Calculations

CUSTOMER : XXXX
PROJECT : XXXX
POWER SUPPLY: 408PS STATION/CEL
Inputs
Defaults for 24VDC
LOAD (mA) QTY
TSXDEY16D2 80 x 3 =
16D2 Field Input Block 180 x 5 =
ADI 340 (16_I) 345 x 0 =
08D2 Field Input Block 180 x 2 =
x 0 =
x 3 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
x 0 =
TOTAL INPUT CURRENT
Outputs
Defaults for 24VDC
LOAD (mA) QTY
TSXDSY16T2 Output Module 80 x 3 =
170ADM 350 10 (Mom16/16) 512 x 2 =
08T22 Field Output Block 110 x 5 =
16DT2 Field I/O Block 170 x 2 =
170ADO (MOM 16_0) 420 x 0 =
PILOT LIGHTS 25 x 2 =
Contactor - LC1D09BC-MTRS 375 x 2 =
Contactor - LC1D25BD 460 x 1 =
Remote start CAD50BD 225 x 1 =
PLC Enable CAD50BD 225 x 1 =
CAD50BD - Lube/etc 225 x 1 =
x 0 =
x 0 =
x 0 =
Electric Solenoid (All Stops) 1900 x 8 =
x 0 =
MARK 15 SOLENOID ( APPROX) 250 x 16 =
MARK 55 SOLENOID 170 x 0 =
TOTAL CURRENT
TOTAL OUTPUT CURRENT
MISCELANEOUS
LOAD (mA) QTY

FORCE GUIDED RELAYS 750 x 10 =
SAFETY RELAYS 208 x 4 =
PILOT LIGHTS 25 x 6 =
RF Unit 280 x 5 =
Contactor - LC1D09BD 375 x 0 =
Contactor - LC1D25BD 1211CN 460 x 0 =
LIGHT SCREEN 1700 x 0 =
Stack Lights 30 x 18 =
Air On (Ross) 250 x 1 =
Control Relay CAD Series 225 x 4 =
Kollmorgen Servo Drive 1000 x 0 =
Emserson Power Supply 300 x 0 =
Emerson Drive Module 800 x 0 =
Lube System Motor 2500 x 1 =
Electric Counter 62.5 x 1 =
x =
x =
x 0 =
TOTAL MISC. CURRENT
OUTPUT VOLTAGE 24 VDC

INPUT VOLTAGE 480 VAC
CALCULATED INPUT FUSE 3.29 [A] At 25% Factor
CALCULATED OUTPUT FUSE 55.00 [A] At 10% Factor
DC POWER
MURR
FORD-CEP
Voltage Current Dimension
Efficiency Part No.
Vin Vout Iin Iout L*H*W
92-132Vac 24Vdc 8A 25A 90% 85056/MPS20 245*132*133

360-550Vac 24Vdc 4.95A 40A 91% 85069/MPS40 285*182*135
PHOENIXCONTACT
CINETIC-PB
Efficiency Part No.
100-240Vac 24Vdc 0.4-0.2A 1A >80% 2938840 22.5*99*114.5
SIEMENS
FORD-VISTEON / CHRYSLER
Efficiency Part No.
480/400Vac 24Vdc 1.1A 20A 90% 6EP1-436-3BA00 125*125*160

480/400Vac 24Vdc Appx.1A 10A 87% 6EP1-334-3BA00 125*125*90
120Vac 24Vdc 2.2A 40A 90% 6EP1-437-3BA00 125*125*240
STATION/CELL # XXX
TOTAL (mA) TOTAL (A)

240 * 1000 = 0.240
900 * 1000 = 0.900
0 * 1000 = 0.000
360 * 1000 = 0.360
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
0
___________ ** 1000 = ______________
0.000
1500 1.500

240 * 1000 = 0.240
1024 * 1000 = 1.024
550 * 1000 = 0.550
340 * 1000 = 0.340
0 * 1000 = 0.000
50 * 1000 = 0.050
750 * 1000 = 0.750
460 * 1000 = 0.460
225 * 1000 = 0.225
225 * 1000 = 0.225
225 * 1000 = 0.225
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
15200 * 1000 = 15.200
0 * 1000 = 0.000
4000 * 1000 = 4.000
0
___________ ** 1000 = ______________
0.000
23289 23.289
23289 23.289

7500 * 1000 = 7.500
832 * 1000 = 0.832
150 * 1000 = 0.150
1400 * 1000 = 1.400
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
540 * 1000 = 0.540
250 * 1000 = 0.250
900 * 1000 = 0.900
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
2500 * 1000 = 2.500
62.5 * 1000 = 0.063
0 * 1000 = 0.000
0 * 1000 = 0.000
0 * 1000 = 0.000
___________ * ______________
14134.5 14.135
TOTAL DEMAND 38.924 [A]

+ 20%
DESIGN OUTPUT CURRENT 46.708 [A]
SELECTED OUTPUT CURRENT 50.00 [A]
OUTPUT POWER 1200 [W]

Efficency 95% NOTE : Varies with manufacturer to manufacturer.
INPUT POWER 1263 [W]
INPUT CURRENT 2.63 [A]
HEAT DISSIPATION 63 [W]
DC POWER SUPPLYs
DAYKIN
CINETIC-PB / DAP
Voltage Current
PDF Efficiency Part No.
Vin Vout Iin Iout
PDF 480Vac 24Vdc 0.97A 25A ? PSD4862425-5E

PDF 480Vac 24Vdc 1.93A 50A ? PSD4862450-3E
TELEMECHANIQUE
DAP
Voltage Current
Vin Vout Iin Iout
HTM 120Vac 24Vdc ? 3A ? ABL7RE2403

120Vac 24Vdc ? 5A ? ABL7RE2405
SOLA
MAGNA
Voltage Current
Vin Vout Iin Iout
480Vac 24Vdc 1.5A 20A >90% SDN20-24-480C

PDF 480Vac 24Vdc 0.8A 10A >90% SDN10-24-480
ries with manufacturer to manufacturer.
AP
Dimension
PDF
L*H*W
14.06*11.75*10.25 PDF
17.75*14.25*12.25 inch PDF
IQUE
Dimension
PDF
L*H*W
4.72 * 4.72 * 1.06

4.72 * 4.72 * 2.13 PDF
Dimension
PDF
L*H*W
150*124*116
89*124*116 PDF
CUSTOMER : XXXXXXXX
PROJECT : XXXXXXXX STATION/CELL # XXX
TRANSFORMER SIZING 415T Air Conditioner Transformer
LOAD (VA) QTY TOTAL (VA)

Main Panel Air Conditioner 804 x 0 = 0 / 1000 =
Test PC Air Conditioner 480 x 1 = 480 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0
___________ / 1000 =
TOTAL POWER 480
x 120%
___________
TRANSFORMER SIZE (Calculated) 576 VA
TRANSFORMER SIZE (Specified) 1000 VA / 1000 =
TRANSFORMER PRIMARY FUSE -- 460V (Calculated) 1000 VA / 460 V =

ACTUAL FUSE SELECTED
TRANSFORMER SIZING 901T Control Transformer

Cooper Single Spindle 1700 x 0 = 0 / 1000 =
Bodine Speed Controller 1300 x 1 = 1300 / 1000 =
710 x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0
___________ / 1000 =
TOTAL POWER 1300
x 120%
___________

TRANSFORMER SIZING XXXT

x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0
___________ / 1000 =
TOTAL POWER 0
x 120%
___________

3 PHASE MOTORS
FLA (AMPS) x QTY = TOTAL (A) x 120% =

501MTR 1.7 x 1 = 1.70 A x 1.2 =
505MTR 1.7 x 1 = 1.70 A x 1.2 =
509MTR 1.7 x 0 = 0.00 A x 1.2 =
513MTR 1.7 x 0 = 0.00 A x 1.2 =
517MTR 1.7 x 0 = 0.00 A x 1.2 =
52MTR 1.7 x 0 = 0.00 A x 1.2 =
526MTR 1.7 x 0 = 0.00 A x 1.2 =
530MTR 1.7 x 0 = 0.00 A x 1.2 =
534MTR 1.7 x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
622MTR (Rotate) 1.2 x 0 = 0.00 A x 1.2 =
626MTR (Rotate) 1.2 x 0 = 0.00 A x 1.2 =
630MTR (Rotate) 1.2 x 0 = 0.00 A x 1.2 =
634MTR (Rotate) 1.2 x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
x 0 = 0.00 A x 1.2 =
__________ x 0 = 0.00 A x 1.2 =
TOTAL MOTOR FLA 3.40 A
---------------------------------------------------------------------------------------------------------------------------------------------------------------
MISC. 3 PHASE CIRCUITS
MISC. BRANCH CIRCUITS FLA (AMPS) x QTY = TOTAL (A)
24VDC Power Supply - 25 amp 1.7 x 0 = 0.00 A

24VDC Power Supply - 50 amp 3.4 x 1 = 3.40 A
x 0 = 0.00 A
422T 15KVA 18.04 x 0 = 0.00 A
422T 27KVA 32.48 x 0 = 0.00 A
422T 34KVA 40.9 x 0 = 0.00 A
422T 40KVA 48.11 x 0 = 0.00 A
422T 51KVA 61.35 x 0 = 0.00 A
x 0 = 0.00 A
Nachi 480VAC Power Feed 25 x 1 = 25.00 A
x 0 = 0.00 A
x 0 = 0.00 A
Cell #5 Cooper Power Feed 54.2 x 0 = 0.00 A
x 0 = 0.00 A
x 0 = 0.00 A
x __________
0 = 0.00 A
TOTAL FLA MISC. 74.15 A
TOTAL-FLA MOTORS 3.40 A
TOTAL-FLA TRANSFORMERS 7.53 A
__________
TOTAL AMPS 85.08 A
x 120%
__________
DISCONNECT FUSE SIZE 102.10 A
NOTE : This Transformer is connected outside to the Main Disconnect.

