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1J45P-460E2
( )
AC150B
PARTS CATALOGUE
©2010 by Yamaha Motor Co., Ltd.
1st edition, September 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E1111–00 HEAD, CYLINDER 1 1
3 90430–06014 .GASKET 1
8 91317–05010 .BOLT 4
9 93210–12800 O-RING 1
12 91317–06025 BOLT 5
14 45P–E2435–00 GASKET 1
15 91317–06025 BOLT 3
16 90430–06014 GASKET 3
22 21C–E1310–00 CYLINDER 1
24 45P–E2661–00 DUCT 1
25 91317–06025 BOLT 2
27 21C–E1161–00 ABSORBER 1 2
1
FIG. 1 CYLINDER HEAD
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 21C–E1161–10 ABSORBER 1 1
29 21C–E1161–20 ABSORBER 1 2
2
FIG. 2 CRANKSHAFT & PISTON
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E1400–09 CRANKSHAFT ASSY 1
3 93310–628X0 .BEARING 1
5 21C–E1422–00 .CRANK 2 1
6 93306–305YC BEARING 1
10 93450–16812 CIRCLIP 2
13 21C–E1454–10 WEIGHT 1 1
20 90387–155J0 COLLAR 1
21 93210–11800 O-RING 1
22 93210–13898 O-RING 1
23 93306–20211 BEARING 1
3
FIG. 2 CRANKSHAFT & PISTON
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
24 93306–203XL BEARING 1
27 90170–10405 NUT 1
4
FIG. 3 VALVE
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E2111–01 VALVE, INTAKE 1
10 90170–06128 NUT 2
12 91317–05016 BOLT 2
5
FIG. 4 CAMSHAFT & CHAIN
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E2170–00 CAMSHAFT ASSY 1 1
2 93306–906Y0 .BEARING 1
3 93210–108B1 .O-RING 1
5 93306–002Y1 BEARING 1
6 21C–E111F–00 PLATE 1
10 94591–72096 CHAIN 1
13 4LS–E5598–00 COLLAR 1
18 21C–E2437–00 STOPPER 1
6
FIG. 5 OIL PUMP
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E3300–00 OIL PUMP ASSY 1
4 90430–12227 GASKET 1
7
FIG. 6 INTAKE
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E3586–01 JOINT, CARBURETOR 1 1
3 93210–30611 O-RING 2
7 91317–06025 BOLT 2
8 21C–E3595–00 JOINT 1
10 90467–08801 CLIP 2
15 21C–E4452–00 SEAL 2
18 90467–12800 CLIP 1
19 45P–E4877–00 RESONATOR 1
23 90387–06737 COLLAR 1
26 90467–13064 CLIP 2
27 21C–E4872–00 PIPE 2 1
8
FIG. 6 INTAKE
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 21C–E4815–00 GASKET 1
29 91317–06016 BOLT 2
32 90467–15012 CLIP 1
33 90467–16800 CLIP 3
36 90464–11014 CLAMP 1
37 90464–16016 CLAMP 1
9
FIG. 7 CARBURETOR
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–E4901–01 CARBURETOR ASSY 1 1
10 5GH–14918–10 .RING 1
12 5HK–14985–00 .FLOAT 1
13 583–14561–00 .O-RING 1
17 5YP–14561–00 .O-RING 1
18 22F–14137–00 .CLIP 1
19 22F–14953–00 .WASHER 1
20 6K8–14597–10 .WASHER 1
21 2A2–14997–00 .SEAL 1
23 812–14594–00 .NUT 1
24 4KM–14216–00 .SCREW 2
10
FIG. 7 CARBURETOR
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 21C–14340–00 .VALVE ASSY 1
29 21C–14275–00 .SPRING 1
30 21C–14545–00 .DIAPHRAGM 1
31 21C–14147–00 .O-RING 1
33 21C–14987–00 .HOSE 1
35 21C–14216–00 .SCREW 1
36 21C–1410E–00 .HOSE 1
11
FIG. 8 EXHAUST
