTTER---3/16 X 2
006 57746943 2 EA BOLT,PP BASE MOUNTING
95489951 1 EA D SCREW,CAP

57755241

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 260
Serial Number: 7978
FAMILY,DM45 HP

57639361 EXHAUST,C16,INSTL

30 2
ENGINE EXHAUST
EXHAUST,C16,INSTL

5
6
7

4 8 1
14 8

13
18
3

3
57639361

7
32 --- NOT SHOWN 6
4
5
21 --- NOT SHOWN
27
28

12
11 3
10 19
9 17
16
15

Figure 143 :EXHAUST,C16,INSTL


D57639361 REV 002
page 261 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57639361 EXHAUST,C16,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57662124 1 EA SILENCER

EXHAUST,C16,INSTL
57574196 1 EA D SILENCER,ALUMINIZED 6”
002 57442535 1 EA ELBOW, FLEX---W/FLANGE
003 57661779 2 EA BRACKET,SILENCER SUPPORT
004 50419670 2 EA GASKET
005 95934378 16 EA CAPSCREW,HEX
006 95934691 16 EA WASHER,LOCK,HELICAL
007 95922928 16 EA NUT,HEX,FINISHED
008 57784951 2 EA BAND,SILENCER,13.68”
50279413 1 EA D BAND,MOUNTING---AIRCLEANR
009 95920682 4 EA CAPSCREW,HEX
010 95937413 4 EA WASHER,LOCK,HELICAL
011 95922894 4 EA NUT,HEX,FINISHED
012 95922233 4 EA WASHER,FLAT,WIDE
013 50622810 1 EA PIPE, EXHAUST ELBOW
014 50469238 1 EA CAP, WEATHER
015 95930723 4 EA SCREW,CAP,HEX
016 54573704 4 EA WASHER,BEVEL,SQ,PLATED

57639361
017 95077590 4 EA NUT,HEX,STOP
018 57071755 1 EA TUBE,SQUARE
019 95094314 4 EA WASHER,FLAT,WIDE
021 57704124 1 EA BLANKET,EXHAUST ELBOW
027 95935227 2 EA CAPSCREW
028 95922829 2 EA NUT,ELASTIC LOCK
030 52175023 1 EA CLAMP, EXHAUST---TURBO
032 57399941 2 EA CLAMP---12 CAGE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 262
Serial Number: 7978
FAMILY,DM45 HP

AIR CLEANERS
SECTION
AIR CLEANERS

page 263 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

AIR CLEANERS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 264
Serial Number: 7978
FAMILY,DM45 HP

57736100 CLEANER,AIR,C16/HR2.5

9
10
17 11 13 28 12
CLEANER,AIR,C16/HR2.5

15
14 2
A

29 17

A
30 13
14
19

6 7
13
8
3
4
2
18
16 20
57736100

16
15
21

23

24

VIEW A ---A

Figure 144 :CLEANER,AIR,C16/HR2.5


D57736100 REV 000
page 265 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57736100 CLEANER,AIR,C16/HR2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 57736050 1 EA SUPPORT,AIR,CLNR

CLEANER,AIR,C16/HR2.5
002 95920708 6 EA SCREW,CAP,HEX
003 95934733 6 EA WASHER,LOCK
004 95922902 6 EA NUT,HEX,FINISHED,PLATED
006 56899669 2 EA SHROUD,INLET
007 52265311 2 EA INDICATOR,RESTRICTION
008 58044744 2 EA BAND,MOUNTING
009 95934592 9 EA SCREW,CAP,HEX
010 95937413 8 EA WASHER,LOCK,HELICAL
011 95922894 8 EA NUT,HEX,FINISHED
012 57176141 1 EA ELBOW,RUBBER---45 DEG
013 57440562 3 EA CLAMP,CONSTANT TORQUE
014 56940364 1 EA HOSE HUMP
015 57439283 2 EA CLAMP,CONSTANT TORQUE
016 57621237 1 EA TUBE,ENGINE AIR INTAKE
017 57251829 1 EA TUBE---AIR 8 X35
018 57175457 1 EA TUBE,AIR INLET
019 52277431 1 EA ELBOW,RUBBER

57736100
020 58044561 1 EA HOSE HUMP,REDUCING
021 57439267 3 EA CLAMP,CONSTANT TORQUE
023 57452039 1 EA GUSSET
024 57019853 2 EA PLATE
028 57496556 1 EA AIR FILTER---08 (See figure 145)
029 57496556 1 EA AIR FILTER---08 (See figure 145)
030 57440570 2 EA CLAMP,CONSTANT TORQUE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 266
Serial Number: 7978
FAMILY,DM45 HP

57496556 AIR FILTER ---08


CLEANER,AIR,C16/HR2.5

1
12
57736100

Figure 145 :AIR FILTER--- 08


C57496556 REV 000
page 267 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57496556 AIR FILTER ---08

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817113 1 EA CHAMBER

CLEANER,AIR,C16/HR2.5
006 56903586 1 EA CUP,DUST
007 52146966 1 EA ELEMENT,SAFETY
012 52252061 1 EA ELEMENT,AIR

57736100

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 268
Serial Number: 7978
FAMILY,DM45 HP

FUEL SYSTEM
SECTION
FUEL SYSTEM

page 269 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FUEL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 270
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

42

7
29
40
17
TANK/PIPING,FUEL 380GAL

45 --- (NOT SHOWN)


42

41
28

42
25
8

A
22
57470312

9
A

Figure 146 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
page 271 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

TANK/PIPING,FUEL 380GAL
21

33 32

57470312
2
37 3 34
1 35
43 36
27

Figure 147 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 272
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

44
TANK/PIPING,FUEL 380GAL

PUMP INLET
TO ENGINE FUEL
14
11

4
5
12
16
19

39

39

21
19
12
16

24
18

9
57470312

VIEW A ---A

4
5
10
22
13
6

Figure 148 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
page 273 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57533606 1 EA TANK,FUEL---380 GAL

TANK/PIPING,FUEL 380GAL
002 57474579 4 EA PIN, SUPPORT---FUEL TANK
003 52266731 8 EA PIN, COTTER
004 95934766 6 EA WASHER,LOCK,HELICAL
005 95931564 6 EA NUT,HEX,FINISHED
006 57475873 1 EA TUBE,SUCTION,FUEL
007 57505018 1 EA FILLER, TANK --- 3 NPT
008 57534299 1 EA SENDER, FUEL---W/FLOAT
57533614 1 EA D FLOAT, LIFE CELL
009 50258441 1 EA PUMP,FUEL
010 95920724 2 EA CAPSCREW
011 50829480 1 EA VALVE, CHECK
012 95063475 2 EA TEE
013 95356978 1 EA ADAPTER,STR,JIC/O---RING
014 52231792 2 EA U---BOLT
016 95330023 2 EA FITTING, HYD
017 95303335 1 EA ELBOW,90 DEG STRT THRD
018 95209086 2 EA FITTING,HYD

57470312
019 95279543 2 EA FITTING,HYD
021 57034324 1 EA HOSE ASSY
022 57412322 1 EA HOSE ASSY
024 57041550 2 EA HOSE ASSY
025 58150103 300.00 IN CORD,14/2
027 52246774 100.00 GL FUEL, DIESEL
028 95922118 5 EA SCREW,ROUND HEAD
029 57441941 1 EA BREATHER, FILTER---3MICRON
032 57483711 4 EA ROD, THREADED ENDS
033 57483729 4 EA PLATE,MOUNTING---FUELTANK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 274
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

REF. PART NO. QTY. UNIT DESCRIPTION

034 95922928 8 EA NUT,HEX,FINISHED


TANK/PIPING,FUEL 380GAL

035 95934691 8 EA WASHER,LOCK,HELICAL


036 95972246 8 EA WASHER,FLAT,PLATED
037 95746194 3 EA PLUG, ORING---SAE 32
039 95048211 2 EA NIPPLE,PIPE
040 95647798 1 EA FITTING, HYD
041 57443962 1 EA GASKET, SENDER
042 95249702 3 EA PLUG,PIPE,SQ HEAD
043 95323465 1 EA PLUG,HEX HEAD,STRT THRD
044 95364949 1 EA FITTING, HYD
045 95174603 1 EA ADAPTER
57470312

page 275 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

TANK/PIPING,FUEL 380GAL
This page is intentionally blank.

57470312

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 276
Serial Number: 7978
FAMILY,DM45 HP

57784084 PIPING,FUEL COOLER


PIPING,FUEL COOLER

4
8
9
10 8
11 9
10
11
6

3 1

2
57784084

5
7
10
6

7
8
9
10 8
11 9
4 10
8 11
12 ---(NOT SHOWN) 9
10
11

Figure 149 :PIPING,FUEL COOLER


D57784084 REV 000
page 277 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57784084 PIPING,FUEL COOLER

REF. PART NO. QTY. UNIT DESCRIPTION

001 95357570 2 EA CONNECTOR,STRT THRD

PIPING,FUEL COOLER
002 57438616 1 EA HOSE ASSY
003 56959836 1 EA HOSE ASSY
004 57780868 2 EA BRACKET,FUEL COOLER
005 57780850 1 EA SUPPORT,FUEL COOLER
006 57775595 2 EA FUEL,COOLER FRAME RAIL
007 95916821 8 EA SCREW, CAP,HEX
008 95943668 4 EA CAPSCREW,HEX
009 95929782 10 EA NUT,HEX,FINISHED
010 95922225 12 EA WASHER,FLAT
011 95934303 10 EA WASHER,LOCK,PLATED
012 57472698 1 EA COOLER,FUEL,QSK19ENGINES

57784084

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 278
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45
INJECTION,ETHER,C15/DM45

3
57686420

Figure 150 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
page 279 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

13

INJECTION,ETHER,C15/DM45
12
11

2
16
3 1

6
4

57686420

Figure 151 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 280
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

3
INJECTION,ETHER,C15/DM45

16
57686420

2
1

4
6

Figure 152 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
page 281 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
57686420

Figure 153 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 282
Serial Number: 7978
FAMILY,DM45 HP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Figure 154 :INJECTION,ETHER,C15/DM45
INJECTION,ETHER,C15/DM45

D57684052 REV 000


PULL TO PULL TO
STOP ON
START
STOP OFF
SWITCH LIGHT ENGINE D ENG DIAG
ON--- OFF PRIMER START PREHEATER I
ENGINE ENGINE INC
AL DEC
THROTTLE GI
EMERGENCY STOP
DISCHARGR TEMP REAR FRONT ENGINE N G ENG DIAG
THEARD WIPERS WARNING OH
DIAGNOSTIC ETHER GREASER ST
AUTOENGINE TS
TACHOMETER STOP I
DRILL TRAM 1 2 3 4 6 5 7 C
LIGHTS LIGHTS UNPINN SWITCH DATALINK
CIRCUIT BREAKER ED
OIL PRESSURE WATER TEMP TOWER PINNING CONNECTOR
FUEL
57686420

page 283
INJECTION,ETHER,C15/DM45 57686420
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
57686420

Figure 155 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 284
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57758658 1 EA START AID,ETHER


INJECTION,ETHER,C15/DM45

57301855 1 EA D VALVE,MEASURED SHOT


57301863 1 EA D ATOMIZER---STARTING FLUID
002 57095853 1 EA MOUNT,CYLINDER
003 95038147 1 EA BUSHING
004 57358830 224.00 IN CONDUIT, 3/8 NYLON
006 95748802 10 EA TIE, CABLE
011 95928982 2 EA SCREW,CAP---1/4---20 X 3/4
012 95931564 2 EA NUT,HEX,FINISHED
013 95934766 2 EA WASHER,LOCK,HELICAL
016 92473297 1 EA CANNISTER
57686420

page 285 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
This page is intentionally blank.

57686420

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 286
Serial Number: 7978
FAMILY,DM45 HP

COMPRESSOR/AIR SYSTEM
SECTION
COMPRESSOR/AIR SYSTEM

page 287 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

COMPRESSOR/AIR SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 288
Serial Number: 7978
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

6
20
TORQUE TO
4 30 FT/LBS.
COMPRESSOR ASM1070 HR2.5

13
14

TORQUE TO
46 FT/LBS.
17 15
2 16

18
25

11

TORQUE TO 8
57637704

150 FT/LBS. 9
10 3 24 26
27
28
29

NOTE: ALL TORQUE VALUES ARE “DRY”

7
12
TORQUE TO
250 FT/LBS.
1

Figure 156 :COMPRESSOR ASM1070 HR2.5


D57470494 REV 003
page 289 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 57170896 1 EA SUPPORT, COMPRESSOR

COMPRESSOR ASM1070 HR2.5


002 36017549 1 EA AIR END --- HR 2.5 (See figure 157)
003 50518083 4 EA SHIM SET
004 57626574 1 EA VALVE REWORK,8”BUTTERFLY
43200880 1 EA D BUTTERFLY,8”REWORKED
43200831 1 EA D SCREW,BUTTERFLY STOP
35145077 1 EA D NUT, LOCK
005 95568960 2 EA GASKET
006 56946247 8 EA SCREW, CAP---M20X2.5 X80MM
007 50759455 4 EA WASHER, LOCK M20
008 95929121 2 EA CAPSCREW,HEXHEAD,PLATED
009 54573704 2 EA WASHER,BEVEL,SQ, PLATED
010 95077590 2 EA NUT,HEX,STOP
011 35596436 1 EA SWITCH,TEMP
012 35272558 4 EA SCREW, HEX---M20 X 45
013 95934626 12 EA CAPSCREW,HEX HEAD,PLATED
014 95081865 12 EA WASHER, LOCK---7/16
015 95457610 12 EA SCREW, CAP---3/8---16 X3---1/4

57637704
016 95937413 12 EA WASHER,LOCK,HELICAL
017 36783710 1 EA COUPLING, ASSY
018 57405821 1 EA BUSHING,QD,2---3/8 SHAFT
020 50759455 8 EA WASHER, LOCK M20
024 57134140 8 EA SCREW, HEX---M20 X 25
025 57134157 7 EA SCREW, HEX---M16 X 20
026 52247657 2 EA PLATE, COVER
027 95928982 4 EA SCREW, CAP---1/4---20 X 3/4
028 95934766 4 EA WASHER,LOCK,HELICAL
029 52263787 2 EA GASKET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 290
Serial Number: 7978
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

AIR END 36020519 HR2.5

2
36861144
COMPRESSOR ASM1070 HR2.5

OIL PUMP

4
57637704

1 ---GEAR SET---1050HR2.5

Figure 157 :AIR END --- HR 2.5


M36861581 REV L
page 291 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 36798973 1 EA GEAR SET---1250HR2.5

COMPRESSOR ASM1070 HR2.5


002 36861144 1 EA PUMP, OIL
003 36860476 1 EA FILTER, BASE
004 36860336 2 EA ELEMENT, OIL FILTER
005 35092279 1 EA STRAINER ASSY---HR2
36751295 1 EA D STRAINER BODY
35609098 1 EA D PLUG,STRAINER
35370063 1 EA D ELEMENT,STRAINER---HR2
35277797 1 EA D O---RING

57637704

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 292
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

75

81
C C
57584211

E 82
91

128

127 130 131


129 132
133
134

Figure 158 :PIPING,COMP CONT


E57584211 REV 002
page 293 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

70

BB 81 75

PIPING,COMP CONT
SEE DETAIL---H 80
6 83
86 9
BIT/AIR

GAIN

ON/OFF FINE
76
116 83
78
16
77 15 35
36 37 91

15 14 79

50
47
48
49 25 75
42

57584211
127

42

70
79

81
82

82 43 VIEW E ---E
44
45
VIEW C---C 46

Figure 159 :PIPING,COMP CONT


E57584211 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 294
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

1 34

93
33
21

23

90 13 3
12 55
56 4
91
2
76
5
57584211

3
10 55
11 56

96 111

39
54
27 20 51
29 52
53
103 59
105 102
106 104
57
58 107 108
109
110

Figure 160 :PIPING,COMP CONT


E57584211 REV 002
page 295 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

38
8

23

PIPING,COMP CONT
80

75
65 86
78

LEVEL ARM VIEW B ---B

57584211
65
116
140

INTER STATE
PRESS PORT 33

DETAIL---H

142
VIEW---S

128

Figure 161 :PIPING,COMP CONT


E57584211 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 296
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57530917 1 EA REGULATOR ASSY, UL---88 (See figure 162)


PIPING,COMP CONT

002 57396848 1 EA TIE ROD---3/8 X 7 IN.


003 52227733 2 EA LINKAGE
004 57471971 1 EA LINK,BUTTERFLY VALVE
005 57331688 1 EA BRACKET, UL88 HR2.5
006 95219713 1 EA CONNECTOR,MALE,37 DEG.
008 57294936 1 EA VALVE,RELIEF
009 95279535 1 EA ELBOW,90 DEG MALE
010 35272558 2 EA SCREW, HEX---M20 X 45
011 50759455 2 EA WASHER,LOCK M20
012 52264926 2 EA BOLT 12MM
013 95934733 2 EA WASHER,LOCK
014 95264966 1 EA FITTING,HYD
015 95231031 2 EA FITTING,HYD
016 95219721 1 EA CONNECTOR,MALE,37 DEG.
020 50699321 2.00 IN CHAIN,BULK---3/16 COIL
021 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID
023 95293403 2 EA ELBOW,90 DEG MALE
57584211

025 95209094 1 EA FITTING,HYD


027 95265336 1 EA PIN,HINGE
029 95002663 3 EA PIN, COTTER
033 95655064 2 EA ADAPTER,FEMALE,STRT THRD
034 95323465 2 EA PLUG,HEX HEAD,STRT THRD
035 95670535 1 EA ADAPTER,FEMALE,STRT THRD
036 95221065 1 EA TEE,MALE RUN
037 95352738 1 EA NIPPLE,NPTF DRYSEAL
038 95279493 1 EA ELBOW,90 DEG MALE
039 57406969 1 EA BAR, CABLE ANCHOR
042 95219721 2 EA CONNECTOR,MALE,37 DEG.
043 95922894 2 EA NUT,HEX
044 95920674 2 EA CAPSCREW,HEX
045 95937413 2 EA WASHER,LOCK,HELICAL
046 52231818 1 EA BRACKET
047 52231792 2 EA U---BOLT
048 95934766 2 EA WASHER,LOCK,HELICAL

page 297 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

049 95931564 2 EA NUT,HEX,FINISHED

PIPING,COMP CONT
050 35316405 1 EA VALVE,POPPET---ANTIRUMBLE
35325125 1 EA D KIT,REPAIR
051 95920682 1 EA CAPSCREW,HEX
052 95922894 1 EA NUT,HEX
053 95937413 1 EA WASHER,LOCK,HELICAL
054 95033932 1 EA PIN,ROLL
055 95862876 2 EA NUT,HEX,FINISHED
056 95213401 2 EA WASHER,LOCK,EXT TOOTH
057 95053054 1 EA CAPSCREW
058 95201331 1 EA NUT,HEX JAM
059 95922233 1 EA WASHER,FLAT,WIDE
065 95329975 1 EA ELBOW,90 DEG STRT THRD
070 57055048 1 EA HOSE ASSY
075 57095085 1 EA HOSE ASSY
076 56973696 1 EA HOSE ASSY
077 57042947 1 EA HOSE ASSY
078 57496341 1 EA HOSE ASSY

57584211
079 56994593 1 EA HOSE ASSY
080 57094948 1 EA HOSE ASSY
081 57035958 1 EA HOSE ASSY
082 57015828 1 EA HOSE ASSY
083 95372173 1 EA FITTING,HYD
086 56973670 1 EA HOSE ASSY
090 57163339 1 EA VALVE, PILOT
091 56974587 1 EA HOSE ASSY
093 95654448 1 EA ELBOW,90DEG MALE,NPTF
096 57537607 1 EA CABLE,CONTROL
102 50248871 1 EA BRACKET
103 58059650 1 EA CLAMP---CABLE
104 50248889 1 EA SHIM
105 95922092 2 EA SCREW,MACHINE,RD HEAD
106 95317673 2 EA WASHER,LOCK
107 95076725 2 EA NUT,MACHINE,HEX
108 95973103 2 EA SCREW,ROUND HEADSLOTTED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 298
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

109 95207403 2 EA WASHER,LOCK,#12


PIPING,COMP CONT

110 95086005 2 EA NUT,HEX MACHINE


111 52267473 1 EA CLEVIS
116 57112963 1 EA GAUGE,PRESSURE
127 57412322 1 EA HOSE ASSY
128 56954092 1 EA HOSE ASSY
129 95279501 1 EA FITTING,HYD
130 57584237 1 EA VALVE,BLOWDOWN,HP,ASM (See figure 163)
131 95103891 2 EA CAPSCREW
132 95922894 2 EA NUT,HEX
133 95937413 2 EA WASHER,LOCK,HELICAL
134 95922233 2 EA WASHER,FLAT,WIDE
140 95279998 1 EA ELBOW,90 DEG STREET
142 95329975 1 EA ELBOW,90 DEG STRT THRD
57584211

page 299 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

PIPING,COMP CONT
This page is intentionally blank.

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 300
Serial Number: 7978
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

B --- (Metering Chamber)

C --- (Power Chamber) B


PIPING,COMP CONT

A --- (Pilot Chamber) A

C
B

C
1 B
2 3 A
57584211

4 3

Figure 162 :REGULATOR ASSY, UL--- 88


C57530917 REV 000
page 301 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

REF. PART NO. QTY. UNIT DESCRIPTION

001 36887396 1 EA REGULATOR, UL---88 ASSY

PIPING,COMP CONT
36037471 0 EA D KIT, REPAIR UL---88 ASSY
002 50527308 1 EA SCREW, STOP
003 95922902 1 EA NUT,HEX,FINISHED,PLATED
004 95033965 1 EA PIN,ROLL

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 302
Serial Number: 7978
FAMILY,DM45 HP

57584237 VALVE,BLOWDOWN,HP,ASM

2
PIPING,COMP CONT

6
3
7

4
57584211

1
5

Figure 163 :VALVE,BLOWDOWN,HP,ASM


C57584237 REV 001
page 303 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584237 VALVE,BLOWDOWN,HP,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 35849215 1 EA VALVE,BLOWDOWN

PIPING,COMP CONT
002 95279402 1 EA ELBOW,90DEG MALE 37DGFL
003 35517234 1 EA ORIFICE
004 56802259 1 EA SILENCER,PNEUMATIC
005 95279493 1 EA ELBOW,90 DEG MALE
006 95279055 1 EA FITTING,HYD
007 95264891 1 EA ELBOW,90DEG---EXT/INT NPT

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 304
Serial Number: 7978
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC


PIPING,COMP TO REC

8
2 3

A
57584203

2 7 1
8 4
5
6

Figure 164 :PIPING,COMP TO REC


D57584203 REV 001
page 305 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
3

57584203
2

VIEW A ---A

Figure 165 :PIPING,COMP TO REC


D57584203 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 306
Serial Number: 7978
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

REF. PART NO. QTY. UNIT DESCRIPTION

001 36843720 1 EA VALVE,CHECK


PIPING,COMP TO REC

002 57546061 2 EA CLAMP,HOSE


003 57137986 75.00 IN HOSE, AIR---U48 BULK
004 95225116 2 EA GASKET RING
005 56956709 8 EA SCREW,CAP---M16 X 2 X100MM
006 95934741 8 EA WASHER,LOCK HELICAL
007 57584328 1 EA PIPE,DISCHARGE
008 57358145 2 EA CABLE, HOSE RESTRAINT
57584203

page 307 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
This page is intentionally blank.

57584203

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 308
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC

A
PIPING,COC

COC/ROC/HOC
14

23
A

25

COMP.
57773376

21

22

B RECEIVER
TANK

Figure 166 :PIPING,COC


D57584179 REV 005
page 309 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC

PIPING,COC
15

14

COC/ROC/HOC

57773376
23

15

Figure 167 :PIPING,COC


D57584179 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 310
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC
PIPING,COC

12

16
13

10 17

11
8 18

19
2

20

8
24
21
57773376

FROM RECEIVER
DISCHARGE PORT

25

TO SUCTION 23
PORT

VIEW A ---A

Figure 168 :PIPING,COC


D57584179 REV 005
page 311 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC

PIPING,COC
COMP.
26

25

FROM A PORT OF ITEM 2

VIEW C 22

21 57773376

TO ITEM 2 AMOT
VALVE PORT “D”

Figure 169 :PIPING,COC


D57584179 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 312
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC
PIPING,COC

22

VIEW ---E
57773376

6
4
3

4 1
5
7

DETAIL D

Figure 170 :PIPING,COC


D57584179 REV 005
page 313 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773376 PIPING,COC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57747370 1 EA BRACKET,AMOT

PIPING,COC
002 57170821 1 EA VALVE, TEMPERATUREBYPASS
57170839 1 EA D ELEMENT
95000477 1 EA D O’RING
95022281 1 EA D O---RING
003 95201331 4 EA NUT,HEX JAM
004 95064697 8 EA WASHER,FLAT 1/2
005 95934733 4 EA WASHER,LOCK
006 95055067 4 EA CAPSCREW,AH
007 95922902 4 EA NUT,HEX,FINISHED,PLATED
008 95365177 2 EA FITTING,HYD
009 95678041 1 EA FITTING, HYD
010 52226164 1 EA FITTING, HYD
011 95219853 1 EA ELBOW,90 DEG MALE
012 58206954 1 EA HOSE ASSY
013 95279139 1 EA FITTING,HYD
014 56957889 1 EA HOSE ASSY
015 95387346 2 EA ADAPTER

57773376
016 95219853 1 EA ELBOW,90 DEG MALE
017 36037190 1 EA KIT,RELIEF VALVE
018 52226164 1 EA FITTING, HYD
019 57080251 1 EA FITTING, HYD
020 95279477 1 EA FITTING,HYD
021 57077927 1 EA HOSE ASSY
022 57325391 1 EA HOSE ASSY
023 57773392 1 EA HOSE,ASSEMBLY
024 95208682 1 EA FITTING,HYD
025 57337271 1 EA HOSE ASSY
026 95387346 1 EA ADAPTER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 314
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

CAB
C

25
PIPING,RECEIVER TOWER

10

PUMP/DRIVE
24
38

46
B
47
48
D
RAD/COC/HOC
57584187

COMPRESSOR

RECIEVER

Figure 171 :PIPING,RECEIVER TOWER


E57584187 REV 002
page 315 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
POWER
PACK

36
DECKING

8
MAIN RECIEVER
FRAME

37
VIEW --- D D

VIEW --- A

23
22 34
11
7
6

57584187
7
39 8

10

29
12

35
21
32
36 33

23 24
22 49
24 17 17

VIEW --- B

Figure 172 :PIPING,RECEIVER TOWER


E57584187 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 316
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER


PIPING,RECEIVER TOWER

10 7
13 29
DETAIL --- C

20 10
57584187

27
VIEW C---C
13 26 20
24

41
40
42

20
25
25

43 DETAIL --- C
44
VIEW A ---A
45

Figure 173 :PIPING,RECEIVER TOWER


E57584187 REV 002
page 317 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

006 50023910 2 EA STEM

PIPING,RECEIVER TOWER
007 50743731 4 EA CLAMP,HOSE
008 35612712 236.00 IN HOSE,AIR 2”IR BRAND
010 35612712 200.00 IN HOSE,AIR 2”IR BRAND
011 57422313 1 EA VALVE, 2 ---1500 PSI
012 56999170 1 EA CYLINDER,HYDRAULIC
57307431 1 EA D KIT,SEAL,CYLINDER
59322677 1 EA D WIPER
57220360 1 EA D O’RING
57220345 1 EA D O---RING
56963531 1 EA D O’RING
57487043 1 EA D O’RING
57220337 1 EA D SEAL,BACKUP
57377202 1 EA D BACK---UP
13084181 2 EA D BACK---UP
57718090 1 EA D HEAD,CYLINDER
013 50462944 1 EA VALVE,CHECK---DBL PILOTOP
017 95365094 2 EA ELBOW,90DEG,STRT THRD

57584187
020 95419594 4 EA CONNECTOR,STRT THRD
021 95494373 2 EA U---BOLT
022 58036179 2 EA PIN---CLEVIS
023 95002697 2 EA PIN, COTTER
024 52241031 2 EA HOSE ASSY
025 57437139 2 EA HOSE ASSY
026 95943668 2 EA CAPSCREW,HEX
027 95934303 2 EA WASHER,LOCK,PLATED
029 57358145 2 EA CABLE, HOSE RESTRAINT
032 95922902 4 EA NUT,HEX,FINISHED,PLATED
033 95934733 4 EA WASHER,LOCK
034 57533960 1 EA LEVER ARM---2 VALVE
035 57538100 1 EA BRACKET, ACTUATING
036 57538225 1 EA SUPPORT, CHANNEL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 318
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

037 57538118 2 EA SPACER


PIPING,RECEIVER TOWER

038 57538340 1 EA COVER


039 95934550 1 EA CAPSCREW,HEX
040 52240959 5 EA PLATE,TAPPED
041 57548273 1 EA ANGLE, 2 LG
042 57548265 1 EA ANGLE, WITH HOLES
043 95934584 2 EA CAPSCREW
044 95937413 2 EA WASHER,LOCK,HELICAL
045 95922894 2 EA NUT,HEX,FINISHED
046 95958351 5 EA SCREW,CAP
047 95959128 5 EA LOCKWASHER (REG.)
048 95922183 5 EA WASHER,FLAT
049 51298198 1 EA ADAPTER, ORIFICE, 1/32
57584187

page 319 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
This page is intentionally blank.

57584187

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 320
Serial Number: 7978
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

B
11 6
43
64 70
TANK,VERT ASM DM4550/LHP

63 69
68 44
17

10
B

21
57

20

35
27
47 22
33
57584161

32

19
12
A

60

23
2 24 30
25 27
26 28
2

Figure 174 :TANK,VERT ASM DM4550/LHP


D57584161 REV 004
page 321 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

31 46
29 4
30 65 16 2
1

TANK,VERT ASM DM4550/LHP


3

15

43

14

18

13

57584161
VIEW B ---B
66 67

9
49
8
50
15 18
VIEW A ---A

Figure 175 :TANK,VERT ASM DM4550/LHP


D57584161 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 322
Serial Number: 7978
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57570202 1 EA TANK,SEPARATOR HP 20”


TANK,VERT ASM DM4550/LHP

002 57584310 4 EA FOOT,RECEIVER TANK HP


003 57569923 1 EA BLOCK,FLANGE 2”NPT
004 57569758 1 EA ELEMENT,SEPARATOR
005 95329983 1 EA CONNECTOR,STRAIGHT THRD
006 57391047 1 EA VALVE,MIN.PRESSURE
57514846 1 EA D KIT---REPAIR
008 50829605 1 EA VALVE,BALL---1/2
009 95775623 1 EA FITTING, HYD
010 56974140 1 EA HOSE ASSY
011 39417118 1 EA ADAPTER,1/4”
012 57546053 1 EA PIPE,INLET 3”
013 95731014 1 EA FITTING, HYD
014 39871702 1 EA TUBE,SCAVENGE
015 39476916 1 EA SIGHT GLASS
016 95022372 1 EA O---RING
017 57637845 1 EA RECIEVER DISCHARGE PIPE
95298170 1 EA D NIPPLE,PIPE
57584161

57637852 1 EA D ORIFICE,MINIMUM PRESSURE


018 95748562 1 EA FITTING, HYD
019 57546160 1 EA GASKET,COMP DISCHARGE
020 57112971 1 EA GAUGE, PRESSURE---2.5 IN
021 57546228 1 EA MANIFOLD,UPPER (See figure 176)
022 57584195 1 EA MANIFOLD,LWR HP DM4550/L (See figure 177)
023 95934691 4 EA WASHER,LOCK,HELICAL
024 95922928 4 EA NUT,HEX,FINISHED
025 95104659 4 EA CAPSCREW
026 95972246 4 EA WASHER,FLAT,PLATED
027 95209409 10 EA WASHER,LOCK
028 95104147 8 EA CAPSCREW,HEX
029 56949514 1 EA FITTING,HYD
030 95392312 1 EA FITTING,HYD
031 50621986 1 EA VALVE, SAFETY
032 54565569 8 EA SCREW,CAP,HEX

page 323 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

033 95043162 8 EA LOCKWASHER

TANK,VERT ASM DM4550/LHP


035 95064697 2 EA WASHER,FLAT 1/2
03209269 1 EA D WASHER 23---725
043 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID
044 95651683 1 EA ELBOW,90DEG,FORGED STL
046 95097333 1 EA NIPPLE,PIPE,EXTRA STRONG
047 95053054 2 EA CAPSCREW
049 95084109 1 EA NIPPLE,PIPE
050 95264891 1 EA ELBOW,90DEG---EXT/INT NPT
057 50023910 1 EA STEM
060 95371225 1 EA ADAPTER,STR---20---24S
063 95919841 4 EA CAPSCREW/35A2A329Z1HR
064 95934741 4 EA WASHER,LOCK HELICAL
065 95293403 1 EA ELBOW,90 DEG MALE
066 57140352 1 EA DECAL,WARNING---HIGH PRESS
067 54640040 1 EA DECAL,XHP605 OVAL
068 95209409 2 EA WASHER,LOCK
069 95037255 2 EA BOLT,EYE

57584161
070 95922902 2 EA NUT,HEX,FINISHED,PLATED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 324
Serial Number: 7978
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER
TANK,VERT ASM DM4550/LHP

19

18

2 6
5
14
1

3
4

10
57584161

11

8
12 9

15

16

13

Figure 176 :MANIFOLD,UPPER


C57546228 REV 003
page 325 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546038 1 EA MANIFOLD

TANK,VERT ASM DM4550/LHP


002 95329983 1 EA CONNECTOR,STRAIGHT THRD
003 95356960 1 EA CONNECTOR,STRT THRD
004 95538252 1 EA FITTING,HYD
005 95056420 1 EA NIPPLE,PIPE
006 95264891 1 EA ELBOW,90DEG---EXT/INT NPT
007 50622273 1 EA VALVE, RELIEF
008 95330023 1 EA FITTING, HYD
009 95330692 1 EA ELBOW,90 DEG STRT THRD
010 95702619 1 EA ADAPTER
011 95264909 1 EA ELBOW,90DEG---EXT/INT NPT
012 95315222 1 EA FITTING,HYD
013 52172723 1 EA VALVE, MANUAL SHUTOFF
50212224 1 EA D VALVE,BALL---3/4
014 95655072 1 EA FITTING, HYD
015 95323465 1 EA PLUG,HEX HEAD,STRT THRD
016 95775623 1 EA FITTING, HYD
018 56953573 1 EA FITTING, HYD

57584161
019 95302147 1 EA ELBOW,90 DEG SWIVEL NUT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 326
Serial Number: 7978
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

6
TANK,VERT ASM DM4550/LHP

3
57584161

7
2

Figure 177 :MANIFOLD,LWR HP DM4550/L


C57584195 REV 000
page 327 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 95257341 1 EA CAP,JIC---6

TANK,VERT ASM DM4550/LHP


002 95219721 1 EA CONNECTOR,MALE,37 DEG.
003 95279527 1 EA ELBOW,90 DEG MALE
004 95378907 1 EA CROSS,FEMALE PIPE
005 57434110 1 EA COUPLING,QUICKDISCONNECT
006 95084109 2 EA NIPPLE,PIPE
007 95302733 1 EA FITTING
008 57442477 1 EA REGULATOR,PRESSURE
57789034 1 EA D GAGE,REPLACEMENT
50603869 1 EA D SERVICE KIT

57584161

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 328
Serial Number: 7978
FAMILY,DM45 HP

HYDRAULIC SYSTEM
SECTION
HYDRAULIC SYSTEM

page 329 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

HYDRAULIC SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 330
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC


DRIVE,MAIN HYD---ELEC

32
34
35
6
38

24
5
17
10 10
11 47
12 51 11
37 12
26 26
28
51 28
57651226

19
49 9 7
49 8
50
28 28
26 15
26 27 36
44 46
ROTATION PUMP 45 FEED PUMP

Figure 178 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
page 331 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
50 49

46
31

28

17 34 26
35

36
37
32
6

24

57651226
28

26
29

50

Figure 179 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 332
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

32
O---RING SUPPLIED WITH
35 GEAR BOX
43 34
14 38
17 FUNK P/N 37030 ---250
38
13 41
I.R. COMM. NO. 95045324
DRIVE,MAIN HYD---ELEC

41
5
24

24 26

24 42 28
39
40

11
12 28
29

1 50
2
3
16
57651226

24
USE APPROX 6 QUARTS 4
OF GEAR OIL 30 26

17

10

52

Figure 180 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
page 333 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
20
22
TORQUE TO 90 FT. LBS.

57651226
20
21 TORQUE TO 90 FT. LBS.

17

25
18
23 10
33

Figure 181 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 334
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95335337 4 EA SCREW,CAP---5/8---11 X 2


DRIVE,MAIN HYD---ELEC

002 56951700 4 EA TUBE


003 95934741 4 EA WASHER,LOCK HELICAL
004 57326274 2 EA PUMP,MAIN HYDRAULIC (See figure 182)
005 95280194 1 EA ELBOW,90 DEG STRT THRD
006 57392003 1 EA PUMP,DOUBLE---HYDRAULIC (See figure 201)
007 95080206 4 EA NUT,HEX,LOCK
008 95919858 4 EA CAPSCREW,HEX HEAD,PLATED
009 56986599 2 EA WASHER
010 52227154 2 EA BRACKET
011 95919817 8 EA CAPSCREW,HEX HEAD
012 95934741 8 EA WASHER,LOCK HELICAL
013 95934733 2 EA WASHER,LOCK
014 95934659 2 EA SCREW,CAP,HEX
015 95926861 1 EA O---RING, HYD
016 50057132 6.00 LB OIL, GEAR
017 57651234 1 EA DRIVE,PUMP---3 HOLE (See figure 203)
018 95934451 4 EA SCREW,CAP,HEXHEAD,PLATED
57651226

019 95329983 1 EA CONNECTOR,STRAIGHT THRD


020 57318743 8 EA WASHER, FLAT---HARDENED
021 95297602 4 EA CAPSCREW (6R8)
022 95920856 4 EA CAPSCREW
023 95922902 4 EA NUT,HEX,FINISHED,PLATED
024 57328676 6 EA FITTING, TEST
025 95245767 4 EA WASHER,BEVEL
026 95480109 4 EA FITTING, HYD---90DEGO---RING
027 57167728 1 EA VALVE,CHECK---16 JIC
028 57167454 4 EA FITTING,STR,20OFS X20SAE
029 57213936 3 EA BLOCK,FLANGE
030 57755266 0.10 PT LUBRICANT,MOLYCOTE G---N
031 57409443 1 EA FLANGE, STRAIGHT --- SAE
032 57491441 1 EA ADAPTER, TEE
033 95934733 4 EA WASHER,LOCK
034 57755290 1 EA FLANGE,3 INCH,CODE 61

page 335 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

035 95086625 1 EA O---RING

DRIVE,MAIN HYD---ELEC
036 95013702 4 EA CAPSCREW,HEX SOCKET HEAD
037 95209425 16 EA WASHER,LOCK---5/8
038 57469546 2 EA FLANGE BLOCK, 1 O’RING
039 95055299 8 EA SCREW, CAP---3/8---16 X 3/4
040 95922639 8 EA LOCKWASHER,HELICAL SPRNG
041 95086518 2 EA O---RING
042 95315289 1 EA CONNECTOR,STRT THRD
043 50700731 0 EA COMPOUND,SILICONE
044 95929147 4 EA SCREW,CAP,HEX
045 95934741 4 EA WASHER,LOCK HELICAL
046 95086567 4 EA O---RING
047 95013702 12 EA CAPSCREW,HEX SOCKET HEAD
049 95280194 2 EA ELBOW,90 DEG STRT THRD
050 57167934 2 EA FITTING,L90---120FSX12SAE
051 95341665 2 EA ELBOW,90 DEG STRT THRD
052 95033619 1 EA PLUG, PIPE---1/2 SQ HEAD

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 336
Serial Number: 7978
FAMILY,DM45 HP

57326274 PUMP,MAIN
DRIVE,MAIN HYD---ELEC

24
17

6 7 8
5
18 3
23 2
16 1

11
12 15 4
14
57651226

13

9 10
20
22 18
21

Figure 182 :PUMP,MAIN


C57326274 REV 000
page 337 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57326274 PUMP,MAIN

REF. PART NO. QTY. UNIT DESCRIPTION

001 54407309 1 EA DRIVE SHAFT & BEARING

DRIVE,MAIN HYD---ELEC
52201662 1 EA D SHAFT
54407317 1 EA D BEARING
52155751 2 EA D RING, RETAINING
002 57153090 1 EA KIT---SHIM
003 54416946 1 EA KIT,RETAINING RING
54407325 1 EA D RING,RETAINING
54407333 1 EA D RING,RETAINING
54407341 1 EA D RING,RETAINING
004 52154515 1 EA SEAL, SHAFT
005 57307902 1 EA O---RING
006 54407358 1 EA RETAINER,SEAL W/O RING
007 52154499 4 EA GASKET
008 54407366 4 EA SCREW
009 52201738 1 EA SERVO PLATE
010 52154580 1 EA PLATE
011 54407366 2 EA SCREW
012 52154606 2 EA SCREW

57651226
013 52154622 8 EA WASHER, NYLITE
014 54407390 4 EA SCREW
015 57052631 1 EA SERVO OUTPUT (See figure 183)
016 57480170 1 EA SERVO,PUMP,ELEC 5AO (See figure 184)
017 54407648 8 EA SCREW
018 57417339 2 EA SERVO---CONT.COVER GASKET
020 54408612 1 EA HOLDDOWN,GEROTOR& BARREL(See figure 191)
021 54408620 1 EA PORT BLOCK/HOUSING ASSY (See figure 192)
022 54408638 1 EA HOUSING,END CAP (See figure 194)
023 54408646 1 EA BARREL/SHAFT/CRADLE ASM (See figure 196)
024 57306268 1 EA VALVE BLOCK ASSY (See figure 200)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 338
Serial Number: 7978
FAMILY,DM45 HP

57052631 SERVO OUTPUT

12
17
B
DRIVE,MAIN HYD---ELEC

A A

15
B
57651226

9
1 13 14 19 7

11 8

10

2
6 5 4

SECTION B ---B SECTION A ---A

Figure 183 :SERVO OUTPUT


C57052631 REV 000
page 339 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57052631 SERVO OUTPUT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409123 1 EA SERVO SHAFT ASSY

DRIVE,MAIN HYD---ELEC
002 54407390 4 EA SCREW
004 52201803 2 EA RING,RETAING
005 54407416 1 EA O---RING
006 52154622 4 EA WASHER, NYLITE
007 95097689 2 EA O---RING
008 52201787 1 EA SEAL,SHEAR
009 54407457 3 EA WASHER,THRUST
010 52201811 1 EA PIPE PLUG
011 57151144 1 EA COVER
012 54407473 1 EA INDICATOR
013 52201779 2 EA WASHER
014 52201761 1 EA SEAL,SHEAR
015 57417339 1 EA SERVO---CONT.COVER GASKET
017 57240756 1 EA SCREW, SET
019 54407481 1 EA WASHER,THRUST

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 340
Serial Number: 7978
FAMILY,DM45 HP

57480170 SERVO,PUMP,ELEC 5AO

4
2 1 3
DRIVE,MAIN HYD---ELEC

SECTION C---C
C
57651226

Figure 184 :SERVO,PUMP,ELEC 5AO


D57480170 REV 00
page 341 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480170 SERVO,PUMP,ELEC 5AO

REF. PART NO. QTY. UNIT DESCRIPTION

001 57480139 1 EA SERVO,ELECT,W/O F MTR (See figure 185)

DRIVE,MAIN HYD---ELEC
002 57480360 1 EA MOTOR,C---FORCE (See figure 189)
003 54407390 4 EA SCREW
004 52154622 4 EA WASHER, NYLITE

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 342
Serial Number: 7978
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR


DRIVE,MAIN HYD---ELEC

A 19 9 3
16
25

15
2

10

14

13
30
29 27
1
14 7
32
28
A SECTION B ---B
SECTION C---C
8
57651226

B
B

C C

12 26
11

SECTION D ---D

Figure 185 :SERVO,ELECT,W/O F MTR


D57480139 REV 00
page 343 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

DRIVE,MAIN HYD---ELEC
D
18 17
23

24

57651226
21 22

SECTION A ---A

SECTIONING THRU ITEM 6


IS ROTATED CCW 37---15’ DEG. FROM TRUE POSITION

Figure 186 :SERVO,ELECT,W/O F MTR


D57480139 REV 00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 344
Serial Number: 7978
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57480105 1 EA CONTROL, ROTARY SERVO (See figure 187)


DRIVE,MAIN HYD---ELEC

002 57480147 2 EA NUT,ADJ A SEEL SELF SEAL


003 57480154 2 EA SCREW,SOC HD 1/4---28X1
005 54409701 8 EA SCREW
006 54409719 1 EA BODY,EH STROKER
007 54409727 1 EA SPOOL,HYD STROKER
008 57191983 2 EA LEE PLUG
009 54409735 2 EA GASKET
010 54409743 2 EA PLATE,COVER
011 54409750 2 EA SCREW
012 54409768 2 EA O---RING
013 54409776 1 EA PLUG
014 52155314 2 EA O---RING
015 57480162 2 EA NUT, A---C0VER
016 54409784 1 EA SCREW
017 54416300 1 EA BEARING
018 54409800 1 EA O---RING
019 54409818 1 EA CLAMP
57651226

021 54409826 1 EA PIN


022 54409834 1 EA LINK,CONTROL
023 54409842 1 EA BUSHING
024 54409651 1 EA O---RING
025 54409859 1 EA PIN
026 50604479 1 EA DOWEL PIN
027 54409867 1 EA TUBING,SERVO CONTROL
028 54409909 1 EA CONNECTOR
029 54409917 1 EA SCREW,FILTER STRAINER
030 54409925 1 EA ELEMENT,FILTER
032 54409933 1 EA FITTING,SWIVEL NUT ELBOW

page 345 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 346
Serial Number: 7978
FAMILY,DM45 HP

57480105 CONTROL, ROTARY SERVO


DRIVE,MAIN HYD---ELEC

B A
7

SECTION A ---A
B A
57651226

13 16
12 14

21
20
3 19
18
SECTION B ---B

Figure 187 :CONTROL, ROTARY SERVO


D57480105 REV 00
page 347 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480105 CONTROL, ROTARY SERVO

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409628 1 EA SERVO SHAFT,LINK & SHEAR (See figure 188)

DRIVE,MAIN HYD---ELEC
003 57239725 1 EA NUT,ACORN
007 57417339 1 EA SERVO---CONT.COVER GASKET
009 54409669 1 EA PLATE,COVER
012 54409677 2 EA PLUG
013 54409685 2 EA O---RING
014 57240566 2 EA SPRING
015 54407630 2 EA SPOOL,CENT LUBE GROOVES
016 54409693 1 EA FITTING
018 54407580 1 EA SCREW,ADJ
019 57104929 1 EA NUT, JAM
020 54407606 1 EA PIN
021 57305948 1 EA PIN---PUMP

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 348
Serial Number: 7978
FAMILY,DM45 HP

54409628 SERVO SHAFT,LINK & SHEAR

8
DRIVE,MAIN HYD---ELEC

5
10

7
1

3
9
4
SECTION A ---A
57651226

A A

Figure 188 :SERVO SHAFT,LINK & SHEAR


C54409628 REV 000
page 349 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54409628 SERVO SHAFT,LINK & SHEAR

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409636 1 EA SHAFT,SERVO

DRIVE,MAIN HYD---ELEC
002 54410105 1 EA PIN
003 52215647 1 EA SERVO LINK
004 54409644 1 EA WASHER,FLAT HARDENED
005 57153108 1 EA SHEAR SEAL
006 52201779 2 EA WASHER
007 52201761 1 EA SEAL,SHEAR
008 54409651 2 EA O---RING
009 52201795 1 EA BEARING
010 54407481 1 EA WASHER,THRUST

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 350
Serial Number: 7978
FAMILY,DM45 HP

57480360 MOTOR,C---FORCE
DRIVE,MAIN HYD---ELEC

15
11
10
9
17

A A
57651226

16 2 3 12 7 20 8 20
14 18

13 16 1 4 5 13 6

Figure 189 :MOTOR,C--- FORCE


C57480360 REV 000
page 351 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57480360 MOTOR,C---FORCE

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409131 1 EA BODY,FORCE MOTOR

DRIVE,MAIN HYD---ELEC
002 54409149 1 EA PLATE,MOUNTING
50830199 1 EA D PIN---ROLL
54409156 1 EA D SUPPORT
54409164 1 EA D SCREW
54409172 1 EA D JET PIPE & BASE ASSY
54409180 1 EA D PLATE,MOUNTING
54409198 1 EA D RECEIVER
54409206 1 EA D SCREW
003 54409214 1 EA COIL & MAGNET (See figure 190)
004 54409362 1 EA SPACER
005 54409370 2 EA WASHER
006 54409396 1 EA MOTOR,FORCE
007 54409420 1 EA SCREW,NULL ADJ
008 54409438 1 EA NUT,LOCK
009 54409446 1 EA CONNECTOR
010 54409461 1 EA O---RING
011 54409479 4 EA SCREW

57651226
012 54409487 1 EA SPRING ASSY
013 54409537 2 EA O---RING
014 54409545 1 EA SPRING ASSY
015 54409560 4 EA SCREW
016 54409578 3 EA O---RING
017 54409594 1 EA TUBE,SHRINK
018 54409602 1 EA NUT,COVER
020 54409610 2 EA O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 352
Serial Number: 7978
FAMILY,DM45 HP

54409214 COIL & MAGNET


DRIVE,MAIN HYD---ELEC

1 3
8 9
LEAD “A” A 12
(GREEN) 11
FROM
7 7
COIL LEAD “A” (GREEN)
ITEM 4
FROM COIL ITEM 4
57651226

6
4
14 A 13
GREEN 2 5

SECTION A ---A

Figure 190 :COIL & MAGNET


C54409214 REV 000
page 353 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54409214 COIL & MAGNET

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409222 1 EA POLE PIECE

DRIVE,MAIN HYD---ELEC
002 54409230 1 EA MAGNET
003 54409248 1 EA POLE PIECE
004 54409263 1 EA COIL & SPIDER
005 54409255 1 EA LINK
006 54409271 1 EA PUSHER & SPRING
007 54409289 2 EA SCREW
008 54409297 6 EA SPACER
009 54409305 2 EA SCREW
011 54409313 1 EA WASHER
012 54409321 1 EA PC BOARD
013 54409347 0.30 EA WIRE,ELECT RED
014 54409354 0.30 EA WIRE,ELECT GREEN

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 354
Serial Number: 7978
FAMILY,DM45 HP

54408612 HOLDDOWN,GEROTOR& BARREL


DRIVE,MAIN HYD---ELEC

2
4 3
5
9 8 7
10
13
57651226

20 19 18 12 11
17 16 15 14

Figure 191 :HOLDDOWN,GEROTOR& BARREL


C54408612 REV 000
page 355 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54408612 HOLDDOWN,GEROTOR& BARREL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57512188 1 EA SIDE PLATE

DRIVE,MAIN HYD---ELEC
002 54407739 1 EA KEY,SQUARE
003 54407671 1 EA GEROTOR
004 52201894 1 EA PIN, DOWEL
005 52204831 1 EA GEROTOR
007 54407762 1 EA O---RING
008 54407796 1 EA O---RING
009 52154770 1 EA PLATE
010 52154788 2 EA WASHER
011 52154796 1 EA BEARING
012 52201928 1 EA RING
013 54407812 1 EA NUT
014 54407838 1 EA PIN
015 56988728 1 EA COVER,FTG/90514L
016 95086310 1 EA O---RING
017 52201936 1 EA RING
018 54407853 1 EA RING,RETAINING
019 54407879 1 EA O---RING

57651226
020 54407903 1 EA PLUG

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 356
Serial Number: 7978
FAMILY,DM45 HP

54408620 PORT BLOCK/HOUSING ASSY


DRIVE,MAIN HYD---ELEC
57651226

3
4
5

Figure 192 :PORT BLOCK/HOUSING ASSY


B54408620 REV 000
page 357 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54408620 PORT BLOCK/HOUSING ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54407945 4 EA SCREW

DRIVE,MAIN HYD---ELEC
002 52204815 1 EA BLOCK---PORT (See figure 193)
003 50817089 5 EA PINS
004 52204799 1 EA PLATE, PORT---RH 15/32
005 57487274 1 EA GASKET, PORT BLOCK

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 358
Serial Number: 7978
FAMILY,DM45 HP

52204815 BLOCK---PORT
DRIVE,MAIN HYD---ELEC

7 9
8

10

5
6
57651226

3
2

Figure 193 :BLOCK--- PORT


B52204815 REV 000
page 359 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52204815 BLOCK---PORT

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201852 1 EA BLOCK

DRIVE,MAIN HYD---ELEC
002 52154739 1 EA BEARING
003 54407960 2 EA RING
004 52154887 2 EA CLAMP
005 52154895 2 EA SCREW
006 52154903 2 EA LOCKWASHER
007 52154911 2 EA VALVE ASSY
008 54407994 2 EA PLUG
009 52154929 1 EA PLUG
010 52154937 1 EA O---RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 360
Serial Number: 7978
FAMILY,DM45 HP

54408638 HOUSING,END CAP


DRIVE,MAIN HYD---ELEC

1
57651226

Figure 194 :HOUSING,END CAP


B54408638 REV 000
page 361 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54408638 HOUSING,END CAP

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817089 5 EA PINS

DRIVE,MAIN HYD---ELEC
002 57027377 1 EA FACEPLATE, BARREL---15/32
003 52155033 1 EA GASKET, HOUSING
004 52204765 1 EA HOUSE ASSY (See figure 195)

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 362
Serial Number: 7978
FAMILY,DM45 HP

52204765 HOUSE ASSY


DRIVE,MAIN HYD---ELEC

1
57651226

8
4
7

Figure 195 :HOUSE ASSY


C52204765 REV 000
page 363 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52204765 HOUSE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57416935 1 EA HOUSING

DRIVE,MAIN HYD---ELEC
002 52155041 1 EA BEARING
003 52155017 2 EA PIN,ROLL
004 54408026 4 EA PIN,DOWEL
005 52154994 1 EA O---RING
006 54408059 1 EA PLUG
007 54408133 1 EA RETAINER,BEARING
008 57416950 1 EA O RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 364
Serial Number: 7978
FAMILY,DM45 HP

54408646 BARREL/SHAFT/CRADLE ASM


DRIVE,MAIN HYD---ELEC

3
2
4

5
57651226

8 9

Figure 196 :BARREL/SHAFT/CRADLE ASM


C54408646 REV 000
page 365 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54408646 BARREL/SHAFT/CRADLE ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408190 1 EA BARREL/AUX SHAFT ASSY (See figure 197)

DRIVE,MAIN HYD---ELEC
002 52248119 2 EA TUBE,PRESS
003 52201670 1 EA TUBE
004 52155066 1 EA TUBE ASSY
005 54410741 1 EA ROCKER CAM/PISTONS (See figure 198)
006 54408414 2 EA PIN,DOWEL
007 52155116 1 EA MTG FLG
008 54409776 2 EA PLUG
009 52155314 2 EA O---RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 366
Serial Number: 7978
FAMILY,DM45 HP

54408190 BARREL/AUX SHAFT ASSY


DRIVE,MAIN HYD---ELEC

2
57651226

Figure 197 :BARREL/AUX SHAFT ASSY


B54408190 REV 000
page 367 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54408190 BARREL/AUX SHAFT ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408232 1 EA BARREL & SLEEVES

DRIVE,MAIN HYD---ELEC
002 57045882 1 EA SHAFT,DRIVE
003 57514895 1 EA STOP
004 54408273 1 EA SPRING
005 57514903 1 EA SPRING, RETAINER
006 52155843 1 EA RING,RETAINING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 368
Serial Number: 7978
FAMILY,DM45 HP

54410741 ROCKER CAM/PISTONS


DRIVE,MAIN HYD---ELEC

3
4

6
7
57651226

1 2 5

Figure 198 :ROCKER CAM/PISTONS


C54410741 REV 000
page 369 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54410741 ROCKER CAM/PISTONS

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414743 1 EA RETAINING RING GROUP

DRIVE,MAIN HYD---ELEC
54408299 1 EA D RING,RETAINING
52155165 1 EA D RING,RETAINING
52155157 1 EA D RING,RETAINING
52155140 1 EA D RING,RETAINING
52204864 1 EA D RING,RETAINING
52204872 1 EA D RING,RETAINING
002 52204856 1 EA WASHER,THRUST
003 57123283 1 EA CAM STROKER ASSY (See figure 199)
004 52204880 1 EA PISTON/SHOE ASSY.
005 54408315 1 EA PLATE,RETAINER
006 54408323 7 EA PISTON & SHOE
007 52203668 1 EA PLATE, CREEP

