Act Manual PDF
Act Manual PDF
Act Manual PDF
7425MUM130_EN_2011-06
-EN-
EN- ACT 180-
80-1500
1500
Dear Customer,
thank you for choosing our product. In order to get the best performances out of this product, please read
this manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual.
Note, these instructions are in addition to the safety rules that apply in the country where the dryer is
installed.
Before packing for shipment each ACT series refrigerated air dryer undergoes a rigorous test to ensure the
absence of any manufacturing faults and to demonstrate that the device can perform all the functions for
which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment. The operation is fully automatic, and the maintenance is limited to few
controls and some cleaning operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.
IDENTIFICATION PLATE
The identification plate is located on the back of the dryer and shows all the primary data of the machine.
This data should always be referred to when calling the manufacturer or distributor. The removal or
alteration of the identification plate will void the warranty rights.
WARRANTY CONDITIONS
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To
require repairs during the warranty period, the data reported on the identification plate must be notified
Techincal data are subject to change without notice; errors not excluded.
ACT 180-
180-1500 -EN-
EN-
1. SAFETY RULES
1.1 Definition of the conventional signs used in this manual
1.2 Warnings
1.3 Proper use of the dryer
1.4 Instructions for the use of pressure equipment according to PED Directive 97/23/EC
2. INSTALLATION
2.1 Transport
2.2 Storage
2.3 Installation site
2.4 Installation layout
2.5 Correction factors
2.6 Connection to the compressed air system
2.7 Connection to the cooling water network (Water-Cooled)
2.8 Electrical connections
2.9 Condensate drain
3. START UP
3.1 Preliminary operation
3.2 First start-up
3.3 Start-up and shut down
4. TECHNICAL SPECIFICATIONS
4.1 Technical specifications ACT 180-1500 /50Hz
4.2 Technical specifications ACT 180-1500 /60Hz
5. TECHNICAL DESCRIPTION
5.1 Control panel
5.2 Operation
5.3 Flow diagram (Air-Cooled)
5.4 Flow diagram (Water-Cooled)
5.5 Refrigerating compressor
5.6 Condenser (Air-Cooled)
5.7 Condenser (Water-Cooled)
5.8 Condenser water regulating valve (Water-Cooled)
5.9 Filter dryer
5.10 Capillary tube
5.11 Alu-Dry module
5.12 Hot gas by-pass valve
5.13 Refrigerant pressure switches LPS – HPS
5.14 Compressor crankcase heater
5.15 DMC24 electronic device (Air Dryer Controller)
5.16 Electronic level controlled condensate drain
7. LIST OF ATTACHMENTS
7.1 Dryers dimensions
7.2 Exploded view
7.3 Electric diagrams
-EN-
EN- ACT 180-
80-1500
1500
1. SAFETY RULES
1.1 DEFINITION OF THE CONVENTIONAL SIGNS USED IN THIS MANUAL
Carefully read instruction manual before attempting any service or maintenance procedures on the
dryer.
Caution warning sign. Risk of danger or possibility of damage to equipment, if related text is not
followed properly.
Electrical hazard. Warning message indicates practices or procedures that could result in personal
injury or fatality if not followed correctly.
Danger hazard. High temperature conditions exist during operation of system. Avoid contact until
system or component has dissipated heat.
Danger hazard. Treated air is not suitable for breathing purposes; serious injury or fatality may
result if precautions are not followed.
Danger hazard: In case of fire, use an approved fire extinguisher, water is not an acceptable
means in cases of fire.
ARIA
AIR
LUFT Compressed air inlet connection point
AIR
ARIA
AIR
LUFT Compressed air outlet connection point
AIR
NOTE: Text that specifies items of note to be taken into account does not involve safety precautions.
In designing this unit a lot of care has been devoted to environmental protection:
• CFC free refrigerants
• CFC free insulation parts
• Energy saving design
• Limited acoustic emission
• Dryer and relevant packaging composed of recyclable materials
This symbol requests that the user heed environmental considerations and abide with suggestions
annotated with this symbol.
1 Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and avoid possible
dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all statutory regulations.
ACT 180-
180-1500 -EN-
EN-
1.2 WARNINGS
Compressed air is a highly hazardous energy source.
Never work on the dryer with pressure in the system.
Never point the compressed air or the condensate drain outlet hoses towards anybody.