TRANSFORMER SIZING 802T Disconnect Transformer

PLC Power Supply 188 x 1 = 188 / 1000 =
Main Panel Light Fixtures 75 x 2 = 150 / 1000 =
HMI Power Supply 142 x 2 = 284 / 1000 =
Test PC 360 x 1 = 360 / 1000 =
Vision PC ********** 360 x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0 / 1000 =
x 0 = 0
___________ / 1000 =
TOTAL POWER 982
x 120%
___________
TRANSFORMER SIZE (Calculated) 1178.4 VA
Not thru Main Disconnect LIGHTING XFMR - FLA

Thru Main Disconnect MAIN PANEL - FLA
TOTAL AMPS
MACHINE SUPPLY - FLA

1st Transformer
TOTAL (KVA)
0
0.48
0
0
0
______________
0.48
x 120%
______________
0.576 KVA
1 KVA
2.2 A
2nd Transformer
TOTAL (KVA)
0
1.3
0
0
0
______________
1.3
x 120%
______________
1.56 KVA
2 KVA
4.3 A
3rd Transformer
TOTAL (KVA)
0
0
0
0
0
______________
0
x 120%
______________
0 KVA
1ST TRANSFORMER ###
0 KVA 2ND TRANSFORMER ###
3RD TRANSFORMER 0A
0.0 A ###
Actual Fuse
FUSE CURRENT SIZE Selected
2.0 A
2.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
0.0 A
-------------------------------------------------------------------
n Disconnect.
Lighting Transformer
TOTAL (KVA)
0.188
0.15
0.284
0.36
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
______________
0.982
x 120%
______________
1.1784 KVA
2 KVA
4.3 A
4.35 A
102.10 A
__________
106.44 A
x 100%
__________
106.44 A
Note : Based on the project requirment Data can be changed .
This valu depend on % of the part present in the panel sub plate.And
i.e. Heat dissipation in the panel = Total heat dissipation of the part *
CUSTOMER : XXXXXXXX
PROJECT : XXXXXXXX
MAIN PANEL HEAT LOAD C

Device Part No. Size Input
Voltage
(Volts)
TRANSFORMER DISC MARCIE OM1000F 1KVA 480

TRANSFORMER DISC MARCIE OM1500F 1.5KVA 480
STATION 24VDC SIEMENS SITOP #6EP1436-1SH01 10A 120

STATION 24VDC SIEMENS SITOP #6EP1437-1SH31 40A 480
CONTROL RELAY ABB NL40E 10A 24
CONTACTOR 5 HP ABB AL9Z 9A 24
CONTACTOR 60 HP AC-3 duty ABB 75A 24
SAFETY RELAY PILZ PNOZ X9P (MCR) 24

SAFETY RELAY PILZ PNOZ X8P (SAFETY GATE) 24
SAFETY RELAY STI RM-2 (LIGHT CURT. CONTR.) 24
ETHERNET SWITCH NETGEAR FS108 8PORT 24
TEST PC ADVENTECH AIDAD660A 120
UPS BELKIN F6H375-USB 120
PLC SIEMENS S7 317 2PN/DP 24
INPUT MODULE SIEMENS S7 321-1BH02 24
INPUT MODULE SIEMENS S7 321-1BH50 24
OUTPUT MODULE SIEMENS S7 322-1BH01 24
H.S. INPUT MODULE SIEMENS S7 321-1BH10 24
OUTPUT MODULE 8OUT, 2A SIEMENS S7 322-1BF01 24
SERVO CONTROL UNIT INDRAMAT CSB01.1N 24
SERVO DRIVE CONVERTER INDRAMAT HCS03.1E-W0070 480
SERVO DRIVE KOLLMORGAN S610 480
SONY DISPLAY UNIT LT20-201 24
5/12VDC POWER SUPPLY SOLA SLS-12-3015-05T 120
BODINE DC MOTOR CONTR. BODINE # 120

Total Equipment Heat Load
Panel Size
HEIGHT WIDTH DEPTH
mm mm mm
OVERALL 1832 2985 460
FRONT 1832 2985
BACK 1832 2985
TOP 2985 460
L SIDE 1832 460
R SIDE 1832 460
BOTTOM 2985 460
Total
Subtractions
LOCKOUT TAG 8.5x11
MISC TAGS EST
XFMR'S EST
MTG BRACKET Wx100
BOTTOM OF PNL 1 1.3731 WxD
Total
Net Panel Area
Calculated Free Heat Dissipation Pv Tmax Ta

Pv = (Tmax -Ta) * 5.5 * Area 365.3947 50 45
SUMMARY
Value Units
Gross Sheet Metal Area 15.36868 m2
Area Consumed by Surface Devices 2.0816 m2
Net Enclosure Surface Area 13.28708 m2
Plant Ambient Temperature 45 Deg C
Maximum Interior Temperature 50 Deg C
Calculated Free Heat Dissipation 365.3947 Watts
Total Equipment Heat Load 2,493.80 Watts
Net Heat Dissipation Required 2,128.41 Watts
AC Selected ≥ Net Heat Dissipation

2,128.41
Required Watts
AIR CO
Sr No.
Vin I(full load)
1
2 115V 6.6
3
4 230V 2.2
Sr No.
Vin I(full load)
1 230V 4.8A
2 115V 9.5A
3 230V 4.4A
4 115V 10A
the panel sub plate.And this value can be calculated as as below.
dissipation of the part * % of part present in the panel.
STATION/CELL # XXX
L HEAT LOAD CALCULATION

Max Avg Watts Eff Total Heat Heat Qty Total Heat
Current Current Disipation Watts Disipation
(Amps) (Amps) In Panel
Watts
97% 31.00 31.00 0 0.000
97% 46.50 46.50 1 46.500
97% 62.00 62.00 0 0.000
97% 93.00 93.00 0 0.000
10.000 10.000 240.00 86% 36.00 36.00 1 36.000

2.200 0.653 960.00 90% 106.00 106.00 1 106.000
7.00 7.00 7.00 22 154.000
3.50 3.50 3.50 2 7.000
9.00 9.00 9.00 2 18.000
5.50 5.50 5.50 1 5.500

3.50 3.50 3.50 1 3.500
19.00 19.00 19.00 2 38.000
7.50 7.50 7.50 1 7.500
165.00 165.00 1 165.000
GUESS 100.00 100.00 1 100.000
3.50 3.50 1 3.500
3.50 3.50 2 7.000
3.50 3.50 1 3.500
4.90 4.90 2 9.800
3.80 3.80 0 0.000
6.80 6.80 0 0.000
22.50 22.50 22.50 2 45.000
800.00 800.00 800.00 2 1,600.000
90.00 90.00 0 0.000
6.00 6.00 1 6.000
25% 132.00 132.00 1 132.000
NOTE : Total Heat Dissipation (W) = (I/p Pwr - O/p Pwr) +
(0.1*I/p Pwr)
Where 10% of I/P Pwr is the tolerance factor.
2,493.80
AREA
m2
5.46852
5.46852
1.3731
0.84272
0.84272
1.3731
15.36868
0.06
0.125
0.225
0.2985
1.3731
2.0816
13.28708
Heat
Area
Transfer
5.5 13.28708
AIR CONDITIONER
McLEAN
DAP
Watt BTU/HR Dimension(Inch) PDF Sp.Feature Part No.
1800 M17-0216-G009
1800 M17-0216-G0xx
527 12 * 17.65 * 7.5 PDF Built in Evaporator
1800 M17-0226-G004
1800 M17-0226-G0xx
Rittal
Ford Visteon
Watt BTU/HR Dimension PDF Sp.Feature Part No.
1000W 3400 SK3304.100
With Basic Contr.
1060W 3600 SK3304.110
15.75 * 37.4 * 10.24 PDF
790W 2700 SK3304.500
With Comfort Contr.
860W 2860 SK3304.510
MAXIM.
TEMP
CELCIUS
C
50
50
50
50
60
60
55
55
55
55
55
55
40
?
?
60
60
60
60
60
?
?
?
?
50
50
MOTOR RATING
Full-Load Current in Amperes Approximate Full Load 3ø Motor Amperes

1ø Alternating Current Motors NOTE : Calculations are based on 50 Hz Supply frequency.
3ø MOTOR R. P. M.
HP 115V 200V 208V 230V HP VOLTS 3800 1800
1/6 4.4 2.5 2.4 2.2 230 ----- 1.72
1/2
1/4 5.8 3.3 3.2 2.9 460 ----- 0.86
1/3 7.2 4.1 4 3.6 230 ----- 2.46
3/4
1/2 9.8 5.6 5.4 4.9 460 ----- 1.23
3/4 13.8 7.9 7.6 6.9 230 2.8 3.56
1
1 16 9.2 8.8 8 460 1.4 1.78
1 1/2 20 11.5 11 10 230 4.36 4.86
1 1/2
2 24 13.8 13.2 12 460 2.18 2.43
3 34 19.6 18.7 17 230 5.6 6.4
2
5 56 32.2 30.8 28 460 2.8 3.2
7 1/2 80 46 44 40 230 8.34 9.4
3
10 100 57.5 55 50 460 4.17 4.7
The voltages listed are rated motor voltages. 230 13.5 14.4
5
The listed currents are for system voltage ranges of 460 6.76 7.21
110 to 120 and 220 to 240. 230 19.5 21.5
7 1/2
460 9.79 10.7
230 25.4 26.8
10
460 12.7 13.4
230 36.4 39.2
15
460 18.2 19.6
HP VOLTS 3800 1800
230 50.4 51.2
20
460 25.2 25.6
230 60.8 64.8
25
460 30.4 32.4
230 73.7 75.6
30
460 36.8 37.8
230 96.4 101
40
460 48.2 50.5
230 120 124
50
460 60 62
230 143 149
60
460 71.5 74.5
230 179 183
75
460 89.6 91.5
230 231 236
100
460 115 118
230 292 293
125
125
460 146 147
230 343 348
150
460 171 174
230 458 452
200
460 229 226
Electrical Formulas for Calculating

Amperes, Horsepower, Kilowatts,
and KVA
E = Voltage / I = Amps / PF = Power Factor / EFF =

Efficiency / HP = Horsepower
Alternating Current
Direct Two-
To Find Single Phase*
Current
Phase Four-
Wire
HP x 746 HP x 746 HP x 746