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 370
Serial Number: 7978
FAMILY,DM45 HP

57123283 CAM STROKER ASSY


DRIVE,MAIN HYD---ELEC

13
23
14

8
25
20

19 17

24
16
57651226

15

26 18
30 22 12
27
28 29

21
11
10

Figure 199 :CAM STROKER ASSY


C54410741 REV 000
page 371 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57123283 CAM STROKER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

006 57240749 2 EA SCREW, MOTOR

DRIVE,MAIN HYD---ELEC
007 52201738 1 EA SERVO PLATE
008 52155256 2 EA SCREW
009 57240764 1 EA PLATE, MOTOR
010 54408331 4 EA SCREW
011 54408349 4 EA SCREW
012 54408356 4 EA SCREW
013 52155306 5 EA PLUG
014 52155314 5 EA O---RING
015 52155330 1 EA COVER,CONTROL
016 52155348 4 EA PIN
017 54408364 2 EA CONTROL CHAMBER
018 52155363 2 EA SEAL
019 52155371 4 EA BALL
020 52203718 1 EA CRADLE
021 57064065 8 EA VANE HOLD DOWN SPRING
022 57181307 4 EA HOLD DOWN---VANE
023 52155322 1 EA COVER

57651226
024 54408406 1 EA ROCKER AND PLUG
025 57240756 2 EA SCREW, SET
026 54408372 4 EA PLATE,SEAL VANE
027 54408380 2 EA SEAL VANE
028 52203767 2 EA O---RING
029 54408398 2 EA SPACER,VANE
030 57150617 2 EA CHECK VALVE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 372
Serial Number: 7978
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

STRAINER 20
25
19 23
DRIVE,MAIN HYD---ELEC

4
22
CHECK
VALVE 21

23 1
22 2
14

REPLENISHING
PILOT VALVE

36
4
25 CHECK
VALVE
COMPENSATOR
4
5 35
13
12 31 3 26
11
10 DUAL
RELIEF 34
9 POPPET
8 15
6 33 SERVO
16 POPPET
7 SEQ. 32
45
57651226

POPPET 35
33
30
REPL.
POPPET 31 DUAL
27 31 RELIEF
POPPET
46 28

28 SEQ.
30 POPPET
44
42

27 29
48
37 46

28
43
47

48

Figure 200 :VALVE BLOCK ASSY


C57306268 REV 000
page 373 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408422 1 EA VALVE BLOCK

DRIVE,MAIN HYD---ELEC
002 52154911 2 EA VALVE ASSY
003 54408430 4 EA PLUG
004 54408448 3 EA O---RING
005 52155603 1 EA SEAT
006 52248093 1 EA SET SCREW
007 54408455 1 EA NUT,HEX JAM
008 52155637 1 EA HOUSING
009 52155645 1 EA O RING
010 52155660 1 EA SPRING GUIDE,PISTON SEAL
011 95017984 1 EA O---RING
012 54408463 1 EA SPRING
013 52155686 1 EA CONE
014 52203627 1 EA STRAINER ASY
015 52155546 3 EA SPRING
016 54408471 4 EA POPPET,DUAL & REPL
019 52154937 1 EA O---RING
020 54408489 1 EA PLUG

57651226
021 54408497 1 EA PIN,MODULATING
022 52155314 5 EA O---RING
023 52155306 2 EA PLUG
025 57302143 2 EA PLUG---HEX
026 52155454 2 EA PIN
027 52155439 2 EA SEQUENCE SEAT
028 52155447 4 EA VALVE SEAT
029 54408505 1 EA GASKET,VLV BLK
030 54408513 2 EA POPPET,SEQ
031 54408471 4 EA POPPET,DUAL & REPL
032 57063737 1 EA SPRING
033 54408539 2 EA SPRING,SEQ & SERVO
034 52155512 1 EA RETAINER
035 52155546 3 EA SPRING
036 54408547 1 EA VALVE,PILOT (400 PSI)
037 54408554 1 EA O---RING
042 54408570 1 EA PLATE,RETAINER
043 54408588 4 EA SCREW
044 52155447 4 EA VALVE SEAT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 374
Serial Number: 7978
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

045 57269698 1 EA NUT


DRIVE,MAIN HYD---ELEC

046 50830199 2 EA PIN---ROLL


047 54407416 2 EA O---RING
048 54408596 2 EA O---RING
57651226

page 375 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 376
Serial Number: 7978
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC


DRIVE,MAIN HYD---ELEC

1 2 5 6 7 8 9
3 20
4

10

11

12

13

19 18 17 16 15
20
57651226

21 14
6 24 4
27 22

25

24

26

Figure 201 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
page 377 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

26 26

DRIVE,MAIN HYD---ELEC
22 22

6 23

27

17 17
26 19 19

4
23
3

57651226
4
3 3
11
2 2

11 11

FRONT PORT REAR PORT


(P1) (P2)

28 SEAL KIT (NOT SHOWN) 30 P1 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 2, (NOT SHOWN) CONSISTS OF
9, 11, 13 AND 20 ITEMS 2, 4, 6, 8 AND 11

29 SHAFT KIT (NOT SHOWN) 31 P2 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 12, (NOT SHOWN) CONSISTS OF
14 AND 15 ITEMS 2, 4, 6, 8 AND 11

Figure 202 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 378
Serial Number: 7978
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57191991 1 EA END CAP


DRIVE,MAIN HYD---ELEC

002 57192007 1 EA HOUSING


003 57192015 1 EA MOUNTING CAP
004 57192213 1 EA SHAFT, SPLINED #3
005 57185217 2 EA PRESSURE PLATE
006 57392896 1 EA CAM---T6CC, 31 GPM
007 57192080 1 EA CAM RING
008 57192098 20 EA VANE
009 57192163 1 EA P2 ROTOR ASSY.
010 54494026 1 EA PLATE,PORT,REAR
011 57192106 20 EA VANE PIN
012 54494018 1 EA PLATE,PORT,FRONT
013 57192122 1 EA P1 ROTOR ASSY.
014 50815851 2 EA SEAL,SQ SECT
015 57192130 2 EA RING,BACK UP
016 57192148 2 EA SQUARE SECTION GASKET
017 57307720 1 EA GASKET,SQ.SECTION
018 57192197 1 EA O---RING
57651226

019 50495860 1 EA SEAL SHAFT


020 50644558 1 EA RING SNAP
021 57192023 7 EA CAPSCREW
022 57045494 4 EA CAP
023 50816271 4 EA SCREW
024 50604479 4 EA DOWEL PIN
025 50816289 2 EA PIN
026 50632538 1 EA BEARING BALL
027 50806223 2 EA RING,SNAP
028 57032997 1 EA KIT,SEAL
029 57053555 1 EA KIT, SHAFT
030 54529060 1 EA CARTRIDGE ASSEMBLY
031 57053522 1 EA CAM ASSEMBLY (14)

page 379 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 380
Serial Number: 7978
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

31
32
33
DRIVE,MAIN HYD---ELEC

25
26

9 10 30

10 1
2

28
12
9
22
10 28
3 10

13 27
29
9
10
23
4
24 14
10
18
57651226

10
17
8
19
10

7
16
20

15

Figure 203 :DRIVE,PUMP--- 3 HOLE


E57352528 REV 005
page 381 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 59551127 1 EA HOUSING, GEARBOX

DRIVE,MAIN HYD---ELEC
002 59572917 1 EA ADAPTER,SAE B
003 50597624 1 EA ADAPTER, SAE C
004 50597624 1 EA ADAPTER, SAE C
005 50597632 1 EA ADAPTER, PUMP D
006 50597640 1 EA ADAPTER, INPUT
007 50595115 1 EA SHAFT, INPUT
008 57572406 1 EA GEAR
009 57572398 3 EA GEAR
010 95200663 9 EA BEARING
012 50597434 1 EA O---RING
013 59595629 1 EA O---RING
014 59595629 1 EA O---RING
015 50717743 1 EA O---RING
016 50717750 1 EA SEAL, OIL
017 50597442 1 EA RING,SNAP
018 95223475 1 EA RING,RETAINING
019 59383463 4 EA STUD, ADAPTER

57651226
020 50943240 16 EA NUT
022 50594779 1 EA ADAPTER,SLEEVE---SAE B
023 59516096 1 EA SLEEVE,SPLINE
024 59516096 1 EA SLEEVE,SPLINE
025 59677831 1 EA BREATHER
026 59551242 1 EA BUSHING, REDUCER
027 59514976 1 EA PLUG, MAGNETIC
028 59551259 4 EA PLUG, OIL LEVEL
029 59551267 1 EA PLUG
030 59551275 1 EA ELBOW
031 57367310 12 EA BOLT, ADAPTER
032 50906379 1 EA TUBE
033 59515007 1 EA DIPSTICK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 382
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

13 ---NOT SHOWN
48 ---NOT SHOWN
PIPING,MAIN HYD CL TIER2

See View H

91
17
100 G G

F C

69
B
C A 46
D 81

D 69
59
B 74
D
E E
57661746

F D
46 32 33 32

2 124
78

80 75
97 77
98
99

Figure 204 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 383 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

78 32

PIPING,MAIN HYD CL TIER2


49
32 32
49
43
2 33 37 63
64
88
127
6
31 7 87
46 2 32 74

80

10 6
16 1 10

57661746
5 129
125 17 62
5 15 4 15 63
7 16 5 128 64
A1
32 95
33 4

94
A1
5
61
129 130 93 VIEW A1---A1
VIEW A ---A

Figure 205 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 384
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

49
FROM HYD. TANK

43
PIPING,MAIN HYD CL TIER2

100

46

91
127
127
9 11

30

31

47
44
57661746

12
3 29
1 10 42

VIEW F---F

32
2 7 4
80 124
6 6 6 68 6
127 127
38 6 6
10 68 29 12

132 56 66 66
67 67
65 65
131
VIEW E ---E VIEW C---C
VIEW D ---D

Figure 206 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 385 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

PIPING,MAIN HYD CL TIER2


101

K
92

92 101
93
49
K

43
93

57661746
30 3 31
1

24

20 21 27
25 19 22 23
SEE VIEW B1---B1

Figure 207 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 386
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

26 18 18 18 18 26 18 18 18
20 21 27 25 81 19 59 22 23 24
85
PIPING,MAIN HYD CL TIER2

83

Y--- MANIFOLD X--- MANIFOLD


84 84 84

CAB SIDE 82 D.C. SIDE


71
71
72
72 69 73 69
73
VIEW B1---B1

MAIN HYD. DRIVE

127
57661746

127 16
12

10 17
137 137

68
68

7 4

61
VIEW B1---B1

Figure 208 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 387 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

59
J1

PIPING,MAIN HYD CL TIER2


J4

J4 J1
J2 J2
81

VIEW J

122

57661746
81

VIEW J2---J2

59
125 11
45

45

9
124
VIEW J4---J4 VIEW J1---J1

Figure 209 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 388
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

46 89
PIPING,MAIN HYD CL TIER2

90

46 22
VIEW G---G VIEW H

22 89
46
57661746

29 44 90
49
126

42
37

32
47
16 43

117
134
135
122 136
SEE VIEW J

Figure 210 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 389 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

001 56275365 1 EA HOSE ASSY

PIPING,MAIN HYD CL TIER2


002 57610552 1 EA HOSE,ASSEMBLY
003 56275365 1 EA HOSE ASSY
004 56955644 1 EA HOSE ASSY
005 95330692 3 EA ELBOW,90 DEG STRT THRD
006 95303368 6 EA CONNECTOR,STRT THRD
007 56955644 1 EA HOSE ASSY
009 57020778 1 EA HOSE ASSY
010 57480774 1 EA HOSE ASSY
011 57020760 1 EA HOSE ASSY
012 57480774 1 EA HOSE ASSY
013 51858124 200.00 FT WRAP,HOSE,SPIRAL CUT
015 57167934 2 EA FITTING,L90---120FSX12SAE
016 57229676 1 EA HOSE ASSY
017 57229676 1 EA HOSE ASSY
018 95371258 7 EA FITTING,HYD
019 52226420 1 EA HOSE ASSY
020 57101438 1 EA HOSE ASSY

57661746
021 57101438 1 EA HOSE ASSY
022 57101263 2 EA HOSE ASSY
023 57015505 1 EA HOSE ASSY
024 57015505 1 EA HOSE ASSY
025 57101164 1 EA HOSE ASSY
026 95419594 2 EA CONNECTOR,STRT THRD
027 57020703 1 EA HOSE ASSY
029 57661761 1 EA HOSE ASSEMBLY
030 57661753 1 EA HOSE ASSEMBLY
031 57661753 1 EA HOSE ASSEMBLY
032 95829362 4 EA FITTING, HYD
033 56954126 1 EA HOSE ASSY
037 57524092 1 EA HOSE ASSY
038 95280541 1 EA FITTING,HYD
042 57464810 1 EA HOSE ASSY
043 57060071 1 EA HOSE ASSY
044 56950546 1 EA HOSE ASSY
045 57443871 2 EA HOSE ASSY
046 56954019 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 390
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

047 56971534 1 EA HOSE ASSY


PIPING,MAIN HYD CL TIER2

048 56954019 1 EA HOSE ASSY


049 57661787 1 EA HOSE ASSEMBLY
056 95356903 1 EA CONNECTOR,STRT THRD
059 57101420 1 EA HOSE ASSY
061 57759193 1 EA MANIFOLD,SAE PORTS
062 95934451 2 EA CAPSCREW,HEXHEAD,PLATED
063 95922902 4 EA NUT,HEX,FINISHED,PLATED
064 95934733 4 EA WASHER,LOCK
065 57244980 2 EA PLATE,MTG
066 95934576 4 EA SCREW,CAP---3/8---16 X 7/8
067 95937413 4 EA WASHER,LOCK,HELICAL
068 57244352 2 EA VALVE,PUMP RELIEF
57325599 1 EA D VALVE,SHUTTLE CART
57303794 1 EA D SEAL KIT
57325607 1 EA D VALVE,RELIEF CART.
57301012 1 EA D SEAL KIT---VALVE CART.
069 57350076 2 EA MANIFOLD,HYD. ORING THDS
57661746

071 95958369 8 EA SCREW, CAP---1/4---20 X2---3/4


072 95931564 8 EA NUT,HEX,FINISHED
073 95934766 8 EA WASHER,LOCK,HELICAL
074 57450751 1 EA VALVE,DIVERTER,ASSM (See figure 211)
075 95938544 2 EA CAPSCREW
077 95934303 2 EA WASHER,LOCK,PLATED
078 57336422 1 EA FILTER, SAE
57336406 1 EA D ELEMENT,KF3 FILTER S3
57435430 1 EA D SWITCH, FILTER BY---PASS
50938109 1 EA D O---RING
080 57024044 1 EA BLOCK, MANIFOLD
081 52226768 1 EA HOSE ASSY
082 95330692 1 EA ELBOW,90 DEG STRT THRD
083 56999246 1 EA FITTING, HYD
084 95280541 3 EA FITTING,HYD
085 95323465 1 EA PLUG,HEX HEAD,STRT THRD
087 95494373 1 EA U---BOLT

page 391 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

088 95064697 2 EA WASHER,FLAT 1/2

PIPING,MAIN HYD CL TIER2


089 57277444 1 EA HOSE ASSY
090 57496283 1 EA HOSE ASSY
091 95303368 1 EA CONNECTOR,STRT THRD
092 57348997 1 EA COUPLING, QUICKDISCONNCT
57357907 1 EA D COUPLING, QD HALF, M
57357915 1 EA D COUPLING, Q.D. HALF, F
093 57757361 1 EA HOSE,ASSEMBLY
094 57125882 1 EA TEE,JIC RUN/0---RING16---16S
095 95387924 1 EA CAP,JIC---16
097 95934600 3 EA SCREW,CAP
098 95937413 3 EA WASHER,LOCK,HELICAL
099 95922233 3 EA WASHER,FLAT,WIDE
100 52238466 1 EA HOSE,ASSM
101 95735346 1 EA FITTING,HYD
117 57746240 1 EA COVER,STEP---DM45/L
122 57576969 1 EA VALVE,ASSM,DR/PR CONTROL (See figure 213)
124 57498230 1 EA HOSE ASSY

57661746
125 57014375 1 EA HOSE ASSY
126 56972680 1 EA HOSE ASSY
127 57337123 2 EA HOSE ASSY
128 95356903 1 EA CONNECTOR,STRT THRD
129 95280186 2 EA ELBOW,90 DEG STRT THRD
130 95343596 1 EA PLUG,HEX HEAD,O’RING
131 95323465 1 EA PLUG,HEX HEAD,STRT THRD
132 95402830 1 EA CONNECTOR,STRT THRD
134 95958351 4 EA SCREW,CAP
135 95959128 4 EA LOCKWASHER (REG.)
136 95922183 4 EA WASHER,FLAT
137 57328676 2 EA FITTING, TEST

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 392
Serial Number: 7978
FAMILY,DM45 HP

57450751 VALVE,DIVERTER,ASSM
PIPING,MAIN HYD CL TIER2

10
11
13 1 6 13 1 6 13 1 6 13 1 6 12

2
B Y B Y B Y B Y

A 2 A 2 A 2 A
P P P P
3 3 3
X X X X
T T T T
L L L L 3
4 4
4 4
57661746

6 5 10 6 5 6 5 6 5 39
11
12

Figure 211 :VALVE,DIVERTER,ASSM


D57450751 REV 003
page 393 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57450751 VALVE,DIVERTER,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106429 4 EA VALVE, DIVERTER (See figure 212)

PIPING,MAIN HYD CL TIER2


002 57279622 4 EA FITTING,STR,20OFS X16SAE
003 95735346 4 EA FITTING,HYD
004 57319683 4 EA FITTING,STR,16OFS X16SAE
005 95666996 4 EA PLUG,HEX HEAD,STRT THRD
006 95371258 8 EA FITTING,HYD
010 95934592 16 EA SCREW,CAP,HEX
011 95937413 16 EA WASHER,LOCK,HELICAL
012 95922894 16 EA NUT,HEX,FINISHED
013 57214116 4 EA FITTING,L90,20OFS X16SAE
039 95934378 4 EA SCREW,CAP,HEX

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 394
Serial Number: 7978
FAMILY,DM45 HP

57106429 VALVE, DIVERTER


PIPING,MAIN HYD CL TIER2

5
2
3
3

1 4

B
6
7
A

1
57661746

8 NOT SHOWN

Figure 212 :VALVE, DIVERTER


D57106429 REV 02
page 395 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57106429 VALVE, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106460 1 EA VALVE, 4---WAY

PIPING,MAIN HYD CL TIER2


57107914 1 EA D KIT,SEAL
002 57106965 1 EA SUBPLATE
003 51076271 1 EA BOLT KIT
004 57107906 2 EA O---RING
005 51076156 2 EA O---RING
006 51076172 2 EA O---RING
007 51076164 4 EA O---RING
008 57107914 0 EA KIT,SEAL

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 396
Serial Number: 7978
FAMILY,DM45 HP

57576969 VALVE,ASSM,DR/PR CONTROL

1 3 2
PIPING,MAIN HYD CL TIER2

1 2 4 4
5

5
2
57661746

5
1
5
4

2 10 8
6
9

2 5 2 2

Figure 213 :VALVE,ASSM,DR/PR CONTROL


C57576969 REV 001
page 397 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57576969 VALVE,ASSM,DR/PR CONTROL

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365078 2 EA CONNECTOR,STRT THRD

PIPING,MAIN HYD CL TIER2


002 95371258 8 EA FITTING,HYD
003 95303368 1 EA CONNECTOR,STRT THRD
004 95666996 4 EA PLUG,HEX HEAD,STRT THRD
005 57328676 4 EA FITTING, TEST
006 54418116 1 EA VALVE---DR/PR CONTROL
54418108 1 EA D MANIFOLD ASSY---DR/PR CONT
54417993 1 EA D VALVE,RELIEF
57301012 1 EA D SEAL KIT---VALVE CART.
57325664 1 EA D VALVE, REDUCING CART.
59476705 1 EA D SEAL KIT
57325649 2 EA D VALVE, 2---WAY CART.
57303737 1 EA D SEAL KIT
57325623 1 EA D VALVE,4---WAY D03
57516346 2 EA D SOLENOID
54406046 1 EA D BLOCK,VALVE TERMINAL
54418546 1 EA D KIT,SEAL
95491841 4 EA D SCREW, CAP---NO.10---24 X 2

57661746
008 95935227 3 EA CAPSCREW
009 95922621 3 EA LOCKWASHER
010 57319618 1 EA FITTING,STR,06OFS X06SAE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 398
Serial Number: 7978
FAMILY,DM45 HP

57536450 PULLDOWN,ELE,INSTL

DRILL
FEED
FORCE KNOB
CONTROLLER
PULLDOWN,ELE,INSTL

82 _
+ A X B
106
5
PA

SCHEMATIC
DIAGRAM

1
7

to FD Port Pull Down


Drill Propel
Valve

2
8
57536450

9
5

Manifold

Middle Manifold Port

Figure 214 :PULLDOWN,ELE,INSTL


D57536450 REV 004
page 399 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57536450 PULLDOWN,ELE,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

PULLDOWN,ELE,INSTL
002 95958369 2 EA SCREW, CAP---1/4---20 X2---3/4
005 95365078 1 EA CONNECTOR,STRT THRD
006 58207325 1 EA HOSE ASSY
007 57380420 1 EA HOSE ASSY
008 95934766 2 EA WASHER,LOCK,HELICAL
009 95931564 2 EA NUT,HEX,FINISHED

57536450

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 400
Serial Number: 7978
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL


SWITCH---HEAD DECEL

4
3
2
1
57519902

Figure 215 :SWITCH--- HEAD DECEL


C57519902 REV00
page 401 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50518653 1 EA SWITCH, LIMIT

SWITCH---HEAD DECEL
002 57194987 1 EA ARM, ADJUSTABLE
003 95934816 4 EA SCREW, CAP---1/4---20 X 1
004 95934766 4 EA WASHER, LOCK---1/4 PLATED
005 57391641 1 EA BRACKET, MICRO SWITCH

57519902

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 402
Serial Number: 7978
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD


TORQUE LIMIT---ELEC/HYD

3 7
1 4
8 5

6
6

CONTROL PANEL

RETURN MANIFOLD
9

2
57531550

TORQUE LIMIT
CONTROLLER

KNOB

82 5
+ A X B ---

PA

SCHEMATIC DIAGRAM

Figure 216 :TORQUE LIMIT--- ELEC/HYD


D57531550 REV 002
page 403 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

TORQUE LIMIT---ELEC/HYD
002 54498357 1 EA CONTROLLER,ROTARY PROP.
003 95934568 2 EA SCREW, CAP---1/4---20 X 2
004 95934766 2 EA WASHER, LOCK---1/4 PLATED
005 95931564 2 EA NUT, HEX---1/4---20
006 58182791 1 EA HOSE ASSY
007 57342891 1 EA HOSE ASSY
008 95365078 1 EA FITTING, HYD
009 95329975 1 EA FITTING, HYD

57531550

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 404
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK

FILLER CAP 3
4
PIPING,HYDRAULIC TANK

RET--- 9 5

32
60

8 59
43
4

SUP--- 5

FILLER CAP
33
RET--- 1 30
57755340

WATER INJECTION
MOTOR RETURN 37
CONTROL VALVE
RET--- 8 RETURN
FILLER PORT
39
39 39 RET--- 6 RET--- 2
FAN RET--- 4
PUMP
RELIEF RET--- 11
RETURN FROM REGEN VALVE
RETURN RET--- 3

11 38
40 RET--- 10
39 VIEW C---C
53 FROM 9 SPOOL VALVE
RET--- 7 RETURN
RET--- 6 52
FROM 3--- SPOOL VALVE RETURN

VIEW A ---A

Figure 217 :PIPING,HYDRAULIC TANK


E57755340 REV 003
page 405 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK

PIPING,HYDRAULIC TANK
29 10
9
SUP---13
A
66

98 SUP---2 3
A 4
SUP---8 5
99
15

112 100 101


3
4
5
31

57755340
71 79
51 3
4
5

97
35
72

Figure 218 :PIPING,HYDRAULIC TANK


E57755340 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 406
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK


PIPING,HYDRAULIC TANK

VENT MANIFOLD BEFORE


DISCONNECTING HOSE 19
59 1
20
2
60

17
25

6 4 18
3 2 1

31
21
7
70 14 17
DOUBLE PUMP
57755340

SUCTION
16
111
58 65 PSI

34 34
41

Figure 219 :PIPING,HYDRAULIC TANK


E57755340 REV 003
page 407 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK

42

PIPING,HYDRAULIC TANK
42

22 86
50 50 42
26 42 51 50 51
51
CYLINDER 6 80
RETRACTED
43 91
42
27
110

110 97
42 42
64 82

50 50
50 51 51

57755340
51

86
24

96 109 96
90

90

105
105 87 106
106 89
87 89

Figure 220 :PIPING,HYDRAULIC TANK


E57755340 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 408
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 57755332 1 EA RESERVOIR,HYDRAULIC


PIPING,HYDRAULIC TANK

002 52223781 150.00 GL OIL,HYDRAULIC


003 95934451 12 EA CAPSCREW,HEXHEAD,PLATED
004 95934733 12 EA WASHER,LOCK
005 95922902 12 EA NUT,HEX,FINISHED,PLATED
006 95303368 1 EA CONNECTOR,STRT THRD
007 95268215 2 EA FITTING,HYD
008 52254885 1 EA FILTER, HYDRAULIC (See figure 221)
009 95920674 8 EA CAPSCREW,HEX
010 95937413 8 EA WASHER,LOCK,HELICAL
011 57482556 1 EA MANIFOLD, RETURN
014 50261825 2 EA VALVE, CHECK
015 50247733 1 EA VALVE, CHECK
016 50463454 1 EA THERMOMETER
017 95293403 2 EA ELBOW,90 DEG MALE
018 50247709 16.00 IN TUBING,VINYL
019 50903236 2 EA BREATHER
020 57358079 2 EA FITTING,ALTERED,BREATHER
57755340

021 57468795 2 EA PLUG, BREATHER


022 95326955 1 EA PLUG W/O RNG
024 57167132 3 EA DISCONNECT
025 57758526 1 EA DECAL,VENT MANIFOLD
026 50810993 1 EA DECAL, HYD.OIL LEVEL
027 50829712 1 EA DECAL, DRAIN MANIFOLD
029 50691831 1 EA NIPPLE
030 95663803 2 EA FITTING, TUBE
031 95219770 3 EA FITTING,HYD
032 57328676 1 EA FITTING, TEST
033 95666996 1 EA PLUG,HEX HEAD,STRT THRD
034 50691690 3 EA ADAPTER
035 57449415 1 EA HOSE ASSY
037 95280186 1 EA ELBOW,90 DEG STRT THRD
038 57233983 1 EA FITTING,L90,16OFS X20SAE
039 95280541 5 EA FITTING,HYD
040 95356986 1 EA FITTING, HYD

page 409 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57755340 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

041 95361028 1 EA PLUG---W/O---RNG

PIPING,HYDRAULIC TANK
042 95343596 14 EA PLUG,HEX HEAD,O’RING
043 95735346 2 EA FITTING,HYD
050 95219762 3 EA ADAPTER
051 95266433 4 EA O---RING
052 57438483 1 EA ADAPTER
053 95402830 1 EA CONNECTOR,STRT THRD
058 95315289 1 EA CONNECTOR,STRT THRD
059 56973027 1 EA HOSE ASSY
060 56956675 1 EA HOSE ASSY
064 52223807 1 EA DECAL,HYDRAULIC OIL
066 95431292 1 EA ELBOW,90 DEG STRT THRD
070 95371241 1 EA ADAPTER,STR.---JIC/O---RING
071 95371209 1 EA ADAPTER,90DEG---O---RING/JIC
072 56254253 1 EA HOSE ASSY
079 95357604 1 EA ELBOW,90 DEG STRT THRD
080 95303335 1 EA ELBOW,90 DEG STRT THRD
082 95376133 1 EA ADAPTER,90DEG---O---RING/JIC

57755340
086 95356960 1 EA CONNECTOR,STRT THRD
087 95219747 1 EA CONNECTOR,MALE,37 DEG
089 95002143 1 EA PLUG,PIPE---SQ HEAD
090 57183832 1 EA HOSE ASSY
091 95323465 1 EA PLUG,HEX HEAD,STRT THRD
096 95279121 2 EA FITTING
097 57167728 1 EA VALVE,CHECK---16 JIC
098 95038154 1 EA BUSHING PIPE
099 95324273 1 EA FITTING, HYD
100 50261825 1 EA VALVE, CHECK
101 95219770 1 EA FITTING,HYD
105 95279378 1 EA FITTING,HYD
106 50829605 1 EA VALVE,BALL---1/2
109 95279410 1 EA FITTING,HYD
110 95371258 3 EA FITTING,HYD
111 95037412 1 EA BUSHING
112 57582330 6 EA SHIM,MTG---HYD TANK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 410
Serial Number: 7978
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC

1
PIPING,HYDRAULIC TANK

4
4

1
3 2
57755340

4
4

Figure 221 :FILTER, HYDRAULIC


D52254885 REV 03
page 411 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 52259363 2 EA FILTER ASSY---HYD (See figure 222)

PIPING,HYDRAULIC TANK
002 52263530 2 EA MANIFOLD
003 52263548 1 EA MANIFOLD
004 52263555 1 EA O---RING
005 52263563 1 EA BOLT
006 52263571 1 EA NUT,LOCK

57755340

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 412
Serial Number: 7978
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD


PIPING,HYDRAULIC TANK

11

8
4

5
57755340

10

Figure 222 :FILTER ASSY--- HYD


W52259363 REV02
page 413 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD

REF. PART NO. QTY. UNIT DESCRIPTION

002 35277151 1 EA GLASS

PIPING,HYDRAULIC TANK
004 95070603 1 EA O---RING
005 57113367 1 EA VALVE,BY PASS
006 35251511 1 EA O’RING
007 52263183 1 EA ELEMENT,FILTER---MAIN HYD
008 35251529 1 EA HOUSING
009 50815638 1 EA BOLT
010 35251545 1 EA WASHER, GSKT
011 35251552 1 EA SPRING

57755340

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 414
Serial Number: 7978
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

11
To Regen Valve
6
HOLDBACK, ELEC INSTL

10 14 To Drain Manifold

3 5
12 1
2
4
15

7 8

19
20
2
15

Bulkhead Fittings

Hold Back Gauge 6


57531675

18
Hold Back Controller
CONTROL PANEL

4
1 16
15

Figure 223 :HOLDBACK, ELEC INSTL


D57531675 REV 003
page 415 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

HOLDBACK, ELEC INSTL


002 95934766 4 EA WASHER,LOCK,HELICAL
003 95934568 2 EA CAPSCREW,HEX
004 54438619 1 EA VALVE,SOLENOID
005 95365078 1 EA CONNECTOR,STRT THRD
006 97117881 1 EA HOSE ASSEMBLY
007 57319626 1 EA FITTING,STR,06OFS X08SAE
008 57537540 1 EA HOSE ASSY
010 95419073 1 EA TEE, NPT/JIC
011 52255239 1 EA HOSE ASSY
012 95655072 1 EA FITTING, HYD
014 56973647 1 EA HOSE ASSY
015 57540890 1 EA PLATE, MOUNT
016 57540882 1 EA PLATE, MOUNT
018 95329975 1 EA ELBOW,90 DEG STRT THRD
019 95922324 2 EA WASHER,FLAT,NARROW
020 95934782 2 EA CAPSCREW

57531675

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 416
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

23
PIPING,FAN/HOC,54”

21

25

C
57773301

17

B
19
C
D

Figure 224 :PIPING,FAN/HOC,54”


D57661597 REV 008
page 417 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

32 24 25 14

PIPING,FAN/HOC,54”
10
11

34 33 20
22 22 1
2
21 5

23 3
4

19

18 25
VIEW A ---A 18
15 17

57773301
9

Figure 225 :PIPING,FAN/HOC,54”


D57661597 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 418
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

14 30
PIPING,FAN/HOC,54”

13

16

12
6
9
8

21
17

25 5
20

28
57773301

18

23
20 19

Figure 226 :PIPING,FAN/HOC,54”


D57661597 REV 008
page 419 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

PIPING,FAN/HOC,54”
32

30
36
35
14 11
10
13

12

57773301
8
9

Figure 227 :PIPING,FAN/HOC,54”


D57661597 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 420
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

REF. PART NO. QTY. UNIT DESCRIPTION

001 57142515 1 EA VALVE, RELIEF---VENTED


PIPING,FAN/HOC,54”

002 57499196 1 EA ANGLE


003 95934550 2 EA CAPSCREW,HEX
004 95937413 2 EA WASHER,LOCK,HELICAL
005 57482580 2 EA TEE---JIC RUN/ORING
006 56956949 1 EA HOSE ASSY
007 95316956 1 EA FITTING,HYD
008 50261825 1 EA VALVE, CHECK
009 57783516 1 EA BRACKET,CHECK VALVE
010 95381828 2 EA U---BOLT,ROUND BEND
011 95922894 4 EA NUT,HEX
012 95479861 1 EA FITTING---STR EXT NPT
013 57783557 1 EA FITTING,INT,INT,37 DEG
014 57783540 1 EA HOSE,ASSM
015 95003091 1 EA ELBOW
016 95279410 1 EA FITTING,HYD
017 57480808 1 EA HOSE ASSY
018 57010175 1 EA HOSE ASSY
57773301

019 58082900 1 EA HOSE ASSY


020 95371217 1 EA CONNECTOR,STRT THRD
021 56988827 1 EA HOSE ASSY
022 56950579 2 EA KIT,SPLIT FLANGE
023 57714719 1 EA HOSE ASSEMBLY
024 95376141 1 EA ELBOW,90DEG STRT THRD
025 57357485 1 EA HOSE ASSY
028 95343596 2 EA PLUG,HEX HEAD,O---RING
030 95278990 1 EA ELBOW,90 DEG SWIVEL NUT
032 57035222 1 EA FITTING, HYD
033 56986821 1 EA ADAPTER
034 56986821 1 EA ADAPTER
035 95922373 4 EA WASHER,FLAT
036 95937413 4 EA WASHER,LOCK,HELICAL

page 421 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57773301 PIPING,FAN/HOC,54”

PIPING,FAN/HOC,54”
This page is intentionally blank.

57773301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 422
Serial Number: 7978
FAMILY,DM45 HP

56245673 PIPING,ROD CHGR, 30’ELEC

10
To Cap end of Bottom Swing Cylinder
1 6 Rod Changer
9 Cylinder
PIPING,ROD CHGR, 30’ELEC

6 To Cap end of Top Swing Cylinder 2 2


To Rod end of Bottom
Swing Cylinder
10
8 To Rod end of
4 Top Swing Cylinder 9
5
3 7 9 9

12
13
14
15

1
3
56245673

To 9 Spool Valve

10

16

2 2

Rod Changer
Cylinder

Figure 228 :PIPING,ROD CHGR, 30’ELEC


D57535924 REV 002
page 423 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245673 PIPING,ROD CHGR, 30’ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50462944 1 EA VALVE,CHECK---DBL PILOTOP

PIPING,ROD CHGR, 30’ELEC


002 95356903 4 EA CONNECTOR,STRT THRD
003 57728248 1 EA BAR,TAPPED
004 95943668 2 EA SCREW,CAP,HEX
005 95934303 2 EA WASHER,LOCK,PLATED
006 95329975 4 EA ELBOW,90 DEG STRT THRD
007 95415667 2 EA FITTING, HYD
008 56955776 2 EA HOSE ASSY
009 57128696 2 EA HOSE ASSY
010 56957319 1 EA HOSE ASSY
012 50034826 10 EA CLAMP,HOSE,HALF
013 95934782 5 EA SCREW, CAP---1/4---20 X1---3/4
014 95934766 5 EA WASHER,LOCK,HELICAL
015 95931564 5 EA NUT,HEX,FINISHED
016 56994510 1 EA HOSE ASSY

56245673

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 424
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45


PIPING,PROPEL,IR DM45

6
7
4
3

9
4 10

2
57719320

1
1
2

6 18
19
8

Figure 229 :PIPING,PROPEL,IR DM45


D57719320 REV 002
page 425 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
57719320

Figure 230 :PIPING,PROPEL,IR DM45


D57719320 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 426
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

3
PIPING,PROPEL,IR DM45

4 2
1
57719320

Figure 231 :PIPING,PROPEL,IR DM45


D57719320 REV 002
page 427 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
15

8 7

13 13

57719320
14 12
12
8 4 7
14
2
14
5 14 3
1

6 6
11 18
18 19
19

Figure 232 :PIPING,PROPEL,IR DM45


D57719320 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 428
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57430977 1 EA HOSE ASSY


PIPING,PROPEL,IR DM45

002 57430977 1 EA HOSE ASSY


003 57430977 1 EA HOSE ASSY
004 57430977 1 EA HOSE ASSY
005 57431314 1 EA HOSE ASSY
006 56255490 1 EA HOSE ASSEMBLY
007 56954274 1 EA HOSE ASSY
008 56954274 1 EA HOSE ASSY
009 95343596 1 EA PLUG,HEX HEAD,O’RING
010 95323465 1 EA PLUG,HEX HEAD,STRT THRD
011 95415667 1 EA FITTING, HYD
012 57391559 2 EA CONNECTOR, MALE
013 57072423 2 EA ADAPTER
014 56249147 4 EA KIT,METRIC SPLIT FLANGE
015 95359410 2 EA ELBOW,45DEG,STRT THRD
018 56919004 2 EA FITTING, HYD
019 59767483 2 EA FITTING,HYD.METRICSTRTHD
57719320

page 429 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
This page is intentionally blank.

57719320

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 430
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS


PIPING,TOWER COMMONS

89
11 84
DRAIN

89
15
22

10
9
14

13
5
6 33 19 16
20
ROTATION FORWARD

AIR HOSE

12
ROTATION REVERSE

32 7
83
H

SECTION B ---B
11 19
B

20
18 18

16 17

89
57518482

K
K

16

DRAIN
1616

FORWARD
20 83

REVERSE

SECTION H---H
G

Figure 233 :PIPING,TOWER COMMONS


E57518482 REV 003
page 431 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

10

PIPING,TOWER COMMONS
20

VIEW ---G

SECTION D ---D

57518482
17

18

SECTION K ---K

Figure 234 :PIPING,TOWER COMMONS


E57518482 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 432
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS


PIPING,TOWER COMMONS

108

107
96 S
113
114
97 104
105
106
100 D. C. SIDE
CAB SIDE 113
115
100

TO DIVERTER VALVES
100

98
57518482

SECTION ---E (ROTATED 90 DEG. CCW.

109

CR1 CR12

VIEW ---S

Figure 235 :PIPING,TOWER COMMONS


E57518482 REV 003
page 433 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

PIPING,TOWER COMMONS
ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

116
97

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS

57518482
RETURN MANIFOLD ON HYD. TANK
RETURN LINE MANFOLD

98
REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 236 :PIPING,TOWER COMMONS


E57518482 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 434
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION


PIPING,TOWER COMMONS

005 57390171 1 EA BRACKET --- HOSE TRAY


006 57083172 1 EA GUSSET
007 57755654 1 EA CLAMP,STANDPIPE
95937413 6 EA D WASHER,LOCK,HELICAL
95971545 6 EA D SCREW, CAP DRILLED HEAD
009 57315657 1 EA BRACKET
010 57390262 1 EA BRACKET, HOSE TRAY
011 57755654 1 EA CLAMP,STANDPIPE
95937413 6 EA D WASHER,LOCK,HELICAL
95971545 6 EA D SCREW, CAP DRILLED HEAD
012 57082554 1 EA STANDPIPE
013 57755639 1 EA TUBE,ROTATION,
014 57755647 1 EA TUBE,ROTATION
015 57085599 1 EA STANDPIPE
016 56783020 8 EA KIT, SPLIT FLANGE
017 57092728 1 EA CLAMP ASSY, 1---1/4 PIPE
018 52154325 2 EA CLAMP,1---1/2 TUBE
57518482

019 50023910 2 EA STEM


020 50743731 3 EA CLAMP,HOSE
022 57525545 1 EA HOSE ASSY
032 50347889 1 EA VALVE,CHECK
033 95219747 1 EA CONNECTOR,MALE,37 DEG
083 57358145 2 EA CABLE, HOSE RESTRAINT
084 57093197 1 EA BAR, ROUND
089 56893217 8.00 FT WIRE
096 57167454 2 EA FITTING,STR,20OFS X20SAE
097 57495384 1 EA HOSE ASSY
098 57344764 1 EA HOSE ASSY
100 57319683 3 EA FITTING,STR,16OFS X16SAE
104 95836466 2 EA SCREW, CAP
105 95077772 2 EA NUT,HEX
106 95081865 2 EA WASHER,LOCK
107 57319675 1 EA FITTING,STR,12OFS X16SAE
108 57308850 1 EA FITTING,L45,12OFS X16SAE
109 57329989 1 EA PLATE SPACER, VALVE
113 57328676 2 EA FITTING, TEST
page 435 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

114 95650156 1 EA ADAPTER

PIPING,TOWER COMMONS
115 52209913 1 EA ADAPTER,SAE
116 57491896 1 EA HOSE ASSY

57518482

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 436
Serial Number: 7978
FAMILY,DM45 HP

57770695 BREAKOUT,SLIDING ASM

29
BREAKOUT,SLIDING ASM

33
32
31
34 14
15 34

28

35

30
57770695

Figure 237 :BREAKOUT,SLIDING ASM


D57770695 REV 001
page 437 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57770695 BREAKOUT,SLIDING ASM

21
20
12 5
4
TO “C2” PORT ON

BREAKOUT,SLIDING ASM
DOUBLE LOCK FORK
CHECK VALVE
25
14 24
22 18

1 SEE DETAIL P

18

TO “C1” PORT ON
DOUBLELOCK 15 8 2
CHECK VALVE

57770695

11

Figure 238 :BREAKOUT,SLIDING ASM


D57770695 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 438
Serial Number: 7978
FAMILY,DM45 HP

57770695 BREAKOUT,SLIDING ASM

9
BREAKOUT,SLIDING ASM

7 6
14
15
57770695

10

Figure 239 :BREAKOUT,SLIDING ASM


D57770695 REV 001
page 439 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57770695 BREAKOUT,SLIDING ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57768582 1 EA CYLINDER,HYD,SPLIT FLG (See figure 240)

BREAKOUT,SLIDING ASM
002 57198939 1 EA STOP BLOCK,CENT.BUSH
004 95310231 3 EA CLAMP,HOSE
005 57505224 2 EA STOP
006 57774259 1 EA SCREW,CAP,HEX W/HOLE
007 95923363 1 EA NUT,HEX,SELF LOCK
008 57198921 1 EA BLOCK
009 95213310 1 EA PIN,ROLL
010 57200628 1 EA RING, RETAINING---BREAKOUT
011 57638041 1 EA BASE,FABRICATED 10”OPEN
012 95934550 3 EA CAPSCREW,HEX
014 57774341 1 EA HOSE,ASSEMBLY
015 57770703 1 EA HOSE,ASSEMBLY
018 57771156 2 EA KIT,SPLIT FLANGE---08,CD61
020 95922894 3 EA NUT,HEX,FINISHED
020 95934550 3 EA CAPSCREW,HEX
021 95937413 3 EA WASHER,LOCK,HELICAL
022 57648727 1 EA PIN,RETAINER BAR

57770695
024 95919254 2 EA CAPSCREW/35A2A115Z1HR
025 95922233 2 EA WASHER,FLAT,WIDE
028 50462944 1 EA VALVE,CHECK---DBL PILOTOP
029 57728255 1 EA BAR,TAPPED
030 57445538 2 EA HOSE ASSY
031 95943668 2 EA CAPSCREW,HEX
032 95934303 2 EA WASHER,LOCK,PLATED
033 95922225 2 EA WASHER,FLAT
034 95303335 2 EA ELBOW,90 DEG STRT THRD
035 95356903 2 EA CONNECTOR,STRT THRD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 440
Serial Number: 7978
FAMILY,DM45 HP

57768582 CYLINDER,HYD,SPLIT FLG


BREAKOUT,SLIDING ASM

11

9SEAL KIT
2
57770695

3 4
5

Figure 240 :CYLINDER,HYD,SPLIT FLG


D57768582 REV 000
page 441 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57768582 CYLINDER,HYD,SPLIT FLG

REF. PART NO. QTY. UNIT DESCRIPTION

002 58233784 1 EA O’RING

BREAKOUT,SLIDING ASM
003 58233727 1 EA O’RING
004 58233735 1 EA RING, BACKUP
005 57186876 1 EA O’RING
009 57779159 9 EA KIT,SEAL
011 58233719 1 EA NUT, LOCK

57770695

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 442
Serial Number: 7978
FAMILY,DM45 HP

57448144 VALVE, REGEN ---HP

CR1 CR2 CB1 CB2 LEGEND


BORDER
VALVE, REGEN---HP

PILOT
DRAIN
G1 G2

T
2:1 5:1

PP R PB

SCHEMATIC

11
57448144

4 4 3 5 10 9
9

2
1

9
11
11
11 9 10 10
1 9 10

11

Figure 241 :VALVE, REGEN--- HP


E57448144 REV 001
page 443 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57448144 VALVE, REGEN ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57447856 2 EA VALVE, COUNTERBLNCE---VENT

VALVE, REGEN---HP
57447906 1 EA D SEAL KIT, COUNTRBLNCEVLV
002 57447864 1 EA VALVE, COUNTERBLNCE---VENT
57447906 1 EA D SEAL KIT, COUNTRBLNCEVLV
003 57474876 1 EA VALVE---SEQUENCE
004 57447880 2 EA VALVE, CHECK
57448102 1 EA D SEAL KIT, CHECK VALVE
005 57448128 1 EA PLUG,MANIFOLD---HP
59476705 1 EA D SEAL KIT
009 95504015 5 EA PLUG,1/2---ORING, HEX SOC
010 95926838 4 EA PLUG,1/8 O---RING---HEX SOC
011 57447849 1 EA MANIFOLD, FEED CONTROL

57448144

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 444
Serial Number: 7978
FAMILY,DM45 HP

57501983 JACKS,PIPING ---ELEC

11
JACKS,PIPING---ELEC

8
7 7 11

14
1

14 8

8
57501983

14

11
14
2

14 11

14 7

Figure 242 :JACKS,PIPING--- ELEC


E57501983 REV 001
page 445 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57501983 JACKS,PIPING ---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57116758 3 EA ADAPTER, JACK---LONG

JACKS,PIPING---ELEC
002 57116766 3 EA ADAPTER, JACK---SHORT
007 56255680 2 EA HOSE ASSEMBLY
008 57116840 2 EA HOSE ASSY
011 57138885 2 EA HOSE ASSY
014 95209888 6 EA O---RING, HYD

57501983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 446
Serial Number: 7978
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

7
JIB,BOOM,DMC TOWER

3
2 39
5 6
4

22
1

6 SPOOL
VALVE
57558512

1
D D 11
15 15
10 4 11

38 3
14
13
12

Figure 243 :JIB,BOOM,DMC TOWER


D57558512 REV 001
page 447 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

JIB,BOOM,DMC TOWER
2 3
15

11

3 15
11 2
VIEW D-D
TOP OF
TOWER
VIEW E-E
27
28
E 29
2 30
12 38 3

57558512
38 11
13 14 15
E 15
11 1
8
9

Figure 244 :JIB,BOOM,DMC TOWER


D57558512 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 448
Serial Number: 7978
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57626723 1 EA WINCH ASM,4000#


JIB,BOOM,DMC TOWER

002 57626939 1 EA WINCH MOUNT


003 57120271 1 EA ARM, JIB HOIST---FIXED
004 57050379 1 EA ROPE,WIRE---3/8 X 67’
005 57200495 1 EA SAFETY HOOK SWIVEL
006 58060153 1 EA THIMBLE, WIRE ROPE---3/8
007 58060179 3 EA CLAMP,CABLE
008 95104204 6 EA SCREW,CAP,HEX
009 95260055 6 EA NUT,HEX LOCK---1/2---13
010 50245810 1 EA SHEAVE,WIRE
011 57003634 2 EA BAR, FLAT
012 95201547 1 EA FITTING,LUBE
013 95093381 1 EA PIN,COTTER
014 57120339 1 EA PIN, JIB ARM
015 50258193 4 EA PLATE, MOUNTING
022 95376141 2 EA ELBOW,90DEG STRT THRD
027 95934451 4 EA CAPSCREW,HEXHEAD,PLATED
028 95922902 4 EA NUT,HEX,FINISHED,PLATED
57558512

029 95245767 4 EA WASHER,BEVEL


030 95081667 8 EA WASHER,FLAT,WIDE
038 57120347 2 EA SPACER
039 57146474 1 EA LINK, SLING

page 449 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

JIB,BOOM,DMC TOWER
This page is intentionally blank.

57558512

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 450
Serial Number: 7978
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

CAB SIDE
FRONT JACK
OVERPRESSURE CONTROLS

D. C. SIDE
FRONT JACK
1

7 3

2 3
5
1

6 3

4 2
57501991

TO PORT ON HYD TANK


ATM--- 12

TO REMOTE PRESSURE
VALVE PORT “OP1”
4

TO PORT ON HYD TANK


TO REMOTE PRESSURE ATM--- 1
VALVE PORT “OP2”

Figure 245 :OVERPRESSURE CONTROLS


E57501991 REV01
page 451 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50429356 2 EA VALVE, 2---WAY

OVERPRESSURE CONTROLS
002 50429455 2 EA BRACKET, VALVE
003 95365086 4 EA FITTING, HYD
004 95371258 2 EA FITTING, HYD
005 57036618 1 EA HOSE ASSY
006 52225877 1 EA HOSE ASSY
007 57020802 1 EA HOSE ASSY
008 57020828 1 EA HOSE ASSY

57501991

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 452
Serial Number: 7978
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC


ROD INDEX PIPING---ELEC

1 11
2
3 6
4
11
57535957

10

CAB

5 8

Figure 246 :ROD INDEX PIPING--- ELEC


D57535957 REV 004
page 453 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

ROD INDEX PIPING---ELEC


57535957
9

VIEW A

Figure 247 :ROD INDEX PIPING--- ELEC


D57535957 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 454
Serial Number: 7978
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50034826 2 EA CLAMP,HOSE,HALF


ROD INDEX PIPING---ELEC

002 95931564 2 EA NUT,HEX,FINISHED


003 95934766 2 EA WASHER,LOCK,HELICAL
004 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
005 57094930 2 EA HOSE ASSY
006 57014375 1 EA HOSE ASSY
007 50462944 1 EA VALVE,CHECK---DBL PILOTOP
008 95303368 4 EA CONNECTOR,STRT THRD
009 95958948 2 EA SCREW, CAP---5/16---18 X 3
010 57696171 1 EA HOSE ASSEMBLY
011 95303335 2 EA ELBOW,90 DEG STRT THRD
57535957

page 455 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57535957 ROD INDEX PIPING ---ELEC

ROD INDEX PIPING---ELEC


This page is intentionally blank.

57535957

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 456
Serial Number: 7978
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

CAB SUPPORT
TOWER RAISE CYL & PIP

9
8
57656811

2 1 3

1
5 5

4
TOWER CYLINDER

Figure 248 :TOWER RAISE CYL & PIP


D57656811 REV 001
page 457 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


1
1

7
6
6
18 17
7

19
20
15
13 14
13 9
11
10 8

57656811
12
12

16
16

Figure 249 :TOWER RAISE CYL & PIP


D57656811 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 458
Serial Number: 7978
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

REF. PART NO. QTY. UNIT DESCRIPTION

001 54578539 2 EA CYLINDER,HYD---TWR RAISE (See figure 250)


TOWER RAISE CYL & PIP

002 57591547 2 EA PIN,TWR RAISE CYL---TOP


003 57591554 2 EA PIN,TWR RAISE CYL,BOTM
004 50813575 4 EA PLATE,LOCKING
005 95201547 4 EA FITTING,LUBE
006 95329975 2 EA ELBOW,90 DEG STRT THRD
007 95365094 2 EA ELBOW,90DEG,STRT THRD
008 57273716 1 EA VALVE, COUNTER BALANCE
009 57283350 1 EA PLATE, VALVE MOUNT
010 95943668 2 EA CAPSCREW,HEX HEAD
011 95934303 2 EA WASHER,LOCK,PLATED
012 95356903 2 EA CONNECTOR,STRT THRD
013 95650156 2 EA ADAPTER
014 95188710 1 EA TEE,37 DEGREE,STRT THRD
015 95862371 1 EA FITTING,HYD
016 56957319 2 EA HOSE ASSY
017 57392953 1 EA HOSE ASSY
018 57042921 1 EA HOSE ASSY
57656811

019 57020752 1 EA HOSE ASSY


020 57010142 1 EA HOSE ASSY

page 459 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 460
Serial Number: 7978
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE


TOWER RAISE CYL & PIP

13

15

16
57656811

14

17

12

Figure 250 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
page 461 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


11*
7* 10*
6*
8*
9*

1 --- SEAL KIT CONSISTS OF *

57656811
3*

5*
4*

Figure 251 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 462
Serial Number: 7978
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57249450 1 EA SEAL KIT


TOWER RAISE CYL & PIP

012 56944390 1 EA LOCKNUT


013 57357964 1 EA SETSCREW
014 57245284 2 EA PORT PLUG
015 57206971 1 EA HEAD CAP
016 57249518 1 EA HEAD
017 57357972 1 EA PISTON
57656811

page 463 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 464
Serial Number: 7978
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

21
22
PINNING,TOWER---DMC/ELEC

VIEW X
20
23
19

16
15

13
3
4
6
18
17
29
57533127

27

25
7
8 24
Control Panel

26

Figure 252 :PINNING,TOWER--- DMC/ELEC


D57533127 REV 002
page 465 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

PINNING,TOWER---DMC/ELEC
Front Bumper
To 9---Spool Valve 27

C1
V1

C2
V2

30
31
32
33

15

16

13

57533127
Tower Bottom
13

15

Bumper of
16
Main Frame
5

Figure 253 :PINNING,TOWER--- DMC/ELEC


D57533127 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 466
Serial Number: 7978
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

002 57531626 1 EA CYLINDER, HYDRAULIC


PINNING,TOWER---DMC/ELEC

57512006 1 EA D SEAL KIT


003 95342028 2 EA PIN,HINGE
004 95093381 4 EA PIN,COTTER
005 57141715 1 EA PIN,TOWER LOCKING
006 95081709 4 EA WASHER, FLAT---1
007 95329975 2 EA ELBOW,90 DEG STRT THRD
008 56950082 1 EA HOSE ASSY
009 56954076 1 EA HOSE ASSY
013 57389330 2 EA PLATE, TOWER PINNING
015 57389694 1 EA BAR FLAT, 1X3.50X15.50
016 57389686 1 EA BAR FLAT, 3/8 X 3 X14.75
017 95364972 2 EA FITTING,HYD
018 56954084 2 EA HOSE ASSY
019 57359176 1 EA BRACKET,LIMIT SWITCH
020 50518653 1 EA SWITCH,LIMIT
021 95928982 4 EA SCREW,CAP---1/4---20 X 3/4
022 95934766 4 EA WASHER,LOCK,HELICAL
57533127

023 50625946 1 EA CONNECTOR,CORD GRIP


024 50270040 1 EA LIGHT, PILOT
025 56275449 1 EA LAMP, LED, RED, 24V
026 56762248 1 EA CONNECTOR, SPLICE
027 50462944 1 EA VALVE,CHECK---DBL PILOTOP
029 95356903 4 EA CONNECTOR,STRT THRD
030 50034826 2 EA CLAMP,HOSE,HALF
031 95934766 1 EA WASHER,LOCK,HELICAL
032 95931564 1 EA NUT,HEX,FINISHED
033 95920724 1 EA SCREW, CAP---1/4---20 X1---1/2

page 467 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57533127 PINNING,TOWER ---DMC/ELEC

PINNING,TOWER---DMC/ELEC
This page is intentionally blank.

