Residential and commercial

www.usa.siemens.com/generators
IMPORTANT NOTICE:
This booklet is designed to familiarize estimators and installers with proper sizing guidelines for residential
and commercial generators. The information is not comprehensive, nor does it replace or supercede any
material contained in any of the written documents shipped with the equipment. This booklet should
only be used in conjunction with the Owner’s Manual, Installation Manual and other technical documents
shipped with each product. Always read all accompanying documentation carefully before attempting to
install any generator, transfer switch or related equipment.

HOW TO USE THIS BOOKLET:

Within this booklet, you will nd electrical load information, plus an outline of generator surge capability,
fuel pipe sizing, liquid propane tank sizing, and UPS / generator compatibility. The worksheet pages can
be removed from the book and photocopied to create additional Onsite Estimating Sheets for use with
individual jobs.

SAFETY INFORMATION:
Proper sizing of the generator is crucial to the success of any installation and requires a good working
knowledge of electricity and its characteristics, as well as the varying requirements of the electrical equip-
ment comprising the load. When analyzing the electrical load, consult the manufacturer’s nameplate on
each major appliance or piece of equipment to determine its starting and running requirements in terms
of watts, amps and voltage. When choosing the generator output for commercial or industrial applications,
select a rating that is approximately 20 to 25% higher than the peak load (for example, if the load is about
40 kilowatts, select a 50 kW genset). A higher rated generator will operate comfortably at approximately
80% of its full capacity and will provide a margin of exibility if the load increases in the future.

For safety reasons, Siemens recommends that the backup power system be installed, serviced and repaired
by a Siemens Authorized Service Dealer or a competent, qualied electrician or installation technician who
is familiar with applicable codes, standards and regulations.

It is essential to comply with all regulations established by the Occupational Safety & Health Administration
(OSHA) and strict adherence to all local, state and national codes is mandatory. Before selecting a generator,
check for municipal ordinances that may dictate requirements regarding placement of the unit (setback
from building and/or lot line), electrical wiring, gas piping, fuel storage (for liquid propane or diesel tanks),
sound and exhaust emissions.
GEN ERATO R S IZIN G G UI DE

Table of Contents
Table 1 – Motor Load Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 – Non-Motor Load Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Table 3 – Surge Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 4 – Fuel Pipe Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 5 – LP Vapor (LPV) Tank Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
UPS – Generator Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Typical Generator/Transfer Switch Combinations . . . . . . . . . . . . . . . . . . . . . . 11
NEC 700, 701, 702 Comparison. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Formulas, Weights and Measures . . . . . . . . . . . . . . . . . . . . . . . . 13, 14
Onsite Estimating Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
System Capacity – Load Calculator . . . . . . . . . . . . . . . . . . . . . . . 17-18

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 GE N E R ATO R S IZ IN G GUID E

Caution:
DO NOT size the generator based on starting kW alone.
TA B L E 1 MOTOR LOAD REFERENCE YOU MUST compare LR Amps to generator surge capability (table #3).
SIZE the generator by following the sizing instructions.

AC & Heat Pumps Running Load Starting Load

Description Hp Running Amps @ Amps @ Amps @ Amps @ LR Amps @ LR Amps @ LR Amps @ LR Amps @ Starting
kW 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø kW
1 Ton 1 1 5 3 3 1 33 22 19 10 2.5
(12,000 BTU)
2 Ton 2 2 10 7 6 3 67 44 38 19 5
(24,000 BTU)
3 Ton 3 3 15 10 8 4 100 67 58 29 7.5
(36,000 BTU)
4 Ton 4 4 20 13 11 6 117 78 67 34 10
(48,000 BTU)
5 Ton 5 5 25 16 14 7 145 97 84 42 12.5
(60,000 BTU)
7.5 Ton 7.5 7.5 37 24 21 11 219 146 126 63 17
(85,000 BTU)
10 Ton* 5 Hp (x2) 10 49 33 28 14 145 97 84 42 12.5
(120,000 BTU)
10 Ton 10 Hp 10 49 33 28 14 250 167 144 72 20
(120,000 BTU)
15 Ton* 7.5 Hp 15 74 49 42 21 219 146 126 63 17
(180,000 BTU) (x2)
15 Ton 15 Hp 15 74 49 42 21 375 250 217 108 30
(180,000 BTU)
20 Ton* 10 Hp (x2) 20 98 65 57 28 250 167 144 72 20
(240,000 BTU)
20 Ton 20 Hp 20 n/a 65 57 28 500 333 289 144 40
(240,000 BTU)
25 Ton 25 25 n/a 82 71 35 625 416 361 180 50
(300,000 BTU)
30 Ton* 15 Hp (x2) 30 n/a 98 85 42 375 250 217 108 30
(360,000 BTU)
30 Ton 30 Hp 30 n/a 98 85 42 750 500 433 217 60
(360,000 BTU)
40 Ton* 20 Hp (x2) 40 n/a 131 113 57 500 333 289 144 40
(480,000 BTU)
40 Ton 40 Hp 40 n/a 131 113 57 1000 666 577 289 80
(480,000 BTU)
50 Ton* 25 Hp (x2) 50 n/a 163 142 71 625 416 361 180 50
(480,000 BTU)
50 Ton 50 Hp 50 n/a 163 142 71 1250 833 722 361 100
(480,000 BTU)

