Cold Rolled

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

COLD

ROLLED
STEEL
Cold
냉연강판은rolled steel
표면이 is a미려하고
high quality steel product
가공성이 우수한with
고급a smooth,
철강재입니다.beautiful surface and excellent machinability.
POSCO
포스코는 operates
포항에two 2개,cold
광양에rolling4개의
mills 냉연
in Pohang
공장을 and갖추고
four cold rolling최근
있으며, mills고기능
in Gwangyang.
냉연제품의 With the ever-growing demand in cold
rolled products,
지속적인 신수요we증가에
are expanding
따라 고부가가치our development
제품 개발 in the
및 manufacturing
생산을 확대해activities of high quality products.
가고 있습니다.

Contents

포항 & 광양제철소 04
제조공정 06
공정 및 설비 08
용도 12
COLD Rolled Steel
일반 냉연강판 14
HSS 16
구조용 17
용접봉용 18
법랑용 19
화력발전소용 내황산 부식강판 20
Contents
내후성용 22
Pohang & Gwangyang Steelworks 04
Manufacturing Process 제조가능 치수 06 23
Processing and Production Facilities 08
Main Uses 치수허용차 12 26
General Cold Rolled Steel 14
High Strength Steel 표면마무리 및 도유 16 28
Structural Cold Rolled Steel 17
제품포장
Cold Rolled Steel for Welding Wire 18 29
Cold Rolled Steel for Porcelain Enameling 19
부록
Sulfate Corrosion Resistant Steel 20 30
Weather Resistant Cold Rolled Steel 22
Available Dimensions 23
Dimensional Tolerances 26
Surface Finishes and Oiling 28
Packing & Marking 29
Appendix 30
Pohang & Gwangyang Steelworks

The POSCO Quality


Ultra-High Quality Products Which Touch the Customer’s Soul
● Customer Inside: We create the best value for customers by keeping their needs foremost.
● Basic Inside: We focus on fundamentals and principles, eliminating deviation and waste.
● Synergy Inside: We seek to grow alongside our supplier chain through trust and communications.

Upon completion of its first-phase manufacturing facility in 1973, Pohang Steelworks,


POSCO Hot Rolled Steel

POSCO Hot Rolled Steel


Korea’s first integrated steel mill, was finally completed after 4 stages of construction at
Young-il Bay in February 1981.
POSCO is capable of producing and processing a variety of carbon steels and stainless
steels. The company’s global competitiveness was further enhanced when we opened
04 the world’s first FINEX commercialization facility in May 2007. 05

Main products hot-rolled steel, plate, cold-rolled steel, wire rod, electrical steel,
stainless steel, API steel, etc.
Crude steel production 16.185 million tons (as of 2013)

Gwangyang Steelworks is the world’s largest integrated steel mill. It features


an optimal plant layout with carbon steel processing and high-mill processing
capabilities, producing automotive steel, high-strength hot rolled steel, high-quality
API steel, and thick plates among other products.
With the goal of specializing in the manufacturing of the world’s best automotive korea
steels, Gwangyang Steelworks focuses on enhancing its competitive edge. Seoul japan
china Pohang
Gwangyang
Main products hot-rolled steel, plate, cold-rolled steel, car steel, API steel, etc.
Crude steel production 20.231 million tons (as of 2013)
Manufacturing Processes

Iron ore

Pig Iron Processing Steelmaking/Continuous Casting Processes


Diagram

Coal for coke Limestone RH


making
PI
Sintering mill
LF
Coke oven
Conversion External Smelting
Blast furnace
Continuous
Casting
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


Semi-finished Products Size
(thickness x width in millimeters)

Billet
120×120
Bloom 160×160
Slab 250×330
(200~250)
06 × 07
(740~2,200)

Stages of Pig Iron Processing in Detail Steelmaking/Continuous Casting Processes

Process Description Process Description

Iron ore, the main ingredient in steelmaking, is sorted by size into subgroups such as pelletized ore (10~25mm), lump - Molten iron in the furnace is converted to molten steel by adding oxygen, and Impurities are removed during this process.
Sintering ore (larger than 25mm), and fine ore (less than 10mm). After being crushed and sorted at the raw material factory, Converter - Pohang: 3 converters of 100-ton capacity each at the 1st steelmaking plant, 3 converters of 300-ton capacity each at the 2nd steelmaking plant
lump ore is sent to post-processing facilities in the form of pelletized or fine ore. - Gwangyang: 3 converters of 250-ton capacity each at the 1st steelmaking plant, 3 converters of 250-ton capacity each at the 2nd steelmaking plant

Limestone and powdered coke are mixed with fine ore, which is produced from crushing lump ore. The mixture is first These processes remove impurities and make subtle adjustments to the chemical composition of the molten steel product of the converter.
Fuel treatment heated at about 1,200°C, cooled, and then crushed into sintered ore of 10~50mm granule dimensions.

Additional Refining Facilities


- operating facilities: five in Pohang and four in Gwangyang - Acronym for Reinstahl Hutenwerke & Heraus
Coke is produced by heating various coals over 1,000°C to remove water and ash. The suitable grain size of coke to be - Ar or N2 is blown into the molten steel ladle to remove an impurity in this process, hydrogen gas,
RH
Coke treatment used in blast furnaces is 25~75mm considering air permeability and chemical reactivity. and to separate and raise non-metallic inclusions to the surface.
- operating facilities: five in Pohang and four in Gwangyang - decarbonizing can be accomplished by adding an oxygen injection process.

Sintered ore, lump coke and other powdered raw materials are introduced at the top of the furnace in - Powder injection
multiple stages. Then, the bottom of the furnace is brought up to a temperature of about 1,100°C to heat the PI - Through a lance, powders such as Ca-Si are injected to remove sulfuric elements. Non-metallic inclusions are
Blast Furnace coke/iron ore mixture, inducing a reduction reaction to produce molten iron. separated and then raised to the surface by stirring the bottom of the molten steel volume.
- operating facilities: six in Pohang (including the first COREX furnace) and five in Gwangyang
- Ladle Furnace
LF
- During this process, a high current electric arc is used to incleuse the temperature of the molten steel.

