Product Catalog

Koolman Air-Cooled Chiller and Heat Pump

CGAK cooling only /CGAR heat pump
Model:030~200
R410A, 50Hz

March 2014 PKGP-PRC006-EN

Contents

Features and Benefit 3

Mechanical Specifications 4

Model Nomenclature 5

Performance Data 6

Dimensions 8

Service and Maintenance Space Requirement 12

Electrical Specifications 13

Water Pressure Drop Curve 14

2
Features and Benefits
Introduction
Using the leading high-efficiency ermetic scroll compressor and evaporator technology, Koolman
provides you a stable, reliable and highly efficient operation. Matched with a large variety of fan coils of
different sizes it can be widely used in top grade apartments, luxury villas, office buildings, small-sized
restaurants, retail stores and hotels to create a comfortable and delightful indoor environment.

State-of-the-art appearance
Koolman boasts of its state-of-the-art appearance. The contemporary appearance, designed by expert
designers, will be naturally integrated with the surrounding environment and will definitely display your
prominent taste.

Small footprint
As a result of the particular slim design (standard type is 500mm thick while mini type is only 393mm
thick), the unit can be installed directly on the veranda, rooftop or ground without the need to have a
plant room.

Available options
Unit with pressurized water tank is available to meet various requirements.

Noise level
Koolman uses low noise fans and components to achieve its low noise evel.

Easy installation
Each chiller has factory charged oil and refrigerant for reducing field labor and materials costs. All units
are factory run tested. Only power supply and water piping are required to be connected on the jobsite.

Environmentally friendly refrigerant

All models are charged with R410A refrigerant.

Free of Cooling Tower

Heat dissipation in the way of air cycle eliminates the need for cooling water tower. Thus, not only does
it save the cost and space for cooling tower it also eliminates water shortage concerns.

3
Mechanical Specifications
General
Koolman air-cooled liquid chiller is designed to couple with fan coil units and air handling units for
residential and light commercial air conditioning applications. Units are composed of scroll compressor (s),
plate type evaporator, finned-coppertube and aluminum condenser, axial fan assembly, expansion valve,
four-way reversal valve (heat pump only), indoor Cooling/Heating control switch, water flow switch, filter
dryer, sight-glass, built-in water pump, galvanized sheet metal housing with powder paint and factory
mounted controls. Optional fittings include pressurized water tank system.

Compressor
Depending on capacity range, units come with single or double scroll compressors to cater for changing
demand and efficient part load operations.

Evaporator
Evaporator is a compact brazed plate heat exchanger with AISI 316 stainless plates and adapters. A 20-
mesh strainer is installed at the water inlet to protect the evaporator and unit against fouling. The strainer
(factory provided, field installed) can be removed for cleaning.

Housing
All parts are fabricated to precision by state-of-the-art CNC machines. The frame design allows all panels
to be removed for service without affecting the structure of the unit. The panels are made of galvanized
steel plate with powder paint. All panels are internally insulated with single layer foam cell in order to
reduce noise and vibration.

Water pump
Pump is Rotodynamic pumps and adopts a mechanical shaft seal. Motor is fan cooled (TEFC), 2-pole
induction type. Pump is installed in the unit to save installation space and also to reduce noise level.

Controls and protection devices

The controller contains all the basic electrical protection devices including electromagnetic switches,
relays and current overload protectors. The automatic control devices consist of high and low pressure
switches, thermostatic and anti-freeze cutouts, which improve and protect the unit's normal operation.
In addition, the preset low temperature protection command can start the machine automatically to
protect the water pipes from freezing.

LCD microprocessor-based controller

Precise temperature control of inlet chilled water, operation modes and system protection are provided
by the long-range controller. In addition, the password can be set and any abnormal condition will be
monitored and captured to facilitate quick repair and normal operation. In addition, the interlocking
function of the two-way valve is available.