The user is responsible for the proper installation of the dryer. Failure to follow instructions given in
the “Installation” chapter will void the warranty. Improper installation can create dangerous
situations for personnel and/or damages to the machine could occur.
Only qualified personnel are authorized to service electrically powered devices. Before attempting
maintenance, the following conditions must be satisfied:
• Ensure that main power is off, machine is locked out, tagged for service and power cannot be
restored during service operations.
• Ensure that valves are shut and the air circuit is at atmospheric pressure. De-pressurize the
dryer.
These refrigerating air dryers contain R134a or R407C HFC type refrigerant fluid. Refer to the
specific paragraph - maintenance operation on the refrigerating circuit.
Warranty does not apply to any unit damaged by accident, modification, misuse, negligence or
misapplication. Unauthorized alterations will immediately void the warranty.
In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of
electrical fire.
2. INSTALLATION
2.1 TRANSPORT
Check for visible loss or damage, if no visible damage is found place the unit near to the installation point
and unpack the contents.
• Always keep the dryer in the upright vertical position. Damage to components could result if unit is laid on
its side or if placed upside down.
• Store machine in a clean, dry environment, do not expose to severe weather environments.
• Handle with care. Heavy blows could cause irreparable damage.
2.2 STORAGE
Even when packaged, keep the machine
protected from severity of the weather.
Keep the dryer in vertical position, also when
stored. Turning it upside down some parts could
be irreparably damaged.
If not in use, the dryer can be stored in its
packaging in a dust free and protected site at a
maximum temperature of 50 °C, and a specific
humidity not exceeding 90%. Should the stocking
time exceed 12 months, please contact the
manufacturer.
SCC0001
The packaging materials are recyclable. Dispose of material in compliance with the rules
and regulations in force in the destination country.
ACT 180-
180-1500 -EN-
EN-
7 2 Aftercooler
OUT
3 4 8
5
3 Condensate separator
1
6 Dryer
7 Compressed air tank
-B-
IN 8 Final filter
7
9
2 9 9
9
6
In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the
heat exchanger.
Type A installation is suggested when the compressor operates at reduced intermittence and the total
consumption equals the compressor flow rate.
Type B installation is suggested when the air consumption can consistently change with peak values highly
exceeding the flow rate of the compressors. The capacity of the tank must be sized in order to compensate
eventual instantaneous demanding conditions (peak air consumption).
-EN-
EN- ACT 180-
80-1500
1500
660 m³/h This is the maximum flow rate that the dryer can accept under these operating conditions.
The air temperature and the flow entering the dryer must comply within the limits stated on the data
nameplate. The system connecting piping must be kept free from dust, rust, chips and other impurities,
and must be consistent with the flow-rate of the dryer. In case of treatment of air at particularly high
temperature, the installation of a final refrigerator could result necessary. In order to perform maintenance
operations, it is recommended to install a dryer by-pass system.
In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the
heat exchanger.
In realising the dryer, particular measures have been taken in order to limit the vibration which could occur
during the operation. Therefore we recommend to use connecting pipes able to insulate the dryer from
possible vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).
2.7 CONNECTION TO THE COOLING WATER NETWORK (WATER-COOLED)
Operations to be performed by qualified personnel.
Never operate with plants under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding
the nominal values.
Eventual over-pressure could be dangerous both for the operator and the machine.
The temperature and the amount of cooling water must comply with the limits indicated on the technical
characteristics chart. The cross section of the connection pipes, preferably flexible, must be free from rust,
chips and other impurities. We recommend to use connecting pipes able to insulate the dryer from possible
vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).
We recommend the installation of a 500 micron filter to prevent a clogging of the heat exchanger.
Note : (1) – Other temperature on request - Check the data shown on the identification plate.
(2) – Other pressure on request - Check the data shown on the identification plate.
(3) – Pressure difference at dryer water connection points at maximum water flow - Other head
pressure on request
CAUTION:
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS
SHOW IN THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE.
-EN-
EN- ACT 180-
80-1500
1500
LGT0025
CAUTION:
ATTENTION SHOULD BE PAID ON THE ROTATING DIRECTION OF THE COMPRESSOR !
The rotating direction of the compressor in this machine is cheched out by a Reverse Phase
Protector (RPP).