- Molten steel, which has undergone external refining processes (RH, PL and LF), is poured into molds to produce specific
Continuous Caster
desired shapes. Intermediate products such as slabs, blooms, and billets are produced.
Manufacturing Processes & Equipment for Hot Rolling

In order to deliver quality products, meeting customer’s requirements, POSCO is equipped iwth the latest fully-automated computer controlled Finishing Mill
cutting edge facilities and technologies. These tools guarantee products of the highest precision and quality for our customers. The purpose of finishing rolling is to adjust the thickness and width of a coil to the specified dimensions and
to produce a smooth surface and shape at a desired finishing temperature appropriate to its intended use.
Our up-to-date equipments, including Work Roll Shift Mills and On-line Roll Grinders (ORG) enhance plant
Iron Ore productivity and improve the quality of the finished coils by controlling the crowns.
Limestone
Run-Out Table
After the finishing mill, the strip passes to the run-out table where it is coiled.
LF PI RH While being rolled down the table, the strip is sprayed with water to cool it to the
Coking Coal
proper temperature for coiling.

Sinter Plant
Converter Continuous
Casting Machine Skin Pass Mill Process
Blast Furnace
During the skin pass rolling process, various inspection procedures
Reheating Furnace
Coke Oven involving surface defect and dimension measurement, etc., are
SLAB
conducted in order to improve the shapes, mechanical properties and
surface profiles of the product.
Torpedo Car
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


Hot Rolled Coil

P/O Coil

Roughing Stands
08 09
Shear

Inspection

Continuous
Run-out table Finishing Stands

Skin Pass Mill


Pickling Line
Down Coiler
Hot Rolled Coil

Reheating Furnace Welder


Steel slabs, which are produced in a continuous casting plant, are first
conditioned in a reheating furnace before transferring to the steel rolling works. Skin Pass Mill
In order to remove the thick scale which can form on the surface of a hot slab, Hot Rolled Coil
Vertical Scale Breakers (VSB) are utilized.
Uncoiler
Roughing Mill
In this process, slabs whose surface scale share been removed are made into rolled
materials with the proper shape, thickness, and width. In the entry and exit area of the
roughing mill, an edger rolls the strip in the width direction using an Automatic Width
Control (AWC) system. Hot Rolled Coil
Manufacturing Processes & Equipment for Cold Rolling

In order to deliver quality products meeting customer requirements, POSCO is equipped with the latest fully-automated, computer-controlled,
cutting-edge facilities and technologies. These tools guarantee products of the highest precision and quality for our customers.

Pickling Annealing
The hot-rolled coil passes through a pickling line, After cold-rolling, the steel is hard and brittle, and its grains
PL/TCM where scale breaker machines and hydrochloric are elongated in the rolling direction. To obtain the desired
grain structure and improve the mechanical properties, the
(Pickling Line and Tandem Cold Mill) acid solutions are used to remove surface scale and
material is reheated in a furnace and subjected to cycles of rapid
oxide film, which cause surface flaws during the heating and cooling. Steel products with extra deep drawing
final stage of cold rolled steel processing. qualities and high tensile strength can be produced via this high
Tension productivity manufacturing method. Two annealing methods are
commonly used: batch annealing and continuous annealing.
Leveler
HR Coil
Pickle Tank Cold Rolling Skin Pass
Pickled coils are cold rolled in tandem mills to a A final rolling process is performed in order to
specified thickness, typically 40~90%, of original remove minor surface defects such as stretch
Side Trimmer material dimensions. Fully automated thickness and marks and to produce a smooth, lustrous
shape adjustment is ensured through state of the art surface. Skin Pass results in a further thickness
Welder process machinery. reduction of about 1%.
Tandem Cold Rolling Mill
Pay
Off
Reel Electrolytic Cleaning Finishing and Inspection
Entry Looper The purpose of electrolytic cleaning is to remove lu- During this final stage of manufacturing, cold rolled
bricant oil and contaminants on the cold rolled steel strips are trimmed to customer specified size. The
Full Hard Coil prior to the annealing process. All traces of surface finished product is subject to final inspection, where
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


oil are removed through mechanical and chemical thickness, width and surface quality are verified.
action as the cold rolled coil passes through an Samples are sent for laboratory testing of mechani-
alkaline solution bath. cal properties as appropriate for specific end use.

Tension Reel

10 BAF 11
(Batch Annealing Furnace)

Dehumidifier 1
Cooling Yard Tilter H2 Base(#1~6) Convector K1 Base(#7~20) Coil Storage Tilter
No.2 Magnet K1C
CAL
(Continuous Annealing Line)

Furnace
Full Hard Coil Dehumidifier 2
Cooling Cover Inner Cover
Welder

Side
Pay Trimmer
Off
Reel Shear Inner Cover
Cold Rolled
Electric Coil
Cleaning Furnace Furnace Temperature Sensor TC
Tank
Combustion (Blaze) Space
Skin
Pass Oiler
Tension Reel
Mill Atmospheric Gas Space
Coil
Atmospheric Temperature Sensor TC

Coil Temperature Sensor TC COG


H 2 (Atmospheric) Outlet
H 2 (Atmospheric) Outlet When Igniting : ⓐHydrogen Burner
When Purging : ⓑOutdoor Vent
Main Uses The applications described in this section reflect typical uses and are offered as examples. Please be sure to discuss your end use with our associates when selecting steel products.

Cold rolled steel sheet (CR) features a fine surface and excellent workability. It is used for a variety of products ranging from home appliances
such as refrigerators and washing machines to industrial machinery, architectural components and automobiles. Cold rolled steel is an
indispensable material in our modern society.