57533127

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 468
Serial Number: 7978
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL


VALVE INSTL,6 SPOOL

5
4
3
6

DRONT DECK
ON CAB SIDE

10
9
8
7
2

1
57656795

Figure 254 :VALVE INSTL,6 SPOOL


D57656795 REV 000
page 469 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57656746 1 EA BRACKET,MTG---6 SPOOL VLV

VALVE INSTL,6 SPOOL


95934592 2 EA D SCREW,CAP,HEX
95922894 2 EA D NUT,HEX,FINISHED
95937413 2 EA D WASHER,LOCK,HELICAL
002 57656787 1 EA VALVE,ASSEMBLY,6 SPOOL (See figure 255)
003 95104006 4 EA SCREW, CAP---7/16---14X1LG
004 95081865 4 EA WASHER, LOCK---7/16
005 95077772 4 EA NUT,HEX
006 57656761 1 EA COVER,6 SPOOL VALVE
007 52240959 4 EA PLATE,TAPPED
008 95922183 4 EA WASHER, FLAT---1/4
009 95934766 4 EA WASHER,LOCK,HELICAL
010 95958351 4 EA SCREW, CAP---1/4---20 X 7/8

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 470
Serial Number: 7978
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL


VALVE INSTL,6 SPOOL

RETURN
14 18 PORT
19 9 16 8 7 SUPPLY
PORT
11
10

C2 CYL. PORT

C1 CYL. PORT

1
12 14 12 2
RETURN 13 17 CAGE
15 18
PORT PORT
4
SUPPLY
PORT
57656795

6
LOAD
SENSE
PORT

Figure 255 :VALVE,ASSEMBLY,6 SPOOL


D57656787 REV 002
page 471 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


57656795
LOAD
SENSE
PORT
2 CAGE
PORT
3

Figure 256 :VALVE,ASSEMBLY,6 SPOOL


D57656787 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 472
Serial Number: 7978
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57581894 1 EA VALVE ASSY,VPL6 (See figure 257)


VALVE INSTL,6 SPOOL

002 95323366 2 EA PLUG,HEX HEAD,STRT THRD


003 57328676 1 EA FITTING, TEST
004 95280541 1 EA FITTING, HYD
005 95356960 1 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
007 95368890 1 EA ELBOW,90 DEG,STRT THRD
008 95303392 1 EA CONNECTOR,STRT THRD
009 95303350 1 EA ELBOW
010 95708301 1 EA ADAPTER
011 95676417 1 EA FITTING HYD---90
012 95708293 2 EA FITTING, O---RING ADAPTER
013 95090601 1 EA FITTING, HYD
014 95147997 8 EA REDUCER, SAE O---RING 10---6
015 95188405 4 EA FITTING, HYD
016 95329975 4 EA ELBOW,90 DEG STRT THRD
017 56923311 1 EA FITTING HYD
018 95302147 2 EA ELBOW,90 DEG SWIVEL NUT
57656795

019 95426235 1 EA REDUCER, O---RING

page 473 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


This page is intentionally blank.

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 474
Serial Number: 7978
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

10
VALVE INSTL,6 SPOOL

11
4
5 2
6
3 12
7

13
57656795

9
15

17

Figure 257 :VALVE ASSY,VPL6


E57581894 REV 000
page 475 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

VALVE INSTL,6 SPOOL


14
17 9

16

57656795

Figure 258 :VALVE ASSY,VPL6


E57581894 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 476
Serial Number: 7978
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

I
VALVE INSTL,6 SPOOL

C1
C2

30

2050

2050

(57581894 OUT C2
C1

IN C1 TO EXTEND
VALVE 6---SPOOL
C2

30
C1
C2

30
C1
C2

HYDRAULIC SCHEMAATIC
30
57656795

C2 C1

30

2050
2050
C1
C2

30

2050

2050
3000
PSI
P

Figure 259 :VALVE ASSY,VPL6


E57581894 REV 000
page 477 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

REF. PART NO. QTY. UNIT DESCRIPTION

001 57639247 1 EA BRACKET,INLET MOUNT

VALVE INSTL,6 SPOOL


002 57639254 1 EA SECTION,INLET,UNLOADING
003 57639262 2 EA SECTION,VPL30 W/LIMITER
004 57639270 3 EA SECTION,VPL30 W/O LIMIT
005 57640153 1 EA SECTION,VPL30 W/LIM&Q
006 57640161 1 EA SECTION,VPL6 OUT W/BOLTS
007 57640179 1 EA BRACKET,OUTLET MOUNT
008 57730509 1 EA VALVE,PILOT REDUCING
009 57394843 4 EA KIT, RELIEF VALVE
010 57394926 12 EA PULSAR, 24V W/WEATHERPAK
011 57395048 12 EA KIT, PULSAR SEAL
012 57394868 1 EA KIT, INLET SECTION SEAL
013 57394876 6 EA KIT, WORK SECTION SEAL
014 57640187 1 EA KIT, SAE8 SPOOL STOP
015 57640195 1 EA KIT,UNLOADER SPOOL
016 54580709 6 EA KIT,SPOOL,COMPENSATOR
017 57640203 3 EA KIT,C2 PRESSURE LIMITER

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 478
Serial Number: 7978
FAMILY,DM45 HP

57535908 VALVE,9 SPOOL ---INST,ELEC

2 1 4 2 1
1 3
1
1
5
VALVE,9 SPOOL---INST,ELEC

INLET

TANK PORT
5 1
1
3
1 2 4 2 1
1
10
9
11 8

6
57535908

Location of 9-Spool Valve

12
13
14
Cab 15
16
Jack (Cab Side)

Figure 260 :VALVE,9 SPOOL--- INST,ELEC


C57535908 REV 004
page 479 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57535908 VALVE,9 SPOOL ---INST,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95356903 10 EA CONNECTOR,STRT THRD

VALVE,9 SPOOL---INST,ELEC
002 95419594 4 EA CONNECTOR,STRT THRD
003 95303368 2 EA CONNECTOR,STRT THRD
004 95323465 2 EA PLUG,HEX HEAD,STRT THRD
005 95356960 2 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
008 95920682 4 EA CAPSCREW,HEX
009 95922654 4 EA WASHER,LOCK
010 95922894 4 EA NUT,HEX,FINISHED
011 57394991 1 EA VALVE,9---SPOOL,24V COILS (See figure 261)
012 57536997 1 EA COVER, VALVE ---9 SPOOL
013 52240959 4 EA PLATE,TAPPED
014 95958351 4 EA SCREW,CAP
015 95959128 4 EA LOCKWASHER (REG.)
016 95922183 4 EA WASHER,FLAT

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 480
Serial Number: 7978
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS


VALVE,9 SPOOL---INST,ELEC

14 KIT,SPOOL,COMPENSATOR (NOT SHOWN)

15
Internal pilot 7
pressure Inlet
gauge port Stacking
Plate

2
10 11 11 12 13 Segment flow
identification
8 8 9 10
Common C1, C2 Pressure
limiter sections 4 and 5
57535908

set at 1000 PSI


Range 200 to 4000 PSI
Pilot reducing cartridge valve
with Integral 40 micron filter
Solenoid
1 5
for C2 flow
Solenoid 4
for C1 flow

3
Load sensing port 6

Figure 261 :VALVE,9--- SPOOL,24V COILS


E57394991 REV 003
page 481 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57730509 1 EA VALVE,PILOT REDUCING

VALVE,9 SPOOL---INST,ELEC
002 57394843 2 EA KIT, RELIEF VALVE
003 57394850 18 EA SCREW, SET, STROKE LIMIT
004 57394926 18 EA PULSAR, 24V W/WEATHERPAK
005 57395048 18 EA KIT, PULSAR SEAL
006 57394868 1 EA KIT, INLET SECTION SEAL
007 57394876 9 EA KIT, WORK SECTION SEAL
008 57466575 2 EA SECTION, VALVE SPOOL
009 57466583 1 EA SECTION, VALVE
010 57466567 2 EA SECTION, VALVE SPOOL
011 57466591 2 EA SECTION, VALVE SPOOL
012 57466609 1 EA SECTION, VALVE SPOOL
013 57466617 1 EA SECTION, VALVE SPOOL
014 54580709 1 EA KIT,SPOOL,COMPENSATOR
015 57731531 1 EA INLET,SECTION

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 482
Serial Number: 7978
FAMILY,DM45 HP

57535858 WRENCH CYL.INSTL ---ELEC

11 9 11
10
WRENCH CYL.INSTL---ELEC

7 C1 C2
8

V1 V2
FROM PORT B

FROM PORT A

11

19
18 CONTROL CONSOLE
17
16

6
5
4 8
7
3
57535858

15
2

9 SPOOL
VALVE

12
1

HYDRAULIC A
WRENCH CYLINDER SPOOL # 3
B

14

Figure 262 :WRENCH CYL.INSTL--- ELEC


D57535858 REV 001
page 483 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57535858 WRENCH CYL.INSTL ---ELEC

WRENCH CYL.INSTL---ELEC
57535858
4
20
5

1
2
3
12

Figure 263 :WRENCH CYL.INSTL--- ELEC


D57535858 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 484
Serial Number: 7978
FAMILY,DM45 HP

57535858 WRENCH CYL.INSTL ---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57039638 1 EA CYLINDER, HYDRAULIC


WRENCH CYL.INSTL---ELEC

57039810 1 EA D KIT,SEAL (See figure 264)


57012676 1 EA D PLUG, NYLON
57012684 1 EA D SCREW, SET
002 95342028 1 EA PIN,HINGE
003 95093381 2 EA PIN,COTTER
004 57391104 1 EA BRACKET---WRENCH CYL MOUNT
005 57391112 1 EA PIVOT --- WRENCH CYL MOUNT
006 52233954 1 EA CYL RETAINER
007 50462944 1 EA VALVE,CHECK---DBL PILOTOP
008 57728255 1 EA BAR, TAPPED
009 95943668 2 EA SCREW,CAP,HEX
010 95934303 2 EA WASHER,LOCK,PLATED
011 95419594 4 EA CONNECTOR,STRT THRD
012 95371258 2 EA FITTING, HYD
014 58148040 2 EA HOSE ASSY
015 56964232 2 EA HOSE ASSY
016 50034826 4 EA CLAMP,HOSE,HALF
57535858

017 95931564 2 EA NUT,HEX,FINISHED


018 95934766 2 EA WASHER,LOCK,HELICAL
019 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
020 95201547 1 EA FITTING,LUBE

page 485 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57535858 WRENCH CYL.INSTL ---ELEC

WRENCH CYL.INSTL---ELEC
This page is intentionally blank.

57535858

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 486
Serial Number: 7978
FAMILY,DM45 HP

57039810 KIT,SEAL
WRENCH CYL.INSTL---ELEC

14

15 11
11

10

12

13
57535858

Figure 264 :KIT,SEAL


E57039638 REV 00
page 487 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57039810 KIT,SEAL

REF. PART NO. QTY. UNIT DESCRIPTION

010 57326795 1 EA O---RING

WRENCH CYL.INSTL---ELEC
011 57326803 2 EA U---CUP
012 57224081 1 EA O---RING
013 57163529 1 EA RING, BACK UP
014 57163453 1 EA U---CUP
015 59322677 1 EA WIPER

57535858

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 488
Serial Number: 7978
FAMILY,DM45 HP

ELECTRICAL SYSTEM
SECTION
ELECTRICAL SYSTEM

page 489 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

ELECTRICAL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 490
Serial Number: 7978
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

1
2 4 22 ---NOT SHOWN
23 ---NOT SHOWN
LIGHTS,NIGHT---9 LIGHT PKG

18
17

VIEW---X 18
17
8
REAR
JACK

2
18 3
4
17
57541930

11
12
13 3
14 15 16 16 2
VIEW---X 15 15
3
15
8
18
17
18
17

Figure 265 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
page 491 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

LIGHTS,NIGHT---9 LIGHT PKG


19
17

21
REAR
JACK

FRONT

57541930
JACK

FRONT
JACK

Figure 266 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 492
Serial Number: 7978
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

10
LIGHTS,NIGHT---9 LIGHT PKG

7
6

FLOOD REAR PLATFORM


9
CAB SIDE
FLOOD
8 REAR PLATFORM
D/C SIDE
FLOOD CROSS HEAD
7
57541930

D/C SIDE
TRAP
1 CAB END

FLOOD CAB SIDE


2
20A TRAM WALKWAY
18 22 FLOOD
5 3 REC/SEP END
DRILL
23 TRAP
4 POWER PACK

TRAP
5 TOWER TOP

TRAP 6 TOWER BOTTOM

Figure 267 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
page 493 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57157885 1 EA HOUSING, 4X6 LIGHT

LIGHTS,NIGHT---9 LIGHT PKG


002 57157893 1 EA LAMP, TRAP---70W HALOGEN
003 57147282 2 EA LAMP, FLOOD---70W HALOGEN
004 56790330 1 EA ANGLE
005 95920682 9 EA SCREW,CAP,HEX
006 95922654 9 EA WASHER,LOCK
007 95922894 9 EA NUT,HEX,FINISHED
008 57330110 1 EA BAR, W/HOLES, 3/8X2X11
009 95922233 9 EA WASHER,FLAT,WIDE
010 59854943 6 EA CONNECTOR,16---14,FEMALE
011 95301834 7 EA CLAMP,HOSE
012 95934550 7 EA SCREW,CAP,HEX
013 95922894 7 EA NUT,HEX,FINISHED
014 95937413 7 EA WASHER,LOCK,HELICAL
015 57157885 4 EA HOUSING, 4X6 LIGHT
016 57157893 2 EA LAMP, TRAP---70W HALOGEN
017 57157885 4 EA HOUSING, 4X6 LIGHT
018 57147282 3 EA LAMP, FLOOD---70W HALOGEN

57541930
019 57157893 1 EA LAMP, TRAP---70W HALOGEN
021 56790330 1 EA ANGLE
022 57400715 12 EA SEAL,14---12AWG,PIN,CABLE
023 59854828 12 EA TERMINAL,16---14,MALE PIN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 494
Serial Number: 7978
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG


WIRING,STD,ELEC RIG

List only, no drawing required.


56245384

Figure 268 :WIRING,STD, ELEC RIG


NONE REV 000
page 495 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

005 52240959 14 EA PLATE, TAPPED

WIRING,STD,ELEC RIG
005 52240959 16 EA PLATE, TAPPED
006 52175809 3 EA BOX, 1/2 STONCO
007 52240397 3 EA BOX,3/4 STONCO
044 95377743 10 EA OUTLET, BODY
045 95344818 10 EA COVER, 1/2
046 95344867 10 EA GASKET, COVER---1/2
047 95344727 5 EA OUTLET BODY
048 95344826 5 EA COVER, 3/4
049 95344875 5 EA GASKET, COVER---3/4
050 57443525 200 EA BLOCK,UK10 TERMINAL
051 57429748 20 EA HOLDER, LOCKING END
052 57429730 20 EA COVER, TERMINAL BLOCKEND
053 57221855 120.00 IN MOUNTING RAIL (DIN)
054 57435034 10 EA BRIDGE, ELEC. INSULATED
055 57455586 600 EA SLEEVE, WIRE TRANSPARENT
056 57455594 200 EA SLEEVE, WIRE TRANSPARENT
057 57455602 30 EA SLEEVE, WIRE TRANSPARENT

56245384
058 57471344 500 EA CHARACTER,WIRE SLEEVE 0
059 57471351 500 EA CHARACTER, WIRE SLEEVE 1
060 57471369 500 EA CHARACTER, WIRE SLEEVE 2
061 57471377 500 EA CHARACTER, WIRE SLEEVE 3
062 57471385 400 EA CHARACTER, WIRE SLEEVE 4
063 57471393 600 EA CHARACTER, WIRE SLEEVE 5
064 57471401 300 EA CHARACTER, WIRE SLEEVE 6
065 57471419 300 EA CHARACTER, WIRE SLEEVE 7
066 57471427 300 EA CHARACTER, WIRE SLEEVE 8
067 57471435 300 EA CHARACTER, WIRE SLEEVE 9
068 57471443 100 EA CHARACTER, WIRE SLEEVE A
069 57471450 50 EA CHARACTER, WIRE SLEEVE B
070 57522443 120 EA CHARACTER, WIRESLEEVE--- E
071 57455628 10 EA LABEL, 1---HOLE ADHESIVE
072 57036881 1 EA BAR, COPPER
080 95414033 2 EA OUTLET BODY
082 57427148 2 EA ADAPTER, 1---1/2 PVC
083 52236544 2 EA GASKET, 1---1/2
084 95414058 2 EA COVER, 1.5
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 496
Serial Number: 7978
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

085 95414066 2 EA GASKET, COVER---1---1/2


WIRING,STD,ELEC RIG

086 95482451 2 EA CONNECTOR, 1 45 DEG


087 52236551 2 EA GASKET, 1
088 58081647 50 EA RIVET, 1/8 DIA X .357POP
089 57387904 10 EA CONNECTOR, 2---WAY
090 59854828 25 EA TERMINAL, 14---16 AWG MALE
091 57400715 50 EA SEAL, 14---12 AWG CABLE
092 59854943 10 EA CONNECTOR, 2---WAY FEMALE
093 57176604 25 EA TERMINAL,PACKARD SLEEVE
096 56954852 1 EA CHANNEL, DUCT
097 56954860 1 EA COVER, DUCT
098 57472839 1 EA CHANNEL, WIRING DUCT
099 57472847 1 EA COVER, WIRING DUCT
100 57435075 2 EA BRIDGE, ELEC. INSULATED
101 57429714 7 EA BLOCK, 6MM COMPONENTELEC
102 57429722 7 EA PLUG, 6MM COMPONENT
103 59356907 1 EA CONNECTOR, 3---WAY, MALE
104 59895151 1 EA CONNECTOR, 3---WAY,FEMALE
56245384

105 57196677 7 EA DIODE, 3A, 600V


107 57387904 4 EA CONNECTOR, 2---WAY
108 59854828 8 EA TERMINAL, 14---16 AWG MALE
109 57400715 16 EA SEAL, 14---12 AWG CABLE
110 59854943 4 EA CONNECTOR, 2---WAY FEMALE
111 52240397 1 EA BOX,3/4 STONCO
112 95735049 1 EA OUTLET BODY
113 95344719 1 EA OUTLET BODY
114 95344818 2 EA COVER, 1/2
115 95344867 2 EA GASKET, COVER---1/2
116 95368536 4 EA CONNECTOR, 1/2 45 DEG
117 95361390 2 EA CONNECTOR, 1/2 90 DEG
118 95318457 1 EA CONNECTOR, 3/4 90 DEG
119 95256863 3 EA BUSHING,REDUCING---.75X.50
120 95245221 4 EA CONNECTOR, STRAIGHT---1/2
121 95256749 4 EA CLAMP---3/4
122 95256723 4 EA CLAMP---1/2
123 57433781 1 EA POTENTIOMETER,500---OHM
124 56263452 6 EA CONNECTOR, CORD GRIP
page 497 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

125 52236569 10 EA GASKET, 3/4

WIRING,STD,ELEC RIG
126 52236577 10 EA GASKET, SEALING
127 52236544 1 EA GASKET, 1---1/2
128 50625839 10 EA BUSHING, CONDUIT
129 50625847 10 EA BUSHING, CONDUIT---3/4
130 50628726 1 EA BUSHING
131 52240959 12 EA PLATE, TAPPED
132 95361853 2 EA CONNECTOR, 1.5 X 45 DEG
133 58814419 1 EA ELECT. CONN, 4 WAY, MALE
134 57558454 1 EA HARNESS, MAIN PUMPS
135 56277759 4.00 IN TUBING,SHINK---1/8 DIA.
136 95985925 12 EA TERMINAL, FEMALE
137 54501093 2 EA TUBING,SHRINK 1/4”

56245384

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 498
Serial Number: 7978
FAMILY,DM45 HP

57775934 WIRING,BASIC CAT


WIRING,BASIC CAT

20

25
1
5
3
4

6
2

21
57775934

VIEW ---S

20

19
22
23
24
14

D
13
15
16
17
18

Figure 269 :WIRING,BASIC CAT


D57775934 REV 000
page 499 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775934 WIRING,BASIC CAT

WIRING,BASIC CAT
25

12
11
10 8
9

57775934
7

VIEW ---D

Figure 270 :WIRING,BASIC CAT


D57775934 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 500
Serial Number: 7978
FAMILY,DM45 HP

57775934 WIRING,BASIC CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57665044 1 EA BOX,ELEC ASM TIER 2


WIRING,BASIC CAT

57684888 120 EA D TERMINAL,BLOCK


57684979 120 EA D MARKER,TERMINAL
57429748 4 EA D HOLDER, LOCKING END
002 57549503 1 EA BRACKET, ELEC BOX 24X20
003 95920682 4 EA CAPSCREW,HEX
004 95937413 4 EA WASHER,LOCK,HELICAL
005 95922373 8 EA WASHER,FLAT
006 95922894 4 EA NUT,HEX,FINISHED
007 57549941 1 EA BOX, ELEC ASSY---8X6X3.5
57443525 17 EA D BLOCK,UK10 TERMINAL
57429748 2 EA D HOLDER, LOCKING END
008 56257553 2 EA BRACKET---ELEC BOX, 8X6
009 95934816 4 EA CAPSCREW,HEX
010 95934766 4 EA WASHER,LOCK,HELICAL
011 95922324 8 EA WASHER,FLAT,NARROW
012 95931564 4 EA NUT,HEX,FINISHED
013 57366387 1 EA ALARM,BACKUP---12 TO36VDC
57775934

014 57014672 1 EA ANGLE


015 95929006 2 EA CAPSCREW
016 95934303 2 EA WASHER,LOCK,PLATED
017 95922225 2 EA WASHER,FLAT
018 95929782 2 EA NUT,HEX,FINISHED
019 57549982 1 EA HARNESS WIRE---BOX TO BOX
020 56256605 1 EA HARNESS---6&9 SPOOL VALVE
021 95378873 1 EA CLAMP,HOSE
022 95104147 1 EA CAPSCREW,HEX
023 95934733 1 EA WASHER,LOCK
024 95922902 1 EA NUT,HEX,FINISHED,PLATED
025 57662876 1 EA HARNESS,WIRE ELEC BOX

page 501 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775934 WIRING,BASIC CAT

WIRING,BASIC CAT
This page is intentionally blank.

57775934

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 502
Serial Number: 7978
FAMILY,DM45 HP

57775991 DIAGRAM,WIRING,CAT
DIAGRAM,WIRING,CAT

3
2
4

1
57775991

Figure 271 :DIAGRAM,WIRING,CAT


D57775991 REV 000
page 503 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57775991 DIAGRAM,WIRING,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57783490 1 EA HARNESS,ENG PANEL,CAT

DIAGRAM,WIRING,CAT
002 57744674 3 EA HARNESS,GAUGE
003 57760555 1 EA HARNESS,CAN & POWER
004 57744682 1 EA RESISTOR,TERMINATION

57775991

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 504
Serial Number: 7978
FAMILY,DM45 HP

OPTIONS
SECTION
OPTIONS

page 505 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

OPTIONS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 506
Serial Number: 7978
FAMILY,DM45 HP

56248412 INJ,WATER,300G/8GPM,ELEC

SEE VIEW E
D D
INJ,WATER,300G/8GPM,ELEC

68
40 38 66 67
1
36

C
C
62
61 63 41

F F B
A
B

6 5 42 43
A

22 SEE VIEW G
15 23
41
16 14 21
17
56248412

40 6 5
18
19 11 8 43
20 12
13 31
A2 42
29
26
A2 28
VIEW A2--- A2
VIEW A1--- A1 VIEW F--- F
7 25 30
A1 7 25 A1 30
27
9
10 28

39 ---(NOT SHOWN)
26 2 ---(NOT SHOWN)
VIEW A--- A
24 ---(NOT SHOWN)
3 ---(NOT SHOWN)

Figure 272 :INJ,WATER,300G/8GPM,ELEC


D56246283 REV 003
page 507 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56248412 INJ,WATER,300G/8GPM,ELEC

64
51 50

INJ,WATER,300G/8GPM,ELEC
1
E1 E1

WATER TANK

SYMMEYRIC ABOUT CL

VIEW E 50 51

42 56
56 43 57
57 55 58
47 43 58
1 FRAME

56248412
55

VIEW G
VIEW G--- G
VIEW B--- B

PRESET @ 550

9--- SPOOL VLV. FLOW VLV.


IN REG.
PUMP
CHK. VLV. TWR. P.

Figure 273 :INJ,WATER,300G/8GPM,ELEC


D56246283 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 508
Serial Number: 7978
FAMILY,DM45 HP

56248412 INJ,WATER,300G/8GPM,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57474603 1 EA TANK,WATER---300 GAL.


INJ,WATER,300G/8GPM,ELEC

002 95437349 1 EA PLUG, PIPE---2 HEX HEAD


003 57596108 1.00 QT OIL,SAE---30WT,NON---DETERG
005 50616770 1 EA GAUGE,FUEL
006 50067479 1 EA CAP
007 50822147 1 EA PUMP,WATER---8 GPM (See figure 274)
008 52153087 1 EA BASE,WATER INJECTION
009 95920674 4 EA CAPSCREW,HEX
010 95937413 4 EA WASHER,LOCK,HELICAL
011 50463868 1 EA COUPLING ASM
012 95279659 1 EA KEY
013 95268611 1 EA KEY
014 52235207 1 EA MOTOR, HYDRAULIC (See figure 276)
015 95920708 2 EA CAPSCREW,HEX
016 95934733 2 EA WASHER,LOCK
017 95922902 2 EA NUT,HEX,FINISHED,PLATED
018 52231107 1 EA GUARD, COUPLING
019 95067583 2 EA CAPSCREW
56248412

020 95934766 4 EA WASHER,LOCK,HELICAL


021 95303350 1 EA ELBOW
022 95529079 1 EA ADAPTER,FEMALE,STRT,THD
023 95381380 1 EA FITTING,HYD
024 95280194 1 EA ELBOW,90 DEG STRT THRD
025 95219853 1 EA ELBOW,90 DEG MALE
026 95317434 1 EA FITTING,HYD
027 95364956 1 EA FITTING,HYD
028 95002143 1 EA PLUG,PIPE---SQ HEAD
029 95219739 1 EA ADAPTER
030 52146883 1 EA VALVE,RELIEF
031 95219747 1 EA CONNECTOR,MALE,37 DEG
036 95330692 2 EA ELBOW,90 DEG STRT THRD
038 95364469 1 EA FITTING,HYD
039 57053464 1 EA HOSE ASSY

page 509 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56248412 INJ,WATER,300G/8GPM,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

040 56959836 1 EA HOSE ASSY

INJ,WATER,300G/8GPM,ELEC
041 58143421 1 EA HOSE ASSY
042 56972797 1 EA HOSE ASSY
043 56957798 1 EA HOSE ASSY
047 57475873 1 EA TUBE,SUCTION,FUEL
95663803 1 EA D FITTING, TUBE
050 57474579 4 EA PIN, SUPPORT---FUEL TANK
051 52266731 8 EA PIN, COTTER
055 95301883 1 EA CLAMP,HOSE
056 95920674 1 EA CAPSCREW,HEX
057 95937413 1 EA WASHER,LOCK,HELICAL
058 95922894 1 EA NUT,HEX,FINISHED
061 95746194 1 EA PLUG, ORING---SAE 32
062 95101044 1 EA PLUG, PIPE---1 SQ HEAD
063 95249694 1 EA PLUG,PIPE,SQ HEAD
064 57009193 16 EA BAR, SQUARE
066 57552275 1 EA CHECK VALVE,.25NPT
067 95338372 1 EA FITTING, HYD

56248412
068 57338279 1 EA CONTROLLER, ROTARY PROP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 510
Serial Number: 7978
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

33
31 10
9
INJ,WATER,300G/8GPM,ELEC

32

39
38
37 36 6 4

28
27
14

7 3
15 13 12 3
19 18 35
23 22 20 11 16 8
33 11 34

SEE ENLARGED VIEW A


29
SEE ENLARGED VIEW B 41
56248412

24
1

44 42
43

45

25

46
30
24 47

25 48

Figure 274 :PUMP,WATER--- 8 GPM


V50822147 REV 002
page 511 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

52 --- KIT, REPAIR---PISTON (NOT


51 --- KIT, REPAIR---VALVE (NOT SHOWN)
SHOWN) INCLUDES ITEMS 3,6,9,36
INCLUDES ITEMS 42,43,44
4
36 6

INJ,WATER,300G/8GPM,ELEC
9

32

17

14
7

3
15 12
16 13
ENLARGED VIEW--- A
44

56248412
42
1 --- VALVE CHAMBER INCLUDES 43
ITEMS 41,42,43,44,45,46,47,48,

41
1
45

46
48 47

ENLARGED VIEW--- B

Figure 275 :PUMP,WATER--- 8 GPM


V50822147 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 512
Serial Number: 7978
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

REF. PART NO. QTY. UNIT DESCRIPTION

001 52144276 2 EA CHAMBER


INJ,WATER,300G/8GPM,ELEC

003 57726861 4 EA GASKET,CYLINDER


004 50615871 2 EA CYLINDER,WATER PUMP
005 50718105 2 EA SCREW
006 57726895 2 EA CUP,FABRIC,1.625
007 52144425 2 EA WASHER
008 52144318 2 EA PACKING
009 50632660 2 EA O’RING
010 57778276 2 EA WASHER,UMBRELLA
011 50718063 1 EA FOOT, FRONT
012 50718071 2 EA SEAL
013 50718089 4 EA SEAL
014 50718030 2 EA PIN,WRIST
015 50718048 2 EA CROSSHEAD
016 50718055 1 EA CASE
017 50718022 2 EA ROD ASSY
018 50717974 2 EA BEARING,BALL
019 50632694 2 EA SEAL
56248412

020 50717982 2 EA RING, SNAP


022 57778664 1 EA GASKET,BASE
023 50717990 1 EA REAR FOOT
025 50718162 2 EA PLUG
027 50709013 2 EA INSERT, BEARING
028 50718170 1 EA AIR VENT
029 50632710 6 EA WASHER
030 50718188 2 EA WASHER, LOCK
033 50708890 1 EA CRANKSHAFT
034 52144334 2 EA SPACER
035 52144326 2 EA WASHER
036 57780090 2 EA PACKING
037 52144391 1 EA SLINGER
038 52144409 1 EA NUT, SPEED
039 52144417 2 EA SCREW
051 50822154 1 EA KIT,WATER INJ REPAIR---VLV
052 50822162 1 EA KIT,WATER INJ REPR---PSNT

page 513 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

INJ,WATER,300G/8GPM,ELEC
This page is intentionally blank.

56248412

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 514
Serial Number: 7978
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC


INJ,WATER,300G/8GPM,ELEC

25 000
000
24
21
000

000
13
000
2
000
23
000
18
9
12
33
000 35

32
56248412

000 31
000
000
35
35
35

000

35
27 28

Figure 276 :MOTOR, HYDRAULIC


W357636 REV 000
page 515 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 59729707 1 EA KIT, SEAL

INJ,WATER,300G/8GPM,ELEC
002 50875368 1 EA HOUSING, BEARING
009 52249869 1 EA KIT, SHAFT AND BEARING
012 51375475 1 EA KIT, SPACER BEARING
013 52249877 1 EA KEY
018 50875426 1 EA PLATE, WEAR
021 52249885 1 EA DRIVE
023 57012478 1 EA GEROLER
024 50907104 1 EA DRIVE
025 50907112 1 EA PLATE
027 50907120 1 EA VALVE
028 50875491 1 EA PLATE, BALANCE
031 50875525 2 EA PIN
032 50875533 2 EA SPRING
033 52249901 4 EA BOLT
035 50961184 1 EA HOUSING, VALVE
50907146 1 EA D PLUG ASSEMBLY
50907179 2 EA D PLUG ASSEMBLY, CHECK

56248412
50806488 2 EA D BALL, STEEL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 516
Serial Number: 7978
FAMILY,DM45 HP

57555641 CURTAIN,ASM,STD,DM45

37 44
36 43
35 42
34 41
CURTAIN,ASM,STD,DM45

11
10

38
X

1
8
VIEW B ---B

31 5
22 26 9 29 28 30 6 21 10
23 29 30 B
57555641

28 22
27 23
24
26 25
15
14
13

17 16 21
BOTH SIDES
4
VIEW ---A

Figure 277 :CURTAIN,ASM,STD,DM45


D57555641 REV 003
page 517 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57555641 CURTAIN,ASM,STD,DM45

CURTAIN,ASM,STD,DM45
12
7

18
19
20
12 4
4

VIEW X

31

57555641

7 TH. SPOOL
9---SPOOL VALVE

Figure 278 :CURTAIN,ASM,STD,DM45


D57555641 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 518
Serial Number: 7978
FAMILY,DM45 HP

57555641 CURTAIN,ASM,STD,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 56244916 1 EA PLATFORM, DUST CURTAIN


CURTAIN,ASM,STD,DM45

002 57497794 8 EA STUD


003 57555625 1 EA CURTAIN, DUST, STD, DM45
004 57521361 1 EA CURTAIN FLAPPER
005 95328530 2 EA PIN, HINGE---1 DIAX1.13GRP
006 57389983 1 EA CYLINDER, HYDRAULIC (See figure 279)
007 56245244 1 EA FLAP,FRONT DUST CURTAIN
008 57184616 4 EA BRACKET
009 57184590 1 EA MOUNT, CYL.
010 95210852 8 EA PIN, COTTER
011 95159331 2 EA PIN,HINGE---5/8DIAX2.25GRP
012 57507832 1 EA STRAP
013 95922894 38 EA NUT,HEX,FINISHED
014 95922233 38 EA WASHER,FLAT,WIDE
015 95937413 38 EA WASHER,LOCK,HELICAL
016 57555617 3 EA STRAP, DUST CURTAIN
017 57555609 2 EA STRAP, DUST CURTAIN
018 95920724 8 EA SCREW, CAP---1/4---20 X1---1/2
57555641

019 95242368 8 EA NUT, HEX JAM---1/4---20


020 95934766 8 EA WASHER,LOCK,HELICAL
021 57522104 2 EA STRAP
022 50462944 1 EA VALVE,CHECK---DBL PILOTOP
023 57728248 1 EA BAR,TAPPED
024 95943668 2 EA SCREW,CAP,HEX
025 95934303 2 EA WASHER,LOCK,PLATED
026 95356903 4 EA CONNECTOR,STRT THRD
027 57291049 1 EA RESTRICTOR, JIC/JIC .062
028 95279527 2 EA ELBOW,90 DEG MALE
029 58143439 1 EA HOSE ASSY
030 57392912 1 EA HOSE ASSY

page 519 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57555641 CURTAIN,ASM,STD,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

031 56966963 2 EA HOSE ASSY

CURTAIN,ASM,STD,DM45
034 54565569 5 EA SCREW,CAP,HEX
035 95081659 5 EA WASHER,FLAT---7/8
036 95043162 5 EA WASHER, LOCK---7/8
037 95941019 5 EA LOCK NUT,HEX
038 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
041 95937413 4 EA WASHER,LOCK,HELICAL
042 95920682 4 EA SCREW,CAP,HEX
043 95922233 4 EA WASHER,FLAT,WIDE
044 95958831 4 EA NUT,HEX---LOCK,3/8---16UNC

57555641

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 520
Serial Number: 7978
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC


CURTAIN,ASM,STD,DM45

5 4

9
20
15
6
7 10
11
22 3
9
3
16 18
10 21

17
14

22 2
57555641

8
23
8
19
12
13

1 SEAL KIT
24 SEAL KIT

Figure 279 :CYLINDER, HYDRAULIC


C57389983 REV 01
page 521 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396475 1 EA SEAL KIT (See figure 280)

CURTAIN,ASM,STD,DM45
002 57220238 1 EA O---RING
003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA PIN, CLIP
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP
016 59321208 1 EA CLEVIS, ROD
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE

57555641
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY
024 57630931 0 EA KIT,SEAL (CYL)ARCTIC

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 522
Serial Number: 7978
FAMILY,DM45 HP

57396475 SEAL KIT


CURTAIN,ASM,STD,DM45

5 4

6
7

3
3

2
57555641

Figure 280 :SEAL KIT


C57389983 REV 00
page 523 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57396475 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57220238 1 EA O---RING

CURTAIN,ASM,STD,DM45
003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER

57555641

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 524
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY


BATTERY INSTL,4 BATTERY

3
6
7
2

111

WIRING
ENGINE
3
32 NOT SHOWN
31 NOT SHOWN

12
57651390

5
25
26
27
2

7
6
30
29
28

Figure 281 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 525 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

8 9 10

BATTERY INSTL,4 BATTERY


DETAIL --- A
8 9 10

DETAIL --- B

57651390

Figure 282 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 526
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

14
15
16
BATTERY INSTL,4 BATTERY

21
20
19
18

12

13

21 15
20 22 16 14
57651390

23

12

24

Figure 283 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 527 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


HINGED TPA

57651390

Figure 284 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 528
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57705063 1 EA CABLE,BATTERY---NEGATIVE


BATTERY INSTL,4 BATTERY

002 30441570 2 EA CABLE,BATTERY


003 57705048 2 EA CABLE,BATTERY---POSITIVE
005 51869907 1 EA CABLE,BATTERY,NEGATIVE
006 57113177 4 EA BATTERY,12V---8DW/ELECTROL
007 58231887 2 EA BOX, BATTERY
57143505 1 EA D COVER, BATTERY
008 59854943 2 EA CONNECTOR, 2---WAY FEMALE
009 59854828 4 EA TERMINAL, 14---16 AWG MALE
010 57400715 4 EA SEAL, 14---12 AWG CABLE
011 57705055 1 EA CABLE,SWITCH TO STARTER
012 57379992 1 EA BRACKET, BATT.SELECTSWTC
013 57379166 1 EA NAMEPLATE,ISOLATIONSWTCH
014 95412623 4 EA SCREW
015 95098208 4 EA NUT, MACHINE---HEX N0.5---40
016 57236705 1 EA SWITCH, BATTERY SELECTOR
018 57007429 1 EA COVER,RECPT---BATTERY CONN
019 57749145 1 EA RECEPTACLE ASSEMBLY
57651390

019 95920682 4 EA SCREW,CAP,HEX


020 95937413 4 EA WASHER,LOCK,HELICAL
021 95922894 4 EA NUT,HEX,FINISHED
022 57011611 3 EA LUG, BATTERY
023 58159088 1 EA INSULATOR, HEAT SHRINK.
024 57705055 1 EA CABLE,SWITCH TO STARTER
025 95934469 1 EA SCREW,CAP,HEX
026 95209409 1 EA WASHER, LOCK---1/2
027 95081667 1 EA WASHER,FLAT,WIDE
028 95934592 12 EA SCREW,CAP,HEX
029 95922894 12 EA NUT,HEX,FINISHED
030 95937413 12 EA WASHER,LOCK,HELICAL
031 57482606 0 EA TOOL, PIN/SEAL---EXT INSTL
032 57482614 0 EA TOOL, CRIMPING

page 529 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


This page is intentionally blank.

57651390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 530
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

17
6
5
15

14
GREASER,THREAD,PIPE,ELEC

16

18
19
20
21
32
32
12
29

12
24

8
7
24

P
3 26 30

5 11
6 5

4
57548083

27 ---(NOT SHOWN)

10
VIEW --- PP

24
9

P
24
31
1
13
25

32
2

Figure 285 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
page 531 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
D
D

24

57548083
GREASE INLET

AIR INLET

24 VIEW --- DD

Figure 286 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 532
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC
GREASER,THREAD,PIPE,ELEC

COVER PLATE

28

29

SEPRATOR
TANK

VIEW --- Z

22
57548083

ENGINE ON--- OFF


THROTTLE

ETHER
THREAD GREASER

TACH &
HOUR METER DRILL TRAM
LIGHT CIRCUIT BREAKER
LIGHTS

23

Figure 287 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
page 533 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
57548083

Figure 288 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 534
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57336430 1 EA POWERLUBER,AUTO---GREASING


GREASER,THREAD,PIPE,ELEC

002 57469140 1 EA BRACKET, LUBE CAN---35LB


003 57312563 1 EA VALVE,SOLENOID---3WAY/2POS
004 95335154 2 EA U---BOLT, 1/4ROD X 1 PIPE
005 95934766 8 EA WASHER,LOCK,HELICAL
006 95923298 6 EA NUT,ELASTIC LOCK---1/4---20
007 52142031 1 EA MUFFLER,FILTER
008 95038030 1 EA BUSHING,PIPE---REDUCING
009 57079550 1 EA REGULATOR,AIR---RELIEVING (See figure 289)
010 57112963 1 EA GAUGE,PRESSURE
011 95934857 2 EA CAPSCREW,HEX
012 57548034 1 EA BRACKET,THREAD GREASER
013 50525187 1 EA LUBRICANT,TOOL JOINT
014 57392821 1 EA NOZZLE, GREASE SPRAY
57392862 1 EA D TIP, SPRAY NOZZLE
57392870 1 EA D NEEDLE, SPRAY NOZZLE
015 57389587 1 EA BRACKET, NOZZLE
016 57549024 1 EA ANGLE---WITH HOLES
57548083

017 95920724 2 EA CAPSCREW


018 95353942 1 EA U---BOLT, 1.5 PIPE---3/8THD
019 95937413 2 EA WASHER,LOCK,HELICAL
020 95922233 2 EA WASHER,FLAT,WIDE
021 95922894 2 EA NUT,HEX,FINISHED
022 52185832 1 EA SWITCH, PUSH BUTTON
023 56260342 1 EA DECAL,THREAD GREASER
024 95293403 6 EA ELBOW,90 DEG MALE
025 95279055 1 EA FITTING,HYD
026 52226149 1 EA FITTING,HYD
027 95302113 1 EA FITTING,HYD
028 95419594 1 EA CONNECTOR,STRT THRD
029 52255254 1 EA HOSE ASSY
030 56975980 1 EA HOSE ASSY
031 56964174 1 EA HOSE ASSY
032 57672271 2 EA HOSE ASSEMBLY

page 535 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
This page is intentionally blank.

57548083

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 536
Serial Number: 7978
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING


GREASER,THREAD,PIPE,ELEC

16 22
4 20

19

6 2

21 23 8

15

13 5
18
3
57548083

12 10 7
17
11 9
14

Figure 289 :REGULATOR,AIR--- RELIEVING


A57079550 REV 003
page 537 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57341083 1 EA DIAPHRAGM, YOKE ASSY

GREASER,THREAD,PIPE,ELEC
002 57341091 1 EA SEAT BLOCK W/WHT NYLON
003 57341133 1 EA YOKE
004 57341141 1 EA SCREW, BONNET
005 57341158 1 EA GASKET, TEFLON YOKE
006 57341166 1 EA NOZZLE, W/3/16 ORIFICE
007 57341174 1 EA SPRING,REAR +500 LB PRES
008 57341182 1 EA SCREW, YOKE CLAMP
009 57341190 1 EA GUIDE, YOKE
010 57341208 1 EA SCREEN, FILTER
011 57341216 1 EA FILTER, SINTERED
012 57341224 1 EA BUTTON, SPRING
013 57341240 1 EA SPRING, COMPRESSION125LB
014 57341265 1 EA PLATE, DIAPHRAGM
015 57341273 1 EA DIAPHRAGM, STAINLESS STL
016 57341281 1 EA GASKET, DIAPHRAGM
017 57341299 1 EA NUT, DIAPHRAGM PLATE
018 57341307 1 EA SCREW, ADJUSTING ---SLOT

57548083
019 57341315 1 EA CAP, PROTECTION
020 57341356 1 EA BODY, 1 INLET, 3 OUTLETS
021 57341380 1 EA BONNET, SCREW
022 57341398 1 EA BACK CAP
023 57341406 1 EA GASKET, BACK CAP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 538
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

TO ENGINE FUEL SEE FUEL TANK PIPING


PUMP INLET
HEATER,DIESEL,INSTL

23

7
8

FUEL LINE TO
PROHEATER
6 3 5 4 FROM FUEL TANK

VIEW G---G
57365983

8 18
CAB
17

17
19
1

Figure 290 :HEATER,DIESEL,INSTL


D57365983 REV 004
page 539 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

HEATER,DIESEL,INSTL
12 13 15 15 13 11
17 11

12
19

17
HEAT
HOSE
18
HEAT
HOSE HEAT
HOSE

57365983
HEAT
HOSE

PROHEAT CONNECTION FOR CUMMINS QXS ENGINE

Figure 291 :HEATER,DIESEL,INSTL


D57365983 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 540
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL
HEATER,DIESEL,INSTL

10 10
16 14
16

10

11

12

17
57365983

18

11
17 12
19

PROHEAT CONNECTION FOR CAT


C15/C16 ENGINES

Figure 292 :HEATER,DIESEL,INSTL


D57365983 REV 004
page 541 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

9 ---NOT SHOWN

HEATER,DIESEL,INSTL
22
21
20
2

VIEW A ---A 57365983

Figure 293 :HEATER,DIESEL,INSTL


D57365983 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 542
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57643827 1 EA HEATER,DIESEL FIRED (See figure 294)


HEATER,DIESEL,INSTL

002 57655722 1 EA TIMER,7 DAY DIGITAL


003 50829480 1 EA VALVE, CHECK
004 57017485 1 EA FITTING,HOSE
005 95037412 1 EA BUSHING
006 95315214 1 EA NIPPLE,NPTF DRYSEAL
007 95063475 1 EA TEE
008 50263813 126.00 IN HOSE,HYD---A04 BULK
009 95037438 1 EA BUSHING, PIPE
010 95317434 3 EA FITTING, HYD
011 50212224 2 EA VALVE, BALL---3/4
012 50112895 2 EA HOSE STEM---3/4
013 95323341 2 EA ELBOWST---90DEG,EXT/EXTNPT
014 95048500 1 EA NIPPLE,PIPE
015 95264966 2 EA FITTING, HYD
016 95264974 2 EA FITTING, HYD
017 95220844 4 EA CLAMP, HOSE
018 57044828 200.00 IN HOSE,HYD---A12 BULK
57365983

019 57044828 200.00 IN HOSE,HYD---A12 BULK


020 95933248 2 EA SCREW,ROUND HD---6---32X3/4
021 95922548 2 EA LOCKWASHER---NO. 6
022 95239523 2 EA NUT,SQUARE---NO.6---32
023 95048211 1 EA NIPPLE, PIPE

page 543 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

HEATER,DIESEL,INSTL
This page is intentionally blank.

57365983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 544
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

71
HEATER,DIESEL,INSTL

79 73
79

74
75

78
70
77
76 72

3 46 47
48

44
4
57365983

45
41
40

39
51

43 50
42 38
4
49

Figure 294 :HEATER,DIESEL FIRED


E57643827 REV 000
page 545 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
6

5
2 3 4
8
1 11
12
14 1 9

17 18
16

4
13
15 19 10
14 16

80
1

57365983
61
60
52

63 62 59

26 64
4
53
66 58
67 65 57
54
68
37 1 23
69 56
1 55

Figure 295 :HEATER,DIESEL FIRED


E57643827 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 546
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED


HEATER,DIESEL,INSTL

29 20
31
30

21 32
22 23

32
24
4

26
37
27
7
25
57365983

14

80 81

Figure 296 :HEATER,DIESEL FIRED


E57643827 REV 000
page 547 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
88

87
89

91

57365983

Figure 297 :HEATER,DIESEL FIRED


E57643827 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 548
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

001 57654949 5 EA ELBOW,3/16HOSE X 1/8 NPT


HEATER,DIESEL,INSTL

002 57654956 1 EA SENSOR,FLAME


003 57654964 6 EA SCREW,HEX HD
004 57654972 12 EA SCREW,HEX FLNG
005 57654980 1 EA GASKET,SEAT,IGNITER
006 57654998 1 EA IGNITER
007 57655003 1 EA LEAD,IGNITION W/BOOT
008 57655011 1 EA GLASS KIT,SIGHT
009 57655029 1 EA BLOWER,24V
010 57655037 1 EA GASKET,BLOWER
011 57655045 1 EA NOZZLE,FUEL
012 57655052 1 EA O---RING,NOZZLE
013 57655060 1 EA CASTING,FAN END
014 57655078 5 EA CLAMP,FUEL HOSE
015 57655086 1 EA REGULATOR,FUEL
016 57655094 5.00 FT HOSE,AIR & FUEL
017 57655102 1 EA SCREEN,BLOWER INLET KIT
018 57655110 1 EA CLAMP,SPRING,AIR
57365983

019 57655128 1 EA BLADE,FAN


020 57655136 1 EA HEAT EXCHANGER
021 57655144 1 EA TUBE,COMBUSTION
022 57655151 4 EA SCREW,SOCKET
023 57655169 6 EA LOCKWASHER,#10
024 57655177 1 EA CLAMP,EXHAUST PIPE
025 57655185 1 EA PIPE,EXHAUST
026 57655193 3 EA BRACKET, ”J”
027 57655201 1 EA COIL,IGNITION
029 57655219 2 EA ELBOW,3/4 HOSE
030 57655227 1 EA NUT,NYLON
031 57655235 1 EA CLAMP,CUSHIONED
032 57655243 1 EA MOUNT KIT,RUBBER
037 57655250 2 EA CLAMP,GEAR #32
038 57655268 1 EA INPUT,AUXILIARY PCM
039 57655276 1 EA HARNESS,MAIN INTERNAL
040 57655284 1 EA HOLDER KIT,FUSE
041 57655292 1 EA FUSE,15A
042 57655300 3 EA SPACER,CONTROLLER
page 549 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

043 57655318 3 EA GROMMET,CONTROLLER MOUNT

HEATER,DIESEL,INSTL
044 57655326 1 EA SENSOR,TEMPERATURE
045 57655334 1 EA O---RING,TEMP.SENSOR
046 57655342 2 EA CLIP,WIRE HARNESS
047 57655359 1 EA SENSOR,OVERHEAT
048 57655367 1 EA O---RING,OVERHEAT
049 57655375 1 EA HARNESS,SWITCH
050 57655383 1 EA HARNESS,POWER
051 57655391 1 EA COVER,CONNECTOR
052 57655409 1 EA COMPRESSOR,24V
053 57655417 2 EA COUPLING
054 57655425 1 EA PUMP,FUEL---GEAR
055 57655433 2 EA SCREW
056 57655441 1 EA FITTING,FILTER CAP
057 57655458 1 EA O---RING,FUEL FILTER
058 57655466 1 EA FILTER,FUEL
059 57655474 1 EA VALVE KIT,RELIEF
060 57655482 1 EA SCREW

57365983
061 57655748 1 EA WASHER,SEALING
062 57655490 1 EA FILTER,AIR
063 57655508 1 EA BRACKET
064 57655516 2 EA CLAMP GEAR #36
065 57655524 4 EA SCREW,SOCKET
066 57655532 4 EA LOCKWASHER,1/4
067 57655540 1.00 FT HOSE,COOLANT
068 57655557 2 EA CLAMP,#10 SILICONE
069 57655565 1 EA PUMP,COOLANT 24V
070 57655573 1 EA PLATE,BASE MOUNTING
071 57655581 1 EA LID,ENCLOSURE
072 57655599 1 EA BASE,ENCLOSURE
073 57655607 4 EA GROMMET
074 57655615 2 EA NUTS,PANEL
075 57655623 2 EA SCREW,HEX FLNG
076 57655631 4 EA SCREW
077 57655649 8 EA WASHER,5/16
078 57655656 4 EA NUT,SELF---LOCKING
079 57655664 2.50 FT SEAL,WEATHER,ENCLOSURE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 550
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

080 57655672 15.00 FT HOSE,AIR & FUEL


HEATER,DIESEL,INSTL

081 57655680 1 EA PICKUP ASM,FUEL


087 57655698 1 EA SWITCH,ON/OFF,24V
088 57655706 4 EA CONNECTOR
089 57655714 1 EA DECAL,TOGGLE SWITCH
091 57655730 1 EA TIMER KIT INSTALLATION
57365983

page 551 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
This page is intentionally blank.

57365983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 552
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC


INDICATOR,JACK UP---ELEC

SEE PAGE 3

13
1

RIGHT
FRONT
(SIDE) 13
JACK 1

9
56245152

LEFT
FRONT
(SIDE)
JACK

SEE PAGE 2

REAR JACK

Figure 298 :INDICATOR,JACK UP--- ELEC


D57295859 REV 006
page 553 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC

SWITCH SHOWN
REAR JACK WITHOUT COVER

INDICATOR,JACK UP---ELEC
2
TO CAB 1
4
13
1 3

9
TO CONSOLE
TO CIRCUIT LIGHT
BREAKER
ON CONSOLE

13
1 TO CAB

3
4

56245152
5

Figure 299 :INDICATOR,JACK UP--- ELEC


D57295859 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 554
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC


INDICATOR,JACK UP---ELEC

CONSOLE CIRCUIT
BREAKER #2

6
BULK WIRE 6
BULK WIRE
56245152

10
7 10
7
10
7

Figure 300 :INDICATOR,JACK UP--- ELEC


D57295859 REV 006
page 555 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC

6
15A.
5
10 45 JACK RETRACTED

INDICATOR,JACK UP---ELEC
2 (LIGHT REAR)

46 JACK RETRACTED
(LIGHT FRONT DC. SIDE)

47 JACK RETRACTED
(LIGHT FRONT CAB SIDE)

SCHEMATIC

10
7

10 10
7 7

13

56245152
46
13 45
1 47

REF. CONTROL CONSOLE


CIRCUIT BREAKER NO. 2 12 13
34
1
12 12 1
34 10 34

6
45
10
10
10
47
46

6
GENERAL DIAGRAM

Figure 301 :INDICATOR,JACK UP--- ELEC


D57295859 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 556
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 52192556 3 EA SWITCH,LIMIT


INDICATOR,JACK UP---ELEC

003 95928982 12 EA CAPSCREW


004 95096350 12 EA LOCKWASHER
005 95922183 12 EA WASHER,FLAT
006 50623065 1.00 IN WIRE,14AWG---VIOLET
007 57266181 3 EA LIGHT, INDICATOR
008 95245221 4 EA CONNECTOR,STRAIGHT
009 95245049 20.00 IN CONDUIT,FLEX---1/2SEALTITE
010 56275431 3 EA LAMP,LED,GREEN,24V
013 52192564 3 EA LEVER,OPERATING
56245152

page 557 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56245152 INDICATOR,JACK UP---ELEC

INDICATOR,JACK UP---ELEC
This page is intentionally blank.