When this protection trips, the DMC24 is engaged (the alarm led flashes and the DMC24
display shows and ). If the compressor does not run, the rotating direction must be
changed by swapping two phases. These changes have to be done only by a qualified electrician.
DO NOT BY PASS RPP PROTECTION: BY OPERATING THE MACHINE IN WRONG
ROTATING DIRECTION, THE COMPRESSOR WILL FAIL IMMEDIATELY AND THE
WARRANTY WILL BE VOIDED.
Important: ensure that the dryer is earthed.
Do not use any socket adapters at the mains plug.
If the mains plug needs to be replaced, this must only be done by a qualified electrician.
ACT 180-
180-1500 -EN-
EN-
3. START UP
3.1 PRELIMINARY OPERATION
Verify that the operating parameters match with the nominal values stated on the data nameplate
of the dryer (voltage, frequency, air pressure, air temperature, ambient temperature, etc.).
This dryer has been thoroughly tested, packaged and inspected prior to shipment. Nevertheless, the unit
could be damaged during transportation, check the integrity of the dryer during first start-up and monitor
operation during the first hours of operation.
Qualified personnel must perform the first start-up.
When installing and operating this equipment, comply with all National Electrical Code and any
applicable federal, state and local codes.
Who is operating the unit is responsible for the proper and safe operation of the dryer.
Never operate equipment with panels removed.
-EN-
EN- ACT 180-
80-1500
1500
• Check that the DewPoint temperature indicated on the DMC24 is within range.
• Shut down the air compressor.
• After a few minutes, shut down the dryer keeping the button on DMC24 pressed for at least 2
seconds. The display shows .
NOTE: A DewPoint within 0°C and +10°C displayed on Air D ryer Controller is correct according to the
possible working conditions (flow-rate, temperature of the incoming air, ambient temperature, etc.).
During the operation, the refrigerating compressor will run continuously. The dryer must remain on during
the full usage period of the compressed air, even if the air compressor works intermittently.
The number of starts must be no more than 6 per hour.
The dryer must stop running for at least 5 minutes before being started up again.
The user is responsible for compliance with these rules. Frequent starts may cause irreparable
damage.
The DMC24 is fitted with internal protections to prevent the dryer from starting up too frequently.
-EN-
EN- ACT 180-
80-1500
1500
4. TECHNICAL SPECIFICATIONS
4.1 TECHNICAL SPECIFICATIONS ACT 180-1500 50HZ
ACT 180-
180-1500 -EN-
EN-
5. TECHNICAL DESCRIPTION
5.1 CONTROL PANEL
The control panel illustrated below is the only dryer-operator interface.
reset
log
ESC
info
set
T2
K 3
T4 T3
T1
PQS0047
1 Main switch
2 Electronic control instrument DMC24
3 Air and refrigerant flow diagram
5.2 OPERATION
Operating principle - The dryer models described in this manual operate all on the same principle. The hot
moisture laden air enters an air to air heat exchanger. The air then goes through the evaporator, also
known as the air to refrigerant heat exchanger. The temperature of the air is reduced to approximately 2°C,
causing water vapor to condense to liquid. The liquid is continuously coalesced and collected in the
separator for removal by the condensate drain. The cool moisture free air then passes back through the air
to air heat exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the
dryer.
Refrigerant circuit - Refrigerant gas is cycled through the compressor and exits at high pressure to a
condenser where heat is removed causing the refrigerant to condense to a high-pressure liquid state. The
liquid is forced through a capillary tube where the resulting pressure drop allows the refrigerant to boil off at
a predetermined temperature. Low-pressure liquid refrigerant enters the heat exchanger where heat from
the incoming air is transferred causing the refrigerant to boil; the resulting phase change produces a low
pressure, low temperature gas. The low-pressure gas is returned to the compressor, where it is re-
compressed and begins the cycle again. During those periods when the compressed air load is reduced
the excess refrigerant is by-passed automatically back to the compressor via the hot gas by-pass valve
circuit.
ACT 180-
180-1500 -EN-
EN-
T3
6 T4
1a 12.3 12.4
25 8
7
9 M
1
1b
12.1
T1 20
11 10
1c
DGF0075
13 21
T3
6 T4
1a 12.3 12.4
25
7 18
1
1b 19
12.1
T1
11 10 20
1c
DGF0067
13 21
2x
8 mm
A 5/16 in.
A -
4 mm
5/32 in.