* For Multiple motor congurations, sequence starting is assumed. Air Conditioning

1 hp per 1 ton
1 ton = 12,000 BTUs

General Residential Running Load Starting Load

Description Hp Running kW Amps @ 4.9Amps @ Starting kW LR Amps @ LR Amps @
120V 1Ø 240V 1Ø 120V 1Ø 240V 1Ø
Refrigerator pump, 0.5 0.5 4.9 2.5 1.5 25 13
sump, furnace,
garage opener
Freezer, washer, 0.75 0.75 7.4 3.7 2.3 38 19
septic grinder
General 1 Hp 1 1 9.8 4.9 3 50 25
Well & septic 2 2 19.6 9.8 6 100 50
lift pump

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GEN ERATO R S IZIN G G UI DE

TAB LE 2 NON-MOTOR LOAD REFERENCE

Residential
Running Load*
Amps at Amps at
Description kW 120V 1ø 240V 1ø
Electric heat per 1000 ft2 12 n/a 50
2
Heat pump elements per 1000 ft 7 n/a 29
Dryer 5.5 n/a 23
Hot tub 10 n/a 50
Range oven/Stove top per burner 8 n/a 30
Hot water 4.5 n/a 19
General lighting and receptacles
per 1000 ft2 3 24.9 n/a
Blow dryer 1.25 10.4 n/a
Dishwasher 1.5 12.5 n/a
Microwave 1 8.3 n/a
Toasters 1 8.3 n/a
Home Entertainment Center 1 8.3 n/a
Computer 1 8.3 n/a
Kitchen 1.5 12.5 n/a
Laundry 1.5 12.5 n/a

*Always check data plate for actual running amps.

Commercial
Please refer to equipment data plate and/or billing history for commercial details.

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 GE N E R ATO R S IZ IN G GUID E

TAB L E 3 SURGE CAPABILITY

Siemens Generators (Operating at less than 3600 RPM)

Rated Output Commercial Surge Capability Residential Surge Capability
(Running Amps) (LR Amps @ 15% Voltage Dip) (LR Amps @ 30% Voltage Dip)
Size (kW) 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø
22 92 76 n/a n/a 71 48 n/a n/a 134 92 n/a n/a
27 113 94 81 41 100 67 58 33 153 137 118 64
36 150 125 108 54 113 75 65 44 225 151 131 87
48 200 167 144 72 163 109 94 57 321 214 185 112
70 292 243 210 105 275 164 159 95 550 330 318 190
100 417 347 300 150 369 222 214 128 738 441 426 255
130 542 451 390 195 546 364 315 209 1088 724 628 419

Siemens Generators (Operating at 3600 RPM)

Rated Output Commercial Surge Capability Residential Surge Capability
(Running Amps) (LR Amps @ 15% Voltage Dip) (LR Amps @ 30% Voltage Dip)
Size (kW) 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø 240V 1Ø 208V 3Ø 240V 3Ø 480V 3Ø
8 33 n/a n/a n/a 26 n/a n/a n/a 51 n/a n/a n/a
10 42 n/a n/a n/a 31 n/a n/a n/a 63 n/a n/a n/a
14 58 n/a n/a n/a 52 n/a n/a n/a 102 n/a n/a n/a
17 71 n/a n/a n/a 63 n/a n/a n/a 125 n/a n/a n/a
20 83 n/a n/a n/a 73 n/a n/a n/a 145 n/a n/a n/a
25 104 87 75 38 71 48 46 30 138 92 91 60
30 125 104 90 45 100 67 60 43 205 137 130 87
45 188 156 135 68 146 98 94 57 292 195 168 112
60 250 208 180 90 179 120 103 69 350 234 204 136
70 292 243 210 105 275 164 142 95 550 330 286 190
80 333 278 240 120 275 183 158 106 550 366 318 212
100 417 347 300 150 369 222 214 128 738 441 426 255
150 625 520 451 226 558 372 322 215 1121 747 647 431

Note: All nominal ratings based upon LP fuel. Refer to specication sheet for NG
ratings and deration adjustments for ambient temperature and altitude.

