S08337b PDF
S08337b PDF
S08337b PDF
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 127
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
128 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 129
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
Figure 129 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
S08337
130 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BATTERY IGNITION
NOTE: CH3_34 FEED RELAY#1
1. * A14 IS 4RD CH3_01 (1011 / 1013)
CLUSTER CONNECTOR
CH3_34 CH3_05
(1500)
(A13FC)
REAR TURNS
DIMR OUT1 A62
4 PANEL ADAPTER
PANEL LT 18DKBL
(1625) CH9_15
A4
A13FC
5
12PK
PANEL LT 18DKBL (1002) CH9_15
A28A B3 A3
IGNITION 7
18TN
10A
HVAC A73A
(1200) CH2_01 18LTGN
A28-G A11-GS
GROUND 1 10WH
16WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW A72D CONNECTOR
10
(DIN2) 18OR (1110)
CH10_15
CLUSTER CONNECTOR
(1501)
16 A
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
HEAD LIGHT
HEADLIGHT A52C E11 ENABLE
10
ENABLE 20YL HLE
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 131
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
132 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
REAR RR AXLE
TEMP SENSOR
R9C (9812)
18GY
2
R9
18GY
1
R32
18TN
1
R32A
18GY
R9B
18TN
N32A
N9H
18TN
18GY
18TN
N32
N9F
BODY
CENTER CHASSIS CONTROLLER#J3
/ IP (1600)
(1701)
ISOLATED GROUND FRONT AXLE
43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701-13)
A
N9 A9 A9B E7 ZVR
16GY 18GY 18GY
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 133
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY CONTROLLER#J3
(1600)
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
LEVEL SENSOR (1701) LEVEL SENSOR
STORAGE TANK DRAW TANK
(9100) (9101)
A A
N36B N36A
18TN 18TN
B B
N9A N9B
18GY 18GY
AF MOUNTED
LEFT FUEL RH - HDD RIGHT
REAR / CENTER
LEVEL SENSOR FUEL LEVEL SENSOR
CHASSIS
STORAGE TANK DRAW TANK
(9800)
(9100) (9103)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
N9R
18GY
B 10 B
R9D N9G N9R
18GY 18GY 18GY
BODY CONTROLLER#J5
(1602)
CENTER CHASSIS / IP
(1701 - 13)
A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A
ISOLATED GROUND
ADAPTER
(8802)
S08337
134 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 135
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
W/ HYDRAULIC BRAKES
MANUAL PARK
BRAKE
(1815)
A B
18WH
18BK
18BK2
11
ZVR GROUND
ADAPTER
1
(1009)
18GY
B9V
B44BB
18GY
DCM CONN A4
B7
(1800)
18GY
A9V
16GY
A44A
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)
S08337
136 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10
K31H
K31B
K31E
18TN
18TN
18TN
16TN
18TN
K31F
K31
ZVR
2
(6702) K9AC 2
18GY K9AB
18GY
C
K9AC XMSN OIL TEMP
18TN SENSOR
K9AB
18TN (7700L)
1
W/ FREEDOMLINE
A XMSN & W/ ISMF
K9AA
16GY W/CAT K9AAD
W/CAT &
18GY
F IBBE & ISM K9AAD W/CAT 2
18GY
**K9AAD W/ MERITOR-G
18GY & W/ I6 ENGINE
1 W/ IBBE 2
K9T
18GY
W/ V8 ENGINE
XMSN OIL TEMP SENSOR
XMSN OIL TEMP SENSOR ONLY
W/CAT (7700M)
(7702) & IBBE 1
W/ 16 AND
V8 ENGINE
1
W/ MANUAL
XMSN
K31G K9_A 2
18VT 18VT K9T
18GY
2
K9T
18GY J M ZERO VOLT
* N/ AC
REFERENCE
W/I6 ** W/ AC
(6747)
ZVR GROUND
1 10 11 ADAPTER
* W/ HYD FULL POWER
(1009)
BRAKE & LEVER PARK
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 136 Air Park Brake and Manual Transmission Oil Temp Gauge
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 137
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A
ENGINE / IP
(1702) BODY CONTROLLER #J3
FREEDOMLINE XMSN (1600)
OIL TEMP
(7700L)
1 13 XMSN OIL
K31H A31 TEMP
B7
18TN 18TN SENSOR
BATTERY FEED
CH3_01
2
K9AAD
18GY
6RD
A14
5
42
A97FZ F4 E4 A14TB A14T
14RD 12RD 8RD
20A
ZERO VOLT
AIR RESTRICTION REFERENCE
GAUGE (6702)
(6703)
C
B K28
18TN
F
A K9AAB
18GY
PURGE PUMP
(6713)
1 K97FZ
GND ADAPTER
14RD
(6701)
E
2 K10E-G
14WH
A
K10-GA
12WH
Figure 137 Freedomline Transmission Oil Temp Gauge and Surge Pump
S08337
138 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BATTERY
PAM FEED
(4087) CH3_01
W/ I6 ENGINE ONLY
CLUSTER CONNECTOR
(1501)
A5P(+) A5D(+)
7 12 J1939+
18YL 18YL
A5P(-) A5D(-)
8 11 J1939-
18GN 18GN
4
A11-GPP
12 18WH
1
A11-GD
10WH
A11-GKJ
GROUND
6WH
ADAPTER
(1006)
LEFT SIDE
CAB GROUND
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 139
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE / IP
BODY CONTROLLER#J3 (1702) ENGINE OIL TEMP
(1600) (6650)
2 2
K30B
18TN
BODY CONTROLLER#J5
(1602)
A9AA A9E
ZVR E5
K30B
18TN
18GY 20GY ZERO VOLT
REFERENCE
(6702)
A
K9AA
16GY
S08337
140 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 141
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IGNITION
RELAY#1
(1013) (1011 / 1013)
A3 A4 CH3_05
A13FC
RIGHT BANK OPTIONAL (A13FC)
12PK
WARNING LIGHTS
(1510)
W/ RT RH
10A
W/ BOTH RH
A13BH A13B
18PK 18PK
RETARDER RELAY
RETARD ON / A92RK
(1019)
MESSAGE WAIT 18TN
CH11_15
N/ AUTONEUTRAL
W/ RETARDER QUALCOMM CONN POWER MCT
(2701 - A) CONNECTOR
QUALCOMM
A98F D62B 62QA
OMNIVISION F LIGHT
18TN 16DKBL 16LTGN
(1919A-B)
IMCT
QUALCOMM
QUALCOMM CONN POWER CONNECTOR
(1902 - F)
(2703 - F)
A62B D98F 18GN LIGHTS
G
18DKBL 18TN / RPM
TMCT
QUALCOMM CONN POWER
CONNECTOR
(2701F - C)
W/ QUALCOMM SATELLITE D62QA MESSAGE
22GN 12
COMMUNICATION SYSTEM 16RD LIGHT
MOBILE MAX
H
A62B DISCRETE
18DKBL (1243-B)
W/ MOBILEMAX SATELLITE
11
A92-GS
18WH
N/ AUTONEUTRAL W/ RETARDER
14
A95-GK
18WH
BODY CONTROLLER#J4 1
E (1601)
A95-GT
18WH EXHAUST SYSTEM 9
EXHAUST HIGH TEMP
D
HIGH TEMP A95ET INDICATOR
A11-GE
12WH
18TN F16
RD31 (HSD)
G
A95-GF GROUND
DPF 18WH ADAPTER
CLOGGED B PARTICULATE (1003)
A95PF TRAP INDICATOR
F12
18TN RD32 (HSD)
A92-G
18WH
S08337
142 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
A
A23M
SNOWVALVE
18TN
SNOWVALVE (1107)
H
A4
A23F CH6_04
18TN
G
A49
A13FC
12PK
RR AXLE 18GY
DIFF LOCK B
A13BD
18PK FUSE F4-G (1013)
D D3 C3
A13BG A13B A3
18PK 18PK
FR AXLE 10A
E
DIFF LOCK A49A
18GY
C A13BE
18PK
FR AXLE F
A42
ENGAGED 16GY
A
CHASSIS GROUND
ADAPTER
B (8806)
B D
N42-G
18WH
A
N11-GC
12WH
CHASSIS GND
ADAPTER
(8807)
N11-GA A
12WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 143
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
18GY
18GY
A110B
18GY
A106
A110AD
A61
18GY
A106B
18GY
18GY
A61B
A106B
A106A
18GY
18GY
IP / CENTER
CHASSIS IP / FWD CHASSIS
55 56 57 19 20 25
(1701) (1700)
M110AD
N106B
N109B
18GY
18GY
18GY
N61B
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
18GY
18GY
18GY
R61C
R9N
R9M
18GY
R61D
R6H
R6J
TEMP SENSOR
M110AB
(8601)
18GY
CH4_04
B B B
M110AB
18GY
C C C
A A
A
S08337
144 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9. LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1
LIFT AXLE
REVERSE RELAY
(1019)
CH10_34,37,40, BACK-UP MONITOR
41,42 CONNECTION
(9999)
CH4_28
W/ LIFT AXLE
BODY
CONTROLLER #J5
A71D
(1602)
180R
CH9_16
TURN SIGNAL
ADAPTER
(400) A71P
IGNITION 180R
RELAY#3 M
A71N
(1012 / 1014)
180R
CH3_05
L N/ BODY BUILDER
A67H
W/ BODY BUILDER 18GY GROUND ADAPTER
K REAR HARNESS
A71A
(8803)
16OR
(A13FA)
A71BA A71A B
J 16OR 16OR
A71BB
16LTBL A
B
N10-G
FUSE F5-M (1014) CHASSIS GND
IP / CENTER 14WH
A4 B4 ADAPTER
CHASSIS 73 1
(8807)
10A (1701) A
N10-GA
N11-GA
12WH
14OR
N71A
A71BB 12WH
CH10_13
16LTBL BACK-UP
LEFT SIDE
ALARM
16OR
DASH MOUNTED
16OR
A71A
A71
(102 dBA)
DUAL POST
CENTER / GROUND PLATE
1 12
REAR
CHASSIS 16BK
(9800)
IP / ENGINE
14OR
6
12WH
7
R10-G
R71
(1702) 16RD
W/ V8 ENGINE BACK-UP
ONLY STOP,TAIL
ALARM
& TURN
(1808)
(9303)
LEFT TAIL RIGHT TAIL
LIGHT LIGHT
16OR
16OR
16OR
16OR
E E
K71C
K71A
A A
16VT
K71D
K71A
K71B
16VT
K71
(71) (72)
A A
W/ I6 ENGINE S71C
14LTBL
E E
S10-GC
14WH
W/ CAT / ISM /
IBB ENGINES
A B
BACK-UP
LIGHT
SWITCH
(SEE NOTE)
BACK-UP LIGHT
NOTE:
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM ENGINE :(7500,7500G,7500W)
W/ C11,C13 ENGINE :(7500,7500A)
W/ IBB ENGINE :(7500A,7500W)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 145
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
M
A71D BODY
18OR CONTROLLER# J5
(1602) CH9_16
LIFT AXLE
A71N REVERSE RELAY
18OR (1019) CH10_37
BACK-UP
L BACK-UP ALARM
A67H CAMERA (102 dBA)
18GY (9999) CH4_28
W/ LIFT
AXLE LIFT AXLE
A71P REVERSE RELAY
(1019) 16BK
180R
W/ BACK-UP LIGHT CH10_34,40,41,42
ALLISON CENTER CHASSIS /
16RD
REAR CHASSIS
IP / CENTER
(9800)
CHASSIS
(1701)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
A E (1808)
A A
S71C
73 14LTBL
A71BB A71BB
16LTBL 16LTBL CH10_13
E E
S10-GC
J
14WH
(71) (72)
GROUND ADAPTER
N10-GA
12WH
TURN SIGNAL
REAR HARNESS CHASSIS GROUND
ADAPTER
(8803) ADAPTER
(400)
B (8807)
BACK-UP
LEFT TAIL LIGHT RIGHT TAIL
A B
N10-G LIGHT LIGHT
14WH
I6 & V8 TCM W/ LCT
N11-GA A (7151)
12WH I6 & V8 TCM W/ WTEC
(7150/7152(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))
LEFT SIDE DASH MOUNTED CAT TCM
16OR
A71A
30
86
C1 C2 FUSE F5-M (1014)
IGNITION
A71C A71 B4 A4 RELAY#3
(A13FA)
18OR 16OR (1012 / 1014)
10A CH3_05
S08337
146 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3
}
(9303)
(1604) CH9_05
RADIO
TAIL LIGHTS A68A A54D (1300)
F 18BN CH4_11
10A18 16BN
A68 A58DA DRIVER POWER MIRROR
16BN 18BN (3000) CH4_09
PARK MARKER W/ TAIL LIGHT A58DB PASSENGER POWER MIRROR
CLEARANCE STANDARD 18BN (3003) CH4_09
IDENTIFICATION G
LAMP A58T CLEARANCE LIGHT
16BN
A58
Figure 146 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 147
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 4
Figure 147 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
S08337
148 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9.5. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 5
CH9_04
CH9_03
CH9_04
16OR
16OR
16OR
A71A
A56J
A57J
14OR
16BN
16OR
A68
A56
A57
IP /
CENTER 4 1
2 3 30 28
CHASSIS
(1701)
14OR
N56
14OR
14BN
14OR
N71A
N68
N57
GROUND ADAPTER
16OR
N56J
REAR HARNESS
(8803)
F
N10-GB
14WH
B
N10-GA
12WH
A
N10-G
14WH
N10-GD
16WH
16OR
N10-GC
N57J
16WH
CHASSIS GND
ADAPTER
(8807)
CENTER / REAR B C A C B
CHASSIS
(9800) 3
2 4 12 1 (9315) (9316)
N11-GA
12WH
12WH
14OR
14OR
R10-G
14OR
14BN
R56
R68
R71
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
Figure 148 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 149
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9.6. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS (CONT.), P. 6
W/ SUNSHADE
9 E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA
A (1623)
18WH 18WH 16WH
CONNECT SUNSHADE (345)
TO MID MARKER LAMP (2004) A B
ROOF / IP
A11-GT
12WH
(2000)
D58-GA
18WH
D58A
18BK
16BN
A58
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
D58-GD
18WH
G
D58-GC
D58-GF
D58-GB
18WH
18WH
18WH
D58-GE
18WH
D58D
D58E
18BN
18BN
18BN
D58F
D58B
18BN
D58C
18BN
PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17
BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
REAR DOME
D58L
D63-GA
18WH
