Llustrated Arts Anual: Lawn Tractor - LTX 1040

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Illustrated Parts Manual

Lawn Tractor — LTX 1040

CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA Form No. 769-04587


(July 29, 2009)
Steering & Front Axle Assembly

1
2
3
4

6
8
7
9

10

11
14
12
15
13 14
16
8
19
18 20 33
21 22 35
17 23 34
19
18 24 25
20 27
21 24
26 30
22
25

28 32
31 23
33 29

32
34
35

2
Steering & Front Axle Assembly

Ref. Part Number Description


1 731-04532B Steering Wheel Cover
2 710-04484 Hex Washer Screw, 5⁄16-18 x .750
3 936-3004 Flat Washer, .406 x .875 x .105
4 631-04008A Steering Wheel
5 738-04262 Steering Wheel Shaft
6 710-0514 Hex Screw, 3⁄8-16 x 1.00
7 741-04237A Hex Flange Bearing
8 712-04065 Flange Lock Nut, 3⁄8-16
9 783-06043-0637 Steering Support Bracket
10 717-1550F Steering Gear
11 736-3084 Flat Washer, .51 x 1.12 x .06
12 717-1554 Steering Gear
13 712-0459 Flange Lock Nut, 7⁄16-20
14 738-04363 Shoulder Spacer, .385 x 1.25 x .3025
15 710-04095 Hex Screw, 3⁄8-16 x 1.00
16 711-04998 LH Drag Link
17 711-04999 RH Drag Link
18 712-3004A Flange Lock Nut, 5⁄16-18
19 912-0240 Jam Nut, 7⁄16-20
20 923-0448A Lock Joint
21 712-04063 Flange Lock Nut, 5⁄16-18
22 748-04065-0637 Steering Block
23 710-3180 Hex Screw, 5⁄16-18 x 1.75
24 912-0214 Hex Lock Nut, 3⁄8-24
25 748-04068 Spacer, .71 x .125 x .56
26 712-3083 Hex Lock Nut, 1⁄2-13
27 719-04413 Axle Pivot Bar
28 750-05041 Spacer, .510 x 1.00 x 1.5075
29 710-04824 Hex Screw, 1⁄2-13 x 2.5
30 638-04021-0637 RH Axle Assembly
31 638-04027-0637 LH Axle Assembly
32 714-0162 Cotter Pin, 5⁄32 x 1.25
33 N/A Wheel Assembly (Plastic Flange)
— 634-04405-0499 Rim Assembly
— 734-1731-0901 Tire
— 734-0255 Tubeless Air Valve
— 741-0990B Flange w/ Fitting Bearing
— 741-0516B Flange w/o Fitting Bearing
34 736-04228A Flat Washer, .781 x 1.590
35 731-05674 Bumper Cap

3
Hood & Dash Assembly

1 2

6 8
7
5 5
11 12 13
15 16

19 18
17 23 10

21 24 4
35
36
28
20
9
22

32 30
31 29
25
5 33

26
27
34
37 42 California Models
38 38
48
43 47 49
41
44

46
40 45
50

39 51

14

4
Hood & Dash Assembly

Ref. Part Number Description Ref. Part Number Description


1 931-06634 Hood 26 710-0599 Hex Washer Screw, 1⁄4-20 x .500
2 731-06543 LH Hood Scoop 27 710-1611B Screw, 5⁄16-18 x .750
3 731-06542 RH Hood Scoop 28 710-1652 Hex Washer Screw, 1⁄4-20 x .625
4 931-04322 Grill 29 747-1196 Bent Lever Rod
— 777X43335 Reflective Label, LH 30 710-0895 Hex Washer Screw, 1⁄4-15 x .750
— 777X43334 Reflective Label, RH 31 783-06099-0637 Dash Support, RH
5 710-0895 Hex Washer Screw, 1⁄4-15 x .750 32 783-06098-0637 Dash Support, LH
6 936-3020 Flat Washer, .271 x .630 x .065 33 783-06114-0637 Hood Pivot Bracket
7 936-0222 Lock Washer, 1⁄4 34 738-04091A Shoulder Screw, 5⁄16-18 x .43 x .29
8 931-06559 Lens, LH 35 735-04076 Net
9 931-06558 Lens, RH 36 726-3046 Ratchet Clip
10 925-0963 Lamp, 12V 37 751-0603A Fuel Cap
— 925-1649 Headlight Socket 38 735-04170 Fuel Tank Gasket
11 925-2054A Key 39 747-05040A Fuel Tank Support Rod
12 925-04227B Key Switch 40 710-1652 Hex Washer Screw, 1⁄4-20 x .625
13 925-04022B Indicator Meter 41 751-10879 Fuel Tank
14 951-10590 Canister Vent Filter 42 951-10947 Fuel Cap
15 710-1017 Screw, 1⁄4-14 x .625 43 751-10906 Fuel Tank
16 731-06593 Throttle Knob 44 751-10441 Rollover Valve
17 712-0142 Hex Nut, #8-32 — 735-04081 Rubber Grommet
18 710-3217 Screw, #8-32 x .375 45 747-05040A Fuel Tank Support Rod
19 731-05447A Parking Brake/Cruise Control Lever 46 710-0642 Hex Washer Screw, 1⁄4-20 x .750
20 747-05009 Control Rod 47 951-10589 Carbon Canister
21 714-04040 Bow-Tie Cotter Pin 48 951-10610 Canister Adapter Bracket
22 732-04580 Extension Spring, .500 x 2.733 49 710-04484 Hex Washer Screw, 5⁄16-18 x .750
23 931-06666 Dash Panel 50 751-10749-30 Fuel Hose, 3⁄16 White
24 735-0271A Bumper 51 751-10750-28 Fuel Hose, 7⁄32 Yellow
25 710-04484 Hex Washer Screw, 5⁄16-18 x .750