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GEN ERATO R S IZIN G G UI DE

TAB L E 4 FUEL PIPE SIZING

Natural Gas (Table values are maximum pipe run in feet.)

Pipe Size (in)
kW 0.75" 1" 1.25" 1.5" 2" 2.5" 3"
8 55 200 820
10 20 85 370 800
14 10 50 245 545
17 40 190 425
20 20 130 305 945
22 15 115 260 799
25 10 95 220 739
27 85 203 552
30 60 147 565
LP
36 35 95 370 915 LPG: 8.55 ft 3/lb., 4.24 lbs./gal., 2500 btu/ft3
45 15 60 260 650 LPG: 36.3 ft3 = 1 gal.
48 50 230 585
60 25 145 390 1185 Natural Gas
1 cubic foot = 1,000 BTU
70 5 75 225 710
1 therm = 100,000 BTU
80 65 195 630 Gas consumption = 13,000-16,000 BTU per kW/hr
100 40 140 460
130 50 215 Pressure
1 inch mercury = 13.61 inches water column
150 30 150
1 inch Water Column = 0.036 psi
5-14 inches water column = 0.18 psi to 0.50 psi

LP Vapor (LPV) (Table values are maximum pipe run in feet.)

Pipe Size (in) Note:
– Pipe sizing is based on 0.5" H2O pressure drop.
kW 0.75" 1" 1.25" 1.5" 2" 2.5" 3" – Sizing includes a nominal number
8 165 570 of elbows and tees.
10 70 255 1000 – Please verify adequate service and meter sizing.
14 45 170 690
17 25 130 540
20 15 115 480
22 85 365
25 60 275 605
27 55 260 575
30 40 195 435
36 20 125 290 1030
45 82 195 725
48 70 165 620
60 45 115 445 1095
70 20 60 260 660
80 15 50 230 590
100 30 165 430 1305
130 70 205 660
150 45 150 490

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 GE N E R ATO R S IZ IN G GUID E

TAB L E 5 LP VAPOR (LPV) TANK SIZING

Vapor Withdrawal
Tank Capacity Tank Capacity Minimum Temp Tank Capacity (btu/hr.) Length Diameter Overall Ht.
Total (Gal.) Useable (Gal.) (°F) (Inches) (Inches) (Inches)
120 72 40 246,240 57 24 33
20 164,160
0 82,080
150 90 40 293,760 68 24 33
20 195,840
0 97,920
250 150 40 507,600 94 30 39
20 338,400
0 169,200
325 195 40 642,600 119 30 39
20 428,400
0 214,200
500 300 40 792,540 119 37 46
20 528,360
0 264,180
850 510 40 1,217,700 165 41 50
20 811,800
0 405,900
1000 600 40 1,416,960 192 41 50
20 944,640
0 472,320

Load (kW) BTU / Hr LP Gal / Hr NG Ft3 / Hr NG Therms/ HR Gas Required For Common Appliances
5 110,000 1.2 110 1.1 Appliance Approximate
Input BTU / Hr
10 156,000 2 156 1.6
Warm Air Furnace
15 231,800 2.5 220 2.2 Single Family 100,000
20 294,000 2.9 294 2.6 Multifamily, per unit 60,000
25 345,000 3.8 345 3.2 Hydronic Boiler, Space Heating
Single Family 100,000
30 418,300 4.5 417 4.2 Multifamily, per unit 60,000
35 485,000 5.1 485 4.8 Hydronic Boiler, Space and Water Heating
40 550,000 6.1 550 5.5 Single Family 120,000
Multifamily, per unit 75,000
50 655,000 7.5 655 6.7
Range, Free Standing, Domestic 65,000
60 836,600 9 862 8.6 Built-In Oven or Broiler Unit, Domestic 25,000
70 1,035,700 11 1,020 10.2 Built-ln Top Unit, Domestic 40,000