D63-GH
LIGHT
18WH
(2115)
CH9_09
D58-GC
18WH
D58M
D58-GD
D58-GF
D58Z
18BN
18WH
18BN
18WH
D58R
D58-GE
D58N
18WH
18BN
18BN
D58-GH
D58P
18BN
18WH
18WH
D58-GJ
A B A B A B A B A B
Figure 149 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
S08337
150 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 151
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
6RD
A14
CAB
DOME LIGHT
CIRCUIT 3 1
18DKBL
18DKBL
##D63N
18DKBL
10A8
@D63E
%D63J
@D63D
18DKBL
**D63C
18DKBL
D11-GF
16WH
W/ COURTESY
N/ COURTESY
A11-GD
A14T
8RD
10WH
A63-GD
18WH
B C D FUSE F2-D (1011)
18DKBL
18DKBL
A63A
A63A
C4 E4 F4
ROOF / A14TA
#C11-GF
16WH
CONSOLE 12RD
10A
A11-GKJ
(2502)
6WH
A63DA
18DKBL
*C11-GF
16WH
18DKBL
18DKBL
C63D
C63E
A11-GT
12WH
A63-GDW
18DKBL
A63-GDV
A63DC
18DKBL
18WH
A63DB
A11-GS
10WH
18WH
A63-GA
#C63-GE
20WH
18DKBL
18WH
16WH
A11-GF
A63
LEFT SIDE
CAB GROUND
DOOR / IP DOOR / IP
DOME CONNECTOR F E F E CONNECTOR
(3200) (3204)
A LAMP LEFT SIDE
B C
(2116M) DASH MOUNTED
18DKBL
18WH
E63BB
18DKBL
18WH
E63-G
IP / ROOF E63BB
E63-G
DUAL POST
11 10 6 2 (2000)
GROUND PLATE
(3400) A B A B (3400)
@D11-GF
@D63D
18DKBL
16WH
@D63E
18DKBL
**D63-GA
18WH
**D11-GF
16WH
18DKBL
18DKBL
**D63D
**D63E
*C11-GF
W/ PREMIUM TRIM 16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
18DKBL 18DKBL
CH9_09
##D63N
18DKBL
F D
C63E @D63E
18DKBL 18DKBL
DOME
LIGHT MAP MAP DOME / MAP **D63C
LIGHT CONSOLE / ROOF 18DKBL
LIGHT (2117M)
(2502)
NOTE:
* N/ CITIZEN BAND
# W/ DUAL CITIZEN BAND
@ W/ STANDARD CAB
** W/ EXTENDED / TRAVEL CREW CAB
% W/ EXTENDED CAB
## W/ TRAVEL CREW CAB
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08337
152 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 153
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
154 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY
CONTROLLER#J1
(1603)
LEFT SIDE
M64-GB
M64B
16WH
12WH
M64A
M64A
M11-G
M64B
16YL
16YL
16YL
16YL
DASH MOUNTED
DUAL POST
GROUND PLATE
W/ RH - HDD
GROUND
ADAPTER
W/ RH - HDD
(8803)
LEFT SIDE
C
DASH MOUNTED
M64-GB
DUAL POST
16WH
GROUND PLATE
B
M64-GA
16WH
A
M11-GD
LEFT FOG RIGHT FOG
12WH B A LIGHT A B LIGHT
(8201) (8200)
12WH
M11-G
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 155
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
9.12. HEADLIGHTS, P. 12
BODY
BODY BODY
CONTROLLER#J2
CONTROLLER#J3 CONTROLLER#J5
(1604)
(1600) (1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
C B K H A4 A14 E5
HEADLIGHT A52PC
RELAYS 14YL
(1018)
CH9_13 A53PB
14YL
A52AA
14YL
A53AA
A53PA
A52PD
A9AA
A52D
18GY
A52A
A102A
14YL
A53B
20YL
14YL
14YL
14YL
14YL
HEADLIGHT
14YL
20YL
A53
14YL
A52
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
(1019)
CH4_18
{ A52AB
18YL
18GY
A9V
HEADLIGHT
14YL
14YL
A53
A52
RELAYS
(1018)
HEADLIGHT CH9_13
STANDARD
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)
18GY
B9V
GROUND
ADAPTER#02
M53B
M52D
M52
14YL
14YL
14YL
M53
14YL
B102A
18YL
1
F
M11-GD M11-GA 18YL
12WH 14WH
4
W/ GUIDE
B POST LIGHTS
M11-GB
18GY
B9S
14WH
A
M11-G B A C A C B 3 4 7
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
DIMMER FTP
S08337
156 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY BODY
CONTROLLER#J4 CONTROLLER#J2
(1601) (1604)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
LIGHTS
LIGHTS
RIGHT
RIGHT
10A10
10A12
10A13
10A11
LEFT
LEFT
F9 E14 B C H K
A96L
18YL
A96R
18YL
A96RB
18YL
A96RA
A53PA
A52PD
A96LA
A53PB
A52PC
18YL
18YL
14YL
14YL
A96LB
14YL
14YL
18YL
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
87A 87A 87A 87A
85 85 85 85
C2 A2 B2
J4 G4 H4 C4 A4 B4 J2 G2 H2
LEFT LOW LEFT HIGH RIGHT LOW RIGHT HIGH
BEAM RELAY BEAM RELAY BEAM RELAY BEAM RELAY
(1018) (1018) (1018) (1018)
A96-GC
A52D
A96-GD
14YL
A52E
18YL
A96-GA
14YL
14YL
A53F
A53B
A52
14YL
14YL
18YL
A52B
18YL
14YL
A96-GB
18YL
A53
14YL
A53E
14YL
A96-G
18YL
3 3
A96-GE
18YL
1 1
A11-G A11-GE
10WH 12WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 157
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BASE 1 TURN
ADAPTER SIGNAL CH9_13
(1623) ADAPTER
CH9_03 (400)
CH9_03
16OR
16OR
A56D
A57D
A52D
A53B
14YL
14YL
14YL
A52B
A52
A53F
A53E
A52E
14YL
14YL
14YL
14YL
16BN
14YL
A54B
A53
16OR
16OR
A57B
A56B
IP / FORWARD
5 14 15 8 9 10 11 1 2 4 3 CHASSIS
(1700)
RIGHT HEADLIGHT
TURN SIGNAL
(8000)
M52B
M53E
16OR
M53F
M57B
14YL
M52E
14YL
14YL
16OR
M54B
M56B
14BN
14YL
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
#M11-GA
B
14WH
*M11-G *M11-GA GROUND
12WH 14WH ADAPTER#02
(8801)
LEFT SIDE DASH MTD
DUAL POST GND PLATE B
LEFT HEADLIGHT A
TURN SIGNAL
(8001)
M53
C
14YL
M52
A
14YL
M11-GD
12WH
M56C D
16OR
M54C
E
14BN GROUND
ADAPTER#01
#M11-GF
B (8800)
14WH
*M11-G *M11-GB F
12WH 14WH
LEFT SIDE DASH MTD
M64LO
16LTGN
M11-GE
14WH
M57D
M54F
M56D
14YL
16YL
16YL
B
M11-GB
14WH
A
M11-G
SNOWPLOW HARNESS 12WH
CONNECTOR
E D F C A B (8102)
LEFT SIDE
DASH MOUNTED
* W/ NGV RH - HDD DUAL POST
# W/ NGV MD, SS, RH - MRD GROUND PLATE
S08337
158 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE DISPLAY
B CAT (1556) /
A62BB
18DKBL ENGINE DISPLAY
CUMMINS (1557)
CH4_27
A62P EATON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905)
CH11_12, 12A
C
A62A
SNOWVALVE SWITCH
18LTBL
(1107)
CH6_04
A62BE SHIFT SELECTOR
18GY (1852)
W/ IBB ENGINE CH11_05, 30
REAR TURNS
PANEL ADAPTER
(1625)
J CLUSTER CONNECTOR
A62
18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_11
L
A62DB SWTCH PACK
18DKBL (1101)
CH4_15
C
A57BB
16LTGN BODY BUILDER
(4450M)
G CH10_13
A56BB
16YL
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 159
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY
CONTROLLER#J1 WORK BOC WORK
(1603) IP / CENTER CHASSIS LIGHT
CHASSIS (9718A) (9720)
(1701-68)
A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH
BODY WORK
CONTROLLER#J1 CTR/RR WORK EOF
(1603) CHASSIS CHASSIS
IP / CENTER
(9766) (9767)
CHASSIS
(1701-68)
A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R11-GK
16WH 16WH
N65-G
GROUND ADAPTER
WORK 16WH (8809)
16WH
LIGHT EOF
A
CH10_032 J11-GK
N11-GB
16BK
J65
12WH
WORK LIGHT
GROUND
EOF / LIFT GATE
ADAPTER
(8809)
LEFT SIDE DASH WORK
MOUNTED DUAL LIGHT
B A
POST GROUND (9720)
PLATE
CUSTOMER
PROVIDED
A71D WORK LIGHT
BACKUP LIGHT F10
18OR
STATE
DIN23
M
J
A71A
BACKUP SWITCH/
16OR
TCM REVERSE
TURN SIGNAL CH9_01,02
ADAPTER
(400)
S08337
160 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ABS#1
NOTE: CH3_35
(1400)
1. * A14 IS 4RD
FUSE F8-B (1017)
F2 BATTERY
E2
A94AY A14HE A14H *A14 FEED
BATTERY 16
12RD 12RD 8RD 6RD CH3_01
30A CH3_35
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL
BENDIX AUTO
TRACTION
CONTROL
IP / CENTER CENTER / REAR
CHASSIS CHASSIS
(4950)
(1701) (9800) W/ TRACTION
2
CONTROL
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL
2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE
1
R94P 18BK
A94-GA
GROUND 1 16DKBL
12WH
2
R94R
16YL 18BK
LEFT SIDE
CAB GROUND
(1004)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 161
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ABS#2
IP / FORWARD
(1401)
CHASSIS
(1700) (8500) BENDIX LEFT
ABS MODULATOR
29 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
27 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
28 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
(8502A)
31 2
WSS SA A94D M94D
8
LEFT (-) 16GY 18GY BENDIX LEFT
FRONT AIR ABS
30 1
A94C M94C SPEED SENSOR
WSS SA
5
LEFT (+) 16GY 18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 34 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
35 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
36 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
(8503A)
32 1
WSS SA A94E M94E
RIGHT (+) 11
16GY 18GY BENDIX RIGHT
FRONT AIR ABS
33 2
WSS SA A94F M94F SPEED SENSOR
14
RIGHT (-) 16GY 18GY
S08337
162 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 163
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
WABCO ABS
IP / CENTER CENTER / REAR
(1421)
CHASSIS CHASSIS (9519)
(1701) (9800) WABCO RIGHT REAR
17 20 1 AIR ABS MODULATOR
RIGHT REAR A94WU N94WU R94WU
9
MOD OUTLET 18GY 16GY 18BL
25 21 2
A94-G6 N94-G6 R94G6 B
16WH 16WH 18GN
A
16 22 3
RIGHT REAR A94WW N94WW R94WW
MOD INLET 8 C
18GY 16GY 18BN
WABCO RIGHT
(9517) REAR WHEEL
SPEED SENSOR
23 2
RIGHT REAR 16
A94WT N94WT R94WT
WHEEL SPEED 18 18BK
18GY 16GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94WS
WHEEL SPEED 17 18BK
18GY 16GY 18BK
SENSOR
(4951)
WABCO AUTO
21 24 2 TRACTION CONTROL
TRACTION A94WZ R94WZ
N94WZ
CONTROL 7 18BL
18GY 18GY
VALVE (+)
W/
TRACTION
CONTROL 2
20 23 1
TRACTION 1
A94WX N94WX R94WX
CONTROL 16
18GY 18GY 18BN
VALVE (-)
(9518)
24 WABCO LEFT REAR
18 2 AIR ABS MODULATOR
A94-G7 N94-G7 R94G7
16WH 16WH 18GN
A94-GA
16WH
LEFT SIDE B
DASH MTD
A
DUAL POST
GND PLATE
18 17 1
LEFT REAR A94WN N94WN R94WN C
5
MOD OUTLET 18GY 16GY 18BL
19 19 3
LEFT REAR A94WR N94WR R94WR
2 18BN
MOD INLET 18GY 16GY
LEFT REAR 14 13 1
WHEEL SPEED A94WL N94WL R94WL
11 18BK
SENSOR 18GY 16GY 18BK
S08337
164 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
WABCO ABS
(1421)
IP / FWD CHASSIS
(1700)
(8508)
B
29 1 A
LEFT FRONT A94AL M94AL
6
MOD OUTLET 18GY 14BL
28 2 C WABCO LEFT
A94AA M94AA
AIR ABS
16GY 14GN
MODULATOR
27 3
LEFT FRONT A94AB M94AB
3
MOD INLET 18GY 14BN
(8509)
B
36 1 A
RIGHT FRONT A94AH M94AH
4 18GY
MOD OUTLET 14BL
35 WABCO RIGHT
2 C
A94AJ M94AJ AIR ABS
16GY 14GN MODULATOR
A94AK 34 3
RIGHT FRONT M94AK
1 18GY
MOD INLET 14BN
(8506)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18BN WABCO LEFT
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18BK
18GY 18BK
SENSOR
(8507)
RIGHT FRONT 32 1
WHL SPEED 10 A94AE M94AE 18BK
SENSOR 18GY 18BN WABCO RIGHT
FRONT AIR ABS
RIGHT FRONT 33 2
A94AF M94AF SPEED SENSOR
WHL SPEED 13 18BK 18BK
18GY
SENSOR
WABCO ABS
(1420)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 165
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
FULL POWER
CONNECTOR W/ AIR ACTUATED
(9511) POWER PARK BRAKE
MAXI-FUSE
(9310) MEGA FUSE / FUSIBLE
PUMP LINK
B A
MOTOR N90 N90J N90K-FL (LOCATED NEAR
16
2 SUPPLY 12GY 10RD 14GY EXTERIOR
30A
DASH LEFT SIDE)
N5C(+)
J1939(+) 14 J1939
18YL
DATA LINK
J1939(-) N5C(-) CH3_12
15
18GN
NOTE:
1. CH3_34
* A14N IS A14P
CENTER CHASSIS / IP A14W IS A14, 4RD
(1701) 2. CH3_35
FUSE F7-F (1016) ** A14 IS 4RD
26 B2 A2
SOLENOID N94L A94L A14ND *A14N *A14W
17 BATTERY
VALVE 12GY 12GY 12RD 8RD 6RD
30A FEED
SUPPLY
CH3_01
A14HD A14H **A14 * CH3_34
12RD 8RD 6RD ** CH3_35
IP / FORWARD
CHASSIS HYD BRAKE
(1700) LIGHT SWITCH
FUSE F11-A (1020) (4037)
34
E1 F1 A94BF M94BF 2
18GY 18GY
22 5A 33
BRAKE N90B A90B M90B 1
10
SWITCH 18GY 18GY 18GY
60
REFERENCE N90K A90-K A90-M 2
6 18GY 18GY
GROUND 18GY
W/ POWERED A90-D
PARK BRAKE 16GY
A90-D
16GY
S08337
