2013-10-17 Deformation of Polymers PDF

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Mechanical

 Properties  of  
Polymers  

Kamyar  Davoudi  
October,  2013  
Materials  Science  Seminar  
Definition  of  Polymers  

•  Polymers  are  materials  consisting  of    very  long  molecules  ,  


made  up  of  hundreds  or  thousands  repeating  chemical  
units  (the  monomer  units),  covalently  bonded    together.  
•  Organic  glasses    
•  The  long  molecules  are  bonded  together  by  
–  Ven  der  Waals  
–  Hydrogen  bonds  
–  Covalent  cross-­‐links  
Degree  of  Polymerization  (DP):    
the  number  of  monomer  units  in  a  molecule.    

Amorphous  &  Crystalline    


Classes  of  Polymers  
•  Thermoplastics:  such  as  PE.  soften  on  heating  
•  Thermosets:    such  as  epoxy.  Harden  when  
two  components  are  heated  together  
•  Elastomers  or  rubbers  
•  Natural  polymers:  such  as  cellulose,  lignin,  
and  protein  
Thermoplastics  
•  Commonest:  Polyethylene  (PE)  
•  Often  described  as  linear  polymers  (chains  are  
not  cross  linked)  
•  T  ñ        secondary  bonds  melt,  flow  like  viscous  
liquid  
•  Polystyrene  (PS):  amorphous  
PE:  partly  crystalline   H   H  

C   C  
•  Sub-­‐units  (monomers)  of  most  of  them  
H   R  
Thermosets  
•  Are  made  by  mixing  two  components  (resin  and  
hardener)  à  react  and  harden  at  RT  or  on  heating  

•  Heavily  cross-­‐linked  à  also  called  network  polymers  

•  T  ñ        secondary  bonds  melt,  E  drops  à  rubber  


•  T  ññ    à  decomposes  
Elastomers  
•  Almost  linear  polymers  with  occasional  cross-­‐links  
•  only  in  noncrystalline  
•  the  backbone  of  the  chain  must  be  very  long  and  have  many  kinks  and  
bends.    
H   H  

C   C   C  

H   R   H  

•  At  RT,  secondary  bonds  have  already  melted  


•  Vulcanization  
•  Cross-­‐links  provide  the  memory  of  the  material  so  that  it  returns  to  its  
original  shape  
Elastomers  
•  Helical  pattern  to  the  chain  because  of  carbon-­‐carbon  double  bonds    

 
 
   

•  Mechanical  Model:  a  highly  coiled  skeleton  of  primary  bonds  (including  


cross-­‐links)  immersed  in  a  viscous  like  medium.    

•  During  applica,on  of  a  tensile  load:  coils  are  unwound  to  an  extent    

•  Upon  unloading,  the  cross-­‐linking  atoms  act  to  restore  the  original  
dimensions.    

•  No  links,  no  restora,on    


Elastomers  
•  Elastic  behavior  of  rubbers  is  different  
from  that  of  crystalline  material  

•  Only  at  extensions  where  the  chains  


approximately  fully  extended  does  
the  force  begin  to  stretch  primary  
bonds  

•  decrease  in  S  à  Increase  in  F  (free  


energy)  
•  Potential  energy  is  unchanged  

•  No  primary  bond  stretching  à  small  


modulus    

Source:  Courtney,  Mechanical  Behavior  of  Materials,  2000  


Elastomers  
•  Akin  to  ideal  gases  (no  
change  in  poten,al  
energy)  but  …  

•  Incompressible  
 
•  Neo-­‐Hookean    μ=NkBT  
N  :  no.  polymer  chains/V    

Source:  Courtney,  Mechanical  Behavior  of  Materials,  2000  


Glass  Transi,on  Temperature  
Deforma,on  of  Polymers  
•  Elastomers  à  Always  elas,c  response  
•  Thermosets  à  viscoelas,c  response  
•  Thermoplas,cs  à  elas,c  or  plas,c  
Change  of  Young’s  modulus  for  linear  
polymers  
Linear-­‐amorphous  polymers  (like  PMMA  &  PS)  show  five  regims  of  deforma,on  

In  general  
  ß  Fixed  loading  ,me  
 

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


Glassy  Regime  and  secondary  
relaxa,ons  
•  T<<Tg  

E1~103  GPa  
E2~  1  GPa  

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


Glass  or  visco-­‐elas,c  transi,on  

•  T>Tg  Extra  free  volume  


lowers  the  packing  density  

•  S,ll  there  are  some  non-­‐


sliding  parts  
•  On  unloading  the  elas,c  
regions  pull  the  polymer  to  
its  orgiginal  shape  
Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  