56245152

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 558
Serial Number: 7978
FAMILY,DM45 HP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
TOWER RAISING CYL. 54 49
93 53

Figure 302 :LUBE,CENTRO,30’TWR,SYSTM


83
20
LUBE,CENTRO,30’TWR,SYSTM

82 45
78 50
1
74 32 SEE DETAIL --- C

E57475980 REV 010


43 62
42 20 SEE DETAIL --- J 34 51 6
44 63
44 30

33 52 22
4 SEE DETAIL --- B
7
73
78 48
56 55
82
83 20
46 20 20 47
18
13
83
56247125

82
77 26 ---NOT SHOWN
29 ---NOT SHOWN
76 ---NOT SHOWN
151 ---NOT SHOWN

page 559
TOWER

LUBE,CENTRO,30’TWR,SYSTM 56247125
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

21

20
133
131
20
135
65

20

LUBE,CENTRO,30’TWR,SYSTM
SEE DETAIL G

64

7
8
20
137

SEE DETAIL B
SEE DETAIL F
35 20 61

60

6
4
SEE DETAIL H

138

152
153
154
20
83
82
78
75

56247125
20
148
150

46
144
20
142
143
144

20
132
72
68

142

143
38
SEE DETAIL A

20

43
20

20
37

140

140

141
141

Figure 303 :LUBE,CENTRO,30’TWR,SYSTM


E57475980 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 560
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM
LUBE,CENTRO,30’TWR,SYSTM

S1 S2 S3 S4 S5 S6 S7 S8

TERMINAL 2 8 1 12 3 4 5
C

JUMPER
WIRE TERMINAL D
PRESSURE
SWITCH
TERMINAL E
PURPLE

POWER SWITCH RED


TERMINAL
6 B
LOW LEVEL
24 OC PI SWITCH
TERMINAL A
1 2 3 4 5 6 8 9 10 11 12 13 14
56247125

JUMPER WIRE

BROWN
PUMP
SOLENOID

ORANGE

BLACK
GROUND

Figure 304 :LUBE,CENTRO,30’TWR,SYSTM


E57475980 REV 010
page 561 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

LUBE,CENTRO,30’TWR,SYSTM
16

126 124
155 125
126 24 85
156 127 85
157 23 93 86
25 87 94 86
87
25
158
130 39
85
86 25 104
110 25 1

108 28
109
98

25

56247125
40 11 40
122 41

2
12 121
14
30 123

95

Figure 305 :LUBE,CENTRO,30’TWR,SYSTM


E57475980 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 562
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

13 12
77 77 10
82 82 77 77
83 82 4 82
18 11 83 17 11 83 83 16
LUBE,CENTRO,30’TWR,SYSTM

33
18
35
20 6
5 20
6
8 8
DETAIL A DETAIL B
12
77 13 10
82 41 77 77
83 32 82
6
7
83 11 4 82
16 11 83 27 41
105
16
34
10
20
4 77
82
83 5
8
8
DETAIL C
DETAIL D
13
77 77
82 9 18
82 83 19
36 17 6 83 11
56247125

130 18 81

35
79 80 17 36 16 15
20 7
14 31

8 DETAIL G
DETAIL F
32
78 30 16 34 31
17
82
83
14
14
73 15
74 15 79 9
75 33 16 80 19 18
81
DETAIL H TYP. ALL PLACES
DETAIL J

Figure 306 :LUBE,CENTRO,30’TWR,SYSTM


E57475980 REV 010
page 563 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57166795 1 EA PUMP/TIMER,LINCOLNCENTRL (See figure 307)

LUBE,CENTRO,30’TWR,SYSTM
002 56967292 1 EA SWITCH ASSY
003 56799125 1 EA VENT, FILTER
004 57070757 3 EA INJECTOR, SL1/2 BANK
005 57137036 6 EA TUBE---CROSS PORT CONNECT.
006 57070773 6 EA INJECTOR, SL1/4 BANK
007 57070781 2 EA INJECTOR,SL1/5 BANK
008 57070849 40 EA CAP, COVER
009 57083883 2 EA MANIFOLD,HYD
010 57071383 3 EA BRACKET
011 95056412 4 EA NIPPLE
012 57071409 6 EA BRACKET
013 57071417 2 EA BRACKET
014 85597904 3 EA FITTING, HYD
015 95286563 3 EA ADAPTER
016 95279519 6 EA FITTING,HYD
017 50814581 3 EA FITTING, HYD
018 95408167 9 EA PLUG,PIPE

56247125
019 95033585 8 EA PLUG,PIPE,SQ HEAD,SOLID
020 95209086 68 EA FITTING,HYD
021 95287629 2 EA CONNECTOR,MALE,37 DEG
022 95302170 2 EA FITTING,HYD
023 95048377 1 EA NIPPLE
024 50829605 1 EA VALVE,BALL---1/2
025 95279535 5 EA ELBOW,90 DEG MALE
026 95219721 1 EA CONNECTOR,MALE,37 DEG.
027 95279543 1 EA FITTING,HYD
028 95316972 1 EA CONNECTOR,MALE,37 DEG
029 95286902 1 EA FITTING
030 57691263 1 EA HOSE ASSEMBLY
031 56987951 1 EA HOSE ASSY
032 57022246 1 EA HOSE ASSY
033 56987936 1 EA HOSE ASSY
034 56950504 1 EA HOSE ASSY, F12X032J--- ---/J---
035 52229937 1 EA HOSE ASSY
036 52228475 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 564
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

REF. PART NO. QTY. UNIT DESCRIPTION


LUBE,CENTRO,30’TWR,SYSTM

037 56964208 1 EA HOSE ASSY


038 56964208 1 EA HOSE ASSY
039 57496135 1 EA HOSE ASSY
040 56956139 1 EA HOSE ASSY
041 57199531 1 EA HOSE ASSY.
042 57044745 1 EA HOSE ASSY
043 57004020 1 EA HOSE ASSY
044 56964299 1 EA HOSE ASSY
045 57005688 1 EA HOSE ASSY
046 56964315 1 EA HOSE ASSY
047 56970627 1 EA HOSE ASSY
048 58081662 1 EA HOSE ASSY
049 57043218 1 EA HOSE ASSY
050 56966211 1 EA HOSE ASSY
051 58140328 1 EA HOSE ASSY
052 56964190 1 EA HOSE ASSY
053 56964240 1 EA HOSE ASSY
56247125

054 56964265 1 EA HOSE ASSY


055 56972680 1 EA HOSE ASSY
056 58205261 1 EA HOSE ASSY
060 56964299 1 EA HOSE ASSY
061 56972680 1 EA HOSE ASSY
062 56964307 1 EA HOSE ASSY
063 56974579 1 EA HOSE ASSY
064 57036618 1 EA HOSE ASSY
065 52226768 1 EA HOSE ASSY
068 57004020 1 EA HOSE ASSY
072 57004020 16 EA HOSE ASSY
073 95301859 15 EA CLAMP,HOSE
074 95378873 12 EA CLAMP,HOSE
075 95445664 6 EA CLAMP,HOSE
076 50034826 14 EA CLAMP,HOSE,HALF
077 95935128 37 EA CAPSCREW
078 95934550 48 EA CAPSCREW,HEX
079 95035465 2 EA CAPSCREW,HEX
080 95934691 2 EA WASHER,LOCK,HELICAL
page 565 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

REF. PART NO. QTY. UNIT DESCRIPTION

LUBE,CENTRO,30’TWR,SYSTM
081 95922928 2 EA NUT,HEX,FINISHED
082 95937413 88 EA WASHER,LOCK,HELICAL
083 95922894 100 EA NUT,HEX,FINISHED
085 95934766 20 EA WASHER,LOCK,HELICAL
086 95931564 20 EA NUT,HEX,FINISHED
087 95430229 2 EA U---BOLT
093 57518003 1 EA BRACKET,MTG---CENTRO LUBE
094 57070732 1 EA FILTER REG.
57516700 1 EA D GUAGE 0---300 PSI
095 56976954 1 EA GREASE,EP0
098 95245049 120.00 IN CONDUIT,FLEX---1/2SEALTITE
104 95361390 1 EA CONNECTOR, 1/2 90 DEG
105 95279493 1 EA ELBOW,90 DEG MALE
108 56992191 2 EA CONNECTOR
109 58150103 60.00 IN CORD,14/2
110 52231792 1 EA U---BOLT
121 57007478 1 EA HOSE ASSY

56247125
122 95279535 1 EA ELBOW,90 DEG MALE
123 95219853 1 EA ELBOW,90 DEG MALE
124 57138166 1 EA JUNCTION BOX ASSY,8 X 6 (See figure 308)
125 95928982 4 EA CAPSCREW
126 95922183 8 EA WASHER,FLAT
127 95931564 4 EA NUT,HEX,FINISHED
130 56991193 1 EA CONNECTOR
131 56965759 1 EA HOSE ASSY
132 95293387 4 EA ELBOW,90 DEG EXTRA LONG
133 56964216 1 EA HOSE ASSY
135 56964240 1 EA HOSE ASSY
137 56964174 1 EA HOSE ASSY
138 F04X000J--- ---/J--- --- 1 EA FC310---04 HOSE INDICATOR
140 56970627 1 EA HOSE ASSY
141 56964208 1 EA HOSE ASSY
142 57005688 1 EA HOSE ASSY
143 52255320 1 EA HOSE ASSY
144 56973084 1 EA HOSE ASSY
148 95457586 2 EA CLAMP,HOSE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 566
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

REF. PART NO. QTY. UNIT DESCRIPTION

150 95265443 2 EA WASHER,LOCK---3/8


LUBE,CENTRO,30’TWR,SYSTM

151 95923322 2 EA NUT,ELASTIC LOCK


152 95301842 5 EA CLAMP,HOSE
153 95934766 5 EA WASHER,LOCK,HELICAL
154 95931564 5 EA NUT,HEX,FINISHED
155 57734097 2 EA TUBE,0.25SCH 40X2.50 LG
156 95928974 4 EA CAPSCREW,HEX
157 95435632 4 EA NUT,HEX JAM---5/16---18 SS
158 57094930 1 EA HOSE ASSY
56247125

page 567 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56247125 LUBE,CENTRO,30’TWR,SYSTM

LUBE,CENTRO,30’TWR,SYSTM
This page is intentionally blank.

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 568
Serial Number: 7978
FAMILY,DM45 HP

57166795 PUMP/TIMER,LINCOLNCENTRL
LUBE,CENTRO,30’TWR,SYSTM

5
7
56247125

Figure 307 :PUMP/TIMER,LINCOLNCENTRL


E57166795 REV 004
page 569 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57166795 PUMP/TIMER,LINCOLNCENTRL

REF. PART NO. QTY. UNIT DESCRIPTION

001 56964869 1 EA PUMP,50 TO 1

LUBE,CENTRO,30’TWR,SYSTM
57420127 1 EA D KIT, PUMP REPAIR
57420135 1 EA D KIT, PUMP TUBE REPAIR
002 57420085 1 EA VENT ASSEMBLY
003 57420093 1 EA PLATE, FOLLOWER
004 57420101 1 EA COVER,DRUM & TIE DN ASSY
005 57209884 1 EA SWITCH, PRESSURE
006 57530446 1 EA CONTROLLER,SENTRYMONITOR
57530453 1 EA D BOARD, SENTRY PROCESSOR
57530461 1 EA D BOARD, SENTRY PWR SUPPLY
007 57312563 1 EA VALVE,SOLENOID---3WAY/2POS

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 570
Serial Number: 7978
FAMILY,DM45 HP

57138166 JUNCTION BOX ASSY,8 X 6


LUBE,CENTRO,30’TWR,SYSTM

3 4

1
5
56247125

Figure 308 :JUNCTION BOX ASSY,8 X 6


C57138166 REV00
page 571 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57138166 JUNCTION BOX ASSY,8 X 6

REF. PART NO. QTY. UNIT DESCRIPTION

001 88001599 1 EA PANEL

LUBE,CENTRO,30’TWR,SYSTM
002 57032963 1 EA BOX,ELEC.JIC
003 57073645 2 EA HOLDER, END
004 95924155 2 EA SCREW, TAP.---#6---20 X 1/2
005 57684888 14 EA TERMINAL,BLOCK

56247125

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 572
Serial Number: 7978
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL
LUBE,INJECTION,DHD,60GL

1
2
3
4

7
57481509

Figure 309 :LUBE,INJECTION,DHD,60GL


E57481509 REV 003
page 573 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

LUBE,INJECTION,DHD,60GL
8
6 9
11 10
6

VIEW -- A

57481509
17
FEED PRESSURE
A

13
NAMEPLATE 14
15
16

VIEW -- B
VIEW -- C

Figure 310 :LUBE,INJECTION,DHD,60GL


E57481509 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 574
Serial Number: 7978
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57354755 1 EA LUBRICATOR ASM---60GL DHD (See figure 311)


LUBE,INJECTION,DHD,60GL

002 95934659 4 EA CAPSCREW,HEX


003 95934733 4 EA WASHER,LOCK
004 95922902 4 EA NUT,HEX,FINISHED,PLATED
005 57496150 1 EA HOSE ASSY
006 57148199 1 EA HOSE ASSY
007 56933690 300.00 IN WIRE ELEC
008 58078718 8 EA TIE,CABLE
009 95364469 1 EA FITTING,HYD
010 57552275 1 EA CHECK VALVE,.25NPT
011 95338372 1 EA FITTING, HYD
013 95922092 4 EA SCREW,MACHINE,RD HEAD
014 95064663 4 EA WASHER,FLAT
015 95922555 4 EA WASHER,LOCK
016 95076725 4 EA NUT,MACHINE,HEX
017 57533622 1 EA HANDRAIL ASSY---20 CNTDIST
57481509

page 575 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

LUBE,INJECTION,DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 576
Serial Number: 7978
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

32 ---Lubricator Tank Sub---Assy


LUBE,INJECTION,DHD,60GL

14
57481509

Figure 311 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
page 577 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

GND
24 BLACK

LUBE,INJECTION,DHD,60GL
16 25
15 DHD3
GREEN

DHD1
WHITE
23

17 BLACK
26
27

21

57481509
23
PUMP
BLACK PUMP

HARNESS

GREEN

FLOW SWITCH
FLOW SWITCH

23 WHITE

Figure 312 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 578
Serial Number: 7978
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

REF. PART NO. QTY. UNIT DESCRIPTION

014 57361982 1 EA DECAL,DHD LUBE SETTINGS


LUBE,INJECTION,DHD,60GL

015 57361990 1 EA NAMEPLATE, DHD CONTROL


016 57297137 1 EA LIGHT,LED INDICATOR
017 57179608 1 EA SWITCH,SPST/ON---OFF
021 95239216 1 EA JOINT,WIRE,10,CLEAR
023 95329249 4 EA TERMINAL,16---14,6 FORK
024 855017P0841---1 1 EA CONNECTOR,TAP TYPE
025 56933690 480.00 IN WIRE ELEC
026 57130577 1 EA HOLDER,FUSE
027 52279338 1 EA FUSE
032 57428161 1 EA LUBRICATOR TANK SUB---ASSY (See figure 313)
57481509

page 579 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

LUBE,INJECTION,DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 580
Serial Number: 7978
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

7 ---CONDUIT (NOT SHOWN)


20 ---TIE, CABLE (NOT SHOWN) 12
13
LUBE,INJECTION,DHD,60GL

20

6
57481509

22

22

Figure 313 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 581 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

31
10
LUBE,INJECTION,DHD,60GL
57481509

17 5 9 1
18

Figure 314 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 582
Serial Number: 7978
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

19 11
LUBE,INJECTION,DHD,60GL

4
8

2
57481509

Figure 315 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 583 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57352973 1 EA PUMP,DHD LUBRICATOR (See figure 316)

LUBE,INJECTION,DHD,60GL
002 57353021 1 EA SWITCH, FLUID FLOW
57428914 1 EA D SWITCH, SPST REED
003 57354094 1 EA TANK,DHD LUBE---60 GAL. (See figure 317)
004 57354342 1 EA TIMER,DHD LUBRICATOR
005 95315404 1 EA NUT,HEX JAM
006 50625946 1 EA CONNECTOR,CORD GRIP
007 57358830 16.00 IN CONDUIT, 3/8 NYLON
008 95303368 1 EA CONNECTOR,STRT THRD
009 95219739 1 EA ADAPTER
010 95072971 1 EA VALVE
011 57481186 1 EA HOSE ASSY
012 95209003 1 EA NUT,MACHINE
013 95207478 1 EA WASHER,LOCK---NO.10 INT.
017 57408775 1 EA VALVE, CHECK
018 95209870 1 EA O---RING
019 95293403 1 EA ELBOW,90 DEG MALE
020 95748802 6 EA TIE,CABLE

57481509
022 95843371 3 EA TERMINAL,22---18---8 FORK
031 57408767 1 EA ADAPTER, SAE 8 STRAIGHT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 584
Serial Number: 7978
FAMILY,DM45 HP

57352973 PUMP,DHD LUBRICATOR


LUBE,INJECTION,DHD,60GL

3
1

2
57481509

Figure 316 :PUMP,DHD LUBRICATOR


C57352973 REV 004
page 585 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57352973 PUMP,DHD LUBRICATOR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57307886 1 EA SEAL KIT,PUMP

LUBE,INJECTION,DHD,60GL
001 57725400 1 EA VENT,FILTER
002 57431223 1 EA PLUNGER, TEFLON
003 57560682 1 EA SPRING
005 57769390 1 EA BREATHER,VENT,DHD PUMP

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 586
Serial Number: 7978
FAMILY,DM45 HP

57354094 TANK,DHD LUBE ---60 GAL.


LUBE,INJECTION,DHD,60GL

3
19

24
26

23 14
57481509

18

7
27

10
28

29

5 27
20
21

Figure 317 :TANK,DHD LUBE--- 60 GAL.


D57354094 REV 004
page 587 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57354094 TANK,DHD LUBE ---60 GAL.

REF. PART NO. QTY. UNIT DESCRIPTION

003 95446530 1 EA COUPLING

LUBE,INJECTION,DHD,60GL
005 40011975 2 EA NUT---CAGED
007 95324083 2 EA FLANGE, 1 NPT
010 95329215 1 EA FLANGE, 2 NPT
014 57724916 1 EA GASKET,HYD TANK---COVER
018 57363657 1 EA GAUGE, FLUID LEVEL---26
019 56799125 1 EA VENT, FILTER
020 95934550 2 EA CAPSCREW,HEX
021 95937413 2 EA WASHER,LOCK,HELICAL
023 57408346 1 EA PLUG, PIPE---3 RUBBER
024 95928982 8 EA CAPSCREW
026 95934766 8 EA WASHER,LOCK,HELICAL
027 57408353 2 EA PLUG, MAGNETIC 1 NPT
028 95437349 1 EA PLUG, PIPE---2 HEX HEAD
029 95048799 1 EA NIPPLE

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 588
Serial Number: 7978
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING


INSTL---NO BUMP ROD CHG PIPING

15 13 14
4 16 12 16
17 17
3 4
3
K
4
9
10 8
9
10 V
8 K
57531543

DETAIL V--- V DETAIL K--- K

DETAIL --- X

Figure 318 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 589 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

INSTL---NO BUMP ROD CHG PIPING


11 S
10
E

1 3

S 12
2

57531543
DETAIL --- K DETAIL S--- S

DETAIL E

Figure 319 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 590
Serial Number: 7978
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

82 5
INSTL---NO BUMP ROD CHG PIPING

PULL DOWN DRILL MODE CONTROLLER

+ A B ---

UPPER DECEL LIMIT SWITCH


6 LSI
A PA

D8

TO ADJUST RES 1:---


REST 1 0--- 500
MOVE HEAD TO LIMIT
SWITCH; ADJUST UNTIL
HEAD BEGINS TO MOVE UP
LOCK RES 1 INTO POSITION

CAROUSEL SWING CONTROL


5
82 ---
+ A B

128
DPV STOWED
129 129A
DPV LOADING
LS2
57531543

LS 2 KEEPS CAROUSEL
FROM CLOSING ON POWER
HEAD
PULL DOWN FORCE KNOB
LIMIT

5
82 ---
+ A B
106 LS 4 KEEPS POWER HEAD
FROM RUNNING INTO
6
CAROUSEL AT FULL FORCE.

LS4 103 5
PA

82 78

RES 2 0--- 500


5
82
ELECTRICAL SCHEMATIC

Figure 320 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 591 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57205288 1 EA BLOCK

INSTL---NO BUMP ROD CHG PIPING


002 57205478 1 EA PLATE, MOUNT
003 50518653 2 EA SWITCH, LIMIT
004 57194987 1 EA ARM, ADJUSTABLE
006 57433781 1 EA POTENTIOMETER,500---OHM
008 57391641 1 EA BRACKET, MICRO SWITCH
009 95934816 4 EA SCREW, CAP---1/4---20 X 1
010 95934766 8 EA WASHER, LOCK---1/4 PLATED
011 95934857 4 EA SCREW, CAP---1/4---20 X 1---1/4
012 52236783 8 EA CLAMP ASSY, 1/2”
013 95344719 1 EA OUTLET BODY
014 95245049 220.00 IN CONDUIT, FLEX---1/2SEALTITE
015 95735049 1 EA OUTLET BODY
016 95344818 2 EA COVER, 1/2”
017 95344867 2 EA GASKET, COVER---1/2”

57531543

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 592
Serial Number: 7978
FAMILY,DM45 HP

57758666 PUMP,HYDRAULIC FILL


PUMP,HYDRAULIC FILL

1
7
3
4

5
57758666

8
9
10

Figure 321 :PUMP,HYDRAULIC FILL


D57758666 REV 000
page 593 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57758666 PUMP,HYDRAULIC FILL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57758682 1 EA PUMP,HAND,ASSEMBLY (See figure 322)

PUMP,HYDRAULIC FILL
002 57703936 1 EA HOSE ASSEMBLY
003 95219747 1 EA CONNECTOR,MALE,37 DEG
004 57779514 1 EA VALVE,CHECK,1 PSI
005 95368890 1 EA ELBOW,90 DEG,STRT THRD
006 95278990 1 EA ELBOW,90 DEG SWIVEL NUT
007 95303756 1 EA O---RING
008 95922233 3 EA WASHER,FLAT,WIDE
009 95920682 3 EA CAPSCREW,HEX
010 95923223 3 EA NUT,ELASTIC LOCK---3/8---16

57758666

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 594
Serial Number: 7978
FAMILY,DM45 HP

57758682 PUMP,HAND,ASSEMBLY
PUMP,HYDRAULIC FILL

4
2
57758666

5
8

Figure 322 :PUMP,HAND,ASSEMBLY


D57758682 REV 000
page 595 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57758682 PUMP,HAND,ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57426926 1 EA PUMP, HAND FILL

PUMP,HYDRAULIC FILL
002 57774176 1 EA BRACKET,HAND PUMP SUPT
003 95034914 1 EA NIPPLE,PIPE
004 95446399 1 EA ELBOW,PIPE
005 95219762 1 EA ADAPTER
006 57348997 1 EA COUPLING, QUICKDISCONNCT
57357907 1 EA D COUPLING, QD HALF, M
57357915 1 EA D COUPLING, Q.D. HALF, F
007 95735346 1 EA FITTING,HYD
008 95266433 1 EA O---RING

57758666

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 596
Serial Number: 7978
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

25 18 17 20
24 21
12 22
ROD SUPPORT ASY,ELEC,MAN

9 19 DETAIL --- C
10
27

9
10
28
4 25
3 41
5
6
1
DETAIL --- C 13
2

9
10
44
49 46
47
50
51
56250301

12
13 7 13

8 49

13

11 3
40
13
8

Figure 323 :ROD SUPPORT ASY,ELEC,MAN


D57535940 REV 006
page 597 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

ROD SUPPORT ASY,ELEC,MAN


49
44

46
47
50
51
DETAIL --- C

56250301
45

CONTROL PANEL

Figure 324 :ROD SUPPORT ASY,ELEC,MAN


D57535940 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 598
Serial Number: 7978
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

REF. PART NO. QTY. UNIT DESCRIPTION

001 56250020 2 EA BRACKET, ARM MTG,RODSUPT


ROD SUPPORT ASY,ELEC,MAN

002 57423782 1 EA BRKT, CYL MTG---ROD SUPT


003 56250038 1 EA ARM, ROD SUPORT, DMC TWR
004 57423808 1 EA CYLINDER, HYDRAULIC (See figure 325)
005 95342028 1 EA PIN,HINGE
006 95093381 2 EA PIN,COTTER
007 57273237 1 EA PIN, PIVOT
57273229 1 EA D PIN
57046831 1 EA D RETAINER
008 57273245 2 EA RETAINER
009 95937413 5 EA WASHER,LOCK,HELICAL
010 95920674 5 EA SCREW,CAP,HEX
011 57423832 1 EA PIN, LOCKING ---CYL.
012 57423824 1 EA ROLLER GUIDE, RODSUPPORT
95381190 2 EA D BEARING
013 95201547 6 EA FITTING,LUBE
017 95316972 4 EA CONNECTOR,MALE,37 DEG
018 50462944 1 EA VALVE,CHECK---DBL PILOTOP
56250301

019 57728255 1 EA BAR, TAPPED


020 95943668 2 EA SCREW,CAP,HEX
021 95934303 2 EA WASHER,LOCK,PLATED
022 95922225 2 EA WASHER, FLAT---5/16
024 95279089 1 EA ELBOW
025 57291049 2 EA RESTRICTOR, JIC/JIC .062
027 56957764 2 EA HOSE ASSY
028 56950082 2 EA HOSE ASSY
040 56250012 1 EA PIN, ROD SUPPORT ARM
041 95219713 1 EA CONNECTOR,MALE,37 DEG.
044 57541245 1 EA BRACKET,SWITCH,ROD SUPT
045 57216913 1 EA SWITCH, TOGGLE
046 50518653 1 EA SWITCH,LIMIT
047 57194987 1 EA ARM, ADJUSTABLE
049 57535064 1 EA BAR, FLAT
050 95934766 4 EA WASHER,LOCK,HELICAL
051 95928982 4 EA SCREW,CAP---1/4---20 X 3/4

page 599 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

56250301 ROD SUPPORT ASY,ELEC,MAN

ROD SUPPORT ASY,ELEC,MAN


This page is intentionally blank.

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 600
Serial Number: 7978
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

1 ---Seal Kit
ROD SUPPORT ASY,ELEC,MAN

13

11
12

14

15
56250301

10

16

10

Figure 325 :CYLINDER, HYDRAULIC


C57423808 REV01
page 601 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57425043 1 EA SEAL KIT (See figure 326)

ROD SUPPORT ASY,ELEC,MAN


002 13084207 1 EA LOCK---NUT
003 57068215 1 EA RING, RETAINING
010 57401622 2 EA PLUG---PORT
011 95531133 1 EA NUT,HEX JAM---1 ---12
012 57423915 1 EA PINEYE ASSEMBLY
013 13084215 1 EA HEAD
014 57423931 1 EA PISTON
015 57423949 1 EA ROD
016 57423956 1 EA TUBE ASSEMBLY

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 602
Serial Number: 7978
FAMILY,DM45 HP

57425043 SEAL KIT


ROD SUPPORT ASY,ELEC,MAN

9 5

4
56250301

Figure 326 :SEAL KIT


D57423808 REV000
page 603 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57425043 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

004 57362105 1 EA O---RING

ROD SUPPORT ASY,ELEC,MAN


005 57220352 2 EA U---CUP
006 57220345 1 EA O---RING
007 57220337 1 EA SEAL,BACKUP
008 57233652 1 EA U---CUP
009 57233660 1 EA WIPER

56250301

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 604
Serial Number: 7978
FAMILY,DM45 HP

TOOLS/ACCESSORIES
SECTION
TOOLS/ACCESSORIES

page 605 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

TOOLS/ACCESSORIES

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 606
Serial Number: 7978
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45


DECALS,COMMON,RIG---DM45

5
57788424

Figure 327 :DECALS,COMMON,RIG--- DM45


D57788424 REV 000
page 607 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

DECALS,COMMON,RIG---DM45
6

57788424
1

FOR DML --- SP RIGS FOR DM45/50/DML RIGS

Figure 328 :DECALS,COMMON,RIG--- DM45


D57788424 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 608
Serial Number: 7978
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57787525 2 EA DECAL,ATLASCOPCO,33L


DECALS,COMMON,RIG---DM45

002 57787525 1 EA DECAL,ATLASCOPCO,33L


003 57779308 1 EA DECAL,ATLAS COPCO,11.5”W
004 57095887 1 EA DECAL,MACHINE---DM45E
005 57093460 1 EA DECAL,MACHINE---DM45E
006 57786048 1 EA DECAL,WEB PAGE,BLACK,2.5
57788424

page 609 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

DECALS,COMMON,RIG---DM45
This page is intentionally blank.

57788424

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 610
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

1
2
DECALS,SAFETY---SPANISH

HYDRAULIC TANK
TOWER RAISING CYLINDER

4
57607079

ENGINE ASSEMBLY /COUPLING GUARD

6
5
7

COOLER

Figure 329 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
page 611 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

9
10

DECALS,SAFETY---SPANISH
SPUR GEAR
POWER HEAD

8
BATTERY BOX ON RIG
8
11

57607079
RECEIVER TANK
( END VIEW )

12

TOWER BOTTOM

Figure 330 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 612
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

13
DECALS,SAFETY---SPANISH

ROD CHANGER CYLINDER

14
57607079

JACK ASSEMBLY

15

HYDRAULIC TANK
(TOP VIEW)

Figure 331 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
page 613 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

18
20 MANUAL, SAFETY(Not Shown)
21 RIVET, DRIVE(Not Shown)

DECALS,SAFETY---SPANISH
19

25 SCREW,CAP---1/4---20 X 1/2(Not Shown)


24
26 WASHER, FLAT---1/4(Not Shown)

57607079
16

17 22

Figure 332 :DECALS,SAFETY--- SPANISH


D57147910 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 614
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

REF. PART NO. QTY. UNIT DESCRIPTION

001 57607087 2 EA DECAL,WARNING---FALL DERIC


DECALS,SAFETY---SPANISH

002 57607095 1 EA DECAL,CAUTION---EXCESS OIL


003 57607103 2 EA DECAL,WARNING---ROT.PARTS
004 57607111 2 EA DECAL,WARNING---ROT.PART
005 57607129 2 EA DECAL,WARNING---ROT.BLADE
006 57607137 1 EA DECAL,ENG FAILURE COOLSY
007 57607145 1 EA DECAL,WARNING---HOT FLUID
008 57607152 2 EA DECAL,WARNING---HIGH PR
009 57607160 1 EA DECAL,WARNING---COMBUS GAS
010 57607178 1 EA DECAL,WARNING---POWER HD
011 57607186 1 EA DECAL,WARNING---HIGH PRESS
012 57607194 2 EA DECAL,WARNING---FALL PWRHD
013 57607202 2 EA DECAL,WARNING---FALL CROUS
014 57607210 1 EA DECAL,WARNING---FALL DRL P
57607079

015 57607228 1 EA DECAL,NOTICE---HYD FAILURE


016 57607236 1 EA DECAL,WARNING---DONT ALTER
017 57607244 1 EA DECAL,DANGER---HAZ.VOLT
018 57607251 1 EA DECAL,WARNING---FAN BLADES
019 57607269 1 EA DECAL,NOTICE---DUST
020 57626087 1 EA MANUAL,SAFETY SPANISH (See figure 333)
021 57318693 1 EA RIVET, DRIVE
022 57607277 2 EA DECAL,WARNING---NO CLMBNG
024 57607285 2 EA DECAL,NOTICE---
025 95934774 2 EA SCREW,CAP---1/4---20 X 1/2
026 95922183 2 EA WASHER, FLAT---1/4

page 615 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57607079 DECALS,SAFETY---SPANISH

DECALS,SAFETY---SPANISH
This page is intentionally blank.

57607079

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 616
Serial Number: 7978
FAMILY,DM45 HP

57626087 MANUAL,SAFETY SPANISH


DECALS,SAFETY---SPANISH

List only, no drawing required.


57607079

Figure 333 :MANUAL,SAFETY SPANISH


A57626087 REV 000
page 617 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57626087 MANUAL,SAFETY SPANISH

REF. PART NO. QTY. UNIT DESCRIPTION

001 57625097 1 EA PAGE,COVER (SPANISH)

DECALS,SAFETY---SPANISH
002 57625105 1 EA PAGE,ORDER INFO (SPAN.)
003 57625113 1 EA PAGE,LABEL REFER SPANISH
004 57625121 1 EA PAGE,TABLE, DML SPANISH
005 57625139 1 EA PAGE,EXCESS HYD OIL SPAN
006 57625147 1 EA PAGE,ROT PARTS SPANISH
007 57625154 1 EA PAGE,ROT.PARTS SPANISH
008 57625162 1 EA PAGE,ROT.BLADE SPANISH
009 57625170 1 EA PAGE,PRESS.FLUID SPANISH
010 57625188 1 EA PAGE,HIGH PRESS SPANISH
011 57625196 1 EA PLATE,COMBUST GAS SPAN.
012 57625204 1 EA PAGE,FALL/CRUSH HAZ.SPAN
013 57625212 1 EA PAGE,HIGH PRESS.SPANISH
014 57625220 1 EA PAGE,FALL.POWERHD,SPAN.
015 57625238 1 EA PAGE,FALL ROD CAR SPAN

57607079
016 57625246 1 EA PAGE,FALL.DRL PIPE SPAN
017 57625253 1 EA PAGE,COMBINED WARN.SPAN
018 57625261 1 EA PAGE,HAZ VOLTAGE,SPANISH
019 57626038 1 EA PAGE,HIGH VOLT.SPANISH
020 57626046 1 EA PAGE,HIGH PRESS.SPANISH
021 57626053 1 EA PAGE,CAN’T CLIMB,SPANISH
022 57626061 1 EA PAGE,FALL DERRICK,SPAN
023 57626079 1 EA PAGE,FAN BLADES,SPANISH

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 618
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

18

HYD. TEST STATION


DECAL,MISC (SPANISH)

DECKING

17
16

18
57613515

10 (NOT SHOWN)
14 (NOT SHOWN)
RECIEVER TANK
20 (NOT SHOWN)

24 (NOT SHOWN)
8

DECKING

Figure 334 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 619 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
CAB

57613515
12 11

19
KICK PLATE

RAILING
PULL TO PUSH TO
START STOP

EMERGENCY
STOP

DECKING

Figure 335 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 620
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

4
DECAL,MISC (SPANISH)

1
2

HYD. TANK
57613515

DHD TANK

Figure 336 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 621 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

BATTERY JUMP START/SWITCH

DECAL,MISC (SPANISH)
57613515
5

HYD. TANK

Figure 337 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 622
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)


DECAL,MISC (SPANISH)

COMPRESSOR
ENGINE
57613515

Figure 338 :DECAL,MISC (SPANISH)


D57613515 REV 001
page 623 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
COMPRESSOR

15

13

57613515
21

23

WIGGIN’S QUICK FILL


22

Figure 339 :DECAL,MISC (SPANISH)


D57613515 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 624
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

REF. PART NO. QTY. UNIT DESCRIPTION

001 57613754 1 EA DECAL,GREASE,M/F DML


DECAL,MISC (SPANISH)

002 57613523 1 EA DECAL,HYDRAULIC OIL


003 57613531 1 EA DECAL,DRAIN MANIFOLD
004 57613549 1 EA DECAL,HYD OIL LEVEL
005 57613556 1 EA DECAL,VENT MANIFOLD
006 57613564 1 EA NAMEPLATE,ISOLATION
007 57613572 1 EA DECAL,COMP REQ’D MAINT
008 57613580 1 EA NAMEPLATE,REC TNK OIL
009 57613598 1 EA DECAL,DHD LUBE SETTINGS
010 57613606 1 EA DECAL,THREAD GREASER
011 57613614 1 EA NAMEPLATE,MODEL ID
012 57613622 1 EA NAMEPLATE,DHD CONTROL
013 57614125 1 EA NAMEPLATE,REC OIL
014 57614133 1 EA NAMEPLATE,ETHER INJ
015 57614141 1 EA NAMEPLATE,COOLANT
57613515

016 57614158 1 EA DECAL,GAUGE LOW PR.


017 57614166 1 EA DECAL,GAUGE HI PRESS
018 57614174 1 EA DECAL,HYD TEST STATION
019 57614182 1 EA DECAL,EMERGENCY STOP
020 57614190 1 EA NAMEPLATE,WATER
021 57614240 1 EA NAMEPLATE,HYDRAULIC
022 57614257 1 EA NAMEPLATE,FUEL
023 57614265 1 EA NAMEPLATE,CRANKCASE
024 36534907 1 EA DECAL,PRO---TEC (SPANISH)

page 625 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57613515 DECAL,MISC (SPANISH)

DECAL,MISC (SPANISH)
This page is intentionally blank.

57613515

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 626
Serial Number: 7978
FAMILY,DM45 HP

57518300 RODTOOLS,4.5---PIPE

1
12
RODTOOLS,4.5---PIPE

11

A A
10

VEIW B ---B

7
4
5 7
C C

7
57518300

VEIW C---C
12

B B 8

2
3
9

NOTE: TOOL ITEMS 13 THRU 22


NOT SHOWN ON DRAWING

VEIW A ---A

Figure 340 :RODTOOLS,4.5--- PIPE


D57518300 REV 004
page 627 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57518300 RODTOOLS,4.5---PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50245422 5 EA CHUCK, ROD---4 HEX

RODTOOLS,4.5---PIPE
002 50519560 5 EA PLATE,ROD CHUCK LOCKING
003 50519578 5 EA BOLT,ROD CHUCK
004 95935128 6 EA CAPSCREW
005 95923322 6 EA NUT, ELASTIC LOCK---3/8---16
007 50415256 6 EA ADAPTER, MIDDLE---4.5 RODS
008 50415454 5 EA ADAPTER, UPPER---4.5 RODS
009 95201547 5 EA FITTING,LUBE
010 50519586 1.00 ST STOP, ROD CUP
011 52185162 2 EA SPACER---ROD CHANGER
012 57083479 5 EA BUSHING, ROD CHUCK---STEEL
013 57638058 1 EA FORK,3.5 FLATS
014 57328254 1 EA BUSHING,CENT---4.5 ROD
016 50195916 1 EA WRENCH, CHAIN---4.5---5.38 (See figure 341)
017 50243088 1 EA REST, WRENCH
018 52230786 1 EA WRENCH, CHAIN ADJUSTING
019 50219955 1 EA PIN,LOCKING
020 50245281 1 EA GUN,BLOW---WITH 25’ HOSE (See figure 344)

57518300
021 57386427 8 EA GUIDE,BLOCK---LONG R.H.
022 57376832 4 EA GUIDE SLIDE --- R.H.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 628
Serial Number: 7978
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38


RODTOOLS,4.5---PIPE

1
2

3
57518300

Figure 341 :WRENCH, CHAIN--- 4.5--- 5.38


E50195916 REV 001
page 629 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38

REF. PART NO. QTY. UNIT DESCRIPTION

001 50021120 1 EA TONG ASSY---W/FLAT INSERTS (See figure 342)

RODTOOLS,4.5---PIPE
002 50021138 1 EA CHAIN ASSY (See figure 343)
003 50021377 1 EA CHAIN SECT---2 LINKS
004 58229790 1 EA BOLT AND NUT

57518300

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 630
Serial Number: 7978
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS


RODTOOLS,4.5---PIPE

9 11

6
57518300

7
13
12
2
4 3
5 10

Figure 342 :TONG ASSY--- W/FLAT INSERTS


W287976 REV 003
page 631 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50209675 1 EA HANDLE, CHAIN TONG

RODTOOLS,4.5---PIPE
002 50021187 1 EA JAW---CHAIN TONG
003 50024397 4 EA INSERT,JAW---FLAT
004 50024389 4 EA KEY,INSERT---CHAIN TONG
005 50024371 4 EA SPRING, CHAIN TONG
006 50014414 1 EA BOLT,JAW---CHAIN TONG
007 50021229 1 EA SPRING, CHAIN TONG
008 50024512 1 EA PIN,SPRING---CHAIN TONG
009 50021237 1 EA BUSHING,CHAIN TONG
010 50209501 1 EA GUIDE,SPRING---CHAIN TONG
011 50021202 1 EA PIN,HANDLE---CHAIN TONG
012 95076907 1 EA NUT,HEX,JAM
013 95002697 1 EA PIN, COTTER

57518300

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 632
Serial Number: 7978
FAMILY,DM45 HP

50021138 CHAIN ASSY


RODTOOLS,4.5---PIPE

4
57518300

5
9

11

10

Figure 343 :CHAIN ASSY


D293175 REV 03
page 633 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50021138 CHAIN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50024447 1 EA LINK,MAASTER

RODTOOLS,4.5---PIPE
002 50021195 1 EA PIN
003 50021393 1 EA CHAIN,MASTER
004 50021377 2 EA CHAIN SECT---2 LINKS
005 58229790 2 EA BOLT AND NUT
008 50021195 1 EA PIN
009 50021161 1 EA NUT
010 95033932 1 EA PIN,ROLL
011 50021153 1 EA SCREW,CHAIN

57518300

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 634
Serial Number: 7978
FAMILY,DM45 HP

50245281 GUN,BLOW ---WITH 25’ HOSE


RODTOOLS,4.5---PIPE

4
5 6
7

3
57518300

2
1

Figure 344 :GUN,BLOW--- WITH 25’ HOSE


B294839 REV 004
page 635 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50245281 GUN,BLOW ---WITH 25’ HOSE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50067131 1 EA BLOW GUN D

RODTOOLS,4.5---PIPE
002 95316972 1 EA CONNECTOR,MALE,37 DEG
003 57053183 300.00 IN HOSE,HYD---A06 BULK
004 50245299 1 EA CONNECTOR, HOSE
005 95220844 1 EA CLAMP,HOSE
006 50245307 1 EA COUPLING,QD
007 59506436 1 EA FITTING,HOSE

57518300

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 636
Serial Number: 7978
FAMILY,DM45 HP

50346360 HOOKS,LIFTING
HOOKS,LIFTING

List only, no drawing required.


50346360

Figure 345 :HOOKS,LIFTING


D341753 REV 004
page 637 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50346360 HOOKS,LIFTING

REF. PART NO. QTY. UNIT DESCRIPTION

001 50261700 2 EA LIFTING HOOK

HOOKS,LIFTING
50346360

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 638
Serial Number: 7978
FAMILY,DM45 HP

57496481 EXPORT PACKAGE


EXPORT PACKAGE

List only, no drawing required.


57496481

Figure 346 :EXPORT PACKAGE


NONE REV 000
page 639 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57496481 EXPORT PACKAGE

REF. PART NO. QTY. UNIT DESCRIPTION

001 56961725 2 EA PLATE, COVER

EXPORT PACKAGE
002 57371544 50 EA TAG, BLANK ALUM
007 57495855 2 EA MODIFICATION, REARPLATFM (See figure 347)
102 50525187 1 EA LUBRICANT,TOOL JOINT

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 640
Serial Number: 7978
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

8
7
EXPORT PACKAGE

4 6
5

1
57496481

5
1

4
3

Figure 347 :MODIFICATION, REARPLATFM


D57495855 REV 001
page 641 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57496432 2 EA ANGLE --- SUPPORT

EXPORT PACKAGE
002 57496440 1 EA ANGLE --- SUPPORT
003 57496457 1 EA ANGLE --- SUPPORT
004 57496465 1 EA COVER
005 57496473 1 EA ANGLE --- SUPPORT
006 95920682 1 EA SCREW,CAP,HEX
007 95937413 1 EA WASHER,LOCK,HELICAL
008 95922894 1 EA NUT,HEX,FINISHED

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 642
Serial Number: 7978
FAMILY,DM45 HP

57778508 KIT,FILTER,HP,DM45/L
KIT,FILTER,HP,DM45/L

List only, no drawing required.


57778508

Figure 348 :KIT,FILTER,HP,DM45/L


NONE REV 000
page 643 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57778508 KIT,FILTER,HP,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 52263183 2 EA ELEMENT, FILTER---MAIN HYD

KIT,FILTER,HP,DM45/L
002 57336406 1 EA ELEMENT,KF3 FILTER S3
003 36860336 2 EA ELEMENT,OIL FILTER

57778508

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 644
Serial Number: 7978
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES


PAINT AND SUPPLIES

List only, no drawing required.


50421908

Figure 349 :PAINT & SUPPLIES


LIST
page 645 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 35323567 15.00 GL PAINT, BEIGE

PAINT AND SUPPLIES


002 50261437 5.00 GL THINNER,
004 50261445 5.00 GL PAINT, BLACK
005 50261411 1 EA SEALANT, HYDRAULIC
007 58220773 1.00 GL PAINT, BLACK
008 57135501 10.00 GL PRIMER, GREY EPOXY
009 50407451 3 EA SEALANT
010 57136459 10.00 QT CATALYST, PRIMER

50421908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 646
Serial Number: 7978
FAMILY,DM45 HP

57554172 ROD SEAL ASSY, 4---1/2PIPE

2 3
ROD SEAL ASSY, 4---1/2PIPE

1
57554172

TOWER BOTTOM

Figure 350 :ROD SEAL ASSY, 4--- 1/2PIPE


D57554172 REV001
page 647 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57554172 ROD SEAL ASSY, 4---1/2PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57519746 1 EA DUST SEAL, 4---1/2 PIPE (See figure 351)

ROD SEAL ASSY, 4---1/2PIPE


002 95081659 8 EA WASHER,FLAT---7/8
003 95433819 4 EA CLIP

57554172

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 648
Serial Number: 7978
FAMILY,DM45 HP

57519746 DUST SEAL, 4---1/2 PIPE


ROD SEAL ASSY, 4---1/2PIPE

3
4
5

2
57554172

Figure 351 :DUST SEAL, 4--- 1/2 PIPE


C57519746 REV001
page 649 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

57519746 DUST SEAL, 4---1/2 PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

002 57554099 1 EA SEAL, 4---1/2 PIPE

ROD SEAL ASSY, 4---1/2PIPE


003 95934584 12 EA SCREW, CAP---3/8---16 X1---1/2
004 95937413 12 EA WASHER, LOCK---3/8 PLATED
005 95922894 12 EA NUT, HEX---3/8---16

57554172

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 650
Serial Number: 7978
FAMILY,DM45 HP

ACCESS7978 ACCESS
ACCESS

There is no drawing available at this time.


7978

Figure 352 :ACCESS


NONE REV 000
page 651 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

ACCESS7978 ACCESS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50067909 1 EA J WRENCH, DHD360---4 FLATS

ACCESS
002 50195916 1 EA WRENCH, CHAIN---4.5---5.38 (See figure 353)
004 57489072 1 EA TRACK,PINNING
005 57481194 1 EA BUSHING, MAIN

7978

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 652
Serial Number: 7978
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38


ACCESS

1
2

4
7978

Figure 353 :WRENCH, CHAIN--- 4.5--- 5.38


E295210 REV 001
page 653 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38

REF. PART NO. QTY. UNIT DESCRIPTION

001 50021120 1 EA TONG ASSY---W/FLAT INSERTS (See figure 354)

ACCESS
002 50021138 1 EA CHAIN ASSY (See figure 355)
003 50021377 1 EA CHAIN SECT---2 LINKS
004 58229790 1 EA BOLT AND NUT

7978

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 654
Serial Number: 7978
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS


ACCESS

9 11

6
7978

7
13
12
2
4 3
5 10

Figure 354 :TONG ASSY--- W/FLAT INSERTS


W287976 REV 003
page 655 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50209675 1 EA HANDLE, CHAIN TONG

ACCESS
002 50021187 1 EA JAW---CHAIN TONG
003 50024397 4 EA INSERT,JAW---FLAT
004 50024389 4 EA KEY,INSERT---CHAIN TONG
005 50024371 4 EA SPRING, CHAIN TONG
006 50014414 1 EA BOLT,JAW---CHAIN TONG
007 50021229 1 EA SPRING, CHAIN TONG
008 50024512 1 EA PIN,SPRING---CHAIN TONG
009 50021237 1 EA BUSHING,CHAIN TONG
010 50209501 1 EA GUIDE,SPRING---CHAIN TONG
011 50021202 1 EA PIN,HANDLE---CHAIN TONG
012 95076907 1 EA NUT,HEX,JAM
013 95002697 1 EA PIN, COTTER

7978

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 656
Serial Number: 7978
FAMILY,DM45 HP

50021138 CHAIN ASSY


ACCESS

1
7978

5
9

11

10

Figure 355 :CHAIN ASSY


D293175 REV 003
page 657 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

50021138 CHAIN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50024447 1 EA LINK,MAASTER

ACCESS
002 50021195 1 EA PIN
003 50021393 1 EA CHAIN,MASTER
004 50021377 2 EA CHAIN SECT---2 LINKS
005 58229790 2 EA BOLT AND NUT
008 50021195 1 EA PIN
009 50021161 1 EA NUT
010 95033932 1 EA PIN,ROLL
011 50021153 1 EA SCREW,CHAIN

7978

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. page 658
Serial Number: 7978
FAMILY,DM45 HP

50021138 CHAIN ASSY


ACCESS

This page is intentionally blank.


7978

page 659 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

AIR CONDITIONER, ASSY, 57554644, 88


AIR END --- HR 2.5, 36017549, 290
AIR FILTER---08, 57496556, 266
A AIR VENT, 50718170, 513
ADAPTER ALARM, BACKUP---12 TO36VDC, 57366387,
1---1/2 PVC, 57427148, 496 501
1/4”, 39417118, 323 ANCHOR, D, 50105832, 68
50691690, 409 ANGLE
56986821, 421 2 LG, 57548273, 319
57072423, 429 56790330, 494
57438483, 410 57014672, 501
90DEG---O---RING/JIC 57499196, 421
95371209, 410 WITH HOLES, 57548265, 319
95376133, 410

INDEX
95174603, 275 ANGLE --- SUPPORT
95219739, 509, 584 57496432, 642
95219762, 410, 596 57496440, 642
95286563, 564 57496457, 642
95293353, 122 57496473, 642
95387346, 314 ANGLE---WITH HOLES, 57549024, 535
95650156, 436, 459
ANTI---FREEZE, 50262526, 235
95702619, 326
95708301, 473 ARM
CHAIN, 57407017, 141 ADJUSTABLE, 57194987, 402, 592, 599
FEMALE JIB HOIST---FIXED, 57120271, 449
STRT, THD, 95529079, 509 LOWER, ASSEMBLY, 57594566, 205
STRT THRD ROD SUPORT, DMC TWR, 56250038, 599
95655064, 297 WIPER---20, 57541146, 88
95670535, 297 WIPER---28, 57541153, 88
HYD MOTOR, CAST, 57632556, 216 ARMREST KIT --- SEAT, CAB, 57561854, 88
INPUT, 50597640, 382
JACK---LONG, 57116758, 446 ASSEMBLY, UPPER ARM, 57552044, 205
JACK---SHORT, 57116766, 446 ATOMIZER---STARTING FLUID, 57301863, 285
MIDDLE---4.5 RODS, 50415256, 628
MOTOR, 57368052, 161
ORIFICE, 1/32, 51298198, 319
PUMP D, 50597632, 382
B
SAE, 52209913, 436 BACK CAP, 57341398, 538
SAE 8 STRAIGHT, 57408767, 584
SAE B, 59572917, 382 BACK---UP
SAE C, 50597624, 382 13084181, 318
SLEEVE---SAE B, 50594779, 382 57377202, 318
SPINDLE---3.50, 56255250, 220 57520850, 64, 70
STR, JIC/O---RING, 95356978, 274 57520876, 64, 70
STR.---JIC/O---RING, 95371241, 410 57520918, 64, 70
STR---20---24S, 95371225, 324 57520934, 64, 70
TEE, 57491441, 335 BALL
UPPER---4.5 RODS, 50415454, 628 52155371, 186, 372
WET ARM, 57674814, 88 54479969, 66, 72
STEEL, 50806488, 516
ADAPTERFRT.ENG.CAT3406TA, 57245870, 227
BAND
ADHESIVE, 56784267, 217, 258
MOUNTING, 58044744, 266
AIR CLEANER, 57431884, 104 MOUNTING---AIRCLEANR, 50279413, 262
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index i
Serial Number: 7978
FAMILY,DM45 HP

Index

SILENCER, 13.68”, 57784951, 262 BALL


BAR 50717974, 513
58194945, 217
CABLE ANCHOR, 57406969, 297
95434874, 161
CONNECTOR, IDLER, 57726283, 32, 46
MOTOR SHAFT, 57117772, 193
COPPER, 57036881, 496
ROLLER
FLAT
57726093, 38, 52
56901853, 29
95434551, 161
57003634, 449
95434569, 162
57038549, 142
SPHERICAL, ROLLER, 95711156, 161
57535064, 599
HOSE TRAY, 57644908, 136 BEARING ASSY, 50243518, 205
ROUND, 57093197, 435 BEARING BALL, 50632538, 379
SQUARE
56998164, 216 BELT, VEE, 57451924, 112
57009193, 510 BLADE
TAPPED FAN, 57655128, 549
INDEX

57728248, 424, 519 WIPER 28, 57745127, 88


57728255, 440, 485, 599 BLANKET, EXHAUST ELBOW, 57704124, 262
W/HOLES, 3/8X2X11, 57330110, 494
BLOCK
BAR FLAT 52201852, 360
1X3.50X15.50, 57389694, 467 57198921, 440
1X3.50X8.00, 57412439, 206 57205288, 592
3/8 X 3 X14.75, 57389686, 467 6MM COMPONENTELEC, 57429714, 497
BARB, HOSE, 57547614, 243 FLANGE, 57213936, 164, 335
FLANGE 2”NPT, 57569923, 323
BARREL & SLEEVES, 54408232, 368 GUIDE, 52147543, 141
BARREL HOLDDOWN ASSY, 54414347, 168 MANIFOLD, 57024044, 391
PIVOT, SPLIT/RC, 57594525, 205
BARREL/AUX SHAFT ASSY, 54408190, 366
TOWER SUPPORT, 57398232, 22
BARREL/HOLDOWN SHAFT ASM, 54414370, UK10 TERMINAL, 57443525, 496, 501
180 VALVE, 57520967, 64, 70
BARREL/SHAFT/CRADLE ASM, 54408646, 338 VALVE TERMINAL, 54406046, 398

BARRL/SLEEVE, 52201696, 182, 193 BLOCK---PIVOT ASSY---L.H, 57423014, 148


BLOCK---PIVOT ASSY---R.H., 57423006, 148
BASE
ENCLOSURE, 57655599, 550 BLOCK---PIVOT---LOWER, 57422974, 150, 152
FABRICATED 10”OPEN, 57638041, 440 BLOCK---PIVOT---UPPER L.H., 57422990, 152
WATER INJECTION, 52153087, 509
BLOCK---PIVOT---UPPER R.H., 57422982, 150
BATTERY, 12V---8DW/ELECTROL, 57113177,
529 BLOCK---PORT, 52204815, 358

BEAM, 57726077, 38, 52 BLOW GUN D, 50067131, 636


BLOWER, 24V, 57655029, 549
BEARING
52154739, 360 BLOWER ASSEMBLY, 57516379, 94
52154796, 176, 356 BLOWER ASSY W/O MOTOR, 57554818, 94
52155041, 190, 193, 364
52201795, 173, 350 BOARD
52209939, 162 SENTRY PROCESSOR, 57530453, 570
54407317, 168, 338 SENTRY PWR SUPPLY, 57530461, 570
54416300, 345 BODY
95200663, 382 1 INLET, 3 OUTLETS, 57341356, 538
95214037, 161 CARTRIDGE, 54479944, 66, 72
95381190, 599 EH STROKER, 54409719, 345
95758595, 216 FORCE MOTOR, 54409131, 352
Index ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

BOLT 57455966, 4
50815638, 414 57655508, 550
52249901, 516 57700486, 34, 48
52263563, 412 ACTUATING, 57538100, 318
ADAPTER, 57367310, 382 AMOT, 57747370, 314
CHAIN, 50339043, 141 ARM MTG, RODSUPT, 56250020, 599
EYE, 95037255, 4, 9, 324 BATT.SELECTSWTC, 57379992, 529
HEX HEAD CABLE GUIDE, 57446270, 141
57726218, 32, 46 CHECK VALVE, 57783516, 421
57726234, 32, 46 ELEC BOX 24X20, 57549503, 501
57726242, 32, 46 EXP VALVE MTG, 57554743, 102
57726259, 32, 46 FUEL COOLER, 57780868, 112, 278
57726267, 32, 46 HAND PUMP SUPT, 57774176, 596
57726291, 32, 46 HOSE ELEC, 56244684, 163
57726341, 32, 46 HOSE TRAY, 57390262, 435
57735938, 32, 46 INLET MOUNT, 57639247, 478

INDEX
57735946, 32, 46 LIMIT SWITCH, 57359176, 467
HEX HEAD W/HOLE, 57622391, 141 LUBE CAN---35LB, 57469140, 535
JAW---CHAIN TONG, 50014414, 632, 656 MICRO SWITCH, 57391641, 402, 592
PP BASE MOUNTING, 57746943, 260 MOTOR, 57736845, 243
ROD CHUCK, 50519578, 628 MOUNTING, 52106630, 90, 92
STRIKER, 57540973, 87 MTG, SIDE DECK, 57588535, 9
TRACK, SHOE, 57700551, 42, 56 MTG---6 SPOOL VLV, 57656746, 470
MTG---CENTRO LUBE, 57518003, 566
BOLT 12MM, 52264926, 297 NOZZLE, 57389587, 535
BOLT AND NUT, 58229790, 630, 634, 654, 658 OIL, 52235363, 227
OUTLET MOUNT, 57640179, 478
BOLT HEX HEAD, 57726275, 32, 46 REMOVABLEGEARBOX
BOLT KIT, 51076271, 396 57216772, 217
57216780, 216
BONNET, SCREW, 57341380, 538 57216806, 217
BOOT 57216814, 217
58974650, 122 RETAINER, 57775389, 243
OEM PUSH BUTTON, 57438772, 126 SILENCER SUPPORT, 57661779, 262
RUBBER, 57020083, 126 SUPPORT, PIPE, CLR, 57764458, 235
SWING CYLINDER, 57406050, 205
BOTTLE, WASHER, 5L, 24V, 57790826, 88
SWITCH, ROD SUPT, 57541245, 599
BOX THREAD GREASER, 57548034, 535
1/2 STONCO, 52175809, 496 UL88 HR2.5, 57331688, 297
3/4 STONCO, 52240397, 496, 497 VALVE, 50429455, 452
BATTERY, 58231887, 529 BRACKET --- HOSE TRAY, 57390171, 435
ELEC ASM TIER 2, 57665044, 501
ELEC ASSY---8X6X3.5, 57549941, 501 BRACKET---ELEC BOX, 8X6, 56257553, 501
ELEC.JIC, 57032963, 572 BRACKET---HOSE, ROTARY HEAD, 57559577,
163
BRACKET
”J”, 57655193, 549 BRACKET---WRENCH CYL MOUNT, 57391104,
50248871, 298 485
52227154, 335 BRAKE COMPLETE, 57550147, 38, 52
52231818, 297
57071383, 564 BREAKER
57071409, 564 CIRCUIT---15 AMP, 57084055, 112, 122
57071417, 564 CIRCUIT---20 AMP, 57091274, 122
57097941, 112 CIRCUIT---5 AMP, 57117848, 122
57184616, 519 BREATHER
57315657, 435 50903236, 409
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index iii
Serial Number: 7978
FAMILY,DM45 HP

Index

59677831, 382 CABLE


95422663, 216 57261927, 106
FILTER---3MICRON, 57441941, 274 BATTERY
VENT, DHD PUMP, 57769390, 586 30441570, 529
NEGATIVE, 51869907, 529
BRIDGE, ELEC. INSULATED
BATTERY---NEGATIVE, 57705063, 529
57435034, 496
BATTERY---POSITIVE, 57705048, 529
57435075, 497
CONTROL, 57537607, 298
BRKT, CYL MTG---ROD SUPT, 57423782, 599 GROUND---1/0 X 36, 52246519, 258
HOSE RESTRAINT, 57358145, 307, 318, 435
BRL, ROCKER CAM & FLG ASM, 54414362,
STARTER JUMPER, 57412710, 258
168
SWITCH TO STARTER, 57705055, 529
BULL GEAR---5 ROD, 57228462, 212 WATER VALVE, 57554792, 100
BUSHING CABLE ASSEMBLY, 57403586, 198
50412626, 141 CABLE ASSY---FOR 30’ TOWER, 57506446, 146
50628726, 498
INDEX