166 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
FULL POWER
CENTER CHASSIS / IP
CONNECTOR
(1701)
(9511)
19
J1708 N3C(+) A3C(+)
(+) 31
18DKBL 18DKBL J1708 DATA LINK
18
N3C(-) A3C(-) CH3_09
J1708 26 18GY 18GY
(-) LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502) WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29
18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24
18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503) WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25
18GY 18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
16WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
16WH
PARK BRAKE
N90A-GA
N90A-GA
N90A-G
N10-GV
12WH
12WH
12WH
N90A-G
18WH
12WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 167
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
R RR WHL 16 2
SPEED N94N(-) R94R
27 RIGHT REAR
SENSOR 18GY 18BN
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94P
SPEED 22
18GY 18BK
SENSOR
(9911)
14 2
L RR WHL N94M(-) R94N LEFT REAR
SPEED 23
18GY 18BN WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M
SPEED 28
18GY 18BK GROUND
SENSOR (LOCATED AT
LEFT LOWER
PUMP MOTOR N90-G
18 EXTERIOR CAB
2 GND 12WH N/ POWER BRAKE
GROUND STUD)
OR W/ AIR ACTUATED POWER PARK BRAKE
REFERENCE N94-GB
19
GROUND 12WH W/ HYD ACTUATED
N94-GB POWER PARK BRAKE
N90-GA
12WH 12WH
SAAR
SOLENOID N90D-G
(9777A) 16WH
B SAHR
(9777)
N94-GE
B
A 18WH
N44N
18GY A
IP / CENTER
BODY CONTROLLER#J5 CHASSIS
(1602) (1701-58) SAAR
(9777M)
SAAR INPUT A44D N44M
F16 C
DIN17 18GY 18GY
E
N44-GB
B
18WH
GROUND W/ AIR ACTUATED
ADAPTER POWER PARK BRAKE
(8807) A
N11-GA
12WH LEFT SIDE DASH
MTD DUAL POST
GND PLATE
S08337
168 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
##A14
6RD
10A3 30
86
A A57C R FR J2 J1 FUSE F2-A (1011)
16OR M TURN
SIGNAL E1 F1 A14JC A14J
(A56J)
10A4 12RD 8RD
D 15A
A57K
16OR
A56-GC W/ AUX TRAILER
18WH SEPARATE IP / CENTER
TRAILER
RIGHT TURN A57C A57T CHASSIS
E15
SIGNAL 18OR 12LTGN (1701)
RD11 (HSD) W/ AUX H3 H4 CH10_11,12
TRLR 85
COMBINED
A14H
8RD
TRAILER
87
RIGHT TURN
(1011)
87 TRAILER MARKER
LIGHT RELAY
(1012)
A11-GH
16WH
30 FUSE F3-D(1012)
86
F4 C4 D4 A14HA
E4 (A54J)
12RD
20A
IP / CENTER CHASSIS
*A68T (1701)
TRAILER 12BN
A68C CH10_11,12
TAIL LIGHTS E10
18BN #A68BB
RD10 (HSD) BODY BUILDER
14BN
**A68A CONNECTION
A68BB
E1 F1 12BN (4450M / 4460M)
14BN
CH10_13
85
GROUND ADAPTER
A68-GC
18WH
(A68J)
A11-GKJ
6WH
12RD
20A
NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER
# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
LEFT SIDE **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
TRAILER STOP RELAY
CAB GROUND ## CH3_35 - CIRCUIT A14, 6RD IS 4RD
(1016) , CH10_10
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 168 Body Builder and Trailer — Turn, Markers and Stop
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 169
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TRAILER BRAKE
STOP RELAY
BODY (1016)
6RD
**A14
CONTROLLER#J4
(1601) TRAILER 86 30 FUSE F7-D (1016)
TAIL
TRAILER J4 G4 E4 F4 A14HC A14H
LT RLY (A70J)
OR BODY A70-GT 12RD 8RD
(1012) 30A
BUILDER F15 18WH
CH10_09 N/ DRAIN VALVE
STOP IP /
LIGHT **A70C A70BB
CENTER BATTERY
RD28 (HSD) 14RD 14RD
CHASSIS FEED
#A70C A70BA A70BB (1701) CH3_01
18OR D2 D1 14RD 14RD CH10_13 CH3_34
A70BD
CH3_35
14RD
85 W/
DRAIN
A70-GC
87
18WH
**A14W
AUX
6RD
E11 (1020) CH10_22
CIRCUIT
RD9 (HSD)
86 30 FUSE F10-C (1019)
A70BF F3 E3 A14KD **A14K
C1 C2
14RD 12RD 8RD
20A
##A72E *#A12BB IP / CENTER CHASSIS
ACCESSORY 18OR 16LTBL (1701) CH10_13
RELAY#1 *#A12Q
(1013 / 1011) A72 IP / CENTER CHASSIS
18LTBL ##A72AA
CH3_04 12OR (1701) CH10_12
GROUND 12OR
BODY /
ADAPTER ACCESSORY G1 G2
14OR
A72B
(1008) TRAILER
A11-GKJ A11-G 85
6WH 10WH AUX RELAY
(1016) 87 AUX TRAILER SOCKET
SWITCH CONNECTOR
LEFT SIDE (1110) CH10_15
CAB GROUND 1
86 30 FUSE F7-B (1016)
J2 J1 ##A72K E2 F2 A14FB **A14F
##A72-GA 12OR 12RD 8RD
11 18WH *#A14BA
IGNITION 20A OR 25A
*#A12-GR 16RD OR 30A
RELAY#3 18WH
%A13FF IGN RLY#2 W/ ELECTRIC
(1012 / 1014) A13FF
18PK (1012 /1014) TRAILER BRAKE
CH3_05 18PK
A72 CH3_05
IP / CENTER IP / CENTER CHASSIS
FUSE F1-C 12OR
CHASSIS (1701) A90E (1701) CH10_12
(1010)
CH10_08 18GY A13FH
A94T IP / CENTER CHASSIS
F3 E3 18PK
5A G3 G4 10GY (1701) CH10_11,12
85
18GY
A94V
BENDIX ABS#1,
WABCO ABS 87 TRAILER ABS
N/ ELECTRIC
(1400),(1420) ECU RELAY
TRAILER BRAKE
CH10_01,CH10_05 (1017)
FUSE F8-D
FUEL HEATER 86 30
A13FK (1017)
RELAY (1018)
18PK J4 J3 A14PC A94UA A14P E4 F4
CH10_23
A13-GFF 30A 12RD 12GY 8RD
IGNITION RELAY#3 18WH A72J
(1012 / 1014) PARK BRAKE W/ ELECTRIC TRLR BK
A13-GFK 12OR
CH3_05 RELAY %A13-GFF
18WH IGN RLY#2 (1012 / 1014)
(1020) CH7_20 18WH CH3_05
NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX % N/ IGNITION RELAY#3
** CH3_34,35 - CIRCUITS: A14 OR A14W IS A14, 4RD; A14K IS A14M; A14F IS A14T
Figure 169 Body Builder and Trailer — Turn, Markers and Stop (Cont.)
S08337
170 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TRAILER TRAILER
SOCKET#2 SOCKET#2
(9716) (9779F)
N56F B
R56A
10YL B BLACKOUT
10YL
TRUCK
C TRAILER
N57F R57A
C LIGHTING
10LTGN 10LTGN
(9719M)
A
N54F R58A R70L
A BLACKOUT C
10BN 10BK 12RD
TRUCK
{
LIGHTING
R54L
IP / CENTER (9304) B
TRAILER 12TN
CHASSIS
SOCKET#2
(1701)
(9779F)
R54H
A
TRAILER 5 12BN
LEFT TURN A56T N56T N56E EOF BODY
{
B CIRCUIT
RELAY 12YL 10YL 10YL R70H
(1011) D
12OR
CH10_09 #N56T
10YL
TRAILER
6
RIGHT TURN A57T N57T N57E
RELAY C
12LTGN 10LTGN 10LTGN
(1011)
CH10_09 #N57T
10LTGN
TRAILER
MARKER 7
A54T N54T N54E
LIGHT RELAY A
12BN 10BN 10BN
(1012) TRAILER
CH10_09 #N54T
SOCKET GROUND
10BN
TRAILER
SOCKET#1
(9780M)
TRAILER TAIL
8
LIGHT RELAY A68T N68T N68E
B
(1012) 12BN 10BN 10BN
CH10_09
#N68T
10BN
TRAILER STOP
RELAY 9
A70T N70T N70E
(1016)
8WH
8WH
N10B
A
N10F
8WH
N10C
N10A
8WH
10DKBL
R10A
10GY
CONTROLLER
(1923)
CH10_24 TRAILER TRAILER
AUX TRAILER W/ ETB SOCKET#1 SOCKET#1
(9715) (9780M)
B N10D
N68F R68A 8WH
B
10BN 10BN
A
N70F R70A A
10RD 10RD
C
N94F R94A
C
10GY 10DKBL
TRAILER SOCKET GROUND
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 171
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
R72 TRAILER
10LTGN AUX POWER
IP / CENTER
CHASSIS TRAILER AUX
(1701) N72 R72EB EOF BODY
10OR 10LTGN CIRCUIT
11
TRAILER ABS A72 N57C
C
ECU RELAY 12OR 10LTGN
(1017) BLACK AUX
N56C
CH10_10 B TRAILER#2
10YL
(9782F)
N54C
A
10BN
TRAILER SOCKET#2
N56T (9716)
5 10YL
TRAILER LEFT B
A56T N56T
TURN RELAY R56
12YL 10YL
(1011) CH10_09 10YL
N54T
10BN A
TRAILER MARKER 7
A54T N54T R58 EOF
LIGHT RELAY
12BN 10BN 10BN BODY
(1012) CH10_09
}
6 C CIRCUIT
TRAILER RIGHT A57T N57T R57
TURN RELAY 12LTGN 10LTGN 10LTGN
(1011) CH10_09
N57T GREEN ABS
10LTGN TRAILER R10
TRAILER
GND 8WH
SOCKET#2
(9779F)
8WH
R10A
N54B A
10BN
N56B
B *TRAILER
10YL
SOCKET GND
N57B C
10LTGN
8WH
N10E
BLACK AUX
TRAILER#1
(9781M)
N10F
N72
C 8WH
12OR
N68C *TRAILER GND
B
10BN
N70C
A
10RD
N10D
8WH
TRAILER SOCKET#1
N68T (9715) *TRAILER
10BN SOCKET GND
TRAILER TAIL 8
A68T N68T B
LIGHT RELAY R68
(1012) CH10_09 12BN 10BN 10BN
N70T
TRAILER STOP 9 10RD A EOF
RELAY (1016) A70T N70T R70 BODY
}
CH10_10 10RD 10RD 10RD CIRCUIT
AUX TRAILER N/ ETB
10 C
TRAILER ABS A94T N94T R94
ECU RELAY 10GY 10GY 10GY
(1017) CH10_10
ETB
A94T GREEN ABS
CONTROLLER
10DKBL TRAILER SOCKET#1
(1923)
CH10_24 (9780M)
N70B A
AUX TRAILER W/ ETB 10RD
N68B
B
10BN
NOTE
N94T * LOCATED AT LEFT UPPER
C
10GY EXTERIOR CAB GROUND STUD
Figure 171 Body Builder and Trailer Socket — BOC and EOF
S08337
172 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IP / CENTER CHASSIS
(1701)
TRAILER TAIL
LIGHT
71
RELAY A68BB N68BB
(1012) 14BN A
14BN
CH10_09 N68BB
12 14BN
REAR TURNS A56BB N56BB
B BODY
PANEL 16YL 16YL
N56BB BUILDER
ADAPTER
16YL (4450M)
(1625) 63
CH9_15 A57BB N57BB
C
16LTGN 16LTGN
TRAILER N57BB
MARKER 16LTGN
74
LIGHT RELAY A54BB N54BB
D
(1012) 16BN 14BN
N54BB
CH10_09 14BN
73
TURN SIGNAL A71BB N71BB
E
ADAPTER 16LTBL 16LTBL
(400)CH9_03 N71BB
75 16LTBL
BODY / A12BB N12BB
F
ACCESSORY 16LTBL 14LTBL
TRAILER
AUX RELAY F
N11-GD
(1016) G
12WH
CH10_10 A
N11-GA
12WH
LEFT SIDE DASH MTD
CHASSIS GND DUAL POST GND PLATE
ADAPTER
(8807)
A
R68BB A
14BN
B
R56BB
B
16OR
C
R57BB C BODY
16OR
BUILDER
D
R58BB CONNECTION
D
14BN (4460BM)
E
CHASSIS R71BB
E
GROUND 16OR
ADAPTER N12BB F
(8806) R12BB
14LTBL F
14LTBL
B G
N11-GBB R11-GBB G
12WH 12WH
BODY BUILDER
A C
N11-GC CONNECTION
12WH (4450AM / 4450BF)
A
N11-GA BODY BUILDER
12WH TURN / STOP
(4460AM / 4460BF)
CHASSIS GND A
ADAPTER R56BC
A
LEFT SIDE (8807) 16OR
B
DASH MTD R57BC BODY
B BUILDER
DUAL POST 16OR
GND PLATE C TURN / STOP
R70BB (4450BM)
C
14OR
N56BC
42 16YL
TURN A56BC N56BC
A
SIGNAL 16YL 16YL
ADAPTER N57BC
(400) 64 16LTGN BODY
CH9_03 A57BC N57BC BUILDER
B
16LTGN 16LTGN TURN / STOP
BODY STOP N70BB (4460M)
72 14RD
RELAY A70BB N70BB
(1020) C
14RD 14RD
CH10_10
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 173
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
A104JA
G3 J3 18DKBL CRANK
OFF INHIBIT
86 ENGINE ECM
S IGN ACC 30 RELAY
18DKBL
W/ I6 & W/ A97AA
A104B
(1019)
A B D C ULTRASHIFT 16PL CH11_18
A14P
8RD
DM3
87 V8 ENGINE ECM
A15 FUSE F1-A
18RD 87A (6020M)
85 (1010)
FUSE F3-A (1012) (1702 - 37)
J4 H4 G4 IGN
A104AA E1 F1
D1 C1 A13F A97UA K97H
A14PB 18DKBL 31 KEY
18PK 16PL 18VT
12RD 5A PWR
10A REMOTE - STOP RELAY
(1018) W/ ENGINE ECM
BODY CONTROLLER#J5 A59RE I6 / V8
(1602) 18GY
REMOTE START/ PUMP RELAY
REMOTE START A104JD
STOP SWITCH (1020)
A104D A104E RELAY 18DKBL
INPUT RELAY F15 A1 A2
18DKBL 18DKBL (1018)
DIN18 C2 C1
A59CD
86
18GY
86 30
30
A104CA
16DKBL
87
87
BODY CONTROLLER#J4 87A
87A 85
(1601) 85
A1 B2 B1
ENGINE STOP A2 B2
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
ENGINE START A104L
A59RD
16GY
RELAY E16 PUMP
18DKBL
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
RELAY 18GY
A3 C3
18DKBL
18DKBL
A104N
RD7 (LSD)
A104F
DIODE 86
30
18DKBL
A104CB
IP / FORWARD ASSY
CHASSIS (9915)
(1701) 87
1 2
43 87A
NOTE: CH3_34 85
1. * CIRCUIT A14 IS 4RD C4 B4
44
A59CA
16GY
16DKBL
18DKBL
HOOD
16GY
A104JC
A104H
B+ 18DKBL
86
START /
STOP G1
A
SWITCH J2
18DKBL
A104JB
B S
PUMP
87
H1 W/ I6 OR V8 ENGINE
MOTOR REMOTE
SOLENOID START / STOP START RELAY
M J1 A104CC
(9778) (1010)
18DKBL
G2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/ CAT OR
SWITCH RELAY CUMMINS ENGINE
PUMP
GROUND MOTOR (1018)
S08337
174 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
GROUND
ADAPTER
(1003)
1
A11-GE
12WH
AUX TRAILER
SOCKET SWITCH
LEFT SIDE DASH MTD CONNECTOR
DUAL POST GND STUD (1110)
12 9
A72-G
18WH
BODY / ACCESSORY GREEN
TRAILER 7
A72AA A72B
AUX RELAY
12OR 14OR
(1016) 9
7
CH10_10
CLUSTER
CONNECTOR 3
A72CA 3
(1500) 18OR
AUX TRLR
2B 2B
SOCKET SW 9 A110C
(DIN1)
18GY
(1501)
AUX TRLR 1
A72D 1