Commercial Cold Rolled Steel Cold Rolled Steel for Porcelain Enameling Weather Resistant Steel
This type of steel is appropriate for manufacturing ordinary objects This product features desirable properties for enameled porcelain Weather resistant steels exhibit a reduced propensity to rust during exposure to
like refrigerator doors, drum containers and furniture as well as manufacturing such as heat resistance, corrosion resistance, and normal atmospheric environments. It is a low alloy steel with Cu and Cr added to
automobile parts such as oil filters. gloss surface, as well as traditional steel virtues (impact resistance, improve corrosion properties. Its corrosion resistance is about five times greater
high ductility and formability). It is used for components of home than that of regular steel. Weather resistant steel begins rusting the some as

HSS (High Strength Cold Rolled Steel) appliances, construction materials, kitchen appliances and regular steel in the early stages of atmospheric exposure. However, this rust forms

(up to 60kg class) bathtubs, etc. a stable surface coating which functions as a protective, passive film layer against
the external environment, which in turn suppresses further rusting.
High strength steel is used in products requiring a material with
higher strength than traditional cold rolled steel can provide. If Sulfate Resistant Cold Rolled Steel
machinability is also required along with strength, HSS is the right Gases emitted by thermal power plants and boilers, where fossil
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


choice. fuels such as heavy oil and bituminous coal are used, contain
Sulfur Oxides (SOx). Sulfur oxides encounter condensed moisture

Structural Cold Rolled Steel during recovery of waste heat from exhaust gases, creating a highly
corrosive environment. Sulfate resistant steel is an excellent choice for
This material is particularly suitable for steel components that do
desulfurization and smoke elimination facilities where sulfate corrosion
12 not require further processing, such as drawing, but require high 13
is a real concern. Through the use of this steel, maintenance and
strength. Structural CR steel is widely used as a structural building
repair costs can be controlled making compliance with environmental
material.
regulations.

Cold Rolled Steel for Welding Rod


Cold rolled steel for welding rod is used to produce welding
rod for ordinary applications, also for ultra-low temperature
applications such as LNG and LPG tanks, high Mn content thick
plates, and marine structural components.
Regular Cold Rolled Steel

General Characteristics Comparison Chart of Different National Standards


A general purpose steel, it is used to make products such as home appliances, drum containers, furniture, etc. National Standards
Grade POSCO
KS JIS ASTM EN

Product Types and Features Commercial CSP1


KS-SPCC JS-SPCC A1008 CS EN-DC01, EN-DC03
Quality CSP1D
Division Characteristics Uses
Drawing Quality CSP2 KS-SPCD JS-SPCD A1008 DS EN-DC04

for General Use For goods that require bending, forming, light processing, and welding. Drums, furniture, etc. Deep Drawing
CSP3(N) KS-SPCE JS-SPCE A1008 DDS EN-DC05
for Machining For goods that require machinability. Quality
Outer plates for home appliances, etc.
for Deep Machining For goods that require deep-machinability. Frames for furniture, home appliances, etc.
CSP3E,
Extra Deep KS-SPCF, JS-SPCF, EN-DC06,
Remarks)
Rigid steel for general purposes can be ordered in both KS and JIS Standards. CSP3X, A1008 EDDS
Drawing Quality KS-SPCG JS-SPCG EN-DC07
CSP3Z

Rolling
Rolling direction Rolling direction Rolling direction Perpendicular to
Test piece direction
Chemical Composition KS 5
KS 5 JIS 5 ASTM Rolling direction EN
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


Remarks)
1. Components and materials of each national standard are listed in detail in the Appendix (page 31).
Specifications C(%) Mn(%) P(%) S(%)
2. The specification comparison chart above is analogous to that of POSCO. Chemical composition and mechanical properties may vary depending on the
test methods of each specification.
CSP1 ~0.15 ~0.60 ~0.100 ~0.035 3. For details, please contact our technical representative.

CSP2 ~0.10 ~0.50 ~0.040 ~0.035

CSP3 ~0.08 ~0.45 ~0.030 ~0.030


14 15
Rigid Steel
Difference Hardness
Mechanical Properties Specifications
in Tempering HRB HV
Ductility(%) Rigidity SPCC-1 No testing No testing
Yield Tensile Thickness(mm)
Specifications Strength Strength 1/2 Rigidity SPCC-2 74~89 135~185
(N/mm2) (N/mm2) 0.25~0.3 0.3~0.4 0.4~0.6 0.6~1.0 1.0~1.6 1.6~2.5 2.5~3.3
1/4 Rigidity SPCC-4 65~80 115~150

CSP1 ~392 270~ 28~ 31~ 34~ 36~ 37~ 38~ 39~ 1/8 Rigidity SPCC-8 50~71 95~130
CSP1D ~343 270~ 33~ 33~ 35~ 37~ 38~ 38~ 40~

CSP2 ~345 270~ 30~ 33~ 36~ 38~ 39~ 40~ 41~

CSP3 ~294 270~ 32~ 35~ 38~ 40~ 41~ 42~ 43~

CSP3N ~294 270~ 32~ 35~ 38~ 40~ 41~ 42~ 43~

CSP3E ~294 265~ 32~ 35~ 38~ 40~ 41~ 42~ 43~
CSP3X ~294 260~ - - 47~ 47~ 49~ 50~ -

CSP3Z ~250 255~ - - 52~ 52~ 52~ - -

Remarks)
1. Markings such as ‘-S’, ‘-E’, and ‘-Z’ are added at the end of size symbols indicating tempering level and surface quality. (example: CSP1D-E)
S: standard tempering, E: strict surface treatment, Z: non-strict surface treatment
2. Products with markings CSP3N, E, X, and Z are guaranteed for six months without limitation after shipment.
High Strength Cold Rolled Steel Structural Cold Rolled Steel

General Characteristics General Characteristics


High strength steel is used in products requiring higher strength than which traditional cold rolled steel can provide. This steel is not subject to post processing, and used for steel structures which require high strength.
If machinability is also required along with strength, HSS is the right choice.
Product Types and Features
Product Types and Features It is widely used for architectural components, Minimum tensile strength is guaranteed.