-
VLY0001
+
VLY0003
-EN-
EN- ACT 180-
80-1500
1500
reset
log
ESC
info
PQS0046
set
DISPLAY
LED BUTTON
Compressor ON – green ON
Drain ON – green OFF
Fan 1 ON – green Increase
Fan 2 ON – green Decrease
Service warning – orange log Log
Alarm – red info Info menu
Remote control enabled ESC Drain test / ESC
Temperature in °C info
set
Setup menu on
reset
Temperature in °F log Reset alarms and/or service
Pressure in barg
Pressure in psig
The DMC24 controls all the operations, alarms and dryer operation set-up. The display and the leds show
all the operating conditions.
Led shows that the compressor is ON.
The operation of the fans is indicated by the leds and .
During normal operation the display shows the DewPoint temperature.
ACT 180-
180-1500 -EN-
EN-
Info Description
HP – condensing pressure HP
HdP - High DewPoint: DewPoint too high, higher than the HdA value set.
drn - Drainer : condensate drainer failure (opening of contact DRN – if electronic level
drainer is installed – see electric diagram)
NOTE: with dryer ON, but without compressed air pressure, the drainer failure notice may
appear.
ACT 180-
180-1500 -EN-
EN-
Alarm Description
HP - High Pressure : the refrigerant high pressure safety pressure switch HPS tripped (note :
the pressure switch has a reset button)
LP - Low Pressure : the refrigerant low pressure safety pressure switch LPS tripped
COn - Compressor : the compressor’s protections and/or the reverse phase protector RPP
tripped
Hdt - High Discharge Temperature : compressor discharge temperature beyond the safety
limit
Set T4> 100°C (212°F) delay 1 minute / Reset T4< 90 °C (194°F)
ICE - ICE / freezing : temperature inside the exchanger (probe T1) is too low and causes the
condensate to freeze.
Set T1< -3°C (27°F) delay 1 minute / Reset T1> 0°C (32°F)
Dryer powered and no service warning or alarm (active and not yet reset) displayed.
4 5 6
Dryer not powered or service warning or alarm (active and not yet reset) displayed.
4 5 6
TROUBLESHOOTING
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains
supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation
instructions in this manual.
SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION
No led lighting up. Verify that the system is powered.
Verify the electric wiring (internal and/or external).
Check internal printed circuit board for possible damage.
Pressing of Test button, but The service valve located before the drain is closed - open it.
no condensate discharge. The dryer is not under pressure - restore nominal condition.
Solenoid valve defective - replace the drain.
The internal printed circuit board is damaged - replace the drain.
Condensate discharge only The capacitive sensor is too dirty - open the drain and clean the sensor
when Test button is plastic tube.
pressed.
Drain keeps blowing off air. The diaphragm valve is dirty - open the drain and clean it.
The capacitive sensor is too dirty - open the drain and clean the sensor
plastic tube.
Drain in alarm condition. The capacitive sensor is too dirty - open the drain and clean the sensor
plastic tube.
The service valve located before the drain is closed - open it.
The dryer is not under pressure - restore nominal condition.
Solenoid valve defective - replace the drain.
NOTE : When the drain is in alarm condition, the diaphragm solenoid valve will open 7.5 sec every 4
min.
ACT 180-
180-1500 -EN-
EN-
• Close the manual condensate drain valve, unscrew the strainer (if installed) and clean it with
compressed air and brush. Reinstall the strainer properly tight, and then open the manual valve.
• At the end, check the operation of the machine.
6.2 TROUBLESHOOTING
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that:
• no part of the machine is powered and that it cannot be connected to the mains
supply.
• no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
• Maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at least 30
minutes.
Some components can reach high temperature during operation. Avoid contact until system or
component has dissipated heat
DewPoint too low. The fan is always on – verify the correct operation of the fan power contactor
(see KV1/KV2 on the electric diagram) and/or of pressure transducer (see BHP
on the electric diagram) – (Air-Cooled).
Ambient temperature is too low - restore de nominal condition.
The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore the nominal setting.
Excessive The dryer doesn’t drain the condensate - see specific point.
pressure drop The DewPoint is too low - the condensate is frost and blocks the air - see
within the dryer. specific point.
Check for throttling the flexible connection hoses.