Air-cooled condenser
The unit comes with air-cooled fin-tube U or V shaped condensers. Copper tubes are of the 3/8"
diameter, seamless type. Fins are aluminum with efficient Wavy fin. Copper tubes are expanded
mechanically to bond with the fins for effective heat transfer. Light-weight axial flow fan(s) is (are) driven
by high efficiency, low speed, low noise motor(s) to ensure quiet and reliable operations.

Operating limits
Cooling mode Heating mode
mini 21℃ -7℃
max 43℃ 21℃
Leaving water temperature
Cooling mode Heating mode
mini 5℃ 40℃
max 15℃ 50℃

4
Model Nomenclatures

C G A R 0 5 0 5 R B N A R R N A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Digit 1,2,3 CGA = Air-Cooled Chiller and Heat Pump

Digit 4 Model
K = Cooling Only
R = Heat Pump
Digit 5,6,7 Model
030 100
050 120
060 150
075 200
Digit 8 Power Supply
5 = 380V/50Hz/3ph (For Model 030,050,060,075,100,120,150,200)
6 = 220V/50Hz/1ph (For 030 with single compressor and 060 with double compressors)
Digit 9 Manufacturing Code (defaulted by factory)
R = R410A
Digit 10 Controller
B=Microprocessor-based adjustable water temperature controller
Digit 11 Water Side Electric Heater
N=None
Digit 12 Service Sequence
A=The first time
Digit 13 Water Pump for Unit
R=With Pump inside (standard)
N=Without Pump
Digit 14 Applicable Ambient Temperature
R = Standard ambinent temperature/Blue-fin
Digit 15 Fitting Options
N = None (Standard Unit)
Digit 16 Other option
B = Export

5
Performance Data

Mmodel CGAR/K0305R CGAR/K0306R CGAR/K0505R CGAR/K0605R CGAR/K0606R

Kal/Hr 9040.5 9557.1 11193 14809.2 19114.2

Cooling Capacity
kW 10.5 11.1 13 17.2 22.2

Kal/Hr 9901.5 10418.1 12570.6 15584.1 21352.8

Heating Capacity
kW 11.5 12.1 14.6 18.1 24.8

Power Supply V 380-415V/50Hz/3 220-240V/50Hz/1 380-415V/50Hz/3 380-415V/50Hz/3 220-240V/50Hz/1

Number 1 1 1 1 2

Rated Current(C/H) A 6.01/6.39 18.78/20.4 7.97/8.35 10.02/9.93 20/20.95

Compressor
Locked Rotor Current A 60 130 82 100 130

Power Input(C/H) KW 3.32/3.43 3.58/3.78 4.16/4.26 5.65/5.2 3.63/3.65

Type Hermetic Scroll compressor

Number 2 1
Fan
Rated Current A 0.5 4.8

Power Input kW 0.1 0.6

Number 1

Rated Current A 1.45 3.65 1.45 1.45 3.65

Water Pump
Power Input kW 0.74

Discharge Head m 25.05 24.65 23.55 17.89 22.05

Type Plate type heat exchanger

Evaporator
Water Flow (C/H) m3/h 1.79/1.91 1.91/2.02 2.24/2.45 2.96/3.11 3.82/4.14

Protective Device Overheat protection, High and Low Pressure Protection

Type 320HV 320HV 320HV 320HV 320HV

Lubricant
Charge L 1.57 1.57 1.57 1.57 1.57+1.57

Type R410a
Refrigerant
Charge kg 2.8 2.7 3.3 3.7 2.8+2.8

Unit Dimensions mm 950*393*1285 1290*500*1900

Water Connection (FPT) inch 1“ 1“ 1“ 1“ 1-1/4"

Direction of Connection Right Right Right Right Right or Left

Operation Weight Kg 130 131 141 149 320

Note:
1.Cooling Mode Conditions (Evap. 12℃/7℃ - Air. 35℃).
2.Heating Mode Condition (Evap. 40℃/45℃ - Air. DB/WB 7℃/6℃).
3.The unit is tested under GB18430.1-2007and GB18430.2-2008.

