Tuv 2pfg 1169 en

2 Pfg 1169/08.
2007
Requirements for
cables for use in
photovoltaic-systems
 Jede Art der Vervielfältigung, auch auszugsweise, nur mit Genehmigung Seite 1 von 23
der TÜV Rheinland Product Safety GmbH, Köln, gestattet.
Contents
Seite
Foreword.............................................................................................................................................................3
1 Scope .....................................................................................................................................................3
2 Normative references .............................................................................................................................3
3 Terms and definitions .............................................................................................................................5
4 Halogen-free PV-cable ...........................................................................................................................6
4.1 Code designation ...................................................................................................................................6
4.2 Characteristics........................................................................................................................................6
4.3 Construction ...........................................................................................................................................6
4.4 Test ........................................................................................................................................................8
4.5 Guideline for use (informative) ...............................................................................................................8
4.6 Current carrying capacity .......................................................................................................................8
Annex A (normative) Test of mutual influence ................................................................................................15
Annex B (normative) Test of absence of halogen ...........................................................................................16
Annex C (normative) Determination of halogens – Elemental test .................................................................17
Annex D (normative) Test of long term resistance of insulation to D.C. .........................................................19
Annex E (normative) Cold impact test.............................................................................................................20
Annex F (normative) Dynamic penetration test ...............................................................................................21
Annex G (normative) Notch propagation.........................................................................................................23
Figure 1 – Arrangement of marking....................................................................................................................8

Figure F.1 – Arrangement for penetration test .................................................................................................22
Table 1 – Current carrying capacity of PV-cables ..............................................................................................9

Table 2 – Conversion factor for deviating temperatures ....................................................................................9
Table 3 – Tests for halogen free PV-cable.......................................................................................................10
Table 4 – Requirements for halogen free insulation and sheath compounds..................................................13
Table A.1 – Requirements................................................................................................................................15
Table B.1 – Test method, measurement, requirements...................................................................................16
Table B.2 – Test sequence...............................................................................................................................16
Table E.1 – Parameter for cold impact test ......................................................................................................20
Foreword
This test specification contents the requirements listed in a manuscript of the working group AK 411.2.3
„Leitungen für PV-Systeme“ of the German committee for standardization (DKE). This manuscript is
intended to be published as German pre-standard. Up to the date of publishing of the pre-standard this
test-specification of TUV Rheinland will be used for test and assessment of cables for use in PV-systems
(PV-cables).
1 Scope
2 PfG 1169/08.2007 applies to flexible single-core cables (cords) for use at the DC-side of photovoltaic-
systems with a maximum permissible voltage of DC 1,8 kV (conductor/conductor, non earthed system).
The cables are suitable for use in safety class II.
It is permitted to connect these cables as multiple-construction.
The cables are intended to operate at ambient temperature until 90°C
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
IEC 60364-5-52, Erection of low voltage installations –Part 5: Selection and erection of electrical equipment
–Chapter 52: Wiring systems
EN 50267-2-1, Common test methods for cables under fire conditions – Tests on gases evolved during
combustion of materials from cables – Part 2-1: Procedures – Determination of the amount of halogen acid
gas;
EN 50267-2-2, Common test methods for cables under fire conditions – Tests on gases evolved during
combustion of materials from cables – Part 2-2: Procedures – Determination of degree of acidity of gases
for materials by measuring pH and conductivity;
EN 50305, Railway applications – Railway rolling stock cables having special fire performance – Test
methods
EN 50395, Electrical test methods for low voltage energy cables;
EN 50396, Electrical test methods for low voltage energy cables;
EN 60068-2-78, Environmental testing - Part 2-78: Tests -Test Cab: Damp heat, steady state (IEC 60068-
2-78)
EN 60216-1, Electrical insulating materials - Properties of thermal endurance - Part 1: Ageing procedures
and evaluation of test results (IEC 60216-1);
EN 60216-2, Electrical insulating materials – Thermal endurance properties – Part 2: Determination of

thermal endurance properties of electrical insulating materials – Choice of test criteria (IEC 60216-2);
EN 60228, Conductor of insulated cables (IEC 60228)