Classification Name Strengthening Method Characteristics

Interstitial Free High


Chemical Composition
Using ultra-low carbon steel as the base, the carbonitride-forming element
Strength Steel Proper strength is maintained and
E Class High Strength Low Ti is added to acquire deep machinability. For high strength, permutable
deep machinability acquired.
Alloy Steel solid elements P and Mn are both added. C(%) Mn(%) P(%) S(%)

Rephosphorized Permutable alloying elements P and Mn are added to low carbon steel. Compared to precipitation-strengthened steel
(C class), the degree of the strengthening
R Class Permutable elements cause lattice mutation and increase internal ~0.2 ~0.6 ~0.04 ~0.04
Steel effect is smaller, but this type of steel still has
stress, disrupting electron migration which results in higher strength. high strength and good machinability.

Using low carbon steel as the base, precipitation-enhancing elements Ti


In comparison to regular steel,
Interstitial Free and Nb are added to spread carbonitride extracts very finely inside the
C Class high strength is maintained with a
High Strength Steel steel. Precipitation inhibits electron migration, increasing yield strength
high yield point.
Mechanical Properties
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


and impact resistance.
Specification Tensile Strength(N/mm2)

CSP30 294~
Chemical Composition
CSP32 314~
Classification C(%) Mn(%) P(%) S(%) Si(%) CSP34 334~
16 17
E Class ~0.005 ~1.0 ~0.11 ~0.02 ~0.40

R Class ~0.09 ~1.4 ~0.03 ~0.015 ~0.14

C Class ~0.09 ~1.4 ~0.025 ~0.01 ~0.34

Mechanical Properties

Classification Specifications Yield Strength(N/mm2) Tensile Strength(N/mm2) Ductility(%)

CHSP35E 185~ 340~ 34~


E Class CHSP40E 215~ 390~ 30~

CHSP45E 235~ 440~ 26~

CHSP35R 185~ 340~ 35~

R Class CHSP40R 215~ 390~ 29~


CHSP45R 245~ 440~ 26~
CHSP45C 275~ 440~ 22~

CHSP60C 350~ 588~ 17~


C Class CHSP260C 260~340 340~450 28~

CHSP340C 340~440 410~530 20~

CHSP420Y 420~530 490~600 16~

Remarks)
1. High Strength Cold Rolled Steel test sample is perpendicular to the rolling direction per KS 13A.
2. If thickness is less than 0.6mm, tensile test is not performed.
3. Chemical composition is subject to agreement between POSCO and ordering parties.
Cold Rolled Steel for Welding Rod Cold Rolled Steel for Enameling

General Characteristics General Characteristics


Flux Cored Wire Welding Rod : [ FCW Cross-section ] [ Final Product ] The material is baked at high temperature after being coated with inorganic hyaline enamel. Material compositions combines the
The wire product, is made by slitting cold rolled steel in small widths, Cold Rolled Strip characteristics of both metal and porcelain enamel such as strength, heat resistance, corrosion resistance, and surface luster.
roll-forming to increase flux volume and passing the material through a die.
Flux

Top cover coat layer: gives a smooth and beautiful surface


Bottom cover coat layer: increases adhesion between steel and enamel layer
Product Types and Features Steel: enamel quality, enamel adhesion, strength, formability

Welded parts
Division Specification Uses Product characteristics
characteristics

general use CSP2-WB •general purpose steel


•Excellent Productivity Impact resistance(-20℃)
•Low Spatter ≥ 27J

ultra-low CSP2-WC •ultra-low temperature steel •excellent ultra-low temperature impact resistance Impact resistance(-60℃) Main Uses
temperature (LNG, LPG TANK types) •Excellent Productivity ≥ 47J
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


as an adhesive Division Uses
for special •high Mn steel plate •high temperature fracture resistance of Mn steel Impact resistance(-60℃)
CSP2-WE
applications •marine structural steel •excellent ultra-low temperature impact resistance ≥ 47J
Industrial Chemical reaction furnace, heat exchanger, food processor, hot water tank, holding tank, etc.

for low fume •decreased fumes during welding Impact resistance(-20℃) Residential Gas oven, washing machine, microwave oven, gas heater, boiler, dishwasher, kitchen appliances, etc.
CSP3-LW •eco-friendly steel
uses •excellent tube forming properties ≥ 27J
Architectural Shell plates for building, roofs, wall tiles, tunnel panels, blackboard, desks, road signs, exterior materials, etc.
18 19

Product Types and Features


Chemical Composition
Specification Formability (Drawability) Enamel characteristic Enameling
Specifications C(%) Mn(%) P(%) S(%) Si(%)
CESP-C for deep processing Good Plasticizing once
CSP2-WB ~0.04 0.1~0.5 ~0.02 ~0.02 ~0.03
POSCENA-C for regular processing Very good or twice
CSP2-WC ~0.05 0.1~0.5 ~0.015 ~0.015 ~0.03
Remraks)
Enamel characteristic is mainly due to the enamel processing, which is related to the typical defects such as ‘Fish scale’ and ‘ Blister’.
CSP2-WE ~0.04 0.1~0.5 ~0.01 ~0.01 ~0.03

CSP3-LW ~0.007 0.5~1.0 ~0.015 ~0.015 ~0.03

Chemical Composition

Specification C(%) Mn(%) P(%) S(%) Notes


Mechanical Properties
CESP-C ~0.008 ~0.5 ~0.04 ~0.06 Ti added
Yield Strength Tensile Strength Ductility(%) Hardness
Specifications POSCENA-C ~0.008 ~0.5 ~0.04 ~0.04 Ti not added
(N/mm2) (N/mm2) 0.4~0.6T 0.6~1.0T 1.0~1.6T 1.6~2.0T (HrB)