5
Seat, Fender & Deck Lift

3
2

11 5
15
54 8
6

7
16 7
9
12
17
10
13
18
14

40

39
42
24
41
23
46 43
45 31 19
32
44 20
33 21
34
49
48 53 36
35 37 22
47
38

25
50
51 29
27 30
26
28

6
Seat, Fender & Deck Lift

Ref. Part Number Description Ref. Part Number Description


1 757-04085 Medium Back Seat 28 736-0317 Bell Washer
2 783-06049-0637 Seat Mounting Bracket 29 912-0206 Hex Nut, 1⁄2-13
3 783-06050 Seat Adjustment Lever 30 712-3083 Hex Lock Nut, 1⁄2-13
4 732-04563 Compression Spring, .68 x 1.065 x .055 31 738-0138A Shoulder Screw, 5⁄16-18 x .437 x .470
5 938-0296 Shoulder Screw, 5⁄16-18 x .437 x .268 32 756-04331 Cable Roller Pulley
6 710-04482 Hex Flange Bolt, 3⁄8-16 x .875 33 746-0968 Lift Cable
7 710-04484 Hex Washer Screw, 5⁄16-18 x .750 34 712-04063 Flange Lock Nut, 5⁄16-18
8 732-04561 Compression Spring, 1.71 x 3.735 x .238 35 714-0111 Cotter Pin, 3⁄32 x 1.0
9 712-3004A Flange Lock Nut, 5⁄16-18 36 783-04711B-0637 Lift Arm, LH
10 783-06088-0637 Seat Pivot Bracket 37 738-04130 Shoulder Bolt, 3⁄8-16 x .625 x .175
11 731-06754 Fender Cover. RH 38 712-04065 Flange Lock Nut, 3⁄8-16
12 710-04484 Hex Washer Screw, 5⁄16-18 x .750 39 720-04116 Grip
13 710-0895 Hex Washer Screw, 1⁄4-15 x .750 40 732-0932 Extension Spring, .38 x 5.6
14 783-06039-0637 Manual PTO Lift Bracket 41 647-04151 PTO Handle
15 731-05515B Fender Cover, LH 42 738-04237A Shoulder Screw, #10-32 x .500
16 783-06235-4021 Fender 43 741-04119 PTO Bearing
17 710-0599 Hex Washer Screw, 1⁄4-20 x .500 44 710-0599 Hex Washer Screw, 1⁄4-20 x .500
18 710-0528 Screw, 5⁄16-18 x 1.25 45 716-0106A E-Type Ring
19 750-3310 Flange Spacer, .3125 x .4375 x .625 46 941-0225 Hex Flange Bearing
20 735-0690 Grommet, .4375 x .750 47 746-0968 Lift Cable
21 736-3078 Flat Washer, .344 x 1.0 x .063 48 683-04223-0637 Lift Shift Assembly
22 712-04063 Flange Lock Nut, 5⁄16-18 49 914-0104 Cotter Pin, .072 x 1.13
23 946-04618 Deck Engagement Cable 50 732-0874 Torsion Spring
24 714-04040 Bow-Tie Cotter Pin 51 747-04962A Lift Handle
25 714-3002 Cotter Pin, 3⁄16 x 1.00 52 720-0311 Handle Grip
26 747-04944A Deck Lift Rod 53 736-0105 Washer, .401 x .870 x .063
27 936-0179 Flat Washer, 1⁄2 x 1.25 x .10 54 925-04040 Seat Switch

7
Drive System

1
2 5
5

4 3 12
41
6 42
6
8

7 12
55

9
15 48
10
11 43
14 44 35
14 46
13 47 45

12

26
16
25 17 18
24 23 19
27
22
28 20
30
29 21
30
33
31 72
31
49
3 71
34
8
37 32 68 12

36 22 39
35
40 64 65
35 70
58 55
38 56 66 67
63
57 69
53 12
62
51 52
50 54 59 61
55
12
60

8
Drive System

Ref. Part Number Description Ref. Part Number Description


1 712-0700 Flange Nut 34 731-04604 Sleeve, .758 x .821 x 2.4375
2 954-04208 V-Belt 35 712-04063 Flange Lock Nut, 5⁄16-18
3 710-1007 Hex Washer Screw, 3⁄8-16 x 1.500 36 732-0716D Extension Spring, .59 x 4.00
4 956-04002 Pulley 37 732-04616 Extension Spring, .97 x 6.18
5 720-04028 Shift Knob 38 738-04091A Shoulder Screw, 5⁄16-18 x .43 x .29
6 647-04035 Shift Lever Assembly 39 936-3008 Flat Washer, .344 x .750 x .120
7 756-04325 Idler Pulley 40 747-04984 Brake Rod
8 710-1026 Hex Washer Screw, 1⁄4-20 x 1.750 41 783-06132 Shift Bracket
9 710-04823 Bolt, 5⁄16-18 x 2.75 42 732-0525 Spring Shifter Clip
10 N/A Var. Speed Pulley Ass. w/ Bracket 43 710-0227 Hex Washer Screw, #8-18 x .500
— 956-04015A Variable Speed Pulley Assembly 44 926-0320 Insulator Nut Plate
— 683-04522 Variable Speed Belt Guide 45 725-1644 Short Spring Switch
— 683-04523 Variable Speed Pulley Bracket 46 914-0104 Cotter Pin, .072 x 1.13
— 710-0627 Screw, 5⁄16-24 x .750 47 710-3025 Hex Screw, 5⁄16-18 x .625
— 710-0778 Screw, 1⁄4-20 x 1.500 48 783-04595A Shift Adjustment Bracket
— 718-04261 Bearing Cup 49 634-04639-0499 Rim Assembly, 8.0 x 7.0 x.750
— 736-0362 Flat Washer — 934-0255 Tubeless Air Valve
— 741-0124 Ball Bearing — 734-1730-0901 Tire, 20 x 8 x 8
11 731-06894 Shift Plate Bearing 50 731-2290A Hub Cap
12 710-04484 Hex Washer Screw, 5⁄16-18 x .750 51 710-0627 Hex Lock Screw, 5⁄16-24 x .750
13 914-0209 Internal Cotter Pin 52 736-0242 Bell Washer, .340 x .872 x .060
14 747-05109 Shift Rod 53 736-0430 Flat Washer, .350 x 1.59 x .062
15 912-0431 Flange Lock Nut, 3⁄8-16 54 726-0214 Push Cap, 5⁄8
16 723-3018 Joint Ball 55 741-0495 Flange Bearing, .630 x .695 x .60
17 936-0169 Lock Washer, 3⁄8 56 735-0662 Control Pad
18 712-0241 Hex Nut, 3⁄8-24 57 683-0266 Auto Drive Control Pedal Assembly
19 750-04456 Spacer, .260 x .372 x 1.420 58 683-04489 Transmatic Pedal Bracket Assembly
20 936-0140 Flat Washer, .385 x .62 x .063 59 783-05914 Pedal Strap Support Bracket
21 747-04957A Foot Pedal Transmission Bypass Rod 60 712-04065 Flange Lock Nut, 3⁄8-16
22 914-0111 Cotter Pin, 3⁄32 x 1.0 61 938-0380 Shoulder Bolt, 3⁄8-16 x .500 x .270
23 747-04959A Idler Adjuster Rod 62 741-3065B Hex Flange Bearing
24 783-06027 Idler Bracket 63 748-04203 Cruise Latch
25 732-04612 Extension Spring, .70 x 12.00 64 714-04040 Bow-Tie Cotter Pin
26 954-0467 V-Belt 65 783-06278 Bracket Reinforcement Plate
27 718-04407 Pulley Hub 66 711-05068 Clevis Pin, 5⁄16-3.985
28 736-04337 Shim Washer, 1.00 x .632 x .010 67 647-04152 Brake Control Assembly
29 738-0372B Shoulder Spacer, 1.00 x .38 x .38 68 732-04587 Extension Spring, .63 x 4.95
30 912-0240 Jam Nut, 7⁄16-20 69 710-0604A Hex Washer Screw, 5⁄16-18 x .625
31 756-04224 Flat Idler Pulley 70 783-05940 Pedal Strap Support Bracket
32 710-3011 Hex Screw, 3⁄8-16 x 2.25 71 783-06103A-0637 Brake Pedal Bracket
33 918-04566 Transmatic Drive Assembly 72 735-04136 Brake Pedal Pad