•  Modeled  by  springs  and  


dashpots  
Higher  Temperatures  
•  Rubbery  behavior    
–  DP<103  àpolymer  becomes  s,cky  liquid  
–  DP>104àlong  molecules  intertwined  like  a  jar  of  very  long  
worms  àrubbery  behavior  

•  Viscous  flow    

•  Decomposi,on  
–  the  thermal  energy  exceeds  the  cohesive  energy  of  some  parts  
of  the  molecular  chain,  causing  degrada,on  or  
depolymeriza,on.  
–  PMMA  à  decomposes  into  monomer  units  
–  PE  àrandomly  degrade  into  many  products    
Modulus  Diagram  for  Polymers  

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


The  influence  of  Cross-­‐linking  on  a  contour  of  the  modulus  
diagram  for  polyisoprene  

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


The  effect  of  Temperature  on  Deformation  
 
 

PMMA  
Strength  decreases  and  elonga,on  
increases  with  higher  temperature  
  Source:  Gibson  &  Ashby,  Cellular  solids-­‐structure  &  
Source:Carswell  &  Nason,  ASTM  Symposium  on  Plas,cs,  Philadelphia,  1944  
proper,es,  Pergamon  Press,  Oxford,  1988  
Briile  Fracture  
•  Polymers  are  briile  at  
T<~0.75  Tg    
•  Pre  exis,ng  cracks  lel  by  
machining  or  abrasion  or  
caused  by  environmental  
aiack  

•  Fracture  toughness  
 KIC    ~  1  MPa  m  ½  
•  Crack  size  a  ~  O(μm)  
•  σ  ~  1  MPa  
Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  
Cold  Drawing  
At  ε ~  0.1  
The  chains  unfold  (if  folded)  or  
draw  out  of  the  amorphous  
tangle  (if  glassy)  

For  λ  sufficient  enough  (2-­‐4)  


(ε=100-­‐300%)  :  alignment  of  
molecules    
à  neck  propagates  until  it  is  
all  drawn  

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


Crazing  
•  Craze  ||  maximum  stress  

•  Propagates  along  a  
direc,on  perpendicular  to  
the  principle  axis  

•  Depends  on  T  
(PE  &  PP  draw  at  RT,  PS  
does  not,  but  it  crazes)  

•  No  crazing  in  compression  

•  Precursor  to  fracture  


Shear  Banding  
Highly  localized  
 
In  the  direc,on  of  maximum  shear  
stresses  
 
More  easily  formed  in  tension  
 
Crazing  and  shear  banding  
compete  with  each  other  

Source:McClintock  &  Ashby,  Mechanical  Behavior  of  Materials,  1966  

Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  


Glassy  Polymers:  Thermoplas,cs  

Micro-­‐shear  bands  
 
At-­‐Polystyrene  at  22°  C  under  compression   Crazes  
(Op,cal  Microscopy  w/    Polarized  Light)   At-­‐Polystyrene  in  tension    
(TEM)  
Source:  hip://www.files.chem.vt.edu/chem-­‐dept/marand/Lecture23.pdf  
Source:  Ashby  &  Jones,  Engineering  Materials  2,  1998.  
Deforma,on  of  Crystalline  Polymers  
•  Crystalline  polymers  always  contain  some  remnant  non-­‐
crystalline  material.  
Crystallization  

Crystallization  increases  the  modulus  too  


 

Source:  Courtney,  Mechanical  Behavior  of  Materials,  1998  


Summary  
•  Polymers  may  be  amorphous  or  semi-­‐crystalline  
•  Deforma,on  of  polymers  is  highly  affected  by  temperature,  
,me,  DP,  etc.    
•  Elastomers  deform  elas,cally  over  a  long  range  of  
temperature  
•  Linear  polymers  may  be  glassy,  leathery,  rubbery  or  viscous  
flow  
•  Plas,c  behavior  of  linear  polymers  may  cause  by  cold  
drawing,  crazing  or  shear  banding  
•  Crystalline  polymers  always  have  remnants  of  amorphous  
polymers    
•  The  tension  and  compression  behavior  of  polymers  can  be  
quite  different  
Glass  Transi,on  Temperature  

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