SOCKET SW 4
18OR
(ZVR)
(1500)
6
AUX TRLR
10
SOCKET SW
(DIN2)
5B
PANEL LIGHT FEED
(1002) AMBER 4
K 8
A62SC
18DKBL
8 10
CLUSTER CONNECTOR
(1500)
A DIMR
A62B OUT2
5
18DKBL PANEL
LT
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 175
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
176 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C
33 AIR
N59C A59C
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY E12 SOLENOID#3
18GY
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
A
**N59F-G
14WH
B 36 AIR
**N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
**N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
**N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
**N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID
C
C GROUND ADAPTER
*N59H (8805)
18GY F
D A
*N59J
18GY
F
* SOLENOID AIR, 8 N11-GC
12WH CHASSIS GND
PACK 4X2, 4X4
E ADAPTER
A (8809)
*N59K ** SOLENOID AIR, 8 N11-GB
18GY PACK 6X2, 6X4, 6X6 12WH
A
*N59X-G
LEFT SIDE DASH MTD
14WH
DUAL POST GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 177
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
AIR SOLENOID
4PACK
(9740A)
A
+N59L-G
14WH
CENTER / IP CHASSIS BODY CONTROLLER#J4
(1701) (1601)
B 46
+N59M A59M AIR SOLENOID#9
F6
18GY 18GY RD17 (HSD)
C
47 AIR SOLENOID#10
+N59N A59N
F7
18GY 18GY RD18 (HSD)
D 48
+N59P A59P AIR SOLENOID#11
F2
18GY 18GY RD19 (HSD)
E 49
+N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
18GY 18GY RD10 (HSD)
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
18GY 18GY RD11 (HSD)
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
18GY 18GY RD27 (HSD)
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
18GY 18GY RD29 (HSD)
**N59R-G
A 18WH
*N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
E (8805)
N11-GC F CHASSIS
12WH GROUND
ADAPTER
N11-GB A (8809)
12WH
S08337
178 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER 52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
16LTGN
&N5E(+)
16LTGN
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410F) &N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
LEFT SIDE
&N11-GPM
14WH
14WH
&N14W
DASH MTD
16RD
18GN
&N5(+)
&N59F
18YL
DUAL POST
&N5(-)
14GY
GROUND PLATE
(4410B/
4410D)
1 2 3 4 6
(4411-A)
J1 N14Z
J5 4RD
J2 4RD
1ST REMOTE
1 2 3 4 6 POWER MODULE
(4410A) FUSIBLE
LINK
18GN
18YL
*N5(+)
*N11-GPM
*N5(-)
BATTERY
*N14W
14GY
14WH
*N59F
16RD
POSITIVE
TERMINAL
*FUSIBLE
LINK
2ND REMOTE
POWER MODULE
1 2 3 4 6 (4410B)
(4411A-A)
J1
*N14BE
J5 *4RD
J2 4RD
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 179
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
16LTGN
16LTGN
&N5E(+)
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
&N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N4(+)
18GN
&N14C
18YL
16RD
&N4(-)
LEFT SIDE
&N10-GR
14WH
&N59C
14GY
DASH MTD
DUAL POST
GROUND PLATE
(4410DM / 4410D)
1 2 3 4 6 #4RD
J1 N14C
&14 M14Z
J5 &4RD
J2 4RD 4RD 4RD
(4411M-A) (4411F-A) (4413F-A)
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
LINK
*N11-GPM
14WH
14GY
*N14W
*N59F
16RD
START
18GN
18YL
*N5(+)
*N5(-)
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
*#4RD LINK
1 2 3 4 6 (4412F-A)
J1 *&14D *N14H M14
J5 *&4RD
4RD 4RD 4RD
J2 (4412F-A) (4411M-A)
S08337
180 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER J1
REMOTE POWER
CHASSIS 52 53 51 J5
MODULE
(1701) J2
(4410E) 2 3 4 6
16LTGN
16LTGN
#N10-GP
18GN
#N20A
14WH
18GN
#N5F(+)
*N5E(+)
18YL
4RD
*N5E(-)
*N20
#N5F(-)
18YL
*N10-GS
14WH
CENTER CHASSIS /
1 2 3 4 6 REAR CHASSIS
N14Z
(4410H / 4410F)
4RD
A C
N11-GB
GROUND PACK
12WH
(8809)
R10-GPM
16RD
18GN
14GY
R1(+)
R1(-)
18YL
14WH
R14
R59
LEFT SIDE
DASH MTD FUSIBLE
DUAL POST LINK
GROUND PLATE
END OF FRAME
REMOTE POWER MODULE
(4410M)
1 2 3 4 6 FUSIBLE
(4411M-A) (4413F-A) LINK
J1 R14 N14Z
N14C
J5 4RD
4RD 4RD 4RD
J2
(4411F-A)
START MOTOR
BATTERY
TERMINAL
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 181
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
IP / CENTER 6RD FEED
16LTGN 12RD 8RD
CHASSIS 10A CH3_01
(1701) 52 53 51
GROUND PACK
C A (8809)
LEFT SIDE
N11-GB DASH MTD
12WH DUAL POST
GROUND PLATE
52 53 51 52 53 51 52 53 51
16LTGN
16LTGN
N5E(+)
N5E(-)
N5E(+)
N10-GR
N10-GR
N5E(-)
18GN
18YL
18GN
14WH
14WH
18YL
N20
N20
N10-GR
16LTGN
N5E(+)
14WH
2 3 4
N5E(-)
1 6
18GN
18YL
N20
(4410D
1 2 3 4 6 J1
4410F) J5
J2
1 2 3 4 6 (4410A)
N10-GPM
14WH
18YL
N14W
18GN
14GY
N5(+)
N59F
16RD
N5(-)
N11-GPM
N14W
14GY
N59F
16RD
18GN
N5(+)
N5(-)
18YL
14WH
(4410D)
2 3 4 6 (4410B)
1 2 3 4 6
J1
J1
J2
(4410B)
J2 1 2 3 4 6
MTD ON LEFT SIDE
MTD BATTERY BOX MTD ON RIGHT SIDE J1
OR MTD BATTERY BOX
MTD UNDER CAB J2
Figure 181 Remote Engine Speed Control Module — with Remote Power Module
S08337
182 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
INTENTIONALLY
LEFT BLANK
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 183
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
CUSTOMER AUX 85
A12BC 2
40A CIRCUIT E5
A14WC
14RD
RD8 (LSD) 18LTBL
IP / FORWARD CHASSIS 4
(1700) 87
BLUNT CUT WIRE
W/ HEAT SHRINK
13 30 1
BODY BUILDER M12BD A12BD
3
FEED 12LTBL 12LTBL
87A
MAXI FUSE
BATTERY FEED (4004)
12
M14L A B M14WB A14WB
12RD 12RD 12RD
30A
CUSTOMER
40A AUX CIRCUIT BODY AUX POWER RELAY
CONTROLLER#J4 (1873)
(1601)
86 5
CUSTOMER AUX 85
A103AA 2
40A CIRCUIT E5
16LTGN
A103BA
RD8 (LSD) 18LTGN
IP / FORWARD
CHASSIS 87
(1700) 4
13 1
BLUNT CUT WIRE 30
M103D A103D
W/ HEAT SHRINK 3
12LTGN 12LTGN
BODY BUILDER 87A
FEED
BATTERY FEED
AUX POWER SOURCE AUX POWER RELAY CH3_01
(1873)
A14W
6RD
AUX POWER
FUSE F7-F (1016)
AUX POWER AUX POWER CONNECTOR
(1875) 87A B2 A2
(1874) (1872) 1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A A
D72A D72A A72A 4
A 87 IGNITION
12OR 12OR 12OR
RELAY#2
5 (1012 / 1014)
CH3_05
FUSE F5-B (1014)
B B 85 2 H2 G2
D72-G D72-G A72-GY A13X
B (A13FB)
12WH 12WH 12WH 86 16PK
10A
GROUND ADAPTER
(1008)
2
A11-GX
18WH
1
A11-GKJ A11-G
10WH
6WH
LEFT SIDE
CAB GROUND
S08337
184 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
W/ STANDARD
DRAIN VALVE AIR DRYER
(9900E)
CENTER CHASSIS /
E4 FORWARD CHASSIS
16GY
16GY
A39B
A39
(9300)
FUSE F1-D
5A
(1010) 23 A
N39B M39B
A39A
16GY 16GY
F4 16GY
AIR DRYER 24 B
N39-GB M39-GB
W/ STANDARD
16WH 16WH
16GY
A39A
DRAIN VALVE
GROUND ADAPTER
16GY
N39B
18GY
N39A
CENTER HARNESS
(8807)
A
N39-GB
16WH
N39-GF
18WH
A B
LEFT SIDE DASH MTD
DUAL POST GND PLATE
AIR DRYER
(9900*)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 185
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
**A14W
RELAY
6RD
1014) 18PK 18PK A11-G
18PK G3 E3 (1018)
CH3_05 F4 10WH
IGNITION TRAILER ABS
ECU RELAY FUSE F1-C
85
RELAY#3
86
A11-GKJ
(1012 / (1017) (1010) LEFT SIDE
A13FH A13FK D3 6WH
A13FF CAB GROUND
1014) 18PK 18PK
18PK G3 E3
CH3_05
8RD
**A14F
A19
16GY D4
87
IP / CENTER CHASSIS
(1701-67) FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
12GY
FUEL WATER /
*A19
30
12GY 12RD
16GY
N19
SEPARATOR 20A
- CENTER CHASSIS
IP /
16GY
A19A
FUEL
*K19
WATER IN
HEATER A19B
CHASSIS F13 FILTER
(9108) 16GY
GROUND DIN20
ADAPTER A IP / FORWARD
(8805) CHASSIS
FUEL 6 7
(1700)
F B HEATER
N19-G (9108)
16WH
M19B
16GY
A
N11-GB
12WH
K11-GCA
10VT
FUEL WATER
LEFT SIDE HEATER PROBE
DASH MOUNTED * W/ V8 ENGINE ONLY
DUAL POST ENGINE LEFT SIDE % N/ IGNITION RELAY 3
GROUND PLATE GROUND STUD
(1018)
6RD
86
G3
CH3_05 D4
ENGINE / IP FUSE F6-D (1015)
ENGINE / (1702-34) F3 A1 B1
A19 A19V A14FA
K19BA K19B
MELROSE 12RD
30
NOTE: CH3_35
1. ** A14W IS A14, 4RD
% N/ IGNITION RELAY 3 A14F IS A14T
S08337
186 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY CONTROLLER#J5
(1602)
GROUND ADAPTER
(1003)
12
ETB A11-GNA
CONTROLLER 16WH
(1923)
1
A11-GE
12WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 187
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BATTERY FEED
10RD
M14L
A
MAXI FUSE
HOLDER
40A
(4004)
B
M14LP
10RD
GROUND ADAPTER
(1008)
FWD CHASSIS / IP
(1700-12) 2
A14LP A11-GX
10RD 18WH
1
A11-G
1 10WH
5
86
30
AUX POWER
RELAY A11-GKJ LEFT SIDE
(1873) 6WH CAB GROUND
87
DIODE ASSY
(9915) 87A BODY
85
4 CONTROLLER#J4
1 2
A14BC (1601)
14PL PTO
GROUND ADAPTER
A12LC ENGAGEMENT
(1008) E11
18PK
A14LSC
RELAY
12WH
2 10 RD9 (HSD)
A11-GC
14GY
1
A11-G EATON GEN3
10WH TCM CONNECTOR
(7105)
A11-GKJ IP / ENGINE
6WH (1702-42)
W/ I6 ENGINE
LEFT SIDE K13A
35 IGNITION
CAB GROUND 14PK
HEAT SHRINK
K14LSC
12WH
W/ CAT
K14LSB ENGINE
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
LECTRASHIFT
HEAT SHRINK A B C PTO
(9913B)
BODY
BUILDER
HOLD IN PULL IN
COIL COIL
LECTRASHIFT
PTO SWITCH
PTO
S08337
188 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY
CONTROLLER#J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
IP / ENGINE
(1702-14)
14LTGN
16LTGN
14LTGN
K88B
K88
K88
W/ IBB / CAT
ENGINE
W/ CUMMINS
ENGINES
W/ I6
ENGINE
HEAT SHRINK
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 189
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
190 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY
CONTROLLER#J4
(1601)
GROUND ADAPTER
C1 D1 REAR HARNESS
(8809)
86
30 B
FUEL TRANSFER
PUMP RELAY
(1015)
85 87 A
N11-GB
D2 C2
12WH
GROUND PLATE
FUEL TRANSFER
GROUND PUMP (XMSN MTD)
ADAPTER (9102A)
(1008)
A
N37-G
4 IP / CENTER 18WH
CHASSIS
(1701-76)
B
1 #N37D
A11-G 16TN
10WH
**N37D
16TN
GROUND ADAPTER
CENTER HARNESS
*N37D
16TN
(8803)
A11-GKJ
6WH
F
N37-G
18WH
A
N10-G
14WH
LEFT SIDE
CAB GROUND
LEFT SIDE DASH MTD
DUAL POST GND PLATE
FUEL TRANSFER
PUMP
(9102)
A
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 191
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
INTENTIONALLY
LEFT BLANK
S08337
192 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
INTENTIONALLY
LEFT BLANK
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 193
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
INTENTIONALLY
LEFT BLANK
S08337
194 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
GROUND
LEFT SIDE ADAPTER
DASH (8809)
MOUNTED
DUAL POST N11-GB
GROUND 12WH
A
PLATE
N11-GD
16WH
D
N65-G
TO WORK LIGHT
16WH
CH9_016
BODY CONTROLLER J1
IP / CHASSIS
(1603)
INTERCONNECT
(1701-66)
N112-GD
N112-GD
16WH
16WH
LIFT
A112
GATE J
16GY
10A9
FUSIBLE LINK
10 RS
TO
LIFT GATE
16GY
N112
- +
2RD
14A
CHASSIS /
200 AMP A B
LIFT GATE
SOLENOID
(7803)
2 RD
- +
J112-GD
16WH
18TN
J112
C&1
BATTERY PRODUCTION LIFT GATE /
16 RD
16 TN
MODULE MODULE A B
(C1 300 - LG) (7804)
VOLTAGE SENSING RD
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 195
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
M44-GW
B
16WH
IGNITION
RELAY#2 IP / FORWARD CHASSIS
(1012 / 1014) (1700)
FUSE F5-A (1014)
CH3_05 G2 G1 H1 47
A13FB A44Y M44Y
(A13FB) A
12PK 16GY 16GY
10A
IP / ENGINE
A92#103 M44W
(1702) A
18TN 16WH
CH11_05
48
T HANDLE SHIFTER A92B103 M92#103