80 1,170,000 12.7 1,154 11.5 Water Heater, Automatic Storage, 30 to 40 gal. Tank 35,000
Water Heater, Automatic Storage, 50 gal. Tank 50,000
90 1,200,000 13 1,200 12 Water Healer, Automatic Storage, Instantaneous
100 1,280,000 13.8 1,260 12.6 2 GPM 142,800
4 GPM 285,000
110 1,550,000 17.1 1,550 15.5 6 GPM 428,000
120 1,675,000 18.5 1,675 16.7 Water Heater, Domestic, Circulating or Side-Arm 35,000

130 1,800,000 19.5 1,786 17.8 Refrigerator 3,000

Clothes Dryer, Type 1 (Domestic) 35,000
140 1,925,000 21.3 1,925 19.2 Gas Fireplace Direct Vent 40,000
150 2,050,000 22.7 2,050 20.5 Gas log 80,000
Barbecue 40,000
200 2,800,000 30.9 2,800 28.0 Gas light 2,500
300 4,100,000 45.3 4,100 49.0 Incinerator, Domestic 35,000
Table Reprinted From Table 5.4.2.1, NFPA 54, 2002 ed.
Operating Cost Per Hour
Note: Tank BTU capacity and generator run times based upon maintaining
a minimum tank fuel level of 20%. Tanks are typically lled to 80% full.
= Note: Typical fuel consumption based on a generator 100% loaded.
NG Therms/HR x Cost of NG Therm
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 GEN ERATO R S IZIN G G UI DE

UPS - GENERATOR COMPATIBILITY

Passive (also referenced as standby or off-line) and Line-Interactive

These technologies are most common for personal workstations and point of sale applications. They are typically single phase
equipment with size ranges of 350 VA - 2000 VA for passive and 500 VA to 5000 VA for line-interactive.

Passive UPS’s are the simplest type. Under normal conditions AC power passes straight through to the UPS load. When the input
power
supply goes outside of specications, the UPS transfers the load from input power to the internal DC to AC power inverter. Passive
UPS’s do not correct for voltage or frequency deviations under “normal” operation.

Line-interactive is similar to the passive technology except it has circuitry that attempts to correct for standard voltage deviations.
Frequency deviations under “normal” power operation are not corrected.

Equipment
q p Notes:
These devices tend to be electrically / harmonically very noisy. A single small UPS is not a signicant concern,
but applications with multiple UPS’s can be problematic.

Passive UPS technology typically has normal tolerances of 10-25% on voltage and 3 hertz on frequency.
Minuteman UPS input tolerance is closer to 10-36%. If the input source goes outside of these tolerances, the UPS
will switch onto the UPS battery source. Some line-interactive units may have frequency tolerances factory set to
0.5 hertz. These units will need to have their frequency tolerance increased to a minimum of 2 hertz. Minuteman
UPS products are close to 5 hertz and not 0.5 hertz.

Generator Sizing g Recommendation:

Limit the total UPS loading to 15% - 20% of the generator capacity.

Double-Conversion
This technology is most common for critical load applications. Double-conversion UPS’s constantly rectify AC to DC and then invert
the DC back into AC. This conguration results in an output that corrects for voltage and frequency deviations.

There are single and three phase models covering small through large applications. Most UPS applications larger than 5000 VA use
double conversion technology. This approach is also the preferred technology for generator applications.

Equipment
q p Notes:
Double-conversion UPS’s that are single phase or unltered three phase models tend to create a signicant level of
electrical/ harmonic noise. This is illustrated by harmonic current distortions that are greater than 35%. Minuteman
UPS products could have current distortion of 8%. When three phase models are supplied with harmonic lters (current
distortion less than 10%), this concern is no longer an issue.

Generator Sizing
g Recommendation:
Single phase models: limit the total UPS loading to 25% of the generator capacity.
Single phase Minuteman UPS models: limit the total UPS loading to 50% of the generator capacity.
Three phase models without lters (current distortion > 30%): limit the UPS loading to 35% of the generator capacity.
Three phase models with lters (current distortion < 10%): limit the UPS loading to 80% of the generator capacity.

