CLIENT HINDUSTAN ZINC LIMITED

VACUUM CELL CLEANING SYSTEM (EAST

PROJECT
SIDE).
DATA SHEET OF AGITATOR FOR VACUUM DOC. NO. HZL-VC-CH-ME-DAS-001
VESSEL P0
REV. NO.

DATE 25-Jan-19

SHEET NO. 01 Of 03

HINDUSTAN ZINC LIMITED

VACUUM CELL CLEANING SYSTEM (EAST SIDE).

DATA SHEET OF AGITATOR FOR VACUUM VESSEL

22-Jan-19 22-Jan-19 25-Jan-19

25-Jan-19 P0 ISSUED FOR REVIEW/APPROVAL
MD VJK HK

PREPARED CHECKED APPROVED APPROVED

DATE REV. DESCRIPTION
L&T TECHNOLOGY SERVICES LIMITED HZL

REVISION RECORDS

This document is produced by L&T Technology Services for Hindustan Zinc Limited the copyright owner. It is a confidential document and must not be copied,
used or its contents divulged without prior written consent of the copyright owner.
 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

1 SITE CONDITION

1.0 Location - Debari , Udaipur

2.0 Elevation m 540 meters. Above Sea level

3.0 Wind Speed 47 m/s

4.0 Seismic Zone - Zone 2

2 OPERATING DATA

3
1.0 Vessel Capacity (Max/Normal/Min) m */ 3.6 / *

3
2.0 Vessel Capacity (Total Volume) m *

3.0 Operating Pressure (+Ve/-Ve) barg FULL LIQUID/ FULL VACUUM

4.0 Operating Temperature °C 50

5.0 Design Pressure (+Ve/-Ve) barg FULL LIQUID/ FULL VACUUM

6.0 Design Temperature °C 80

7.0 Purpose of Mixing - SUSPENSION

8.0 Degree of Mixing - *

9.0 Mixing Cycle - *

10.0 Duty - CONTINUOUS

11.0 Operation During Filling Or Draining - *

12.0 Volume Change During Agitation Yes / No NO

13.0 Continuous Throughput m3 / h *

14.0 Batch Mixing Time min NA

15.0 Solids Form - *

16.0 Solids Particle Size - *

17.0 Weight % of Solids inProducts % *

18.0 Foaming Tendency Yes / No *

19.00 Mixed Materials

1.0 Components MnO2 Slurry

2.0 Physical State Solid /Liquid SUSPENDED SOLID

3.0 Rate of Addition kg / hr

4.0 Density (Min/Max) kg / m3 1250 / 1600

5.0 Viscosity (Min/Max) cP 1 /100

6.0 Solid ( % Wt) (Min/Max) % 15 / 50

 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

7.0 Particle Size mesh 100

8.0 Vapor Pressure @ Operating Temp. Kpa (g) 12.9

9.0 Properties

a Corrosiveness ( Strong /Weak/ No) Strong

b Abrasiveness (Strong / Weak / No ) Strong

c Moisture Regain ( Yes / No/ Moisture) Yes

d Material Feature ( Acidic / Alkaline /Greasy ) Acidic

e Explosion Hazard ( Yes / Nil / Grade) Nil

3 MECHANICAL DATA - AGITATOR

1.0 Manufacturer / Model No. * /*

Refer attached
2.0 Agitator Entry Top
GAD
Refer attached
3.0 Agitator Location Center of Vessel
GAD
4.0 Shaft Operating Speed rpm *
Refer attached
5.0 Agitator Mounting Type Vertical from center
GAD
6.0 Mounting Nozzle Size NB *
NB/ Rating
7.0 Mounting Flange Size */*/*
/Facing
8.0 Operating Speed *

4 MECHANICAL DATA - VESSEL -Refer attached GAD

1.0 Design Pressure bar(g) FULL OF LIQUID + VACUUM

2.0 Design Temperature °C 80

3.0 Dimensions ( Dia X TL-TL) mm 1600 X 2000

4.0 Type & Shape (Top & Bottom Head) Cylinderical & Torispherical

5.0 Top Head Welded

6.0 Opening for Impeller Installation *

7.0 Steady Bearing Yes/No *

8.0 Vessel : Material of Construction SS 904L

9.0 Vessel Installation (Indoor / Outdoor) Outdoor

5 IMPELLER

1.0 Nos Impeller nos. *

2.0 Type of Impeller Hydrofoil with Anchor mounted at bottom

Location of Impeller from Bottom Tan Line

3.0 mm *
(BTL) of Vessel
4.0 Sweep Diameter mm *
 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