D
(422F) CH11_03 18TN 18TN
T HANDLE SHIFTER / 49
TCU (422F) / A92#101 M92#101
18TN B
(7150F/7150F2) 18TN
CH11_03,08A W/ T - HANDLE
BODY CONTROLLER#J4 SHIFTER
(1601) W/ WHEELCHAIR
LIFT INTERLOCK 46
WHEELCHAIR M89AR
E1 A89AR
LIFT SOLENOID 18PK G
18PL
RD7 (LSD)
IP / CENTER CHASSIS
(1701-69)
PARK BRAKE A44 N44
RELAY F1
16GY 16GY
RD21 (HSD)
ACCESSORY RELAY#1 A
A89CC
A89CB
18PL
18PL
(1013 / 1011)
CH3_04
G1 J1 GROUND ADAPTER#01
86 (8800)
30
(A12V)
WHEELCHAIR
F
LIFT RELAY M11-GD
(1019) 12WH
87 ZERO VOLT
87A REFERENCE
85 A
FUSE F9-B (1620) M11-G
G2
(1018) J2 G2 H2 12WH
E2 F2 C
A12V A89CA A9W
12LTBL 18PL 18GY
5A
A
A9Z
ZVR E3
18GY
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
BODY CONTROLLER#J5
(1602)
S08337
196 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
AXLE UP / DOWN
A59-GF
A13FB
12PK
SWITCH #4 (1023D)
18WH CH10_42
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #1 REVERSE
(1023A) RELAY
8 1 (1019)
A11-GKJ
30
6WH
18GY
86
A59J
18GY
A59A
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
A59MB
180R (400)
18GY
CH9_01,02,03
LEFT SIDE
LIFT AXLE
CAB GROUND
RELAY
IP / CENTER CHASSIS (1019)
J1 J2
(1701-60)
86
30
N59EF
18GY
87
87A
85
H2 G2 G1
Figure 196 Lift Axle with Controls for One Lift Axle
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 197
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IGNITION RELAY#2
(1012 / 1014)
CH3_05
A13FB
12PK
T59L
FUSE F11-C (1020)
G1 18BK
E3 A13FL
F3 (A13FB) A1
12PK
5A LIFT AXLE
(1014) (1014)
RELAY
LIFT AXLE (1021)
CONTROL
(1227)
87A
30
B
18GY
A59H
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
18WH
T59-GA
18WH
18BK
T59S
GROUND ADAPTER
(1006)
12 C
A59-G T59-G
16WH 18WH
1 T59-GB
18WH
10 2B
AXLE
A11-GD
10WH
UP / DOWN
SWITCH
(1022)
8 1
18BK
T59A
A11-GKJ
6WH
T59M
18BK
CHASSIS
CONNECTOR
(1027-A)
LEFT SIDE
T59MA
CAB GROUND
18BK
CHASSIS CONNECTOR
(9761)
CH10_37, 37A
S08337
198 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IGNITION RELAY#2
(1012 / 1014) GROUND ADAPTER
CH3_05 (1006)
12
A59-G
FUSE F11-C (1020) A59J 16WH
G2 G1 F3 18GY
A13FB A13FL E3
(A13FB) 1
12PK 12PK
5A A59H
(1014)
18GY
A11-GD
LIFT AXLE
10WH
CONTROL A B C
(1227)
18WH
T59-G
18BK CAB GROUND 6WH
T59-GB
18WH
18BK
T59J
T59-GD
18WH
30 87A
T59-GA
18WH
4
1
30 87A
AXLE T59K 1 3 T59KA
ENABLE 87
LIFT AXLE 18BK 18BK
SWITCH RELAY
(1020) LIFT AXLE 87 4
(1021) 2 T59-GC
REVERSE
18WH
85 RELAY
2B 1 5 86
T59R (1916) T59-GM
18BK 2 18WH
5 86 85
T59L
10 8 18BK
T59T
18BK
18WH
T59-GE
18BK
18BK
T59V
T59S
W/ 2,3 LIFT
18BK
T59U
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
8 1 8 1 1 8
18BK
18BK
T59A
T59B
18BK
T59C
18BK
T71P
T59MB
T59NB
18BK
18BK
T59PB
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
T59MB
18BK
18BK
T59PB T71N
18BK 18BK
CHASSIS CONNECTOR
CHASSIS CONNECTOR (9761)
(9761) CH10_37, 37A
CH10_37
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 199
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
200 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MA
18BK
T59MB
18BK
CHASSIS
CONN A D
(9761)
GROUND ADAPTER
CENTER HARNESS
(8806)
GND ADAPTER
F CHASSIS HARNESS
N59-GA
(8806)
18WH
LIFT AXLE UP / DOWN
SWITCH# 4 (1023D)
AXLE UP / DOWN
N59-GD
CHASSIS
18GY
N59-GE
18WH
LEFT SIDE DASH MTD
GROUND
CH10_40
CH10_42
ADAPTER
(8806) N59-GA
18WH
C
@N59-GB
18WH
CHASSIS
%N59-GB
#N59-GB
GROUND
18WH
18WH
@N59ED
*N59EC
@N59EC
18GY
ADAPTER
18GY
18GY
**N59-ED
18GY
(8807)
N59EB
18GY
A E
N11-GC
12WH
A
N11-GA
12WH
B A A B B A
LEFT SIDE
DASH MTD SECOND PUSHER THIRD PUSHER FOURTH PUSHER
DUAL POST LIFT AXLE AXLE (9764) AXLE (9765)
GND PLATE SOLENOID
(9763)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 201
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
S08337
202 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ABS#2
IP / CENTER CENTER / REAR
(1401)
CHASSIS CHASSIS
LEFT MODULATOR
(1701) (9800)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK
LEFT REL 16GY B
24 18 B A
PMV DA A94BB N94BB R94T
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94W
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10
16GY 16GY 16LTBL
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 203
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_41
AXLE UP / DOWN
A13FB
A59-GF
12PK
SWITCH #4 (1023D)
18WH
CH10_42
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GD
18WH
A11-GD
10WH
A59U A59KA
18GY 18GY
B2 A1
10 2B AXLE 85
87A
UP / DOWN
LIFT AXLE 87
SWITCH #2
18GY
A59R
REVERSE
(1023B)
RELAY
1 (1019)
A11-GKJ
8
6WH
30
86
18GY
A59J
18GY
A59B
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59NB
18GY
CH9_01,02,03
LIFT AXLE
LEFT SIDE
RELAY
CAB GROUND
IP / CENTER CHASSIS (1019)
J1 J2
(1701-61)
86
30
N59EC
18GY
87
87A
85
H2 G2 G1
Figure 203 Lift Axle with Controls for Two Lift Axles
S08337
204 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
AXLE UP / DOWN
A59-GF
A13FB
12PK
SWITCH #4 (1023D)
18WH
CH10_42
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59W
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_42
1 A59-GM
18WH
A59-GE
18WH
A11-GD
10WH
A59V A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #3 REVERSE
(1023C) RELAY
1 (1019)
A11-GKJ
8 30
6WH
86
18GY
A59J
18GY
A59C
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59PB
18GY
CH9_01,02,03
87
87A
85
H2 G2 G1
A59L
LIFT AXLE SOLENOID
18GY
(9820) CH10_37, 37A
Figure 204 Lift Axle with Controls for Three Lift Axles
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 205
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34
IGNITION RELAY#2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_41
AXLE UP / DOWN
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
A13FB
12PK
FUSE F11-C (1020)
G1
E3 A13FL
F3 (A13FB) (1014)
12PK A1
AXLE ENABLE 5A (1014)
SWITCH AXLE UP / DOWN
(1108) A59S
SWITCH #1 (1023A)
18GY
CH10_34
12 AXLE UP / DOWN
A59-G A59-GA A59T A59U
18GY SWITCH #2 (1023B)
16WH 18WH 10 8 18GY CH10_40
1 A59-GM
18WH
18WH
A59-GF
18WH
A11-GF
A59W A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN LIFT AXLE 87
18GY
A59R
SWITCH #4 REVERSE
(1023D) RELAY
8 1 (1019)
A11-GKJ
30
6WH
18GY
86
A59J
18GY
A59D
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59-GC
18WH
180R (400)
A59RB
18GY
CH9_01,02,03
87
87A
85
H2 G2 G1
A59L
FOURTH PUSHER AXLE 18GY
(9765) CH10_37A
Figure 205 Lift Axle with Controls for Four Lift Axles
S08337
206 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
FORWARD
BENDIX TTC (9524)
CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N94SJ M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N94SK M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULATOR
(9513)
ABS#4
(1403)
9 73
C N94SL M94SL A94SL
6
16GY 16GY 16GY
7 71
N94SM M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N94SN M94SN A94SN 12
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510)
C N94SH 12 M94SH 76
*R94SH A94SH
C 16GY 16GY 16GY 3
16GY
B 11 75
*R94SVC N94SVC M94SVC A94SVC
B
16GY 16GY 16GY 16GY ABS#4
A 10 74
*R94SZC N94SZC M94SZC A94SZC (1403)CH10_44
A
16GY 16GY 16GY 16GY
@R94SH
C
16GY
@R94SVC
B
16GY
A @R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N94SAB M94SAB A94SAB
1 18GY 16GY 18GY
2 60
2 N94SCB M94SCB A94SCB
18GY 16GY 18GY ABS ESP / RSP
ADAPTER (1410)
N94SBB 3 42
M94SBB A94SBB CH10_44
3 18GY
16GY 18GY
4 51
N94SDB M94SDB A94SDB
4 18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 207
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
FWD CHASSIS / IP
(1700)
B
A94SAB
18GY
L
BENDIX YAW A94SDB
SENSOR 18GY
E
(9514) A94SCB
ABS# 4 CH10_43 18GY
(1403) H
A94SBB
18GY
K
A94SDA
7
18GY
G
A94SBA
8
18GY
D
A94SCA
10 18GY
A
A94SAA
11 18GY
A94SVD A94SVC
4
16GY 16GY RSP TRANSDUCER
(9510A / 9510B)
A94SZD A94SZC CH10_43
1
16GY 16GY
C3
A94SV B94SV B94SVA
B
18GY 18GY 18GY
C10
A94SZ B94SZ B94SZA A
18GY 18GY 18GY
D5
A94SE B94SE C
2
16GY 18GY
B94SVB
B
18GY
B94SZB A
18GY
D6
A94SF B94SF C
5
16GY 18GY
S08337
208 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
*K101_C *K101_B
18VT 18VT
K92#101
INPUT 6 1 E INPUT 6
18LTBL
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR ENGINE / IP COLUMN
K92#145 (1702-6) A92#145 SHIFTER RELAY
18OR 18TN (1017) CH11_03
K47#125 K47C125
SPEEDOMETER 25 D SPEEDOMETER
18TN 18TN
K47B125
I6 ECM
*K125_C 18TN
*K125_B (6020M) CH7_11
18VT 18VT
N/ BODY BUILDER W/ BODY BUILDER
V8 ECM BODY CONTROLLER#J4
K47#125 (6020M) CH7_14 I6 ECM (1601)
18TN ENGINE / IP (6020) CH7_11 6TH GEAR
K92#161 (1702-12) A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RD5 (LSD)
*K5C+_D
18VT
K5#128
J1939 (+) 28 J1939
18YL J1939 DATA LINK
DATA LINK
CH3_30
K5#108 CH3_16
J1939 (-) 8
18GN
*K5C-_D
18VT
*K141 V8 ECM (6020M)
18VT CH7_14
NEUTRAL K92#141 I6 ECM (6020M)
41
START 18TN CH7_09
59974G 26AUG06
AE08056617 001
Figure 208 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 209
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
Figure 209 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)
S08337
210 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
A44J 62
C 18GY
PRESSURE
GND
SWITCH
ADAPTER
(4070)
(1003) IP / FWD CHASSIS
IGNITION (1700)
8 RELAY#1 A D C
A92-GG M44K
A (1011 / 1013)
18WH 18GY
CH3_05
1 FUSE F8-A (1017)
FELSTED A11-GE
12WH F1 E1 BATTERY
SHIFTER A14NE A14N A14W
FEED
PARK 12RD 8RD 6RD
(A13FC)
10A A1 CH3_01
BRAKE LEFT SIDE
(425) DASH MTD
DUAL POST H1
GND STUD 87A 30 IP / ENGINE
A92FN A92#163
COLUMN MOUNTED (1702)
G4 16TN G2 16TN
SHIFTER CH11_01
A92FB COLUMN
(1828) 87
A13FC
J1
(1017) CONTROLLER#J4
A44L A92FBA (1601)
G
18GY 10A 16TN LCT COLUMN
H3 J2 85 86 G1 SHIFTER
A44J G3
A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
XMSN CONTROL A92#145 RD3 (LSD)
C A92A163 18TN
MODULE
18TN LCT SHIFTER
(7151)
CH11_01 PB POSITION
A92D
D E8 UNLOCK
18TN
SOLENOID
A92D RD6 (LSD)
B 18TN
A92A163
A WHEELCHAIR
16TN
A92A103 A92B103 INTERLOCK
18TN 18TN (4906) CH10_33
A92#103
D
A92#103
18TN
18TN
A92#142 IP / ENGINE
C
18TN (1702)
A92-GG 8 40
A92B103
B 18WH A92#101
18TN
1 18TN
A11-GE
12WH
GROUND
ADAPTER
(1003)
LEFT SIDE
DASH MTD WHEELCHAIR
DUAL POST INTERLOCK
GND STUD (4906) CH10_33
Figure 210 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 211
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TRANSMISSION MODULE
(7150) CLEAN BATTERY FEED
TRANSMISSION MODULE IN CAB (7104) BATTERY
(7152)
ECM NEGATIVE
B (9260-B)
K92B169 K92-G N92-G N14-GA
GND 69 18GY 10GY 10WH 10WH - +
K92C109
GND 9
18GY ECM POSITIVE XMSN ECU FEED
(9261-B) FUSE (9255)
A B A N14A2
K92#170 K92D170 N92A N14BB
BATTERY FEED 70
18PK 10PK 10RD 10RD 10RD
10A
K92B110
BATTERY FEED 10
18PK
**K92#161
INPUT 7 61 RETARD
18OR
REQUEST
#K92#161 SWITCH
18OR (423)
SIGNAL **K92#103 **K92D103 CH11_15
3 18YL
RETURN 18YL
RETARDER RELAY