9
Frame, Battery & PTO

3 4

5
14
15
6 10
11
7
12
8
9 13

16

17

18
19
20
22
21 6

10
Frame, Battery & PTO

Ref. Part Number Description


1 747-04121A Battery Hold-Down Rod
2 712-0271 Sems Nut, 1⁄4-20
3 710-04666 Hex Flange, 1⁄4-20 x .75
4 925-1707D Battery
5 783-06089-0637 Seat Frame Bracket
6 710-04484 Hex Washer Screw, 5⁄16-18 x .750
7 738-04058 Shoulder Spacer, .38 x 1.0 x .70
8 710-3005 Hex Screw, 3⁄8-16 x 1.25
9 783-0349-0637 Battery Tray
10 712-04065 Flange Lock Nut, 3⁄8-16
11 725-04439 Solenoid
12 710-0653 Hex Washer Screw, 1⁄4-20 x .375
13 712-04064 Flange Lock Nut, 1⁄4-20
14 738-04237A Shoulder Screw, #10-32 x .500
15 725-04363 Interlock Switch
16 683-04469-0637 Lower Frame Assembly
17 756-04208A Engine Pulley
18 736-0322 Flat Washer, .450 x 1.250 x .164
19 936-0171 Lock Washer, 7⁄16
20 710-04607 Hex Screw, 7⁄16-20 x 2.75
21 712-04063 Flange Lock Nut, 5⁄16-18
22 747-05065 Keeper Rod

11
Engine Accessories

Kohler Single
Engine Shown 1
For Reference 2
Only
1
15

8
6
4
3
10
7
17
9 6 16 13 14
11

12

Ref. Part Number Description Ref. Part Number Description


1 726-0205 Hose Clamp 10 751-0564B Muffler Deflector
2 751-10349 Fuel Hose 11 751-10353 Long Muffler Deflector
3 751-3141-14 Extension Hose 12 710-0227 Hex Washer Screw, #8-18 x .500
4 951-10517A Oil Drain 13 728-04000 Rivet, .188 x .300
5 710-04683 Hex Washer Screw, 3⁄8-16 x 1.00 14 683-04549-0637 Muffler Shield Assembly
6 710-0599 Hex Washer Screw, 1⁄4-20 x .500 15 712-0271 Sems Nut, 1⁄4-20
7 710-1314A Screw, 5⁄16-18 x .750 16 751-11022 Kohler Single Muffler
8 721-0377A Exhaust Gasket 17 710-1652 Hex Washer Screw, 1⁄4-20 x .625
9 725-0157 Cable Tie, 3⁄16 x .05 x 7.4

12
Notes

13
42” U.S. Timed Mowing Deck

36A 36B 1
46
46
66
55
57
56
58
57 59 3
60 2
58 61
6 4
62
60 59 7
61 63 26 5
61 34 27 6 9
62 30 29 28
63 8 10
61 31
64 33 11 12