EN 60332-1-2, Tests on electric and optical fibre cables under fire conditions – Part 1-2: Test for vertical
flame propagation for a single insulated wire or cable – Procedure for 1 kW pre-mixed flame; (IEC 60332-1-
2)
EN 60684-2, Flexible insulating sleeving – Part 2: Methods of test (IEC 60684-2)
EN 60811-1-1, Insulating and sheathing materials of electric cables – Common test methods Part 1-1:
General application – Measurement of thickness and overall dimensions – Test for determining the
mechanical properties (IEC 60811-1-1)
EN 60811-1-2, Insulating and sheathing materials of electric and optical cables – Common test methods.
Part 1-2: General application. Thermal ageing methods (IEC 60811-1-2)
EN 60811-1-3, Insulating and sheathing material of electric and optical cables – Common test methods –
Part 1-3: General application – Methods for determining the density – Water absorption tests – Shrinkage
test (IEC 60811-1-3)
EN 60811-1-4, Insulating and sheathing materials of electric and optical cables – Common test methods.
Part 1-4: General application. Tests at low temperature. (IEC 60811-1-4)
EN 60811-2-1, Insulating and sheathing materials of electric and optical cables – Common test methods –
Part 2-1: Methods specific to elastomeric compounds – Ozone resistance, hot set and mineral oil
immersion tests (IEC 60811-2-1)
EN 60811-3-1, Insulating and sheathing materials of electric cables – Common test methods Part 3-1:
Methods specific to PVC compounds – Pressure test at high temperature, test for resistance to cracking
(IEC 60811-3-1)
HD 22.13, Rubber insulated cables of rated voltages up to and including 450/750 V Part 13: Single and
multicore flexible cables, insulated and sheathed with crosslinked polymer and having low emission of
smoke and corrosive gases;
HD 605, Power cables – Part 605: Additional test methods
HD 60364-7-712 Electrical installations of buildings – Part 7-712: Requirements for special installations or
locations – Solar photovoltaic (PV) power supply systems (IEC 60364-7-712, modified)
3 Terms and definitions
For the purposes of this document, following definitions apply.
3.1 Terms for test procedure

3.1.1
Type test (symbol T)
Tests required to be made before supplying a type of cable covered by this standard on a general
commercial basis, in order to demonstrate satisfactory performance characteristics to meet the intended
application. These tests are of such a nature that, after they have been made, they need not be repeated,
unless changes are made in the cable materials or design or manufacturing process which might change
the performance characteristics.
3.1.2
sample tests (symbol S)
Tests made on samples of completed cable or components taken from a completed cable, at a specified
frequency, so as to verify that the finished product meets the specified requirements.
3.1.3
Routine tests (symbol R)
Tests made by the manufacturer on each manufactured length of cable to check that each length meets the
specified requirements
3.2
Rated voltage
The rated voltage of the cable determines the construction and the tests of the cable with regard to the
electrical properties.
The rated voltage is designated by two values of frequency voltage: U0/U in Volt
U0 rated power frequency voltage between conductor and earth (metallic screen of cable or ambient
medium);
U rated power frequency voltage between two conductors of a multipole cable or of a system of
single core cables.
The rated voltage of the cable for a given application shall be suitable for the operating conditions in the
system in which the cable is used.
This requirement is applicable for both Uo and U
The rated voltage between two conductors in a DC-system shall not exceed the 1,5 time value of rated
voltage U of the cable, and the rated voltage between conductor and earth shall not exceed the 1,5 time
value of rated voltage Uo of the cable.
NOTE The operating voltage of a system may exceed is rated voltage permanent for 20%. A cable may be operated
with a voltage which value is 20% higher than rated voltage under condition that the rated voltage is not less than the
rated voltage of the system.
3.3
DC side
part of a PV installation from a PV cell to the DC terminals of the PV inverter
3.4
open-circuit voltage under standard test conditions UOC STC
voltage under standard test conditions across an unloaded (open) PV module, PV string, PV array, PV
generator or on the DC side of the PV inverter
3.5
short-circuit current under standard test conditions ISC TC
short-circuit current of a PV module, PV string, PV array or PV generator under standard test conditions
4 Halogen free PV-cable
4.1 Code designation
PV1-F
4.2 Characteristics
4.2.1 Rated voltage 额定电压

AC U0/U 0,6/1 kV 交流：0.6/1 kv
DC 1,8 kV (conductor-conductor, non earthed system, circuit not under load). 直流：1.8kv
If the cable is used in DC-systems the rated voltage between two conductors shall not exceed the 1,5 time
value of rated voltage U of the cable. In with single-phase earthed DC-systems this value shall be
multiplied with factor 0,5.
4.2.2 Temperature range