6
 Performance Data

Mmodel CGAR/K0755R CGAR/K1005R CGAR/K1205R CGAR/K1505R CGAR/K2005R

Kal/Hr 20405.7 24280.2 33148.5 42275.1 47355

Cooling Capacity
kW 23.7 28.2 38.5 49.1 55

Kal/Hr 21266.7 25571.7 34870.5 46063.5 51487.8

Heating Capacity
kW 24.7 29.7 40.5 53.5 59.8

Power Supply V 380-415V/50HZ/3 380-415V/50HZ/3 380-415V/50HZ/3 380-415V/50HZ/3 380-415V/50HZ/3

Number 1 2 2 2 2

Rated Current(C/H) A 13.77/13.43 8.2/8.3 11.2/11.1 14.9/15.2 17/17.1

Compressor
Locked Rotor Current A 110 82 100 110 140

Power Input(C/H) KW 7.85/7.1 4.43/4.25 5.85/5.7 6.95/7.2 8.48/8.15

Type Hermetic Scroll compressor

Number 3 1 2 2 2
Fan
Rated Current A 0.5 1.6 1.6 4.2 4.2

Power Input kW 0.1 0.6 0.6 1.5 1.5

Number 1

Rated Current A 1.45 1.45 3.26 2.4 3.8

Water Pump
Power Input kW 0.74 0.74 1.44 1.41 1.92

Discharge Head m 18.99 16.07 18.05 16.28 26.18

Type Plate type heat exchanger

Evaporator
Water Flow (C/H) m3/h 4.08/4.25 4.85/5.11 6.62/6.96 8.45/9.2 9.46/10.28

Protective Device Overheat protection, High and Low Pressure Protection

Type 320HV 320HV 320HV 320HV 320HV

Lubricant
Charge L 1.57 1.57+1.57 1.57+1.57 2.66+2.66 2.66+2.66

Type R410a
Refrigerant
Charge kg 4.4 3.0+3.0 3.8+3.8 4.0+4.0 4.5+4.0

Unit Dimensions mm 950*393*1590 1290*500*1900 1990*500*1900

Water Connection (FPT) inch Inlet1-1/4" outlet1" 1-1/4" 1-1/4" 1-1/4" 1-1/2"

Direction of Connection Right Right or Left Right or Left Front Front

Operation Weight Kg 202 449 530 540 540

Note:
1.Cooling Mode Conditions (Evap. 12℃/7℃ - Air. 35℃).
2.Heating Mode Condition (Evap. 40℃/45℃ - Air. DB/WB 7℃/6℃).
3.The unit is tested under GB18430.1-2007and GB18430.2-2008..

7
Dimensions

Mini casing
CGAK/R-0305R/0306R/0505R/0605R (Unit: mm)
402

393
Mini-Koolman

Ø1"Water inlet
1285

90 Ø1"Water outlet
186

740
647

670
950

CGAK/R-0705 R (Unit: mm)

402

393

Mini-Koolman

1 1/4
1590

Water inlet

1 1/4
90 Water outlet

186
824
732

670
950

8
 Dimensions

Standard casing
CGAK/R-0606R/1005R (Unit: mm)

500
1290 580

900
TM

1900

1000
99
50

155 120

75 Power cable inletØ40

500
FPT 1 1/4"B Water inlet
Drain waterFPT 1/2" B
FPT 1 1/4"B Water outlet

CGAR/K-1205R(Unit:mm)
500

1990 580
900

TM TM
1900

99

1000
120
50

155

75 Ø40 Power cable inlet

FPT 1/2" B 500 FPT 1-1/4"B Water inlet
Drain water FPT 1-1/4"B Water outlet

9
Dimensions

CGAR/K-1505R (Unit: mm)

500
1990 580

900
TM TM

1900

1000
985
90

50
120

Ø40 Drain water

FPT 1/2" B 500
125

FPT 1-1/4"B Water inlet

FPT 1-1/4"B Water outlet

CGAR/K-2005R (Unit: mm)