32 14 13
65
15 18
64 16 19 22
35 17
65 36A 6 10
6 23
37 20 24 25
7 21
18
12
40 39 67
36B 54
38

14
6 6
12 50
51
41 52
6
43 53
42 44 48

49

47

45

46

14
42” U.S. Timed Mowing Deck

Ref. Part Number Description Ref. Part Number Description


1 954-0266A Drive Belt 36A 918-04512A Spindle Assembly, Drive
2 954-04167 Timing Belt 36B 918-04516 Spindle Assembly, Driven
3 710-1325 Hex Washer Screw, 1⁄4-20 x 1.625 37 711-1044A Belt Guard Pin
4 750-04456 Spacer, .260 x .372 x 1.420 38 783-06262-0637 Deck Engage Cable Bracket
5 932-0428A Extension Spring, .50 x 4.35 39 747-05055 Belt Keeper Rod
6 712-04065 Flange Lock Nut, 3⁄8-16 40 631-04254 Chute Assembly
7 756-04129B Idler Pulley 41 734-0973 Deck Wheel
8 936-3004 Flat Washer, .406 x .875 x .105 42 938-0373 Shoulder Bolt, 3⁄8-16 x .496 x 1.525
9 750-0807 Spacer, .385 x .625 x .700 43 710-3178 Carriage Bolt, 3⁄8-16 x .75
10 738-04162A Shoulder Spacer, .8840 x .190 44 712-04063 Flange Lock Nut, 5⁄16 x 18
11 983-04524 Brake Assembly 45 942-04217 2-in-1 Blade
12 710-04484 Hex Washer Screw, 5⁄16-18 x .750 46 712-0417A Flange Nut, 5⁄8-18
13 783-06176-0637 Idler Brace Bracket 47 710-3130 Hex Screw, 3⁄8-16 x 3.25
14 710-0347 Hex Screw, 3⁄8-16 x 1.75 48 736-0258 Flat Washer, .385 x 1.0 x .135
15 712-0266A Jam Lock Nut, 3⁄8-16 49 710-3005 Hex Screw, 3⁄8-16 x 1.25
16 936-0300 Flat Washer, .406 x .875 x .059 50 938-0785 Shoulder Spacer, 1.38 x .445 x .36
17 756-04280 Idler Pulley 51 734-04155 Deck Wheel
18 712-0229 Push Nut, 3⁄8 52 736-0225 Lock Washer, 5⁄8
19 750-04446 Spacer, 3⁄8 x .68 x 1.46 53 912-0641 Hex Nut, M16-1.5
20 783-05802-0637 Tension Bracket 54 683-04492-4021 Deck Assembly
21 710-0520 Hex Screw, 3⁄8-16 x 1.50 55 756-04372 Pulley (Drive Spindle)
22 710-1325 Hex Washer, 1⁄4-20 x 1.625 Spacer, .792 x 1.060 x 1.860 (Drive
56 750-04724
Spindle)
23 750-0566A Spacer, .260 x .375 x 1.030
57 913-04040A Timing Pulley
24 732-0826A Extension Spring, .865 x 4.68
58 787-01520 Timing Pulley Plate
25 737-04003D Deck Water Nozzle
59 710-04065 Screw, 1⁄4-10 x .625
26 710-0528 Hex Screw, 5⁄16-18 x 1.25
60 936-0287 Flat Washer, .793 x 1.24 x .06
27 936-0119 Lock Washer, 5⁄16
61 941-0919 Ball Bearing, .787 x 1.85 x .551
28 917-04074 Deck Adjustment Gear
62 750-04936 Spacer, .792 x 1.060 x 1.860
29 914-0470 Cotter Pin, 1⁄8 x 1.25
63 937-3000 Drive Lube Fitting
30 932-0306A Compression Spring, .531 x 1.75
64 619-04199 Spindle Housing
31 747-1116 Deck Handle Rod
65 938-04292 Spindle Shaft (Drive Spindle)
32 738-04316A Shoulder Bolt, 5⁄16-24 x .435 x 1.76
— 938-04291 Spindle Shaft (Driven Spindle)
33 783-05627-063 Deck Lift Bracket
66 736-0315 Flat Washer, .760 x 1.50 x .120
34 710-0599 Hex Washer Screw, 1⁄4-20 x .500
67 938-3056 Shoulder Bolt, 3⁄8-16 x .50 x 2.5
35 731-06291A Belt Cover

15
Wiring Schematic

725-04762

16
Notes

17
18
Labels

777D10279
Centered on Rear Fender

777D12928

777I20310
SCALE
SEAT ADJUSTER
RELEASE
777D12864
777X42179
CONTACT THE CUB CADET CARE NETWORK

FOR ALL YOUR


SERVICE NEEDS
1-800-965-4CUB 4 2 8 2

777I23139
PTO
OFF
PTO DECK
ON HI HEIGHT
LO

777D12929 777I23084

777S33189
TO START
DANGER 1. DISENGAGE BLADES/PTO, (POWER TAKE OFF)
2. ENGAGE THE TRACTOR’S PARKING BRAKE.
ROTATING BLADES CAUSE
SERIOUS INJURY OR DEATH 3. ACTIVATE THE CHOKE CONTROL.
4. TURN KEY TO START ENGINE. AFTER START RELEASE KEY & DEACTIVATE CHOKE
BY PLACING THROTTLE TO FAST “RABBIT” POSITION.
OPERATING MODES
NORMAL MOWING
YOU MUST DISENGAGE BLADES/PTO, (POWER TAKE OFF) BEFORE
TRAVELING IN REVERSE.
REVERSE CAUTION MODE
1. TURN KEY TO REVERSE CAUTION MODE POSITION.
2. DEPRESS REVERSE PUSH BUTTON. (RED INDICATOR LIGHT “ON”)
WHEN RED LIGHT IS “ON” MACHINE CAN BE OPERATED IN REVERSE
WITH MOWER BLADES ENGAGED.
TO AVOID SERIOUS INJURY OR DEATH IMPORTANT: MOWING IN REVERSE IS NOT RECOMMENDED.
3. AFTER RESUMING FORWARD OPERATION, RETURN KEY TO
“NORMAL MOWING” POSITION.
NOTE: IN BOTH MODES, WHEN OPERATOR LEAVES SEAT, ENGINE WILL
STOP UNLESS PARKING BRAKE IS SET AND BLADES ARE DISENGAGED.
777I23087 777I23133
LOWER DASH

100%
FAST
PARKING CRUISE
BRAKE CONTROL

READ OPERATOR'S MANUAL

SLOW

50%

0%

777D13158 (Left Side)


777D13157 (Right Side)
Labels

Deck Labels
777S30018 777S30503
DANGER
KEEP HANDS AND FEET AWAY.
DO NOT OPERATE MOWER
UNLESS CHUTE DEFLECTOR
OR ENTIRE GRASS CATCHER IS
IN ITS PROPER PLACE. S30503

ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING.

777S32984 777I22914

42
DRIVE
BELT

TO REDUCE THE RISK OF INJURY, DO NOT


OPERATE UNLESS DISCHARGE COVER OR TIMING
GRASS CATCHER IS IN ITS PROPER PLACE. BELT
IF DAMAGED, REPLACE IMMEDIATELY.