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–E4703–00 MUFFLER COMP. 1 1
3 45P–E4799–00 CAP 1
4 90480–12581 GROMMET 6
5 90387–06023 COLLAR 6
9 45P–E4775–00 NUT 1
12
FIG. 9 CRANKCASE
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5111–00 CRANKCASE 1 1
2 21C–E5121–00 CRANKCASE 2 1
3 21C–E5155–00 NOZZLE 3 1
13
FIG. 10 CRANKCASE COVER 1
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5441–00 HOLDER, CLUTCH CABLE 1
2 91317–06014 BOLT 2
10 93210–14899 O-RING 1
12 93210–328A4 O-RING 1
15 90387–068C9 COLLAR 2
16 90480–12812 GROMMET 2
17 45P–E542A–00 DAMPER 1 1
23 93210–19809 O-RING 1
14
FIG. 11 STARTER CLUTCH
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5514–00 GEAR 2 1
2 21C–E5521–00 SHAFT 1 1
4 99009–10400 CIRCLIP 1
6 93310–325X3 BEARING 1
9 91317–06020 BOLT 3
15
FIG. 12 STARTER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E5661–00 AXLE, KICK 1
5 93410–20038 CIRCLIP 1
7 21C–E5767–00 SPRING 1
9 99009–16400 CIRCLIP 1
14 93410–20038 CIRCLIP 2
16 91317–06016 BOLT 2
19 99009–17400 CIRCLIP 1
21 90179–12659 NUT 1
16
FIG. 13 CLUTCH
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E6111–01 GEAR, PRIMARY DRIVE 1
4 90179–12802 NUT 1
16 3C1–E6144–00 WASHER 1
19 90179–14001 NUT 1
24 93505–16844 BALL 1
25 93315–112Y9 BEARING 1
27 99009–20500 CIRCLIP 1
17
FIG. 14 TRANSMISSION
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E7411–30 AXLE, MAIN (14T) 1
3 90209–17285 WASHER 1
4 93410–20038 CIRCLIP 1
8 93306–054Y6 BEARING 1
9 93306–201Y4 BEARING 1
15 93410–22039 CIRCLIP 2
18 90209–18208 WASHER 1
21 21C–E7258–00 COLLAR 1 1
23 93306–203XR BEARING 1
24 93306–272X1 BEARING 1
18
FIG. 14 TRANSMISSION
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 95027–06010 BOLT, FLANGE 1
19
FIG. 15 SHIFT CAM & FORK
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E8540–00 SHIFT CAM ASSY 1
20
FIG. 16 SHIFT SHAFT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–E8140–00 STOPPER LEVER ASSY 1
2 90109–06259 BOLT 1
3 21C–E8337–00 SPRING 1
12 92907–06200 .WASHER 1
14 97012–06020 BOLT 1
21
FIG. 17 FRAME
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F1110–00 FRAME COMP. 1
4 90179–10805 NUT 6
8 90179–08818 NUT 1
12 90387–08813 COLLAR 2
13 45P–F1638–00 DAMPER 1 1
22
FIG. 18 FENDER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F1511–00–0X FENDER, FRONT 1 UR FOR DRMK
2 90387–068C5 COLLAR 4
3 90480–12815 GROMMET 4
8 45P–F1621–00 FLAP 1
9 97017–06014 BOLT 4
10 90387–06048 COLLAR 4
14 45P–F1717–00 DAMPER 3
17 45P–F1669–00 SEAL 2
18 45P–F16A2–00 SEAL, 2 1
23
FIG. 19 SIDE COVER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F1711–00–P0 COVER, SIDE 1 1 S8
9 45P–F1717–00 DAMPER 2
21 5TL–F3108–00 EMBLEM 1
22 90480–01559 GROMMET 2
23 45P–F1732–00 SEAL 1 1
24 45P–F1735–00 SEAL 2 1
25 45P–F173M–00 SEAL 3 1
26 45P–F173N–00 SEAL 4 1