The dryer doesn’t Inlet compressed air pressure is too low and condensate is not drained –
drain the restore nominal conditions.
condensate The condensate drain service valve is closed - open it.
Verify the electric wiring.
The DewPoint is too low - the condensate is frost and blocks the air - see
specific point.
Drainer is not operating correctly (see paragraph 5.16).
The dryer Drainer is dirty (see paragraph 5.16).
continuously
drains
condensate.
Water within the The dryer doesn't start - see specific point.
line. If installed - Untreated air flows through the by-pass unit - close the by-pass.
The dryer doesn’t drain the condensate - see specific point.
DewPoint too high - see specific point.
HPS high Check which of the following has caused the activation :
pressure switch 1. The ambient temperature is too high or the room aeration is insufficient -
has been provide proper ventilation (Air-Cooled).
activated. 2. The condenser is dirty - clean it .
3. The condenser fan doesn’t work - see specific point (Air-Cooled).
4. The cooling water is too hot - restore the nominal condition (Water-Cooled).
5. The cooling water flow is insufficient - restore the nominal condition (Water-
Cooled).
Reset the pressure switch pressing the button on the controller itself - verify the
dryer for correct operation.
HPS pressure switch is faulty - contact a refrigeration engineer to replace it.
LPS low pressure There is a leak in the refrigerating fluid circuit - contact a refrigeration engineer.
switch has been The pressure switch reset automatically when normal conditions are restored -
activated. check the proper operation of the dryer.
-EN-
EN- ACT 180-
180-1500
1500
DMC24- led is With led flashing : one or more alarms are active and the display shows
lighted.
and the active alarms. With led lighted : one or more alarms are waiting to be
reset and the display shows and the alarms that are no longer active but not
yet reset.
The alarms are displayed with the following messages :
1. : pressure switch HPS tripped (refrigerant high pressure) for condensing
pressure too high - see specific paragraph (NOTE : when problem is solved press
reset key on HPS pressure switch).
2. : LPS pressure switch tripped (low pressure) due to refrigerant pressure too low
- see specific paragraph.
3. : Con – during first startup – power phases of compressor are not connected
properly (see RPP on the electric diagram) – Change rotating direction swapping
two phases of the power supply of dryer. DO NOT BY PASS RPP PROTECTION:
BY OPERATING THE MACHINE IN WRONG ROTATING DIRECTION, THE
COMPRESSOR WILL FAIL IMMEDIATELY AND THE WARRANTY WILL BE
VOIDED.
4. : Con – one phase of power supply of dryer is missing (see RPP on the electric
diagram) – restore the missing phase.
5. : Con – Reverse Phase Protector (RPP) is faulty – replace it.
6. : Con – electric protection of compressor tripped (see Q1/QC1 on the electric
diagram)– reset and verify the dryer’s proper operation.
7. : FAn - electric protection of fan tripped (see QV1 on the electric diagram) -
reset and verify the dryer’s proper operation (Air-Cooled).
8. : FAn – thermal protection inside the fan/s tripped (see MF on wiring diagram –
wait 30 minutes and try again 30 (Air-Cooled).
9. : Hdt – compressor discharge temperature protection tripped due to very high
temperature (probe T4) – see specific paragraph.
10. : ICE – temperature inside exchanger (probe T1) too low – DewPoint is too low
- see specific paragraph.
11. : LCP - condensing pressure too low – see specific paragraph.
12. : PF4 – failure temperature probe T4 (compressor discharge) – verify electric
wiring and/or replace probe.
13. : PFP – failure pressure transducer BHP (condensing pressure) – verify
electric wiring and/or replace transducer.
NOTE: after solving the problem, the alarms must be reset (press the keys
reset
log
simultaneously for 3 seconds).
DMC24- led is With led flashing: one or more service warnings are active. With led
lighted. lighted: one or more service warnings are waiting to be reset. The display shows
the DewPoint temperature and the active or not reset service warning.
The service warnings are displayed with the following messages:
1. : PF1 – temperature probe failure T1 (DewPoint) – verify electric wiring and/or
replace probe.
2. : PF2 - temperature probe failure T2 (air IN) – verify electric wiring and/or
replace probe.
3. : PF3 - temperature probe failure T3 (compressor suction) – verify electric
wiring and/or replace probe.
4. : Hdp – DewPoint too high (higher than set HdA value) – see specific
paragraph.