54409842, 345 CAC, HEAT EXCHANGER, 57775520, 243


57054595, 216 CAM ASSEMBLY (14), 57053522, 379
57267304, 205 CAM RING, 57192080, 379
95037412, 410
95038147, 285 CAM STROKER ASSY, 57123283, 370
95043212, 216 CAM---MOTOR, 57305930, 193
CENT---4.5 ROD, 57328254, 628 CAM---T6CC, 31 GPM, 57392896, 379
CENTER, 57180184, 29
CHAIN ANCHOR, 50702927, 141 CANNISTER, 92473297, 285
CHAIN TONG, 50021237, 632, 656 CAP
CHAIN---TRACK, 57700635, 44, 58 50067479, 509
CONDUIT, 50625839, 498 50173467, 62
CONDUIT---3/4, 50625847, 498 57045494, 379
IDLER, 57700437, 34, 48 BEARING, 57191025, 161
INDEX MOTOR COVER, 57070849, 564
57570772, 217 JIC---16, 95387924, 392
57570780, 216 JIC---6, 95257341, 328
MAIN, 57481194, 652 PROTECTION, 57341315, 538
MASTER, CHAIN, 57700585, 44, 58 RADIATOR, 51792323, 244
PIPE, 95037438, 543 SPINDLE---SPUR HEAD, 57347379, 162
PIPE---REDUCING, 95038030, 535 SWIVEL, 57183329, 162
PIVOT TWRSUPPORT, 57559072, 22 WEATHER, 50469238, 262
QD, 2---3/8 SHAFT, 57405821, 290 CAP ASSY, 57550014, 205
REDUCER, 59551242, 382
REDUCING---.75X.50, 95256863, 497 CAP REPLACEMENT, 57406019, 210
ROD CHUCK---STEEL, 57083479, 628 CAPSCREW
TAPER---1.75 BORE, 57480980, 235 57192023, 379
WEAR, 50694934, 162 95044020, 216
YOKE END, 57309791, 29 95053054, 298, 324
95067583, 509
BUSHING PIPE, 95038154, 410
95103891, 299
BUTTERFLY, 8”REWORKED, 43200880, 290 95104659, 9, 227, 323
95403036, 62, 68, 205
BUTTON, SPRING, 57341224, 538
95920724, 123, 274, 535
95920856, 335
95928982, 6, 12, 557, 566, 588
C 95929006, 501
95934584, 4, 248, 253, 319
CAB, BARE, DM45/L, 57752768, 77 95934782, 416
Index iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95935128, 565, 628 CHAIN ASSY, 50021138, 630, 654


95935227, 217, 244, 262, 398 CHAIN SECT---2 LINKS, 50021377, 630, 634, 654,
95935235, 216 658
95938544, 391
95959086, 217 CHAIN TRACK, LESS SHOES, 57700577, 42, 56
AH, 95055067, 314 CHAIN TRACK ASM, W/SHOE, 57700536, 32, 46
FLANGED 12 PT, 95309829, 205, 210 CHAMBER
HEX 50817113, 268
95035465, 565 52144276, 513
95104147, 113, 323, 501
95215257, 227 CHANNEL
95920674, 9, 112, 227, 297, 409, 509, 510 DUCT, 56954852, 497
95920682, 262, 298, 480, 501, 594 WIRING DUCT, 57472839, 497
95920708, 205, 227, 235, 248, 509 CHARACTER
95928974, 567 WIRE SLEEVE 0, 57471344, 496
95934154, 235 WIRE SLEEVE 1, 57471351, 496

INDEX
95934378, 4, 262 WIRE SLEEVE 2, 57471369, 496
95934469, 227 WIRE SLEEVE 3, 57471377, 496
95934501, 9 WIRE SLEEVE 4, 57471385, 496
95934550, 319, 421, 440, 565, 588 WIRE SLEEVE 5, 57471393, 496
95934568, 416 WIRE SLEEVE 6, 57471401, 496
95934659, 77, 575 WIRE SLEEVE 7, 57471419, 496
95934816, 112, 501 WIRE SLEEVE 8, 57471427, 496
95934857, 535 WIRE SLEEVE 9, 57471435, 496
95935201, 228, 235 WIRE SLEEVE A, 57471443, 496
95943668, 113, 278, 318, 440 WIRE SLEEVE B, 57471450, 496
95952354, 227 WIRESLEEVE--- E, 57522443, 496
HEX HEAD CHECK VALVE
95157731, 141 .25NPT, 57552275, 510, 575
95919817, 335 57150617, 186, 372
95940573, 216
CHUCK, ROD---4 HEX, 50245422, 628
PLATED, 95919858, 335
HEX SOCKET HEAD, 95013702, 227, 336 CIRCLIP
HEXHEAD, PLATED 57550956, 38, 52
95920286, 62, 68 57556433, 39, 53
95934451, 391, 409, 449 57726150, 39, 53
HX, 95035408, 244 CIRCUIT BOARD, 57684300, 126
PLATED, 95958989, 4, 9
CLAMP
CAPSCREW (6R8), 95297602, 335 #10 SILICONE, 57655557, 550
CAPSCREW/35A2A111Z1HR, 95919221, 113 1---1/2 TUBE, 52154325, 435
52154887, 360
CAPSCREW/35A2A115Z1HR, 95919254, 440 52246154, 253
CAPSCREW/35A2A233Z1HR, 95919676, 205 54409818, 345
56943335, 253
CAPSCREW/35A2A329Z1HR, 95919841, 324 CABLE
CAPSCREW/35A2A377Z1HR, 95920021, 244 56804750, 198
58060179, 449
CARTRIDGE ASSEMBLY, 54529060, 379 CONSTANT TORQUE
CASE, 50718055, 513 56280852, 248
57439267, 266
CASTING, FAN END, 57655060, 549
57439283, 266
CHAIN 57440562, 266
BULK---3/16 COIL, 50699321, 4, 9, 297 57440570, 266
MASTER, 50021393, 634, 658 CUSHIONED, 57655235, 549
ROLLER---30FT TOWER, 57501116, 146 DRIER AIR COND., 57095515, 112
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index v
Serial Number: 7978
FAMILY,DM45 HP

Index

EXHAUST PIPE, 57655177, 549 COIL ASSY


EXHAUST---TURBO, 52175023, 262 57554651, 94
FEED CYL---5 OD, 57315780, 146 HTR, 57554669, 94
FUEL HOSE, 57655078, 549 COLLAR, RETAINING, 57546335, 164
GEAR #32, 57655250, 549
HALF, 50034818, 136 COMPOUND, SILICONE, 50700731, 77, 163, 336
HOSE COMPRESSOR
50743731, 318, 435 24V, 57655409, 550
52230810, 253 W/CLUTCHR134A, 57451890, 112
52230828, 253 CONDUIT
57546061, 307 3/8 NYLON, 57358830, 285, 584
95220844, 244, 543, 636 FLEX---1/2SEALTITE, 95245049, 557, 566
95264776, 253
CONE, 52155686, 374
95279832, 129
95301370, 244 CONNECTOR
95301834, 253, 494 1 45 DEG, 95482451, 497
INDEX

95301842, 567 1.5 X 45 DEG, 95361853, 498


95301859, 258, 565 1---45 DEG, 95482451, 123
95301875, 112, 228 1/2 45 DEG, 95368536, 497
95301883, 227, 235, 244, 510 1/2 90 DEG, 95361390, 497, 566
95310231, 440 12 RED, 50695063, 258
95351904, 253 16---14, FEMALE, 59854943, 494
95378873, 501, 565 2---WAY, 57387904, 497
95445664, 565 2---WAY FEMALE, 59854943, 497, 529
95457586, 235, 566 3---WAY
HALF, 50034826, 424, 455, 467, 485, 565 FEMALE, 59895151, 497
SPRING, AIR, 57655110, 549 MALE, 59356907, 497
3/4 90 DEG, 95318457, 497
STANDPIPE, 57755654, 435
54409446, 352
CLAMP ASSY 54409909, 345
1---1/4 PIPE, 57092728, 435 56991193, 566
1/2”, 52236783, 592 56992191, 566
56943699, 19, 253 57655706, 551
CHRG AIR, 57580516, 248
CLAMP GEAR #36, 57655516, 550
CORD GRIP
CLAMP---1/2, 95256723, 497 50625946, 467, 584
56263452, 497
CLAMP---12 CAGE, 57399941, 262
HOSE, 50245299, 636
CLAMP---3/4, 95256749, 497 MALE
37 DEG
CLAMP---CABLE, 58059650, 298
95219747, 410, 435, 509, 594
CLEVIS 95287629, 564
52267473, 299 95316972, 253, 564, 599, 636
ROD, 59321208, 522 37 DEG.
95219713, 297, 599
CLIP, WIRE HARNESS, 57655342, 550
95219721, 297, 328, 564
CLUTCH, CLAW, 57725988, 38, 52 57391559, 429
SPLICE, 56762248, 112, 467
COC, HEAT EXCHANGER, 57775553, 243
STRAIGHT, 95245221, 557
COIL STRAIGHT THRD, 95329983, 323, 326, 335
CONDENSER, 57364358, 112 STRAIGHT---1/2, 95245221, 497
HEATER, 57554776, 100 STRT THRD
IGNITION, 57655201, 549 95303368, 390, 392, 398, 409, 455, 480, 584
95303392, 473
COIL & MAGNET, 54409214, 352
95315289, 336, 410
COIL & SPIDER, 54409263, 354 95356903, 391, 392, 424, 440, 459, 467, 480, 519
Index vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95356960, 326, 410, 473, 480 BATTERY, 57143505, 529


95357570, 278 CONNECTOR, 57655391, 550
95365078, 398, 400, 416 CONTROL, 52155330, 186, 372
95365086, 473, 480 DRUM & TIE DN ASSY, 57420101, 570
95371217, 421 DUCT, 56954860, 497
95402830, 392, 410 END, 57027096, 176
95419594, 318, 390, 480, 485, 535 FTG/90514L, 56988728, 356
TAP TYPE, 855017P0841---1, 579 GEAR BOX, 57590390, 216
NUT, 57104895, 173
CONNECTOR KIT, 4---WAYMALE, 57367872, 77
RECPT---BATTERY CONN, 57007429, 529
CONTROL, ROTARY SERVO, 57480105, 345 STEP---DM45/L, 57746240, 392
CONTROL CHAMBER, 54408364, 186, 372 TERMINAL BLOCKEND, 57429730, 496
TOP, 57054629, 216
CONTROLLER VALVE ---9 SPOOL, 57536997, 480
DUAL AXIS, 57502031, 122 WIPER MOTOR, 57690398, 88
LEVER, 57500324, 123 WIRING DUCT, 57472847, 497

INDEX
PUMP
CRADLE, 52203718, 186, 372
57389561, 122
57400350, 122 CRANKSHAFT, 50708890, 513
PUMP---FEED, 56248362, 124 CROSS, FEMALE PIPE, 95378907, 328
REMOTE PROP., 57338238, 122
ROTARY PROP, 57338279, 510 CROSS KIT, 57227787, 227
ROTARY PROP., 54498357, 123, 404 CROSSHEAD, 50718048, 513
SENTRYMONITOR, 57530446, 570
CUP
COOLER DUST, 56903586, 268
FRAME TOP, 57775447, 243 FABRIC, 1.625, 57726895, 513
FUEL, QSK19ENGINES, 57472698, 278 CURTAIN, DUST, STD, DM45, 57555625, 519
TIER 3, 525---630HP, 57762585, 235
CURTAIN FLAPPER, 57521361, 519
CORD, 14/2, 58150103, 112, 274, 566
CUSHION SLEEVE
COUPLING 57396525, 522
57655417, 550 57396533, 522
95446530, 588
ASSY, 36783710, 290 CYL RETAINER, 52233954, 485
Q.D. HALF, F, 57357915, 392, 596 CYLINDER
QD, 50245307, 636 HYD, SPLIT FLG, 57768582, 440
QD HALF, M, 57357907, 392, 596 HYD---TWR RAISE, 54578539, 459
QUICKDISCONNCT, 57348997, 392, 596 HYDRAULIC
QUICKDISCONNECT, 57434110, 328 56999170, 318
57039638, 485
COUPLING ASM, 50463868, 509
57199093, 205
COUPLING ASSY, 57351108, 217 57389983, 519
COVER 57423808, 599
1.5, 95414058, 496 57484263, 146
1/2, 95344818, 496, 497 57531626, 467
3/4, 95344826, 496 WATER PUMP, 50615871, 513
52155322, 186, 372 CYLINDER HYDRAULIC, 57488868, 62, 68
52231008, 166
54413208, 173
57151144, 170, 340
57496465, 642
D
57538340, 319 DECAL
57556425, 39, 53 AC/HTR---ELEC, SPN, 57517633, 116
57725939, 38, 52 ATLAS COPCO, 11.5”W, 57779308, 609
6 SPOOL VALVE, 57656761, 470 ATLASCOPCO, 33L, 57787525, 609
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index vii
Serial Number: 7978
FAMILY,DM45 HP

Index

CAUTION---EXCESS OIL, 57607095, 615 WARNING---ROT.BLADE


COMP FN---ELEC, SPN, 57517617, 116 57140469, 235
COMP REQ’D MAINT, 57613572, 625 57607129, 615
DANGER---HAZ.VOLT, 57607244, 615 WARNING---ROT.PART, 57607111, 615
DHD LUBE SETTINGS WARNING---ROT.PARTS, 57607103, 615
57361982, 579 WEB PAGE, BLACK, 2.5, 57786048, 609
57613598, 625 XHP605 OVAL, 54640040, 324
DRAIN MANIFOLD DECKING
50829712, 409 FRONT CS, 57720427, 16
57613531, 625 FRONT DCS, 57720443, 16
DRILL FN---ELEC, SPN, 57626798, 116 REAR CS, 57720435, 16
EMERGENCY STOP, 57614182, 625 REAR DCS, 57720450, 16
ENG FAILURE COOLSY, 57607137, 615 REAR DM45/50/L, 57590796, 9
ENG FN TIER3, SPN, 57793960, 116 SIDE DM45/50/L, 57590788, 9
GAUGE HI PRESS, 57614166, 625 DIAPHRAGM
GAUGE LOW PR., 57614158, 625
INDEX

STAINLESS STL, 57341273, 538


GAUGES---ELEC, SPN, 57517575, 116 YOKE ASSY, 57341083, 538
GREASE, M/F DML, 57613754, 625
HYD OIL LEVEL, 57613549, 625 DIODE, 3A, 600V, 57196677, 497
HYD TEST STATION, 57614174, 625 DIPSTICK, 59515007, 382
HYD.OIL LEVEL, 50810993, 409 DISC
HYDRAULIC OIL INNER, 57556391, 38, 52
52223807, 410 OUTER, 57514820, 38, 52
57613523, 625
MACHINE---DM45E DISC 25, 57242588, 208
57093460, 609 DISC SPRING, 57300816, 193
57095887, 609 DISCONNECT, 57167132, 409
NOTICE---, 57607285, 615
NOTICE---DUST, 57607269, 615 DOMELIGHT---ROOF, 57561839, 88
NOTICE---HYD FAILURE, 57607228, 615 DOOR, CURBSIDE, 2LATCH, ASM, 57766644,
PRO---TEC (SPANISH), 36534907, 625 87
THREAD GREASER DOOR ASSY --- TOWER SIDE, 57561664, 87
56260342, 535
DOWEL PIN, 50604479, 345, 379
57613606, 625
TOGGLE SWITCH, 57655714, 551 DRIER, RECEIVER, 57364366, 112
TRAM FN---ELEC, SPN, 57517609, 116 DRILL PLUG, 57244972, 64, 70
UNDERCARRIAGE, 57687170, 32, 46
VENT MANIFOLD DRIVE
50907104, 516
57613556, 625
52249885, 516
57758526, 409
PUMP---3 HOLE, 57651234, 335
WARNING---COMBUS GAS, 57607160, 615
WARNING---DONT ALTER, 57607236, 615 DRIVE SHAFT, 57368524, 227
WARNING---FALL CROUS, 57607202, 615 DRIVE SHAFT & BEARING, 54407309, 338
WARNING---FALL DERIC, 57607087, 615
DRIVE SHAFT ASSY, 57300212, 168
WARNING---FALL DRL P, 57607210, 615
WARNING---FALL PWRHD, 57607194, 615 DUST SEAL, 4---1/2 PIPE, 57519746, 648
WARNING---FAN BLADES, 57607251, 615 DWG, STOP LOC.---GEARINDEX, 57368102,
WARNING---HIGH PR, 57607152, 615 206
WARNING---HIGH PRESS
57140352, 324
57607186, 615
WARNING---HOT FLUID, 57607145, 615
E
WARNING---NO CLMBNG, 57607277, 615 ELBOW
WARNING---POWER HD, 57607178, 615 3, 90DEG, COOLANT, 56256522, 253
Index viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

3/16HOSE X 1/8 NPT, 57654949, 549 AIR, 52252061, 268


3/4 HOSE, 57655219, 549 FILTER, 54409925, 345
45DEG, STRT THRD, 95359410, 429 FILTER---MAIN HYD, 52263183, 414, 644
59551275, 382 KF3 FILTER S3, 57336406, 391, 644
90 DEG, STRT THRD, 95368890, 473, 594 OIL FILTER, 36860336, 292, 644
90 DEG EXTRA LONG, 95293387, 566 SAFETY, 52146966, 268
90 DEG MALE SEPARATOR, 57569758, 323
95219853, 314, 509, 566 STRAINER---HR2, 35370063, 292
95279451, 124 WATER FILTER, 56985971, 227
95279493, 297, 304, 566 ELEMENT---AIR CLEANER, 59860841, 104
95279527, 328, 519
95279535, 297, 564, 566 END CAP
95286910, 163 57191991, 379
95293403, 297, 324, 409, 535, 584 58226655, 217
90 DEG STREET, 95279998, 299 ENGINE, C18 630HP@1800 T3, 57760647, 227
90 DEG STRT THRD
EVAPORATOR COIL, 57554727, 102

INDEX
95280186, 392, 409
95280194, 335, 336, 509 EXTENSION, HOSE TRAY---30FT, 57503815, 136
95303335, 274, 410, 440, 455
95329975, 298, 299, 416, 424, 459, 467, 473
95330692, 326, 390, 391, 509 F
95341665, 336
95357604, 410 FACEPLATE
95431292, 410 BARREL---13/32, 52201712, 188, 193
90 DEG SWIVEL NUT BARREL---15/32, 57027377, 362
95278990, 421, 594 FAN BLADE---54IN. 8 BLADE, 57436024, 235
95302147, 326, 473
90DEG FASTENER
FORGED STL, 95651683, 324 1/4---20 TEENUT, 57141939, 258
STRT THRD, 95365094, 318, 459 TREE, 57604845, 87
90DEG MALE, NPTF, 95654448, 298 FC310---04 HOSE INDICATOR,
90DEG MALE 37DGFL, 95279402, 304 F04X000J--- ---/J--- ---, 566
90DEG STRT THRD, 95376141, 421, 449 FILLER, TANK --- 3 NPT, 57505018, 274
90DEG---EXT/INT NPT
95264891, 129, 304, 324, 326 FILTER
95264909, 326 AIR, 57655490, 550
95003091, 421 BASE, 36860476, 292
95069308, 216 FUEL, 57655466, 550
95279089, 599 FUEL SECONDARY, 57294829, 227
95303350, 473, 509 HYDRAULIC, 52254885, 409
95326930, 124 MAIN, 57516106, 96
ENG INLET CAT, 57652976, 248 OIL---ENGINE, 52183233, 227
FLEX---W/FLANGE, 57442535, 262 SAE, 57336422, 391
PIPE, 95446399, 596 SINTERED, 57341216, 538
RUBBER, 52277431, 266 FILTER ASSY---HYD, 52259363, 412
RUBBER---3, 57555740, 104 FILTER REG., 57070732, 566
RUBBER---45 DEG, 57176141, 266
FILTER W/ PREFIL & ELBOW, 57554677, 94
ELBOWST, 90DEG, EXT/EXTNPT, 95323341,
129 FINAL DRIVE, IRGT2500, 57725764, 32, 46
ELBOWST---90DEG, EXT/EXTNPT, 95323341, FITTING
543 54409693, 348
95279121, 410
ELECT. CONN, 4 WAY, MALE, 58814419, 498
95286902, 564
ELEMENT 95302733, 328
57170839, 314 ALTERED, BREATHER, 57358079, 409
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index ix
Serial Number: 7978
FAMILY,DM45 HP

Index

BARBED HOSE, 57775439, 244 95364972, 467


FILTER CAP, 57655441, 550 95365078, 404
GREASE, 57726317, 32, 46 95365086, 452
HOSE 95365177, 314
57017485, 543 95371258, 390, 394, 398, 410, 452, 485
59506436, 253, 636 95371704, 123
HYD 95372173, 298
50814581, 564 95381380, 509
52226149, 535 95392312, 323
52226164, 314 95415667, 424, 429
56919004, 429 95538252, 326
56920903, 124 95647798, 275
56949514, 323 95652178, 124
56953573, 326 95655072, 326, 416
56999246, 391 95678041, 314
57035222, 421 95731014, 323
INDEX

57080251, 314 95735346, 392, 394, 410, 596


85597904, 564 95748562, 323
95090601, 473 95775623, 323, 326
95188405, 473 95829362, 390
95208682, 314 95862371, 459
95209086, 274, 564 HYD.METRICSTRTHD, 59767483, 429
95209094, 124, 297 HYD---90DEGO---RING, 95480109, 335
95219770, 409, 410 INT, INT, 37 DEG, 57783557, 421
95231031, 297 L45, 12OFS X16SAE, 57308850, 435
95264966, 297, 543 L90
95264974, 543 06OFS X08SAE, 57308686, 156
95268215, 409 16OFS X20SAE, 57233983, 409
95278909, 123 20OFS X16SAE, 57214116, 394
95279055, 304, 535 20OFS X20SAE, 57174070, 163, 164
95279071, 253 L90---120FSX12SAE, 57167934, 141, 163, 336,
95279139, 314 390
95279147, 163 L90---160FSX12SAE, 57296394, 141
95279378, 227, 410 LUBE, 95201547, 62, 68, 141, 206, 216, 449, 628
95279410, 410, 421 O---RING ADAPTER, 95708293, 473
RNT
95279436, 227
12OFS X12SAE, 57209728, 163
95279477, 314
20OFS X20SAE, 57308983, 163
95279501, 299
STR
95279519, 564
06OFS X06SAE, 57319618, 156, 398
95279543, 274, 564
06OFS X08SAE, 57319626, 416
95280541, 390, 391, 409, 473
12OFS X12SAE, 57167942, 163
95302113, 535
12OFS X16SAE, 57319675, 435
95302170, 564
16OFS X16SAE, 57319683, 394, 435
95315222, 326
20OFS X16SAE, 57279622, 394
95316956, 421
20OFS X20SAE, 57167454, 335, 435
95317434, 509, 543
STR---EXT NPT RUN, 95323358, 129, 227
95324273, 410
SWIVEL NUT ELBOW, 54409933, 345
95329975, 404
TEST, 57328676, 163, 335, 392, 398, 409, 435, 473
95330023, 274, 326 TUBE, 95663803, 409, 510
95338372, 510, 575
95341020, 129 FITTING BLKHD, 57554784, 100
95356986, 409 FITTING HYD, 56923311, 473
95364469, 509, 575
95364949, 275 FITTING HYD---90, 95676417, 473
95364956, 509 FITTING STR/301, HEATER, 57554768, 96, 100
Index x WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

FITTING---STR EXT NPT, 95479861, 421


G
FLANGE
1 NPT, 95324083, 588 GAGE, REPLACEMENT, 57789034, 328
2 NPT, 95329215, 588 GASKET
3 INCH, CODE 61, 57755290, 335 1, 52236551, 497
57725970, 38, 52 1---1/2, 52236544, 496, 498
STRAIGHT --- SAE, 57409443, 335 3/4, 52236569, 498
FLANGE BLOCK, 1 O’RING, 57469546, 336 50419670, 262
52154499, 168, 338
FLAP, FRONT DUST CURTAIN, 56245244, 519 52263787, 290
FLOAT, LIFE CELL, 57533614, 274 54409735, 345
54471768, 193
FLOORMAT 56953045, 216
FRONT, 57541013, 87 57556409, 38, 52
REAR, 57561649, 87 58192915, 217

INDEX
FOAM 58194960, 217
FRONT, 57561714, 87 95568960, 290
FRONT/REAR---KICK PL, 57561805, 88 BACK CAP, 57341406, 538
GASKET, 57561631, 87 BASE, 57778664, 513
REAR---CURB SIDE, 57561771, 87 BLOWER, 57655037, 549
REAR---TOWER SIDE, 57561789, 87 COMP DISCHARGE, 57546160, 323
RH DOOR, 57589301, 90 COVER---1---1/2, 95414066, 497
COVER---1/2, 95344867, 496, 497
SIDES---KICK PLATE, 57561797, 87
COVER---3/4, 95344875, 496
FOAM --- CURB SIDE, 57561722, 87 CYLINDER, 57726861, 513
DIAPHRAGM, 57341281, 538
FOAM --- REAR, 57561748, 87
HOUSING, 52155033, 178, 188, 362
FOAM --- ROOF HYD TANK---COVER, 57724916, 588
FRONT, 57561763, 87 PORT BLOCK, 57487274, 358
REAR, 57561755, 87 SEALING, 52236577, 498
SEAT, IGNITER, 57654980, 549
FOAM --- TOWER SIDE, 57561730, 87
SENDER, 57443962, 275
FOAM---TOWER SIDE DOOR, 57561540, 92 SHIM PACK
57185894, 217
FOOT
57185902, 217
FRONT, 50718063, 513
SQ.SECTION, 57307720, 379
RECEIVER TANK HP, 57584310, 323
TEFLON YOKE, 57341158, 538
FORK, 3.5 FLATS, 57638058, 628 VLV BLK, 54408505, 374
FRAME GASKET RING, 95225116, 307
COOLER GASKET SEAL, 57109753, 216
BOTTOM, 57775314, 243
LFT CHANNEL, 57775355, 243 GASKET---DOOR LATCH, 57561581, 90, 92
RHT CHANNEL, 57775330, 243 GAUGE
PLATFORM, 57480451, 4 AIR PRESS---400 PSI, 56951395, 122
FRAME ASM, SIDE LHIR DM45, 57735714, 29 FLUID LEVEL---26, 57363657, 588
FUEL, 50616770, 509
FRAME ASM SIDE, RHIR DM45, 57735722, 29 FUEL---24VDC, 57534281, 124
OIL PRESSURE, 57744641, 122
FUEL
PRESSURE, 57112963, 299, 535
COOLER FRAME RAIL, 57775595, 278
PRESSURE W/SNUBBER, 54413000, 122
DIESEL, 52246774, 274
PRESSURE---2.5 IN, 57112971, 323
FUSE SIGHT
15A, 57655292, 549 52253176, 163
52279338, 579 57547580, 243
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xi
Serial Number: 7978
FAMILY,DM45 HP

Index

WATER TEMP, 57446734, 122 WELDMENT A/C CAT, 57667834, 112


WATER TEMPERATURE, 57744658, 122 WIRE TRASH (HALF), 57736779, 243
GAURD, ROCK ASSY, FRT/REAR, 57726200, GUIDE
32, 46 50462324, 62
BLOCK---LONG R.H., 57386427, 162, 628
GEAR
FINISHEDPOWERHEAD, 57143778, 162
57572398, 382
ROD, 57008740, 212
57572406, 382
SHEAVE/SPRKT, 57414641, 141
INTERMEDIATE, 57159113, 161 SPRING---CHAIN TONG, 50209501, 632, 656
OUTPUT, 57546301, 161 YOKE, 57341190, 538
PINION
52193521, 216 GUIDE SLIDE --- R.H., 57376832, 162, 628
57725962, 38, 52 GUN, BLOW---WITH 25’ HOSE, 50245281, 628
SPUR GUSSET
57725947, 38, 52 57083172, 435
57725954, 38, 52 57390049, 136
INDEX

WORM, 58194937, 217 57452039, 266


WORM DRIVE OUTPUT, 57570822, 217 CAB MTG, DM45/50/L, 57588519, 77
GEAR SET---1250HR2.5, 36798973, 292
GEROLER, 57012478, 516
H
GEROTOR
52204831, 356 HANDLE
54407671, 356 CHAIN TONG, 50209675, 632, 656
GRAB---TWR SIDEDOOR, 57561532, 92
GLASS
35277151, 414 HANDLE ASSEMBLY, 57684284, 126
DOOR---CURB SIDE, 57541021, 90 HANDRAIL, 57675266, 4
DOOR---TOWER SIDE, 57541088, 92 HANDRAIL --- 38, 57455842, 4
WINDOW---CURB SIDE, 57540916, 87
WINDOW---TOWER SIDE, 57540908, 87 HANDRAIL ASSEMBLY, 57664674, 4, 9
HANDRAIL ASSY---20 CNTDIST, 57533622, 9,
GLASS KIT, SIGHT, 57655011, 549
575
GLASS---WINDOW HANDRAIL ASSY---30 CNTDIST, 57424392, 9,
FRONT, 57561607, 87 24
REAR, 57561599, 87
HANDRAIL ASSY---50 CNTDIST, 57424418, 9,
GREASE 520
52180957, 163 HANGER, COAT, 57588428, 88
EP0, 56976954, 566
EPO, 57092579, 22 HARNESS
CAN & POWER, 57760555, 504
GRIP, HAND, 57541047, 92 ENG PANEL, CAT, 57783490, 504
GROMMET ENGINE WIRING, 57790461, 258
57655607, 550 GAUGE, 57744674, 504
CONTROLLER MOUNT, 57655318, 550 MAIN INTERNAL, 57655276, 549
MAIN PUMPS, 57558454, 498
GROMMET---DOOR GRIP, 57561573, 90, 92 POWER, 57655383, 550
GROMMET---ROOF, 57561821, 88 SWITCH, 57655375, 550
WIRE, INTERNAL, 57554891, 98
GUAGE 0---300 PSI, 57516700, 566
WIRE ELEC BOX, 57662876, 501
GUARD WIRE---CAB, 57561813, 88
COUPLING, 52231107, 509 HARNESS WIRE---BOX TO BOX, 57549982, 501
DRIVESHAFT---C15, 57666083, 227
FINGER 56” SYM, 57736837, 243 HARNESS---6&9 SPOOL VALVE, 56256605, 501
GEAR --- CAROUSEL, 57351694, 217 HEAD
HOSE RING, 57250466, 22 13084215, 602
Index xii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57242604, 208 08, R134A, 170LG, 57771396, 112


57249518, 463 52238466, 392
57520975, 64, 70 56254105, 136
57731556, 154 57783540, 421
59861153, 522 R134, 310LG, 57742256, 112
CYLINDER, 57718090, 318 ASSY, 12---R134, 57751588, 112
BULK
HEAD CAP, 57206971, 463
57775488, 244
HEADCAP 57775504, 244
57242596, 208 COOLANT, 57655540, 550
59861179, 522 HYD---A04 BULK, 50263813, 543
HEAT EXCHANGER, 57655136, 549 HYD---A06 BULK, 57053183, 636
HYD---A10 BULK, 57065260, 129
HEATER, DIESEL FIRED, 57643827, 543 HYD---A12 BULK, 57044828, 543
HEATER FITTING, 57555690, 100 HYD---F06 BULK, 56946601, 253
RADIATOR
HEATER HOSE, 5/8, 57555716, 100

INDEX
57101750, 253
HINGE, TOOL BOX, CAB, 57561888, 88 57213399, 253
HINGE ASSY---LH, HOSE PANEL, 57561623, 87 HOSE ASSEMBLY
56255490, 429
HINGE ASSY---RH, HOSE PANEL, 57561615, 87
56255680, 446
HOC, HEAT EXCHANGER, 57775546, 243 57661753, 390
HOLD DOWN---VANE, 57181307, 186, 372 57661761, 390
57661787, 391
HOLDDOWN, GEROTOR& BARREL, 57672271, 535
54408612, 338 57691263, 564
HOLDER 57696171, 455
END, 57073645, 572 57703936, 594
FUSE, 57130577, 579 57714719, 421
LOCKING END, 57429748, 496, 501 97117881, 416
PLANETARY HOSE ASSY
57725590, 38, 52 52225877, 452
57725905, 38, 52 52226420, 390
57725913, 38, 52 52226768, 391, 565
UPPER, 57037897, 212 52228475, 564
HOLDER ASSY, 5 ROD---30’, 57228470, 205 52229937, 564
52241031, 318
HOLDER KIT, FUSE, 57655284, 549 52255239, 416
HOLDER SET --- DOOR, 57561706, 87 52255254, 535
52255320, 566
HOOK, SAFETY SNAP, 57376246, 4, 9
56254253, 410
HOSE 56275365, 390
AIR & FUEL 56950082, 467, 599
57655094, 549 56950546, 390
57655672, 551 56954019, 390, 391
AIR 2”IR BRAND, 35612712, 136, 318 56954076, 467
AIR---U48 BULK, 57137986, 307 56954084, 467
ASSEMBLY 56954092, 299
57610552, 390 56954126, 390
57757361, 392 56954258, 227
57770703, 440 56954274, 429
57773392, 314 56955644, 390
57774341, 440 56955776, 424
ASSM 56956139, 565
06X108”LG, R134, 57666117, 112 56956675, 410
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xiii
Serial Number: 7978
FAMILY,DM45 HP

Index

56956949, 421 57020828, 452


56957319, 424, 459 57022246, 564
56957764, 599 57034308, 124
56957798, 510 57034324, 274
56957889, 314 57035958, 298
56959836, 278, 510 57036618, 452, 565
56964174, 535, 566 57041550, 274
56964190, 565 57042921, 459
56964208, 565, 566 57042947, 298
56964216, 566 57043218, 565
56964232, 485 57044745, 565
56964240, 565, 566 57053464, 509
56964265, 565 57055048, 298
56964299, 565 57060071, 390
56964307, 565 57077927, 314
56964315, 565 57094930, 455, 567
INDEX

56965759, 566 57094948, 124, 298


56966211, 565 57095085, 298
56966625, 124 57101164, 390
56966633, 124 57101263, 390
56966963, 520 57101420, 391
56970627, 565, 566 57101438, 390
56971534, 391 57116840, 446
57128696, 424
56972672, 123
57138885, 446
56972680, 392, 565
57148199, 575
56972797, 510
57183832, 410
56973027, 410
57214264, 136
56973084, 566
57229676, 390
56973647, 416
57229700, 136
56973670, 298
57277444, 392
56973696, 298 57298069, 163
56974140, 323 57325391, 314
56974579, 565 57337123, 392
56974587, 298 57337271, 314
56974686, 163 57342677, 136
56975980, 535 57342891, 156, 404
56987936, 564 57344764, 435
56987951, 564 57357485, 421
56988827, 421 57380420, 400
56994510, 424 57392912, 519
56994593, 298 57392953, 459
57004020, 565 57396806, 163
57005688, 565, 566 57396822, 163
57007478, 566 57406977, 163
57010142, 459 57406985, 163
57010175, 421 57406993, 163
57014375, 392, 455 57412322, 274, 299
57015505, 390 57430977, 429
57015521, 122 57431314, 429
57015828, 298 57437139, 318
57020703, 390 57438616, 278
57020752, 459 57438624, 136
57020760, 390 57443871, 390
57020778, 390 57445538, 440
57020802, 452 57449415, 409
Index xiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57464810, 390 FRONT COVER, 57555674, 94


57480774, 390 GEAR, 57054637, 216
57480808, 421 GEARBOX, 59551127, 382
57481186, 584 LOWER SEAL, 57578023, 161
57491896, 436 MACHINED---R.H., 57395444, 161
57495384, 435 REAR, 57555666, 94
57496135, 565 UPPER SEAL, 52248150, 161
57496150, 575 VALVE, 50961184, 516
57496283, 392 HOUSING ASSY, 57416935, 178, 190
57496341, 298
57498230, 392 HOUSING---SEMIFINISH, R.H., 57395469, 166
57524092, 390 HOUSING/FACE PLATE ASSY, 54414396, 168
57525545, 136, 435 HUB
57531717, 136 57726085, 38, 52
57531725, 136 REWORK, 57570814, 216
57537540, 416

INDEX
58081662, 565 HYD. MOTOR MODIFICATION, 57154916, 216
58082900, 421
58140328, 565
58143421, 510 I
58143439, 519
58148040, 485 IDLER, FRONT, BARE, 57700429, 34, 48
58170465, 123 IDLER ASM W/BRACKET, 57700411, 32, 46
58182791, 404 IGNITER, 57654998, 549
58205261, 565
58206954, 314 INDICATOR
58207325, 400 24VOLT
F12X032J--- ---/J---, 56950504, 564 RED, 57491813, 124
YELLOW, 57438889, 122
HOSE ASSY., 57199531, 565 54407473, 170, 340
HOSE CLAMP CARROUSEL---5ROD, 57339905, 205
10/12, 57555708, 100 RESTRICTION, 52265311, 266
57555732, 104 INJECTOR
HOSE GUARD ASSY, 57250482, 141 SL1/2 BANK, 57070757, 564
SL1/4 BANK, 57070773, 564
HOSE HUMP SL1/5 BANK, 57070781, 564
50463645, 253
INLET, SECTION, 57731531, 482
56940364, 266
REDUCING, 58044561, 266 INPUT, AUXILIARY PCM, 57655268, 549
HOSE STEM---3/4, 50112895, 543 INSERT
BEARING, 50709013, 513
HOSE TRAY JAW---FLAT, 50024397, 632, 656
LOWER, 57239030, 136 THREADED, 3/8”, 57782807, 243
UPPER, 57142481, 136
INSULATOR, HEAT SHRINK., 58159088, 529
HOUSE ASSY, 52204765, 188, 362
HOUSING
35251529, 414 J
4X6 LIGHT, 57157885, 494
J WRENCH, DHD360---4 FLATS, 50067909, 652
52155637, 374
54472113, 193 JAW---CHAIN TONG, 50021187, 632, 656
57192007, 379 JET PIPE & BASE ASSY, 54409172, 352
57416935, 364
BEARING, 50875368, 516 JOINT, WIRE, 10, CLEAR, 95239216, 579
END CAP, 54408638, 338 JUNCTION BOX ASSY, 8 X 6, 57138166, 566
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xv
Serial Number: 7978
FAMILY,DM45 HP

Index

SPOOL, COMPENSATOR, 54580709, 478, 482


K UNLOADER SPOOL, 57640195, 478
WATER INJ REPAIR---VLV, 50822154, 513
KEY
WATER INJ REPR---PSNT, 50822162, 513
52249877, 516
WORK SECTION SEAL, 57394876, 478, 482
57074668, 217
57209926, 216 KIT---REPAIR, 57514846, 323
95268611, 509 KIT---SHIM, 57153090, 338
95279659, 509
CUSTOM, 57546327, 161 KNOB
INSERT---CHAIN TONG, 50024389, 632, 656 57417487, 123
INTERMEDIATE SHAFT, 57159139, 161 57679664, 126
57679672, 122
RECTANGULAR, 57570848, 216
FAN, 57477929, 98
SQUARE
TEMPERATURE, 57477945, 98
54407739, 356
95308573, 205
INDEX

KIT
C2 PRESSURE LIMITER, 57640203, 478
L
INLET SECTION SEAL, 57394868, 478, 482 LABEL, 1---HOLE ADHESIVE, 57455628, 496
LIGHT GAUGE---24VDC, 57443954, 124
LADDER, W/HANDRAIL, FOLD, 57724619, 4, 9
METRIC SPLIT FLANGE, 56249147, 429
PULSAR SEAL, 57395048, 478, 482 LADDER ASSEMBLY, 57664666, 4, 9
PUMP REPAIR, 57420127, 570 LAMP
PUMP TUBE REPAIR, 57420135, 570 24V, 58175019, 88
RELIEF VALVE FLOOD---70W HALOGEN, 57147282, 494
36037190, 314 LED
57394843, 478, 482 GREEN, 24V, 56275431, 557
REPAIR, 35325125, 298 RED, 24V, 56275449, 467
REPAIR UL---88 ASSY, 36037471, 302 PANEL, 50611235, 124
RETAINING RING TRAP---70W HALOGEN, 57157893, 494
54416946, 168, 338
LATCH
54472170, 193 CAM, 52106606, 90, 92
SAE8 SPOOL STOP, 57640187, 478 INSIDE RELEASE, 57541062, 90, 92
SEAL PADDLE--- CURB SIDE, 57541054, 90
54418546, 398 PADDLE---TOWER SIDE, 57541112, 92
57032997, 379
57039810, 485 LATCH---TOOL BOX, CAB, 57561896, 88
57107914, 396 LEAD, IGNITION W/BOOT, 57655003, 549
57512311, 154
LEE PLUG, 57191983, 345
57756561, 235
57779159, 442 LEVEL, 58038761, 122
59729707, 516 LEVER, OPERATING, 52192564, 557
CYLINDER, 57307431, 318
VALVE, 57240814, 66, 72 LEVER ARM---2 VALVE, 57533960, 318
SEAL (CYL)ARCTIC, 57630931, 522 LID, ENCLOSURE, 57655581, 550
SEAL M6F, 54472147, 193 LIFTING HOOK, 50261700, 638
SERVICE, 50941186, 123
SHAFT, 57053555, 379 LIGHT
SHAFT AND BEARING, 52249869, 516 INDICATOR, 57266181, 557
SHAFT(SHAFT, BRG, KEY), 57756553, 235 LED INDICATOR, 57297137, 579
SPACER BEARING, 51375475, 516 PILOT, 50270040, 124, 467
SPLIT FLANGE LINK
56783020, 435 54409255, 354
56950579, 421 56801053, 4, 9
SPLIT FLANGE---08, CD61, 57771156, 440 BUTTERFLY VALVE, 57471971, 297
Index xvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

CHAIN FEED CONTROL, 57447849, 444


LH, 57700627, 44, 58 HYD, 57083883, 564
RH, 57700619, 44, 58 HYD. ORING THDS, 57350076, 391
CONTROL, 54409834, 345 LWR HP DM4550/L, 57584195, 323
MAASTER, 50024447, 634, 658 RETURN, 57482556, 409
SLING, 57146474, 449 SAE PORTS, 57759193, 391
UPPER, 57546228, 323
LINK ASSY, 57550022, 206
MANIFOLD ASSY---DR/PR CONT, 54418108,
LINKAGE 398
52227733, 297
LATCH, 57541070, 90, 92 MANUAL, SAFETY SPANISH, 57626087, 615
LOCK, SPINDLE, 50628007, 220 MARKER, TERMINAL, 57684979, 501
LOCK---NUT, 13084207, 602 MNTG PORT BLK ASSY, 54414354, 168
LOCKNUT MODIFICATION, REARPLATFM, 57495855,
56944390, 463 640

INDEX
57181240, 64, 70 MOTOR
57183584, 154 C---FORCE, 57480360, 342
57242554, 208 FORCE, 54409396, 352
57396509, 522 HYDRAULIC
95080149, 62, 68 52235207, 509
57110157, 156
LOCKWASHER
57209637, 161
#10, 57655169, 549
57401135, 216
1/4, 57655532, 550
HYDRAULIC FAN, 57657660, 235
52154903, 360
UNIT GEAR, 57726168, 39, 53
95043162, 324
WIPER, 52106291, 88
95096350, 557
95922548, 122 MOTOR/GEARBOX, ASSM, MIDR, 57572984,
95922621, 398 206
HELICAL SPRNG, 95922639, 336 MOUNT
SPRING, PLATED, 95934717, 62, 68 CYL., 57184590, 519
LOCKWASHER (REG.), 95959128, 319, 392, 480 CYLINDER, 57095853, 285
FLEX---BOLTSANDWICH, 57139131, 258
LOCKWASHER---NO. 4 REGULAR, 95929766, LADDER, 57711145, 4, 9
124 MOTOR, ASM, 57736803, 243
LOUVER, AURORA, 52106457, 88 REAR ENGINE, C16, 57643157, 227
REMOVE 7 ROD, 57217531, 216
LUBRICANT
MOLYCOTE G---N, 57755266, 156, 335 MOUNT BAND, 57555757, 104
TOOL JOINT, 50525187, 535, 640 MOUNT KIT, RUBBER, 57655243, 549
LUBRICATOR ASM---60GL DHD, 57354755, 575 MOUNTING CAP, 57192015, 379
LUBRICATOR TANK SUB---ASSY, 57428161, MOUNTING RAIL (DIN), 57221855, 496
579
MTG FLG, 52155116, 180, 366
LUG, BATTERY, 57011611, 529
MUFFLER, FILTER, 52142031, 535

M N
MAGNET, 54409230, 354
NAMEPLATE
MANIFOLD COOLANT, 57614141, 625
52263530, 412 CRANKCASE, 57614265, 625
52263548, 412 DHD CONTROL
57546038, 326 57361990, 579
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xvii
Serial Number: 7978
FAMILY,DM45 HP

Index

57613622, 625 HEX


ETHER INJ, 57614133, 625 95077772, 435
FUEL, 57614257, 625 95922894, 9, 228, 235, 243, 297, 298, 299, 421
HYDRAULIC, 57614240, 625 95929774, 141, 205
ISOLATION, 57613564, 625 FINISHED
ISOLATIONSWTCH, 57379166, 529 95077681, 113
MODEL ID, 57613614, 625 95862876, 298
REC OIL, 57614125, 625 95922894, 19, 112, 136, 262, 266, 319, 394,
REC TNK OIL, 57613580, 625 440, 480, 494, 501, 510, 535, 566, 642
WATER, 57614190, 625 95922928, 4, 9, 262, 275, 323, 566
95929782, 113, 278, 501
NEEDLE, SPRAY NOZZLE, 57392870, 535 95931564, 112, 123, 258, 274, 285, 298, 391,
NIPPLE 400, 424, 467, 501, 566, 567
50691831, 409 PLATED
95048377, 564 95922902, 19, 228, 235, 236, 244, 248, 266,
95048799, 588 302, 314, 318, 324, 335, 391, 409, 449,
INDEX

501, 509, 575


95056412, 564
95941084, 62, 68
HOSE, 57082018, 129
JAM, 95076907, 632, 656
NPTF DRYSEAL
LIGHT, SELF---LOCK, 95923355, 227
95315214, 235, 543
LOCK, 95080206, 335
95352738, 297
PLATED, 95922910, 217, 235
PIPE
SELF LOCK, 95923363, 227, 440
95034914, 596
STOP
95048211, 275 95077319, 235
95056420, 326 95077590, 262
95084109, 324, 328 HEX CASTLE---1---1/2---12, 95085825, 142
95298170, 323 HEX FINISHED, BRASS, 95077665, 244
95365961, 129 HEX JAM
EXTRA STRONG, 95097333, 324 54408455, 374
NOZZLE 95201331, 298, 314
FUEL, 57655045, 549 95315404, 584
GREASE SPRAY, 57392821, 535 HEX JAM 3/4---16, 57555682, 100
W/3/16 ORIFICE, 57341166, 538 HEX JAM---5/16---18 SS, 95435632, 567
HEX LOCK---1/2---13, 95260055, 449
NUT HEX MACHINE, 95086005, 299
50021161, 634, 658 HEX MACHINE---NO.4---40, 95076709, 124
50943240, 382 HEX SLOTTED---1 ---8, 95267696, 260
54407812, 176, 356 HEX STOP, 95077244, 205
57269698, 375 JAM
57726101, 38, 52 57104929, 348
A---C0VER, 57480162, 345 57104937, 173
ACORN LOCK
57239725, 348 35145077, 290
LOW CROWN, 57729931, 123 52263571, 412
ADJ A SEEL SELF SEAL, 57480147, 345 54409438, 352
ADJUSTING, 57291304, 161 56998503, 522
COVER, 54409602, 352 58233719, 442
DIAPHRAGM PLATE, 57341299, 538 MACHINE
ELASTIC LOCK 95209003, 584
95922829, 262 HEX, 95076725, 298, 575
95923322, 567 MACHINE---HEX, 95076717, 122
ELASTIC LOCK---1/4---20, 95923298, 535 NYLON, 57655227, 549
ELASTIC LOCK---3/8---16 SELF---LOCKING, 57655656, 550
95923223, 4, 594 SPEED, 52144409, 513
95923322, 628 SQUARE---NO.6---32, 95239523, 543
Index xviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

TRACK, SHOE, 57700569, 42, 56 54479985, 66, 72


54480041, 66, 72
NUT---CAGED, 40011975, 588
54480058, 66, 72
NUTS, PANEL, 57655615, 550 57107906, 396
57163511, 522, 524
57192197, 379
57220238, 522, 524
O 57220345, 318, 604
57224081, 208, 488
O RING
57242562, 208
52155645, 374 57244832, 64, 70
57416950, 190, 193, 364 57300329, 193
O’RING 57307902, 168, 338
#6, R134A, 57762916, 112 57326795, 488
35251511, 414 57362105, 604
50632660, 513 57520868, 64, 70

INDEX
56963531, 318 57520884, 64, 70
57186876, 442 57520900, 64, 70
57220360, 318 59374934, 66, 72
57487043, 318 59375030, 66, 72
58233727, 442 59595629, 382
58233784, 442 59941393, 66, 72
95000477, 314 95017984, 374
95018065, 156
O---RING 95018271, 205
#8, 57554735, 96, 100, 102 95022281, 314
35277797, 292 95022372, 323
50597434, 382 95070603, 414
50717743, 382 95086518, 336
50938109, 391 95086567, 163, 336
51076156, 396 95086625, 164, 336
51076164, 396 95086724, 161
51076172, 396 95097929, 164
52154937, 173, 360, 374 95209870, 584
52154994, 190, 193, 364 95266433, 410, 596
52155314, 186, 345, 366, 372, 374 95303756, 594
52203767, 186, 372 FUEL FILTER, 57655458, 550
52215696, 193 HYD
52263555, 412 95209888, 446
54407416, 170, 173, 340, 375 95926861, 335
54407762, 356 IDLER, 57700460, 34, 48
54407796, 356 NOZZLE, 57655052, 549
54407879, 356 OVERHEAT, 57655367, 550
TEMP.SENSOR, 57655334, 550
54408448, 374
54408554, 374 OIL
54408596, 375 GEAR
54409461, 352 50057132, 335
54409537, 352 58209651, 163, 217
54409578, 352 HYDRAULIC, 52223781, 409
54409610, 352 REFRIGERANT, R134A, 57737934, 112
54409651, 345, 350 SAE---30WT, NON---DETERG, 57596108, 509
54409685, 348 ORIFICE
54409768, 345 35517234, 304
54409800, 345 MINIMUM PRESSURE, 57637852, 323
54413257, 176 ORING
54413620, 178 57725996, 38, 52
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xix
Serial Number: 7978
FAMILY,DM45 HP

Index

57726002, 38, 52 TABLE, DML SPANISH, 57625121, 618


57726044, 39, 53 PANEL
57726069, 39, 53 88001599, 572
57726192, 39, 53 BOTTOM, REAR
OUTLET, BODY, 95377743, 496 57775306, 243
ASM, 57782781, 243
OUTLET BODY ENGINE CONTROLS, 57784118, 87
95344719, 497 ONE GAUGE, 57534315, 124
95344727, 496 TOP, REAR, ASM, 57782799, 243
95414033, 496
95735049, 497 PC BOARD, 54409321, 354
PEDESTAL---SEAT, 57561862, 88
PICKUP ASM, FUEL, 57655680, 551
P PIN
50021195, 634, 658
P1 ROTOR ASSY., 57192122, 379
INDEX

50067834, 62, 68
P2 ROTOR ASSY., 57192163, 379 50816289, 379
PACKAGE KIT, 805 IR, 57554685, 94 50875525, 516
52155348, 186, 372
PACKING 52155454, 173, 374
52144318, 513 54407606, 348
57780090, 513 54407838, 356
SWIVEL, 50694876, 162 54409826, 345
SWIVEL---30XV, 57336067, 162 54409859, 345
PAD 54410105, 350
ANTI---VIBE, SUPPORT, 57783573, 235 54413265, 176
ANTI---VIBRATION 57273229, 599
57762395, 236, 248 ANCHOR, 50171941, 62, 68
57783565, 235 CENTER, 57180168, 29
JACK CAST, 26”, REAR, 57630030, 68 CHAIN---TRACK, 57700643, 44, 58
JACK CAST/30”, 57630048, 62 CLEVIS, 56975964, 522
CLIP, 56975972, 522
PAGE COTTER
CAN’T CLIMB, SPANISH, 57626053, 618 52266731, 274, 510
COMBINED WARN.SPAN, 57625253, 618 95002663, 297
COVER (SPANISH), 57625097, 618 95002697, 318, 632, 656
EXCESS HYD OIL SPAN, 57625139, 618 95093381, 449, 467
FALL DERRICK, SPAN, 57626061, 618 95210852, 141, 205
FALL ROD CAR SPAN, 57625238, 618 COTTER---3/16 X 2, 95093399, 260
FALL.DRL PIPE SPAN, 57625246, 618 CYLINDER
FALL.POWERHD, SPAN., 57625220, 618 50339001, 141
FALL/CRUSH HAZ.SPAN, 57625204, 618 57268112, 205
FAN BLADES, SPANISH, 57626079, 618 CYLINDER MOUNT, 57550055, 206
HAZ VOLTAGE, SPANISH, 57625261, 618 DOWEL
HIGH PRESS SPANISH, 57625188, 618 52201894, 356
HIGH PRESS.SPANISH 54408026, 190, 364
57625212, 618 54408414, 366
57626046, 618 54413661, 180
HIGH VOLT.SPANISH, 57626038, 618 DOWELL, 54472105, 193
LABEL REFER SPANISH, 57625113, 618 HANDLE---CHAIN TONG, 50021202, 632, 656
ORDER INFO (SPAN.), 57625105, 618 HINGE
PRESS.FLUID SPANISH, 57625170, 618 95265336, 297
ROT PARTS SPANISH, 57625147, 618 95342028, 467
ROT.BLADE SPANISH, 57625162, 618 HINGE---5/8DIAX2.25GRP, 95159331, 519
ROT.PARTS SPANISH, 57625154, 618 JIB ARM, 57120339, 449
Index xx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

LOCKING, 50219955, 628 PISTON


LOCKING ---CYL., 57423832, 599 57242612, 208
MASTER, CHAIN, 57700601, 44, 58 57357972, 463
MODULATING, 54408497, 374 57396566, 522
PIVOT, 57273237, 599 57423931, 602
RETAINER BAR, 57648727, 440 57520983, 64, 70
ROD SUPPORT ARM, 56250012, 599 57731564, 154
ROLL PISTON & SHOE
52155017, 190, 364 54408323, 370
95033932, 298, 634, 658 54413653, 184
95033965, 302
PISTON/SHOE ASSY., 52204880, 370
95213310, 205, 440
ROLL---3/8 X 3---3/4, 95246062, 141 PIVOT --- WRENCH CYL MOUNT, 57391112,
SPRING---CHAIN TONG, 50024512, 632, 656 485
SPROCKET PIVOT MTG, PLATE ASY, 52106325, 88
50338987, 141

INDEX
PLATE
52227337, 141
50462332, 62
SUPPORT---FUEL TANK, 57474579, 274, 510
50907112, 516
TOWER LOCKING, 57141715, 467
52154580, 168, 338
TWR RAISE CYL, BOTM, 57591554, 459 52154770, 356
TWR RAISE CYL---TOP, 57591547, 459 57019853, 266
WRIST, 50718030, 513 BALANCE, 50875491, 516
YOKE END, 57716862, 29 BASE MOUNTING, 57655573, 550
PIN W/COTTER PIN---CABLE, 57622979, 146 COMBUST GAS SPAN., 57625196, 618
COVER
PIN---CLEVIS, 58036179, 318 52247657, 290
PIN---CYLINDER, RODCHANGER, 57406068, 54409669, 348
205 54409743, 345
56961725, 640
PIN---PUMP, 57305948, 348 57726184, 32, 46
PIN---ROLL, 50830199, 352, 375 57726333, 32, 46
CREEP, 52203668, 184, 193, 370
PINEYE ASSEMBLY, 57423915, 602 DIAPHRAGM, 57341265, 538
END, 57191033, 163
PINION, INPUT, 57170110, 161
FOLLOWER, 57420093, 570
PINS, 50817089, 178, 188, 193, 358, 362 GUSSET, 57371999, 212
LADDER MOUNT
PIPE 57711152, 6, 12
57068587, 106 57711160, 6, 12
57141848, 212 LADDER MOUNTING, 57711178, 6, 12
57632465, 136 LOCKING
CAC, DM45 50339019, 141
57776189, 248 50813575, 459
57776197, 248 MOTOR, 57240764, 186, 372
COOLER INLET, 57645293, 253 MOUNT
DISCHARGE, 57584328, 307 57205478, 592
ENGINE OUTLET, 57645277, 253 57445702, 198
EXHAUST, 57655185, 549 57540882, 416
EXHAUST ELBOW, 50622810, 262 57540890, 416
INLET 3”, 57546053, 323 MOUNTING
RAD---COOLER OUTLET, 57762627, 253 50258193, 449
RAD---ENG INLET, 57762601, 253 54409149, 352
54409180, 352
PIPE A53, A1640, 68
MOUNTING---FUELTANK, 57483729, 274
PIPE PLUG, 52201811, 170, 173, 340 MTG, 57244980, 391
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxi
Serial Number: 7978
FAMILY,DM45 HP