Amperes -------------- -------------- --------------
when - -- -------------
Horsepo E x EFF x 2xEx
E x EFF
wer is PF x 2 EFF x PF
known
KW x KW x KW x
Amperes 1000 1000 1000
when -------------- -------------- --------------
Kilowatts --- ------- -----
are E E x PF 2 x E x PF
known
Amperes KVA x KVA x

when 1000
-------------- 1000
--------------
"KVA" is ----- -------
known E 2xE
IxEx2x
ExI E x I x PF
Kilowatts PF
-------------- --------------
--------------
1000 --
1000 ------------
1000
Kilovolt- IxE IxEx2
Amperes --------------
-------------
"KVA"- 1000 ----------
1000
- ExIx ExIx IxEx2x
Horsepo EFF EFF x PF EFF x PF
wer --------------
--------------
(Output) ----------- --------------
746 --
746 746
-
Note: Direct current formulas do not use (PF, 2, or
1.73)
Single phase formulas do not use (2 or 1.73)
Two phase-four wire formulas do not use (1.73)
Three phase formulas do not use (2)
* For three-wire, two phase circuits the current in
the common conductor is 1.41 times that in either
of the other two conductors.
MOTOR RATING
ad 3ø Motor Amperes Full-Load Current in Amperes

ed on 50 Hz Supply frequency. Direct-Current Motors
OTOR R. P. M.
1200 900 HP 90V 120V 180V 240V 500V 550V
2.15 2.38 1/4 4 3.1 2 1.6 ------ -----
1.08 1.19 1/3 5.2 4.1 2.6 2 ------ -----
2.93 3.26 1/2 6.8 5.4 3.4 2.7 ------ -----
1.46 1.63 3/4 9.6 7.6 4.8 3.8 ------ -----
3.76 4.3 1 12.2 9.5 6.1 4.7 ------ -----
1.88 2.15 1/2 ------ 13.2 8.3 6.6 ------ -----
5.28 5.6 2 ------ 17 10.8 8.5 ------ -----
2.64 2.8 3 ------ 25 16 12.2 ------ -----
6.84 7.9 5 ------ 40 27 20 ------ -----
3.42 3.95 7/2 ------ 58 ----- 29 13.6 12.2
0.2 11.4 10 ------ 76 ----- 38 18 16
5.12 5.7 15 ------ ----- ----- 55 27 24
15.8 15.9 20 ------ ----- ----- 72 34 31
7.91 7.92 25 ------ ----- ----- 89 43 38
21.8 23 30 ------ ----- ----- 106 51 46
10.9 11.5 40 ------ ----- ----- 140 67 61
28 30.5 50 ------ ----- ----- 173 83 75
24 15.2 60 ------ ----- ----- 206 99 90
41.4 44.5 75 ------ ----- ----- 255 123 111
20.7 22.2 100 ------ ----- ----- 341 164 148
1200 900 125 ------ ----- ----- 425 205 185
52.8 54.9 150 ------ ----- ----- 506 246 222
26.4 27.4 200 ------ ----- ----- 675 330 294
65.6 67.3
32.8 33.7
78.8 81.8
39.4 40.9
102 105
50.6 52.5
126 130
63 65
150 154
75 77
184 193
92 96.5
239 252
120 126
298 305
149 153
350 365
175 183
460 482
230 241
for Calculating
wer, Kilowatts,
A
Power Factor / EFF =

orsepower
ernating Current
Three
Phase
HP x 746
--------------
----
E x EFF x
PF x 1.73
KW x
1000
--------------
----
E x PF x
1.73
KVA x
1000
--------------
E--------
x 1.73
ExIx
1.73 x PF
--------------
-----
1000
ExIx
1.73
--------------
------
1000
ExIx
EFF x PF
x 1.73
--------------
--------------
746
-----
not use (PF, 2, or
e (2 or 1.73)
not use (1.73)
e (2)
cuits the current in
times that in either
TRANSFORMER DETAILS
DAYKIN
Ford-CEP
Sr. No. 1ø
ENCLOSED TYPE
Vprim Vsec. kVA Part No. Dimension(INCH) File Link
1 1 TA1001E 7.63 * 12.25 * 8.50
2 480/240 120 2 TA2001E 8.75 * 13.75 * 9.38 PDF
3 3 TA3001E 8.75 * 13.75 * 9.38
OSBORNE
Ford-CEP
Sr. No. 1ø
ENCLOSED TYPE
1 400/480 115 1 ES-11200.552-OT no info available HTM
2
3
1ø Transformer Full Load AMPS 3ø Transfor
KVA = Volts x Amps / 1000 KVA = Volt

% Efficiency = ( Pout / Pin ) x 100 % Efficienc
Kilowatts = Volts x Amps x P. F. / 1000 Kilowatts = Volts
HP = Volts x Amps x % Eff. x P. F./ 746 Horsepower = Volts x
DETAILS
HEAVY DUTY / SOLA

MAGNA
Sr. No. 1ø
ENCLOSED TYPE
1 0.5 HS1F500B 6 * 10 * 5
2 1 HS1F1BS 6 * 10 * 5
3 480/240 240/120 2 HS1F2AS 10 * 12 * 7 PDF
4 3 HS5F3AS 10 * 12 * 7
5 5 HS5F5AS 14 * 17 * 9
MARCIE
Ford-Visteon
Sr. No. 1ø
OPEN TYPE EN
Vprim Vsec. kVA Part No. Dimension(INCH) File Link Vprim Vsec.
1 480 115 1 A1000CE 6.375* 5.313* 5.5
WORD DOC.
2 480 240 1.5 A1500PE 6.375* 5.313* 7.125 460 115
3
3ø Transformer Full Load AMPS*
KVA = Volts x Amps x 1.73 / 1000

% Efficiency = ( Pout / Pin ) x 100
Kilowatts = Volts x Amps x 1.73 x P. F. / 1000
Horsepower = Volts x Amps x 1.73 x % Eff. x P. F./ 746
ENCLOSED TYPE
kVA Part No. Dimension(INCH) File Link
2 OM2000F 8 * 7.13 * 12
1 OM1000F 8 * 7.13 * 12 HTM
3 OM3000F 8 * 7.13 * 12
ISOLATION TRANSFORMER
kW = power or real power
KVA = apparent power
Transformer KVA rating = (Sum of average output power of each axis) x φ
IMPORTANT : For average output power look at the speed/torque curve of your Drive/motor combination and
use the values for the worst case continuous speed and torque.
Transformer Size(KVA ) = Speed(RPM) x Torque(lb-in) x 746Watts x KVA

63025 HP 1000Watts
Where φ minimize the effects of the secondary line voltage sagging in the transformer during peak current perio
φ = 2.0 For 1ø System
φ = 1.5 For 3ø System
In Ampere Qty
Current Of the Emerson Drive 25 2
KVA Of Isolation Transformer = Sq.Root(3) X Voltage X Current

1000
= 41.568 KVA
efficiency of the Transformer = 90%

So Total KVA = 46.1866666667
3ø Transformer Selected 51 KVA
Daykin Isolation Isolation Transformer 3 ø

RMER
of each axis) x φ
f your Drive/motor combination and

d and torque.
ts x KVA x φ
1000Watts
transformer during peak current periods.
Total Current
50
on Transformer 3 ø
PDF
Rated Fuse Current = B * Actual Current
Where: "B" is the Safty Factor
B = 1.50
CLASS CC TYPE
CLASS CC FUSES FUSE BLOCK FOR CLASS CC FUSES

S.No. RECOM
MENDE
DIMENSI
D FUSE FUSE
FUSE NO. OF ONS (W
Amp PART NO. BLOCK BLOCK
LINKS FUSES/POLES X H)
S LINKS
in mm
CATALO
G NO.
0.250 ATQR1/4 W/O
1 0.500 ATDR1/2 INDICATOR USCC1
2 0.800 ATDR8/10
1-POLE 17.5X78.0
3 1 ATDR1 WITH
4 1.125 ATDR1-1/8 INDICATOR USCC1I
5 1.25 ATDR1-1/4
6 1.4 ATDR1-4/10 W/O
7 1.5 ATDR1-1/2 INDICATOR USCC2
8 1.6 ATDR1-6/10
2-POLE 35.0X78.0
9 1.8 ATDR1-8/10 WITH
10 2 ATDR2 INDICATOR USCC2I
11 2.25 ATDR2-1/4
12 2.5 ATDR2-1/2 W/O
13 2.8 ATDR2-8/10 INDICATOR USCC3
14 3 ATDR3
3-POLE 52.5X78.0 PDF
15 3.2 ATDR3-2/10 WITH
16 3.5 ATDR3-1/2 INDICATOR USCC3I
PDF
17 4 ATDR4
18 4.5 ATDR4-1/2
3-POLE
19 5 ATDR5 USCC3N
WITH
20 5.6 ATDR5-6/10 with a 4th
70.0X78.0
21 6 ATDR6 neutral
22 6.25 ATDR6-1/4 pole INDICATOR USCC3IN
23 7 ATDR7
24 7.5 ATDR7-1/2 W/O
25 8 ATDR8 INDICATOR USCC4
4-POLE 70.0X78.0
USCC4
26 9 ATDR9
4-POLE 70.0X78.0
27 10 ATDR10 WITH
28 12 ATDR12 INDICATOR USCC4I
29 15 ATDR15
30 17.5 ATDR17-1/2
31 20 ATDR20
32 25 ATDR25
33 30 ATDR30
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Used For:DAP Used For:CHRYSTLER
S.No. Used For:MAGNA Used For:??? CH SERIES MODULA