5. : Ldp - DewPoint too low - see specific paragraph.
6. : drn – the condensate drainer does not work properly (DRN contact open- if
electronic drainer is installed) - see specific paragraph.
7. : SrV - Service – maintenance notice time expired (parameter SrV) – carry out
planned maintenance and reset hour counter.
8. : dt – compressor supply temperature too high (probe T4) – see specific
paragraph.
9. : HCP – condensing temperature too high – see specific paragraph.
NOTE: after solving the problem, the services must be reset (press the keys
reset
log
simultaneously for at least 3 seconds).
ACT 180-
180-1500 -EN-
EN-
Part Material
Refrigerant fluid R407C, R134a, Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Alu-Dry Module Aluminium
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic rubber without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric Parts PVC, Copper, Brass
We recommend to comply with the safety rules in force for the disposal of each type of material.
Refrigerant contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable
device and then delivered to a collection centre where it will be processed to make it reusable.
ACT 180-
180-1500 -EN-
EN-
7. LIST OF ATTACHMENTS
7.1 DRYERS DIMENSIONS
7.1.1 ACT 180-360 Dryers Dimensions
7.1.2 ACT 400-720 Dryers Dimensions
7.1.3 ACT 900-1100 Dryers Dimensions
7.1.4 ACT 1200-1500 Dryers Dimensions
BN = BROWN OR = ORANGE
BU = BLUE RD = RED
BK = BLACK WH = WHITE
YG = YELLOW/GREEN WH/BK = WHITE/BLACK
ACT 180-
180-1500 -AT-
AT-
3/400V/50Hz+PE
QS
FU1-2
Q1
3/400V/50Hz+PE (*)
OR [2-6] 3/460V/60Hz+PE
3/460V/60Hz+PE (*)
FUSE MAX 16 A
RCD Id 0.03A suggested TF
Smin 2.5sqmm/14AWG
FU4
RPP
L1 L2 L3 KV1 FU3
1 3 5 1 3 5 [2-2] 1 3 5
KC1 KV2
[2-1] [2-3]
2 4 6 11 12 14 2 4 6 2 4 6
[2-6]
11
KC1
[2-1] 12
U V W1 V2
W
M V1
M U2
3 3
7.3.1 Electrical Diagram of Dryers ACT 180-360
U1 W2
TK TK
MC1 [2-7] RC
MV1 A B
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD001 01
AT-
Note :
-AT-
Sheet 01 of 03
0 1 2 3 4 5 6 7 8 9
AT-
-AT-
DMC24RU
LPS MV1
11 13
HPS KHP P
Q1 [2-6]
[2-0] [1-3]
DEWPOINT TEMP.
AIR IN TEMP.
14 14
P
BHP BT1 BT2 BT3 BT4
P
mA
11 [2-6]
RPP
[1-4]
14
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
MAX 2A - 48V
A
[2-8]
4 5 6 4 5 6
3.1
2.3
3.2 N 2.4
N
3.2
2.4
A1 A1 A1 A1
7.3.1 Electrical Diagram of Dryers ACT 180-360
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD001 01
ACT 180-
Note :
Sheet 02 of 03
180-1500
WIRE
TYPE
TERMINAL
TERMINAL
0
1 024 UKK 5
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 CDI
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 6 DI4
MV1
1
7 UDT
8 00
9 024
10 00
11 DR1
ELECTRONIC LEVEL DRAINER 12 DR2
13 CDI
ELD
14 DI5
2
RC1 00 UKK 5
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
3
4
5
6
7
Note :
Drawing no. :
L1 L2 L3
PE
8
FRACT5478QCD001
Sheet
03
9
of
03
Rev.
01
Technical modifications are subject to change without notice; errors not excluded.