**K92#124
OUTPUT 5 24 (1019)
18WH
CH11_15
B INPUT 7
**K92B103 SIGNAL
A
18YL RETURN
ALLISON 3/4000
#K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205M)
K92#105
OUTPUT 4 5 F OUTPUT 4
18OR
K92#164
OUTPUT 6 64 G OUTPUT 6
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL
30 K92#130 G OUTPUT 1
OUTPUT 1
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
K92#145 N/ AUTONEUTRAL
OUTPUT 3 45 F OUTPUT 3
18OR
AUTO NEUTRAL
K92#145 RELAY
18OR (1017) * W/ V8 ENGINE
W/ AUTONEUTRAL CH11_17 **W/ RETARDER XMSN
# W/ AUTONEUTRAL W/ GEN4
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08337
212 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TRANSMISSION MODULE
(7150)
TRANSMISSION MODULE IN CAB
(7152)
AUTONEUTRAL / AUTONEUTRAL
**K92A141 LIGHT / CRANK INHIBIT RELAY
18TN (1017 / 1019)
CH11_17
ECM
(6020)
IGNITION RELAY#1
(1011 / 1013)
*K5C+_D CH3_05
18VT J1939
DATA LINK
*K5C-_D CH3_30 ALLISON
18VT 3000 /4000 WT
W/ WHEELCHAIR
(A13FC)
INTERLOCK
K5A128
J1939 (+) 28
18YL J1939
FUSE F4-C(1013)
DATA LINK
G4
CH3_16 G3 H3 A92A163
K5A108 A13FC
J1939 (-) 8 12 IGNITION
18GN 12PK 18TN
10A
ENGINE / IP W/ AUTONEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 16TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11
SIGNAL
W/ I6 ENGINE 1
A11-GE
XMSN CONTROL K92B103 12WH
MODULE 18YL
(7151) 21
*K92#103 A92#103 WHEELCHAIR
CH11_01
18YL 18TN LIFT INTERLOCK
(4906) LEFT SIDE DASH MTD
CH10_33 DUAL POST GND STUD
NOTE: CH3_34
1. # CIRCUIT A14 IS 4RD
* W/ V8 ENGINE ONLY
**W/ AUTONEUTRAL
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 213
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
Figure 213 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine
S08337
214 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
RETARD *K92#115
15 A
SOLENOID 18WH RETARDER
SOLENOID
(7213)
B
HIGH SIDE
DRIVER 3 *K92A131 K92D131
31
(HSD 3) 18YL 18YL
TRANSMISSION
K92A131 BULKHEAD 4000 RESISTANCE
K92D158
18YL (7251) MODULE OUT
18LTGN
CH11_06 (422)
K92#131
18YL CH11_15
WTEC MD
W/ AUTONTRL TURBINE
13 SPEED HIGH
WTEC HD
STANDARD TURBINE
14
SPEED LOW
SENSOR K92A112 K92C112
12 16 SENSOR
POWER 18PK 18PK POWER
K92A112
18PK
K92A112 I6 / V8 XMSN K92#174
8 MAIN MOD
18PK TRANSMISSION MODULE 18LTBL
SIGNAL K92#116 BULKHEAD 4000 (7150 / 7152) K92#176
16 (7251) CH11_06 20 TRANS ID
RETURN 18LTBL CH11_06 18YL
K92#116 SIGNAL
15
18LTBL RETURN
PRESS CONT TRANSMISSION I6 / V8 XMSN MODULE
K92#133 K92#111
SOLENOID 3 33 BULKHEAD 4000 (7150 / 7152) 1 HSD1
18YL 18OR
(PCS 3) (7251) CH11_06 CH11_06
K92#133
9 PCS3
18YL
TORQUE TRANSMISSION I6 / V8 XMSN MODULE
K92#137 K92#171
CONVERTER 37 BULKHEAD 4000 (7150 / 7152) 6 HSD2
18WH 18YL
CLUTCH (7251) CH11_06 CH11_06
K92#137
12 TCC
PRESS CONT 18WH TRANSMISSION
K92#152 I6 / V8 XMSN MODULE K92#136
SOLENOID 2 BULKHEAD 4000
52 (7150 / 7152) 4 PCS1
(PCS 2) 18LTGN (7251) CH11_06 18OR
K92#152 CH11_06
5 PCS2
PRESS CONT 18LTGN TRANSMISSION I6 / V8 XMSN MODULE K92#151
SOLENOID 4 K92#155 BULKHEAD 4000 SHIFT
55 (7150 / 7152) 10
(PCS 4) 18WH (7251) CH11_06 18WH SOLENOID 1
CH11_06
K92#155
2 PCS4
18WH
TRANSMISSION I6 / V8 XMSN MODULE
PRESSURE K92#177 K31#154
77 BULKHEAD 4000 (7150 / 7152) 18 SUMP TEMP
SWITCH 1 18LTGN 18TN
(7251) CH11_06 CH11_06
K92#177 PRESSURE
3
18LTGN SWITCH 1
*W/ I6 ENGINE W/ RETADRDER ONLY
Figure 214 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 215
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7150F2 (IN CAB)) (7250F)
K92#174
MAIN MOD 74 8 MAIN MOD
18LTBL
K92#111
HSD 1 11 1 HSD 1
18OR
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
K92#131
TCU CONN 11 HSD 3
18YL
(7150F/7150F2)
CH11_09 K92B131
18YL
TORQUE K92#137
CONVERTER 37 12 TCC
18WH
CLUTCH
K92#180 TURBINE
TCU CONN 18OR 13 SPEED HIGH
(7150F/7150F2)
K92A120 TURBINE
CH11_10 14
18LTBL SPEED LOW
K92#116 SIGNAL
SIGNAL RETURN 16 15
18LTBL RETURN
K92A112 SENSOR
SENSOR POWER 12 16
18PK POWER
ENGINE / IP
(1702)
41
K92A112 K92B112 A92#112 RESISTANCE
18PK 18TN 18TN
31 MODULE OUT
K92#156 A92#156 (422)CH11_15
56
18PK 18TN
K31#154
SUMP TEMP 54 18 SUMP TEMP
18TN
K92#176
TRANS ID 76 20 TRANS ID
18YL
S08337
216 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY CONTROLLER# J4
W/ AUTO NEUTRAL(13WUA) (1601)
TCU CONNECTOR *K92A117 ENGINE / IP
(7150F / 7150F2(IN CAB)) 18TN (1702-25) AUTONEUTRAL RELAY OR
LCT COLUMN SHIFTER
@K92#117 A92#117 E3 IGNITION RELAY
18LTBL 18TN RD3
N/ AUTO NEUTRAL
*K92#117 INPUT 10
17 B
INPUT 10 18TN
@K92#117
18LTBL
*K92A117 *K92#117
18TN 18TN
K92#103 K92A103
18YL 18YL INPUT
K92A103 SIGNAL
W/ AUTO C
18YL RETURN
NEUTRAL
RETARD REQUEST
INPUT SIGNAL K92#103 K92C103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_15
INPUT
W/ RETARDER K92B103
A SIGNAL
18YL
RETURN
K92B103
K92#157 18YL
INPUT 12 57 C INPUT 12
18WH
OUTPUT 4 5 *K92#105 F OUTPUT 4
18TN
@K92#105
18OR
64 K92#164
OUTPUT 6 G OUTPUT 6
18LTBL
INPUT 9 62 K92#162
H INPUT 9
18YL VIW A
INPUT 7 61 *K92#161 B INPUT 7 (7205M)
18TN @K92#161
18OR
@K92#124
18WH
*K92#124 OUTPUT 5
OUTPUT 5 24 D
18TN ENGINE / IP
W/ AUTO
@K92#161 (1702)
NEUTRAL
18OR
39
*K92#161 A92#161 RETARD REQUEST SWITCH
W/ RETARDER 18TN 18TN (423) CH11_15
27
NOTE @K92#124 A92#124 RETARDER RELAY
* - N/ IN CAB 18WH 18TN (1019) CH11_15
@ - W/ IN CAB *K92#124
18TN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 217
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCU CONNECTOR
(7150F / 7150F2(IN CAB))
J1939 K5A128
(+) 28 J1939
18YL DATA LINK
K5A108 CH3_15 BATTERY
J1939 8
18GN
(-)
@K92#169
CLEAN
18GY
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN
B (9260-B)
K92#109 K92-G N92-G N14-G
GND 9
18GY 14TN 10WH 10WH
K92#110 A B A
K92A170 N92 N14BB N14AZ
BATTERY FEED 10
18PK 18TN 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 18TN POSITIVE XMSN ECU
TCM BULKHEAD (9261-B) FEED FUSE
HSD 3 31 K92#131
CONNECTOR (9255)
18YL
**K92#131 (7250F)
*K92B131
18YL CH11_08
18YL
B
K92B131 RETARDER
18YL SOLENOID
RETARD K92#115 (7213)
15
SOLENOID 18WH A
B
K92C131 RETARDER
18YL SOLENOID
RETARDER K92#119 (7212)
18
ACCUM 18LTBL A
ANALOG *K92A158
58 TCM BULKHEAD
RETURN 18LTGN
CONNECTOR
**K92#158 K92A158 (7250F)
18LTGN 18LTGN CH11_08
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
SOLENOID
RETARD K92#175 A (7211)
75
LAMP 18OR
(7603M)
B
ENGINE SPEED K48#139
39
LOW 18OR ALLISON ENGINE
SPEED SENSOR
A
K48#159
ENGINE SPEED 59
18TN
HIGH
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605M)
CH9_02,CH4_28
B
OUTPUT SPEED K47#140
40
LOW 18LTGN
ALLISON OUTPUT
A SPEED SENSOR
OUTPUT SPEED 60 K47#160
HIGH 18YL * W/ AUTO NEUTRAL
** W/ RETARDER
@ W/ IN CAB XMSN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08337
218 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCU CONNECTOR
(7150F/7150F2(IN CAB))
@K92#120 (7615M)
18LTBL
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
SPEED 80 18OR SENSOR
HIGH
K92#180 TCM BULKHEAD
18OR CONNECTOR
(7250F)
CH11_08
ENGINE / IP
(1702)
8
K92#163 A92#163
IGNITION 63
18TN 16TN
NEUTRAL 20
K92#141 A92#141 START RELAY
START 41
18TN 18TN (1010)CH5_04
19
DIRECTION K92#134 A92#134
34
SIGNAL 18TN 18TN
SHIFT SELECTOR
(1852)
DIRECTION
11
SIGNAL
FUSE F4-C
(1013)
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
GROUND ADAPTER
(1003)
8
A92-GG
GROUND 5
18WH NOTE: CH3-34
1 1. * CIRCUIT A14 IS 4RD
A11-GE
12WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 219
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
K92BL
INPUT 2 15 4
16TN
K92YL
INPUT 1 16 3
16TN
K92BK
COMMON 17 1
16TN
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN
K92RD
2
16TN
SHIFT
31 K92YB
CONTROL
18TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_12
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
DATA LINK
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND
S08337
220 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
W/ ULTRASHIFT
AUTOSHIFT & PHOENIX
SHIFTER W/ CAT ENG
*K101_C
*K101_B
18VT
18VT
CAT ENGINE
EATON GEN3 TCM
(7105) EATON GEN3 TCM
CH11_11,16 (7105)
CH11_11,16
EATON GEN 3
TCM CONNECTOR
(7105) CH11_16 EATON GEN3 TCM
(7105)
CH11_26
EATON GEN 3
TCM CONNECTOR
(7105)
W/ V8 ENGINE
K101_A
CH11_26
K98GN
K92YB
K92A
K92AE
K98YL
18TN
K92B
K92ER
18TN
18GN
18VT
18YL
18TN
K92(+)
18GN
18YL
18TN
16TN
K92J
18TN
K92(-)
A62P
18YL
A92YB
A92AE
A92(+)
16TN
16TN
A92(-)
C1 J3 F2 F1 B3
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) * W/ V8 ENGINE ONLY
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 221
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY
CONTROLLER #J4
(1601)
PB POSITION
E8 UNLOCK SOLENOID
RD6 (LSD)
GROUND
CONNECTOR
A62-GP
18WH
18DKBL
A92YD
A92YE
A62P
16TN
18TN
A B C D
EATON T-HANDLE
SHIFTER
(7900)
S08337
222 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IGNITION RELAY#1
TCU CONNECTOR (1011 / 1013)
(7150) ENGINE / IP CH3_05
FUSE F4-C (1013) VIW C
(1702-8) (7206 / 7206F)
H3 G3 G4
K92#163 A92#163 A13FC
IGNITION 63 (A13FC)
18TN 16TN 12PK
K92#101 10A
1 A INPUT 6
INPUT 6 18LTBL
INPUT 10 17 K92#117 B INPUT 10
18TN
K92#130
OUTPUT 1 30 G OUTPUT 1
18WH
K92#142
INPUT 5 42 E INPUT 5
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
OUPUT 3 45 K92#145 F OUPUT 3
18OR
INPUT
INPUT K92#103 K92A103 SIGNAL
3 C
SIGNAL 18YL 18YL RETURN
RETURN
VIW C
K92C103 RETARD REQUEST SWITCH (7205 / 7205M)
18YL (423) CH11_15
INPUT
K92B103
A SIGNAL
18YL
RETURN
K92#105
5 F OUTPUT 4
OUTPUT 4 18OR
OUTPUT 5 K92#124
24 D OUTPUT 5
18TN
K92#157 C
INPUT 12 57 INPUT 12
18WH
K92#161
INPUT 7 61 B INPUT 7
18TN ENGINE / IP
(1702-39)
K92#161 A92#161 RETARD REQUEST SWITCH
18TN 18TN (423) CH11_15
K92#162 W/ RETARDER
INPUT 9 62 H INPUT 9
18YL
K92#164
OUTPUT 6 64 G OUTPUT 6
18LTBL
ECM TRANSMISSION
K92#125 CONNECTOR CLEAN POWER TRANS ECU
SPEEDO ECM
25 (6013) (7104F) FEED FUSE
METER 18TN POSITIVE
CH7_01 (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18PK 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B
K92-G (9260-A)
K92#109 N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN TCM BULKHEAD CONNECTOR
(7250)
ACTUATOR
SUPPLY K92#111 ACTUATOR SUPPLY
11 1
VOLTAGE 1 18OR VOLTAGE 1
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 223
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
18YL
18YL
S08337
224 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
I6 / V8
A 26 XMSN MODULE
A92#158 K92D158
18TN (7150 / 7152)
18LTGN
RESISTANCE C CH11_07
MODULE
B K92C158 CAT / ISM / IBB
18LTGN TCU CONNECTOR
(7150/7151) /
(7150F/7150F2) / (7150)
CH11_09, 24, 28
A92#156
A92#112
CAT / ISM
18TN
18TN
RESISTANCE TCU CONNECTOR
MODULE IN A B D C (7150/7151) /
(7150F / 7150F2)
A92#156
(421)
18TN
CH11_08, 24
A92RH
A92RF
18TN
A92RJ
18TN
18TN
18TN
SENSOR
K92B112
K92C112
18TN
16 POWER
18PK
XMSN MODULE
(7150)