777D10624

Engine Labels
777D13207/777D13208

777X43688
777I22679
DO NOT
BEFORE EA USE E85 OR FUEL
OIL CONTAINING MORE
CH
K

OIL THAN 10% ETHANOL


CHEC

USE

E
TO

AG

VO
A

ID E A
M

N GIN E D

Under Hood
777X43703
M O D E L
LT X 1040
R E P L A C E M E N T PA R T S
Use only Cub Cadet genuine factory parts
Blades Ignition Key
942-04217 (2) 725-2054A
Upper Drive Belt 954-04208Solenoid 725-04439
Oil Filter KH-12-050-01-S
Lower Drive Belt 954-0467
Air Filter W/ Pre-Cleaner KH-20-883-02-S1
Deck Spindle Belt (Timing) 954-04167
Spark Plug 759-3336
Engine To Deck Belt 954-04228 Fuel Filter KH-25-050-21-S
Deck Spindles 918-04512A (1) 918-04516 (1) Oil Capacity 51.2 oz
w w w. c u b c a d e t . c o m

Label is used on all models unless specified, excludes Australian units

19
Kohler SV590-0220 Crankshaft

6
4/11 5
3

2 2

7
10

5
9/12 1/13

Ref. Part Number Description


1 KH-20-014-32-S Crankshaft Assembly Kit
2 KH-25-139-27-S Cup Plug
3 KH-X-42-15 Key, 3⁄16 X 5⁄8
4 KH-20-043-15-S Crankshaft Gear
5 KH-25-086-137-S Flange Screw, M6 X 1.0 X 25
6 KH-25-086-214-S Link Pivot Screw
7 KH-20-186-04-S Balance Weight Linkage
8 KH-25-086-213-S Shoulder Screw

20
Kohler SV590-0220 Oil Pain/Lubrication

14
13

16 5
4

15

1
3
6
7

12�
2 8
17

10 9

11

Ref. Part Number Description Ref. Part Number Description

Dipstick Assembly-Std Yellow 8 KH-20-144-03-S Governor Cross Shaft


1 KH-20-040-06-S
(Includes 2) 9 KH-25-310-07-S Governor Gear Assembly
2 KH-20-153-01-S O-Ring 10 KH-12-380-01 Governor Regulating Pin
3 KH-12-050-01-S Oil Filter 11 KH-20-041-01-S Closure Plate Gasket

Closure Plate Assembly (Includes 12 KH-M-545013-S Flg. Thd. Frm. Screw, M5 X 0.8 X 13
4 KH-20-009-30-S
5-14) 13 KH-20-032-01-S Oil Seal
5 KH-25-139-60-S Ctsk Pipe Plug, 1⁄8 14 KH-25-155-0 90° Hose Connector
6 KH-20-096-02-S Oil Passage Cover Kit (Includes 7) 15 KH-25-086-127-S Hex Flange Screw, 1⁄2
7 KH-20-041-02-S Oil Passage Gasket

21
Kohler SV590-0220 Crankcase

25
24
22 23 27
26

19

20 18
17

16
21 15

14
12 13

11

10
9
10
9 29

8/33

2
3
28
7/32 8/33

6/31
5/30

22
Kohler SV590-0220 Crankcase

Ref. Part Number Description


1 N/A Crankcase (Use: Short Block)
4 KH-20-032-01-S Oil Seal
5 KH-20-067-05-S Connecting Assembly Rod

Piston W/ Ring Set Kit, 94mm (In-


6 KH-20-874-09-S
cludes 7, 8)

7 KH-20-108-04-S Ring Set (94mm)


8 KH-62-018-04-S Piston Pin Retainer
9 KH-20-090-01-S Cam Lever Ass. Kit (Includes 10)
10 KH-20-086-06-S Shd. Thd. Frm. Screw, M6 X 1 X 26
12 KH-20-123-02-S Drainback Tube
13 KH-12-154-05 Hitch Pin Clip
14 KH-M-631015 Flat Washer, 6 Mm
15 KH-X-25-102-S Flat Washer, 1⁄4
16 KH-20-144-02-S Governor Cross Shaft

Oil Pump Assembly Kit (Includes 11,


17 KH-20-393-02-S
18, 19)

18 KH-20-112-02-S Oil Pump Screw Spacer


19 KH-20-086-13-S Oil Pump Screw
20 KH-20-144-11-S Cam Center Shaft Kit (Includes 21)
21 KH-20-468-08-S Thrust Washer
Camshaft Assembly Kit (Includes
22 KH-20-010-04-S
23-25)
23 KH-20-089-06-S Acr. Spring
24 KH-20-044-23-S Acr. Weight
25 KH-20-468-03-S Thrust -Acr. Washer

Camshaft Assembly Kit (Includes


26 KH-20-010-04-S
27)

27 KH-20-468-03-S Thrust -Acr. Washer


28 KH-25-139-57-S Square Head Pipe Plug, 3⁄8

23
Kohler SV590-0220 Head/Valve/Breather

20
19

16/21 18

17

15
12 14
9 11
10
5/22 8 12
7 11
10
6 9
2 5/22
3

Ref. Part Number Description Ref. Part Number Description


1 KH-20-096-07-S Valve Cover Kit (Includes 2) 17 KH-20-016-01-S Exhaust Valve
2 KH-20-041-13-S Valve Cover Gasket 18 KH-20-017-01-S Intake Valve
3 KH-M-645020-S Flg. Thd. Frm. Screw, M6 X 1.0 X 20 Cylinder Head Gasket Kit (Includes
19 KH-20-841-01-S
4 KH-20-326-20-S Breather Hose 2, 13, 14, 23, 24, 25, 26, 27, 28 & 29)
5 KH-20-599-04-S Rocker Pivot Assembly (Includes 6) 20 KH-20-411-04-S Rod, Push
6 KH-20-086-04-S Set Screw 21 KH-20-318-11-S Kit, Cylinder Head (Includes 28 & 29)
7 KH-20-186-01-S Rocker Arm 22 KH-20-599-03-S Kit Pivot, Rocker Arm (Includes 6)
8 KH-20-072-08-S Rocker Stud 23 KH-12-041-01 Carburetor Gasket *
9 KH-20-146-03-S Push Rod Guide Plate 24 KH-12-041-02 Air Cleaner Base Gasket *
10 KH-20-062-01-S Retainer Lock 25 KH-20-041-12-S Exhaust Gasket *
11 KH-20-173-01-S Valve Spring Cap 26 KH-20-041-18-S Heat Deflector Gasket *
12 KH-20-089-03-S Valve Spring 27 KH-20-041-17-S Heat Deflector Gasket *
14 KH-12-468-05 Flat Washer, 13⁄32 28 KH-25-086-87-S Hex Socket Head Cap Screw *
15 KH-20-086-02-S Flange Screw, M10 X 1.5 X 80 29 KH-X-21-1 Spring Lock Washer, 5⁄16 *