500

490.0000

1990
1990
580

900

TM TM
1900

985
90

1000

50
120

Ø40 Drain water

FPT 1/2" B
125

500.0000

FPT 1-1/2"B Water inlet

FPT 1-1/2"B Water outlet

10
 Dimensions

Pressure water tank (Option Unit:mm)

Size
A B C D E F G H
Model
WTANK-5 470 263 230 182 254 435 415 455
WTANK-12 620 400 324 162 356 569 440 475

A F
B
C

G
D

H
Water Outlet(φ12.7mm)
Water Inlet(φ12.7mm)

Water Drainage(φ12.7mm)

Fan coil X4
Installation Example

pressurised
Primary Unit water tank
Makeup water valve

water strainer Tap

water

Automatic
air vent Direct
P Drain Valve Reversed
return return
Water drainage
P

Shockpro flow
of hose switch Thermometer Electric heater Shut-off

Note: the automatic exhaust valve shall be set at the highest point of the piping

Description of the principle of the pressurized water tank:

1. In order to avoid the pipe cracking due to the system over pressure resulting from the change of
ambient temperature and also to avoid the water hammer in the pipes, a pressurized water tank
shall be installed for system.
2. In order to avoid the excessively high or low pressure in the pipe, an automatic feed water valve
and an automatic drain valve are included in the pressurized water tank. The feed water pressure
can be adjusted based on the field situation.
3. An open expansion tank shall be installed at the highest position of system.

11
Service and Maintenance Space Requirement

Air Direction Unit: mm

500
1500
Mini-Koolman

300
300
500

Installation dimensions

CGAR(K)0606R/1005R CGAR(K)1205R/1505R/2005R
150
1630 640 640 450
450 730

496
740

640
496

740
640

850
40
40

30
30

2330
1630

CGAR(K)0305R/0306R/0505R/0605R/0755R
640

402 393

950

12
Electrical Specifications

Electrical specifications -50Hz

Minimum
Full load Full load Minimum Recommended Maximum specification
Rated current of the power
Power supply current of current of current of the fuse specification
MODEL of the fan supply copper
(V/Hz/Ph) water pump chiller unit water unit specification of the fuse
RLA(A) core wire
FLA(A) FLA(A) circuitMCA(A) REC(A) FMS(A)
diameter (mm2)

0305R 380-415/50/3 1.1 8.6 1 12.85 15 21.45 4

0306R 220/50/1 2.4 25.6 1 35.4 41.8 61 10
0505R 380-415/50/3 1.1 9.6 1 14.1 16.5 23.7 4
0605R 380-415/50/3 1.1 13 1 18.35 21.6 31.85 6
0755R 380-415/50/3 1.4 14 1.5 20.4 23.9 34.4 6
0606R 220/50/1 2.4 51.2 4.8 63.5 71.2 85.6 16
1005R 380-415/50/3 1.4 16.4 1.6 23.5 27.6 39.9 6
1205R 380-415/50/3 3.26 22.4 3.2 34.46 40.06 58.5 10
1505R 380-415/50/3 2.6 24.6 8.4 41.75 47.9 61.15 10
2005R 380-415/50/3 3.2 26.6 8.4 44.85 51.5 68.7 16

• The difference between the power voltage and the standard voltage shall not exceed 10 percent of the
standard value.
• Rated current(RLA)=the current of the machine under the ARI or UL standard conditions
• Minimum circuit current(MCA)=maximum loadx1.25+sum of the extra load (to decide the diameter of
the wire)
• Recommended fuse specification(REC)=maximum loadx1.5+sum of the extra load (to select the fuse
closest in specification)
• Maximum fuse specification(MFS)=maximum loadx2.25+sum of the extra load (to select the fuse
same or smaller in specification)

LCD microprocessor-based controller

1. System function
• Cooling/heating switch • Refrigerant system high/low pressure protection
• Compressor and pump protection • Anti-freeze protection of water system and plate
• Two-way valve interlock heat exchanger in winter
• Refrigerant high pressure protection • Malfunction alarm
for the plate heat exchanger • System operating statuse
• EWT display/setting • Defrosting interval/operation time setting
• Timing on/off time