Index

MTG ---IR LOGO, 57397325, 141 ORING---SAE 32, 95746194, 275, 510
MTG REAR DECKING, 57573958, 9 PIPE
PORT 95408167, 564
57181372, 193 HEX SOCKET, 95049359, 124
FRONT, 54494018, 379 SQ HEAD
REAR, 54494026, 379 95033601, 216
PORT---RH 15/32, 52204799, 358 95249587, 162
RETAINER 95249694, 510
54408315, 184, 370 95249702, 275
54408570, 374 SOLID
ROD CHUCK LOCKING, 50519560, 628 95033585, 564
SEAL VANE, 54408372, 186, 372 95033593, 297, 324
SUPPORT, 57214488, 106 PIPE---1 SQ HEAD, 95101044, 510
SUPPORT FEE CYL, 57517922, 146 PIPE---1/2 SQ HEAD, 95033619, 235, 336
TAPPED, 52240959, 319, 470, 480, 496, 498 PIPE---2 HEX HEAD, 95437349, 509, 588
TOWER PINNING, 57389330, 467 PIPE---3 RUBBER, 57408346, 588
INDEX

VALVE MOUNT, 57283350, 459 PIPE---SQ HEAD, 95002143, 227, 410, 509
WEAR, 50875426, 516 PORT
57224156, 64, 70
PLATE A36, A0712, 210 57244915, 64, 70
PLATE SPACER, VALVE, 57329989, 435 57245292, 154
57396491, 522
PLATFORM, DUST CURTAIN, 56244916, 519 SEAT, 54480017, 66, 72
STRAINER, 35609098, 292
PLUG
1/2---ORING, HEX SOC, 95504015, 444 PLUG ASSEMBLY
1/8 O---RING---HEX SOC, 95926838, 444 50907146, 516
50718162, 513 CHECK, 50907179, 516
52154929, 178, 360 PLUG PIPE, 95101457, 68
52155306, 186, 372, 374
PLUG W/O RNG, 95326955, 409
54407903, 356
54407994, 178, 360 PLUG---HEX, 57302143, 374
54408059, 190, 193, 364 PLUG---PORT, 57401622, 602
54408430, 374
PLUG---W/O---RNG, 95361028, 410
54408489, 374
54409677, 348 PLUNGER, TEFLON, 57431223, 586
54409776, 345, 366 POINTER, 57342719, 206
57551632, 38, 52
POLE PIECE
57551657, 38, 52
54409222, 354
59551267, 382
54409248, 354
6MM COMPONENT, 57429722, 497
B POWER HEAD, 57480055, 173 POPPET
BREATHER, 57468795, 409 54480009, 66, 72
HEX HEAD DUAL & REPL, 54408471, 374
O’RING, 95343596, 392, 410, 429 SEQ, 54408513, 374
O---RING, 95343596, 421 PORT BLK, 54413612, 178
STRT THRD PORT BLOCK, W/O SHUTTLE, 54471321, 193
95323366, 473
95323465, 163, 275, 297, 326, 391, 392, 410, PORT BLOCK/HOUSING ASSY, 54408620, 338
429, 480 PORT PLATE, 52215621, 178
95666996, 164, 235, 394, 398, 409
PORT PLUG, 57245284, 463
MAGNETIC, 59514976, 382
MAGNETIC 1 NPT, 57408353, 588 POTENTIOMETER, 500---OHM, 57433781, 497,
MANIFOLD---HP, 57448128, 444 592
NYLON, 57012676, 208, 485, 522 POWERLUBER, AUTO---GREASING,
OIL LEVEL, 59551259, 382 57336430, 535
Index xxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

POWERVIEW, FW MURPHY, 57744633, 122 RESERVOIR, HYDRAULIC, 57755332, 409


PRE---FILTER, 57555724, 104 RESISTOR
4 SPADE, 57554826, 94
PREFILTER, 57516098, 96 TERMINATION, 57744682, 504
PRESSURE PLATE, 57185217, 379 RESISTOR CF .25W 5.1K, 57498339, 123
PULSAR, 24V W/WEATHERPAK, 57394926, 478, REST
482 TOWER DM45, 57735961, 68
PUMP WRENCH, 50243088, 628
50 TO 1, 56964869, 570 RESTRAINT---DOOR, 57561698, 87
COOLANT 24V, 57655565, 550 RESTRICTOR, JIC/JIC .062, 57291049, 519, 599
DHD LUBRICATOR, 57352973, 584
DOUBLE---HYDRAULIC, 57392003, 335 RETAINER
FUEL, 50258441, 274 52155512, 374
FUEL---GEAR, 57655425, 550 52155835, 182
HAND, ASSEMBLY, 57758682, 594 57046831, 599

INDEX
HAND FILL, 57426926, 596 57273245, 599
MAIN HYDRAULIC, 57326274, 335 57416943, 193
OIL, 36861144, 292 BEARING
WATER---8 GPM, 50822147, 509 50248368, 205
54408133, 190, 364
PUMP/TIMER, LINCOLNCENTRL, 57166795, CABLE, 57410599, 141
564 SEAL, 57164592, 193
PUSHER & SPRING, 54409271, 354 SEAL W/O RING, 54407358, 168, 338
RETAINER PISTON & SHOE, 54413646, 184,
193
R RETAINER TRACK, 57735904, 29
RETAINING RING GROUP
RADIATOR, HEAT EXCHANGER, 57775538, 54414735, 184
243 54414743, 370
RAIL, FUEL COOLER FRAME, 57775595, 112 RING
REAR FOOT, 50717990, 513 52201928, 356
52201936, 356
RECEIVER, 54409198, 352 54407960, 360
RECEPTACLE ASSEMBLY, 57749145, 529 54413240, 176
57551434, 38, 52
RECIEVER DISCHARGE PIPE, 57637845, 323
57726119, 38, 52
REDUCER ADJUSTING
EXPANDER, 95650149, 163 57726135, 38, 52
O---RING, 95426235, 473 57726143, 38, 52
SAE O---RING 10---6, 95147997, 473 BACK UP
57163529, 488, 522, 524
REFRIGERANT, R134A, 57364473, 112
57192130, 379
REGULATOR BACK---UP, 57224099, 208
57618829, 123 BACKUP
AIR---RELIEVING, 57079550, 535 54479993, 66, 72
FUEL, 57655086, 549 54480025, 66, 72
PRESSURE, 57442477, 328 58233735, 442
UL---88 ASSY, 36887396, 302 59337212, 66, 72
CAST IRON, 57242570, 208
REGULATOR ASSY, UL---88, 57530917, 297
CONTAMINATION, 57520942, 64, 70
RELAY INGRESSION, 57520892, 64, 70
57516619, 98 RETAING, 52201803, 170, 173, 340
DPDT 24V COIL, 57394603, 124 RETAINING
SOLENOID---24VMARINE, 59956466, 258 52155140, 184, 196, 370
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxiii
Serial Number: 7978
FAMILY,DM45 HP

Index

52155157, 184, 196, 370 ROTARY HEAD, COMMONS, NEW, 57562639,


52155165, 184, 196, 370 156
52155751, 168, 338 RUBBER
52155843, 182, 193, 368 58145392, 123
52204864, 184, 196, 370 WINDOW--- DOOR, 57540999, 92
52204872, 184, 196, 370 WINDOW---OFFSET, 57540981, 87, 90
54407325, 168, 338
54407333, 168, 338 RUBBER STRIP, 1/4 X4, 57068942, 77
54407341, 168, 338 RUNG LADDER, 57047847, 106
54407853, 356
54408299, 196, 370
54472469, 196 S
57068215, 602
57551665, 38, 52 SAFETY HOOK SWIVEL, 57200495, 449
95223475, 382 SCREEN
RETAINING---BREAKOUT, 57200628, 440 BLOWER INLET KIT, 57655102, 549
INDEX

SHIM, 57726127, 38, 52 FILTER, 57341208, 538


SNAP
SCREW
50597442, 382
50718105, 513
50717982, 513
50816271, 379
50806223, 379
52144417, 513
THREADED, 50610971, 162
52154606, 168, 338
RING SNAP, 50644558, 379 52154895, 360
52155256, 186, 372
RIVET, 1/8 DIA X .357POP, 58081647, 497
52215613, 193
ROCKER AND PLUG, 54408406, 186, 372 54407366, 168, 338
54407390, 168, 170, 173, 338, 340, 342
ROCKER CAM ASSY, 54416458, 184
54407648, 338
ROCKER CAM/PISTONS, 54410741, 366 54407945, 178, 358
54408331, 186, 372
ROCKER CAM/STROKING ASM, 54414388, 180
54408349, 186, 372
ROD 54408356, 186, 372
57396574, 522 54408588, 374
57423949, 602 54409164, 352
THREADED ENDS, 57483711, 274 54409206, 352
54409289, 354
ROD ASSY
54409305, 354
50718022, 513
54409479, 352
57242638, 208
54409560, 352
57731572, 154
54409701, 345
ROD TUBE, 57181232, 64, 70 54409750, 345
54409784, 345
ROD---TUBE, 57181059, 64, 70
57655433, 550
ROLL PIN, IDLER, 57700452, 34, 48 57655482, 550
57655631, 550
ROLLER, CARRIER, 57700502, 32, 46
57726028, 38, 52
ROLLER GUIDE, RODSUPPORT, 57423824, 57726036, 39, 53
599 95412623, 529
96714738, 235
ROLLER---TRACK, 57700494, 32, 46
ADJ, 54407580, 348
ROPE ADJUSTING ---SLOT, 57341307, 538
WIRE BONNET, 57341141, 538
57047060, 198 BUTTERFLY STOP, 43200831, 290
57068595, 106 CAP
WIRE---3/8 X 67’, 57050379, 449 57396517, 522
Index xxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95489951, 260 HEX HD CAP, 54472139, 193


95836466, 435 HEX HEAD, 57726176, 39, 53
95934584, 19 HEX---M20 X 45, 35272558, 297
95934600, 392 MACH, 95349023, 123
95958351, 113, 319, 392, 480 MACHINE
HEX 95475869, 124
54565569, 323 RD HEAD, 95922092, 298, 575
95104147, 216 MOTOR, 57240749, 186, 372
95104204, 449 NULL ADJ, 54409420, 352
95104394, 141 ROUND HD, 95933248, 122
95104642, 9 ROUND HEAD, 95922118, 274
95916821, 112, 244, 278 ROUND HEADSLOTTED, 95973103, 298
95920682, 494, 642 SET
95920708, 266 57012684, 208, 485, 522
95929147, 336 57239717, 173
95930723, 217, 227, 262 57240756, 170, 186, 340, 372

INDEX
95934154, 217 STROKE LIMIT, 57394850, 482
95934378, 394 SET---CLEVIS, 57060352, 64, 70
95934550, 494 SOC HD 1/4---28X1, 57480154, 345
95934592, 266, 394 SOCKET
95934659, 335 57655151, 549
95943668, 424 57655524, 550
95943726, 206 SOCKET HD CAP, 54472121, 193
95994471, 205 STOP, 50527308, 302
HEX W/HOLE, 57774259, 440 TAP.---#6---20 X 1/2, 95924155, 572
HEXHEAD, PLATED, 95934451, 141, 335 YOKE CLAMP, 57341182, 538
HX, 95158176, 29 SCREW PLUG, 57515892, 39, 53
CAP DRILLED HEAD, 95971545, 435 SEAL
CAP HEX HEAD, 95228607, 217 14---12 AWG CABLE, 57400715, 497, 529
CAP---1/2---13 X 1, 95233532, 141 14---12AWG, PIN, CABLE, 57400715, 494
CAP---1/2---13 X 5, 95104303, 19 4---1/2 PIPE, 57554099, 650
CAP---1/2---13 X3---1/2, 95104238, 217 50632694, 513
CAP---1/4---20 X 3/4, 95928982, 285, 467 50718071, 513
CAP---1/4---20 X1---1/2, 95920724, 467 50718089, 513
CAP---1/4---20 X1---3/4, 95934782, 424 52155363, 186, 372
CAP---1/4---20 X2---3/4, 95958369, 391, 400 57416208, 38, 52
CAP---3/4---10 X 5, 95104741, 205 57514812, 38, 52
CAP---3/8---16 X 3/4, 95055299, 336 BACKUP, 57220337, 318, 604
CAP---3/8---16 X 7/8, 95934576, 391 BULB---90 DEGREE, 57541005, 87, 90, 92
CAP---5/8---11 X 2, 95335337, 335 FITTING, 57726309, 32, 46
CAP---5/8---11 X1---1/2, 95715942, 216 LIP, 57401200, 216
CAP---NO.10---24 X 2, 95491841, 398 OIL
CAPTIVE, QUICK OPEN, 54537139, 88 50717750, 382
CHAIN, 50021153, 634, 658 52146784, 161
CYLINDER HEAD 52164282, 162
57726010, 38, 52 58227661, 217
57726051, 39, 53 58229915, 162
FILTER STRAINER, 54409917, 345 RING, 57401184, 216
FLANGE, CAP HEX ROD, 57520926, 64, 70
95237079, 244 SHAFT
95366761, 244 52154515, 168, 338
HEX FLNG 57117780, 193
57654972, 549 SHEAR
57655623, 550 52201761, 170, 173, 340, 350
HEX HD, 57654964, 549 52201787, 170, 340
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxv
Serial Number: 7978
FAMILY,DM45 HP

Index

SQ SECT, 50815851, 379 SERVICE KIT, 50603869, 328


TRIM, 57775413, 244 SERVO
WEATHER, ENCLOSURE, 57655664, 550 ELECT, W/O F MTR, 57480139, 342
SEAL ASSY, 57245177, 64, 70 INPUT---MOTOR ASIDE, 57480048, 168
PUMP, ELEC 5AO, 57480170, 338
SEAL GROUP, IDLER, 57700478, 34, 48
SERVO LINK, 52215647, 350
SEAL KIT
57242547, 208 SERVO OUTPUT, 57052631, 168, 338
57249450, 463 SERVO PLATE, 52201738, 168, 186, 338, 372
57303737, 398
SERVO SHAFT, LINK & SHEAR, 54409628, 348
57303794, 391
57396475, 522 SERVO SHAFT ASSY, 54409123, 170, 340
57401176, 216 SERVO---CONT.COVER GASKET, 57417339,
57425043, 602 168, 170, 173, 338, 340, 348
57512006, 467
59476705, 156, 398, 444 SETSCREW, 57357964, 463
INDEX

CHECK VALVE, 57448102, 444 SHAFT


COUNTRBLNCEVLV, 57447906, 444 52155819, 182
PUMP, 57307886, 586 52201662, 338
57240806, 193
SEAL KIT---CYLINDER, 57510927, 64, 70
57570830, 216
SEAL KIT---VALVE CART., 57301012, 391, 398 DRIVE, 57045882, 368
SEAL RING, 52154804, 176 IDLER, 57700445, 34, 48
INPUT, 50595115, 382
SEAL SHAFT, 50495860, 379 INTERMEDIATE, 57191017, 161
SEAL VANE, 54408380, 186, 372 MAIN DM45, 7”, 57723389, 19
MOTOR, 57300220, 168
SEAT PIPE ASSY, 57422628, 205
52155603, 374 SERVO, 54409636, 350
OPERATOR, 57569444, 88 SPLINED #3, 57192213, 379
SEAT BLOCK W/WHT NYLON, 57341091, 538 TOWER SUPPORT, 57399925, 22
UPPER, 50248301, 212
SECTION
WIPER PIVOT, 52125838, 88
INLET, UNLOADING, 57639254, 478
VALVE, 57466583, 482 SHAFT LINK, 52201746, 173
VALVE SPOOL SHAFT---LOWER, 57426942, 212
57466567, 482
57466575, 482 SHEAR SEAL, 57153108, 173, 350
57466591, 482 SHEAVE
57466609, 482 MACHINED---1 ROPE, 57432700, 141
57466617, 482 WIRE, 50245810, 449
VPL30 W/LIM&Q, 57640153, 478 SHEAVE W/BUSH---1 ROPE, 52228848, 141
VPL30 W/LIMITER, 57639262, 478
VPL30 W/O LIMIT, 57639270, 478 SHIM
VPL6 OUT W/BOLTS, 57640161, 478 50248889, 298
52223872, 235
SENDER, FUEL---W/FLOAT, 57534299, 274 54479910, 66, 72
SENSOR 54479928, 66, 72
2WIRE---TEMPERTURE, 57409104, 258 54479936, 66, 72
FLAME, 57654956, 549 57149080, 162
OVERHEAT, 57655359, 550 FINAL DRIVE
TEMPERATURE, 57655326, 550 57546384, 164
57562829, 164
SEPARATOR, HEAT EXCHANGER, 57775397, GUIDE
243
50339027, 141
SEQUENCE SEAT, 52155439, 374 50624709, 162
Index xxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

MTG---HYD TANK, 57582330, 410 VANE, 54408398, 186, 372


POWERHEAD---SPURGEAR, 57243719, 162 SPACER---ROD CHANGER, 52185162, 628
SHIM SET SPINDLE --- FINAL DRIVE, 57546343, 161
50518083, 290
SPOOL
52210317, 162
54413216, 173
SHOE, TRACK, 57700544, 42, 56 54413224, 173
SHROUD CENT LUBE GROOVES, 54407630, 348
57725574, 243 HYD STROKER, 54409727, 345
ASSEMBLY, 57775405, 243 SPRING
INLET, 56899669, 266 35251552, 414
ROLLED RING, 57736878, 243 50875533, 516
52155546, 374
SIDE PLATE, 57512188, 356
54408273, 182, 368
SIGHT GLASS, 39476916, 323 54408463, 374
54479977, 66, 72

INDEX
SILENCER
54480066, 66, 72
57662124, 262
57063737, 374
ALUMINIZED 6”, 57574196, 262
57240566, 173, 348
PNEUMATIC, 56802259, 304
57556417, 38, 52
SLEEVE 57560682, 586
57551442, 38, 52 CHAIN TONG
SPLINE, 59516096, 382 50021229, 632, 656
WEAR, 50822097, 162 50024371, 632, 656
WIRE TRANSPARENT COMPRESSION125LB, 57341240, 538
57455586, 496 END, 54479951, 66, 72
57455594, 496 GAS---DOOR CURBSIDE, 57561672, 87
57455602, 496 REAR +500 LB PRES, 57341174, 538
RETAINER, 57514903, 193, 368
SLIDE, 50072347, 62, 68
SEQ & SERVO, 54408539, 374
SLINGER TENSION---DOORLATCH, 57561565, 90, 92
52144391, 513 SPRING ASSY
52187804, 162 54409487, 352
SLYDRING 54409545, 352
57245185, 64, 70 SPRING GUIDE, PISTON SEAL, 52155660, 374
57245540, 64, 70
SPRING KIT, IDLER, 57700528, 32, 46
SOLENOID, 57516346, 398
SPROCKET
SPACER 2 P. 20 TEETH, 57407009, 141
.5X1.75ODX1.06ID, 57188963, 198 UNDERCARRIAGE, 57700510, 32, 46
50248426, 205 SPROCKET W/BUSH---20T, 57407173, 141
52144334, 513
54409297, 354 SQUARE SECTION GASKET, 57192148, 379
54409362, 352 STANDOFF, HEX, 4.43”L, 57772576, 112
57068991, 216 STANDPIPE
57120347, 449 57082554, 435
57538118, 319 57085599, 435
57731549, 154
CONTROLLER, 57655300, 549 START AID, ETHER, 57758658, 285
FINAL DRIVE, 57546319, 164 STEM, 50023910, 163, 318, 324, 435
INTERMEDIATEGEAR, 57159121, 161 STEP, CAB, 57214470, 77
MASTER BUSHING, 57700593, 44, 58
PISTON, 57183618, 64, 70 STEPSEAL, 57245532, 64, 70
SHAFT---DMC TOWER, 56247232, 142 STOP
SWIVEL PACKING, 57371163, 162 57505224, 440
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxvii
Serial Number: 7978
FAMILY,DM45 HP

Index

57514895, 368 SUPPORT---R.H., 57455958, 4


BARREL, 54471792, 193 SWITCH
LOWER CAROUSEL, 57550030, 206 2---POSITION, 57332215, 122
ROD CUP, 50519586, 628 3---POSITION, 57332199, 123
STOP BLOCK BATTERY SELECTOR, 57236705, 529
BULL GEAR FILTER BY---PASS, 57435430, 391
57209306, 206 FLUID FLOW, 57353021, 584
57209314, 206 HANDLE BUTTON, 57684292, 126
CENT.BUSH, 57198939, 440 HP---R134A, 57741837, 112
KEY, 56993678, 122
STOP---RODCUP, 7.63 PIPE, 57562696, 206
LIMIT
STRAINER ASSY---HR2, 35092279, 292 50518653, 402, 467, 592, 599
STRAINER ASY, 52203627, 374 52192556, 557
LP---R134A, 57741829, 112
STRAINER BODY, 36751295, 292 MICRO, 59400820, 122
STRAP MINIATURE LIMIT, 57740748, 122, 126
INDEX

57507832, 519 ON/OFF, 24V, 57655698, 551


57522104, 519 PRESSURE, 57209884, 570
DUST CURTAIN PUSH BUTTON, 52185832, 122, 535
57555609, 519 ROTARY, 57477937, 98
57555617, 519 SPST REED, 57428914, 584
SHROUD, 57775496, 243 SPST/ON---OFF, 57179608, 122, 579
TEMP, 35596436, 290
STUD TOGGLE, 57216913, 124, 599
57497794, 136, 519 TOGGLE WIRE LEAD, 57554842, 98
ADAPTER, 59383463, 382 TOGGLE---SPST, 56762198, 122
STUD---DOOR SPRING, 57561680, 87 WIPER/WASHER, 57604936, 88
SUBPLATE, 57106965, 396 SWITCH ASSY
56967292, 564
SUPPORT
IR AP, 57554693, 94
54409156, 352
AIR, CLNR, 57736050, 266 SWITCH NUT, HEAT/COOL, 57554883, 98
CHANNEL, 57538225, 318 SWITCH NUT STANDARD, 57554875, 98
COMPR, A/C---C15, 57668055, 112
COMPRESSOR, 57170896, 290 SWITCH PUSHBUTTON, 855017P0286, 122
FEED CYL---5 OD, 57315798, 146 SWIVEL, 52248176, 162
FRT ENG WELDMENT, 57760787, 227 SWIVEL ASSY --- SEAT, 57561870, 88
FUEL COOLER, 57780850, 112, 278
HYDRAULIC MOTOR, 57573065, 217
LEG, COOLER, TIER3, 57772394, 235
PIPE, CAC, 57778698, 248 T
PIPING CAC TACHOMETER, POWERVIEW, 3.5, 57755670,
57760746, 248 122
57760761, 248
RAD PIPE, 57762619, 253 TAG, BLANK ALUM, 57371544, 640
SHAFT---MIDDLE, 57405979, 205 TANK
TOWER---DM45/50/L, 57582355, 14, 19 DHD LUBE---60 GAL., 57354094, 584
SUPPORT LOWER---ROD CHNGR, 57405953, FUEL---380 GAL, 57533606, 274
205 SEPARATOR HP 20”, 57570202, 323
SURGE, 57782856, 243
SUPPORT MIDDLE---ROD CHNG, 57405961, WATER---300 GAL., 57474603, 509
205
TEE
SUPPORT UPPER--- ROD CHNGR, 57405946, 37 DEGREE, STRT THRD, 95188710, 459
205
95063475, 274
SUPPORT---L.H., 57455941, 4 95279923, 124
Index xxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

JIC RUN/0---RING16---16S, 57125882, 392 57731580, 154


MALE RUN AIR INLET, 57175457, 266
37DEG, 95748927, 124 COMBUSTION, 57655144, 549
95221065, 297 ENGINE AIR INTAKE, 57621237, 266
NPTF, 95264941, 235 KAZOO, 57554834, 96
NPT/JIC, 95419073, 416 PRESS, 52248119, 180, 366
ROTATION
TEE---JIC RUN/ORING, 57482580, 421
57755639, 435
TERMINAL 57755647, 435
12---10, 1/2 RING, 95359329, 258 SCAVENGE, 39871702, 323
14---16 AWG MALE, 59854828, 497, 529 SHRINK, 54409594, 352
16---14 SQUARE, 57071755, 262
6 FORK, 95329249, 579 SUCTION, FUEL, 57475873, 274, 510
MALE PIN, 59854828, 494 VENT LINE, 57764854, 253
22---18---8 FORK, 95843371, 584
TUBE ASSEMBLY, 57423956, 602
BLOCK, 57684888, 501, 572

INDEX
FEMALE, 95985925, 498 TUBE ASSY
PACKARD SLEEVE, 57176604, 497 52155066, 180, 366
57242620, 208
THERMOMETER, 50463454, 409
57245573, 64, 70
THERMOSTAT, ROTARY, 57554859, 98 57396582, 522
THIMBLE, WIRE ROPE---3/8, 58060153, 449 TUBE---AIR 8 X35, 57251829, 266
THRESHOLD TUBE---CROSS PORT CONNECT., 57137036,
L.H. DOOR, 54589874, 87 564
R.H. DOOR, 54589866, 87
TUBING
THROTTLE, ELECTRONIC---CAT, 57493868, ROD CATCHER, 57445678, 198
122 SERVO CONTROL, 54409867, 345
THRUST WASHER, 57300824, 193 SHINK---1/8 DIA., 56277759, 498
SHRINK 1/4”, 54501093, 498
TIE, CABLE VINYL, 50247709, 409
58078718, 575
95748802, 285, 584
TIE ROD---3/8 X 7 IN., 57396848, 297 U
TIMER
7 DAY DIGITAL, 57655722, 543 U---BOLT
DHD LUBRICATOR, 57354342, 584 1.5 PIPE---3/8THD, 95353942, 535
1/4ROD X 1 PIPE, 95335154, 535
TIMER KIT INSTALLATION, 57655730, 551 52231792, 274, 297, 566
TIP, SPRAY NOZZLE, 57392862, 535 95391173, 236, 248
95413449, 142
TONG ASSY---W/FLAT INSERTS, 50021120, 630, 95430229, 566
654
95494373, 318, 391
TOOL ROUND BEND, 95381828, 421
CRIMPING, 57482614, 529
U---CUP
PIN/SEAL---EXT INSTL, 57482606, 529
57163453, 488
TRACK, PINNING, 57489072, 652 57220352, 604
57233652, 522, 524, 604
TUBE
57326803, 488
0.25SCH 40X2.50 LG, 57734097, 567
57326811, 208
50906379, 382
59752063, 522, 524
52201670, 180, 366
56951700, 161, 335 UNDERCARRIAGE IR DM45, 57723496, 29
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxix
Serial Number: 7978
FAMILY,DM45 HP

Index

REDUCING/RELIEVING, 56263239, 156


V RELIEF
VALVE 50622273, 326
2 ---1500 PSI, 57422313, 318 52146883, 509
54417993, 398
2---WAY, 50429356, 452
57294936, 297
2---WAY CART., 57325649, 398
RELIEF (ATM), 57568487, 163
3---WAY BALL, 39483300, 123
RELIEF CART., 57325607, 391
4---WAY, 57106460, 396
RELIEF---VENTED, 57142515, 421
4---WAY D03, 57325623, 398
SAFETY, 50621986, 323
50907120, 516
SHUTTLE, 56263247, 156
9---SPOOL, 24V COILS, 57394991, 480
SHUTTLE CART, 57325599, 391
95072971, 584
SOLENOID, 54438619, 416
ASSEMBLY, 6 SPOOL, 57656787, 470
SOLENOID---3WAY/2POS, 57312563, 535, 570
ASSM, DR/PR CONTROL, 57576969, 392
TEMPERATUREBYPASS, 57170821, 314
BALL---1/2, 50829605, 129, 227, 235, 323, 410,
564 VALVE ASSY
INDEX

BALL---3/4, 50212224, 326 52154911, 360, 374


BLOWDOWN VPL6, 57581894, 473
35849215, 304 WATER, 57554750, 100
HP, ASM, 57584237, 299 VALVE BLOCK, 54408422, 374
BY PASS, 57113367, 414
CHECK VALVE BLOCK ASSY, 57306268, 338
1 PSI, 57779514, 594 VALVE KIT, RELIEF, 57655474, 550
36843720, 307
VALVE REWORK, 8”BUTTERFLY, 57626574,
50247733, 409 290
50261825, 409, 410, 421
50347889, 435 VALVE SEAT, 52155447, 374
50829480, 274, 543 VALVE---DR/PR CONTROL, 54418116, 398
57408775, 584
57447880, 444 VALVE---SEQUENCE, 57474876, 444
CHECK---16 JIC, 57167728, 335, 410 VANE, 57192098, 379
CHECK---DBL PILOTOP, 50462944, 318, 424, VANE HOLD DOWN SPRING, 57064065, 372
440, 455, 467, 485, 519, 599
COUNTER BALANCE, 57273716, 459 VANE PIN, 57192106, 379
COUNTERBALANCE, 57205007, 64, 70 VARNISH, INSULATING, 57168916, 258
COUNTERBLNCE---VENT
57447856, 444 VENT, FILTER
57447864, 444 56799125, 564, 588
DIVERTER 57725400, 586
57106429, 394 VENT ASSEMBLY, 57420085, 570
ASSM, 57450751, 391
EXPANSION BLOCK, 57477911, 102
MANUAL SHUTOFF, 52172723, 326
MEASURED SHOT, 57301855, 285
W
MIN.PRESSURE, 57391047, 323 WASHER
MOTOR CONTROL, 57167298, 156 5/16, 57655649, 550
NEEDLE, 52210986, 123 50632710, 513
PILOT, 57163339, 298 52144326, 513
PILOT (400 PSI), 54408547, 374 52144425, 513
PILOT REDUCING, 57730509, 478, 482 52154788, 176, 356
POPPET---ANTIRUMBLE, 35316405, 298 52155892, 182
PRESSURE CONTROL, 57309536, 400, 404, 52201779, 170, 173, 340, 350
416 54409313, 354
PUMP RELIEF, 57244352, 391 54409370, 352
REDUCING CART., 57325664, 398 56986599, 335
Index xxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57267577, 205 LOCK HELICAL, 95934741, 141, 217, 227, 235,


57551426, 38, 52 324, 335, 336
57551640, 38, 52 LOCK M20, 50759455, 297
57726226, 32, 46 LOCK---1---1/2, 95238119, 141
BEVEL LOCK---3/4, 95352415, 4
95245767, 228, 335, 449 LOCK---3/8, 95265443, 567
95245775, 227 LOCK---5/8, 95209425, 336
SQ, PLATED, 54573704, 227, 262 LOCK---NO.10 INT., 95207478, 584
CINCH, 58233693, 235 LOCK---TONGUED, 57291288, 161
FLAT NYLITE, 52154622, 168, 170, 173, 338, 340, 342
95064663, 575 SEAL---TRACK, 57700650, 44, 58
95200093, 235, 244 SEALING, 57655748, 550
95922183, 258, 319, 392, 480, 557, 566 THRU, 50334457, 141
95922225, 112, 244, 278, 440, 501 THRUST
95922373, 4, 235, 421, 501 52204856, 184, 193, 370
95935003, 236, 248 54407457, 170, 340

INDEX
NARROW, 95922324, 416, 501 54407481, 170, 173, 340, 350
PLATED, 95972246, 9, 227, 275, 323 UMBRELLA, 57778276, 513
WIDE WASHER 23---725, 03209269, 324
95081667, 228, 449
95094314, 9, 141, 217, 227, 235, 262 WELDMENT
95922233, 227, 244, 248, 253, 262, 298, 299, TOWER---30FT, TELE, 57497562, 146
392, 440, 494, 535, 594 WIPER BRACKET, 57690414, 88
FLAT 1/2, 95064697, 244, 314, 324, 392 WHEEL, HOLLOW, 57725921, 38, 52
FLAT 1/4, 95929071, 113
WINCH ASM, 4000#, 57626723, 449
FLAT HARDENED, 54409644, 173, 350
FLAT---1, 95081709, 467 WINCH MOUNT, 57626939, 449
FLAT---1---7/8, 95429221, 206 WIPER
FLAT---3/8 BRASS, 95499232, 112 57224123, 208
FLAT---HARDENED, 57318743, 335 57233660, 522, 524, 604
GSKT, 35251545, 414 57520959, 64, 70
LOCK 59322677, 318, 488
#12, 95207403, 299 DRIVE ARM, 57541104, 88
50718188, 513
95081865, 235, 435 WIRE
95209409, 235, 323, 324 14AWG---VIOLET, 50623065, 557
95209425, 9 56893217, 435
95317673, 298 ELECT GREEN, 54409354, 354
95922555, 575 ELECT RED, 54409347, 354
95922654, 4, 480, 494 GROUND, 56950652, 258
95934733, 19, 77, 113, 141, 205, 216, 227, 236, LOCK, 50344605, 29, 142, 162, 163, 217
244, 248, 266, 297, 314, 318, 335, 391, 409, WIRE ELEC, 56933690, 575, 579
501, 509, 575
EXT TOOTH, 95213401, 298 WIRE LINK---9, 56999360, 258
HELICAL WRAP, HOSE, SPIRAL CUT, 51858124, 390
95934691, 9, 205, 244, 262, 275, 323, 565
WRENCH
95934766, 6, 12, 112, 123, 258, 274, 285, 297,
CHAIN ADJUSTING, 52230786, 628
391, 400, 416, 424, 467, 501, 509, 535,
566, 567, 588 CHAIN---4.5---5.38, 50195916, 628, 652
95937413, 4, 9, 19, 112, 136, 227, 235, 244,
248, 253, 262, 266, 297, 298, 299, 319,
391, 392, 394, 409, 421, 435, 440, 494, Y
501, 509, 510, 535, 566, 588, 642
HELICAL SPRG, 95939948, 205, 210 YOKE
PLATED, 95934303, 113, 216, 244, 258, 278, 57341133, 538
318, 391, 424, 440, 501 OSCILLATION, 57309783, 29
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxxi
Serial Number: 7978
FAMILY,DM45 HP

Index

39476916, SIGHT GLASS, 323


39483300, VALVE, 3---WAY BALL, 123
39871702, TUBE, SCAVENGE, 323
Numbers 40011975, NUT---CAGED, 588
03209269, WASHER 23---725, 324 43200831, SCREW, BUTTERFLY STOP, 290
13084181, BACK---UP, 318 43200880, BUTTERFLY, 8”REWORKED, 290

13084207, LOCK---NUT, 602 50014414, BOLT, JAW---CHAIN TONG, 632, 656


50021120, TONG ASSY---W/FLAT INSERTS, 630
13084215, HEAD, 602
50021138, CHAIN ASSY, 630
30441570, CABLE, BATTERY, 529
50021153, SCREW, CHAIN, 634, 658
35092279, STRAINER ASSY---HR2, 292
50021161, NUT, 634, 658
35145077, NUT, LOCK, 290
50021187, JAW---CHAIN TONG, 632, 656
35251511, O’RING, 414
INDEX

50021195, PIN, 634, 658


35251529, HOUSING, 414
50021202, PIN, HANDLE---CHAIN TONG, 632,
35251545, WASHER, GSKT, 414 656
35251552, SPRING, 414 50021229, SPRING, CHAIN TONG, 632, 656
35272558, SCREW, HEX---M20 X 45, 297 50021237, BUSHING, CHAIN TONG, 632, 656
35277151, GLASS, 414 50021377, CHAIN SECT---2 LINKS, 630, 634, 658
35277797, O---RING, 292 50021393, CHAIN, MASTER, 634, 658
35316405, VALVE, POPPET---ANTIRUMBLE, 50023910, STEM, 163, 318, 324, 435
298 50024371, SPRING, CHAIN TONG, 632, 656
35325125, KIT, REPAIR, 298 50024389, KEY, INSERT---CHAIN TONG, 632,
35370063, ELEMENT, STRAINER---HR2, 292 656

35517234, ORIFICE, 304 50024397, INSERT, JAW---FLAT, 632, 656


50024447, LINK, MAASTER, 634, 658
35596436, SWITCH, TEMP, 290
50024512, PIN, SPRING---CHAIN TONG, 632,
35609098, PLUG, STRAINER, 292 656
35612712, HOSE, AIR 2”IR BRAND, 136, 318 50034818, CLAMP, HALF, 136
35849215, VALVE, BLOWDOWN, 304 50034826, CLAMP, HOSE, HALF, 424, 455, 467,
36017549, AIR END --- HR 2.5, 290 485, 565
36037190, KIT, RELIEF VALVE, 314 50057132, OIL, GEAR, 335
36037471, KIT, REPAIR UL---88 ASSY, 302 50067131, BLOW GUN D, 636
36534907, DECAL, PRO---TEC (SPANISH), 625 50067479, CAP, 509
50067834, PIN, 62, 68
36751295, STRAINER BODY, 292
50067909, J WRENCH, DHD360---4 FLATS, 652
36783710, COUPLING, ASSY, 290
50072347, SLIDE, 62, 68
36798973, GEAR SET---1250HR2.5, 292
50105832, ANCHOR, D, 68
36843720, VALVE, CHECK, 307
50112895, HOSE STEM---3/4, 543
36860336, ELEMENT, OIL FILTER, 292, 644
50171941, PIN, ANCHOR, 62, 68
36860476, FILTER, BASE, 292
50173467, CAP, 62
36861144, PUMP, OIL, 292
50195916, WRENCH, CHAIN---4.5---5.38, 628, 652
36887396, REGULATOR, UL---88 ASSY, 302
50209501, GUIDE, SPRING---CHAIN TONG,
39417118, ADAPTER, 1/4”, 323 632, 656
Index xxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

50209675, HANDLE, CHAIN TONG, 632, 656 50462324, GUIDE, 62


50212224, VALVE, BALL---3/4, 326 50462332, PLATE, 62
50219955, PIN, LOCKING, 628 50462944, VALVE, CHECK---DBL PILOTOP, 318,
424, 440, 455, 467, 485, 519, 599
50243088, REST, WRENCH, 628
50463454, THERMOMETER, 409
50243518, BEARING ASSY, 205
50463645, HOSE HUMP, 253
50245281, GUN, BLOW---WITH 25’ HOSE, 628
50463868, COUPLING ASM, 509
50245299, CONNECTOR, HOSE, 636
50469238, CAP, WEATHER, 262
50245307, COUPLING, QD, 636
50495860, SEAL SHAFT, 379
50245422, CHUCK, ROD---4 HEX, 628
50518083, SHIM SET, 290
50245810, SHEAVE, WIRE, 449
50518653, SWITCH, LIMIT, 402, 467, 592, 599
50247709, TUBING, VINYL, 409
50519560, PLATE, ROD CHUCK LOCKING, 628
50247733, VALVE, CHECK, 409

INDEX
50519578, BOLT, ROD CHUCK, 628
50248301, SHAFT, UPPER, 212
50519586, STOP, ROD CUP, 628
50248368, RETAINER, BEARING, 205
50525187, LUBRICANT, TOOL JOINT, 535, 640
50248426, SPACER, 205 50527308, SCREW, STOP, 302
50248871, BRACKET, 298 50594779, ADAPTER, SLEEVE---SAE B, 382
50248889, SHIM, 298 50595115, SHAFT, INPUT, 382
50258193, PLATE, MOUNTING, 449 50597434, O---RING, 382
50258441, PUMP, FUEL, 274 50597442, RING, SNAP, 382
50261700, LIFTING HOOK, 638 50597624, ADAPTER, SAE C, 382
50261825, VALVE, CHECK, 409, 410, 421 50597632, ADAPTER, PUMP D, 382
50262526, ANTI---FREEZE, 235 50597640, ADAPTER, INPUT, 382
50263813, HOSE, HYD---A04 BULK, 543 50603869, SERVICE KIT, 328
50270040, LIGHT, PILOT, 124, 467 50604479, DOWEL PIN, 345, 379
50279413, BAND, MOUNTING---AIRCLEANR, 50610971, RING, THREADED, 162
262
50611235, LAMP, PANEL, 124
50334457, WASHER, THRU, 141
50615871, CYLINDER, WATER PUMP, 513
50338987, PIN, SPROCKET, 141 50616770, GAUGE, FUEL, 509
50339001, PIN, CYLINDER, 141 50621986, VALVE, SAFETY, 323
50339019, PLATE, LOCKING, 141 50622273, VALVE, RELIEF, 326
50339027, SHIM, GUIDE, 141 50622810, PIPE, EXHAUST ELBOW, 262
50339043, BOLT, CHAIN, 141 50623065, WIRE, 14AWG---VIOLET, 557
50344605, WIRE, LOCK, 29, 142, 162, 163, 217 50624709, SHIM, GUIDE, 162
50347889, VALVE, CHECK, 435 50625839, BUSHING, CONDUIT, 498
50412626, BUSHING, 141 50625847, BUSHING, CONDUIT---3/4, 498
50415256, ADAPTER, MIDDLE---4.5 RODS, 628 50625946, CONNECTOR, CORD GRIP, 467, 584
50415454, ADAPTER, UPPER---4.5 RODS, 628 50628007, LOCK, SPINDLE, 220
50419670, GASKET, 262 50628726, BUSHING, 498
50429356, VALVE, 2---WAY, 452 50632538, BEARING BALL, 379
50429455, BRACKET, VALVE, 452 50632660, O’RING, 513
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxxiii
Serial Number: 7978
FAMILY,DM45 HP

Index

50632694, SEAL, 513 50816289, PIN, 379


50632710, WASHER, 513 50817089, PINS, 178, 188, 193, 358, 362
50644558, RING SNAP, 379 50817113, CHAMBER, 268
50691690, ADAPTER, 409 50822097, SLEEVE, WEAR, 162
50691831, NIPPLE, 409 50822147, PUMP, WATER---8 GPM, 509
50694876, PACKING, SWIVEL, 162 50822154, KIT, WATER INJ REPAIR---VLV, 513

50694934, BUSHING, WEAR, 162 50822162, KIT, WATER INJ REPR---PSNT, 513

50695063, CONNECTOR, 12 RED, 258 50829480, VALVE, CHECK, 274, 543


50829605, VALVE, BALL---1/2, 129, 227, 235, 323,
50699321, CHAIN, BULK---3/16 COIL, 4, 9, 297
410, 564
50700731, COMPOUND, SILICONE, 77, 163, 336 50829712, DECAL, DRAIN MANIFOLD, 409
50702927, BUSHING, CHAIN ANCHOR, 141 50830199, PIN---ROLL, 352, 375
INDEX

50708890, CRANKSHAFT, 513 50875368, HOUSING, BEARING, 516


50709013, INSERT, BEARING, 513 50875426, PLATE, WEAR, 516
50717743, O---RING, 382 50875491, PLATE, BALANCE, 516
50717750, SEAL, OIL, 382 50875525, PIN, 516
50717974, BEARING, BALL, 513 50875533, SPRING, 516
50717982, RING, SNAP, 513 50903236, BREATHER, 409
50717990, REAR FOOT, 513 50906379, TUBE, 382
50718022, ROD ASSY, 513 50907104, DRIVE, 516
50718030, PIN, WRIST, 513 50907112, PLATE, 516
50718048, CROSSHEAD, 513 50907120, VALVE, 516

50718055, CASE, 513 50907146, PLUG ASSEMBLY, 516

50718063, FOOT, FRONT, 513 50907179, PLUG ASSEMBLY, CHECK, 516


50938109, O---RING, 391
50718071, SEAL, 513
50941186, KIT, SERVICE, 123
50718089, SEAL, 513
50943240, NUT, 382
50718105, SCREW, 513
50961184, HOUSING, VALVE, 516
50718162, PLUG, 513
51076156, O---RING, 396
50718170, AIR VENT, 513
51076164, O---RING, 396
50718188, WASHER, LOCK, 513
51076172, O---RING, 396
50743731, CLAMP, HOSE, 318, 435
51076271, BOLT KIT, 396
50759455, WASHER, LOCK M20, 297
51298198, ADAPTER, ORIFICE, 1/32, 319
50806223, RING, SNAP, 379 51375475, KIT, SPACER BEARING, 516
50806488, BALL, STEEL, 516 51792323, CAP, RADIATOR, 244
50810993, DECAL, HYD.OIL LEVEL, 409 51858124, WRAP, HOSE, SPIRAL CUT, 390
50813575, PLATE, LOCKING, 459 51869907, CABLE, BATTERY, NEGATIVE, 529
50814581, FITTING, HYD, 564 52106291, MOTOR, WIPER, 88
50815638, BOLT, 414 52106325, PIVOT MTG, PLATE ASY, 88
50815851, SEAL, SQ SECT, 379 52106457, LOUVER, AURORA, 88
50816271, SCREW, 379 52106606, LATCH, CAM, 90, 92
Index xxxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

52106630, BRACKET, MOUNTING, 90, 92 52155140, RING, RETAINING, 184, 196, 370
52125838, SHAFT, WIPER PIVOT, 88 52155157, RING, RETAINING, 184, 196, 370
52142031, MUFFLER, FILTER, 535 52155165, RING, RETAINING, 184, 196, 370
52144276, CHAMBER, 513 52155256, SCREW, 186, 372
52144318, PACKING, 513 52155306, PLUG, 186, 372, 374
52144326, WASHER, 513 52155314, O---RING, 186, 345, 366, 372, 374
52144334, SPACER, 513 52155322, COVER, 186, 372
52144391, SLINGER, 513 52155330, COVER, CONTROL, 186, 372
52144409, NUT, SPEED, 513 52155348, PIN, 186, 372
52144417, SCREW, 513 52155363, SEAL, 186, 372
52144425, WASHER, 513 52155371, BALL, 186, 372
52146784, SEAL, OIL, 161 52155439, SEQUENCE SEAT, 374

INDEX
52146883, VALVE, RELIEF, 509 52155447, VALVE SEAT, 374
52146966, ELEMENT, SAFETY, 268 52155454, PIN, 173, 374
52147543, BLOCK, GUIDE, 141 52155512, RETAINER, 374
52153087, BASE, WATER INJECTION, 509 52155546, SPRING, 374
52154325, CLAMP, 1---1/2 TUBE, 435 52155603, SEAT, 374
52154499, GASKET, 168, 338 52155637, HOUSING, 374
52154515, SEAL, SHAFT, 168, 338 52155645, O RING, 374
52154580, PLATE, 168, 338 52155660, SPRING GUIDE, PISTON SEAL, 374
52154606, SCREW, 168, 338 52155686, CONE, 374
52154622, WASHER, NYLITE, 168, 170, 173, 338, 52155751, RING, RETAINING, 168, 338
340, 342 52155819, SHAFT, 182
52154739, BEARING, 360 52155835, RETAINER, 182
52154770, PLATE, 356 52155843, RING, RETAINING, 182, 193, 368
52154788, WASHER, 176, 356 52155892, WASHER, 182
52154796, BEARING, 176, 356 52164282, SEAL, OIL, 162
52154804, SEAL RING, 176 52172723, VALVE, MANUAL SHUTOFF, 326
52154887, CLAMP, 360 52175023, CLAMP, EXHAUST---TURBO, 262
52154895, SCREW, 360 52175809, BOX, 1/2 STONCO, 496
52154903, LOCKWASHER, 360 52180957, GREASE, 163
52154911, VALVE ASSY, 360, 374 52183233, FILTER, OIL---ENGINE, 227
52154929, PLUG, 178, 360 52185162, SPACER---ROD CHANGER, 628
52154937, O---RING, 173, 360, 374 52185832, SWITCH, PUSH BUTTON, 122, 535
52154994, O---RING, 190, 193, 364 52187804, SLINGER, 162
52155017, PIN, ROLL, 190, 364 52192556, SWITCH, LIMIT, 557
52155033, GASKET, HOUSING, 178, 188, 362 52192564, LEVER, OPERATING, 557
52155041, BEARING, 190, 193, 364 52193521, GEAR, PINION, 216
52155066, TUBE ASSY, 180, 366 52201662, SHAFT, 338
52155116, MTG FLG, 180, 366 52201670, TUBE, 180, 366
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxxv
Serial Number: 7978
FAMILY,DM45 HP

Index

52201696, BARRL/SLEEVE, 182, 193 52226164, FITTING, HYD, 314


52201712, FACEPLATE, BARREL---13/32, 188, 52226420, HOSE ASSY, 390
193 52226768, HOSE ASSY, 391, 565
52201738, SERVO PLATE, 168, 186, 338, 372 52227154, BRACKET, 335
52201746, SHAFT LINK, 173 52227337, PIN, SPROCKET, 141
52201761, SEAL, SHEAR, 170, 173, 340, 350 52227733, LINKAGE, 297
52201779, WASHER, 170, 173, 340, 350 52228475, HOSE ASSY, 564
52201787, SEAL, SHEAR, 170, 340 52228848, SHEAVE W/BUSH---1 ROPE, 141
52201795, BEARING, 173, 350 52229937, HOSE ASSY, 564
52201803, RING, RETAING, 170, 173, 340 52230786, WRENCH, CHAIN ADJUSTING, 628
52201811, PIPE PLUG, 170, 173, 340 52230810, CLAMP, HOSE, 253
52201852, BLOCK, 360 52230828, CLAMP, HOSE, 253
INDEX

52201894, PIN, DOWEL, 356 52231008, COVER, 166


52201928, RING, 356 52231107, GUARD, COUPLING, 509
52201936, RING, 356 52231792, U---BOLT, 274, 297, 566
52203627, STRAINER ASY, 374 52231818, BRACKET, 297
52203668, PLATE, CREEP, 184, 193, 370 52233954, CYL RETAINER, 485
52203718, CRADLE, 186, 372 52235207, MOTOR, HYDRAULIC, 509
52203767, O---RING, 186, 372 52235363, BRACKET, OIL, 227
52204765, HOUSE ASSY, 188, 362 52236544, GASKET, 1---1/2, 496, 498
52204799, PLATE, PORT---RH 15/32, 358 52236551, GASKET, 1, 497
52204815, BLOCK---PORT, 358 52236569, GASKET, 3/4, 498
52204831, GEROTOR, 356 52236577, GASKET, SEALING, 498

52204856, WASHER, THRUST, 184, 193, 370 52236783, CLAMP ASSY, 1/2”, 592

52204864, RING, RETAINING, 184, 196, 370 52238466, HOSE, ASSM, 392

52204872, RING, RETAINING, 184, 196, 370 52240397, BOX, 3/4 STONCO, 496, 497
52240959, PLATE, TAPPED, 319, 470, 480, 496,
52204880, PISTON/SHOE ASSY., 370
498
52209913, ADAPTER, SAE, 436 52241031, HOSE ASSY, 318
52209939, BEARING, 162 52246154, CLAMP, 253
52210317, SHIM SET, 162 52246519, CABLE, GROUND---1/0 X 36, 258
52210986, VALVE, NEEDLE, 123 52246774, FUEL, DIESEL, 274
52215613, SCREW, 193 52247657, PLATE, COVER, 290
52215621, PORT PLATE, 178 52248119, TUBE, PRESS, 180, 366
52215647, SERVO LINK, 350 52248150, HOUSING, UPPER SEAL, 161
52215696, O---RING, 193 52248176, SWIVEL, 162
52223781, OIL, HYDRAULIC, 409 52249869, KIT, SHAFT AND BEARING, 516
52223807, DECAL, HYDRAULIC OIL, 410 52249877, KEY, 516
52223872, SHIM, 235 52249885, DRIVE, 516
52225877, HOSE ASSY, 452 52249901, BOLT, 516
52226149, FITTING, HYD, 535 52252061, ELEMENT, AIR, 268
Index xxxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

52253176, GAUGE, SIGHT, 163 54407762, O---RING, 356


52254885, FILTER, HYDRAULIC, 409 54407796, O---RING, 356
52255239, HOSE ASSY, 416 54407812, NUT, 176, 356
52255254, HOSE ASSY, 535 54407838, PIN, 356
52255320, HOSE ASSY, 566 54407853, RING, RETAINING, 356
52259363, FILTER ASSY---HYD, 412 54407879, O---RING, 356
52263183, ELEMENT, FILTER---MAIN HYD, 54407903, PLUG, 356
414, 644 54407945, SCREW, 178, 358
52263530, MANIFOLD, 412 54407960, RING, 360
52263548, MANIFOLD, 412 54407994, PLUG, 178, 360
52263555, O---RING, 412 54408026, PIN, DOWEL, 190, 364
52263563, BOLT, 412 54408059, PLUG, 190, 193, 364

INDEX
52263571, NUT, LOCK, 412 54408133, RETAINER, BEARING, 190, 364
52263787, GASKET, 290 54408190, BARREL/AUX SHAFT ASSY, 366
52264926, BOLT 12MM, 297 54408232, BARREL & SLEEVES, 368
52265311, INDICATOR, RESTRICTION, 266 54408273, SPRING, 182, 368
52266731, PIN, COTTER, 274, 510 54408299, RING, RETAINING, 196, 370
52267473, CLEVIS, 299 54408315, PLATE, RETAINER, 184, 370
52277431, ELBOW, RUBBER, 266 54408323, PISTON & SHOE, 370
52279338, FUSE, 579 54408331, SCREW, 186, 372
54406046, BLOCK, VALVE TERMINAL, 398 54408349, SCREW, 186, 372
54407309, DRIVE SHAFT & BEARING, 338 54408356, SCREW, 186, 372
54407317, BEARING, 168, 338 54408364, CONTROL CHAMBER, 186, 372
54407325, RING, RETAINING, 168, 338 54408372, PLATE, SEAL VANE, 186, 372
54407333, RING, RETAINING, 168, 338 54408380, SEAL VANE, 186, 372
54407341, RING, RETAINING, 168, 338 54408398, SPACER, VANE, 186, 372
54407358, RETAINER, SEAL W/O RING, 168, 54408406, ROCKER AND PLUG, 186, 372
338 54408414, PIN, DOWEL, 366
54407366, SCREW, 168, 338 54408422, VALVE BLOCK, 374
54407390, SCREW, 168, 170, 173, 338, 340, 342 54408430, PLUG, 374
54407416, O---RING, 170, 173, 340, 375 54408448, O---RING, 374
54407457, WASHER, THRUST, 170, 340 54408455, NUT, HEX JAM, 374
54407473, INDICATOR, 170, 340 54408463, SPRING, 374
54407481, WASHER, THRUST, 170, 173, 340, 350 54408471, POPPET, DUAL & REPL, 374
54407580, SCREW, ADJ, 348 54408489, PLUG, 374
54407606, PIN, 348 54408497, PIN, MODULATING, 374
54407630, SPOOL, CENT LUBE GROOVES, 348 54408505, GASKET, VLV BLK, 374
54407648, SCREW, 338 54408513, POPPET, SEQ, 374
54407671, GEROTOR, 356 54408539, SPRING, SEQ & SERVO, 374
54407739, KEY, SQUARE, 356 54408547, VALVE, PILOT (400 PSI), 374
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxxvii
Serial Number: 7978
FAMILY,DM45 HP

Index

54408554, O---RING, 374 54409479, SCREW, 352


54408570, PLATE, RETAINER, 374 54409487, SPRING ASSY, 352
54408588, SCREW, 374 54409537, O---RING, 352
54408596, O---RING, 375 54409545, SPRING ASSY, 352
54408612, HOLDDOWN, GEROTOR& BAR- 54409560, SCREW, 352
REL, 338 54409578, O---RING, 352
54408620, PORT BLOCK/HOUSING ASSY, 338 54409594, TUBE, SHRINK, 352
54408638, HOUSING, END CAP, 338 54409602, NUT, COVER, 352
54408646, BARREL/SHAFT/CRADLE ASM, 338 54409610, O---RING, 352
54409123, SERVO SHAFT ASSY, 170, 340 54409628, SERVO SHAFT, LINK & SHEAR, 348
54409131, BODY, FORCE MOTOR, 352 54409636, SHAFT, SERVO, 350
54409149, PLATE, MOUNTING, 352 54409644, WASHER, FLAT HARDENED, 173,
INDEX