Used For:CINETIC_PB Used For:???
CLASS J FUSES CLASS J FUSES

NO. OF FUSES/POLES
FILE FILE
Amp PART NO. Amp PART NO.
LINKS LINKS
1 1 LPJ-1SP 1 JKS-1
2 EASY ID
1.125 LPJ-1 1⁄4SP 2 JKS-2
WINDOW
3 1.600 LPJ-1 6⁄10SP 3 JKS-3
1-POLE
4 1.800 LPJ-1 8⁄10SP 4 JKS-4
5 NEON
2 LPJ-2SP 5 JKS-5
INDICATING
6 2.125 LPJ-2 1⁄4SP 6 JKS-6
7 2.500 LPJ-2 1⁄2SP 8 JKS-8
8 EASY ID
2.800 LPJ-2 8⁄10SP 10 JKS-10
WINDOW
2-POLE
EASY ID
WINDOW
9 3.000 LPJ-3SP 12 JKS-12
10 2-POLE
3.200 LPJ-3 2⁄10SP 15 JKS-15
NEON
11 3.500 LPJ-3 1⁄2SP 20 JKS-20
INDICATING
12 4.000 LPJ-4SP 25 JKS-25
13 4.500 LPJ-4 1⁄2SP 30 JKS-30
14 EASY ID
5 LPJ-5SP 35 JKS-35
WINDOW
15 5.600 LPJ-5 6⁄10SP 40 JKS-40
3-POLE
16 6 LPJ-6SP** 45 JKS-45
17 NEON
7 LPJ-7SP** 50 JKS-50
INDICATING
18 8 LPJ-8SP** 60 JKS-60 PDF
19 9 LPJ-9SP** 70 JKS-70
20 10 LPJ-10SP** 80 JKS-80 EASY ID
WINDOW
12 LPJ-12SP** 90 JKS-90
21 1-POLE
22 15 LPJ-15SP** 100 JKS-100
23 17.500 LPJ-17 1⁄2SP** NEON
110 JKS-110
PDF INDICATING
24 20 LPJ-20SP** 125 JKS-125
25 25 LPJ-25SP** 150 JKS-150
26 EASY ID
30 LPJ-30SP** 175 JKS-175
WINDOW
27 35 LPJ-35SP** 200 JKS-200
28 2-POLE
40 LPJ-40SP** 225 JKS-225
29 NEON
45 LPJ-45SP** 250 JKS-250
INDICATING
30 50 LPJ-50SP** 300 JKS-300
31 60 LPJ-60SP** 350 JKS-350
32 EASY ID
70 LPJ-70SP** 400 JKS-400
WINDOW
33 80 LPJ-80SP** 450 JKS-450
3-POLE
34 90 LPJ-90SP** 500 JKS-500
35 100 NEON
LPJ-100SP** 600 JKS-600
INDICATING
36 110 LPJ-110SP**
37 125 LPJ-125SP**
38 150 LPJ-150SP**
39 175 LPJ-175SP**
40 200 LPJ-200SP**
41 225 LPJ-225SP**
42 250 LPJ-250SP**
43 300 LPJ-300SP**
44 350 LPJ-350SP**
45 400 LPJ-400SP**
46 450 LPJ-450SP**
47 500 LPJ-500SP**
48 600 LPJ-600SP**
49
UL FUSE CLASSIFICATION CHART

FUSE
AC
OVERL AVAILAB LITTELFU
INTERRUPTI VOLTA
UL OAD LE SE
NG RATING, GE
CLASS CHAR AMPERE SERIES
AMPERES RATIN
ACTER RATINGS NUMBER
G
ISTICS
200 - 6000 KLPC

TIME-
L 200,000 600* 601 - 4000 KLLU
DELAY
200 - 2000 LDC
TIME- 250 LLNRK
200,000 1
/10 - 600
DELAY 600 LLSRK
RK1***
FAST- 250 KLNR
200,000 1 - 600
ACTING 600 KLSR
FLNR &
250
FLNR-ID
TIME-
RK5 200,000 1
/10 - 600 FLSR &
DELAY 600
FLSR-ID
IDSR
FAST- 300** 1 - 1200 JLLN
T 200,000
ACTING 600 1 - 1200 JLLS
TIME- JTD & JTD-
200,000 600 1 - 600
DELAY ID
J
FAST-
200,000 600 1 - 600 JLS
ACTING
1
/10 - 30 KLDR
TIME- CCMR
200,000 600
DELAY 1
/4 - 30 (formerly
CC
KLMR)
FAST-
200,000 600 1
/10 KLKR
ACTING
TIME-
CD 200,000 600 35 - 60 CCMR
DELAY
TIME-
G 100,000 480* 1
/2 - 60 SLC
DELAY
FAST- 250 NLN
K5 50,000 1 - 600
ACTING 600 NLS
RENEW
ABLE 250 RLN
H FUSES 10,000 1 - 600
FAST-
ACTING 600 RLS
* LDC rated 600 volts AC/DC
** JLLN Class T is UL Listed at 300 volts
*** RK1 Class fuses are Ultra-Fast Clearing
FAST BLOW FUSE & BLOCK Sizes
GOULD SHAWMUT
Used For: CEP
Used For:FORD VISTEON
CLASS J TYPE
CLASS J FUSES FUSE BLOCK FOR CLASS J FUSES( UPTO 30 A) FUSE BLOCK FO
RECOMM
ENDED DIMENSIO
FUSE
PART FILE FUSE NS (W X H)
Amp NO. OF FUSES/POLES BLOCK NO. OF FUSES/POLE
NO. LINKS BLOCKS in
LINKS
CATALOG mm
NO.
1 AJT1 W/O
1.125 AJT1-1/4 INDICATOR US3J1
1.5 AJT1-1/2
1-POLE 32.5X114.0 1-POLE
1.6 AJT1-6/10 WITH
1.8 AJT1-8/10 INDICATOR US3J1I
2 AJT2
2.25 AJT2-1/4 W/O
2.8 AJT2-8/10
2-POLE 65.0X114.0 2-POLE
3 AJT3 WITH
3.2 AJT3-2/10 INDICATOR US3J2I
3.5 AJT3-1/2
4 AJT4 W/O
5 AJT5
3-POLE 97.5X114.0 PDF 3-POLE
5.6 AJT5-6/10 WITH
6 AJT6 INDICATOR US3J3I
6.25 AJT6-1/4
7 AJT7 1-POLE
8 AJT8 1-POLE NEUTRAL US3JN 32.5X114.0 1-POLE
9 AJT9
10 AJT10 2-POLE
12 AJT12 2-POLE ASSEMBLY US3J2PAK 65.0X114.0 2-POLE
15 AJT15 KIT
17.5 AJT17-1/2 3-POLE
20 AJT20 PDF 3-POLE ASSEMBLY US3J3PAK 97.5X114.0 3-POLE
PDF 3-POLE US3J3PAK 97.5X114.0 3-POLE
25 AJT25 KIT
30 AJT30 4-POLE
35 AJT35 4-POLE ASSEMBLY US3J4PAK XXX 4-POLE
40 AJT40 KIT
45 AJT45
50 AJT50
60 AJT60
70 AJT70 ***FOR FUSES ABOVE 60 AMP RATING USE FOLLOWING
80 AJT80 FUSE BLOCKS FOR CLASS J FUSES
90 AJT90 FUSE
FUSE AMP CATALOG NO.
BLOCK
100 AJT100 RATING
LINKS
110 AJT110 1-POLE 3-POLE
125 AJT125 61-100 61036J 61038J
150 AJT150 101-200 62001J 62003J
PDF
175 AJT175 201-400 64031J 64033J
200 AJT200 401-600 6631J 6633J
225 AJT225
250 AJT250
300 AJT300
350 AJT350
400 AJT400
450 AJT450
500 AJT500
600 AJT600
BUSSMANN
CLASS J TYPE
FUSE HOLDER FOR CLA
CH SERIES MODULAR FUSE HOLDER TFC CLASS J CUBE FUSE HOLDER
RECOMME
DIMENSIO NDED DIMENSIO
RECOMMENDED FUSE
NS (W X H) FUSE BLOCK FUSE AMP NS (W X H)
FUSE BLOCKS REMARK BLOCK
in LINKS BLOCKS RANGE in
CATALOG NO. LINKS
mm CATALOG mm
NO.
TCFH30 1-30
CH30J1
32.5X116.6 TCFH60 35-60 PDF
CH30J1I THESE TCFH100 70-100
FUSE
BLOCKS
CH30J2 CAN BE
USED
65.0X116.6 ONLY
FOR
FUSES
UPTO 30
AMP
THESE
FUSE
BLOCKS
CH30J2 CAN BE
USED
65.0X116.6 ONLY
FOR
CH30J2I FUSES
UPTO 30
AMP
CH30J3 RATING
97.5X116.6
CH30J3I
PDF
CH60J1
40X124
CH60J1I THESE
FUSE
BLOCKS
CAN BE
CH60J2 USED
ONLY
80X124 FOR
CH60J2I FUSES
UPTO 60
AMP
RATING
CH60J3
120X124
CH60J3I
FUSE BLOCK FOR CLASS J FUSES (UPTO 60 A)
RECOMMEN DIMENS
DED FUSE IONS FUSE
NO. OF FUSES/POLES BLOCKS (W X H) BLOCK
CATALOG in LINKS
NO. mm
W/O
INDICATOR US6J1
40X122
WITH
INDICATOR US6J1I
W/O
INDICATOR US6J2
80X122
WITH
INDICATOR US6J2I
W/O
INDICATOR US6J3
120X122 PDF
WITH
INDICATOR US6J3I
1-POLE
NEUTRAL US6JN 40X122
2-POLE
ASSEMBLY US6J2PAK 80X122
KIT
3-POLE
ASSEMBLY US6J3PAK 120X122
US6J3PAK 120X122
KIT
4-POLE
ASSEMBLY US6J4PAK XXX
KIT
SMANN
SE HOLDER FOR CLASS J FUSES
SAFETY J SERIES FUSE HOLDER J600 SERIES FUSE BLOCK
RECOMMEND
RECOMMENDE DIMENSIO
ED FUSE FUSE
D FUSE AMP NS (W X PressureP
BLOCKS BLOCK Screw† BOX LUG
BLOCKS RANGE H) in late†
CATALOG LINKS
CATALOG NO. mm
NO.
J60030-1S(2) J60030-1P J60030-1C
J60030-2S(2) J60030-2P J60030-2C
1-POLE 31.2X64.1
JT60030 J60030-3S(2) J60030-3P J60030-3C
(NON J60060-1C
INDICATING) J60060-2C
J60060-3C
2-POLE 30 61.3X64.1
JTN60030
PDF
30
(INDICATING)
3-POLE 91.4X64.1
PDF
1-POLE 38.1X77.7 †Clip reinforcing springs are standard on fuse blocks rated 1
JT60060 Available on 30A and 60A blocks by adding the letter “R” to
(NON number.
INDICATING) by adding the letter “R” to the end of the part number
††Copper only connections
DIMENSIONS available by changing “CR” suff
FOR J600 SERIERS
2-POLE 75.2X77.7
60 FUSE BLOCK(WXH) IN mm
JTN60060 1-POLE 2-POLE 3-POLE
43.23X159.5 81.33X159 119.43X159
(INDICATING) 12 .512 .512
3-POLE 11171X77.7
CLASS GMA TYPE
Used For:CHRYSTLER
600 SERIES FUSE BLOCK Used For:???
Used For:???
Box Lug FUSE CLASS GMA FUSES(FAST