Supplier(s) Passive (Standby) Line-Interactive Double-Conversion

Minuteman UPS Enspire Enterprise Plus Endeavor
APC Back-UPS Series Smart-UPS Series Symmetra Series
Liebert PowerSure PST & PSP PowerSure PSA & PSI UPStation & Nnity
Powerware 3000 series 5000 series 9000 series
Note: Ferrups and Delta-Conversion UPS technologies not included in discussion

9
 TYPICAL GENERATOR/TRANSFER SWITCH COMBINATIONS
Current Model -
Current Switch model # Description
NEXUS
Nexus models / transfer swtiches and prior models / transfer swtiches listed CAN be used together. See notes below for details
8 kW Air-Cooled Generator - Steel
ST100R10C 10 Circuit Load Distribution Panel
ASGN008RBS
SL100R 100 amp Normal Nexus Smart Switch
SL100RCSA 100 amp CSA Service Rated Switch

10 kW Air-Cooled Generator - Steel

ST100R10C 10 Circuit Load Distribution Panel
SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
SL200R 200 amp Normal Nexus Smart Switch
ASGN010RBS
SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp Nexus Smart Switch
GenReady Load Center NEMA 1
GenReady Load Center NEMA 3R
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

14 kW Air-Cooled Generator - Steel

ST100R12C 12 Circuit Load Distribution Panel
ST100R14C 14 Circuit Load Distribution Panel
SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
AGSN014RBS SL200R 200 amp Normal Nexus Smart Switch
SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp Nexus Smart Switch
GenReady Load Center NEMA 1
GenReady Load Center NEMA 3R
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

17 kW Air-Cooled Generator - Steel

17 kW Air-Cooled Generator - Aluminum
ST100R16C 16 Circuit Load Distribution Panel
SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
ASGN017RBS
SL200R 200 amp Normal Nexus Smart Switch
ASGN017RBA
SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp Nexus Smart Switch
GenReady Load Center NEMA 1
GenReady Load Center NEMA 3R
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

20 kW Air-Cooled Generator - Aluminum

SL100R 100 amp Normal
SL100RD 100 amp Service Entrance Rated
SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
SL200R 200 amp Normal Nexus Smart Switch
ASGN020RBA SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
GenReady Load Center NEMA 1
GenReady Load Center NEMA 3R
SL200J LTS Load Shedding 200 amp Nexus Smart Switch
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch
*NOTE 1: Combining a previous model transfer switch with a current Nexus model generator requires kit #0H93030SRV to be installed to complete the battery charging circuit.
NOTE 2: Installing a previous model series generator with any of the listed transfer swtich will require the installation of the battery charger included with the generator
Centurion generator models are not displayed.

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TYPICAL GENERATOR/TRANSFER SWITCH COMBINATIONS
Current Model - Current Switch
Description
NEXUS model #
Nexus models / transfer swtiches and prior models / transfer swtiches listed CAN be used together. See notes below for details
22 kW Liquid-Cooled Generator, 1phase - Aluminum
25 kW Liquid-Cooled Generator, 1phase - Steel
27 kW Liquid-Cooled Generator, 1phase - Steel
30 kW Liquid-Cooled Generator, 1phase - Steel
SL100R 100 amp Normal Nexus Smart Switch
SGN022RBAL SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SGN025RBS SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
SGN027RBAL SL200R 200 amp Normal Nexus Smart Switch
SGN030RBS SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp switch
GenReady Load Center NEMA 1
GenReady Load Center NEMA 3R
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

36 kW Liquid-Cooled Generator - Aluminum

SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL150RD 150 amp Service Entrance Rated Nexus Smart Switch
SGN036RBAL SL200R 200 amp Normal Nexus Smart Switch
SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp switch
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

45 kW Liquid-Cooled Generator - Steel

SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL200R 200 amp Normal Nexus Smart Switch
SGN045RBS
SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp switch
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch

48 kW Liquid-Cooled Generator - Aluminum

SL100R 100 amp Normal Nexus Smart Switch
SL100RD 100 amp Service Entrance Rated Nexus Smart Switch
SL200R 200 amp Normal Nexus Smart Switch
SGN048RBAL SL200RD 200 amp Service Entrance Rated Nexus Smart Switch
SL200J LTS Load Shedding 200 amp switch
SL100RCSA 100 amp CSA Service Rated Switch
SL200RCSA 200 amp CSA Service Rated Switch
SL400R 400 amp Normal Nexus Smart Switch

SL 100 - 400 amp* 22-60 kW Liquid-Cooled Generator - 3Ø options 100 - 400 amp*
SL 100 - 800 amp* 70-150 kW Liquid-Cooled Generator - 1 & 3Ø options 100 -800 amp*

*(all NON service entrance rated)

NOTE: Combining a previous model transfer switch with a current Nexus model generator requires a kit #0H93030SRV to be installed to complete the battery charging circuit.

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 GE N E R ATO R S IZ IN G GUID E

NEC (700, 701, 702) Comparison NEC Comparison Table to be used as a general guideline in
determining the proper generator for specic applications.
Refer to architectural documents for nal selection.