2. The factory provides standard length of 10 meters for the LCD controller.

13
Water Pressure Drop Curve
CGAR0305 CGAR0306

35
35

30
Water Pressure Drop ( mH2O)

Water Pressure Drop ( mH2O)

30

25 25

20 20

15
15

10
10

5
5
0
1.146 1.337 1.528 1.719 1.91 2.101 2.292 2.483 2.674
0
1.07 1.25 1.43 1.61 1.79 1.97 2.15 2.33 2.51

Water Flow：m3/h Water Flow：m3/h

CGAR0505 CGAR0605

30 30

25
Water Pressure Drop ( mH2O)

Water Pressure Drop ( mH2O)

25

20
20

15
15

10
10

5
5

0
1.344 1.568 1.792 2.016 2.24 2.464 2.688 2.912 3.136
0
1.68 1.96 2.24 2.52 2.8 3.08 3.36 3.64
Water Flow：m3/h
Water Flow：m3/h

CGAR0606 CGAR0755

30 30

25 25
Water Pressure Drop ( mH2O)

Water Pressure Drop ( mH2O)

20 20

15 15

10 10

5 5

0 0
2.292 2.674 3.056 3.438 3.82 4.202 4.584 4.966 5.348 2.31 2.70 3.08 3.47 3.85 4.24 4.62 5.01 5.39
Water Flow：m3/h Water Flow：m3/h

CGAR1005 CGAR1205

30 35

30
25
Water Pressure Drop ( mH2O)

Water Pressure Drop ( mH2O)

25
20

20
15
15

10
10

5
5

0 0
2.74 3.19 3.65 4.10 4.56 5.02 5.47 5.93 4.03 4.70 5.37 6.04 6.71 7.38 8.05
Water Flow：m /h 3 Water Flow：m3/h

14
 Water Pressure Drop Curve

CGAR1505 CGAR2005

35 55

50
30

Water Pressure Drop ( mH2O)

Water Pressure Drop ( mH2O)

45

25 40

35
20
30

15
25

10 20

15
5
10

0 5
4.76 5.56 6.35 7.15 7.94 8.73 9.53 5.47 6.38 7.29 8.20 9.11 10.02 10.93 11.84
Water Flow：m3/h Water Flow：m3/h

Pump Head Internal Pressure Drop Allowable External Pressure Drop

Water flow rate

unit: m3/h
Connection
Type Lower limit of flow Rated flow Upper limit of flow
Dimension
CGAR0305 1.16 1.79 2.33 1"
CGAR0306 1.24 1.91 2.48 1"
CGAR0505 1.45 2.24 2.90 1"
CGAR0605 1.93 2.96 3.85 1"
CGAR0755 4.08 4.08 5.30 1 1/4"
CGAR0606 2.50 3.82 4.96 1 1/4"
CGAR1005 3.17 4.85 0.91 1 1/4"
CGAR1205 4.33 6.62 8.60 1 1/4"
CGAR1505 5.53 8.45 10.99 1 1/4"
CGAR2005 6.19 9.46 12.31 1 1/2"

Water pressure drop

To measure the water pressure difference between the water inlet and outlet of the unit (including
pump), pump head at a particular water flow rate may be read off from the pump head curve.
Refer to curves to design piping system for standard models with pumps.

The inner water pressure drop of the unit without a pump (the pump is installed outside of the
unit) should basically follow the graphs shown in the Water pressure drop curve section. Refer to
curves to design piping system for models without pumps.

Water flow
The chilled water flow through the unit shall be rated between the upper and lower limit listed
in the table. If the chilled water flow is below the lower limit, the discontinuous water flow will
reduce the evaporator heat transfer and make the expansion valve out of control or exceptional
low-pressure shutdown. Contrarily, the inner parts of the evaporator will be eroded if the water
flow is higher than the upper limit.

15
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For more information, visit www.Trane.com.

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

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PKGP-PRC006-EN March 2014