w/Retaining Amps Poles BLOCK ACTING)
Clip LINKS FILE
Amp PART NO.
LINKS
J60030-1CR†† 1 63mA GMA-V-63-R
J60030-2CR†† 1/2-30 2 100mA GMA-V-100-R
J60030-3CR†† 3 125mA GMA-V-125-R
J60060-1CR†† 1 200mA GMA-V-200-R
J60060-2CR†† 31-60 2 250mA GMA-V-250-R
J60060-3CR†† 3 300mA GMA-V-300-R
J60100-1CR 61-100 1 500mA GMA-V-500-R
J60100-3CR†† 3 PDF 600mA GMA-V-600-R
PDF
PDF
J60200-1CR 101-200 1 750mA GMA-V-750-R
J60200-3CR 3 800mA GMA-V-800-R
J60400-1CR(3) 201-400 1 1A GMA-V-1-R
J60400-3CR(3) 3 1.25A GMA-V-1.25-R
J60600-1CR 401-600 1 1.5A GMA-V-1.5-R
PDF
J60600-3CR(2) 3
standard on fuse blocks rated 100A and above. 1.6A GMA-V-1.6-R
locks by adding the letter “R” to the end of the part 2A GMA-V-2-R
2.5A GMA-V-2.5-R
e end of the part number 3.15A GMA-V-3.15-R
available by changing “CR” suffix to “C 3.5A GMA-V-3.5-R
4A GMA-V-4-R
5A GMA-V-5-R
6A GMA-V-6-R
7A GMA-V-7-R
8A GMA-V-8-R
10A GMA-V-10-R
15A GMA-V-15-R
CIRCUIT BREAKER
Rated Current = φ * Actual Current
Where: "φ"
φ = Type B(2) for protection of Resistive load such as bulb, heater etc.
φ = Type C(1.50) for protection of Inductive load such as motor, air conditioner etc.
φ = Type D() for protection of Cable & highly inductive load which has high starting current such a
MERLIN GERIN
Ford CEP,DAP
415 VOLT AC SUPPLY

S.No.
1-POLE 2-POLE 3-POLE
FILE FILE
Amp PART NO. Amp PART NO. Amp
LINKS LINKS
1
2 2 24426/C60N(C curve) 1 MG24516 ( D curve) 1
3 2 60103/C60N(C curve) 2 MG24517( D curve) 2
6 6 24430/C60N(C curve) PDF 5 MG17454( D curve) 6
8 10 60110/C60N(C curve) 8 MG24521( D curve) PDF 10
9 20 MG24435( C curve) 10 MG24522( D curve) 13
10 40 MG24438( C curve) 16 MG24524( D curve) 15
11 20 MG24525( D curve) 20
12 25 MG24526( D curve) 25
13 32 MG24527( D curve) 30
14 40 MG24528( D curve) 40
15 50
16 60
17
SQUARE-D 1. Determine the inrush correction factor fr

CHRYSLER
Selection :-- 2. Determine the temperature correction fac
S.No. 24 VOLT DC SUPPLY 3. Determine the sealed current of the load

4. Multiply the sealed current by the two co
1-POLE
Example :-- Solenoid with sealed current of .75 A, an in
FILE
Amp PART NO. 0.75 x 1.5 x 1.05 = 1.18….so select the C.B.
LINKS
Table A—Inrush Ratio Correction Table
1 1 9080GCB10 Note: For resistive loads, use inrush correction factor of 1.0.
2 2.5 9080GCB25 Inrush Ratio 1:1 to 1:4 1:5
3 4 9080GCB40 Factor 1.3 1.4
HTM
4 5 9080GCB50
5 10 9080GCB100
6 15 9080GCB150
7
8
ABB
Ford Visteon
240 VOLT AC SUPPLY
S.No.
1 / 2 / 3 / 4-POLE
K-series Z-series
FILE FILE
Amp PART NO. Amp PART NO.
LINKS LINKS
1 xx S20εU-Kxx PDF xx S20εU-Zxx PDF
Pole ( ε ) :- 1 2 3 4
Note :- ' xx ' :- 0.2 0.3 0.5 0.75 1 1.6 2 3 4 5 6 8 10 15 16 20 25 30 32 40 50 60 63
Current :- 0.2 0.3 0.5 0.75 1 1.6 2 3 4 5 6 8 10 15 16 20 25 30 32 40 50 60 63
RANGE : K-series-->0.2….63A , Z-series-->0.5…63A
Allen Bradley
Magna
S.No.
415 VOLT AC SUPPLY 115 VOLT AC SUPPLY
Amp( FILE Amp( FILE Amp(

PART NO. PART NO.
In) LINKS In) LINKS In)
1
2 1 1492-CB2x010 1 1492-CB3x010 2
3 2 1492-CB2x020 2 1492-CB3x020 3
4 3 1492-CB2x030 3 1492-CB3x030 4
5 5 1492-CB2x050 5 1492-CB3x050 5
6 8 1492-CB2x080 8 1492-CB3x080 8
7 10 1492-CB2x100 10 1492-CB3x100 10
8 15 1492-CB2x150 15 1492-CB3x150 20
HTM HTM
9 16 1492-CB2x160 16 1492-CB3x160 25
HTM HTM
10 20 1492-CB2x200 20 1492-CB3x200 40
11 25 1492-CB2x250 25 1492-CB3x250
12 32 1492-CB2x320 32 1492-CB3x320
13 40 1492-CB2x400 40 1492-CB3x400
14 50 1492-CB2x500 50 1492-CB3x500
15 52 1492-CB2x520 52 1492-CB3x520
16
17
' x ' represents G / F / H..
Note:- Tripping Characteristics For :-
G-series --> INDUCTIVE( 6..10 times In )
H-series --> HIGHLY INDUCTIVE( 12..20 times In )
F-series --> RESISTIVE OR SLIGHTLY INDUCTIVE ( 3..5 times In)
CIRCUIT BREAKER
r conditioner etc.
has high starting current such as transformer.
MERLIN GERIN
Ford CEP,DAP
115 VOLT AC SUPPLY 24 VOLT DC SUPPLY

FILE FILE
PART NO. Amp PART NO. Amp PART NO.
LINKS LINKS
10 MG24506( D curve)
MG24532( D curve) 1 MG24500( D curve) 13 MG24507( D curve)
MG24537( D curve) 10 MG24506( D curve) PDF 40 MG24512( D curve)
MG24538( D curve) 25 MG24510( D curve)
MG24539( D curve) PDF 32 MG24511( D curve)
MG17472( D curve)
MG24544( D curve)
MG24545( D curve)
MG17474( D curve)
termine the inrush correction factor from Table A.

termine the temperature correction factor from Table B.
termine the sealed current of the load that is being protected.
ultiply the sealed current by the two correction factors and choose the closest circuit protector.
noid with sealed current of .75 A, an inrush ratio of 1:6 and in an ambient temperature of 85° F.
x 1.5 x 1.05 = 1.18….so select the C.B. of 1.20A
Inrush Ratio Correction Table Table B—Ambient Temperature Correction Table
loads, use inrush correction factor of 1.0. Ambient 70° F 100° F 120° F
1:6 1:7 1:8 Temperature (21.1° C) (37.8° C) (48.9° C)
1.5 1.6 1.7 Factor 1.0 1.1 1.2
Table C—Tripping Times in Seconds at 70° F (21.1° C)
Percent rated
current 100% 200% 300% 400% 500% 600%
Tripping Time
(seconds) no trip 10–40 38 1.5–9 .8–6 .003–4
0 25 30 32 40 50 60 63
25 30 32 40 50 60 63
…63A
n Bradley
Magna
115 VOLT AC SUPPLY 24 VOLT DC SUPPLY
1-POLE 1-POLE
FILE Amp( FILE

PART NO. PART NO.
LINKS In) LINKS
1492-CB1x020 0.5 1492-CB1x005

1492-CB1x030 1 1492-CB1x010
1492-CB1x040 1.5 1492-CB1x015
1492-CB1x050 2 1492-CB1x020
1492-CB1x080 HTM 3 1492-CB1x030
1492-CB1x100 4 1492-CB1x040
1492-CB1x200 5 1492-CB1x050 HTM
1492-CB1x250 6 1492-CB1x060
HTM
HTM
1492-CB1x400 7 1492-CB1x070
8 1492-CB1x080
9 1492-CB1x090
10 1492-CB1x100
20 1492-CB1x200
C SUPPLY
OLE
FILE
LINKS
PDF
erature Correction Table
140° F 160° F 180° F 200° F
(60° C) (71.1° C) (82.2° C) (93.3° C)
1.3 1.4 1.5 1.6
2000%
1000% &>
.003–2 Max. .02

Allen Bradley
Used For: Magna
S.No.
COIL VOLTAGE = 24 VOLT DC SUPPLY
22E 31E 40E
FILE FILE
LINKS LINKS
1 700-CF220DJ 700-CF310DJ 5
5 5
2 700-CF220ZJ 700-CF310ZJ 5
PDF PDF
3 700DC-M220Z24S 700DC-M310Z24S 20
2.5 2.5
4 700DC-MB220Z24S 700DC-MB310Z24S 20
5 5
6 10
7 5
8 2.5
9 2.5
10
ABB
Used For: Ford-Visteon
S.No.
22E 31E 40E
FILE FILE
LINKS LINKS
1 6@24vdc NL-22E81 6@24vdc NL-31E81 6@24vdc
2 6@24vdc NL-Z22E81 PDF 6@24vdc NL-Z31E81 PDF 6@24vdc
3 6@24vdc TNL-22E81 6@24vdc TNL-31E81 6@24vdc
4
5
6
7
8
9
10
SquareD / Telemecanique make
S.No.
Used For: Ford CEP
S.No.
22E 31E 40E
FILE FILE
LINKS LINKS
1 CA3-DN22BD CA3-DN31BD
2 CA3-DN22BW CA4-DN31BD
3 CA3-DC22BD 10 CA3-KN31BD PDF 10
4 CA3-DC22BW CA3-KN317BD
5 CA3-DK22BD CA3-KN315BD
10 PDF
6 CA3-DK22BW
7 CA4-DN22BD
8 CA3-KN22BD
9 CA3-KN227BD
10 CA3-KN225BD
Standard Control Relay Sizes
Allen Bradley
Used For: Magna
PPLY COIL VOLTAGE = 415 VOLT AC SUPPLY

40E 22E 31E
FILE FILE
LINKS LINKS
700-CF400DJ 5 700-CF220KN 5 700-CF310KN
700-CF400ZJ 700-M220A4S PDF 700-M310A4S
10 10
700DC-PH400Z24 700-MB220A4S 700-MB310A4S
700DC-PH401Z24
700DC-PT400Z24 PDF
700DC-PKT400Z24
700DC-PL400Z24
700DC-M400Z24S
700DC-MB400Z24S
ABB
Used For: Ford-Visteon