Ambient temperature: 环境温度： –40 °C to +90 °C
Max. temperature at conductor: 120 °C
导体工作温度
The cables are intended to operate at ambient temperature until 90°C. For this a temperature index of
120°C applies to the insulation and the sheath, bas ed on EN 60216-1 (20.000h, 50% residual elongation).
绝缘、护套温度指数120℃
Note The expected period of use is 25 years. 使用寿命25年
The permitted short-circuit-temperature refer to a period of 5s is 200°C. 5秒钟的短路温度是200℃
4.3 Construction
4.3.1 Conductor 导体
Number of conductors: 1
The conductor shall be class 5, according to EN 60228.

导体是EN60228中的第5类导体,而且必须是镀锡的
The single wires must be tinned.
Preferred diameters: 2,5, 4, 6, 10, 16 mm2

导体直径
4.3.2 Separation layer
隔离层
A separation layer of a suitable halogen free material may be applied around the conductor.
4.3.3 Insulation 绝缘
The insulation shall be a suitable halogen free material applied around the conductor. 无卤
The insulation shall be extruded and shall consist of one or several adjacent adherent layers. It shall be
solid and homogeneous, it must be possible to remove it without damage to the insulation itself, to the
conductor and to the tin coating.
The insulation shall be smooth, consistently applied and largely circular. Compliance shall be checked by
inspection and by manual test.
The wall thickness of insulation is specified by the manufacturer, but it must not fall short of the minimum
value of 0,5mm.
4.3.4 Separation layer
A separation layer of a suitable halogen free material may be applied around the insulation.
4.3.5 Sheath 护套
The core must be covered by a sheath.
The sheath around the core must be of a suitable halogen free material. 无卤
The sheath shall be extruded and shall consist of one or several adjacent adherent layers. The sheath shall
be smooth and consistently applied.
The wall thickness of sheath is specified by the manufacturer, but it must not fall short of the minimum
value of 0,5mm.
4.3.6 Outer diameter
The average value of the outer diameter shall be within the limits specified by the manufacturer.
4.3.7 Multiple construction
Each single-core cable in a multiple construction shall pass the requirements of this document. Each
additional component in a multiple construction shall pass the requirements of this document.
4.3.8 Marking
4.3.8.1 General
The cable shall be marked as follows:

a) Trademark;
b) Code designation;
c) Rated diameter.
Marking may be by printing or by reproduction in relief on or in the sheath.
4.3.8.2 Trademark
Cables shall be provided with an indication of the manufacturer, which consist of a consecutively marking
with company name or company sign or with (if trademarked) an identification number.
4.3.8.3 Code designation
Cables shall be provided with an code designation according to 4.1 applied consecutively on sheath.
4.3.8.4 Arrangement of marking
Each marking is considered as consecutive if the spacing between the end of a marking and the begin of
the following identical marking does not exceed following value:
– 550mm, for marking on sheath or outer jacket.
Following figure shows an example of marking on sheath.
Figure 1 – Arrangement of marking
4.3.8.5 Durability
Printed markings shall be durable. Compliance with this requirement shall be checked by the test given in
5.1 of EN 50396.
4.3.8.6 Legibility
Each marking shall be legible.
4.4 Test
Compliance with the requirements of 4.3 shall be checked by visual inspection and tests according to table
3.
4.5 Guideline for use (informative)
Cables according to this standard are intended for use in PV-systems according to EN 60364-7-712.
4.6 Current carrying capacity载流容量
Ambient temperature: 60°C 环境温度

Max. temperature at conductor: 120 °C 导体最高温度
Table 1 – Current carrying capacity of PV-cables
Kind of installation
Rated diameter Single cable free in Single cable on To cables adjacent on
air surfaces surfaces
mm2 A A A
1,5 30 29 24
2,5 41 39 33
4 55 52 44
6 70 67 57
10 98 93 79
16 132 125 107
25 176 167 142
35 218 207 176
Table 2 – Conversion factor for deviating temperatures
Ambient temperature Conversion factor

°C
Up to 60 1,00
70 0,91
80 0,82
90 0,71
100 0,58
110 0,41
Reduction factor for accumulation according to IEC 60364-5-52, Table B.52-17
Table 3 – Tests for halogen free PV-cable
1 2 3 4 5
Ref. Category Test method described in