7.3.1 Electrical Diagram of Dryers ACT 180-360
-AT-
AT- 180-1500
ACT 180-
0 1 2 3 4 5 6 7 8 9
AT-
-AT-
3/400V/50Hz+PE
QS
FU1-2
QC1 QV1
3/400V/50Hz+PE (*)
OR [2-6] [2-7] 3/460V/60Hz+PE
3/460V/60Hz+PE (*)
FUSE MAX 32 A
RCD Id 0.03A suggested TF
Smin 6sqmm/10AWG
FU4
RPP
L1 L2 L3
FU3
1 3 5
KC1 KV0 KV2 KV1
[2-1] 11 12 14
[2-1] [2-3] [2-2]
2 4 6
[2-6] 11
KC1
[2-1] 12
U/C V/S W1 V2
W/R
M MV1 V1
M U2
3 3
U1 W2
TK TK
MC1 [2-7]
7.3.2 Electrical Diagram of Dryers ACT 400-720
W1 V2
MV2 V1
M U2
3
U1 W2 A B
TK TK RC
[2-8]
(*) See dryer nameplate
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 01
ACT 180-
Note :
Sheet 01 of 04
180-1500
0 1 2 3 4 5 6 7 8 9
ACT 180-
A
180-1500
DMC24
13
LPS QV1
[1-5]
11 13 14
HPS KHP P
QC1 [3-1]
[2-0] [1-3]
14 14
DEWPOINT TEMP.
AIR IN TEMP.
P MV2
BHP BT1 BT2 BT3 BT4
P
mA MV1
11 [3-4]
RPP
[1-4]
14
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
MAX 2A - 48V
4 5 6 4 5 6
A A
NO Alarm Alarm
21 and or
KHP Power ON Power OFF
[2-0]
24
A1 A1 A1 A1 A1 A1
7.3.2 Electrical Diagram of Dryers ACT 400-720
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 01
AT-
-AT-
Note :
Sheet 02 of 04
0 1 2 3 4 5 6 7 8 9
AT-
-AT-
[2-8]
[2-8]
14 24
KDR KDR
[2-5] [2-5]
11 22
ELD1 ELD2
3.1 L 2.3 3.1 1.1 2.3
1.3 1.3
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD002 01
ACT 180-
Note :
Sheet 03 of 04
180-1500
WIRE
TYPE
TERMINAL
TERMINAL
0
1 024 UKK 5
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 35
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 6
MV1
1
7
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 8 DI4
MV2
9 UDT
10 00
11 024
12 00
13 31
2
14 32
ELECTRONIC LEVEL DRAINER
15 CDI
16
ELD1
17 024
18 00
19 33
20 34
3
RC1 00 UKK 5
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
4
5
6
7
Note :
Drawing no. :
L1
L2
L3
8
PE
FRACT5478QCD002
Sheet
04
9
of
04
Rev.
01
Technical modifications are subject to change without notice; errors not excluded.
7.3.2 Electrical Diagram of Dryers ACT 400-720
-AT-
AT- 180-1500
ACT 180-
0 1 2 3 4 5 6 7 8 9
AT-
-AT-
[2-0]
3/400V/50Hz+PE
QS
FU1-2
QC1
3/400V/50Hz+PE (*)
OR [3-6] 3/460V/60Hz+PE
3/460V/60Hz+PE (*)
FUSE MAX 63A
RCD Id 0.03A suggested TF
Smin 16sqmm/6AWG
FU4
RPP
L1 L2 L3
FU3
1 3 5
KC1
[3-2] 11 12 14
2 4 6
[3-6] 11
KC1
[3-2] 12
U V
W
M
3
TK TK
[3-6] U V L1 L2 L3
W
MC1 M
3 L N S1 S2 M1M2
7.3.3 Electrical Diagram of Dryers ACT 900-1500
[3-6]
A B
RC
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 00
ACT 180-
Note :
Sheet 01 of 06
180-1500
0 1 2 3 4 5 6 7 8 9
ACT 180-
180-1500
[1-9]
QV1
[3-7]
W1 W2 W1 W2
MV1 V1
M V2 MV3 V1
M V2
3 3
U1 U2 U1 U2
TK TK TK TK
[3-7] [3-8]
7.3.3 Electrical Diagram of Dryers ACT 900-1500
W1 W2 W1 W2
MV2 V1
M V2 MV4 V1
M V2
3 3
U1 U2 U1 U2
TK TK TK TK
[3-7] [3-8]
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 00
AT-
-AT-
Note :
Sheet 02 of 06
0 1 2 3 4 5 6 7 8 9
AT-
-AT-
13 13
QC1 QV1
[1-3] [1-5] MV3
14 14
DMC24
11
LPS RPP MV1 [4-1]
11 [1-4]
KHP 14
HPS P
[3-0]
14
CONDENSING PRESS.
DEWPOINT TEMP.
AIR IN TEMP.
COMPRES. SUCTION TEMP.