CSP2-WB ~260 270~ 36~ 38~ 39~ 40~ ~55

CSP2-WC ~264 275~ 36~ 38~ 39~ 40~ ~60


Mechanical Properties
CSP2-WE ~260 270~ 36~ 38~ 39~ 40~ ~55
Yield Strength Tensile Strength Ductility(%)
CSP3-LW ~240 270~ 38~ 40~ 41~ 42~ ~45 Specification R-bar
(N/mm2) (N/mm2) 0.4~0.6T 0.6~1.0T 1.0~1.6T 1.6~2.0T
Remarks)
1. Test samples oriented in the rolling direction per KS 5.
CESP-C 38~ 40~ 41~ 42~ 1.2~
2. If thickness is less than 0.6mm, tensile test is not performed. ~240 270~
3. Chemical composition is subject to agreement between POSCO and ordering parties. POSCENA-C 34~ 36~ 37~ 38~ 1.4~
Sulfate Corrosion Resistant Steel

General Characteristics [ Air Pre-Heater at thermal power plant ] Main Uses


Gases emitted by thermal power plants and boilers, where fossil This steel is used in power plant’s burning fossil fuel, boiler heat exchangers, and parts for desulfurization equipment.
fuels such as heavy oil and bituminous coal are used, contain → Heat element and dust collecting panel usage
oxides of sulfur (SOx). Sulfur oxide encounters condensed moisture
during recovery of waste heat from exhaust gases, creating a highly
corrosive environment. Sulfate resistant steel is an excellent choice for Stack

desulfurization and smoke elimination facilities where sulfate corrosion Regular steel used Sulfate resistant steel used
is a big concern. Through the use of this steel, maintenance and (serious corrosion shown) (excellent corrosion resistance shown)
I/D Fan
repair costs can be controlled making compliance with environmental Hydrochloric acid/sulfuric
Sulfate resistant steel applied acid compound resistant steel
regulations. Smoke Electrical dust smoke
elimination GGH (entrance) collector elimination
*Sulfate resistance degree by steel type: regular steel < stainless steel < weather resistant steel < sulfate resistant steel Boiler
and denitration Air Pre- desulfurization
equipment Heater equipment
GGH (exit)
Product Types and Features Temp. range : 50~450°C
F/D Fan
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


SOx level : 25~1,000ppm
Hydrochloric acid and sulfuric
Specifications Corrosion resistant environment Sulfate corrosion reduction Denitration Electrical dust Desulfurization
acid compound corrosion reduction Boiler duct Pre-heater GGH
equipment (SCR) collector (EP) equipment duct
ANCOR-C Sulfate condensation at low-temperatures 45mg/cm2 /hr and under - Hydrochloric acid and Hydrochloric acid Other elements
ANCOR-CS Hydrochloric acid and sulfuric 30mg/cm2 /hr and under 5mg/cm/hr and under Requirements Sulfate resistance ABS resistance Sulfate resistance sulfuric acid resistance, and sulfuric acid
acid compound corrosion Enameling effect (CR) resistance added

20 * Advanced eNvironmentally-friendly steel with sulphuric acid COrrosion Resistance Applied Steel ANCOR-C ANCOR-C ANCOR-C ANCOR-C ANCOR-CS 21

■ Evaluation conditions for corrosion reduction


·Sulfuric acid: 50% sulfuric acid at 70°C
·Hydrochloric acid and sulfuric acid compound corrosion: 31% sulfuric acid and 0.4% hydrochloric acid at 80°C

Chemical Composition

Specifications C(%) Mn(%) Si(%) Cu(%) Other

ANCOR-C ~0.1 ~0.8 0.1~0.035 0.2~0.5 Other Elements Added

ANCOR-CS ~0.1 ~1.7 0.1~0.035 0.2~0.5 Other Elements Added

Mechanical Properties

Specifications Yield Strength(N/mm2) Tensile Strength(N/mm2) Ductility(%) Hardness(HrB)

ANCOR-C
245~ 340~ 22~ 50~
ANCOR-CS
Weather-resistant Cold Rolled Steel Available Dimensions

General Characteristics CQ(JS-SPCC)


(Unit : mm)

Weather resistant steels exhibit a reduced propensity to rust during exposure to normal atmospheric environments. It is a low alloy steel that thickness
width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4

small quantities of Cu and Cr added to improve corrosion properties. Its corrosion resistance is about five times greater than regular steel. 600

Weather resistant steel begins rusting like regular steel in the early stages of atmospheric exposure. However, this rust forms a stable surface 700

coating which functions as a protective, passive film layer against the external environment, which in turn suppresses further rusting. 800

900

1,000
■ Surface Corrosion Development of Weather Resistant Steel
1,100

1,200 CAL BAF


Early corrosion occurrence (year 1 to 2) Stable film formed (year 3 to 5)
1,300
g-Fe00H 1,400
g-Fe00H 1,500

1,600
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


a-(Fe1-x, Crx)00H 1,700

1,800

1,900
Steel(Cu, Cr) Steel(Cu, Cr) 2,000

Surface g-FeOOH rust formed Stable g-FeOOH rust formed


22 Dissolution and precipitation easily occur, resulting low For weather resistant steel, a stable layer of rust with fine grain size 23
resistance corrosion. At this stage, both regular steel and is formed underneath the bottom of corrosion, through interaction
weather resistant steel are similar. with Cu, P, and Cr, making the oxidization harder. In regular steel, the
corrosion occurs at the same rate as it does during the early stage. DQ, DDQ(JS-SPCD, SPCE)
(Unit : mm)
thickness
width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4