24
FIG. 19 SIDE COVER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
27 45P–F173E–10 GRAPHIC, 1 1 UR FOR BMC
25
FIG. 20 REAR ARM & SUSPENSION
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F2110–00 REAR ARM COMP. 1
2 45P–F2184–00 BUSH 2
6 93317–218Y1 BEARING 2
7 95612–12100 NUT, U 1
10 90387–066J9 COLLAR 1
14 90387–068S1 COLLAR 3
17 90387–12845 COLLAR 1
20 95612–12100 NUT, U 2
26
FIG. 21 STEERING
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 156–23412–00 RACE, BALL 2 1
7 90179–25615 NUT 2
17 45P–F317J–00 DAMPER 1 2
27
FIG. 22 FRONT FORK
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F3100–00 FRONT FORK ASSY 1
12 509–F3158–L0 ..GASKET 1
16 45P–F3118–00 ..SPACER 1
18 45P–F3188–00 ..O-RING 1
28
FIG. 22 FRONT FORK
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 45P–F3173–00 ..SPINDLE, TAPER 1
29 509–F3158–L0 ..GASKET 1
33 45P–F3118–00 ..SPACER 1
35 45P–F3188–00 ..O-RING 1
39 45P–F3346–00 .BOLT 1 2
29
FIG. 23 FUEL TANK
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F4110–00 FUEL TANK COMP. 1
5 90464–70800 CLAMP 1
6 90387–06554 COLLAR 2
7 90387–107H6 COLLAR 2
18 90179–05849 NUT 3
23 3KA–F4512–00 .GASKET 1
24 90149–06011 SCREW 2
27 90467–100A3 CLIP 2
30
FIG. 23 FUEL TANK
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 45P–F411G–00 HOOK, SIDE COVER 1 2
32 90387–06048 COLLAR 2
31
FIG. 24 FUEL TANK 2
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F4129–00–P0 COVER, SIDE 1 1 UR FOR DRMK
4 90480–13398 GROMMET 2
9 90179–05849 NUT 2
15 90183–05076 NUT,SPRING 2
32
FIG. 24 FUEL TANK 2
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
16 45P–F4216–00 STAY 1
18 45P–F413B–00 EMBLEM 2
33
FIG. 25 SEAT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F4730–00 DOUBLE SEAT ASSY 1
17 1S7–F4768–00 STOPPER 1
34
FIG. 26 FRONT WHEEL
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F5168–00–33 CAST WHEEL, FRONT 1 YB
4 93306–252X7 BEARING 2
35
FIG. 27 FRONT BRAKE CALIPER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F582U–00 DISK, BRAKE (RIGHT) 1
7 5YP–F5937–00 .BOOT 2 1
9 5YP–F5925–01 .CLIP 2
14 90149–10801 SCREW 2
36
FIG. 28 REAR WHEEL
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F5338–00–33 CAST WHEEL, REAR 1 YB
3 93306–252X7 BEARING 2
5 45P–F5364–00 DAMPER 4
10 5BP–F5351–00 CAMSHAFT 1
12 90101–06278 BOLT 1
13 95307–06600 NUT 1
16 93306–004XV BEARING 1
25 90109–08063 BOLT 1
26 95307–08700 NUT 1
37
FIG. 28 REAR WHEEL
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 90109–08825 BOLT 1
29 95307–08600 NUT 1
30 92907–08200 WASHER 2
38 45P–F2174–00 END 1 2
40 95307–08600 NUT 4
38
FIG. 29 STEERING HANDLE & CABLE
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F6111–00 HANDLEBAR 1
5 90123–08046 BOLT 1
6 90179–08148 NUT 1
8 45P–F6241–00 GRIP 1
13 91317–06035 .BOLT 1
39