* -- Not Illustrated

24
Kohler SV590-0220 Blower Housing & Baffles

Ref. Part Number Description


1 KH-20-027-07-S Blower Housing Kit (Inc. 3)
2 KH-20-086-06-S Shd. Thd. Frm. Screw, M6 X 1 X 26
3 KH-41-037-10-S Service Nameplate (Not Shown)

25
Kohler SV590-0220 Ignition/Electrical

3
4

5
20

21

17

16
6

9
14/18 10/19

11
13

12

26
Kohler SV590-0220 Ignition/Electrical

Ref. Part Number Description


1 KH-20-162-02-S Grass Screen
2 KH-25-086-125-S Hex Flange Screw
3 KH-25-468-09-S Flat Washer
4 KH-20-146-05-S Fan Mounting Plate
5 KH-20-157-01-S Fan
6 KH-25-340-02-S Straight Flywheel Key
7 KH-20-025-40-S Flywheel
8 KH-M-548025-S Thd. Frm. Screw, M5 X 0.8 X 25
9 KH-20-154-04-S Wire Clip

15 Amp Stator Kit (Inc. KH-25-452-


10 KH-237878
01-S)

11 KH-25-155-41-S Connector
12 KH-M-545020-S Flg. Thd. Frm. Screw, M5 X .8 X 20
13 KH-41-403-10-S Regulator/Rectifier
16 KH-20-584-03-S Ignition Module (CDI Fixed)
17 KH-M-545020-S Flg. Thd. Frm., M5 X .8 X 20
18 759-3336 Spark Plug (Std)
— KH-20-176-16-S Wiring Harness
— KH-25-454-05-S Tie

27
Kohler SV590-0220 Starting System

4 2

Ref. Part Number Description


1 KH-20-098-05-S Starter Assembly (Inc. 4-7)
3 KH-25-100-31-S Free Spinning Flg. Nut, #10-24
4 KH-20-755-12-S Drive Kit (J.E.)
5 KH-12-221-02-S Brush Kit
6 KH-20-227-01-S Drive End Cap (J.E.)
7 KH-20-211-02-S Thru Bolt

28
Kohler SV590-0220 Fuel System

1
5 2
11/31
4
10

6 8
9 9

12

13
AIR INTAKE/
14
9 FILTRATION

27 12 34
26 17

25 18
19
9 20/28/29/30/32/33

21

23
22
24

Ref. Part-Number Description Ref. Part-Number Description


1 KH-25-173-23-S Masking Cap 30 KH-20-853-35-S Carburetor Kit (Inc. 21 & 22)
2 KH-25-155-40-S SAI Connector 31 KH-25-050-21-S Fuel Filter
9 KH-25-237-14-S Hose Clamp, 1⁄2 — KH-25-454-05-S Tie
12 KH-25-111-34-S Fuel Line — KH-12-755-109-S High Altitude Kit
17 KH-20-265-09-S Heat Deflector Kit — KH-12-755-110-S Choke Repair Kit
18 KH-X-22-11 Int. Tooth Lock Washer, 1⁄4 — KH-12-757-02 Float Repair Kit
19 KH-M-651020-S Flange Screw, M6 X 1.0 X 20 — KH-12-757-03 Carburetor Repair Kit
23 KH-20-072-05-S Stud, M6 X 1.0 X 100 — KH-12-757-33 Solenoid Repair Kit
24 KH-M-641060-S Flange Nut, M6 X 1.0 — KH-12-757-37-S Bowl Replacement Repair Kit
25 KH-20-072-07-S Carburetor Stud — KH-20-755-07-S High Altitude Kit
26 KH-20-041-18-S Heat Deflector Gasket

29
Kohler SV590-0220 Engine Controls

12

13 19
1
11 17 20
10 9
3

7
14 15

6
4
5
16 2

18

Ref. Part-Number Description Ref. Part-Number Description

Speed Control Assembly Kit (Inc. 2, 10 KH-X-22-11 Int. Tooth Lock Washer, 1⁄4
1 KH-20-536-06-S
3, 6, 7, 17, 19, 20) 11 KH-12-100-07 Hex Flange Nut, 1⁄4-20
2 KH-25-086-297-S Idle Adj. Screw & Spring Kit 12 KH-25-158-11 Throttle Linkage Bushing
4 KH-12-237-01 Cable Clamp 13 KH-20-079-07-S Throttle Linkage
5 KH-M-545016-S Flg. Thd. Frm. Screw, M5 X 0.8 X 16 14 KH-25-158-08 Linkage Retaining Bushing
6 KH-M-664020-S Lbd. Skt. Screw, M6 X 1.0 X 20 15 KH-20-089-10-S Linkage Spring
7 KH-20-089-11-S Governor Spring 16 KH-20-079-05-S Choke Linkage
8 KH-20-090-11-S Governor Assembly Lever (Inc. 9-11) 19 KH-20-086-10-S Phl. Thd. Frm. Screw, M4 X 0.7 X 25
9 KH-52-211-04 Rd. Hd. Sq. Nck. Bolt, 1⁄4-20 X 1 20 KH-12-089-11 Speed Control Spring (Short)

30
Kohler SV590-0220 Air Intake/Filtration

5 FUEL SYSTEM

7 8
9

4
1

Ref. Part Number Description


1 KH-20-096-04-S Air Cleaner Cover Kit (Inc. 2)
2 KH-25-341-04-S Cover
3 KH-20-083-03-S Pre-Cleaner Element (Dry)
4 KH-20-083-02-S Air Cleaner Element
5 KH-20-094-04-S Air Cleaner Base Kit (Inc. 6, 7)
6 KH-20-072-04-S Air Cleaner Base Stud
7 KH-12-041-02 Air Cleaner Base Gasket

31
Kohler SV590-0220 Miscellaneous

Ref. Part Number Description


2 KH-12-100-07 Flange Nut
N/A Decals
KH-25-113-39-S Clear Laminate Decal
KH-20-113-13-S 19HP
N/A KH-20-522-05 SV590/600 Short Block
N/A KH-20-755-05-S Gasket Set