Specification: KS D 3542(2013) KS-SPA-C, High Weather Resistant Rolled Steel 600

700

Chemical Composition 800

900
Specifications C(%) Si(%) Mn(%) P(%) S(%) Cu(%) Cr(%) Ni(%)
1,000

1,100
SPA-C ~0.12 0.25~0.75 ~0.60 0.070~0.150 ~0.035 0.25~0.55 0.30~1.25 ~0.065
1,200 CAL
1,300

1,400
Mechanical Properties
1,500

Specifications Yield Strength(N/mm2) Tensile Strength(N/mm2) Ductility(%) 1,600

1,700

SPA-C 315~ 450~ 26~ 1,800

1,900

2,000

Main Uses
This type of steel is used for bridges, steel tubing utility poles, containers, transmission towers, steel structures, building materials,
boiler pre-heaters, heat exchangers, dust collectors, and etc.
Available Dimensions Available sizes are subject to change. Please consult with your POSCO contact person before ordering.

Welding Rod(CSP2-WB, CSP2-WC, CSP2-WE), Sulfate Resistant Steel(ANCOR-C,ANCOR-CS),


EDDQ(JS-SPCG) Weather Resistant Steel(JS-SPA-C)
(Unit : mm) (Unit : mm)
thickness thickness
width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4

600 600

700 700

800 800

900 900

1,000 1,000

1,100 1,100

1,200 CAL 1,200 CAL

1,300 1,300

1,400 1,400

1,500 1,500

1,600 1,600
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


1,700 1,700

1,800 1,800

1,900 1,900

2,000 2,000

24 25

Enamel(CESP-C, POSCENA-C) High Strength Cold Rolled Steel


(Unit : mm) (Unit : mm)
thickness thickness
width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 width 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4

600 600

700 700

800 800

900 900

1,000 1,000

1,100 1,100

1,200
CAL 1,200 CAL

1,300 1,300

1,400 1,400

1,500 1,500

1,600 1,600

1,700 1,700

1,800 1,800

1,900 1,900

2,000 2,000
Size Tolerance

Thickness Allowance Width Allowance


■ POSCO Standards ■ POSCO, KS, JIS Standards

width(mm) 250~400 400~630 630~1,000 1,000~1,250 1,250~1,600 1,600~ Cutting Method Width(mm) POSCO KS, JIS Allowance(mm)
thickness(mm)

~0.25 ±0.030 ±0.030 ±0.030 ±0.030 - - ~1250 0~+7


Standard Cutting 0~+5
0.25~0.40 ±0.035 ±0.035 ±0.040 ±0.040 - - 1250~ 0~+10

0.40~0.60 ±0.040 ±0.040 ±0.050 ±0.050 ±0.060 - ~1250 0~+3


Precision Cutting 0~+2
0.60~0.80 ±0.045 ±0.045 ±0.060 ±0.060 ±0.060 ±0.070 1250~ 0~+4

0.80~1.00 ±0.050 ±0.050 ±0.060 ±0.070 ±0.080 ±0.090


1.00~1.25 ±0.060 ±0.060 ±0.070 ±0.080 ±0.090 ±0.110
1.25~1.60 ±0.080 ±0.080 ±0.090 ±0.100 ±0.110 ±0.130 Length Allowance
1.60~2.00 ±0.080 ±0.080 ±0.110 ±0.120 ±0.130 ±0.150 ■ POSCO, KS, JIS Standards

2.00~2.50 ±0.080 ±0.090 ±0.130 ±0.140 ±0.150 ±0.170


Length(mm)
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


~1,000 1,000~2,000 2,000~3,000 3,000~4,000 4,000~6,000
2.50~3.21 ±0.090 ±0.100 ±0.150 ±0.160 ±0.170 ±0.170 Cutting Method
Standard Cutting 0~+10 0~+15 0~+20
Re-cutting & Precision Cutting 0~+3 0~+4 0~+6 0~+8 -

■ KS, JIS Standards

26 width(mm) ~630 630~1,000 1,000~1,250 1,250~1,600 1,600~ 27


thickness(mm) Planarization
~0.25 ±0.03 ±0.03 ±0.03 - - ■ POSCO, KS, JIS Standards
0.25~0.40 ±0.04 ±0.04 ±0.04 - -
Types Curvature Edge deformation Center deformation
0.40~0.60 ±0.05 ±0.05 ±0.05 ±0.06 - Width(mm)
0.60~0.80 ±0.06 ±0.06 ±0.06 ±0.06 ±0.07 ~1000 12(2) 8(2) 6(2)
0.80~1.00 ±0.06 ±0.06 ±0.07 ±0.08 ±0.09 1000~1250 15(3) 9(2) 8(2)

1.00~1.25 ±0.07 ±0.07 ±0.08 ±0.09 ±0.11 1250~1600 15(4) 11(3) 8(2)
1.25~1.60 ±0.08 ±0.09 ±0.10 ±0.11 ±0.13 1600~ 20(5) 13(4) 9(2)
1.60~2.00 ±0.10 ±0.11 ±0.12 ±0.13 ±0.15
• In general, numbers inside parentheses are applied to stretcher leveler processed steel.
2.00~2.50 ±0.12 ±0.13 ±0.14 ±0.15 ±0.17 • Curvature: bending of the entire plate. There are two axes of bending: in the rolling direction and perpendicular to the rolling direction.
• Edge deformation: Bending occurs at the edges in the width axes and the center remains flat.
2.50~3.15 ±0.14 ±0.15 ±0.16 ±0.17 ±0.20 • Center deformation: Bending occurs in the center and the edges remain flat.