40E 22E 31E
FILE FILE
LINKS LINKS
NL-40E81 3@400VAC NL-22E81 3@400VAC NL-31E81
NL-Z40E81 PDF 3@400VAC NL-Z22E81 PDF 3@400VAC NL-Z31E81
TNL-40E81 3@400VAC TNL-22E81 3@400VAC TNL-31E81
ke SquareD / Telemecanique make

Used For: Ford CEP

40E 22E 31E
FILE FILE
LINKS LINKS
CA3DN40BD CA2-DN22N7 CA2-DN31N7
CA4-DN40BD CA2-DC22N7 CA2-KN31N7
10
CA3-KN40BD PDF CA2-DK22N7 CA2-KN317N7
10 PDF
CA3-KN407BD CA2-KN22N7 CA2-KN315N7
CA3-KN405BD CA2-KN227N7
CA2-KN225N7
Sizes
Bradley Allen Bradley

or: Magna Used For: Magna
15 VOLT AC SUPPLY COIL VOLTAGE = 110 VOLT AC SUPP

31E 40E 22E 31E
FILE FILE FILE
Amp PART NO. Amp PART NO. Amp PART NO.
LINKS LINKS LINKS
5 700-CF400KN 14 700-CF220KD 14 700-CF310KD
PDF 35 700-PH400B41 700-M220A1S PDF 700-M310A1S
10 10
10 700-PT400B41 700-MB220A1S 700-MB310A1S
20 700-PKT400B41 PDF
10 700-PL400B41
700-M400A4S
10
700-MB400A4S
ABB ABB
Ford-Visteon Used For: Ford-Visteon

31E 40E 22E 31E
FILE FILE FILE
LINKS LINKS LINKS
3@400VAC NL-40E81
PDF 3@400VAC NLZZ-40E81 PDF
3@400VAC TNL-40E81
mecanique make SquareD / Telemecanique make

r: Ford CEP Used For: Ford CEP

31E 40E 22E 31E
FILE FILE FILE
LINKS LINKS LINKS
CA2-DN40N7 CA2-DN22F7 CA2-DN31F7
CA2-KN40N7 CA2-KN22F7 CA2-KN31F7
PDF 10 PDF 10 PDF 10
en Bradley
ed For: Magna
= 110 VOLT AC SUPPLY

31E 40E
FILE FILE
Amp PART NO.
LINKS LINKS
14 700-CF400KD
PDF 35 700-PH400B11
10 700-PT400B11
20 700-PKT400B11 PDF
10 700-PL400B11
700-M400A1S
10
700-MB400A1S
ABB
For: Ford-Visteon

31E 40E
FILE FILE
Amp PART NO.
LINKS LINKS
lemecanique make
d For: Ford CEP

31E 40E
FILE FILE
Amp PART NO.
LINKS LINKS
CA2-DN40F7
CA2-KN40F7
PDF 10 PDF
CA2-KN407F7
CA2-KN405F7
Standard Contactor
Rating Slected = Contactor Current >= 1.5 * Rated current
Selection of Contactor for Motor , Use AC-3 Rating
The Contactor
For Coil Voltage Please Check the Supply type . If t
Vdc then Select the Coil of Contactor as 24 Vdc
SquareD/ Telemecanique
S.No. Used For: Ford-CEP
3 POLE 4 POLE
Amp PART NO. FILE LINKS Amp PART NO.
1 9 LC1D09xx 20 LC1DT20xx
2 12 LC1D12xx 20 LC1D098xx
3 18 LC1D18xx PDF 20 LC2DT20xx
5 32 LC1D32xx 25 LC1D128xx
8 65 LC1D65xx 32 LC1D188xx
11 12 LC2D12xx 40 LC1D258xx
12 18 LC2D18xx PDF 40 LC2DT40xx
16 50 LC2D50xx
17 65 LC2D65xx
18 80 LC2D80xx
19 115 LC1D115xx
20 150 LC1D150xx
Contactors LC1-K (0.8…1.15 Uc) (0.85…1.1 Uc)

"xx" Volts 12 20 24(3) 36 42 48 110 115 120 127 200/208 220/230 230 230/240 256 277
50/60 Hz J7 Z7 B7 C7 D7 E7 F7 FE7 G7 FC7 L7 M7 P7 U7 W7 U
ABB
S.No. Used For: Ford-VISTEON
3 POLE 4 POLE
1 9 AL9Z-30-10xx AL9-40-00xx
9
2 12 AL12-30-10xx AL9-22-00xx
3 16 AL16-30-10xx AL16-40-00xx
16
4 TAL9-30-10xx AL16-22-00xx
9
5 TAL9-30-01xx AL26-40-00xx
26
6 TAL12-30-10xx AL26-22-00xx
12
7 TAL12-30-01xx TAL9-40-00xx
9
8 TAL16-30-10xx PDF TAL9-22-00xx
9 16 TAL16-30-01xx TAL16-40-00xx
16
10 TAL26-30-10xx TAL16-22-00xx
26
11 TAL26-30-01xx TAL26-40-00xx
26
12 TAL30-30-10xx TAL26-22-00xx
30
13 TAL30-30-01xx
14 TAL40-30-10xx
40
15 TAL40-30-01xx
16
17
18
19
20
Allen Bradley
S.No. Used For: CINETIC P.B.
3 POLE 4 POLE
1 100-C09xx10 100-C09xx400
2 9 100-C09xx01 9 100-C09xx300
3 100-C12xx10 100-C09xx200
12
4 100-C12xx01 100-C12xx400
5 100-C16xx10 12 100-C12xx300
16
6 100-C16xx01 100-C12xx200
7 100-C23xx10 100-C16xx400
8 23 100-C23xx01 16 100-C16xx300
PDF
9 100-C30xx10 100-C16xx200
30
10 100-C30xx01 100-C23xx400
11 100-C37xx10 23 100-C23xx300
37
12 100-C37xx01 100-C23xx200
13 100-C43xx10
43
14 100-C43xx01
15 100-C60xx10
60
16 100-C60xx01
17
18
19
20
Contactors 100-C type
"xx" Volts 12 24 32 36 42 48 100 100-110 110 120 127 200 200-220 208 220-230 230 230-240
50/60 Hz - KJ - - - KY KP - KD - - KG - - - KF -
Standard Contactor Sizes
nt >= 1.5 * Rated current
tactor for Motor , Use AC-3 Rating of
Please Check the Supply type . If the output is 24

he Coil of Contactor as 24 Vdc
4 POLE
FILE LINKS
PDF
/208 220/230 230 230/240 256 277 380/400 400 400/415 440 480 500 575 600 660/690
L7 M7 P7 U7 W7 UE7 Q7 V7 N7 R7 T7 S7 SC7 X7 Y7
Code For Contactors ( xx )

Vdc AL,AL..ST(3P)/ TAL,TAL..ST(3P)/T
ALZ,ALZ..ST(3p)
AL(4P) AL(4P)
12V 80
4 POLE 24V 81 15
FILE LINKS 42V 82
48V 83 20
50V 21
60V 84
75V 85
110V 86
125V 87
PDF
220V 88
240V 89
250V 38
17..32V 51
25..45V 52
36..65V 54
42..78V 58
50..90V 55
77..143V 62
90..150V 66
152..264V 68
4 POLE
FILE LINKS
PDF
200-220 208 220-230 230 230-240 240 277 347 380 380-400 400 400-415 440 480 500 550 600
- - - KF - KA - - - KN - KB - - - -
550 600
- -
O/L RELAYS
Select the Overload Current Range in which the Current = 1.2 x Motor Rated Cu
ABB
Used For :FORD-VISTEON
Sr. NO.
For For Current at Setting File Contacto
Part No.
Motor(HP) Motor(KW) 480vac Range Link rs
1 0.5 0.373 0.567A 0.1-0.16 TA25DU0.16
2 0.5 0.373 0.567A 0.16-0.25 TA25DU0.25
3 0.5 0.373 0.567A 0.25-03-.4 TA25DU0.4
4 0.5 0.373 0.567A 0.4-0.63 TA25DU0.63
5 0.5 0.373 0.567A 0.63-1 TA25DU1
6 0.75 0.559 0.85A 1-1.4 TA25DU1.4
7 0.74 0.55 0.825 1.3-1.8 TA25DU1.8
8 1 0.746 1.13A 1.7-2.4 TA25DU2.4 AL9..AL3
9 1.5 1.1 1.65A 2.2-3.1 TA25DU3.1 0,
10 1.5 2.25A 2.8-4 TA25DU4 TAL9..TA
2
L30 ,
11 2.95 2.2 3.33A 3.5-5 TA25DU5 PDF AL9Z..AL
12 2.95 2.2 3.33A 4.5-6.5 TA25DU6.5 16Z
13 5 3.73 5.6A 6.3-10 TA25DU8.5
14 7.4 5.5 8.3A 7.5-11 TA25DU11
15 10 7.46 11.2A 10-14 TA25DU14
16 10 7.5 11.4A 13-19 TA25DU19
17 15 11.2 16.8A 18-25 TA25DU25
18 25 18.65 28.3A 25-40 TA25DU32
19 14.74 11 16.7A 18-25 TA42DU25 AL30..AL
20 20 15 22.8A 22-32 TA42DU32 40 ,
TAL30..T
21 24.8 18.5 37.7A 29-42 TA42DU42
AL40
REFERENCE
3 PHASE AMPERES - 80% POWER FACTOR
KVA KW 208V 220V 240V 380V 416V 440V
6.3 5 17.5 16.5 15.2 9.6 8.6 8.3
9.4 7.5 26.1 24.7 22.6 14.3 13 12.3
12.5 10 34.7 33 30.1 19.2 17.3 16.6
18.7 15 52 49.5 45 28.8 26 24.9
25 20 69.5 66 60.2 38.4 34.7 33.2
31.3 25 87 82.5 75.5 48 43.4 41.5
37.5 30 104 99 90.3 57.6 52 49.8
45 36 125 118 108 68 62.5 59
56.3 45 156 147 135 85.5 78 74
62.5 50 173 165 152 96 86 83
75 60 208 198 181 115 104 99.6
93.8 75 261 247 226 143 130 123
100 80 278 264 240 154 139 133
125 100 347 330 301 192 173 166
156 125 433 413 375 240 217 208
187 150 520 495 450 288 260 249
219 175 608 577 527 335 304 289
250 200 694 660 601 384 347 332
312 250 866 825 751 480 434 415
375 300 1040 990 903 576 521 498
438 350 1220 1155 1053 672 607 581
500 400 1390 1320 1203 770 694 665
625 500 1735 1650 1504 960 868 830
750 600 2080 1970 1803 1141 1042 985
812 650 2257 2135 1958 1236 1129 1067
937 750 2605 2463 2257 1426 1303 1232
L RELAYS
= 1.2 x Motor Rated Current falls
NOTE:
1KW = 0.746HP
480V 1HP = 1.34KW
7.6 Current Rating = 1.52 * KW
11.3
15.1
22.5
30.1
37.8
45.2
54
68
76
91
113
120
150
188
225
264
301
376
451
527
602
752
903
978
1128
Motor Starter
Select the Overload Current Range in which the Current = 1.2 x Motor Rated C
Telemechanique / Sqaure-D
Used For :FORD-CEP
Sr. NO. For
For Motor(HP) Motor(K Current at 480vac Setting Range Part No. File Link
W)
1 upto 0.5 0.373 0.567A 0.11-0.16 GV2P01
2 upto 0.5 0.373 0.567A 0.16-0.25 GV2P02
3 upto 0.5 0.373 0.567A 0.25-0.40 GV2P03
4 upto 0.5 0.373 0.567A 0.40-0.63 GV2P04
5 0.5 0.373 0.567A 0.63-1.0 GV2P05
6 0.75 0.559 0.85A 1-1.6 GV2P06
7 1 0.746 1.13A 1.6-2.5 GV2P07
8 2 1.492 2.27A 2.5-4.0 GV2P08
9 3 2.24 3.4A 4.0-6.3 GV2P10
10 5 3.73 5.6A 6.3-10 GV2P14
11 10 7.46 11.2A 9-14 GV2P16
12 10 7.46 11.2A 13-18 GV2P20
13 15 11.2 16.8A 17-23 GV2P21
14 15 11.2 16.8A 20-25 GV2P22
PDF
15 20 14.92 22.4A 24-32 GV2P32
16 0.75 0.559 0.85A 1-1.6 GV3ME06
17 1 0.746 1.13A 1.6-2.5 GV3ME07
18 2 1.492 2.27A 2.5-4.0 GV3ME08
19 3 2.24 3.4A 4.0-6.0 GV3ME10
20 5 3.73 5.6A 6.3-10 GV3ME14
21 10 7.46 11.2A 10-16 GV3ME20
22 15 11.2 16.8A 16-25 GV3ME25
23 25 18.65 28.3A 25-40 GV3ME40
24 40 29.84 45.35A 40-63 GV3ME63
25 10 7.46 11.3A 12-20 GV7RE20
26 15 11.2 16.8A 15-25 GV7RE25
27 20 14.92 22.67A 25-40 GV7RE40
Starter
= 1.2 x Motor Rated Current falls