32
Kohler SV590-3222 Crankshaft

6
4/11 5
3

2 2

7
10

5
9/12 1/13

Ref. Part Number Description


1 KH-20-014-32-S Crankshaft Assembly Kit
2 KH-25-139-27-S Cup Plug
3 KH-X-42-15 Key, 3⁄16 X 5⁄8
4 KH-20-043-15-S Crankshaft Gear
5 KH-25-086-137-S Flange Screw, M6 X 1.0 X 25
6 KH-25-086-214-S Link Pivot Screw
7 KH-20-186-04-S Balance Weight Linkage
8 KH-25-086-213-S Shoulder Screw

33
Kohler SV590-3222 Oil Pain/Lubrication

14
13

16 5
4

15

1
3
6
7

12�
2 8
17

10 9

11

Ref. Part Number Description Ref. Part Number Description

Dipstick Assembly-Std Yellow 8 KH-20-144-03-S Governor Cross Shaft


1 KH-20-040-06-S
(Includes 2) 9 KH-25-310-07-S Governor Gear Assembly
2 KH-20-153-01-S O-Ring 10 KH-12-380-01 Governor Regulating Pin
3 KH-12-050-01-S Oil Filter 11 KH-20-041-01-S Closure Plate Gasket

Closure Plate Assembly (Includes 12 KH-M-545013-S Flg. Thd. Frm. Screw, M5 X 0.8 X 13
4 KH-20-009-30-S
5-14) 13 KH-20-032-01-S Oil Seal
5 KH-25-139-60-S Ctsk. Pipe Plug, 1⁄8 14 KH-25-155-02 90° Hose Connector
6 KH-20-096-02-S Oil Passage Cover Kit (Includes 7) 15 KH-25-086-127-S Hex Flange Screw, 1⁄2
7 KH-20-041-02-S Oil Passage Gasket

34
Kohler SV590-3222 Head/Valve/Breather

20
19

16/21 18

17

15
12 14
9 11
10
5/22 8 12
7 11
10
6 9
2 5/22
3

Ref. Part Number Description Ref. Part Number Description


1 KH-20-041-13-S Valve Cover Gasket 17 KH-20-016-01-S Exhaust Valve
2 KH-M-645020-S Flg. Thd. Frm. Screw, M6 X 1.0 X 20 18 KH-20-017-01-S Intake Valve
3 KH-20-326-20-S Breather Hose Cylinder Head Gasket Kit (Inc. 2, 13,
19 KH-20-841-01-S
4 KH-20-599-04-S Rocker Pivot Assembly (Inc. 6) 14, 23, 24, 25, 26, 27, 28 & 29)
5 KH-20-086-04-S Set Screw 20 KH-20-411-04-S Rod, Push
6 KH-20-186-01-S Rocker Arm 21 KH-20-318-11-S Kit, Cylinder Head Kit (Inc. 28 & 29)
7 KH-20-072-08-S Rocker Stud 22 KH-20-599-03-S Rocker Arm Pivot Kit(Includes 6)
8 KH-20-146-03-S Push Rod Guide Plate 23 KH-12-041-01 Carburetor Gasket *
9 KH-20-062-01-S Retainer Lock 24 KH-12-041-02 Air Cleaner Base Gasket *
10 KH-20-173-01-S Valve Spring Cap 25 KH-20-041-12-S Exhaust Gasket *
11 KH-20-089-03-S Valve Spring 26 KH-20-041-18-S Heat Deflector Gasket *
12 KH-28-032-01-S Valve Stem Seal 27 KH-20-041-17-S Heat Deflector Gasket *
14 KH-12-468-05 Flat Washer, 13⁄32 28 KH-25-086-87-S Hex Socket Head Cap Screw *
15 KH-20-086-02-S Flange Screw, M10 X 1.5 X 80 29 KH-X-21-1 Spring Lock Washer, 5⁄16 *

* -- Not Illustrated

35
Kohler SV590-3222 Crankcase

25
24
22 23 27
26

19

20 18
17

16
21 15

14
12 13

11

10
9
10
9 29

8/33

2
3
28
7/32 8/33

6/31
5/30

36
Kohler SV590-3222 Crankcase

Ref. Part Number Description


1 N/A Crankcase (Use: Short Block)
4 KH-20-032-01-S Oil Seal
5 KH-20-067-05-S Connecting Assembly Rod

Piston W/ Ring Set Kit, 94mm (In-


6 KH-20-874-09-S
cludes 7, 8)

7 KH-20-108-04-S Ring Set (94mm)


8 KH-62-018-04-S Piston Pin Retainer
9 KH-20-090-01-S Cam Lever Ass. Kit (Includes 10)
10 KH-20-086-06-S Shd. Thd. Frm. Screw, M6 X 1 X 26
12 KH-20-123-02-S Drainback Tube
13 KH-12-154-05 Hitch Pin Clip
14 KH-M-631015 Flat Washer, 6 Mm
15 KH-X-25-102-S Flat Washer, 1⁄4
16 KH-20-144-02-S Governor Cross Shaft

Oil Pump Assembly Kit (Includes 11,


17 KH-20-393-02-S
18, 19)

18 KH-20-112-02-S Oil Pump Screw Spacer


19 KH-20-086-13-S Oil Pump Screw
20 KH-20-144-11-S Cam Center Shaft Kit (Includes 21)
21 KH-20-468-08-S Thrust Washer
Camshaft Assembly Kit (Includes
22 KH-20-010-04-S
23-25)
23 KH-20-089-06-S Acr. Spring
24 KH-20-044-23-S Acr. Weight
25 KH-20-468-03-S Thrust -Acr. Washer

Camshaft Assembly Kit (Includes


26 KH-20-010-04-S
27)

27 KH-20-468-03-S Thrust -Acr. Washer


28 KH-25-139-57-S Square Head Pipe Plug, 3⁄8

37
Kohler SV590-3222 Blower Housing & Baffles

Ref. Part Number Description


1 KH-20-027-07-S Blower Housing Kit (Inc. 3)
2 KH-20-086-06-S Shd. Thd. Frm. Screw, M6 X 1 X 26
3 KH-41-037-10-S Service Nameplate (Not Shown)