3.15~ ±0.16 ±0.17 ±0.19 ±0.20 -

Horizontal Bending
■ POSCO, KS, JIS Standards

Division Steel Plates(mm)


Steel Rods
Width(mm) Length ~2000 Length 2000~
~630 4 4 per random length of 2,000
630~ 2 2 per random length of 2,000
Surface Finishes and Oiling Packaging & Marking

Surface Finishes
Dull Finish, also called Pear-Skin Finish or Egg-Shell Texture, is a steel surface finish in which designated roughness is produced in its surface.
To create these fine roughness, roll surface is grinded and treated with special abrasive blasting method. This surfice finish allows lubricant to ➍

adhere to the surface more evenly, thus reducing friction during subsequent machining. Also, paint adheres better and lasts longer. ➋

Bright Finish, created by passing the steel through highly polished rollers, produces exquisite surface smoothness and a mirror-like luster.

Its highly luminous surface makes such treated steel well suited for decorative use. ➏

* Please consult with our sales representative when ordering steel products with Bright Finish.

Dull Finish, Ra (μm) Bright Finish, Ra (μm) ➐


➓ ➋
D3 D5 D7 D9 B2 B4 ➍

1.50~2.50 1.00~1.80 0.70~1.30 0.40~0.80 0.30~0.50 0.15~0.30 ➌


➒ ➊
Product
➐ ➑
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel




➓ ➒

Oiling
Inner
POSCO protects finished products by spraying rust-preventative oil on the steel surface to stop rust from occurring during shipment and diameter
warehousing. Upon ordering, our customers can specify the type and amount of oil applied in accordance with their machining needs. Of course, Name of outer pack Name of cross-sectional pack
28 no-oiled steels are very rust-prone and require extreme care to avoid it. Also, rusting remains a likely occurrence with DOS oiled steels. 29

Specification Code Amount of oil used on surfaces(mg/m2)


NO Name Meterial
Heavy AH 3,000~4,500
1 PP VCI Wrap Vinyl
General AG 1,800~3,000
Regular
Light AL 800~1,800 2 Outer ring STEEL
Oiling
Thin AT 200~800 3 Corner Wrap Anti-Rust Board

Deep BD 50~100 4 Outer Protect Board STEEL


Dos Slight BS 25~50
5 Horizontal BAND STEEL
Ultra light BU 10~25
6 Center BAND PET
No Oiling XX -
7 Vertical BAND STEEL

8 Side board Plastic

9 Inner protect board Plastic

10 Inner RING STEEL

11 Outer Protect Board Anti-Rust Board

* Packing Type and materials are changeable.


Appendix

KS Standards JIS Standards


■ Chemical Composition ■ Chemical Composition

Specification C(%) Mn(%) P(%) S(%) Specification C(%) Mn(%) P(%) S(%)

KS-SPCC ~0.15 ~0.60 ~0.050 ~0.050 JS-SPCC ~0.15 ~0.60 ~0.100 ~0.035
KS-SPCD ~0.12 ~0.50 ~0.040 ~0.040 JS-SPCD ~0.10 ~0.50 ~0.040 ~0.035
KS-SPCE ~0.10 ~0.45 ~0.030 ~0.030 JS-SPCE ~0.08 ~0.45 ~0.030 ~0.030

KS-SPCF ~0.08 ~0.45 ~0.030 ~0.030 JS-SPCF ~0.06 ~0.45 ~0.030 ~0.030

KS-SPCG ~0.02 ~0.25 ~0.020 ~0.020 JS-SPCG ~0.02 ~0.25 ~0.020 ~0.020

■ Mechanical Properties ■ Mechanical Properties


POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


Yield Tensile Yield Tensile
Strength Strength Ductility(%) Hardness Strength Strength Ductility(%) Hardness
Specification (N/mm ) (N/mm2)
2
Specification (N/mm ) (N/mm2)
2

0.25t~ 0.25t~ 0.25~0.3t 0.3~0.4t 0.4~0.6t 0.6~1.0t 1.0~1.6t 1.6~2.5t 2.5t~ HRB Hv 0.25t~ 0.25t~ 0.25~0.3t 0.3~0.4t 0.4~0.6t 0.6~1.0t 1.0~1.6t 1.6~2.5t 2.5t~ HRB Hv
KS-SPCC - - - - - - - - - - - JS-SPCC - - - - - - - - - - -
KS-SPCCT - 270~ 28~ 31~ 34~ 36~ 37~ 38~ 39~ - - JS-SPCCT - 270~ 28~ 31~ 34~ 36~ 37~ 38~ 39~ - -
30 KS-SPCD *(~240) 270~ 30~ 33~ 36~ 38~ 39~ 40~ 41~ - - JS-SPCD *(~240) 270~ 30~ 33~ 36~ 38~ 39~ 40~ 41~ - - 31

KS-SPCE *(~220) 270~ 32~ 35~ 38~ 40~ 41~ 42~ 43~ - - JS-SPCE *(~220) 270~ 32~ 35~ 38~ 40~ 41~ 42~ 43~ - -

KS-SPCF *(~210) 270~ - - 40~ 42~ 43~ 44~ 45~ - - JS-SPCF *(~210) 270~ - - 40~ 42~ 43~ 44~ 45~ - -
KS-SPCG *(~190) 270~ - - 42~ 44~ 45~ 46~ - - - JS-SPCG *(~190) 270~ - - 42~ 44~ 45~ 46~ - - -

KS-SPCC-1 - - - - - - - - - 85~ 170~ JS-SPCC-1 - (550~) - - - - - - - 85~ 170~


KS-SPCC-2 - - - - - - - - - 74~89 135~185 JS-SPCC-2 - (440~590) - - - - - - - 74~89 135~185

KS-SPCC-4 - - - - - - - - - 65~80 115~150 JS-SPCC-4 - (370~490) (10~) 65~80 115~150

KS-SPCC-8 - - - - - - - - - 50~71 95~130 JS-SPCC-8 - (290~410) (25~) 50~71 95~130

Remarks)
1. Target Temper Grade: (S) Standard, (A) As-annealed. *Rigid steel products (8, 4, 2, and 1) are excluded. Remarks)
The numbers marked with an asterisk in the Yield Strength, Tensile Strength, and Ductility sections are for reference only. The actual delivered performance will be subject to
2. SPCF: Non-aging deep drawing quality, SPCG: Non-aging extra deep drawing quality. We guarantee deep drawing qualities for six months from date of purchase. agreement between the customer and manufacturer.
3. *The yield strength value in parentheses is for reference only. The delivered yield performance will be subject to agreement between the customer and manufacturer.
Appendix