Test Requirements
No. of test standard clause
1 Electrical tests
1.1 Resistance of conductors T,S EN 50395 5
1.2 Voltage test on completed cable with AC or DC T,S EN 50395 6
– AC-test-voltage kV 6,5
– DC- test-voltage kV 15
Length of sample m 20
Duration of test min 5
Temperature of the water °C 20 ± 5
1.3 Absence of faults at complete cable R EN 50395 10
– AC-test-voltage kV 10
1.4 Surface resistance of sheath T EN 50395 11
– Minimum value 护套表面电阻 Ω 109
1.5 Insulation at complete cable T EN 50395 8

Length of sample m 5
Duration of test h 2
Temperature of the water °C 20± 5
– Minimum value at 20 °C Ω ⋅ cm 1014
– Minimum value at 90 °C Ω ⋅ cm 1011
1.6 Long term resistance of insulation to d.c. T Annex D
2 Constructional and dimensional tests
2.1 Checking of compliance with constructional T,S Inspection and
provisions manual tests
2.2 Measurement of thickness of insulation T,S EN 50396 4.1
2.3 Measurement of thickness of sheath T,S EN 50396 4.2
2.4 Measurement of overall dimensions
2.4.1 – Mean value T,S EN 50396 4.4
2.4.2 – Ovality % ≤ 15 T,S EN 50396 4.4
3 Pressure test at high temperature at T EN60811-3-1

complete cable
3.1 Test conditions:
– temperature °C 140 ± 3
– duration of heating under load min 240
– Coefficient k 0,6
3.2 Results to be obtained:
– depth of penetration, max. % 50
– Voltage test 10 min after exculpation and Table 4, 1.2
cooling
4 Damp heat test T EN 60068-2-78
– temperature °C 90
– duration h 1000
– relative humidity % 85
– variation of tensile strength max. % – 30
– variation of elongation at break max. % – 30
1 2 3 4 5

Test Requirements
5 Resistance against acid and alkaline T EN 60811-2-1 10
solution
5.1 Chemical stress
acid: N-Oxal-acid
alkaline solution: N-sodium hydroxide solution

temperature °C 23
duration h 168
5.2 Tensile strength:
variation, max. % ± 30
5.3 Elongation at break, min. % 100
6 Test of influence T Annex A
7 Cold impact test at –40 °C T Annex E
8 Cold bending test T EN 60811-1-4 8.2
Diameter of cable < 12,5 mm
– temperature °C –40 ± 2
– duration of conditioning h 16 EN 60811-1-4 8.2.3
8.2 Results to be obtained Absence of
cracks
9 Cold elongation test Table 3
Diameter of cable ≥ 12,5 mm
10 Ozone resistance at complete cable T
10.1 Method B EN 50396 8.1.3
– temperature °C 40 ± 2
– relative humidity % 55 ± 5
– duration h 72
– Ozone concentration % (200 ± 50) × 10–6

(by volume)
10.2 Results to be obtained Absence of
cracks.
11 Weathering/UV-resistance T HD 605/A1 2.4.20
11.1 Conditions:
– duration h 720
(Black-Standard-temperature)
– relative humidity % 65
2
– min. power at W/m 60 ± 2
wavelength 300 nm to 400 nm
– duration spraying/drying min 18/102
Results to be obtained Absence of
cracks.
12 Dynamic penetration test T Annex F
13 Notch propagation T Annex G
1 2 3 4 5

Test Requirements
14 Shrinkage test at complete cable T EN 60811-1-3 11((sheath))
14.1 Conditions:
– duration h 1
– Distance L of sample mm 300
– Maximum shrinkage. % 2
15 Test under fire conditions
15.1 Test for vertical flame propagation at complete T, S EN 60332-1-2
cable
15.2 Assessment of halogen T, S
15.2.1 Absence of halogen Annex B
15.2.2 Determination of halogens – Annex C
Table 4 – Requirements for halogen free insulation and sheath compounds
1 2 3 4 5 6 7
Ref. Test method described in Type of compound