54409156, SUPPORT, 352 350


54409651, O---RING, 345, 350
54409164, SCREW, 352
54409669, PLATE, COVER, 348
54409172, JET PIPE & BASE ASSY, 352
54409677, PLUG, 348
54409180, PLATE, MOUNTING, 352
54409685, O---RING, 348
54409198, RECEIVER, 352
54409693, FITTING, 348
54409206, SCREW, 352
54409701, SCREW, 345
54409214, COIL & MAGNET, 352
54409719, BODY, EH STROKER, 345
54409222, POLE PIECE, 354
54409727, SPOOL, HYD STROKER, 345
54409230, MAGNET, 354
54409735, GASKET, 345
54409248, POLE PIECE, 354
54409743, PLATE, COVER, 345
54409255, LINK, 354
54409750, SCREW, 345
54409263, COIL & SPIDER, 354
54409768, O---RING, 345
54409271, PUSHER & SPRING, 354
54409776, PLUG, 345, 366
54409289, SCREW, 354
54409784, SCREW, 345
54409297, SPACER, 354
54409800, O---RING, 345
54409305, SCREW, 354 54409818, CLAMP, 345
54409313, WASHER, 354 54409826, PIN, 345
54409321, PC BOARD, 354 54409834, LINK, CONTROL, 345
54409347, WIRE, ELECT RED, 354 54409842, BUSHING, 345
54409354, WIRE, ELECT GREEN, 354 54409859, PIN, 345
54409362, SPACER, 352 54409867, TUBING, SERVO CONTROL, 345
54409370, WASHER, 352 54409909, CONNECTOR, 345
54409396, MOTOR, FORCE, 352 54409917, SCREW, FILTER STRAINER, 345
54409420, SCREW, NULL ADJ, 352 54409925, ELEMENT, FILTER, 345
54409438, NUT, LOCK, 352 54409933, FITTING, SWIVEL NUT ELBOW, 345
54409446, CONNECTOR, 352 54410105, PIN, 350
54409461, O---RING, 352 54410741, ROCKER CAM/PISTONS, 366
Index xxxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

54413000, GAUGE, PRESSURE W/SNUBBER, 54472147, KIT, SEAL M6F, 193


122
54472170, KIT, RETAINING RING, 193
54413208, COVER, 173 54472469, RING, RETAINING, 196
54413216, SPOOL, 173 54479910, SHIM, 66, 72
54413224, SPOOL, 173 54479928, SHIM, 66, 72
54413240, RING, 176 54479936, SHIM, 66, 72
54413257, O---RING, 176 54479944, BODY, CARTRIDGE, 66, 72
54413265, PIN, 176 54479951, SPRING, END, 66, 72
54413612, PORT BLK, 178 54479969, BALL, 66, 72
54413620, O---RING, 178 54479977, SPRING, 66, 72
54413646, RETAINER PISTON & SHOE, 184, 54479985, O---RING, 66, 72
193 54479993, RING, BACKUP, 66, 72

INDEX
54413653, PISTON & SHOE, 184 54480009, POPPET, 66, 72
54413661, PIN, DOWEL, 180 54480017, PLUG, SEAT, 66, 72
54414347, BARREL HOLDDOWN ASSY, 168 54480025, RING, BACKUP, 66, 72
54414354, MNTG PORT BLK ASSY, 168 54480041, O---RING, 66, 72
54414362, BRL, ROCKER CAM & FLG ASM, 54480058, O---RING, 66, 72
168 54480066, SPRING, 66, 72
54414370, BARREL/HOLDOWN SHAFT ASM, 54494018, PLATE, PORT, FRONT, 379
180
54494026, PLATE, PORT, REAR, 379
54414388, ROCKER CAM/STROKING ASM, 180
54498357, CONTROLLER, ROTARY PROP., 123,
54414396, HOUSING/FACE PLATE ASSY, 168 404
54414735, RETAINING RING GROUP, 184 54501093, TUBING, SHRINK 1/4”, 498
54414743, RETAINING RING GROUP, 370 54529060, CARTRIDGE ASSEMBLY, 379
54416300, BEARING, 345 54537139, SCREW, CAPTIVE, QUICK OPEN, 88
54416458, ROCKER CAM ASSY, 184 54565569, SCREW, CAP, HEX, 323
54416946, KIT, RETAINING RING, 168, 338 54573704, WASHER, BEVEL, SQ, PLATED, 227,
262
54417993, VALVE, RELIEF, 398
54578539, CYLINDER, HYD---TWR RAISE, 459
54418108, MANIFOLD ASSY---DR/PR CONT,
398 54580709, KIT, SPOOL, COMPENSATOR, 478,
482
54418116, VALVE---DR/PR CONTROL, 398
54589866, THRESHOLD, R.H. DOOR, 87
54418546, KIT, SEAL, 398
54589874, THRESHOLD, L.H. DOOR, 87
54438619, VALVE, SOLENOID, 416
54640040, DECAL, XHP605 OVAL, 324
54471321, PORT BLOCK, W/O SHUTTLE, 193 56244684, BRACKET, HOSE ELEC, 163
54471768, GASKET, 193 56244916, PLATFORM, DUST CURTAIN, 519
54471792, STOP, BARREL, 193 56245244, FLAP, FRONT DUST CURTAIN, 519
54472105, PIN, DOWELL, 193 56247232, SPACER, SHAFT---DMC TOWER, 142
54472113, HOUSING, 193 56248362, CONTROLLER, PUMP---FEED, 124
54472121, SCREW, SOCKET HD CAP, 193 56249147, KIT, METRIC SPLIT FLANGE, 429
54472139, SCREW, HEX HD CAP, 193 56250012, PIN, ROD SUPPORT ARM, 599
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xxxix
Serial Number: 7978
FAMILY,DM45 HP

Index

56250020, BRACKET, ARM MTG, RODSUPT, 56943699, CLAMP ASSY, 19, 253
599
56944390, LOCKNUT, 463
56250038, ARM, ROD SUPORT, DMC TWR, 599 56946601, HOSE, HYD---F06 BULK, 253
56254105, HOSE, ASSM, 136 56949514, FITTING, HYD, 323
56254253, HOSE ASSY, 410 56950082, HOSE ASSY, 467, 599
56255250, ADAPTER, SPINDLE---3.50, 220 56950504, HOSE ASSY, F12X032J--- ---/J---, 564
56255490, HOSE ASSEMBLY, 429 56950546, HOSE ASSY, 390
56255680, HOSE ASSEMBLY, 446 56950579, KIT, SPLIT FLANGE, 421
56256522, ELBOW, 3, 90DEG, COOLANT, 253 56950652, WIRE, GROUND, 258
56256605, HARNESS---6&9 SPOOL VALVE, 501 56951395, GAUGE, AIR PRESS---400 PSI, 122
56257553, BRACKET---ELEC BOX, 8X6, 501 56951700, TUBE, 161, 335
56260342, DECAL, THREAD GREASER, 535 56953045, GASKET, 216
INDEX

56263239, VALVE, REDUCING/RELIEVING, 56953573, FITTING, HYD, 326


156
56954019, HOSE ASSY, 390, 391
56263247, VALVE, SHUTTLE, 156
56954076, HOSE ASSY, 467
56263452, CONNECTOR, CORD GRIP, 497
56954084, HOSE ASSY, 467
56275365, HOSE ASSY, 390
56954092, HOSE ASSY, 299
56275431, LAMP, LED, GREEN, 24V, 557
56954126, HOSE ASSY, 390
56275449, LAMP, LED, RED, 24V, 467
56954258, HOSE ASSY, 227
56277759, TUBING, SHINK---1/8 DIA., 498
56954274, HOSE ASSY, 429
56280852, CLAMP, CONSTANT TORQUE, 248
56954852, CHANNEL, DUCT, 497
56762198, SWITCH, TOGGLE---SPST, 122
56954860, COVER, DUCT, 497
56762248, CONNECTOR, SPLICE, 112, 467 56955644, HOSE ASSY, 390
56783020, KIT, SPLIT FLANGE, 435 56955776, HOSE ASSY, 424
56784267, ADHESIVE, 217, 258 56956139, HOSE ASSY, 565
56790330, ANGLE, 494 56956675, HOSE ASSY, 410
56799125, VENT, FILTER, 564, 588 56956949, HOSE ASSY, 421
56801053, LINK, 4, 9 56957319, HOSE ASSY, 424, 459
56802259, SILENCER, PNEUMATIC, 304 56957764, HOSE ASSY, 599
56804750, CLAMP, CABLE, 198 56957798, HOSE ASSY, 510
56893217, WIRE, 435 56957889, HOSE ASSY, 314
56899669, SHROUD, INLET, 266 56959836, HOSE ASSY, 278, 510
56901853, BAR, FLAT, 29 56961725, PLATE, COVER, 640
56903586, CUP, DUST, 268 56963531, O’RING, 318
56919004, FITTING, HYD, 429 56964174, HOSE ASSY, 535, 566
56920903, FITTING, HYD, 124 56964190, HOSE ASSY, 565
56923311, FITTING HYD, 473 56964208, HOSE ASSY, 565, 566
56933690, WIRE ELEC, 575, 579 56964216, HOSE ASSY, 566
56940364, HOSE HUMP, 266 56964232, HOSE ASSY, 485
56943335, CLAMP, 253 56964240, HOSE ASSY, 565, 566
Index xl WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

56964265, HOSE ASSY, 565 56994510, HOSE ASSY, 424


56964299, HOSE ASSY, 565 56994593, HOSE ASSY, 298
56964307, HOSE ASSY, 565 56998164, BAR, SQUARE, 216
56964315, HOSE ASSY, 565 56998503, NUT, LOCK, 522
56964869, PUMP, 50 TO 1, 570 56999170, CYLINDER, HYDRAULIC, 318
56965759, HOSE ASSY, 566 56999246, FITTING, HYD, 391

56966211, HOSE ASSY, 565 56999360, WIRE LINK---9, 258

56966625, HOSE ASSY, 124 57003634, BAR, FLAT, 449


57004020, HOSE ASSY, 565
56966633, HOSE ASSY, 124
57005688, HOSE ASSY, 565, 566
56966963, HOSE ASSY, 520
57007429, COVER, RECPT---BATTERY CONN,
56967292, SWITCH ASSY, 564 529

INDEX
56970627, HOSE ASSY, 565, 566 57007478, HOSE ASSY, 566
56971534, HOSE ASSY, 391 57008740, GUIDE, ROD, 212
56972672, HOSE ASSY, 123 57009193, BAR, SQUARE, 510
56972680, HOSE ASSY, 392, 565 57010142, HOSE ASSY, 459
56972797, HOSE ASSY, 510 57010175, HOSE ASSY, 421
56973027, HOSE ASSY, 410 57011611, LUG, BATTERY, 529
56973084, HOSE ASSY, 566 57012478, GEROLER, 516
56973647, HOSE ASSY, 416 57012676, PLUG, NYLON, 208, 485, 522
56973670, HOSE ASSY, 298 57012684, SCREW, SET, 208, 485, 522
56973696, HOSE ASSY, 298 57014375, HOSE ASSY, 392, 455

56974140, HOSE ASSY, 323 57014672, ANGLE, 501

56974579, HOSE ASSY, 565 57015505, HOSE ASSY, 390


57015521, HOSE ASSY, 122
56974587, HOSE ASSY, 298
57015828, HOSE ASSY, 298
56974686, HOSE ASSY, 163
57017485, FITTING, HOSE, 543
56975964, PIN, CLEVIS, 522
57019853, PLATE, 266
56975972, PIN, CLIP, 522
57020083, BOOT, RUBBER, 126
56975980, HOSE ASSY, 535
57020703, HOSE ASSY, 390
56976954, GREASE, EP0, 566
57020752, HOSE ASSY, 459
56985971, ELEMENT, WATER FILTER, 227
57020760, HOSE ASSY, 390
56986599, WASHER, 335
57020778, HOSE ASSY, 390
56986821, ADAPTER, 421 57020802, HOSE ASSY, 452
56987936, HOSE ASSY, 564 57020828, HOSE ASSY, 452
56987951, HOSE ASSY, 564 57022246, HOSE ASSY, 564
56988728, COVER, FTG/90514L, 356 57024044, BLOCK, MANIFOLD, 391
56988827, HOSE ASSY, 421 57027096, COVER, END, 176
56991193, CONNECTOR, 566 57027377, FACEPLATE, BARREL---15/32, 362
56992191, CONNECTOR, 566 57032963, BOX, ELEC.JIC, 572
56993678, SWITCH, KEY, 122 57032997, KIT, SEAL, 379
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xli
Serial Number: 7978
FAMILY,DM45 HP

Index

57034308, HOSE ASSY, 124 57068942, RUBBER STRIP, 1/4 X4, 77


57034324, HOSE ASSY, 274 57068991, SPACER, 216
57035222, FITTING, HYD, 421 57070732, FILTER REG., 566
57035958, HOSE ASSY, 298 57070757, INJECTOR, SL1/2 BANK, 564
57036618, HOSE ASSY, 452, 565 57070773, INJECTOR, SL1/4 BANK, 564
57036881, BAR, COPPER, 496 57070781, INJECTOR, SL1/5 BANK, 564
57037897, HOLDER, UPPER, 212 57070849, CAP, COVER, 564
57038549, BAR, FLAT, 142 57071383, BRACKET, 564
57039638, CYLINDER, HYDRAULIC, 485 57071409, BRACKET, 564

57039810, KIT, SEAL, 485 57071417, BRACKET, 564

57041550, HOSE ASSY, 274 57071755, TUBE, SQUARE, 262


57072423, ADAPTER, 429
INDEX

57042921, HOSE ASSY, 459


57073645, HOLDER, END, 572
57042947, HOSE ASSY, 298
57074668, KEY, 217
57043218, HOSE ASSY, 565
57077927, HOSE ASSY, 314
57044745, HOSE ASSY, 565
57079550, REGULATOR, AIR---RELIEVING,
57044828, HOSE, HYD---A12 BULK, 543 535
57045494, CAP, 379 57080251, FITTING, HYD, 314
57045882, SHAFT, DRIVE, 368 57082018, NIPPLE, HOSE, 129
57046831, RETAINER, 599 57082554, STANDPIPE, 435
57047060, ROPE, WIRE, 198 57083172, GUSSET, 435
57047847, RUNG LADDER, 106 57083479, BUSHING, ROD CHUCK---STEEL,
57050379, ROPE, WIRE---3/8 X 67’, 449 628

57052631, SERVO OUTPUT, 168, 338 57083883, MANIFOLD, HYD, 564

57053183, HOSE, HYD---A06 BULK, 636 57084055, BREAKER, CIRCUIT---15 AMP, 112,
122
57053464, HOSE ASSY, 509
57085599, STANDPIPE, 435
57053522, CAM ASSEMBLY (14), 379
57091274, BREAKER, CIRCUIT---20 AMP, 122
57053555, KIT, SHAFT, 379 57092579, GREASE, EPO, 22
57054595, BUSHING, 216 57092728, CLAMP ASSY, 1---1/4 PIPE, 435
57054629, COVER, TOP, 216 57093197, BAR, ROUND, 435
57054637, HOUSING, GEAR, 216 57093460, DECAL, MACHINE---DM45E, 609
57055048, HOSE ASSY, 298 57094930, HOSE ASSY, 455, 567
57060071, HOSE ASSY, 390 57094948, HOSE ASSY, 124, 298
57060352, SCREW, SET---CLEVIS, 64, 70 57095085, HOSE ASSY, 298
57063737, SPRING, 374 57095515, CLAMP, DRIER AIR COND., 112
57064065, VANE HOLD DOWN SPRING, 372 57095853, MOUNT, CYLINDER, 285
57065260, HOSE, HYD---A10 BULK, 129 57095887, DECAL, MACHINE---DM45E, 609
57068215, RING, RETAINING, 602 57097941, BRACKET, 112
57068587, PIPE, 106 57101164, HOSE ASSY, 390
57068595, ROPE, WIRE, 106 57101263, HOSE ASSY, 390
Index xlii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57101420, HOSE ASSY, 391 57140469, DECAL, WARNING---ROT.BLADE,


235
57101438, HOSE ASSY, 390
57141715, PIN, TOWER LOCKING, 467
57101750, HOSE, RADIATOR, 253
57141848, PIPE, 212
57104895, COVER, NUT, 173
57141939, FASTENER, 1/4---20 TEENUT, 258
57104929, NUT, JAM, 348
57142481, HOSE TRAY, UPPER, 136
57104937, NUT, JAM, 173
57142515, VALVE, RELIEF---VENTED, 421
57106429, VALVE, DIVERTER, 394
57143505, COVER, BATTERY, 529
57106460, VALVE, 4---WAY, 396
57143778, GUIDE, FINISHEDPOWERHEAD,
57106965, SUBPLATE, 396 162
57107906, O---RING, 396 57146474, LINK, SLING, 449
57107914, KIT, SEAL, 396 57147282, LAMP, FLOOD---70W HALOGEN, 494

INDEX
57109753, GASKET SEAL, 216 57148199, HOSE ASSY, 575
57110157, MOTOR, HYDRAULIC, 156 57149080, SHIM, 162
57112963, GAUGE, PRESSURE, 299, 535 57150617, CHECK VALVE, 186, 372
57112971, GAUGE, PRESSURE---2.5 IN, 323 57151144, COVER, 170, 340

57113177, BATTERY, 12V---8DW/ELECTROL, 57153090, KIT---SHIM, 338


529 57153108, SHEAR SEAL, 173, 350
57113367, VALVE, BY PASS, 414 57154916, HYD. MOTOR MODIFICATION, 216
57116758, ADAPTER, JACK---LONG, 446 57157885, HOUSING, 4X6 LIGHT, 494
57116766, ADAPTER, JACK---SHORT, 446 57157893, LAMP, TRAP---70W HALOGEN, 494
57116840, HOSE ASSY, 446 57159113, GEAR, INTERMEDIATE, 161
57117772, BEARING, MOTOR SHAFT, 193 57159121, SPACER, INTERMEDIATEGEAR,
161
57117780, SEAL, SHAFT, 193
57159139, KEY, INTERMEDIATE SHAFT, 161
57117848, BREAKER, CIRCUIT---5 AMP, 122
57163339, VALVE, PILOT, 298
57120271, ARM, JIB HOIST---FIXED, 449
57163453, U---CUP, 488
57120339, PIN, JIB ARM, 449
57163511, O---RING, 522, 524
57120347, SPACER, 449
57163529, RING, BACK UP, 488, 522, 524
57123283, CAM STROKER ASSY, 370
57164592, RETAINER, SEAL, 193
57125882, TEE, JIC RUN/0---RING16---16S, 392 57166795, PUMP/TIMER, LINCOLNCENTRL,
57128696, HOSE ASSY, 424 564
57130577, HOLDER, FUSE, 579 57167132, DISCONNECT, 409
57137036, TUBE---CROSS PORT CONNECT., 57167298, VALVE, MOTOR CONTROL, 156
564 57167454, FITTING, STR, 20OFS X20SAE, 335,
57137986, HOSE, AIR---U48 BULK, 307 435
57138166, JUNCTION BOX ASSY, 8 X 6, 566 57167728, VALVE, CHECK---16 JIC, 335, 410

57138885, HOSE ASSY, 446 57167934, FITTING, L90---120FSX12SAE, 141,


163, 336, 390
57139131, MOUNT, FLEX---BOLTSANDWICH,
258 57167942, FITTING, STR, 12OFS X12SAE, 163
57168916, VARNISH, INSULATING, 258
57140352, DECAL, WARNING---HIGH PRESS,
324 57170110, PINION, INPUT, 161
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xliii
Serial Number: 7978
FAMILY,DM45 HP

Index

57170821, VALVE, TEMPERATUREBYPASS, 57192130, RING, BACK UP, 379


314
57192148, SQUARE SECTION GASKET, 379
57170839, ELEMENT, 314 57192163, P2 ROTOR ASSY., 379
57170896, SUPPORT, COMPRESSOR, 290 57192197, O---RING, 379
57174070, FITTING, L90, 20OFS X20SAE, 163, 57192213, SHAFT, SPLINED #3, 379
164
57194987, ARM, ADJUSTABLE, 402, 592, 599
57175457, TUBE, AIR INLET, 266
57196677, DIODE, 3A, 600V, 497
57176141, ELBOW, RUBBER---45 DEG, 266
57198921, BLOCK, 440
57176604, TERMINAL, PACKARD SLEEVE, 497
57198939, STOP BLOCK, CENT.BUSH, 440
57179608, SWITCH, SPST/ON---OFF, 122, 579
57199093, CYLINDER, HYDRAULIC, 205
57180168, PIN, CENTER, 29
57199531, HOSE ASSY., 565
57180184, BUSHING, CENTER, 29
57200495, SAFETY HOOK SWIVEL, 449
INDEX

57181059, ROD---TUBE, 64, 70


57200628, RING, RETAINING---BREAKOUT,
57181232, ROD TUBE, 64, 70 440
57181240, LOCKNUT, 64, 70 57205007, VALVE, COUNTERBALANCE, 64, 70
57181307, HOLD DOWN---VANE, 186, 372 57205288, BLOCK, 592
57181372, PLATE, PORT, 193 57205478, PLATE, MOUNT, 592
57183329, CAP, SWIVEL, 162 57206971, HEAD CAP, 463
57183584, LOCKNUT, 154 57209306, STOP BLOCK, BULL GEAR, 206
57183618, SPACER, PISTON, 64, 70 57209314, STOP BLOCK, BULL GEAR, 206
57183832, HOSE ASSY, 410 57209637, MOTOR, HYDRAULIC, 161
57184590, MOUNT, CYL., 519 57209728, FITTING, RNT, 12OFS X12SAE, 163

57184616, BRACKET, 519 57209884, SWITCH, PRESSURE, 570

57185217, PRESSURE PLATE, 379 57209926, KEY, 216

57185894, GASKET, SHIM PACK, 217 57213399, HOSE, RADIATOR, 253


57213936, BLOCK, FLANGE, 164, 335
57185902, GASKET, SHIM PACK, 217
57214116, FITTING, L90, 20OFS X16SAE, 394
57186876, O’RING, 442
57214264, HOSE ASSY, 136
57188963, SPACER, .5X1.75ODX1.06ID, 198
57214470, STEP, CAB, 77
57191017, SHAFT, INTERMEDIATE, 161
57214488, PLATE, SUPPORT, 106
57191025, CAP, BEARING, 161
57216772, BRACKET, REMOVABLEGEARBOX,
57191033, PLATE, END, 163 217
57191983, LEE PLUG, 345 57216780, BRACKET, REMOVABLEGEARBOX,
57191991, END CAP, 379 216
57192007, HOUSING, 379 57216806, BRACKET, REMOVABLEGEARBOX,
217
57192015, MOUNTING CAP, 379
57216814, BRACKET, REMOVABLEGEARBOX,
57192023, CAPSCREW, 379 217
57192080, CAM RING, 379 57216913, SWITCH, TOGGLE, 124, 599
57192098, VANE, 379 57217531, MOUNT, REMOVE 7 ROD, 216
57192106, VANE PIN, 379 57220238, O---RING, 522, 524
57192122, P1 ROTOR ASSY., 379 57220337, SEAL, BACKUP, 318, 604
Index xliv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57220345, O---RING, 318, 604 57244915, PLUG, PORT, 64, 70


57220352, U---CUP, 604 57244972, DRILL PLUG, 64, 70
57220360, O’RING, 318 57244980, PLATE, MTG, 391
57221855, MOUNTING RAIL (DIN), 496 57245177, SEAL ASSY, 64, 70
57224081, O---RING, 208, 488 57245185, SLYDRING, 64, 70
57224099, RING, BACK---UP, 208 57245284, PORT PLUG, 463
57224123, WIPER, 208 57245292, PLUG, PORT, 154
57224156, PLUG, PORT, 64, 70 57245532, STEPSEAL, 64, 70
57227787, CROSS KIT, 227 57245540, SLYDRING, 64, 70
57228462, BULL GEAR---5 ROD, 212 57245573, TUBE ASSY, 64, 70
57228470, HOLDER ASSY, 5 ROD---30’, 205 57245870, ADAPTERFRT.ENG.CAT3406TA, 227
57229676, HOSE ASSY, 390 57249450, SEAL KIT, 463

INDEX
57229700, HOSE ASSY, 136 57249518, HEAD, 463
57233652, U---CUP, 522, 524, 604 57250466, GUARD, HOSE RING, 22
57233660, WIPER, 522, 524, 604 57250482, HOSE GUARD ASSY, 141
57233983, FITTING, L90, 16OFS X20SAE, 409 57251829, TUBE---AIR 8 X35, 266
57236705, SWITCH, BATTERY SELECTOR, 529 57261927, CABLE, 106
57239030, HOSE TRAY, LOWER, 136 57266181, LIGHT, INDICATOR, 557
57239717, SCREW, SET, 173 57267304, BUSHING, 205
57239725, NUT, ACORN, 348 57267577, WASHER, 205
57240566, SPRING, 173, 348 57268112, PIN, CYLINDER, 205
57240749, SCREW, MOTOR, 186, 372 57269698, NUT, 375
57240756, SCREW, SET, 170, 186, 340, 372 57273229, PIN, 599
57240764, PLATE, MOTOR, 186, 372 57273237, PIN, PIVOT, 599
57240806, SHAFT, 193 57273245, RETAINER, 599
57240814, KIT, SEAL, VALVE, 66, 72 57273716, VALVE, COUNTER BALANCE, 459
57242547, SEAL KIT, 208 57277444, HOSE ASSY, 392

57242554, LOCKNUT, 208 57279622, FITTING, STR, 20OFS X16SAE, 394

57242562, O---RING, 208 57283350, PLATE, VALVE MOUNT, 459

57242570, RING, CAST IRON, 208 57291049, RESTRICTOR, JIC/JIC .062, 519, 599

57242588, DISC 25, 208 57291288, WASHER, LOCK---TONGUED, 161

57242596, HEADCAP, 208 57291304, NUT, ADJUSTING, 161

57242604, HEAD, 208 57294829, FILTER, FUEL SECONDARY, 227

57242612, PISTON, 208 57294936, VALVE, RELIEF, 297

57242620, TUBE ASSY, 208 57296394, FITTING, L90---160FSX12SAE, 141

57242638, ROD ASSY, 208 57297137, LIGHT, LED INDICATOR, 579

57243719, SHIM, POWERHEAD---SPURGEAR, 57298069, HOSE ASSY, 163


162 57300212, DRIVE SHAFT ASSY, 168
57244352, VALVE, PUMP RELIEF, 391 57300220, SHAFT, MOTOR, 168
57244832, O---RING, 64, 70 57300329, O---RING, 193
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xlv
Serial Number: 7978
FAMILY,DM45 HP

Index

57300816, DISC SPRING, 193 57326795, O---RING, 488


57300824, THRUST WASHER, 193 57326803, U---CUP, 488
57301012, SEAL KIT---VALVE CART., 391, 398 57326811, U---CUP, 208
57301855, VALVE, MEASURED SHOT, 285 57328254, BUSHING, CENT---4.5 ROD, 628
57301863, ATOMIZER---STARTING FLUID, 285 57328676, FITTING, TEST, 163, 335, 392, 398,
409, 435, 473
57302143, PLUG---HEX, 374
57329989, PLATE SPACER, VALVE, 435
57303737, SEAL KIT, 398
57330110, BAR, W/HOLES, 3/8X2X11, 494
57303794, SEAL KIT, 391
57331688, BRACKET, UL88 HR2.5, 297
57305930, CAM---MOTOR, 193
57332199, SWITCH, 3---POSITION, 123
57305948, PIN---PUMP, 348
57332215, SWITCH, 2---POSITION, 122
57306268, VALVE BLOCK ASSY, 338
57336067, PACKING, SWIVEL---30XV, 162
57307431, KIT, SEAL, CYLINDER, 318
INDEX

57336406, ELEMENT, KF3 FILTER S3, 391, 644


57307720, GASKET, SQ.SECTION, 379
57336422, FILTER, SAE, 391
57307886, SEAL KIT, PUMP, 586
57336430, POWERLUBER, AUTO---GREAS-
57307902, O---RING, 168, 338 ING, 535
57308686, FITTING, L90, 06OFS X08SAE, 156 57337123, HOSE ASSY, 392
57308850, FITTING, L45, 12OFS X16SAE, 435 57337271, HOSE ASSY, 314
57308983, FITTING, RNT, 20OFS X20SAE, 163 57338238, CONTROLLER, REMOTE PROP., 122
57309536, VALVE, PRESSURE CONTROL, 400, 57338279, CONTROLLER, ROTARY PROP, 510
404, 416
57339905, INDICATOR, CARROUSEL---5ROD,
57309783, YOKE, OSCILLATION, 29 205
57309791, BUSHING, YOKE END, 29 57341083, DIAPHRAGM, YOKE ASSY, 538
57312563, VALVE, SOLENOID---3WAY/2POS, 57341091, SEAT BLOCK W/WHT NYLON, 538
535, 570
57341133, YOKE, 538
57315657, BRACKET, 435
57341141, SCREW, BONNET, 538
57315780, CLAMP, FEED CYL---5 OD, 146
57341158, GASKET, TEFLON YOKE, 538
57315798, SUPPORT, FEED CYL---5 OD, 146
57341166, NOZZLE, W/3/16 ORIFICE, 538
57318743, WASHER, FLAT---HARDENED, 335
57341174, SPRING, REAR +500 LB PRES, 538
57319618, FITTING, STR, 06OFS X06SAE, 156,
398 57341182, SCREW, YOKE CLAMP, 538

57319626, FITTING, STR, 06OFS X08SAE, 416 57341190, GUIDE, YOKE, 538

57319675, FITTING, STR, 12OFS X16SAE, 435 57341208, SCREEN, FILTER, 538

57319683, FITTING, STR, 16OFS X16SAE, 394, 57341216, FILTER, SINTERED, 538
435 57341224, BUTTON, SPRING, 538
57325391, HOSE ASSY, 314 57341240, SPRING, COMPRESSION125LB, 538
57325599, VALVE, SHUTTLE CART, 391 57341265, PLATE, DIAPHRAGM, 538
57325607, VALVE, RELIEF CART., 391 57341273, DIAPHRAGM, STAINLESS STL, 538
57325623, VALVE, 4---WAY D03, 398 57341281, GASKET, DIAPHRAGM, 538
57325649, VALVE, 2---WAY CART., 398 57341299, NUT, DIAPHRAGM PLATE, 538
57325664, VALVE, REDUCING CART., 398 57341307, SCREW, ADJUSTING ---SLOT, 538
57326274, PUMP, MAIN HYDRAULIC, 335 57341315, CAP, PROTECTION, 538
Index xlvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57341356, BODY, 1 INLET, 3 OUTLETS, 538 57367872, CONNECTOR KIT, 4---WAYMALE, 77


57341380, BONNET, SCREW, 538 57368052, ADAPTER, MOTOR, 161
57341398, BACK CAP, 538 57368102, DWG, STOP LOC.---GEARINDEX,
206
57341406, GASKET, BACK CAP, 538
57368524, DRIVE SHAFT, 227
57342677, HOSE ASSY, 136
57371163, SPACER, SWIVEL PACKING, 162
57342719, POINTER, 206
57371544, TAG, BLANK ALUM, 640
57342891, HOSE ASSY, 156, 404
57371999, PLATE, GUSSET, 212
57344764, HOSE ASSY, 435
57376246, HOOK, SAFETY SNAP, 4, 9
57347379, CAP, SPINDLE---SPUR HEAD, 162
57376832, GUIDE SLIDE --- R.H., 162, 628
57348997, COUPLING, QUICKDISCONNCT,
392, 596 57377202, BACK---UP, 318

57350076, MANIFOLD, HYD. ORING THDS, 57379166, NAMEPLATE, ISOLATIONSWTCH,

INDEX
391 529
57379992, BRACKET, BATT.SELECTSWTC, 529
57351108, COUPLING ASSY, 217
57380420, HOSE ASSY, 400
57351694, GUARD, GEAR --- CAROUSEL, 217
57386427, GUIDE, BLOCK---LONG R.H., 162,
57352973, PUMP, DHD LUBRICATOR, 584 628
57353021, SWITCH, FLUID FLOW, 584 57387904, CONNECTOR, 2---WAY, 497
57354094, TANK, DHD LUBE---60 GAL., 584 57389330, PLATE, TOWER PINNING, 467
57354342, TIMER, DHD LUBRICATOR, 584 57389561, CONTROLLER, PUMP, 122
57354755, LUBRICATOR ASM---60GL DHD, 575 57389587, BRACKET, NOZZLE, 535
57357485, HOSE ASSY, 421 57389686, BAR FLAT, 3/8 X 3 X14.75, 467
57357907, COUPLING, QD HALF, M, 392, 596 57389694, BAR FLAT, 1X3.50X15.50, 467
57357915, COUPLING, Q.D. HALF, F, 392, 596 57389983, CYLINDER, HYDRAULIC, 519
57357964, SETSCREW, 463 57390049, GUSSET, 136
57357972, PISTON, 463 57390171, BRACKET --- HOSE TRAY, 435
57358079, FITTING, ALTERED, BREATHER, 57390262, BRACKET, HOSE TRAY, 435
409
57391047, VALVE, MIN.PRESSURE, 323
57358145, CABLE, HOSE RESTRAINT, 307, 318, 57391104, BRACKET---WRENCH CYL MOUNT,
435 485
57358830, CONDUIT, 3/8 NYLON, 285, 584 57391112, PIVOT --- WRENCH CYL MOUNT,
57359176, BRACKET, LIMIT SWITCH, 467 485
57361982, DECAL, DHD LUBE SETTINGS, 579 57391559, CONNECTOR, MALE, 429
57361990, NAMEPLATE, DHD CONTROL, 579 57391641, BRACKET, MICRO SWITCH, 402, 592
57362105, O---RING, 604 57392003, PUMP, DOUBLE---HYDRAULIC, 335
57363657, GAUGE, FLUID LEVEL---26, 588 57392821, NOZZLE, GREASE SPRAY, 535
57364358, COIL, CONDENSER, 112 57392862, TIP, SPRAY NOZZLE, 535
57364366, DRIER, RECEIVER, 112 57392870, NEEDLE, SPRAY NOZZLE, 535

57364473, REFRIGERANT, R134A, 112 57392896, CAM---T6CC, 31 GPM, 379

57366387, ALARM, BACKUP---12 TO36VDC, 57392912, HOSE ASSY, 519


501 57392953, HOSE ASSY, 459
57367310, BOLT, ADAPTER, 382 57394603, RELAY, DPDT 24V COIL, 124
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xlvii
Serial Number: 7978
FAMILY,DM45 HP

Index

57394843, KIT, RELIEF VALVE, 478, 482 57405961, SUPPORT MIDDLE---ROD CHNG,
205
57394850, SCREW, SET, STROKE LIMIT, 482
57405979, SUPPORT, SHAFT---MIDDLE, 205
57394868, KIT, INLET SECTION SEAL, 478, 482
57406019, CAP REPLACEMENT, 210
57394876, KIT, WORK SECTION SEAL, 478, 482
57406050, BRACKET, SWING CYLINDER, 205
57394926, PULSAR, 24V W/WEATHERPAK, 478,
482 57406068, PIN---CYLINDER, RODCHANGER,
205
57394991, VALVE, 9---SPOOL, 24V COILS, 480
57406969, BAR, CABLE ANCHOR, 297
57395048, KIT, PULSAR SEAL, 478, 482
57406977, HOSE ASSY, 163
57395444, HOUSING, MACHINED---R.H., 161
57406985, HOSE ASSY, 163
57395469, HOUSING---SEMIFINISH, R.H., 166
57406993, HOSE ASSY, 163
57396475, SEAL KIT, 522
57407009, SPROCKET, 2 P. 20 TEETH, 141
57396491, PLUG, PORT, 522
INDEX

57407017, ADAPTER, CHAIN, 141


57396509, LOCKNUT, 522
57407173, SPROCKET W/BUSH---20T, 141
57396517, SCREW, CAP, 522
57408346, PLUG, PIPE---3 RUBBER, 588
57396525, CUSHION SLEEVE, 522
57408353, PLUG, MAGNETIC 1 NPT, 588
57396533, CUSHION SLEEVE, 522
57408767, ADAPTER, SAE 8 STRAIGHT, 584
57396566, PISTON, 522
57408775, VALVE, CHECK, 584
57396574, ROD, 522
57409104, SENSOR, 2WIRE---TEMPERTURE,
57396582, TUBE ASSY, 522 258
57396806, HOSE ASSY, 163 57409443, FLANGE, STRAIGHT --- SAE, 335
57396822, HOSE ASSY, 163 57410599, RETAINER, CABLE, 141
57396848, TIE ROD---3/8 X 7 IN., 297 57412322, HOSE ASSY, 274, 299
57397325, PLATE, MTG ---IR LOGO, 141 57412439, BAR FLAT, 1X3.50X8.00, 206
57398232, BLOCK, TOWER SUPPORT, 22 57412710, CABLE, STARTER JUMPER, 258
57399925, SHAFT, TOWER SUPPORT, 22 57414641, GUIDE, SHEAVE/SPRKT, 141
57399941, CLAMP---12 CAGE, 262 57416208, SEAL, 38, 52
57400350, CONTROLLER, PUMP, 122 57416935
HOUSING, 364
57400715, SEAL HOUSING ASSY, 178, 190
14---12 AWG CABLE, 497, 529
14---12AWG, PIN, CABLE, 494 57416943, RETAINER, 193
57401135, MOTOR, HYDRAULIC, 216 57416950, O RING, 190, 193, 364
57401176, SEAL KIT, 216 57417339, SERVO---CONT.COVER GASKET,
168, 170, 173, 338, 340, 348
57401184, SEAL, RING, 216
57417487, KNOB, 123
57401200, SEAL, LIP, 216
57420085, VENT ASSEMBLY, 570
57401622, PLUG---PORT, 602
57420093, PLATE, FOLLOWER, 570
57403586, CABLE ASSEMBLY, 198
57420101, COVER, DRUM & TIE DN ASSY, 570
57405821, BUSHING, QD, 2---3/8 SHAFT, 290
57420127, KIT, PUMP REPAIR, 570
57405946, SUPPORT UPPER--- ROD CHNGR,
205 57420135, KIT, PUMP TUBE REPAIR, 570
57422313, VALVE, 2 ---1500 PSI, 318
57405953, SUPPORT LOWER---ROD CHNGR,
205 57422628, SHAFT, PIPE ASSY, 205
Index xlviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57422974, BLOCK---PIVOT---LOWER, 150, 152 57435430, SWITCH, FILTER BY---PASS, 391


57422982, BLOCK---PIVOT---UPPER R.H., 150 57436024, FAN BLADE---54IN. 8 BLADE, 235
57422990, BLOCK---PIVOT---UPPER L.H., 152 57437139, HOSE ASSY, 318
57423006, BLOCK---PIVOT ASSY---R.H., 148 57438483, ADAPTER, 410
57423014, BLOCK---PIVOT ASSY---L.H, 148 57438616, HOSE ASSY, 278
57423782, BRKT, CYL MTG---ROD SUPT, 599 57438624, HOSE ASSY, 136
57423808, CYLINDER, HYDRAULIC, 599 57438772, BOOT, OEM PUSH BUTTON, 126

57423824, ROLLER GUIDE, RODSUPPORT, 57438889, INDICATOR, 24VOLT, YELLOW, 122


599 57439267, CLAMP, CONSTANT TORQUE, 266
57423832, PIN, LOCKING ---CYL., 599 57439283, CLAMP, CONSTANT TORQUE, 266
57423915, PINEYE ASSEMBLY, 602 57440562, CLAMP, CONSTANT TORQUE, 266
57423931, PISTON, 602 57440570, CLAMP, CONSTANT TORQUE, 266

INDEX
57423949, ROD, 602 57441941, BREATHER, FILTER---3MICRON,
274
57423956, TUBE ASSEMBLY, 602
57442477, REGULATOR, PRESSURE, 328
57424392, HANDRAIL ASSY---30 CNTDIST, 9,
24 57442535, ELBOW, FLEX---W/FLANGE, 262
57424418, HANDRAIL ASSY---50 CNTDIST, 9, 57443525, BLOCK, UK10 TERMINAL, 496, 501
520 57443871, HOSE ASSY, 390
57425043, SEAL KIT, 602 57443954, KIT, LIGHT GAUGE---24VDC, 124
57426926, PUMP, HAND FILL, 596 57443962, GASKET, SENDER, 275
57426942, SHAFT---LOWER, 212 57445538, HOSE ASSY, 440
57427148, ADAPTER, 1---1/2 PVC, 496 57445678, TUBING, ROD CATCHER, 198
57428161, LUBRICATOR TANK SUB---ASSY, 57445702, PLATE, MOUNT, 198
579 57446270, BRACKET, CABLE GUIDE, 141
57428914, SWITCH, SPST REED, 584 57446734, GAUGE, WATER TEMP, 122
57429714, BLOCK, 6MM COMPONENTELEC, 57447849, MANIFOLD, FEED CONTROL, 444
497
57447856, VALVE, COUNTERBLNCE---VENT,
57429722, PLUG, 6MM COMPONENT, 497 444
57429730, COVER, TERMINAL BLOCKEND, 57447864, VALVE, COUNTERBLNCE---VENT,
496 444
57429748, HOLDER, LOCKING END, 496, 501 57447880, VALVE, CHECK, 444
57430977, HOSE ASSY, 429 57447906, SEAL KIT, COUNTRBLNCEVLV, 444
57431223, PLUNGER, TEFLON, 586 57448102, SEAL KIT, CHECK VALVE, 444
57431314, HOSE ASSY, 429 57448128, PLUG, MANIFOLD---HP, 444
57431884, AIR CLEANER, 104 57449415, HOSE ASSY, 409
57432700, SHEAVE, MACHINED---1 ROPE, 141 57450751, VALVE, DIVERTER, ASSM, 391
57433781, POTENTIOMETER, 500---OHM, 497, 57451890, COMPRESSOR, W/CLUTCHR134A,
592 112
57434110, COUPLING, QUICKDISCONNECT, 57451924, BELT, VEE, 112
328 57452039, GUSSET, 266
57435034, BRIDGE, ELEC. INSULATED, 496 57455586, SLEEVE, WIRE TRANSPARENT, 496
57435075, BRIDGE, ELEC. INSULATED, 497 57455594, SLEEVE, WIRE TRANSPARENT, 496
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index xlix
Serial Number: 7978
FAMILY,DM45 HP

Index

57455602, SLEEVE, WIRE TRANSPARENT, 496 57477937, SWITCH, ROTARY, 98


57455628, LABEL, 1---HOLE ADHESIVE, 496 57477945, KNOB, TEMPERATURE, 98
57455842, HANDRAIL --- 38, 4 57480048, SERVO, INPUT---MOTOR ASIDE, 168
57455941, SUPPORT---L.H., 4 57480055, PLUG, B POWER HEAD, 173
57455958, SUPPORT---R.H., 4 57480105, CONTROL, ROTARY SERVO, 345
57455966, BRACKET, 4 57480139, SERVO, ELECT, W/O F MTR, 342
57464810, HOSE ASSY, 390 57480147, NUT, ADJ A SEEL SELF SEAL, 345
57466567, SECTION, VALVE SPOOL, 482 57480154, SCREW, SOC HD 1/4---28X1, 345
57466575, SECTION, VALVE SPOOL, 482 57480162, NUT, A---C0VER, 345
57466583, SECTION, VALVE, 482 57480170, SERVO, PUMP, ELEC 5AO, 338
57466591, SECTION, VALVE SPOOL, 482 57480360, MOTOR, C---FORCE, 342
57480451, FRAME, PLATFORM, 4
INDEX

57466609, SECTION, VALVE SPOOL, 482


57466617, SECTION, VALVE SPOOL, 482 57480774, HOSE ASSY, 390

57468795, PLUG, BREATHER, 409 57480808, HOSE ASSY, 421

57469140, BRACKET, LUBE CAN---35LB, 535 57480980, BUSHING, TAPER---1.75 BORE, 235

57469546, FLANGE BLOCK, 1 O’RING, 336 57481186, HOSE ASSY, 584

57471344, CHARACTER, WIRE SLEEVE 0, 496 57481194, BUSHING, MAIN, 652


57482556, MANIFOLD, RETURN, 409
57471351, CHARACTER, WIRE SLEEVE 1, 496
57482580, TEE---JIC RUN/ORING, 421
57471369, CHARACTER, WIRE SLEEVE 2, 496
57482606, TOOL, PIN/SEAL---EXT INSTL, 529
57471377, CHARACTER, WIRE SLEEVE 3, 496
57482614, TOOL, CRIMPING, 529
57471385, CHARACTER, WIRE SLEEVE 4, 496
57483711, ROD, THREADED ENDS, 274
57471393, CHARACTER, WIRE SLEEVE 5, 496
57483729, PLATE, MOUNTING---FUELTANK,
57471401, CHARACTER, WIRE SLEEVE 6, 496 274
57471419, CHARACTER, WIRE SLEEVE 7, 496 57484263, CYLINDER, HYDRAULIC, 146
57471427, CHARACTER, WIRE SLEEVE 8, 496 57487043, O’RING, 318
57471435, CHARACTER, WIRE SLEEVE 9, 496 57487274, GASKET, PORT BLOCK, 358
57471443, CHARACTER, WIRE SLEEVE A, 496 57488868, CYLINDER HYDRAULIC, 62, 68
57471450, CHARACTER, WIRE SLEEVE B, 496 57489072, TRACK, PINNING, 652
57471971, LINK, BUTTERFLY VALVE, 297 57491441, ADAPTER, TEE, 335
57472698, COOLER, FUEL, QSK19ENGINES, 57491813, INDICATOR, 24VOLT, RED, 124
278
57491896, HOSE ASSY, 436
57472839, CHANNEL, WIRING DUCT, 497
57493868, THROTTLE, ELECTRONIC---CAT,
57472847, COVER, WIRING DUCT, 497 122
57474579, PIN, SUPPORT---FUEL TANK, 274, 57495384, HOSE ASSY, 435
510
57495855, MODIFICATION, REARPLATFM,
57474603, TANK, WATER---300 GAL., 509 640
57474876, VALVE---SEQUENCE, 444 57496135, HOSE ASSY, 565
57475873, TUBE, SUCTION, FUEL, 274, 510 57496150, HOSE ASSY, 575
57477911, VALVE, EXPANSION BLOCK, 102 57496283, HOSE ASSY, 392
57477929, KNOB, FAN, 98 57496341, HOSE ASSY, 298
Index l WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57496432, ANGLE --- SUPPORT, 642 57517633, DECAL, AC/HTR---ELEC, SPN, 116
57496440, ANGLE --- SUPPORT, 642 57517922, PLATE, SUPPORT FEE CYL, 146
57496457, ANGLE --- SUPPORT, 642 57518003, BRACKET, MTG---CENTRO LUBE,
566
57496465, COVER, 642
57519746, DUST SEAL, 4---1/2 PIPE, 648
57496473, ANGLE --- SUPPORT, 642
57520850, BACK---UP, 64, 70
57496556, AIR FILTER---08, 266
57520868, O---RING, 64, 70
57497562, WELDMENT, TOWER---30FT, TELE,
146 57520876, BACK---UP, 64, 70

57497794, STUD, 136, 519 57520884, O---RING, 64, 70

57498230, HOSE ASSY, 392 57520892, RING, INGRESSION, 64, 70


57520900, O---RING, 64, 70
57498339, RESISTOR CF .25W 5.1K, 123
57520918, BACK---UP, 64, 70
57499196, ANGLE, 421

INDEX
57520926, SEAL, ROD, 64, 70
57500324, CONTROLLER, LEVER, 123
57520934, BACK---UP, 64, 70
57501116, CHAIN, ROLLER---30FT TOWER,
146 57520942, RING, CONTAMINATION, 64, 70
57502031, CONTROLLER, DUAL AXIS, 122 57520959, WIPER, 64, 70
57503815, EXTENSION, HOSE TRAY---30FT, 136 57520967, BLOCK, VALVE, 64, 70
57505018, FILLER, TANK --- 3 NPT, 274 57520975, HEAD, 64, 70

57505224, STOP, 440 57520983, PISTON, 64, 70

57506446, CABLE ASSY---FOR 30’ TOWER, 146 57521361, CURTAIN FLAPPER, 519
57522104, STRAP, 519
57507832, STRAP, 519
57522443, CHARACTER, WIRESLEEVE--- E,
57510927, SEAL KIT---CYLINDER, 64, 70 496
57512006, SEAL KIT, 467 57524092, HOSE ASSY, 390
57512188, SIDE PLATE, 356 57525545, HOSE ASSY, 136, 435
57512311, KIT, SEAL, 154 57530446, CONTROLLER, SENTRYMONITOR,
57514812, SEAL, 38, 52 570
57514820, DISC, OUTER, 38, 52 57530453, BOARD, SENTRY PROCESSOR, 570
57514846, KIT---REPAIR, 323 57530461, BOARD, SENTRY PWR SUPPLY, 570

57514895, STOP, 368 57530917, REGULATOR ASSY, UL---88, 297


57531626, CYLINDER, HYDRAULIC, 467
57514903, SPRING, RETAINER, 193, 368
57531717, HOSE ASSY, 136
57515892, SCREW PLUG, 39, 53
57531725, HOSE ASSY, 136
57516098, PREFILTER, 96
57533606, TANK, FUEL---380 GAL, 274
57516106, FILTER, MAIN, 96
57533614, FLOAT, LIFE CELL, 274
57516346, SOLENOID, 398
57533622, HANDRAIL ASSY---20 CNTDIST, 9,
57516379, BLOWER ASSEMBLY, 94 575
57516619, RELAY, 98 57533960, LEVER ARM---2 VALVE, 318
57516700, GUAGE 0---300 PSI, 566 57534281, GAUGE, FUEL---24VDC, 124
57517575, DECAL, GAUGES---ELEC, SPN, 116 57534299, SENDER, FUEL---W/FLOAT, 274
57517609, DECAL, TRAM FN---ELEC, SPN, 116 57534315, PANEL, ONE GAUGE, 124
57517617, DECAL, COMP FN---ELEC, SPN, 116 57535064, BAR, FLAT, 599
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index li
Serial Number: 7978
FAMILY,DM45 HP

Index

57536997, COVER, VALVE ---9 SPOOL, 480 57548034, BRACKET, THREAD GREASER, 535
57537540, HOSE ASSY, 416 57548265, ANGLE, WITH HOLES, 319
57537607, CABLE, CONTROL, 298 57548273, ANGLE, 2 LG, 319
57538100, BRACKET, ACTUATING, 318 57549024, ANGLE---WITH HOLES, 535
57538118, SPACER, 319 57549503, BRACKET, ELEC BOX 24X20, 501
57538225, SUPPORT, CHANNEL, 318 57549941, BOX, ELEC ASSY---8X6X3.5, 501
57538340, COVER, 319 57549982, HARNESS WIRE---BOX TO BOX, 501
57540882, PLATE, MOUNT, 416 57550014, CAP ASSY, 205
57540890, PLATE, MOUNT, 416 57550022, LINK ASSY, 206
57540908, GLASS, WINDOW---TOWER SIDE, 87 57550030, STOP, LOWER CAROUSEL, 206
57540916, GLASS, WINDOW---CURB SIDE, 87 57550055, PIN, CYLINDER MOUNT, 206
57540973, BOLT, STRIKER, 87 57550147, BRAKE COMPLETE, 38, 52
INDEX

57540981, RUBBER, WINDOW---OFFSET, 87, 90 57550956, CIRCLIP, 38, 52


57540999, RUBBER, WINDOW--- DOOR, 92 57551426, WASHER, 38, 52
57541005, SEAL, BULB---90 DEGREE, 87, 90, 92 57551434, RING, 38, 52
57541013, FLOORMAT, FRONT, 87 57551442, SLEEVE, 38, 52
57541021, GLASS, DOOR---CURB SIDE, 90 57551632, PLUG, 38, 52
57541047, GRIP, HAND, 92 57551640, WASHER, 38, 52
57541054, LATCH, PADDLE--- CURB SIDE, 90 57551657, PLUG, 38, 52
57541062, LATCH, INSIDE RELEASE, 90, 92 57551665, RING, RETAINING, 38, 52
57541070, LINKAGE, LATCH, 90, 92 57552044, ASSEMBLY, UPPER ARM, 205
57541088, GLASS, DOOR---TOWER SIDE, 92 57552275, CHECK VALVE, .25NPT, 510, 575
57541104, WIPER, DRIVE ARM, 88 57554099, SEAL, 4---1/2 PIPE, 650
57541112, LATCH, PADDLE---TOWER SIDE, 92 57554644, AIR CONDITIONER, ASSY, 88
57541146, ARM, WIPER---20, 88 57554651, COIL ASSY, 94
57541153, ARM, WIPER---28, 88 57554669, COIL ASSY, HTR, 94
57541245, BRACKET, SWITCH, ROD SUPT, 599 57554677, FILTER W/ PREFIL & ELBOW, 94
57546038, MANIFOLD, 326 57554685, PACKAGE KIT, 805 IR, 94
57546053, PIPE, INLET 3”, 323 57554693, SWITCH ASSY, IR AP, 94
57546061, CLAMP, HOSE, 307 57554727, EVAPORATOR COIL, 102
57546160, GASKET, COMP DISCHARGE, 323 57554735, O---RING, #8, 96, 100, 102
57546228, MANIFOLD, UPPER, 323 57554743, BRACKET, EXP VALVE MTG, 102
57546301, GEAR, OUTPUT, 161 57554750, VALVE ASSY, WATER, 100
57546319, SPACER, FINAL DRIVE, 164 57554768, FITTING STR/301, HEATER, 96, 100
57546327, KEY, CUSTOM, 161 57554776, COIL, HEATER, 100
57546335, COLLAR, RETAINING, 164 57554784, FITTING BLKHD, 100
57546343, SPINDLE --- FINAL DRIVE, 161 57554792, CABLE, WATER VALVE, 100
57546384, SHIM, FINAL DRIVE, 164 57554818, BLOWER ASSY W/O MOTOR, 94
57547580, GAUGE, SIGHT, 243 57554826, RESISTOR, 4 SPADE, 94
57547614, BARB, HOSE, 243 57554834, TUBE, KAZOO, 96
Index lii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57554842, SWITCH, TOGGLE WIRE LEAD, 98 57561649, FLOORMAT, REAR, 87


57554859, THERMOSTAT, ROTARY, 98 57561664, DOOR ASSY --- TOWER SIDE, 87
57554875, SWITCH NUT STANDARD, 98 57561672, SPRING, GAS---DOOR CURBSIDE,
87
57554883, SWITCH NUT, HEAT/COOL, 98
57561680, STUD---DOOR SPRING, 87
57554891, HARNESS, WIRE, INTERNAL, 98
57561698, RESTRAINT---DOOR, 87
57555609, STRAP, DUST CURTAIN, 519
57561706, HOLDER SET --- DOOR, 87
57555617, STRAP, DUST CURTAIN, 519
57561714, FOAM, FRONT, 87
57555625, CURTAIN, DUST, STD, DM45, 519
57561722, FOAM --- CURB SIDE, 87
57555666, HOUSING, REAR, 94
57561730, FOAM --- TOWER SIDE, 87
57555674, HOUSING, FRONT COVER, 94
57561748, FOAM --- REAR, 87
57555682, NUT, HEX JAM 3/4---16, 100
57561755, FOAM --- ROOF, REAR, 87

INDEX
57555690, HEATER FITTING, 100 57561763, FOAM --- ROOF, FRONT, 87
57555708, HOSE CLAMP, 10/12, 100 57561771, FOAM, REAR---CURB SIDE, 87
57555716, HEATER HOSE, 5/8, 100 57561789, FOAM, REAR---TOWER SIDE, 87
57555724, PRE---FILTER, 104 57561797, FOAM, SIDES---KICK PLATE, 87
57555732, HOSE CLAMP, 104 57561805, FOAM, FRONT/REAR---KICK PL, 88
57555740, ELBOW, RUBBER---3, 104 57561813, HARNESS, WIRE---CAB, 88
57555757, MOUNT BAND, 104 57561821, GROMMET---ROOF, 88
57556391, DISC, INNER, 38, 52 57561839, DOMELIGHT---ROOF, 88
57556409, GASKET, 38, 52 57561854, ARMREST KIT --- SEAT, CAB, 88
57556417, SPRING, 38, 52 57561862, PEDESTAL---SEAT, 88
57556425, COVER, 39, 53 57561870, SWIVEL ASSY --- SEAT, 88
57556433, CIRCLIP, 39, 53 57561888, HINGE, TOOL BOX, CAB, 88
57558454, HARNESS, MAIN PUMPS, 498 57561896, LATCH---TOOL BOX, CAB, 88
57559072, BUSHING, PIVOT TWRSUPPORT, 22 57562639, ROTARY HEAD, COMMONS, NEW,
156
57559577, BRACKET---HOSE, ROTARY HEAD,
163 57562696, STOP---RODCUP, 7.63 PIPE, 206