CAT / ISM XMSN MODULE IN CAB
TCU CONNECTOR W/ IBB (7152)
3 (7150 / 7151)/ ENGINE
2 (7150F / 7150F2) 41
K92B112 K92A112
CH11_08, 24 12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
RETARDER K92#156
1 56 RMR INPUT
OUTPUT 18PK
5
SWITCH
(424) CAT / ISM TCU CONN / IBB
RETARD
4 6 K92C103 XMSN MODULE
REQUEST
SWITCH 18YL (7150 / 7151) /
(423) (7150F/7150F2) / (7150)
21 CH11_08A, 13, 27
A92#103 K92D103
I6 / V8 XMSN MODULE
18TN 18YL
1 2 (7150 / 7152)
CH11_04
39
A92#161
A92#161 K92#161
18TN
27 I6 / V8 XMSN MODULE
K92#124 (7150 / 7152)
18WH CH11_04
CAT / ISM
TCU CONNECTOR
(7150 / 7151)/
(7150F / 7150F2) RETARDER
CH11_08A, 13 RELAY
A92#124
18TN
(1019)
Figure 224 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 225
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
11.18. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM
ENGINE, P. 16
EATON GEN3 B
TCM CONNECTOR BATTERY K14D
(7105) FEED STUD 12RD
XMSN FUSE
30A (8103)
A
K14A
BATTERY + 38
12RD
K14AA K14A
FREEDOMLINE XMSN 12RD 12RD
MAIN CONNECTION
K14AB
(7104)
12RD
K13A AUX POWER RELAY
14PK (1873)
W/ LECTRASHIFT CH10_25
ENGINE / IP ACCOMODATION
(1702)
FUSE F4-C (1013)
8 IGNITION
H3 G3 G4
K13A A13D A13FC RELAY#1
IGNITION 35 (A13FC)
14PK 14PK 12PK (1011 / 1013)
25 10A CH3_05
CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22 18TN (1019)
16TN
CH11_18
26
K92F A92F
MEIIR - 21
18TN 16TN
K3BC(+) K3BA(+)
J1708 + 10
18DKBL 18DKBL
J1708 DATA LINK
CH3_09
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY
K5V(-)
J1939 - 2
18GN J1939 RESISTOR
(7110)
K5V(+) CH3_15, 17
J1939 + 3 18YL
START RELAY
START ENABLE K17-GC
4 (1010)
RELAY - 18WH
CH5_06
K92(-)
J1939 - 27
18GN
K92(+)
J1939 + 28 18YL
EATON AUTOSHIFT 3
SHIFT CONTROL K92AE ULTRASHIFT SELECTOR
25
POWER - 18TN (7905)
CH11_12
Figure 225 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine
S08337
226 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
BODY CONTROLLER#J4
(1601)
IGNITION
AUTONEUTRAL RELAY#2
RELAY A92#117
E3 (1012 / 1014)
RD3 (LSD) 18TN
W/ XMSN SHIFT CH3_05
CONTROLLER
ALLISON WTEC
TCM W/ AUTONEUTRAL
(7150 / 7152) K92#117 ENGINE / IP
(A13FB)
18TN (1702)
25
K92A117 K92#117
INPUT 10 17 18TN 18TN FUSE F5-J (1014)
K92#142 A1 C1
INPUT 5 42 A13FB D1
G2
18TN 12PK
10A
TCU CONN A92JA
18TN
A92J
(7150F/7150F2) %K92#145
18TN
CH11_08A 18OR
TCU CONN
(7150 / 7152) K92#145 85
CH11_04 18OR 6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
*K92#145 AUTONEUTRAL
TCU CONN
18OR RELAY
(7150)
87 (1017)
CH11_27
20 G2
NEUTRAL K92#141 A92#141 A17S J1 A92BC
41
START 18TN 18TN 18PK H2 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020) CH11_05
W/ I6 OR V8
15 ENGINE
START K17B A17B
ENABLE 65
18PK 18PK
RELAY
W/ I6 OR V8
ENGINE
AUTONEUTRAL
LIGHT RELAY
START RELAY (1019)
87A (1010)
30 CH5_03 A17R J4
START RELAY START
A17 18PK
(1010) RELAY 86 85 G3
18PK C3 (1010) A17R A92-GJ
CH5_03
A17QR 18PK 18WH
CH5_04
87 18PK
GROUND CRANK INHIBIT A4
ADAPTER RELAY W/ CAT ENGINE
87
(1003) (1019) A17T
J3
C4 18PK A92APA H4
5 86 85
A17-GRI 18TN
18WH A3 30
87A
F
AUTONEUTRAL C
W/ IBB ENGINE
RIGHT BANK
OPTIONAL
WARNING LIGHTS A92-GR
(1510) 18WH
9
A92-GN
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD % FOR ISM ENGINE
DUAL POST GND STUD * FOR IBB ENGINE
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 227
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ENGINE
SENSOR
INTERFACE K13A
(6033) 18PK
CH7_20
CAT ECM ENGINE / IP
(6013) K97F
(1702)
CH7_01 18VT
IGNITION
ISM ECM 37 RELAY #1
K97FA K97F A97UA
(6000) (1011 / 1013)
18VT 18VT 16PL
CH7_04 CH3_05
I6 ECM
(6020M) K97VA CRANK INHIBIT W/ CAT ENGINE
CH7_08 18VT RELAY W/ IBB ENGINE
(1019) W/ CUMMINS ENGINE
24
(A13FC)
IBB EIM K97F A97V W/ ULTRASHIFT
(6020) 18VT 18PL
CH7_16
FUSE F4-D (1013)
EATON GEN3 TCM 87A 30
(7105) K92E C3 A97AA H4 G4
16TN B4 16PL
25 10A
MEIIR K92E A92E A4
20 87
CONTACT 18LTBL 16TN FUSE F1-A
27 (1010)
A3 KEY
K92H A92H F1 E1
MEIIR + 22 A97AA A13F SWITCH
18WH 16TN
85 16PL 18PK (1100)
K92H 86 C4 5A CH3_05
16TN
IGNITION
26 A13FN RELAY#1
K92F A92F 18PK
MEIIR - 21 (1011 / 1013)
18LTGN 16TN
CH3_05
K92F
16TN
W/ I6 ENGINE
W/ ULTRASHIFT
W/ IBB
MERITOR G POWER
(7111)
ENGINE / IP
FUSE F4-C (1013)
(1702-8) IGNITION
K13A A13A H3 G3 G4 RELAY#1
IGNITION A A13FC (A13FC)
16PK 16PK 12K (1011 / 1013)
10A CH3_05
GROUND B K11-G
16WH
W/ 2007 I6 ENGINE
K11-GX ENGINE LEFT
16WH SIDE GROUND
W/ ISM,IBB, C11-13
2007 ENGINE
S08337
228 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
25 CRANK INHIBIT
K92E A92E
MEIIR CONTACT 20 RELAY(1019)
18LTBL 16TN
CH7_08
8
IGNITION K13D A13D FUSE F4-C (1013)
35
14PK 14PK CH3_06
21
START ENABLE K17J A17J
26 16PK START
LATCH 16PK
ENABLE
19 A17K RELAY
START ENABLE - K17K (1017) AUTOSHIFT
4 18PK
18PK CH5_05 SELECTOR
20
START ENABLE + K17L A17L (7905)
32
18PK 18PK
31
31 K92YB A92YB C1
SHIFTER PWR
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
A62P
ECM B3
18DKBL
(6020M)
K3AB(-)
10
18GY
K3AB(+)
25
18DKBL
PANEL LIGHT
BUSS BAR (1002-C)
DIAGNOSTIC
35 CONN
K3AC(+) K3AG(+) K3AA(+) A3AA(+)
J1587+ 10 (1650)
18DKBL 18DKBL 18DKBL 18DKBL
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-) DATALINK
J1587- 11
18GY 18GY 18GY 18GY (1660/1661)
CH3_09
K3G(+)
18DKBL HCM (7910) K5BE(-)
K3G(-) CH11_20 18GN HCM
18GY K5BE(+) (7910)CH11_20
18YL
K5E(-) K5EA(-)
J1939- 2
18GN 18GN
CH3_16
K5E(+) K5EA(+)
J1939+ 3
18YL 18YL
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 229
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
C A 30A
K14AX N14AX B A N14BF
N14AX
+12V 1C 10RD
12RD 10RD 10RD
K92-GD
GND 1B
12WH BATT
} }
CH11_19 A98B(-) CH11_23
K3G(-) CONN
J1587- 11 18GN
18GY (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN+ 28 H
18YL 18YL 18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN- 27 18GN J
18GN 18GN 18GN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH
16WH CRANKING
RELAY R2
(1019)
27 A17B J4
K17B
CRANK RELAY + 32 16PK
18PK
86 85 G3
IGNITION 9
K13B A13B (1014)
35
12PK 12PK CH3_07
K5BE(+) G4
J1939+ 3
18YL 87
TO START
}
CH11_19
K5BE(-) J3
2 A17E RELAY
J1939- 18GN
16PK (1010)
SER-LIGHT 23 K98D CH11_21 30 CH5_05
18BK 87A
IGNITION
DASH CONN
FUSE F5-L (1014) RELAY #3
(1700)
A17D B3 A3 A13FA (1012 / 1014)
HOOD SWITCH 16RD 12PK CH3_08
44 10A
(8805) A104CB BODY
M104CB
18DKBL 18DKBL CONTROLLER
43 (1602-F11)
B A M104CC A9/104
CH3_28
18DKBL 18GY
S08337
230 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HCM
(7911)
SER-BAT-PLUS N98E
17
18BK
TRANSMISSION /
N98F
N98D
CHASSIS BATTERY FEED
18BK
SER-BAT-MINUS 31
18BK
(9920) CH3_01
N98G
SER-IGN 25 18BK HCM DIAG A
B C (9921) K98D
A D
B 18BK
CH11_20
N92YA K92YA
13
A14NE
ECA-IGN
12RD
18TN 18TN
IP / CTR CHASSIS
(1701)
10A
46 B2 A2
N92HB A92HB A14F
COOL PMP RETN 4
18TN 18TN 12RD
G1 G2 FUSE F8-E
H2
(1017)
85 BATTERY FEED
87A CH3_01
87
COOLANT PUMP
RELAY
N92HA 41 (1019-R1)
COOLANT PUMP A92HA
32
A14PD
30
10RD
18TN 18TN 86
J1 A92HG CH11-23
14TN
65 25A A4
N92HD A92HD A14G B4
HEAT-FAN-RETN 37
12TN 12TN A1 12RD
A2 B2 FUSE F8-H
85 (1017)
87A BATTERY FEED
87 HEAT CH3_01
EXCHANGER
70 FAN RELAY
HEAT-EX-FAN 35 N92HC A92HC
30 (1019-R3)
12TN 12TN
A14PE
86
12RD
C2 C1 A92HH
14TN CH11-23
A92HF B2 10A A2
A14H
47 18TN 16PK
N92HE A92HE 2 4 FUSE F8-F
PEC FAN 26 3
18TN 18TN (1017)
85
76 87A
A92AB
16TN 87
PEC FAN RELAY
(1873)
APG ENABLE 28 30
86
FUSE F6-C
5 1 A92HJ
(1015) CH11-23
J2 12TN
A2 B2
A14KB **A14K **A14W BATTERY
12RD 8RD 6RD FEED
N92AB 10A
CH3_01
18TN
5 1 CH3_34
N92AA 86
30
18TN
APG ENABLE RELAY
(9739)
87
87A N92AE
85
18TN
2 4 N92AF
18TN
N92AG
HYBRID APG
18TN
(9738)
N10-GL
GROUND ADAPTER CH11_23A
18WH
(8809)
N92AD-G N10-GM
18WH 18WH
B
N10-GK N10-GN
16WH 18WH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 231
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HV INVERTER
HIGH VOLTAGE
B DC -
A DC +
18 AWG 1 INTERLOCK
2 INTERLOCK
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
N92TA
1 50 TM
18TN
N92TB
ELECTRIC DRIVE MOTOR
2 38 TM_GND
18TN
(9753)
5 AWG
5 AWG
N92RA
1 53 REZ_S3
18TN
N92RB
2 52 REZ_S2
18TN
N92RC
3 18TN 54 REZ_S1
N92RD
4 51 REZ_S4
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RG
48
18TN
PEC
HIGH (9751) 49
VOLTAGE
N98HV(+)
CAN HIGH 1 14 HV_BAT_CAN_HIGH
A DC + 18YL
N98HV(-)
CAN LOW 2 28 HV_BAT_CAN_LOW
B DC - 18GN
N92PA
BCU (+) 6 16 VB_V
18 AWG 1 INTERLOCK 18TN
N92PB
PRECHG + 17 18TN 29 PRECHG_PLUS
2 INTERLOCK
N92PC
MAIN(+) + 9 18TN 30 MAIN_PLUS_PLUS
HIGH N92PD
MAIN(-) + 13 18TN 31 MAIN_MINUS_PLUS
VOLTAGE
N92PE
14 AWG A DC + BCU (-) 7 18TN 34 GND_BC
N92PF
MAIN(+) - 11 35 MAIN_PLUS_MINUS
14 AWG B DC - 18TN
DC-DC
CONV N92PG
MAIN(-) - 15 36 MAIN_MINUS_MINUS
CH11_23 18 AWG INTERLOCK 18TN
1
N92PH
PRECHG - 19 37 PRECHG_MINUS
18TN
18 AWG 2 INTERLOCK
N92PJ
RELAY OFF 5 18TN 43 RELAY_OFF
N92DE
HV RELAY (+) 3 HCM
18TN
(7911)
N92DC
HV RELAY (-) 4 CH11_23
18TN
CHASSIS / IP
N92HJ
BATTERY FAN (+) 12 (1701)
12TN
CH11_23
N11-GHE N11-GHG
BATTERY FAN (-) 14
12WH 12WH
DASH GND STUD
S08337
232 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
N92HJ HV INVERTER
PEC 12TN (9761)
(9751)
N92DE
CH11_22
18TN N11-GHA
47 RELAY_OFF_GND
18WH
N92DC
18TN N11-GHB
1 G1
*DC-DC CONVERTER 18WH
HIGH VOLTAGE
N11-GHC
2 G2
A 14 AWG 18WH
B 14 AWG 15 ENABLE
PEC
CH11_22
1 18 AWG
N98(+)
13 EATON_CAN_PLUS
18YL
2 18 AWG
BATTERIES N98(-)
27 EATON_CAN_MINUS
18GN
+ -
C
N98A(-)
18GN
BUS
CUBE TERMINATING
FUSE 150A 120
RESISTOR
OHMS
(9759)
N14HA A
12V+ N98A(+)
2RD
18YL
N10-GHH
12V- 2WH
N98K(-)
(9752)
18GN APG
N11-GHF
4 18WH (9738)
CH11_23A
N98K(+)
1 18YL
3 N98B(-) 44
A98B(-)
18GN 18GN
43 CH11_20
N98B(+) A98B(+)
HCM 18YL
18YL
(7911)
66 A92HJ
N92DA 12TN
DC-DC THERM 11 18TN
49 A92HH
N92HH CH11_21
N92DB 14TN 14TN
DC-DC FDBK 19 18TN
48 A92HG
N92HG
14TN 14TN
HV RELAY - 5
CHASSIS / IP
HV RELAY + 33 CONNECTOR
(1701)
N92DF
INV ENABLE 2
18TN
N11-GHD
14WH
HEAT A
EXCHANGER DASH GND STUD
N11-GHG
(9760) 12WH
N11-GHJ
B
14WH
N11-GHK N11-GHH
2
14WH 12WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4 * W/ EPTO VERSION ONLY
12TN
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 233
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HYBRID APG
LOW VOLTAGE
CONN #1
LOW VOLTAGE
(9738)
CONN #2
BUS N98K(+)
4 EATON CAN HIGH
TERMINATING 18YL UNIT
RESISTOR 1 16 AWG
IDENTIFIER 1
(9759) N98K(-) 5 EATON CAN LOW
CH11_23 18GN
UNIT
N92AE IDENTIFIER 2 2
1 APG ENABLE
18TN
APG ENABLE
RELAY N92AF UNIT
2 APG ENABLE 3
(9739) 18TN IDENTIFIER 3
CH11_21
N92AG
3 APG ENABLE
18TN GROUND 4
N10-GL VEHICLE
18WH 6 CHASSIS GROUND
GROUND 5
ADAPTER N10-GM VEHICLE
18WH 7 CHASSIS GROUND
(8809)
CH11_21
N10-GN VEHICLE 6
8
18WH CHASSIS GROUND
POWER PANEL
(120V AC)
AC VOLTAGE
POWER ELECTRONIC
120V AC CARRIER
NEUTRAL 1 1 1 NEUTRAL 1
12 AWG HVDC
GROUND STUD
ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL 1 16 AWG 1 ON SIGNAL
OUTLET 2 CHASSIS
2 16 AWG
PANEL GROUND
GROUND
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234 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCU CONNECTOR
XMSN IN CAB (7151) VIW C (7205)
K92#105
OUTPUT 4 5 F OUTPUT 4
18TN
TRANSMISSION
TRANS ECU
CLEAN POWER ECM FEED FUSE
(7104F) POSITIVE (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18TN 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B (9260-A)
K92#109 K92-G N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN
*K92#158
18LTGN
ENGINE / IP
(1702)
27
*K92#124 *A92#124 RETARDER RELAY
24
18TN 18TN (1019) CH11_15
25
K92#117 AUTO NEUTRAL
17 A92#117 E3
18TN RELAY
18TN
RD3
6
K92#145 A92#145 COLUMN SHIFTER RELAY
45 18OR 18TN (1017) CH11_03
31
K92#156 A92#156 RESISTANCE MODULE OUT
56
18TN 18TN (422) CH11_15
7
K92#165 A92#165 BACK-UP LAMP RELAY
65
18TN 18TN (1010) CH9_02, CH4_28
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3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 235
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) ENGINE/IP
(1702)
FUSE F5-M(1014)
6 B4 A4
K71-G A71 IGNITION RELAY# 3
F (A13FA) (1012/1014) CH3_05
16WH 160R
10A
19
K17-GC A17K START RELAY
C
16WH 18PK (1010) CH5_06
K14AA
B 12RD
TRANMISSION FUSE
(8103) CH11_16
G K14AB
12RD
K3BC(+) K3BA(+)
H DIAGNOSTIC CONN
16DKBL 18DKBL
(1650)
J1708 DATALINK
K3BC(-) K3BA(-) (1660/1661) CH3_09
J
16GY 18GY
K10-GHB
E 12WH ENGINE BLOCK GROUND
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236 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
11.29. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 11
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ IBB ENGINE
K14A
BATTERY + 38 A
12RD
K14D
B
12RD
BATTERY FEED
MEGA FUSE
ENGINE / IP
(1702)
FUSE F4-C (1013)
8 G4 IGNITION
K13A A13D H3 G3
35 A13FC (A13FC)
IGNITION 14PK RELAY#1
14PK 12PK
(1011 / 1013)
10A
25 CH3_05
K92E A92E
MEIIR 20 16TN 16TN
CONTACT
27 CRANK INHIBIT
K92H A92H
MEIIR + 22 18TN 16TN RELAY
(1019)
26 CH11_18
K92F A92F
MEIIR - 21 16TN
18TN
SHIFT
31 K92ER
CONTROL
18TN
POWER +
K98YL
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K98GN
27 CH11_12
J1939 - 18GN
SHIFT K92J
CONTROL 25
18TN
POWER -
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY J1708
DATA LINK
K3BA(+) CH3_09
K3BC(+)
J1708 + 10 18DKBL
18DKBL
ENGINE / IP
(1702)
START 20 A17L
K17B
ENABLE 32 18PK
18PK
RELAY +
START ENABLE
START 21 A17J RELAY (1017)
26 K17C
ENABLE 16PK CH5_06
16PK
LATCH
19
START K17-GC A17K
ENABLE 4 18PK 18PK
RELAY -
K10-GE LOCATED AT LEFT SIDE
GROUND 36 ENGINE BLOCK GROUND
12WH
K5V(-)
J1939 - 2
18GN J1939
DATA LINK
K5V(+) CH3_33
J1939 + 3
18YL
Figure 236 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 237
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
*K92117
18TN B INPUT 10
K92#142
18WH
INPUT 5 K92#142
42 18WH E INPUT 5
**K92#105 INPUT
INPUT SIGNAL K92A103
3 18YL C SIGNAL
RETURN 18YL
RETURN
*K92#103 K92A103
18YL 18YL
K92C103
18YL RETARD REQUEST SWITCH
**K92#161 (423) CH11_15
18TN
VIW A
K92B103 (7205)
18YL
INPUT
K92B103 A SIGNAL
18YL RETURN
INPUT 7 *K92#161
61 B INPUT 7
18TN
K92#157 INPUT 12
INPUT 12 57 C
18WH
5 K92#105 OUTPUT 4
OUTPUT 4 F
18TN
OUTPUT 6 K92#164
64 G OUTPUT 6
18LTBL
INPUT 9 K92#162 H INPUT 9
62
18YL
22 K92#122
OUTPUT 5 E OUTPUT 5
18YL
*K92#124
24 D
18TN
ENGINE / IP
(1702-27)
**K92#124 A92#124 RETARDER RLY
18TN 18TN (1019) CH11_15
K5B128
J1939(+) 28 J1939
18YL
DATA LINK
J1939(-) 8 K5B108 CH3_33
18GN
* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN
** W/ ALLISON GEN4 XMSN W/ RETARDER
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238 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCU CONNECTOR
(7150) BATTERY
CLEAN
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN (9260-B)
B
K92#109 K92-G N92-G N14-G
GND 9
18GY 14WH 10WH 10WH
K92#110 K92A170 A B A
BATTERY FEED N92 N14BB N14AZ
10 14RD
18PK 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 POSITIVE XMSN ECU
18TN
(9261-B) FEED FUSE
*K92#131 (9255)
HSD 3 TCM BULKHEAD
31
18YL CONNECTOR
**K92#131 (7250)
K92A131
18YL CH11_29
18YL
B
K92B131 RETARDER
RETARD 18YL SOLENOID
SOLENOID K92#115 (7213)
15
18WH A
B
K92C131 RETARDER
18YL ACCUMULATOR
SOLENOID
RETARDER K92#119
19 (7212)
ACCUM 18LTBL A
*K92#158
ANALOG 58 TCM BULKHEAD
18LTGN
RETURN CONNECTOR
**K92#158 (7250)
K92A158
18LTGN CH11_29
18LTGN
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
TEMP
SOLENOID
RETARD K92#175 A (7211)
75
LAMP 18OR
(7603)
B
ENGINE SPEED K48#139
LOW 39
18OR ALLISON ENGINE
SPEED SENSOR
A
ENGINE SPEED K48#159
HIGH 59
18TN
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605)
CH9_02,CH4_28
B
K47#140
OUTPUT SPEED 40
18LTGN
LOW ALLISON OUTPUT
A SPEED SENSOR
K47#160
OUTPUT SPEED
60 18YL
HIGH
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 239
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HSD 1 K92#111
11 1
18OR
PRESSURE CONT
K92#155
SOLENOID 4 55 2
18TN
PRESSURE K92#177
77 3
SWITCH 1 18LTGN
PRESSURE CONT K92#136
SOLENOID 1 36 18OR 4
K92#152
PRESSURE CONT 52 18LTGN 5
SOLENOID 2
K92#171
HSD 2 71 6
18TN
K92#174
MAIN MOD 74 8
18TN
PRESSURE CONT K92#133
33 9
SOLENOID 3 18YL
K92#151
SHIFT 51 10
18WH
SOLENOID 1
TCU CONNECTOR K92#131
11
(7150) 18YL
K92A131
CH11_28
18YL
*K92#112
SENSOR POWER 12 18TN 16
**K92#112 K92A112
18TN 18TN
**K92B112
18TN
ENGINE / IP
(1702)
41
A92#112 RESISTANCE
18TN MODULE OUT
RETARDER K92#156 31 (422)
56 A92#156
MODULATION 18TN CH11_15
18TN
REQUEST
K92#116
SIGNAL RETURN 16 18LTBL 15
TORQUE K92#137
CONVERTER 37 18TN 12
CLUTCH K92#154
TRANS ID 54 18
18TN
SUMP TEMP 76 K92#176
20
18YL
K92#158
19
TCU CONNECTOR 18LTGN
(7150) CH11_28
{ K92A158
18LTGN
K92#120
14
TCU CONNECTOR 18LTBL
{
(7150) CH11_30 K92#180
13
18TN
S08337
240 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
TCU CONNECTOR
(7150)
(7615)
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
80 18OR SENSOR
SPEED
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250)
CH11_29
ENGINE / IP
(1702)
FUSE F4-C (1013) IGNITION
8 H3 G3 G4 RELAY#1
IGNITION K92#163 A92#163 A13FC
63 (A13FC) (1011 / 1013)
18TN 16TN 12PK
20 10A CH3_05
NEUTRAL K92#141 A92#141 START RELAY
41
START 18TN 18TN (1010)CH5_04
19
K92#134 A92#134
DIRECTION 34
18TN 18TN
SIGNAL
SHIFT SELECTOR
(1852A)
DIRECTION
11
SIGNAL
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
CLUSTER
CONNECTOR PANEL LIGHT
(1500) FEED
(1002)
DIMR A
OUT2 A62B
5
PANEL 18DKBL
LT C
DIMMER A62BE
3 18GY
INPUT
FUSE F8-F (1017)
B2 A2 BATTERY FEED
A92BT A14PE
BATTERY 13 A14P *A14 CH3_01
18TN 12RD 8RD 6RD CH3_34
10A
FUSE F4-C(1013)
A92A163 H3 G3 G4 IGNITION RELAY#1
A13FC
IGNITION 12 (A13FC) (1011 / 1013)
18TN 12PK
10A CH3_05
GROUND ADAPTER
(1003) NOTE: CH3_34
1. CIRCUIT A14 IS 4RD
8
A92-GG
GROUND 5
18WH
1
A11-GE
12WH
S08337
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March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
NOTE: CH3_34
1. * CIRCUIT A14 IS 4RD
HVAC CONTROL
(1200)
A28A CLUSTER
18TN (1500) CH8_05
A74-G A11-GS
GROUND B6
18WH 10WH
REAR TURNS
CLUSTER CONNECTOR PANEL ADAPTER
(1500) (1625)
J
DIMR OUT1 A62
4
PANEL LT 18DKBL
K BODY CONTROLLER#J3
A62DA (1600)
PANEL DIM I/P A12
18DKBL
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
DIN3
FUSE F4-M
(1013)
IGN RELAY#1 IGN SWITCH
A13
(1011 / 1013) (A13FC) A16 INPUT
B4 18PK
CH3_05 G4 A4 10A DIN5
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242 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HVAC CONTROL
(1200) HVAC RECIRC
MOTOR
(4017)
A74D A
RECIRC MOTOR + B1 18LTGN
F
A74E
RECIRC MOTOR - B2
18LTGN
A B
MODE DOOR A74
B9
MOTOR + 18LTGN
B A
MODE DOOR A74A
B10 18LTGN
MOTOR -
TEMP
ACTUATOR
C B
A74B
TEMP SEN B11
18LTGN
MOTOR 1 +
D A
A74C
TEMP SEN B12
18LTGN
MOTOR -
LPM
F B
A75A
BLOWER FAN CNTRL A11 3
18LTGN
BODY
CONTROLLER #J3 A13
(1600) CH12_01 18PK
FUSE F4-M (1013)
IGN RELAY # 1 H D
A75B
(1011 / 1013) (A13FC) 1
A4 B4 18LTGN
CH3_05 G4 10A
G C
RIGHT SIDE DASH MOUNTED A75-G
2
DUAL POST GROUND PLATE 12WH
A B
*A14
BATTERY BLOWER
FEED NOTE: CH3_35 MOTOR
CH3_01 1. * CIRCUIT A14 IS 4RD
CH3_35
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 243
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
ZERO VOLT
W/ ISM , IBB & CAT ENGINE
REFERENCE
(6702)
B
W/ CAT **K9AAA
18GY
**K9AB
W/ ISM & IBB
18GY A
ENGINE / IP
(6201) (1702) BODY CONTROLLER#J5
**K9AA
16GY (1602)
A/C PRESSURE A
TRANSDUCER 2
*K9AA A9E A9AA
E5 ZVR
18GY 20GY 18GY
B 3 +5V
K6DB A6A
E6 OUTPUT
18GY 20GY
SSOUT
BODY CONTROLLER#J3
(1600)
C
A/C PRESSURE
4 TRANSDUCER
K77B A77B
B12 SIGNAL
18LTGN 20LTGN
AIN13
W/ I6 ENGINE
BODY CONTROLLER#J3
ENGINE / IP (1600)
(8602) (1702)
C 4 A/C PRESSURE
K77B A77B
B12 TRANSDUCER
18LTGN 20LTGN
SIGNAL
A/C PRESSURE
TRANSDUCER
BODY CONTROLLER#J5
(1602)
B 3 +5V
K6A A6A
20GY E6 OUTPUT
18GY
SSOUT
2
A9E A9AA
E5 ZVR
20GY 18GY
ZERO VOLT
REFERENCE
(6747)
J
K9E
18GY
A L
K9A
18GY
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244 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
GND ADAPTER
(6701)
GROUND ADAPTER CAT ENGINE W/ AC
(6704A)
B
K77-G
A C 16WH
C
K77-G
16WH
K10-GB
10WH
16WH
K77-G
A
K10-GA
12WH
K10-GA
ENGINE LEFT SIDE
10WH
GROUND STUD GND ADAPTER
HARNESS W/ I6 ENGINE (6704M)
W/ ISM ENGINE
GROUND
(LOCATED AT LEFT B
SIDE ENGINE K77-G
BLOCK GROUND) 18WH
C
W/ IBB ENGINE A K10-GB
14WH
FREON
COMPRESSOR ENGINE LEFT SIDE
(6200) GROUND STUD
B
W/ I6 ENGINE BODY CONTROLLER#J1
K77A (1603)
16LTGN
A/C
K77 A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
ENGINE / IP
W/ IBB / CAT / ISM ENGINE (1702-10)
A/C ACCUMULATOR
THERMISTOR OUTLET
(4019)
BODY CONTROLLER#J3
(1600)
A
A/C ACCUMULATOR
A77E OUTLET SENSOR
B13
20LTGN AIN14
A ZERO VOLT
REFERENCE
(1620)
D
A9AC A9F
B
20GY 20GY
BODY CONTROLLER#J5
(1602)
A
A9Z
ZVR E3
18GY
S08337
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 245
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
W/ V8 ENGINE
A/C CLUTCH 2
(6407M)
K77G_B
A
16VT
K77A_A
B
16VT
A/C CLUTCH 1
(6406M)
ENGINE LEFT SIDE
GROUND STUD
K77G_A K11-GCA
A 16VT 10VT BODY CONTROLLER#J1
(1603)
ENGINE / IP
(1702-10)
A/C
K77A_C K77A_B A77A COMPRESSOR
B C
16VT 16VT 16LTGN 10A1
ENGINE / IP
A/C (FREON) (1702)
PRESSURE BODY CONTROLLER#J5
(8602)
TRANSDUCER (1602)
A 2
K9 A9E A9AA
E5 ZVR
20VT 20GY 18GY
B 3 +5V
K6 A6A
E6 OUTPUT
20VT 20GY
C 4 SSOUT
K77
20VT
BODY CONTROLLER#J3
(1600)
A/C PRESSURE
A77B TRANSDUCER
B12 SIGNAL
20LTGN
AIN13
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246 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
March, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS
HVAC
(1210)
18LTGN
A73A
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
S08337