Test Unit
No. standard clause insulation sheath
1 Mechanical characteristics
1.1 Properties before ageing EN 60811-1-1 9.2
1.1.1 Values to be obtained for the tensile strength:
– median, min. N/mm2 6,5 8,0
1.1.2 Values to be obtained for the elongation at
break:
– median, min. % 125 125
1.2 Properties after ageing in oven EN 60811-1-2 8.1
1.2.1 Ageing conditions:
– temperature °C 150 ± 2 150 ± 2
– duration of treatment h 7 × 24 7 × 24
c
1.2.2 Values to be obtained for the tensile strength:
– median, min. N/mm2 – –
a
– variation, max. % –30 –30a
1.2.3 Values to be obtained for the elongation at
break:c
– median, min. % – –
a
– variation, max. % – 30 – 30a
d
1.3 Hot set test EN 60811-2-1 9
1.3.1 Conditions
– Temperature °C 200± 3 200± 3
– Time under load min 15 15
2
– mechanical stress N/cm 20 20
1.3.2 Values to be obtained
– elongation under load, max. % 100 100
– permanent elongation after cooling, max. % 25 25
1.4 Thermal endurance properties EN 60216-2
1.4.1 Conditions
Either test of elongation at break or bending test
shall be performed.
– Temperature index 120 120
c
– elongation at break % 50 50
– bending test EN 50305 7.2 2D 2D
1.5 Cold elongation test EN 60811-1-4 8.4
1.5.1 Conditions:
– temperature °C –40 ± 2 –40 ± 2
– duration h EN 60811-1-4 8.4.4 und 8.4.5 b b
1.5.2 Values to be obtained:

– elongation at break, min. % 30 30
1 2 3 4 5 6 7
Ref. Test method described in Type of compound

Test Unit
No. standard clause insulation sheath
a No positive value for variation fixed.

b See test method in column 4 and 5.
c This test shall be performed at test samples of insulation and sheath compound.
d This test shall be performed only at cross-linked insulation and sheath compound
Annex A
(normative)
Test of mutual influence
A.1 Conditions
Test samples must be aged for 7 days at (135 ± 2) °C at conditions according to table 2
A.2 Requirements
After ageing the insulation and the sheath shall pass the requirements of table A.1.
Table A.1 – Requirements
Tests units insulation sheath
Tensile strength – median, min. N/mm2 – –
– a
variation , max. % ± 30 –30 b
Elongation at break – median, min. % – –
– a
variation , max. % ± 30 ± 30
a Variation: difference between the median value obtained after ageing and the median value obtained without ageing expressed as a
percentage of the latter.
b Positive tolerances are not limited.
Annex B
(normative)
Test of absence of halogen
B.1 Requirements of extruded materials
Insulation and sheath shall pass the requirements as follows:

a) Type test
The material must be tested as described in table B.1.
Table B.1 – Test method, measurement, requirements
Test method Measurement requirements

1 EN 50267-2-2 pH and conductivity pH ≥ 4,3 und
conductivity ≤ 10 µS/mma
2 EN 50267-2-1 Chlorine- and Bromine ≤ 0,5 %
content, expressed in HCI
3a Annex C Halogen: Fluoride If negative the test should be finished. No further test is
necessary.
The material shall be accepted.
If positive, test of 3b shall be performed
3b EN 60684-2 Fluoride content ≤ 0,1 %
a If discrepancies regarding conductivity appear, e.g. the recommended value is exceeded even if there is compliance with the
recommended ph-value, other test method may be applied after agreement with all participants.
b) Selection test
The material shall be tested according to test sequence of table B.2.
Table B.2 – Test sequence
Test method Measurement Value Result
Phase 0 HD 22.13, Halogen: Fluoride, If negative the test should be finished. No further test
Annex C Chloride and Bromide is necessary.
The material shall be accepted.
If positive continue with phase 1.
Phase 1 EN 50267-2-2 pH < 4,3 The material shall be revised.
≥ 4,3 Conductivity shall be tested.
conductivity ≤ 2,5 µS/mm The material shall be accepted.

No further test is necessary.
conductivity > 10 µS/mm The material shall be revised.
conductivity (s) > 2,5 µS/mm but Test according to EN 50267-2-1 shall be performed
≤ 10 µS/mm
Phase 2 EN 50267-2-1 Chlorine- and Bromine > 0,5 % The material shall be revised.
content, expressed in
HCI ≤ 0,5 % Test according to EN 60684-2 shall be performed.
Phase 3 EN 60684-2 Fluoride content > 0,1 % The material shall be revised.
≤ 0,1 % The material shall be accepted.
Annex C
(normative)
Determination of halogens – Elemental test