Article 700 - Emergency Article 701 - Standby Article 702 - Optional Standby
Legally required critical support
Scope Legally required life safety Protect property & facilities
(re ghting, health hazards, etc)
For Intended Use / ((UL2200)) / Not
Equipment Approval For Emergency / (UL2200) For Intended Use / (UL2200)
in 2008
Witness Testing (on-sight) At install & periodically At install None
Periodic Testing Yes Yes None
Testing

Battery Maintenance Yes Yes None

Maintenance Records Yes Yes None
Load Testing Yes Yes None
All loads intended to operate All loads intended to operate
Capacity All Loads
at one time at one time / Not in 2008
Other Standby Loads Allowed Yes with load shedding Yes with load shedding 2008 – Yes with load shedding
Peak Shaving Allowed Yes ?? Yes Yes
Automatic Yes Yes No
Transfer Switch

Equipment Approval For Emergency / (UL1008) For Standby / (UL1008) For Intended Use / (UL1008)
Means to Permitt Bypass Yes No No
Elect. Operated - Mech. Held Yes No No
Other loads No Yes with load shedding N/A
Max. Fault Current Capable Yes Yes Yes
Derangement Yes / Standard common alarm Yes / Standard common alarm Yes / Standard common alarm
(Audible &

Carrying Load Yes / Displayed at ATS Yes / Displayed at ATS Yes / Displayed at ATS
Signals

Visual)

Battery Charger Failed Yes Yes No

Ground Fault Indication Yes (480V & 1000A) No No
NFPA 110 Signaling Yes / Optional annunciator Yes / Optional annunciator No
Signs

At service Yes / Type & location Yes / Type & location Yes / Type & location
At neutral to ground bonding Yes (if remote) Yes (if remote) Yes (if remote)
Wiring kept independent Yes No No
Fire protection (ref 700-9d) Yes (1000 persons or 75' building) No No
Maximum power outage 10 sec 60 sec N/A
Retransfer delay 15 min setting 15 min setting No
Automatic starting Yes Yes No
On-site fuel requirements 2 hours (see NFPA 110) 2 hours None
Battery charger Yes Yes No
Ground Fault Indication Only No No

Electrical Formulas
TO FIND KNOWN VALUES 1-PHASE 3-PHASE
ExI E x I x 1.73 x PF
KILOWATTS (kW) Volts, Current, Power Factor
1000 1000
ExI E x I x 1.73
KVA Volts, Current
1000 1000
kW x 1000 kW x 1000
AMPERES kW, Volts, Power Factor
E E x 1.73 x PF
WATTS Volts, Amps, Power Factor Volts x Amps E x I x 1.73 x PF
2 x 60 x Frequency
q y 2 x 60 x frequency
q y
NO. OF ROTOR POLES Frequency, RPM
RPM RPM
RPM x Poles RPM x Poles
FREQUENCY RPM, No. of Rotor Poles
2 x 60 2 x 60
2 x 60 x Frequency
q y 2 x 60 x Frequency
q y
RPM Frequency, No. of Rotor Poles
Rotor Poles Rotor Poles
HP x 0.746 HP x 0.746
kW (required for Motor) Motor Horsepower, Efficiency
Efficiency Efficiency
E E
RESISTANCE Volts, Amperes
I I
VOLTS Ohms, Amperes IxR IxR
E E
AMPERES Ohms, Volts
R R

E = VOLTS I = AMPERES R = RESISTANCE (OHMS) PF = POWER FACTOR

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13
ONSITE ESTIMATING SHEET
Contractor__________________________________ Email __________________________
Phone_____________________________________ Fax_____________________________
Applications
Job Name __________________________________________________________________ The QT Series does not meet the necessary
Date___________________________ Location ___________________________________ requirements for the following applications:
NEC 695 Fire Pumps
NEC 700 Emergency Systems
VOLTAGE 120/240 1ø 120/208 3ø 120/240 3ø 277/480 3ø NFPA 20 Fire Pumps
TYPE Natural Gas LP Vapor (LPV) NFPA 99 Healthcare
NFPA 110 Emergency Systems
ELEC. SERVICE 100 Amp 200 Amp 400 Amp 600 Amp Other________
Before installation contact local jurisdiction to conrm all requirements are met.
Reference Codes
Related Codes and Standards:
Jurisdictions may vary. Siemens recommends contacting local authorities prior to installation.
NEC 225 Branch Circuits and Feeders
LOADS: Look for heavy building loads such as refrigeration, air conditioning, pumps or UPS systems. NEC 240 Overcurrent Protection
Use the following for sizing and determining generator kW. NEC 250 Grounding
NEC 445 Generators
NEC 700 Emergency Systems
TABLE 6 Motor Load Table (refer to Table 1) NEC 701 Legally Required Standby
NEC 702 Optional Standby
Device HP RA LRA kW Running (= HP) Starting kW1 NFPA 37 Installation & Use of
Stationary Engines
NFPA 54 National Fuel Gas Code
NFPA 58 LP Gas Code