ASTM Standards EN Standards


■ Chemical Composition ■ Chemical Composition

Specification C(%) Mn(%) SI(%) P(%) S(%) AL(%) CU(%) NI(%) CR(%) MO(%) V(%) NB(%) TI(%) N(%) B(%) Specification C(%) Mn(%) SI(%) P(%) S(%) CU(%) NI(%) CR(%) MO(%) V(%) NB(%) TI(%)

A1008 CSA ~0.10 ~0.60 - ~0.030 ~0.035 - ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC01 ~0.12 ~0.60 - ~0.045 ~0.045 - - - - - - -
A1008 CSB 0.02~0.15 ~0.60 - ~0.030 ~0.035 - ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC03 ~0.10 ~0.45 - ~0.035 ~0.035 - - - - - - -
A1008 CSC ~0.08 ~0.60 - ~0.100 ~0.035 - ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC04 ~0.08 ~0.40 - ~0.030 ~0.030 - - - - - - -

A1008 DSA ~0.08 ~0.50 - ~0.020 ~0.030 0.01~ ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC05 ~0.06 ~0.35 - ~0.025 ~0.025 - - - - - - -

A1008 DSB 0.02~0.08 ~0.50 - ~0.020 ~0.030 0.02~ ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC06 ~0.02 ~0.25 - ~0.020 ~0.020 - - - - - - ~0.3

A1008 DDS ~0.06 ~0.50 - ~0.020 ~0.025 0.01~ ~0.20 ~0.20 ~0.15 ~0.06 ~0.008 ~0.008 ~0.025 - - DC07 ~0.01 ~0.20 - ~0.020 ~0.020 - - - - - - ~0.2

A1008 EDDS ~0.02 ~0.40 - ~0.020 ~0.020 0.01~ ~0.10 ~0.10 ~0.15 ~0.03 ~0.10 ~0.10 ~0.15 - -
POSCO Cold Rolled Steel

POSCO Cold Rolled Steel


■ Mechanical Properties ■ Mechanical Properties
Tensile
Yield Strength Tensile Strength Yield Strength(N/mm2) Ductility(%) Anisotropy
Specification Ductility(%) Hardness(HRB) rm value n value Strength
(N/mm2) (N/mm2) (N/mm2)
Sampling
32 A1008 CSA 140~275 - 30~ ~70 - - Specification Lot/ R90 N 33
0.23~ 0.501~ 0.701~ 0.23~ 0.501~ 0.701~ Length/ Number
- of Test
A1008 CSB 140~275 - 30~ ~70 - - 0.501 0.701 3.01 0.501 0.701 3.01 Width/
Samples
Orientation of
Test Sample
A1008 CSC 140~275 - 30~ ~70 - -
DC01 140~320 140~300 140~280 270~410 24~ 26~ 28~ - - - - -
A1008 DSA 150~240 - 30~ ~60 1.3~1.7 0.17~0.22

A1008 DSB 150~240 - 30~ ~60 1.3~1.7 0.17~0.22 0.500~ 0.501~ 0.701~ 0.500~ 0.501~ 0.701~ 2.01~
- 05~2.01
0.501 0.701 3.01 0.501 0.701 3.01 3.21
A1008 DDS 115~200 - 30~ ~55 1.4~1.8 0.20~0.25

A1008 EDDS 105~170 - 30~ ~45 1.7~2.1 0.23~0.27 DC03 140~280 140~260 140~240 270~370 30~ 32~ 34~ 51/T/C/C 05 1.3~ 1.1~ -
DC04 140~250 140~230 140~210 270~350 34~ 36~ 38~ 51/T/C/C 05 1.6~ 1.4~ 0.18~

DC05 140~220 140~200 140~180 270~330 36~ 38~ 40~ 51/T/C/C 05 1.9~ 1.7~ 0.2~

DC06 120~210 120~190 120~170 270~330 37~ 39~ 41~ 51/T/C/C 05 2.1~ 1.9~ 0.22~

DC07 100~190 100~170 100~150 250~310 40~ 42~ 44~ 51/T/C/C 05 2.5~ 2.3~ 0.23~
POSCO Cold Rolled Steel

COLD Rolled Steel


Copyright Ⓒ 2014 by POSCO
Headquarters
32 All rights reserved
6261, Donghaean-ro, Nam-gu, Pohang-si,
Gyeongsangbuk-do 790-300, Korea
TEL 82-54-220-0114
FAX 82-54-220-6000

Seoul Office
POSCO Center, 440, Teheran-ro,
Gangnam-gu, Seoul 135-777, Korea
TEL 82-2-3457-0114
FAX 82-2-3457-6000

Pohang Works
6261, Donghaean-ro, Nam-gu, Pohang-si,
Gyeongsangbuk-do 790-785, Korea
TEL 82-54-220-0114
FAX 82-54-220-6000

Gwangyang Works
20-26, Pokposarang-gil, Gwangyang-si,
Contact Us Jeollanam-do 545-711, Korea
TEL 82-61-790-0114
POSCO Center 440, Teheran-ro,
FAX 82-61-790-7000
Gangnam-gu, Seoul, Korea
Global Technical Center
TEL 82-2-3457-0114
FAX 82-2-3457-6000 www.posco.com www.steel-n.com

You might also like