Warning
Owing to its potentially hazardous nature, the fusion operation should be carried out in a fume
cupboard, using a safety screen.
C.1 Equipment
Bunsen burner
3 small/medium soda glass test tubes (approximately 50 mm x 10 mm)
Test tube holder
Evaporating basin/mortar
Wire gauze;
Funnel
Filter paper
C.2 Materials
Unknown sample
Sodium metal
Dilute nitric acid (5 %)
Aqueous silver nitrate (5 %)
Dilute ammonia (10 %)
Freshly made up zirconium-alizarin red S reagent
Glacial acetic acid
Acid/pH indicator papers
C.3 Procedure
C.3.1 Sodium fusion

Place 200 mg – 250 mg of the sample into the bottom of a small soda glass test tube. Add 10 ml of
distilled/de-ionized water to the evaporating basin and place this in the fume cupboard behind the safety
screen. Whilst holding the test tube firmly with the test tube holder at an angle of 45° - 60° to the vertical,
introduce a piece of freshly cut, clean sodium (about the size of a small pea) (200 mg – 250 mg) into the
mouth of the test tube without allowing it to come into contact with the sample. With the safety screen in
place, heat the sodium gently until it melts and runs down on to the sample (there may be a vigorous
reaction when the molten sodium reaches the sample if halogens are present). Heat the tube gently for
about 1 min, then more strongly until the lower 20 mm of the tube glows red hot. Plunge the red hot tube
into the water in the evaporating basin, immediately placing the gauze on top. (The gauze prevents any
loss of material when the tube shatters on contact with the water.) Allow any non reacted sodium to react
before grinding up the solution and glass. Filter, and separate the filtrate into two equal portions.
C.3.2 Chlorine and bromine
To the first portion of the filtrate, add sufficient nitric acid to make the solution acidic. Boil this solution until
its total volume has been reduced by half (this is to remove any HCN or H2S, if present, which would
interfere with the test). Add 1 ml silver nitrate solution; a white or yellowish-white precipitate indicates the
presence of halogen (Cl, Br) in the original sample. (If the liquor is decanted, and the precipitate is white
and readily soluble in dilute ammonia, then chloride is present.)
C.3.3 Fluorine
To the second portion of the filtrate, acidify with glacial acetic acid. Boil this solution until its total volume
has been reduced by half. Add 2 to 3 drops freshly prepared zirconium lake reagent (equal volumes of:
a) Alizarin solution: 0,05 g Alizarin Red-S in 50 ml distilled water, b) Zirconium solution: 0,05 g zirconium
nitrate in 10 ml concentrated HCl diluted with 50 ml distilled water). Heat at 40 °C for 1 h. The presence of
fluoride is indicated by the red/pink colouration being bleached to yellow.
Annex D
(normative)
Test of long term resistance of insulation to D.C.
A test sample with a length of minimum 5m shall be immersed into water containing 3 % NaCl. Further on
minimum 300mm of the sample shall stick out of the water. The water-bath shall be retained for (240 ± 2) h
at a high temperature of (85 ± 2) °C and a D.C.-vol tage 0,9kV shall be applied between conductor and
water whereby the conductor shall be connected to the positive potential.
The current of this circuit shall be measured with a period of not more than 24h. If possible a continuous
measurement shall be preferred.
The measured values shall be recorded in a time-current-curve which identifies a stable progress.
NOTE A stable progress is e.g. an increase of less than 10% of leakage current on the average for a time of 24h
(This is part of the inspection based on practical experiences)
After storing the samples shall be taken out of the salt-water-solution and a voltage test according to Ref.-
No. 1.2 of table 1 shall be performed. The test voltage shall be the rated voltage (U) of the cable.
Annex E
(normative)
Cold impact test
The cold impact test shall be performed at –40°C ac cording to clause 8.5 of EN 60811-1-4, but the mass of
hammer, the mass of test probe and the height shall comply with table 2.
Table E.1 – Parameter for cold impact test
Diameter of cable (D) Mass of hammer Mass of test probe height
mm g g mm
D < 15 1 000 200 100
15 < D ≤ 25 1 500 200 150
D > 25 2 000 200 200
The inner and outer surface of sheath shall be inspected with normal or corrective visual faculty without
magnification. Only the outer surface of the insulation shall be inspected. No cracks must be determined
Annex F
(normative)
Dynamic penetration test
A test apparatus for pull test (or a equivalent apparatus) shall be operated in pressure modus and shall be
equipped with a measuring device which is able to record the force of penetration of the spring-steel-needle
(see figure F.1b) through the insulation or sheath of a completed cable. A circuit with low voltage which
finish the test at the moment when the needle penetrates the insulation or the sheath and makes contact
with the conductor shall be added.
The test shall be performed at room temperature. The force applying to the needle shall be increased
continuously with 1 N/s until contact with the conductor has been made. 4 tests at each sample shall be
performed and the force at the moment of contact shall be recorded. After each test the sample shall be
moved forward and shall be turned clockwise for 90°.
The mean value of the 4 test results must not be less than the minimum value F determined with following
formula
F = 50 ⋅ D
D diameter of cable in mm
Dimensions in mm
a) detail X b) detail Y
(edges not broken or rounded, without ridge)
Caption
1 N.A. 7 Fixing screw
2 N.A. 8 Blade
3 Load 9 Shoulder with sufficient depth for
4 Clamp testing the insulation
5 Sample 10 Needle of spring steel
6 Mounting surface 11 Sample
Figure F.1 – Arrangement for penetration test
Annex G
(normative)
Notch propagation
Three samples of the cable shall be notched, to a depth of 0,05 mm of the insulation or sheathing, at four
points equally spaced with respect to one another around the circumference and 25 mm apart along the
length, and in a plane mutually perpendicular to the conductor.
One of the samples shall be conditioned at -15 °C, one at ambient temperature and one at 85 °C, in all
cases for 3 h, after which time they shall be wound on to a mandrel, (3 ± 0,3) times the minimum specified
diameter of the cable, whilst at the conditioning temperature. The notched sample shall be wrapped around
the mandrel such that at least one notch is on the outside of the cable.
The sample shall be allowed to return to ambient temperature and then subjected to the voltage test given
in no. 1.2 of Table 1 but at half the rated voltage U0.