To Calculate kW
120 V 1ø Amps x 120/1000 = kW
240 V 1ø Amps x 240/1000 = kW
208 V 3ø (Amps x 208 x 1.732 x PF) /1000 = kW
240 V 3ø (Amps x 240 x 1.732 x PF) /1000 = kW
480 V 3ø (Amps x 480 x 1.732 x PF) /1000 = kW
1
Starting kW for HP < 7.5 starting kW = HP x 3 PF is application power factor (worst case 1.0)
Typical application power factor is 0.95.
Starting kW for HP > 7.5 starting kW = HP x 2
Starting kW for loading with no listed HP, calculate HP based on running amps in the chart on the right

TABLE 7 Non-Motor Load Table (refer to Table 2) UPS Information

1.5 x kVA rating for a ltered system
Device Amps kW
3 – 5 x kVA rating for an unltered system
Siemens recommends you refer to the Siemens UPS Generator Compatibility sheet
and contact the manufacturer of the UPS system to assist in your installation.

Transfer Switch Availability

y
SLD Type – 100, 150, 200 and 400 Amp service rated
SL Type – 100-800 3ø and 600-800 1ø Amp
SL Type – 100, 200, 400 Amp
PowerManagerr – 200 Amp service rated load shed switch
GenReady – 200 Amp service panel

Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet.
INSTALL NOTES:
1. Suggested concrete pad minimum thickness of 4" with 6" overhang on all sides. Composite pad included with air-cooled products.
2. Consult manual for installation recommendations.
3. Consult local authority having jurisdiction for local requirements.
14
ONSITE ESTIMATING SHEET
Generator Sizing Instructions: Determining
g Existing
g Loads/Billing
g Historyy Method 220.87 NEC 2011
There is not a single correct sizing solution. Following are several methods that, when Many customers have a utility rate structure that has a peak demand charge. Using a
mixed with good judgement, should result in an appropriately sized generator. Remem- year's worth of electric bills, size the generator 25% larger than the largest peak demand.
ber to consider load growth, seasonality, and effects of starting motors.
Verify motor and UPS load compatibility. Peak Demand = _______
As municipalities and states adopt the new 2011 NEC Electrical Code, there may be
Load Summation Method
new sizing requirements, spelled out in the code book, which the installation techni-
cian must follow. Always check with the local inspection department to conrm which 1) Enter running kW for all motor loads (except the largest) expected to run during
code cycle will affect your install. peak load levels into table 6. Refer to table 1 for typical motor load sizes and
electrical requirements.
Never add Amps when sizing a generator. Convert Amps to kW and add kW to deter-
mine the required generator size. Power factors for various motor loads vary widely. 2) Enter kW for all non-motor loads expected to run during peak load levels into
Adding Amps without properly accounting for the power factor and/or mixing voltages table 7. Refer to table 2 for typical residential loads and rules of thumb.
will result in improperly sizing the generator. 3) Add the running motor load kW, non-motor load kW, and the starting kW of the
When motors start, they create a current surge that step loads the generator and cre- largest motor load.
ates a voltage dip. After selecting a generator, reference the generator's surge capability Motor load running total (minus largest motor): _______________ kW (ref. table 6)
using table 3. Verify that voltage dip is adequate for the application. Most commercial Non-motor load total: _______________ kW (ref. table 7)
applications should be limited to about 15% voltage dip and residential applications Starting load from largest cycling motor: _______________ kW (ref. table 6)
should be limited to a 30% voltage dip. Total electrical loads: = ______________ kW
Some applications utilize an uninterruptible power supply (UPS) to back up critical Select generator: Commercial (add 20 to 25% to total kW)
loads. Please read sizing guide for this load type. Residential (add 10 to 20% to total kW)
Measurement Method 4) Conrm that voltage dip is within acceptable limits by comparing motor LRA to
Use a clamp-on Amp meter or power analyzer to measure facility load levels. Clamp generator surge capability (see table #3).
each leg separately and take the measurement during peak usage levels. 5) Conrm UPS compatibility (see page 6).
240V 1ø Applications: To determine peak usage in kW, add the highest Amp readings System
y Capacity
p y – Load Calculation
from the two legs, multiply by 120 and divide by 1,000.
(L1 + L2)120 / 1000 If the local municipality or state you are in has adopted the 2011 NEC Code, you may
Size the generator 10 to 20% larger than the peak measured load. be required to use this step. Article 702 of the 2011 NEC includes a new requirement
for sizing (702.4). If no other method for sizing is acceptable, sizing of the generator
3ø Applications: Add the peak Amp readings from all three legs and divide by 3 to de- shall be made in accordance with Article 220 of the NEC. The system capacity estimat-
termine peak Amps. Multiply peak Amps by volts, multiply the result by 1.732 (square ing sheet will guide you through this process.
root of 3), then divide by 1000 to convert Amps to kW.
Peak Amps = (L1 + L2 + L3) / 3 DLM Load Control Module 702.4 ((B)) (2)
( ) (a)
( ) NEC 2011
kW = [(Peak Amps x Volts) x 1.732] / 1000* The DLM Load Control Module is a 50 amp contact housed in a NEMA 3R enclosure
*Assumes power factor of 1.0 for indoor and outdoor installation applications. Through the use of the DLM Mod-
Size the generator 20 to 25% larger than the peak measured load. ules in conjunction with any of the 100-400 amp Nexus Smart Switches, household
Peak Amps = _____________ Peak kW= _____________ or business loads can be intelligently managed enabling the use of a smaller, more
efcient generator system. Up to four DLM Modules can be used with a single switch.