WIRE SIZES
Allowable Ampere Ratings for Insulated
Conductors (In a Panel)
COPPER ALUMINUM
60°C 75°C 90°C 60°C 75°C
AWG THW THW
TW THWN TW THWN
MCM UF USE THHN UF USE
18 ----- ----- 14* ----- -----
16 ----- ----- 18* ----- -----
14 20* 20* 25* ----- -----
12 25* 25* 30* 20* 20*
10 30* 35* 40* 25* 30*
8 40 50 55 30 40
6 55 65 75 40 50
4 70 85 95 55 65
3 85 100 110 65 75
2 95 115 130 75 90
1 110 130 150 85 100
1/0 125 150 170 100 120
2/0 145 175 195 115 135
3/0 165 200 225 130 155
4/0 195 230 260 150 180
250 215 255 290 170 205
300 240 285 320 190 230
350 260 310 350 210 250
400 280 335 380 225 270
500 320 380 430 260 310
600 355 420 475 285 340
700 385 460 520 310 375
750 400 475 535 320 385
Note : Current of Wire > 1.5 x Actual Current flowing Through That wire. Select that wire Gauge from
above Table
* Unless otherwise specifically permitted elsewhere in the National Electrical Code Book, the overcurrent
protection for conductor types marked with an asterisk shall not exceed 15 amperes for No. 14, 20 amperes for
No. 12 & 30 amperes for No. 10 copper; or 15 amperes for No. 12 & 25 amperes for No. 10 aluminum & copper-
clad aluminum after any correction factors for ambient temperature & number of conductors has been applied.
NOTE : Here we are using Copper 75°C wire ratings.

lated
LUMINUM
90°C
THHN
-----
-----
-----
25*
35*
45
60
75
85
100
115
135
150
175
205
230
255
280
305
350
385
420
435
hat wire Gauge from
ok, the overcurrent

r No. 14, 20 amperes for
o. 10 aluminum & copper-
ctors has been applied.
gs.
Commonly Used Conversion Factors
Multiply: By: To Obtain:
Acres 43560 Square Feet
Acres 1.562 x 10-3 Square Miles
Acre-Feet 43560 Cubic Feet
Amperes per sq cm 6.452 Amperes per sq in.
Amperes per sq in. 0.155 Amperes per sq cm.
Ampere-Turns 1.257 Gilberts
Ampere-Turns per cm 2.54 Ampere-Turns per in.
Ampere-Turns per in. 0.3937 Ampere-Turns per cm.
Atmospheres 76 Cm of mercury
Atmospheres 29.92 Inches of mercury
Atmospheres 33.9 Feet of Water
Atmospheres 14.7 Pounds per sq in.
British thermal units 252 Calories
British thermal units 778.2 Foot-Pounds
British thermal units 3.960 x 10-4 Horsepower-Hours
British thermal units 0.252 Kilogram-calories
British thermal units 107.6 Kilogram-meters
British thermal units 2.931 x 10-4 Kilowatt-hours
British thermal units 1055 Watt-seconds
Btu per hour 2.931 x 10-2 Kilowatts
Btu per minute 2.359 x 10-2 Horsepower
Btu. per minute 1.759 x 10-2 Kilowatts
Bushels 1.244 Cubic Feet
Centimeters 0.3937 Inches
Circular mils 5.067 x 10-6 Square centimeters
Circular mils 0.7854 x 10-6 Square inches
Circular mils 0.7854 Square mils
Cords 128 Cubic Feet
Cubic Centimeters 6.102 x 10-6 Cubic Inches
Cubic feet 0.02832 Cubic meters
Cubic feet 7.481 Gallons
Cubic feet 28.32 Liters
Cubic Inches 16.39 Cubic centimeters
Cubic meters 35.31 Cubic feet
Cubic meters 1.308 Cubic yards
Cubic yards 0.7646 Cubic meters
Degrees [angle] 0.01745 Radians
Dynes 2.248 x 10-6 Pounds
Ergs 1 Dyne-centimeters
Ergs 7.37 x 10-6 Foot-pounds
Ergs 38997 Joules
Farads 106 Microfarads
Fathoms 6 Feet
Feet 30.48 Centimeters
Feet of Water 0.08826 Inches of mercury
Feet of Water 304.8 Kg per square meter
Feet of Water 62.43 Pounds per square ft.
Feet of Water 0.4335 Pounds per square in.
Foot-pounds 1.285 x 10-2 British thermal units
Foot-pounds 5.050 x 10-7 Horsepower-hours
Foot-pounds 1.356 Joules
Foot-pounds 0.1383 Kilogram-meters
Foot-pounds 3.766 x 10-7 Kilowatt-hours
Gallons 0.1337 Cubic Feet
Gallons 231 Cubic Inches
Gallons 3.785 x 10-3 Cubic Meters
Gallons 3.785 Liters
Gallons per minute 2.228 x 10-3 Cubic Feet per second
Gausses 6.452 Lines per square in.
Gilberts 0.7958 Ampere-turns
Henries 103 Millihenries
Horsepower 42.41 Btu per min
Horsepower 2544 Btu per hour
Horsepower 550 Foot-pounds per sec
Horsepower 33000 Foot-pounds per min
Horsepower 1.014 Horsepower (metric)
Horsepower 10.7 Kg calories per min
Horsepower 0.7457 Kilowatts
Horsepower (boiler) 33520 Btu per hour
Horsepower - hours 2544 British thermal units
Horsepower - hours 1.98 x 106 Foot-pounds
Horsepower - hours 2.737 x 105 Kilogram-meters
Horsepower - hours 0.7457 Kilowatt-hours
Inches 2.54 Centimeters
Inches of mercury 1.133 Feet of water
Inches of mercury 70.73 Pounds per square ft.
Inches of mercury 0.4912 Pounds per square in.
Inches of water 25.4 Kg per square meter
Inches of water 0.5781 Ounces per square in.
Inches of water 5.204 Pounds per square ft.
Joules 9.478 x 10-4 British thermal units
Joules 0.2388 Calories
Joules 107 Ergs
Joules 0.7376 Foot-Pounds
Joules 2.778 x 10-7 Kilowatt-hours
Joules 0.102 Kilogram-meters
Joules 1 Watt-seconds
Kilograms 2.205 Pounds
Kilogram-calories 3.968 British thermal units
Kilogram meters 7.233 Foot-pounds
Kg per square meter 3.281 x 10-3 Feet of water
Kg per square meter 0.2048 Pounds per square ft.
Kg per square meter 1.422 x 10-3 Pounds per square in.
Kilolines 103 Maxwells
Kilometers 3.281 Feet
Kilometers 0.6214 Miles
Kilowatts 56.87 Btu per min
Kilowatts 737.6 Foot-pounds per second
Kilowatts 1.341 Horsepower
Kilowatts-hours 3.415 British thermal units
Kilowatts-hours 2.655 x 106 Foot-pounds
Knots 1.152 Miles
Liters 0.03531 Cubic Feet
Liters 61.02 Cubic Inches
Liters 0.2642 Gallons
Log Ne or in N 0.4343 Log10N
Log N 2.303 Loge N or in N
Lumens per square ft. 1 Footcandles
Maxwells 38993 Kilolines
Megalines 106 Maxwells
Megaohms 106 Ohms
Meters 3.281 Feet
Meters 39.37 Inches
Meter-kilograms 7.233 Pound-feet
Microfarads 38996 Farads
Microhms 38996 Ohms
Microhms per cm cube 0.3937 Microhms per in cube
Microhms per cm cube 6.015 Ohms per mil foot
Miles 5280 Feet
Miles 1.609 Kilometers
Miner's Inches 1.5 Cubic feet per min.
Ohms 38996 Megohms
Ohms 106 Microhms
Ohms per mil foot 0.1662 Microhms per cm cube
Ohms per mil foot 0.06524 Microhms per in. cube
Poundals 0.03108 Pounds
Pounds 32.17 Poundals
Pound-feet 0.1383 Meter-kilograms
Pounds of water 0.01602 Cubic Feet
Pounds of water 0.1198 Gallons
Pounds per cubic foot 16.02 Kg per cubic meter
Pounds per cubic foot 5.787 x 10-4 Pounds per cubic in.
Pounds per cubic inch 27.68 Grams per cubic cm.
Pounds per cubic inch 2.768 x 10-4 Kg per cubic meter
Pounds per cubic inch 1.728 Pounds per cubic ft.
Pounds per square foot 0.01602 Feet of Water
Pounds per square foot 4.882 Kg per square meter
Pounds per square foot 6.944 x 10-3 Pounds per sq. in.
Pounds per square inch 2.307 Feet of Water
Pounds per square inch 2.036 Inches of Mercury
Pounds per square inch 703.1 Kg per square meter
Radians 57.3 Degrees
Square centimeters 1.973 x 105 Circular mils
Square Feet 2.296 x 10-5 Acres
Square Feet 0.0929 Square meters
Square inches 1.273 x 106 Circular mils
Square inches 6.452 Square centimeters
Square Kilometers 0.3861 Square miles
Square meters 10.76 Square feet
Square miles 640 Acres
Square miles 2.59 Square kilometers
Square Millimeters 1.973 x 103 Circular mils
Square mils 1.273 Circular mils
Tons (long) 2240 Pounds
Tons (metric) 2205 Pounds
Tons (short) 2000 Pounds
Watts 0.05686 Btu per minute
Watts 107 Ergs per sec
Watts 44.26 Foot-pounds per in
Watts 1.341 x 10-3 Horsepower
Watts 14.34 Calories per min
Watts-hours 3.412 British thermal units
Watts-hours 2655 Footpounds
Watts-hours 1.341 x 10-3 Horsepower-hours
Watts-hours 0.8605 Kilogram-calories
Watts-hours 376.1 Kilogram-meters
Webers 108 Maxwells
Conduit Fill Table
Wire Size (THWN, THHN) Condu
Trade Size in Inches
14 12 10 8 6 4 3 2 1
EMT 12 9 5 3 2 1 1 1 1
½ IMC 14 10 6 3 2 1 1 1 1
GALV 13 9 6 3 2 1 1 1 1
EMT 22 16 10 6 4 2 1 1 1
¼ IMC 24 17 11 6 4 3 2 1 1
GALV 22 16 10 6 4 2 1 1 1
EMT 35 26 16 9 7 4 3 3 1
1 IMC 39 29 18 10 7 4 4 3 2
GALV 36 26 17 9 7 4 3 3 1
EMT 61 45 28 16 12 7 6 5 4
1 1/4 IMC 68 49 31 18 13 8 6 5 4
GALV 63 46 29 16 12 7 6 5 4
EMT 84 61 38 22 16 10 8 7 5
1 1/2 IMC 91 67 42 24 17 10 9 7 5
GALV 85 62 39 22 16 10 8 7 5
Wire Size (THWN, THHN) Condu