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2 Pfg 1169/08.

Figure 1 – Arrangement of marking....................................................................................................................8

Table 1 – Current carrying capacity of PV-cables ..............................................................................................9

The cables are suitable for use in safety class II.

It is permitted to connect these cables as multiple-construction.

The cables are intended to operate at ambient temperature until 90°C

EN 50395, Electrical test methods for low voltage energy cables;

EN 50396, Electrical test methods for low voltage energy cables;

EN 60216-2, Electrical insulating materials – Thermal endurance properties – Part 2: Determination of

EN 60228, Conductor of insulated cables (IEC 60228)

EN 60684-2, Flexible insulating sleeving – Part 2: Methods of test (IEC 60684-2)

HD 605, Power cables – Part 605: Additional test methods

For the purposes of this document, following definitions apply.

3.1 Terms for test procedure

This requirement is applicable for both Uo and U

4 Halogen free PV-cable

4.1 Code designation

4.2.1 Rated voltage 额定电压

4.2.2 Temperature range

The permitted short-circuit-temperature refer to a period of 5s is 200°C. 5秒钟的短路温度是200℃

The conductor shall be class 5, according to EN 60228.

Preferred diameters: 2,5, 4, 6, 10, 16 mm2

4.3.4 Separation layer

The core must be covered by a sheath.

4.3.6 Outer diameter

4.3.7 Multiple construction

The cable shall be marked as follows:

Marking may be by printing or by reproduction in relief on or in the sheath.

4.3.8.3 Code designation

Following figure shows an example of marking on sheath.

Figure 1 – Arrangement of marking

Each marking shall be legible.

4.5 Guideline for use (informative)

4.6 Current carrying capacity载流容量

Ambient temperature: 60°C 环境温度

Table 2 – Conversion factor for deviating temperatures

Ambient temperature Conversion factor

Ref. Category Test method described in

1.5 Insulation at complete cable T EN 50395 8

3 Pressure test at high temperature at T EN60811-3-1

Ref. Category Test method described in

alkaline solution: N-sodium hydroxide solution

– Ozone concentration % (200 ± 50) × 10–6

13 Notch propagation T Annex G

Ref. Category Test method described in

Ref. Test method described in Type of compound

1.5.2 Values to be obtained:

Ref. Test method described in Type of compound

a No positive value for variation fixed.

Test of mutual influence

Table A.1 – Requirements

Tests units insulation sheath

Tensile strength – median, min. N/mm2 – –

Elongation at break – median, min. % – –

Test of absence of halogen

B.1 Requirements of extruded materials

Insulation and sheath shall pass the requirements as follows:

The material must be tested as described in table B.1.