38
Kohler SV590-3222 Starting System

4 2

Ref. Part Number Description


1 KH-20-098-05-S Starter Assembly (Inc. 4-7)
3 KH-25-100-31-S Free Spinning Flg. Nut, #10-24
4 KH-20-755-12-S Drive Kit (J.E.)
5 KH-12-221-02-S Brush Kit
6 KH-20-227-01-S Drive End Cap (J.E.)
7 KH-20-211-02-S Thru Bolt

39
Kohler SV590-3222 Ignition/Electrical

3
4

5
20

21

17

16
6

9
14/18 10/19

11
13

12

40
Kohler SV590-3222 Ignition/Electrical

Ref. Part Number Description


1 KH-20-162-02-S Grass Screen
2 KH-25-086-125-S Hex Flange Screw
3 KH-25-468-09-S Flat Washer
4 KH-20-146-05-S Fan Mounting Plate
5 KH-20-157-01-S Fan
6 KH-25-340-02-S Straight Flywheel Key
7 KH-20-025-40-S Flywheel
8 KH-M-548025-S Thd. Frm. Screw, M5 X 0.8 X 25
9 KH-20-154-04-S Wire Clip

15 Amp Stator Kit (Inc. KH-25-452-


10 KH-237878
01-S)

11 KH-25-155-41-S Connector
12 KH-M-545020-S Flg. Thd. Frm. Screw, M5 X .8 X 20
13 KH-41-403-10-S Regulator/Rectifier
16 KH-20-584-03-S Ignition Module (CDI Fixed)
17 KH-M-545020-S Flg. Thd. Frm., M5 X .8 X 20
18 759-3336 Spark Plug
— KH-20-176-16-S Wiring Harness
— KH-25-454-05-S Tie

41
Kohler SV590-3222 Miscellaneous

Ref. Part Number Description


2 KH-12-100-07 Flange Nut
N/A Decals
KH-25-113-39-S Clear Laminate Decal
KH-20-113-13-S 19HP
N/A KH-20-522-05 SV590/600 Short Block
N/A KH-20-755-05-S Gasket Set

42
Kohler SV590-3222 Fuel System

1
5 2
11/31
4
10

6 8
9 9

12

13
AIR INTAKE/
14
9 FILTRATION

27 12 34
26 17

25 18
19
9 20/28/29/30/32/33

21

23
22
24

Ref. Part-Number Description Ref. Part-Number Description


1 KH-25-173-23-S Masking Cap 24 KH-M-641060-S Flange Nut, M6 X 1.0
2 KH-25-155-40-S SAI Connector 25 KH-20-072-07-S Carburetor Stud
9 KH-25-237-14-S Hose Clamp, 1⁄2 26 KH-20-041-18-S Heat Deflector Gasket
10 KH-47-154-01-S Cable Clip 33 KH-20-853-37-S Carb Tier III Walbro Kit (Inc. 21, 22)
11 KH-25-050-22-S1 Fuel Filter 34 KH-25-173-25-S Masking Cap
12 KH-25-111-34-S Fuel Line — KH-25-454-05-S Tie
12 KH-25-111-34-S Fuel Line — KH-12-755-109-S High Altitude Kit
13 KH-12-353-10 Fuel Line — KH-12-755-110-S Choke Repair Kit
14 KH-24-393-16 Fuel Pump — KH-12-757-02 Float Repair Kit
17 KH-20-265-09-S Heat Deflector Kit — KH-12-757-03 Carburetor Repair Kit
18 KH-X-22-11 Int. Tooth Lock Washer, 1⁄4 — KH-12-757-33 Solenoid Repair Kit
19 KH-M-651020-S Flange Screw, M6 X 1.0 X 20 — KH-12-757-37-S Bowl Replacement Repair Kit
23 KH-20-072-05-S Stud, M6 X 1.0 X 100 — KH-20-755-07-S High Altitude Kit

43
Kohler SV590-3222 Engine Controls

12

13 19
1
11 17 20
10 9
3

7
14 15

6
4
5
16 2

18

Ref. Part-Number Description Ref. Part-Number Description

Speed Control Assembly Kit (Inc. 2, 10 KH-X-22-11 Int. Tooth Lock Washer, 1⁄4
1 KH-20-536-06-S
3, 6, 7, 17, 19, 20) 11 KH-12-100-07 Hex Flange Nut, 1⁄4-20
2 KH-25-086-297-S Idle Adj. Screw & Spring Kit 12 KH-25-158-11 Throttle Linkage Bushing
4 KH-12-237-01 Cable Clamp 13 KH-20-079-07-S Throttle Linkage
5 KH-M-545016-S Flg. Thd. Frm. Screw, M5 X 0.8 X 16 14 KH-25-158-08 Linkage Retaining Bushing
6 KH-M-664020-S Lbd. Skt. Screw, M6 X 1.0 X 20 15 KH-20-089-10-S Linkage Spring
7 KH-20-089-11-S Governor Spring 16 KH-20-079-05-S Choke Linkage
8 KH-20-090-11-S Governor Assembly Lever (Inc. 9-11) 19 KH-20-086-10-S Phl. Thd. Frm. Screw, M4 X 0.7 X 25
9 KH-52-211-04 Rd. Hd. Sq. Nck. Bolt, 1⁄4-20 X 1 20 KH-12-089-11 Speed Control Spring (Short)

44
Kohler SV590-3222 Air Intake/Filtration

5 FUEL SYSTEM

7 8
9

4
1

Ref. Part Number Description


1 KH-20-096-04-S Air Cleaner Cover Kit (Inc. 2)
2 KH-25-341-04-S Cover Knob
3 KH-20-083-03-S Pre-Cleaner Element (Dry)
4 KH-20-083-02-S Air Cleaner Element
5 KH-20-094-04-S Air Cleaner Base Kit (Inc. 6, 7)
6 KH-20-072-04-S Air Cleaner Base Stud
7 KH-12-041-02 Air Cleaner Base Gasket

45
Notes

46
Notes 47
E NUINE
G

CT
FA

T
S

O R Y PA R

To order replacement parts, call a Customer Support Representative at (800) 965-4CUB.


Locate your nearest Cub Cadet dealer at (877) 282-8684
or visit www.cubcadet.com to find the nearest Cub Cadet dealer in your area.

CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

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