57560682, SPRING, 586 57562829, SHIM, FINAL DRIVE, 164


57568487, VALVE, RELIEF (ATM), 163
57561532, HANDLE, GRAB---TWR SIDEDOOR,
92 57569444, SEAT, OPERATOR, 88
57561540, FOAM---TOWER SIDE DOOR, 92 57569758, ELEMENT, SEPARATOR, 323
57561565, SPRING, TENSION---DOORLATCH, 57569923, BLOCK, FLANGE 2”NPT, 323
90, 92 57570202, TANK, SEPARATOR HP 20”, 323
57561573, GROMMET---DOOR GRIP, 90, 92 57570772, BUSHING, INDEX MOTOR, 217
57561581, GASKET---DOOR LATCH, 90, 92 57570780, BUSHING, INDEX MOTOR, 216
57561599, GLASS---WINDOW, REAR, 87 57570814, HUB, REWORK, 216
57561607, GLASS---WINDOW, FRONT, 87 57570822, GEAR, WORM DRIVE OUTPUT, 217
57561615, HINGE ASSY---RH, HOSE PANEL, 87 57570830, SHAFT, 216
57561623, HINGE ASSY---LH, HOSE PANEL, 87 57570848, KEY, RECTANGULAR, 216
57561631, FOAM, GASKET, 87 57572398, GEAR, 382
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index liii
Serial Number: 7978
FAMILY,DM45 HP

Index

57572406, GEAR, 382 57607129, DECAL, WARNING---ROT.BLADE,


615
57572984, MOTOR/GEARBOX, ASSM, MIDR,
206 57607137, DECAL, ENG FAILURE COOLSY,
615
57573065, SUPPORT, HYDRAULIC MOTOR,
217 57607145, DECAL, WARNING---HOT FLUID,
615
57573958, PLATE, MTG REAR DECKING, 9
57607152, DECAL, WARNING---HIGH PR, 615
57574196, SILENCER, ALUMINIZED 6”, 262
57607160, DECAL, WARNING---COMBUS GAS,
57576969, VALVE, ASSM, DR/PR CONTROL, 615
392 57607178, DECAL, WARNING---POWER HD,
57578023, HOUSING, LOWER SEAL, 161 615
57580516, CONNECTOR, CHRG AIR, 248 57607186, DECAL, WARNING---HIGH PRESS,
615
57581894, VALVE ASSY, VPL6, 473
57607194, DECAL, WARNING---FALL PWRHD,
INDEX

57582330, SHIM, MTG---HYD TANK, 410 615


57582355, SUPPORT, TOWER---DM45/50/L, 14, 57607202, DECAL, WARNING---FALL CROUS,
19 615
57584195, MANIFOLD, LWR HP DM4550/L, 323 57607210, DECAL, WARNING---FALL DRL P,
615
57584237, VALVE, BLOWDOWN, HP, ASM, 299
57607228, DECAL, NOTICE---HYD FAILURE,
57584310, FOOT, RECEIVER TANK HP, 323 615
57584328, PIPE, DISCHARGE, 307 57607236, DECAL, WARNING---DONT ALTER,
615
57588428, HANGER, COAT, 88
57607244, DECAL, DANGER---HAZ.VOLT, 615
57588519, GUSSET, CAB MTG, DM45/50/L, 77
57607251, DECAL, WARNING---FAN BLADES,
57588535, BRACKET, MTG, SIDE DECK, 9 615
57589301, FOAM, RH DOOR, 90 57607269, DECAL, NOTICE---DUST, 615
57590390, COVER, GEAR BOX, 216 57607277, DECAL, WARNING---NO CLMBNG,
615
57590788, DECKING, SIDE DM45/50/L, 9
57607285, DECAL, NOTICE---, 615
57590796, DECKING, REAR DM45/50/L, 9
57610552, HOSE, ASSEMBLY, 390
57591547, PIN, TWR RAISE CYL---TOP, 459
57613523, DECAL, HYDRAULIC OIL, 625
57591554, PIN, TWR RAISE CYL, BOTM, 459
57613531, DECAL, DRAIN MANIFOLD, 625
57594525, BLOCK, PIVOT, SPLIT/RC, 205
57613549, DECAL, HYD OIL LEVEL, 625
57594566, ARM, LOWER, ASSEMBLY, 205 57613556, DECAL, VENT MANIFOLD, 625
57596108, OIL, SAE---30WT, NON---DETERG, 57613564, NAMEPLATE, ISOLATION, 625
509
57613572, DECAL, COMP REQ’D MAINT, 625
57604845, FASTENER, TREE, 87
57613580, NAMEPLATE, REC TNK OIL, 625
57604936, SWITCH, WIPER/WASHER, 88
57613598, DECAL, DHD LUBE SETTINGS, 625
57607087, DECAL, WARNING---FALL DERIC, 57613606, DECAL, THREAD GREASER, 625
615
57613614, NAMEPLATE, MODEL ID, 625
57607095, DECAL, CAUTION---EXCESS OIL,
615 57613622, NAMEPLATE, DHD CONTROL, 625
57607103, DECAL, WARNING---ROT.PARTS, 57613754, DECAL, GREASE, M/F DML, 625
615 57614125, NAMEPLATE, REC OIL, 625
57607111, DECAL, WARNING---ROT.PART, 615 57614133, NAMEPLATE, ETHER INJ, 625
Index liv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57614141, NAMEPLATE, COOLANT, 625 57626723, WINCH ASM, 4000#, 449


57614158, DECAL, GAUGE LOW PR., 625 57626798, DECAL, DRILL FN---ELEC, SPN, 116
57614166, DECAL, GAUGE HI PRESS, 625 57626939, WINCH MOUNT, 449
57614174, DECAL, HYD TEST STATION, 625 57630030, PAD, JACK CAST, 26”, REAR, 68
57614182, DECAL, EMERGENCY STOP, 625 57630048, PAD, JACK CAST/30”, 62
57614190, NAMEPLATE, WATER, 625 57630931, KIT, SEAL (CYL)ARCTIC, 522
57614240, NAMEPLATE, HYDRAULIC, 625 57632465, PIPE, 136
57614257, NAMEPLATE, FUEL, 625 57632556, ADAPTER, HYD MOTOR, CAST, 216

57614265, NAMEPLATE, CRANKCASE, 625 57637845, RECIEVER DISCHARGE PIPE, 323


57637852, ORIFICE, MINIMUM PRESSURE,
57618829, REGULATOR, 123
323
57621237, TUBE, ENGINE AIR INTAKE, 266
57638041, BASE, FABRICATED 10”OPEN, 440

INDEX
57622391, BOLT, HEX HEAD W/HOLE, 141 57638058, FORK, 3.5 FLATS, 628
57622979, PIN W/COTTER PIN---CABLE, 146 57639247, BRACKET, INLET MOUNT, 478
57625097, PAGE, COVER (SPANISH), 618 57639254, SECTION, INLET, UNLOADING, 478
57625105, PAGE, ORDER INFO (SPAN.), 618 57639262, SECTION, VPL30 W/LIMITER, 478
57625113, PAGE, LABEL REFER SPANISH, 618 57639270, SECTION, VPL30 W/O LIMIT, 478
57625121, PAGE, TABLE, DML SPANISH, 618 57640153, SECTION, VPL30 W/LIM&Q, 478
57625139, PAGE, EXCESS HYD OIL SPAN, 618 57640161, SECTION, VPL6 OUT W/BOLTS, 478
57625147, PAGE, ROT PARTS SPANISH, 618 57640179, BRACKET, OUTLET MOUNT, 478
57625154, PAGE, ROT.PARTS SPANISH, 618 57640187, KIT, SAE8 SPOOL STOP, 478
57625162, PAGE, ROT.BLADE SPANISH, 618 57640195, KIT, UNLOADER SPOOL, 478
57625170, PAGE, PRESS.FLUID SPANISH, 618 57640203, KIT, C2 PRESSURE LIMITER, 478
57625188, PAGE, HIGH PRESS SPANISH, 618 57643157, MOUNT, REAR ENGINE, C16, 227
57625196, PLATE, COMBUST GAS SPAN., 618 57643827, HEATER, DIESEL FIRED, 543
57625204, PAGE, FALL/CRUSH HAZ.SPAN, 618 57644908, BAR, HOSE TRAY, 136
57625212, PAGE, HIGH PRESS.SPANISH, 618 57645277, PIPE, ENGINE OUTLET, 253

57625220, PAGE, FALL.POWERHD, SPAN., 618 57645293, PIPE, COOLER INLET, 253

57625238, PAGE, FALL ROD CAR SPAN, 618 57648727, PIN, RETAINER BAR, 440
57651234, DRIVE, PUMP---3 HOLE, 335
57625246, PAGE, FALL.DRL PIPE SPAN, 618
57652976, ELBOW, ENG INLET CAT, 248
57625253, PAGE, COMBINED WARN.SPAN, 618
57654949, ELBOW, 3/16HOSE X 1/8 NPT, 549
57625261, PAGE, HAZ VOLTAGE, SPANISH,
618 57654956, SENSOR, FLAME, 549
57626038, PAGE, HIGH VOLT.SPANISH, 618 57654964, SCREW, HEX HD, 549
57626046, PAGE, HIGH PRESS.SPANISH, 618 57654972, SCREW, HEX FLNG, 549
57626053, PAGE, CAN’T CLIMB, SPANISH, 618 57654980, GASKET, SEAT, IGNITER, 549
57626061, PAGE, FALL DERRICK, SPAN, 618 57654998, IGNITER, 549

57626079, PAGE, FAN BLADES, SPANISH, 618 57655003, LEAD, IGNITION W/BOOT, 549

57626087, MANUAL, SAFETY SPANISH, 615 57655011, GLASS KIT, SIGHT, 549
57655029, BLOWER, 24V, 549
57626574, VALVE REWORK, 8”BUTTERFLY,
290 57655037, GASKET, BLOWER, 549
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lv
Serial Number: 7978
FAMILY,DM45 HP

Index

57655045, NOZZLE, FUEL, 549 57655433, SCREW, 550


57655052, O---RING, NOZZLE, 549 57655441, FITTING, FILTER CAP, 550
57655060, CASTING, FAN END, 549 57655458, O---RING, FUEL FILTER, 550
57655078, CLAMP, FUEL HOSE, 549 57655466, FILTER, FUEL, 550
57655086, REGULATOR, FUEL, 549 57655474, VALVE KIT, RELIEF, 550
57655094, HOSE, AIR & FUEL, 549 57655482, SCREW, 550
57655102, SCREEN, BLOWER INLET KIT, 549 57655490, FILTER, AIR, 550
57655110, CLAMP, SPRING, AIR, 549 57655508, BRACKET, 550
57655128, BLADE, FAN, 549 57655516, CLAMP GEAR #36, 550
57655136, HEAT EXCHANGER, 549 57655524, SCREW, SOCKET, 550
57655144, TUBE, COMBUSTION, 549 57655532, LOCKWASHER, 1/4, 550
57655151, SCREW, SOCKET, 549 57655540, HOSE, COOLANT, 550
INDEX

57655169, LOCKWASHER, #10, 549 57655557, CLAMP, #10 SILICONE, 550


57655177, CLAMP, EXHAUST PIPE, 549 57655565, PUMP, COOLANT 24V, 550
57655185, PIPE, EXHAUST, 549 57655573, PLATE, BASE MOUNTING, 550
57655193, BRACKET, ”J”, 549 57655581, LID, ENCLOSURE, 550
57655201, COIL, IGNITION, 549 57655599, BASE, ENCLOSURE, 550
57655219, ELBOW, 3/4 HOSE, 549 57655607, GROMMET, 550
57655227, NUT, NYLON, 549 57655615, NUTS, PANEL, 550
57655235, CLAMP, CUSHIONED, 549 57655623, SCREW, HEX FLNG, 550
57655243, MOUNT KIT, RUBBER, 549 57655631, SCREW, 550
57655250, CLAMP, GEAR #32, 549 57655649, WASHER, 5/16, 550
57655268, INPUT, AUXILIARY PCM, 549 57655656, NUT, SELF---LOCKING, 550
57655276, HARNESS, MAIN INTERNAL, 549 57655664, SEAL, WEATHER, ENCLOSURE, 550
57655284, HOLDER KIT, FUSE, 549 57655672, HOSE, AIR & FUEL, 551
57655292, FUSE, 15A, 549 57655680, PICKUP ASM, FUEL, 551
57655300, SPACER, CONTROLLER, 549 57655698, SWITCH, ON/OFF, 24V, 551

57655318, GROMMET, CONTROLLER 57655706, CONNECTOR, 551


MOUNT, 550 57655714, DECAL, TOGGLE SWITCH, 551
57655326, SENSOR, TEMPERATURE, 550 57655722, TIMER, 7 DAY DIGITAL, 543
57655334, O---RING, TEMP.SENSOR, 550 57655730, TIMER KIT INSTALLATION, 551
57655342, CLIP, WIRE HARNESS, 550 57655748, WASHER, SEALING, 550
57655359, SENSOR, OVERHEAT, 550 57656746, BRACKET, MTG---6 SPOOL VLV, 470
57655367, O---RING, OVERHEAT, 550 57656761, COVER, 6 SPOOL VALVE, 470
57655375, HARNESS, SWITCH, 550 57656787, VALVE, ASSEMBLY, 6 SPOOL, 470
57655383, HARNESS, POWER, 550 57657660, MOTOR, HYDRAULIC FAN, 235
57655391, COVER, CONNECTOR, 550 57661753, HOSE ASSEMBLY, 390
57655409, COMPRESSOR, 24V, 550 57661761, HOSE ASSEMBLY, 390
57655417, COUPLING, 550 57661779, BRACKET, SILENCER SUPPORT, 262
57655425, PUMP, FUEL---GEAR, 550 57661787, HOSE ASSEMBLY, 391
Index lvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57662124, SILENCER, 262 57700569, NUT, TRACK, SHOE, 42, 56


57662876, HARNESS, WIRE ELEC BOX, 501 57700577, CHAIN TRACK, LESS SHOES, 42, 56
57664666, LADDER ASSEMBLY, 4, 9 57700585, BUSHING, MASTER, CHAIN, 44, 58
57664674, HANDRAIL ASSEMBLY, 4, 9 57700593, SPACER, MASTER BUSHING, 44, 58
57665044, BOX, ELEC ASM TIER 2, 501 57700601, PIN, MASTER, CHAIN, 44, 58
57666083, GUARD, DRIVESHAFT---C15, 227 57700619, LINK, CHAIN, RH, 44, 58
57666117, HOSE, ASSM, 06X108”LG, R134, 112 57700627, LINK, CHAIN, LH, 44, 58
57667834, GUARD, WELDMENT A/C CAT, 112 57700635, BUSHING, CHAIN---TRACK, 44, 58
57668055, SUPPORT, COMPR, A/C---C15, 112 57700643, PIN, CHAIN---TRACK, 44, 58
57672271, HOSE ASSEMBLY, 535 57700650, WASHER, SEAL---TRACK, 44, 58
57674814, ADAPTER, WET ARM, 88 57703936, HOSE ASSEMBLY, 594
57675266, HANDRAIL, 4 57704124, BLANKET, EXHAUST ELBOW, 262

INDEX
57679664, KNOB, 126 57705048, CABLE, BATTERY---POSITIVE, 529
57679672, KNOB, 122 57705055, CABLE, SWITCH TO STARTER, 529
57684284, HANDLE ASSEMBLY, 126 57705063, CABLE, BATTERY---NEGATIVE, 529
57684292, SWITCH, HANDLE BUTTON, 126 57711145, MOUNT, LADDER, 4, 9
57684300, CIRCUIT BOARD, 126 57711152, PLATE, LADDER MOUNT, 6, 12
57684888, TERMINAL, BLOCK, 501, 572 57711160, PLATE, LADDER MOUNT, 6, 12
57684979, MARKER, TERMINAL, 501 57711178, PLATE, LADDER MOUNTING, 6, 12
57687170, DECAL, UNDERCARRIAGE, 32, 46 57714719, HOSE ASSEMBLY, 421
57690398, COVER, WIPER MOTOR, 88 57716862, PIN, YOKE END, 29
57690414, WELDMENT, WIPER BRACKET, 88 57718090, HEAD, CYLINDER, 318
57691263, HOSE ASSEMBLY, 564 57720427, DECKING, FRONT CS, 16
57696171, HOSE ASSEMBLY, 455 57720435, DECKING, REAR CS, 16
57700411, IDLER ASM W/BRACKET, 32, 46 57720443, DECKING, FRONT DCS, 16
57700429, IDLER, FRONT, BARE, 34, 48 57720450, DECKING, REAR DCS, 16
57700437, BUSHING, IDLER, 34, 48 57723389, SHAFT, MAIN DM45, 7”, 19

57700445, SHAFT, IDLER, 34, 48 57723496, UNDERCARRIAGE IR DM45, 29

57700452, ROLL PIN, IDLER, 34, 48 57724619, LADDER, W/HANDRAIL, FOLD, 4, 9

57700460, O---RING, IDLER, 34, 48 57724916, GASKET, HYD TANK---COVER, 588

57700478, SEAL GROUP, IDLER, 34, 48 57725400, VENT, FILTER, 586

57700486, BRACKET, 34, 48 57725574, SHROUD, 243

57700494, ROLLER---TRACK, 32, 46 57725590, HOLDER, PLANETARY, 38, 52

57700502, ROLLER, CARRIER, 32, 46 57725764, FINAL DRIVE, IRGT2500, 32, 46

57700510, SPROCKET, UNDERCARRIAGE, 32, 57725905, HOLDER, PLANETARY, 38, 52


46 57725913, HOLDER, PLANETARY, 38, 52
57700528, SPRING KIT, IDLER, 32, 46 57725921, WHEEL, HOLLOW, 38, 52
57700536, CHAIN TRACK ASM, W/SHOE, 32, 46 57725939, COVER, 38, 52
57700544, SHOE, TRACK, 42, 56 57725947, GEAR, SPUR, 38, 52
57700551, BOLT, TRACK, SHOE, 42, 56 57725954, GEAR, SPUR, 38, 52
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lvii
Serial Number: 7978
FAMILY,DM45 HP

Index

57725962, GEAR, PINION, 38, 52 57726895, CUP, FABRIC, 1.625, 513


57725970, FLANGE, 38, 52 57728248, BAR, TAPPED, 424, 519
57725988, CLUTCH, CLAW, 38, 52 57728255, BAR, TAPPED, 440, 485, 599
57725996, ORING, 38, 52 57729931, NUT, ACORN, LOW CROWN, 123
57726002, ORING, 38, 52 57730509, VALVE, PILOT REDUCING, 478, 482
57726010, SCREW, CYLINDER HEAD, 38, 52 57731531, INLET, SECTION, 482
57726028, SCREW, 38, 52 57731549, SPACER, 154
57726036, SCREW, 39, 53 57731556, HEAD, 154
57726044, ORING, 39, 53 57731564, PISTON, 154
57726051, SCREW, CYLINDER HEAD, 39, 53 57731572, ROD ASSY, 154
57726069, ORING, 39, 53 57731580, TUBE, 154
57726077, BEAM, 38, 52 57734097, TUBE, 0.25SCH 40X2.50 LG, 567
INDEX

57726085, HUB, 38, 52 57735714, FRAME ASM, SIDE LHIR DM45, 29


57726093, BEARING, ROLLER, 38, 52 57735722, FRAME ASM SIDE, RHIR DM45, 29

57726101, NUT, 38, 52 57735904, RETAINER TRACK, 29

57726119, RING, 38, 52 57735938, BOLT, HEX HEAD, 32, 46

57726127, RING, SHIM, 38, 52 57735946, BOLT, HEX HEAD, 32, 46


57735961, REST, TOWER DM45, 68
57726135, RING, ADJUSTING, 38, 52
57736050, SUPPORT, AIR, CLNR, 266
57726143, RING, ADJUSTING, 38, 52
57736779, GUARD, WIRE TRASH (HALF), 243
57726150, CIRCLIP, 39, 53
57736803, MOUNT, MOTOR, ASM, 243
57726168, MOTOR, UNIT GEAR, 39, 53
57736837, GUARD, FINGER 56” SYM, 243
57726176, SCREW, HEX HEAD, 39, 53
57736845, BRACKET, MOTOR, 243
57726184, PLATE, COVER, 32, 46
57736878, SHROUD, ROLLED RING, 243
57726192, ORING, 39, 53
57737934, OIL, REFRIGERANT, R134A, 112
57726200, GAURD, ROCK ASSY, FRT/REAR,
32, 46 57740748, SWITCH, MINIATURE LIMIT, 122,
126
57726218, BOLT, HEX HEAD, 32, 46
57741829, SWITCH, LP---R134A, 112
57726226, WASHER, 32, 46
57741837, SWITCH, HP---R134A, 112
57726234, BOLT, HEX HEAD, 32, 46
57742256, HOSE, ASSM, R134, 310LG, 112
57726242, BOLT, HEX HEAD, 32, 46
57744633, POWERVIEW, FW MURPHY, 122
57726259, BOLT, HEX HEAD, 32, 46
57744641, GAUGE, OIL PRESSURE, 122
57726267, BOLT, HEX HEAD, 32, 46
57744658, GAUGE, WATER TEMPERATURE,
57726275, BOLT HEX HEAD, 32, 46 122
57726283, BAR, CONNECTOR, IDLER, 32, 46 57744674, HARNESS, GAUGE, 504
57726291, BOLT, HEX HEAD, 32, 46 57744682, RESISTOR, TERMINATION, 504
57726309, SEAL, FITTING, 32, 46 57745127, BLADE, WIPER 28, 88
57726317, FITTING, GREASE, 32, 46 57746240, COVER, STEP---DM45/L, 392
57726333, PLATE, COVER, 32, 46 57746943, BOLT, PP BASE MOUNTING, 260
57726341, BOLT, HEX HEAD, 32, 46 57747370, BRACKET, AMOT, 314
57726861, GASKET, CYLINDER, 513 57749145, RECEPTACLE ASSEMBLY, 529
Index lviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

57751588, HOSE, ASSY, 12---R134, 112 57772576, STANDOFF, HEX, 4.43”L, 112
57752768, CAB, BARE, DM45/L, 77 57773392, HOSE, ASSEMBLY, 314
57755266, LUBRICANT, MOLYCOTE G---N, 156, 57774176, BRACKET, HAND PUMP SUPT, 596
335 57774259, SCREW, CAP, HEX W/HOLE, 440
57755290, FLANGE, 3 INCH, CODE 61, 335 57774341, HOSE, ASSEMBLY, 440
57755332, RESERVOIR, HYDRAULIC, 409 57775306, PANEL, BOTTOM, REAR, 243
57755639, TUBE, ROTATION, 435 57775314, FRAME, COOLER, BOTTOM, 243
57755647, TUBE, ROTATION, 435 57775330, FRAME, COOLER, RHT CHANNEL,
57755654, CLAMP, STANDPIPE, 435 243
57755670, TACHOMETER, POWERVIEW, 3.5, 57775355, FRAME, COOLER, LFT CHANNEL,
122 243
57756553, KIT, SHAFT(SHAFT, BRG, KEY), 235 57775389, BRACKET, RETAINER, 243

INDEX
57756561, KIT, SEAL, 235 57775397, SEPARATOR, HEAT EXCHANGER,
243
57757361, HOSE, ASSEMBLY, 392
57775405, SHROUD, ASSEMBLY, 243
57758526, DECAL, VENT MANIFOLD, 409
57775413, SEAL, TRIM, 244
57758658, START AID, ETHER, 285
57775439, FITTING, BARBED HOSE, 244
57758682, PUMP, HAND, ASSEMBLY, 594
57775447, COOLER, FRAME TOP, 243
57759193, MANIFOLD, SAE PORTS, 391
57775488, HOSE, BULK, 244
57760555, HARNESS, CAN & POWER, 504
57775496, STRAP, SHROUD, 243
57760647, ENGINE, C18 630HP@1800 T3, 227 57775504, HOSE, BULK, 244
57760746, SUPPORT, PIPING CAC, 248 57775520, CAC, HEAT EXCHANGER, 243
57760761, SUPPORT, PIPING CAC, 248 57775538, RADIATOR, HEAT EXCHANGER,
57760787, SUPPORT, FRT ENG WELDMENT, 243
227 57775546, HOC, HEAT EXCHANGER, 243
57762395, PAD, ANTI---VIBRATION, 236, 248 57775553, COC, HEAT EXCHANGER, 243
57762585, COOLER, TIER 3, 525---630HP, 235 57775595
57762601, PIPE, RAD---ENG INLET, 253 FUEL, COOLER FRAME RAIL, 278
RAIL, FUEL COOLER FRAME, 112
57762619, SUPPORT, RAD PIPE, 253
57776189, PIPE, CAC, DM45, 248
57762627, PIPE, RAD---COOLER OUTLET, 253
57776197, PIPE, CAC, DM45, 248
57762916, O’RING, #6, R134A, 112
57778276, WASHER, UMBRELLA, 513
57764458, BRACKET, SUPPORT, PIPE, CLR, 235
57778664, GASKET, BASE, 513
57764854, TUBE, VENT LINE, 253
57778698, SUPPORT, PIPE, CAC, 248
57766644, DOOR, CURBSIDE, 2LATCH, ASM,
87 57779159, KIT, SEAL, 442
57768582, CYLINDER, HYD, SPLIT FLG, 440 57779308, DECAL, ATLAS COPCO, 11.5”W, 609

57769390, BREATHER, VENT, DHD PUMP, 586 57779514, VALVE, CHECK, 1 PSI, 594

57770703, HOSE, ASSEMBLY, 440 57780090, PACKING, 513

57771156, KIT, SPLIT FLANGE---08, CD61, 440 57780850, SUPPORT, FUEL COOLER, 112, 278

57771396, HOSE, ASSM, 08, R134A, 170LG, 112 57780868, BRACKET, FUEL COOLER, 112, 278
57782781, PANEL, BOTTOM, REAR, ASM, 243
57772394, SUPPORT, LEG, COOLER, TIER3,
235 57782799, PANEL, TOP, REAR, ASM, 243
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lix
Serial Number: 7978
FAMILY,DM45 HP

Index

57782807, INSERT, THREADED, 3/8”, 243 58194960, GASKET, 217


57782856, TANK, SURGE, 243 58205261, HOSE ASSY, 565
57783490, HARNESS, ENG PANEL, CAT, 504 58206954, HOSE ASSY, 314
57783516, BRACKET, CHECK VALVE, 421 58207325, HOSE ASSY, 400
57783540, HOSE, ASSM, 421 58209651, OIL, GEAR, 163, 217
57783557, FITTING, INT, INT, 37 DEG, 421 58226655, END CAP, 217
57783565, PAD, ANTI---VIBRATION, 235 58227661, SEAL, OIL, 217
57783573, PAD, ANTI---VIBE, SUPPORT, 235 58229790, BOLT AND NUT, 630, 634, 658
57784118, PANEL, ENGINE CONTROLS, 87 58229915, SEAL, OIL, 162
57784951, BAND, SILENCER, 13.68”, 262 58231887, BOX, BATTERY, 529
57786048, DECAL, WEB PAGE, BLACK, 2.5, 609 58233693, WASHER, CINCH, 235
57787525, DECAL, ATLASCOPCO, 33L, 609 58233719, NUT, LOCK, 442
INDEX

57789034, GAGE, REPLACEMENT, 328 58233727, O’RING, 442


57790461, HARNESS, ENGINE WIRING, 258 58233735, RING, BACKUP, 442
57790826, BOTTLE, WASHER, 5L, 24V, 88 58233784, O’RING, 442
57793960, DECAL, ENG FN TIER3, SPN, 116 58814419, ELECT. CONN, 4 WAY, MALE, 498
58036179, PIN---CLEVIS, 318 58974650, BOOT, 122
58038761, LEVEL, 122 59321208, CLEVIS, ROD, 522
58044561, HOSE HUMP, REDUCING, 266 59322677, WIPER, 318, 488
58044744, BAND, MOUNTING, 266 59337212, RING, BACKUP, 66, 72
58059650, CLAMP---CABLE, 298 59356907, CONNECTOR, 3---WAY, MALE, 497
58060153, THIMBLE, WIRE ROPE---3/8, 449 59374934, O---RING, 66, 72
58060179, CLAMP, CABLE, 449 59375030, O---RING, 66, 72
58078718, TIE, CABLE, 575 59383463, STUD, ADAPTER, 382
58081647, RIVET, 1/8 DIA X .357POP, 497 59400820, SWITCH, MICRO, 122
58081662, HOSE ASSY, 565 59476705, SEAL KIT, 156, 398, 444
58082900, HOSE ASSY, 421 59506436, FITTING, HOSE, 253, 636
58140328, HOSE ASSY, 565 59514976, PLUG, MAGNETIC, 382
58143421, HOSE ASSY, 510 59515007, DIPSTICK, 382
58143439, HOSE ASSY, 519 59516096, SLEEVE, SPLINE, 382
58145392, RUBBER, 123 59551127, HOUSING, GEARBOX, 382
58148040, HOSE ASSY, 485 59551242, BUSHING, REDUCER, 382
58150103, CORD, 14/2, 112, 274, 566 59551259, PLUG, OIL LEVEL, 382
58159088, INSULATOR, HEAT SHRINK., 529 59551267, PLUG, 382
58170465, HOSE ASSY, 123 59551275, ELBOW, 382
58175019, LAMP, 24V, 88 59572917, ADAPTER, SAE B, 382
58182791, HOSE ASSY, 404 59595629, O---RING, 382
58192915, GASKET, 217 59677831, BREATHER, 382
58194937, GEAR, WORM, 217 59729707, KIT, SEAL, 516
58194945, BEARING, BALL, 217 59752063, U---CUP, 522, 524
Index lx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

59767483, FITTING, HYD.METRICSTRTHD, 95035465, CAPSCREW, HEX, 565


429
95037255, BOLT, EYE, 4, 9, 324
59854828, TERMINAL 95037412, BUSHING, 410
14---16 AWG MALE, 497, 529
16---14, MALE PIN, 494 95037438, BUSHING, PIPE, 543
59854943, CONNECTOR 95038030, BUSHING, PIPE---REDUCING, 535
16---14, FEMALE, 494 95038147, BUSHING, 285
2---WAY FEMALE, 497, 529
95038154, BUSHING PIPE, 410
59860841, ELEMENT---AIR CLEANER, 104
95043162, LOCKWASHER, 324
59861153, HEAD, 522
95043212, BUSHING, 216
59861179, HEADCAP, 522
95044020, CAPSCREW, 216
59895151, CONNECTOR, 3---WAY, FEMALE, 95048211, NIPPLE, PIPE, 275
497
95048377, NIPPLE, 564

INDEX
59941393, O---RING, 66, 72
95048799, NIPPLE, 588
59956466, RELAY, SOLENOID---24VMARINE,
258 95049359, PLUG, PIPE, HEX SOCKET, 124
855017P0286, SWITCH PUSHBUTTON, 122 95053054, CAPSCREW, 298, 324
855017P0841---1, CONNECTOR, TAP TYPE, 579 95055067, CAPSCREW, AH, 314
85597904, FITTING, HYD, 564 95055299, SCREW, CAP---3/8---16 X 3/4, 336
88001599, PANEL, 572 95056412, NIPPLE, 564
92473297, CANNISTER, 285 95056420, NIPPLE, PIPE, 326
95000477, O’RING, 314 95063475, TEE, 274

95002143, PLUG, PIPE---SQ HEAD, 227, 410, 509 95064663, WASHER, FLAT, 575

95002663, PIN, COTTER, 297 95064697, WASHER, FLAT 1/2, 244, 314, 324, 392

95002697, PIN, COTTER, 318, 632, 656 95067583, CAPSCREW, 509


95069308, ELBOW, 216
95003091, ELBOW, 421
95070603, O---RING, 414
95013702, CAPSCREW, HEX SOCKET HEAD,
227, 336 95072971, VALVE, 584
95017984, O---RING, 374 95076709, NUT, HEX MACHINE---NO.4---40, 124
95018065, O---RING, 156 95076717, NUT, MACHINE---HEX, 122
95018271, O---RING, 205 95076725, NUT, MACHINE, HEX, 298, 575
95022281, O---RING, 314 95076907, NUT, HEX, JAM, 632, 656
95022372, O---RING, 323 95077244, NUT, HEX STOP, 205
95033585, PLUG, PIPE, SQ HEAD, SOLID, 564 95077319, NUT, HEX, STOP, 235
95033593, PLUG, PIPE, SQ HEAD, SOLID, 297, 95077590, NUT, HEX, STOP, 262
324 95077665, NUT, HEX FINISHED, BRASS, 244
95033601, PLUG, PIPE, SQ HEAD, 216 95077681, NUT, HEX, FINISHED, 113
95033619, PLUG, PIPE---1/2 SQ HEAD, 235, 336 95077772, NUT, HEX, 435
95033932, PIN, ROLL, 298, 634, 658 95080149, LOCKNUT, 62, 68
95033965, PIN, ROLL, 302 95080206, NUT, HEX, LOCK, 335
95034914, NIPPLE, PIPE, 596 95081667, WASHER, FLAT, WIDE, 228, 449
95035408, CAPSCREW, HX, 244 95081709, WASHER, FLAT---1, 467
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lxi
Serial Number: 7978
FAMILY,DM45 HP

Index

95081865, WASHER, LOCK, 235, 435 95207403, WASHER, LOCK, #12, 299
95084109, NIPPLE, PIPE, 324, 328 95207478, WASHER, LOCK---NO.10 INT., 584
95085825, NUT, HEX CASTLE---1---1/2---12, 142 95208682, FITTING, HYD, 314
95086005, NUT, HEX MACHINE, 299 95209003, NUT, MACHINE, 584
95086518, O---RING, 336 95209086, FITTING, HYD, 274, 564
95086567, O---RING, 163, 336 95209094, FITTING, HYD, 124, 297
95086625, O---RING, 164, 336 95209409, WASHER, LOCK, 235, 323, 324
95086724, O---RING, 161 95209425, WASHER
LOCK, 9
95090601, FITTING, HYD, 473 LOCK---5/8, 336
95093381, PIN, COTTER, 449, 467 95209870, O---RING, 584
95093399, PIN, COTTER---3/16 X 2, 260 95209888, O---RING, HYD, 446
95094314, WASHER, FLAT, WIDE, 9, 141, 217,
INDEX

95210852, PIN, COTTER, 141, 205


227, 235, 262
95213310, PIN, ROLL, 205, 440
95096350, LOCKWASHER, 557
95213401, WASHER, LOCK, EXT TOOTH, 298
95097333, NIPPLE, PIPE, EXTRA STRONG, 324
95214037, BEARING, 161
95097929, O---RING, 164
95215257, CAPSCREW, HEX, 227
95101044, PLUG, PIPE---1 SQ HEAD, 510
95219713, CONNECTOR, MALE, 37 DEG., 297,
95101457, PLUG PIPE, 68 599
95103891, CAPSCREW, 299 95219721, CONNECTOR, MALE, 37 DEG., 297,
95104147 328, 564
CAPSCREW, HEX, 113, 323, 501 95219739, ADAPTER, 509, 584
SCREW, CAP, HEX, 216 95219747, CONNECTOR, MALE, 37 DEG, 410,
95104204, SCREW, CAP, HEX, 449 435, 509, 594
95104238, SCREW, CAP---1/2---13 X3---1/2, 217 95219762, ADAPTER, 410, 596
95104303, SCREW, CAP---1/2---13 X 5, 19 95219770, FITTING, HYD, 409, 410
95104394, SCREW, CAP, HEX, 141 95219853, ELBOW, 90 DEG MALE, 314, 509, 566
95104642, SCREW, CAP, HEX, 9 95220844, CLAMP, HOSE, 244, 543, 636
95104659, CAPSCREW, 9, 227, 323 95221065, TEE, MALE RUN, 297
95104741, SCREW, CAP---3/4---10 X 5, 205 95223475, RING, RETAINING, 382
95147997, REDUCER, SAE O---RING 10---6, 473 95225116, GASKET RING, 307

95157731, CAPSCREW, HEX HEAD, 141 95228607, SCREW, CAP HEX HEAD, 217

95158176, SCREW, CAP, HX, 29 95231031, FITTING, HYD, 297

95159331, PIN, HINGE---5/8DIAX2.25GRP, 519 95233532, SCREW, CAP---1/2---13 X 1, 141


95237079, SCREW, FLANGE, CAP HEX, 244
95174603, ADAPTER, 275
95238119, WASHER, LOCK---1---1/2, 141
95188405, FITTING, HYD, 473
95239216, JOINT, WIRE, 10, CLEAR, 579
95188710, TEE, 37 DEGREE, STRT THRD, 459
95239523, NUT, SQUARE---NO.6---32, 543
95200093, WASHER, FLAT, 235, 244
95245049, CONDUIT, FLEX---1/2SEALTITE, 557,
95200663, BEARING, 382 566
95201331, NUT, HEX JAM, 298, 314 95245221, CONNECTOR
95201547, FITTING, LUBE, 62, 68, 141, 206, 216, STRAIGHT, 557
449, 628 STRAIGHT---1/2, 497
Index lxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95245767, WASHER, BEVEL, 228, 335, 449 95279501, FITTING, HYD, 299
95245775, WASHER, BEVEL, 227 95279519, FITTING, HYD, 564
95246062, PIN, ROLL---3/8 X 3---3/4, 141 95279527, ELBOW, 90 DEG MALE, 328, 519
95249587, PLUG, PIPE, SQ HEAD, 162 95279535, ELBOW, 90 DEG MALE, 297, 564, 566
95249694, PLUG, PIPE, SQ HEAD, 510 95279543, FITTING, HYD, 274, 564
95249702, PLUG, PIPE, SQ HEAD, 275 95279659, KEY, 509
95256723, CLAMP---1/2, 497 95279832, CLAMP, HOSE, 129
95256749, CLAMP---3/4, 497 95279923, TEE, 124
95256863, BUSHING, REDUCING---.75X.50, 497 95279998, ELBOW, 90 DEG STREET, 299
95257341, CAP, JIC---6, 328 95280186, ELBOW, 90 DEG STRT THRD, 392,
409
95260055, NUT, HEX LOCK---1/2---13, 449
95280194, ELBOW, 90 DEG STRT THRD, 335,

INDEX
95264776, CLAMP, HOSE, 253 336, 509
95264891, ELBOW, 90DEG---EXT/INT NPT, 129, 95280541, FITTING, HYD, 390, 391, 409, 473
304, 324, 326
95286563, ADAPTER, 564
95264909, ELBOW, 90DEG---EXT/INT NPT, 326
95286902, FITTING, 564
95264941, TEE, MALE RUN, NPTF, 235
95286910, ELBOW, 90 DEG MALE, 163
95264966, FITTING, HYD, 297, 543
95287629, CONNECTOR, MALE, 37 DEG, 564
95264974, FITTING, HYD, 543
95293353, ADAPTER, 122
95265336, PIN, HINGE, 297
95293387, ELBOW, 90 DEG EXTRA LONG, 566
95265443, WASHER, LOCK---3/8, 567
95293403, ELBOW, 90 DEG MALE, 297, 324, 409,
95266433, O---RING, 410, 596 535, 584
95267696, NUT, HEX SLOTTED---1 ---8, 260 95297602, CAPSCREW (6R8), 335
95268215, FITTING, HYD, 409 95298170, NIPPLE, PIPE, 323
95268611, KEY, 509 95301370, CLAMP, HOSE, 244
95278909, FITTING, HYD, 123 95301834, CLAMP, HOSE, 253, 494
95278990, ELBOW, 90 DEG SWIVEL NUT, 421, 95301842, CLAMP, HOSE, 567
594 95301859, CLAMP, HOSE, 258, 565
95279055, FITTING, HYD, 304, 535 95301875, CLAMP, HOSE, 112, 228
95279071, FITTING, HYD, 253 95301883, CLAMP, HOSE, 227, 235, 244, 510
95279089, ELBOW, 599 95302113, FITTING, HYD, 535
95279121, FITTING, 410 95302147, ELBOW, 90 DEG SWIVEL NUT, 326,
95279139, FITTING, HYD, 314 473
95279147, FITTING, HYD, 163 95302170, FITTING, HYD, 564

95279378, FITTING, HYD, 227, 410 95302733, FITTING, 328

95279402, ELBOW, 90DEG MALE 37DGFL, 304 95303335, ELBOW, 90 DEG STRT THRD, 274,
410, 440, 455
95279410, FITTING, HYD, 410, 421
95303350, ELBOW, 473, 509
95279436, FITTING, HYD, 227
95303368, CONNECTOR, STRT THRD, 390, 392,
95279451, ELBOW, 90 DEG MALE, 124 398, 409, 455, 480, 584
95279477, FITTING, HYD, 314 95303392, CONNECTOR, STRT THRD, 473
95279493, ELBOW, 90 DEG MALE, 297, 304, 566 95303756, O---RING, 594
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lxiii
Serial Number: 7978
FAMILY,DM45 HP

Index

95308573, KEY, SQUARE, 205 95343596, PLUG, HEX HEAD


O’RING, 392, 410, 429
95309829, CAPSCREW, FLANGED 12 PT, 205,
210 O---RING, 421

95310231, CLAMP, HOSE, 440 95344719, OUTLET BODY, 497


95344727, OUTLET BODY, 496
95315214, NIPPLE, NPTF DRYSEAL, 235, 543
95344818, COVER, 1/2, 496, 497
95315222, FITTING, HYD, 326
95344826, COVER, 3/4, 496
95315289, CONNECTOR, STRT THRD, 336, 410
95344867, GASKET, COVER---1/2, 496, 497
95315404, NUT, HEX JAM, 584
95344875, GASKET, COVER---3/4, 496
95316956, FITTING, HYD, 421
95349023, SCREW, MACH, 123
95316972, CONNECTOR, MALE, 37 DEG, 253,
564, 599, 636 95351904, CLAMP, HOSE, 253
95317434, FITTING, HYD, 509, 543 95352415, WASHER, LOCK---3/4, 4
INDEX

95317673, WASHER, LOCK, 298 95352738, NIPPLE, NPTF DRYSEAL, 297


95318457, CONNECTOR, 3/4 90 DEG, 497 95353942, U---BOLT, 1.5 PIPE---3/8THD, 535
95323341 95356903, CONNECTOR, STRT THRD, 391, 392,
ELBOWST, 90DEG, EXT/EXTNPT, 129 424, 440, 459, 467, 480, 519
ELBOWST---90DEG, EXT/EXTNPT, 543 95356960, CONNECTOR, STRT THRD, 326, 410,
473, 480
95323358, FITTING, STR---EXT NPT RUN, 129,
227 95356978, ADAPTER, STR, JIC/O---RING, 274
95323366, PLUG, HEX HEAD, STRT THRD, 473 95356986, FITTING, HYD, 409
95323465, PLUG, HEX HEAD, STRT THRD, 95357570, CONNECTOR, STRT THRD, 278
163, 275, 297, 326, 391, 392, 410, 429, 480 95357604, ELBOW, 90 DEG STRT THRD, 410
95324083, FLANGE, 1 NPT, 588 95359329, TERMINAL, 12---10, 1/2 RING, 258
95324273, FITTING, HYD, 410 95359410, ELBOW, 45DEG, STRT THRD, 429
95326930, ELBOW, 124 95361028, PLUG---W/O---RNG, 410
95326955, PLUG W/O RNG, 409 95361390, CONNECTOR, 1/2 90 DEG, 497, 566
95329215, FLANGE, 2 NPT, 588 95361853, CONNECTOR, 1.5 X 45 DEG, 498
95329249, TERMINAL, 16---14, 6 FORK, 579 95364469, FITTING, HYD, 509, 575
95329975 95364949, FITTING, HYD, 275
ELBOW, 90 DEG STRT THRD, 298, 299, 416,
424, 459, 467, 473 95364956, FITTING, HYD, 509
FITTING, HYD, 404 95364972, FITTING, HYD, 467
95329983, CONNECTOR, STRAIGHT THRD, 95365078
323, 326, 335 CONNECTOR, STRT THRD, 398, 400, 416
95330023, FITTING, HYD, 274, 326 FITTING, HYD, 404
95365086
95330692, ELBOW, 90 DEG STRT THRD, 326,
390, 391, 509 CONNECTOR, STRT THRD, 473, 480
FITTING, HYD, 452
95335154, U---BOLT, 1/4ROD X 1 PIPE, 535
95365094, ELBOW, 90DEG, STRT THRD, 318,
95335337, SCREW, CAP---5/8---11 X 2, 335 459
95338372, FITTING, HYD, 510, 575 95365177, FITTING, HYD, 314
95341020, FITTING, HYD, 129 95365961, NIPPLE, PIPE, 129
95341665, ELBOW, 90 DEG STRT THRD, 336 95366761, SCREW, FLANGE, CAP HEX, 244
95342028, PIN, HINGE, 467 95368536, CONNECTOR, 1/2 45 DEG, 497
Index lxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95368890, ELBOW, 90 DEG, STRT THRD, 473, 95431292, ELBOW, 90 DEG STRT THRD, 410
594 95434551, BEARING, ROLLER, 161
95371209, ADAPTER, 90DEG---O---RING/JIC, 95434569, BEARING, ROLLER, 162
410
95434874, BEARING, BALL, 161
95371217, CONNECTOR, STRT THRD, 421
95435632, NUT, HEX JAM---5/16---18 SS, 567
95371225, ADAPTER, STR---20---24S, 324
95437349, PLUG, PIPE---2 HEX HEAD, 509, 588
95371241, ADAPTER, STR.---JIC/O---RING, 410
95445664, CLAMP, HOSE, 565
95371258, FITTING, HYD, 390, 394, 398, 410,
95446399, ELBOW, PIPE, 596
452, 485
95446530, COUPLING, 588
95371704, FITTING, HYD, 123
95457586, CLAMP, HOSE, 235, 566
95372173, FITTING, HYD, 298
95475869, SCREW, MACHINE, 124
95376133, ADAPTER, 90DEG---O---RING/JIC,
410 95479861, FITTING---STR EXT NPT, 421

INDEX
95376141, ELBOW, 90DEG STRT THRD, 421, 95480109, FITTING, HYD---90DEGO---RING,
449 335

95377743, OUTLET, BODY, 496 95482451, CONNECTOR


1 45 DEG, 497
95378873, CLAMP, HOSE, 501, 565 1---45 DEG, 123
95378907, CROSS, FEMALE PIPE, 328 95489951, SCREW, CAP, 260
95381190, BEARING, 599 95491841, SCREW, CAP---NO.10---24 X 2, 398
95381380, FITTING, HYD, 509 95494373, U---BOLT, 318, 391
95381828, U---BOLT, ROUND BEND, 421 95499232, WASHER, FLAT---3/8 BRASS, 112
95387346, ADAPTER, 314 95504015, PLUG, 1/2---ORING, HEX SOC, 444
95387924, CAP, JIC---16, 392 95529079, ADAPTER, FEMALE, STRT, THD,
509
95391173, U---BOLT, 236, 248
95538252, FITTING, HYD, 326
95392312, FITTING, HYD, 323
95568960, GASKET, 290
95402830, CONNECTOR, STRT THRD, 392, 410
95647798, FITTING, HYD, 275
95403036, CAPSCREW, 62, 68, 205 95650149, REDUCER, EXPANDER, 163
95408167, PLUG, PIPE, 564 95650156, ADAPTER, 436, 459
95412623, SCREW, 529 95651683, ELBOW, 90DEG, FORGED STL, 324
95413449, U---BOLT, 142 95652178, FITTING, HYD, 124
95414033, OUTLET BODY, 496 95654448, ELBOW, 90DEG MALE, NPTF, 298
95414058, COVER, 1.5, 496 95655064, ADAPTER, FEMALE, STRT THRD,
297
95414066, GASKET, COVER---1---1/2, 497
95655072, FITTING, HYD, 326, 416
95415667, FITTING, HYD, 424, 429
95663803, FITTING, TUBE, 409, 510
95419073, TEE, NPT/JIC, 416
95666996, PLUG, HEX HEAD, STRT THRD,
95419594, CONNECTOR, STRT THRD, 318, 390, 164, 235, 394, 398, 409
480, 485, 535
95670535, ADAPTER, FEMALE, STRT THRD,
95422663, BREATHER, 216 297
95426235, REDUCER, O---RING, 473 95676417, FITTING HYD---90, 473
95429221, WASHER, FLAT---1---7/8, 206 95678041, FITTING, HYD, 314
95430229, U---BOLT, 566 95702619, ADAPTER, 326
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lxv
Serial Number: 7978
FAMILY,DM45 HP

Index

95708293, FITTING, O---RING ADAPTER, 473 95922092, SCREW, MACHINE, RD HEAD, 298,
575
95708301, ADAPTER, 473
95922118, SCREW, ROUND HEAD, 274
95711156, BEARING, SPHERICAL, ROLLER,
161 95922183, WASHER, FLAT, 258, 319, 392, 480,
557, 566
95715942, SCREW, CAP---5/8---11 X1---1/2, 216
95922225, WASHER, FLAT, 112, 244, 278, 440,
95731014, FITTING, HYD, 323 501
95735049, OUTLET BODY, 497 95922233, WASHER, FLAT, WIDE, 227, 244, 248,
95735346, FITTING, HYD, 392, 394, 410, 596 253, 262, 298, 299, 392, 440, 494, 535, 594

95746194, PLUG, ORING---SAE 32, 275, 510 95922324, WASHER, FLAT, NARROW, 416, 501

95748562, FITTING, HYD, 323 95922373, WASHER, FLAT, 4, 235, 421, 501
95922548, LOCKWASHER, 122
95748802, TIE, CABLE, 285, 584
95922555, WASHER, LOCK, 575
95748927, TEE, MALE RUN, 37DEG, 124
INDEX

95922621, LOCKWASHER, 398


95758595, BEARING, 216
95922639, LOCKWASHER, HELICAL SPRNG,
95775623, FITTING, HYD, 323, 326 336
95829362, FITTING, HYD, 390 95922654, WASHER, LOCK, 4, 480, 494
95836466, SCREW, CAP, 435 95922829, NUT, ELASTIC LOCK, 262
95843371, TERMINAL, 22---18---8 FORK, 584 95922894, NUT, HEX, 9, 228, 235, 243, 297, 298,
95862371, FITTING, HYD, 459 299, 421
FINISHED, 19, 112, 136, 262, 266, 319, 394, 440,
95862876, NUT, HEX, FINISHED, 298 480, 494, 501, 510, 535, 566, 642
95916821, SCREW, CAP, HEX, 112, 244, 278 95922902, NUT, HEX, FINISHED, PLATED, 19,
228, 235, 236, 244, 248, 266, 302, 314, 318, 324,
95919221, CAPSCREW/35A2A111Z1HR, 113
335, 391, 409, 449, 501, 509, 575
95919254, CAPSCREW/35A2A115Z1HR, 440 95922910, NUT, HEX, PLATED, 217, 235
95919676, CAPSCREW/35A2A233Z1HR, 205 95922928, NUT, HEX, FINISHED, 4, 9, 262, 275,
95919817, CAPSCREW, HEX HEAD, 335 323, 566
95919841, CAPSCREW/35A2A329Z1HR, 324 95923223, NUT, ELASTIC LOCK---3/8---16, 4, 594
95919858, CAPSCREW, HEX HEAD, PLATED, 95923298, NUT, ELASTIC LOCK---1/4---20, 535
335 95923322, NUT
95920021, CAPSCREW/35A2A377Z1HR, 244 ELASTIC LOCK, 567
ELASTIC LOCK---3/8---16, 628
95920286, CAPSCREW, HEXHEAD, PLATED,
62, 68 95923355, NUT, HEX, LIGHT, SELF---LOCK, 227

95920674, CAPSCREW, HEX, 9, 112, 227, 297, 95923363, NUT, HEX, SELF LOCK, 227, 440
409, 509, 510 95924155, SCREW, TAP.---#6---20 X 1/2, 572
95920682 95926838, PLUG, 1/8 O---RING---HEX SOC, 444
CAPSCREW, HEX, 262, 298, 480, 501, 594 95926861, O---RING, HYD, 335
SCREW, CAP, HEX, 494, 642
95928974, CAPSCREW, HEX, 567
95920708
CAPSCREW, HEX, 205, 227, 235, 248, 509 95928982
SCREW, CAP, HEX, 266 CAPSCREW, 6, 12, 557, 566, 588
SCREW, CAP---1/4---20 X 3/4, 285, 467
95920724
CAPSCREW, 123, 274, 535 95929006, CAPSCREW, 501
SCREW, CAP---1/4---20 X1---1/2, 467 95929071, WASHER, FLAT 1/4, 113
95920856, CAPSCREW, 335 95929147, SCREW, CAP, HEX, 336
Index lxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Serial Number: 7978
FAMILY,DM45 HP

Index

95929766, LOCKWASHER---NO. 4 REGULAR, 95934766, WASHER, LOCK, HELICAL, 6, 12,


124 112, 123, 258, 274, 285, 297, 391, 400, 416, 424,
467, 501, 509, 535, 566, 567, 588
95929774, NUT, HEX, 141, 205
95934782
95929782, NUT, HEX, FINISHED, 113, 278, 501 CAPSCREW, 416
95930723, SCREW, CAP, HEX, 217, 227, 262 SCREW, CAP---1/4---20 X1---3/4, 424

95931564, NUT, HEX, FINISHED, 112, 123, 258, 95934816, CAPSCREW, HEX, 112, 501
274, 285, 298, 391, 400, 424, 467, 501, 566, 567 95934857, CAPSCREW, HEX, 535
95933248, SCREW, ROUND HD, 122 95935003, WASHER, FLAT, 236, 248
95934154 95935128, CAPSCREW, 565, 628
CAPSCREW, HEX, 235
95935201, CAPSCREW, HEX, 228, 235
SCREW, CAP, HEX, 217
95935227, CAPSCREW, 217, 244, 262, 398
95934303, WASHER, LOCK, PLATED, 113, 216,

INDEX
244, 258, 278, 318, 391, 424, 440, 501 95935235, CAPSCREW, 216
95934378 95937413, WASHER, LOCK, HELICAL, 4, 9, 19,
CAPSCREW, HEX, 4, 262 112, 136, 227, 235, 244, 248, 253, 262, 266, 297,
SCREW, CAP, HEX, 394 298, 299, 319, 391, 392, 394, 409, 421, 435, 440,
494, 501, 509, 510, 535, 566, 588, 642
95934451
CAPSCREW, HEXHEAD, PLATED, 391, 409, 95938544, CAPSCREW, 391
449 95939948, WASHER, LOCK, HELICAL SPRG,
SCREW, CAP, HEXHEAD, PLATED, 141, 335 205, 210
95934469, CAPSCREW, HEX, 227 95940573, CAPSCREW, HEX HEAD, 216
95934501, CAPSCREW, HEX, 9 95941084, NUT, HEX, FINISHED, PLATED, 62,
68
95934550
CAPSCREW, HEX, 319, 421, 440, 565, 588 95943668
SCREW, CAP, HEX, 494 CAPSCREW, HEX, 113, 278, 318, 440
SCREW, CAP, HEX, 424
95934568, CAPSCREW, HEX, 416
95943726, SCREW, CAP, HEX, 206
95934576, SCREW, CAP---3/8---16 X 7/8, 391
95952354, CAPSCREW, HEX, 227
95934584
95958351, SCREW, CAP, 113, 319, 392, 480
CAPSCREW, 4, 248, 253, 319
SCREW, CAP, 19 95958369, SCREW, CAP---1/4---20 X2---3/4, 391,
400
95934592, SCREW, CAP, HEX, 266, 394
95958989, CAPSCREW, PLATED, 4, 9
95934600, SCREW, CAP, 392
95959086, CAPSCREW, 217
95934659
CAPSCREW, HEX, 77, 575 95959128, LOCKWASHER (REG.), 319, 392, 480
SCREW, CAP, HEX, 335 95971545, SCREW, CAP DRILLED HEAD, 435
95934691, WASHER, LOCK, HELICAL, 9, 205, 95972246, WASHER, FLAT, PLATED, 9, 227, 275,
244, 262, 275, 323, 565 323
95934717, LOCKWASHER, SPRING, PLATED, 95973103, SCREW, ROUND HEADSLOTTED,
62, 68 298
95934733, WASHER, LOCK, 19, 77, 113, 141, 205, 95985925, TERMINAL, FEMALE, 498
216, 227, 236, 244, 248, 266, 297, 314, 318, 335,
95994471, SCREW, CAP, HEX, 205
391, 409, 501, 509, 575
96714738, SCREW, 235
95934741, WASHER, LOCK HELICAL, 141, 217,
227, 235, 324, 335, 336 97117881, HOSE ASSEMBLY, 416
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978. Index lxvii
Serial Number: 7978
FAMILY,DM45 HP

Index

A
A0712, PLATE A36, 210
A1640, PIPE A53, 68

F
F04X000J--- ---/J--- ---, FC310---04 HOSE INDICA-
TOR, 566
INDEX

Index lxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7978.
Atlas Copco Drilling Solutions, Inc. A Company Within the Atlas Copco Group
P.O.Box 462288, 2100 North First Street Phone: +1 972-496-7400
Garland, Texas 75046-2288 Fax: +1 972-496-7425
www.atlascopco.com/drillingsolutions [email protected]

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