5.0 Power No. Np *

No Of Blades per impeller / Blade Profile
6.0 *
(Straight / Curved)
7.0 Blade Width / Thickness mm / mm *

8.0 Blade Angle - w.r.t. Horizontal degrees *

9.0 Blade Fixing to Hub Bolted

10.0 Hub Fixing to Shaft *

Clearance between bottom of impeller &
11.0 mm *
Vessel bottom
12.0 Min. Submergence Required mm *

13.0 Stabilizer Disc / Ring Provided Yes / No *

14.0 Rotation (viewing from Motor End) CW / CCW CW

15.0 Size of Opening for Installation mm *

6 SHAFT

1.0 Type (Solid/ Hollow) Solid *

2.0 Size (If Solid : Dia. & If Hollow : O.D. & Thk) mm *

3.0 Length from Mounting Flange mm *

4.0 Shaft in One Piece Yes / No * Yes

5.0 InVessel Coupling Required Yes / No *

6.0 Jamming/ Service Factor on Motor Rating *

7 BAFFLES

1.0 Quantity / Spacing nos. / deg. *

2.0 Size (length /width /thickness) mm *

3.0 Wall to Baffle Clearance mm *

4.0 Baffle Height from Base mm *

8 MOTOR

1.0 Service Condition Client to specify

2.0 Item No. / Make / Model No./Type */ Siemens /*/*

3.0 Voltage / Phase / Frequency V/ Ф/ Hz 415/3ph/50

4.0 Motor Rating / Absorbed Power kW / kW */*

5.0 Speed / Poles rpm / nos. */*

6.0 Energy Efficiency Class - IE2 (higher efficiency)

7.0 Power Factor (At 50% / 75% / 100% Load) % */*/*

8.0 Ingress Protection / Insulation - IP 65 / CLASS F

9.0 Enclosure / Motor body or frame - Client to specify

 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

10.0 Type Of Starting - *

11.0 Variable speed requirement Yes / No No

12.0 Rotation - *

13.0 Installation / Area Classification Client to specify

14.0 Supply Scope Vendor Scope

15.0 Installation Scope Vendor Scope

16.0 Details of Each Item that is a part of Package *

17.0 Test Certificates *

18.0 Quality Assurance Plan *

9 GEAR BOX

1.0 Type / Make * /*

2.0 Speed Ratio *

3.0 Output Speed rpm *

4.0 Service Factor on Motor Rating * (min 1.5)

5.0 Axial Load Capacity kg */*

6.0 Bending Moment Capacity kgf.m *

7.0 Efficiency % * (min 85%)

8.0 Lubrication *
Suitably primed & painted for dusty
9.0 External Finish
environment.
10 COUPLING
Motor & Gear Gear Box &
1.0 Location between Other
Box Agitator Shaft
2.0 Type of Coupling * * *

3.0 Make * * *

4.0 Size * * *

5.0 Service Factor on Motor Rating *

11 STOOL BEARING (If Required)

1.0 Type / Make */*

2.0 Size *

3.0 Qty nos. *

4.0 Bearing Life hrs *

5.0 Lubrication *

12 SHAFT SEAL

1.0 Type Double Mechanical Seal *

 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

2.0 Make *

3.0 Size/No. *

4.0 Arrangement *

5.0 No. of Packing *

6.0 Flushing Plan *

Flushing Requirements / Cooling
7.0 lpm@barg *
Requirements
13 MATERIAL OF CONSTRUCTION