FIG. 30 FRONT MASTER CYLINDER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F5875–00 HOLDER, BRAKE HOSE 1 1
12 36Y–2589H–00 .SCREW 2
14 3C1–F5855–00 .BUSH,DIAPHRAGM 1
15 38B–H3922–00 .LEVER 2 1
16 90109–06577 .BOLT 1
17 95602–06100 .NUT, U 1
40
FIG. 31 STAND & FOOTREST
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F7451–00 FOOTREST 1
8 90109–08202 BOLT 1
9 45P–F7261–00 SHAFT 1
12 45P–F7445–00–P0 PLATE 1 1 S8
18 45P–F7461–00 FOOTREST 1
25 90109–08202 BOLT 1
41
FIG. 31 STAND & FOOTREST
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 45P–F7211–00 PEDAL, BRAKE 1
30 45P–F7261–00 SHAFT 1
33 45P–F7446–00–P0 PLATE 2 1 S8
42
FIG. 32 STAND & FOOTREST 2
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–F7111–00 STAND, MAIN 1
2 90387–10821 COLLAR 2
9 92907–06200 WASHER 1
12 90249–12008 PIN 1
13 90179–06411 NUT 1
16 90445–13804 HOSE 1
17 90101–10006 BOLT 1
18 90387–10003 COLLAR 1
43
FIG. 32 STAND & FOOTREST 2
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 93501–04830 BALL 2
44
FIG. 33 GENERATOR
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–H1450–00 ROTOR ASSY 1
3 91312–06030 BOLT 3
4 91312–06014 BOLT 2
45
FIG. 34 STARTING MOTOR
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 21C–H1800–00 STARTING MOTOR ASSY 1
9 91317–06014 BOLT 2
46
FIG. 35 FLASHER LIGHT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H3310–00 FRONT FLASHER LIGHT ASSY 1 1
47
FIG. 35 FLASHER LIGHT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
28 90163–04800 SCREW, TAPPING 4
48
FIG. 36 METER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H3756–00 SENSOR, UNIT 1
2 90464–14803 CLAMP 3
4 90480–14818 GROMMET 3
49
FIG. 37 HEADLIGHT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H4300–00 HEADLIGHT ASSY 1
7 90480–14101 GROMMET 2
8 90387–068D4 COLLAR 2
15 45P–H4527–00 DAMPER 4
50
FIG. 38 TAILLIGHT
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H4710–00 TAILLIGHT UNIT ASSY 1
7 90480–14819 GROMMET 2
51
FIG. 39 HANDLE SWITCH & LEVER
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H3972–00 SWITCH, HANDLE 4 1
8 45P–H3912–00 LEVER 1 1
9 90109–06827 BOLT 1
10 95602–06100 NUT, U 1
52
FIG. 40 ELECTRICAL 1
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45D–H2310–00 IGNITION COIL ASSY 1
11 90387–06048 COLLAR 2
16 21C–H252U–00 COVER 1
17 90464–36800 CLAMP 3
18 90464–70800 CLAMP 1
53
FIG. 41 ELECTRICAL 2
REF.
45P1
PART NO. DESCRIPTION REMARKS
NO.
1 45P–H5540–00 C.D.I. UNIT ASSY 1
2 45P–H5546–00 .BAND 1
4 90430–10148 GASKET 1
5 45P–H1951–00 RELAY 1
10 45P–H2917–00 SWITCH 1
12 5TP–H3371–00 HORN 1
19 95602–05100 NUT, U 1
54
NUMERICAL INDEX
55
NUMERICAL INDEX
56
NUMERICAL INDEX
57
NUMERICAL INDEX
98507–05014 31 – 7
31 – 24
98507–06012 19 – 17
98517–06012 14 – 11
99009–10400 11 – 4
99009–16400 12 – 9
99009–17400 12 – 19
99009–20500 13 – 27
58