COMPRES. DISCHARGE TEMP.
P
BHP BT1 BT2 BT3 BT4 MV4
MC1
P
mA
MV2
[4-8]
14 29 28 27 26 25 24 23 22 21 20 19 18 17 16
J2 J1
EXP DISPLAY
DMC24MA
K J3-RS485
I II T ZL
15 13 9 12 11 10 8 7 1 2 3 4 5 6 A B
MAX 2A - 48V
A A
21
KHP
[2-0] 4 5 6 4 5 6
24
NO Alarm Alarm
and or
Power ON Power OFF
A1 A1 A1 A1 A1 A1
7.3.3 Electrical Diagram of Dryers ACT 900-1500
Note :
Sheet 03 of 06
180-1500
0 1 2 3 4 5 6 7 8 9
ACT 180-
A
180-1500
[3-8]
[3-8]
9 10 11 12
KDR KDR KDR KDR
[3-5] [3-5] [3-5] [3-5]
5 6 7 8
3.2 N 2.4 3.2 1.2 2.4 3.2 N 2.4 3.2 1.2 2.4
7.3.3 Electrical Diagram of Dryers ACT 900-1500
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 00
AT-
-AT-
Note :
Sheet 04 of 06
WIRE
TYPE
TERMINAL
TERMINAL
0
1 024 UKK 5
HIGH PRESSURE SWITCH
2 12
HPS
3 CDI
LOW PRESSURE SWITCH
4 DI2
LPS
5 15
COMPRESSOR THERMAL PROTECTION
1500 ONLY - JUMP IF NOT INSTALLED 6 DI3
MC1
1
7 35
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 8
MV1
9
FAN THERMAL PROTECTION
AIR COOLED ONLY - JUMP IF NOT INSTALLED 10
MV2
11
FAN THERMAL PROTECTION 12
AIR COOLED ONLY - JUMP IF NOT INSTALLED
MV3
13
FAN THERMAL PROTECTION
2
15 UDT
16 00
17 024
18 00
19 41
20 42
3
23 024
24 00
25 43
26 44
ELECTRONIC LEVEL DRAINER
4
27
28
ELD2
29 024
30 00
31 45
32 46
ELECTRONIC LEVEL DRAINER
33
5
34
ELD3
35 024
36 00
37 47
38 48
ELECTRONIC LEVEL DRAINER
39 DI5
40
ELD4
6
RC1 00 UKK 5
COMPRESSOR CRANKCASE HEATER
RC2 10
RC
00 00
COMPRESSOR THERMAL PROTECTION MODULE
1500 ONLY 230 230
7
MC1
Note :
U1.1 R3 UKK 5
V1.1 S3
Drawing no. :
W1.1 T3
3
U2.1 R4
M
2x FAN MOTOR
V2.1 S4
MV2
MV1
W2.1 T4
8
U1.2 R3
V1.2 S3
FRACT5478QCD003
W1.2 T3
3
U2.2 R4
M
2x FAN MOTOR
V2.2 S4
Sheet
MV4 1200-1500 ONLY
MV4
MV3
W2.2 T4
05
9
of
06
00
Rev.
Technical modifications are subject to change without notice; errors not excluded.
7.3.3 Electrical Diagram of Dryers ACT 900-1500
180-1500
ACT 180- -AT-
AT-
0 1 2 3 4 5 6 7 8 9
ACT 180-
180-1500
Technical modifications are subject to change without notice; errors not excluded.
Drawing no. : Rev.
FRACT5478QCD003 00
AT-
Note :
-AT-
Sheet 06 of 06
COSTRUTTORE / MANUFACTURER :
FRIULAIR S.r.l.
Sede Legale:
34077 - Ronchi dei Legionari (GO) – ITALY
Via Joze Srebernic, 10
Cap.Soc. € 12.480 i.v.
P.IVA 00430110312
Export MGO001913
COD.ID.CEE IT 00430110312
R.E.A.GO n.51691
Cod.Fisc.e Reg.Impr. 00430110312
Sede Operativa:
33050 - Cervignano del Friuli (UD) – ITALY
Via Cisis, 36 - S.S.352 Km 21 Fraz. Strassoldo
www.friulair.com
Dati tecnici soggetti a modifiche senza preavviso. Errori non sono esclusi.
Technical data are subject to change without notice. Errors not excluded.