1.0 Impeller SS904L

2.0 Fasteners (Internal) SS904L

3.0 Shaft SS904L

4.0 Baffle SS904L

5.0 Coupling (Internal) *

6.0 Steady Bearing (Internal) *

7.0 Lantern Stool *

8.0 Shaft Seal *

9.0 Liner *

10.0 Mounting Flange *

11.0 Bolts & Nuts for Mounting Flange *

12.0 Gasket Viton With PTFE Coated or Equivalent *

13.0 Coupling (External) *

14.0 Coupling Guard *

15.0 Scrapper *

14 PERFORMANCE

1.0 Pumping Rate (in downward direction) m3 / hr *

2.0 Tip Speed m/s *

3.0 Brake Absorbed Power kW *

4.0 Critical Speed rpm *

15 LOAD DETAIL

1.0 Agitator Weight (w/o Motor & Gear Box) kg *

2.0 Motor & Gearbox Weight kg *

3.0 Thrust N *

4.0 Starting Torque / Operating Torque kgf.m */ *

5.0 Bending Moment kgf.m *

 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

16 SHOP TESTS (REQUIRED) Review Witness

1.0 Mechanical Run Test in Air / Water (≥4 hrs.)   (Optional)

2.0 Balancing : Static & Dynamic  x

3.0 Vibration Measurement  x

4.0 Shaft Run Out  x

5.0 Dimensional Check  x

6.0 Noise Measurement  x

7.0 Material Test Certificate  x

Design, engineering, manufacturing, testing,
packing and forwarding to site, and providing
8.0 SCOPE OF SERVICES performance guarantees at site for Agitator
as per the key technical data mentioned in
the datasheet.

18 Scope of supply Vendor Cleint

1.0 Agitator assembly with drive system. - Yes -

Electric motor drive of required type and
2.0 Yes -
rating.
3.0 Mounting flange with fastners & gaskets. Yes -

4.0 Shaft seal as specified in datasheet. Yes -

Flushing / Quenching system for shaft seal, if
5.0 Yes -
required.
6.0 Steady bearings, if required. Yes -
Companion flanges with gaskets and
7.0 Yes -
fasteners, as applicable.
8.0 First fill of lubricant. Yes -

9.0 Surface finish Yes -

10.0 Painting (as applicable). Yes -

Inspection and testing as specified as per
11.0 Yes -
approved inspection and test plan.
Proving mechanical and performance
12.0 Yes -
guarantee.
13.0 Documentation as per document list. Yes -
List of spares for 2 years normal continuous
14.0 Yes (Optional) -
operation
15.0 Start up & commissioning spares Yes (Optional) -
Special tools & tackles required for
16.0 Yes (Optional) -
erection/commissioning.
Preservation, shipping preparation, packing
17.0 Yes (Optional) -
and forwarding to site.
Supervision for installation and
18.0 Yes (Optional) -
commissioning.
19.0 Electric supply including power cables - Yes

20.0 Agitator Vessel YES -

21.0 Installation and commissioning. YES -

 CLIENT HINDUSTAN ZINC LIMITED
VACUUM CELL CLEANING SYSTEM (EAST
PROJECT
SIDE).
DOC. NO. HZL-VC-CH-ME-DAS-001
DATA SHEET OF AGITATOR FOR VACUUM VESSEL
REV. NO. P0

DATE 25-Jan-19

SHEET NO. 02 Of 03

P & ID reference Item No XXXX

Equipment Name Agitator for Vacuum Vessel Quantity 1

S. No. PARTICULARS UNITS TECHNICAL REQUIREMENTS VENDOR'S DATA REMARKS

NOTES

1 Legends: NA = Not Applicable, CW=Clockwise, CCW=Counter clockwise

2 Items marked with * are data to be provided / confirmed by vendor.

3 Items marked with ** are data to be provided / confirmed by Clinet.

Agitator vendor shall follow the approved vessel drawing to design their agitator and shall also check and confirm fitment of agitator through manhole sizes
4
provided there in.
5 Agitator may run dry , hence it shall be suitably deisgned

6 Single shaft agitator without coupling is preferred. However, in case when in tank coupling is unavoidable. coupling to be used and must be approved by client.

7 No. of impellers to be checked & confirmed by vendor.

8 Max. allowable noise level at distance of 1m shall be ≤ 85 dB(A).

Vendor shall stand mechanical gurantee against defective materails and workmanship for the complete scope of supply for a period of 12 months from the date of
9 commissioning or 18 months from the date of supply ,Whichever is earlier . Any parts found defective during gurantee period shall be repaired/replaced by the
vendor free of cost