Trade Size in Inches
14 12 10 8 6 4 3 2 1
EMT 138 101 63 36 26 16 13 11 8
2 IMC 149 109 68 39 38 17 15 12 9
GALV 140 102 64 37 27 16 14 11 8
EMT 241 176 111 64 46 28 24 20 15

2 1/2 IMC 211 154 97 56 40 25 21 17 13
GALV 200 146 92 53 38 23 20 17 12
EMT 364 226 167 96 69 43 36 30 22

3 IMC 362 238 150 86 62 38 32 27 20
GALV 309 225 142 82 59 36 31 26 19
EMT 476 347 219 126 91 56 47 40 29

3 1/2 IMC 436 318 200 115 83 51 43 36 27
GALV 412 301 189 109 79 48 41 34 25
EMT 608 443 279 161 116 71 60 51 37

4 IMC 562 410 258 149 107 66 56 47 35
GALV 531 387 244 140 101 62 53 44 33

Above information referenced from tables C1, C4, and C8 in the national electric code of 1996.
For more information on the following types of conduit, please see the table listed below in the appendix C of the national elec
Rigid PVC Conduit, Schedule 80 -- Table C9
Rigid PVC Conduit, Schedule 40 -- Table C10
Flexible Metallic Conduit -- Table C3
Liquidtight Flexible Metallic Conduit -- Table C7
Liquidtight Flexible Nonmetallic Conduit (Type FNMC-B)-- Table C5
Conduit Fill Table
e Size (THWN, THHN) Conductor Size AWG/kcmil
1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750
1 -- -- -- -- -- -- -- -- -- -- --
1 1 -- -- -- -- -- -- -- -- -- --
1 -- -- -- -- -- -- -- -- -- -- --
1 1 1 1 -- -- -- -- -- -- -- --
1 1 1 1 -- -- -- -- -- -- -- --
1 1 1 1 -- -- -- -- -- -- -- --
1 1 1 1 1 1 1 -- -- -- -- --
1 1 1 1 1 1 1 1 -- -- -- --
1 1 1 1 1 1 1 1 -- -- -- --
3 2 1 1 1 1 1 1 1 1 1 --
3 2 1 1 1 1 1 1 1 1 1 1
3 2 1 1 1 1 1 1 1 1 1 --
4 3 2 1 1 1 1 1 1 1 1 1
4 4 3 3 2 1 1 1 1 1 1 1
4 3 3 2 1 1 1 1 1 1 1 1
e Size (THWN, THHN) Conductor Size AWG/kcmil
1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750
7 6 5 4 3 2 1 1 1 1 1 1
8 6 5 4 3 3 2 2 1 1 1 1
7 6 5 4 3 3 2 2 1 1 1 1
12 10 8 7 6 5 4 4 3 2 2 1
11 9 7 6 5 4 4 3 3 2 1 1
10 8 7 6 5 4 3 3 2 1 1 1
19 16 13 11 9 7 6 6 5 4 3 3
17 14 12 9 8 7 6 5 4 3 3 3
16 13 11 9 7 6 5 5 4 3 3 3
25 20 17 14 11 10 9 8 6 5 4 4
23 19 16 13 10 9 8 7 6 5 4 4
21 18 15 12 10 8 7 7 5 4 4 4
32 26 22 18 15 13 11 10 8 7 6 5
29 24 20 17 13 12 10 9 7 6 5 5
27 23 19 16 13 11 10 8 7 6 5 5
ppendix C of the national electric code of 1996.

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CUSTOMER : XXXX

POWER SUPPLY: 408PS STATION/CEL

LOAD (mA) QTY

TOTAL MISC. CURRENT

OUTPUT VOLTAGE 24 VDC

CALCULATED INPUT FUSE 3.29 [A] At 25% Factor

CALCULATED OUTPUT FUSE 55.00 [A] At 10% Factor

92-132Vac 24Vdc 8A 25A 90% 85056/MPS20 245*132*133

100-240Vac 24Vdc 0.4-0.2A 1A >80% 2938840 22.5*99*114.5

480/400Vac 24Vdc 1.1A 20A 90% 6EP1-436-3BA00 125*125*160

TOTAL (mA) TOTAL (A)

TOTAL (mA) TOTAL (A)

TOTAL (mA) TOTAL (A)

TOTAL DEMAND 38.924 [A]

SELECTED OUTPUT CURRENT 50.00 [A]

OUTPUT POWER 1200 [W]

INPUT POWER 1263 [W]

INPUT CURRENT 2.63 [A]

HEAT DISSIPATION 63 [W]

PDF 480Vac 24Vdc 0.97A 25A ? PSD4862425-5E

HTM 120Vac 24Vdc ? 3A ? ABL7RE2403

480Vac 24Vdc 1.5A 20A >90% SDN20-24-480C

4.72 * 4.72 * 1.06

TRANSFORMER SIZING 415T Air Conditioner Transformer

LOAD (VA) QTY TOTAL (VA)

TRANSFORMER SIZE (Specified) 1000 VA / 1000 =

TRANSFORMER PRIMARY FUSE -- 460V (Calculated) 1000 VA / 460 V =

TRANSFORMER SIZING 901T Control Transformer

LOAD (VA) QTY TOTAL (VA)

TRANSFORMER SIZE (Specified) 2000 VA / 1000 =

TRANSFORMER PRIMARY FUSE -- 460V (Calculated) 2000 VA / 460 V =

TRANSFORMER SIZING XXXT

LOAD (VA) QTY TOTAL (VA)

TRANSFORMER PRIMARY FUSE -- 460V (Calculated) 0 VA / 460 V =

FLA (AMPS) x QTY = TOTAL (A) x 120% =

MISC. 3 PHASE CIRCUITS

MISC. BRANCH CIRCUITS FLA (AMPS) x QTY = TOTAL (A)

24VDC Power Supply - 25 amp 1.7 x 0 = 0.00 A

NOTE : This Transformer is connected outside to the Main Disconnect.

LOAD (VA) QTY TOTAL (VA)

TRANSFORMER PRIMARY FUSE -- 460V (Calculated) 2000 VA / 460 V =

Not thru Main Disconnect LIGHTING XFMR - FLA

MACHINE SUPPLY - FLA

MAIN PANEL HEAT LOAD C

TRANSFORMER DISC MARCIE OM1000F 1KVA 480

STATION 24VDC SIEMENS SITOP #6EP1436-1SH01 10A 120

SAFETY RELAY PILZ PNOZ X9P (MCR) 24

BODINE DC MOTOR CONTR. BODINE # 120

Net Panel Area

Calculated Free Heat Dissipation Pv Tmax Ta

AC Selected ≥ Net Heat Dissipation

L HEAT LOAD CALCULATION

10.000 10.000 240.00 86% 36.00 36.00 1 36.000

5.50 5.50 5.50 1 5.500

Where 10% of I/P Pwr is the tolerance factor.

Full-Load Current in Amperes Approximate Full Load 3ø Motor Amperes

Electrical Formulas for Calculating

E = Voltage / I = Amps / PF = Power Factor / EFF =

92-132Vac 24Vdc 8A 25A 90% 85056/MPS20 245132133

100-240Vac 24Vdc 0.4-0.2A 1A >80% 2938840 22.599114.5

480/400Vac 24Vdc 1.1A 20A 90% 6EP1-436-3BA00 125125160