Project Layout
Ball Park Estimates (Do
( not use for nal sizing)
g)
Estimate based on 60% service size: (commercial)
240 Volts, 1 Ø: __________ Amps x .15 = __________ kW
208 Volts, 3 Ø: __________ Amps x .22 = __________ kW
240 Volts, 3 Ø: __________ Amps x .25 = __________ kW
480 Volts, 3 Ø: __________ Amps x .50 = __________ kW
Estimate based on 40% service size: (residential)
240 Volts, 1 Ø: __________ Amps x .10 = __________ kW
208 Volts, 3 Ø: __________ Amps x .15 = __________ kW
240 Volts, 3 Ø: __________ Amps x .17 = __________ kW
480 Volts, 3 Ø: __________ Amps x .34 = __________ kW
Estimate based on square
q footage
g
Fast food, convenience stores, kW = 50 kW + 10 watts/sq. ft.
restaurants, grocery stores
Other commercial applications kW = 30 kW + 5 watts/sq. ft.
Square footage = __________ Estimated kW = __________

Amps to kW Rule of Thumb (assumes .8 pf)

For 480 volt systems Amps = kW x 1.5
For 208 volt systems Amps = kW x 3.5
For 240 volt 3 Ø systems Amps = kW x 3
For 240 volt 1 Ø systems Amps = kW x 4

15
 SYSTEM CAPACITY – LOAD CALCULATOR

DIRECTIONS FOR NEC 2011, ARTICLE 220, PART IV

16
 Worksheet — NEC 2011, 220 Part IV
Contractor Email
Phone Fax
Job Name
Date Location
Voltage
g (Circle) 240V -1Ø
Fuel NG LPV
Elec. Service 100 Amp 200 Amp 400 Amp Other
NET SQUARE FOOTAGE
Loads (kW)
GENERAL LOADS Qty Rating (Load) Factor Loads (VA) (VA ÷
1,000)
General Lighting and General Use Receptacles 3 VA/ft² 100%
Branch Circuits (1500 VA/ft²)
Small Appliance Circuits (20 Amp) 1500 100%
Laundry Circuits 1500 100%
Fixed Appliances Full Current Rating
Well 100%
Sump Pump 100%
Freezer 100%
Microwave (Not counter-top model) 100%
Disposal 100%
Dishwasher 100%
Range (See Table 220.55 for multiple cooking appliances) 100%
Wall-Mounted Oven 100%
Counter-Mounted Cooking Surface 100%
Water Heater 100%
Clothes Dryer 100%
Garage Door Opener 100%
Septic Grinder 100%
Other (list) 100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Total General Loads VA kW
HEAT / A-C LOAD
A-C / Cooling Equipment 100%
Heat Pump
• Compressor (if not included as A-C) 100%
• Supplemental Electric Heat 65%
Electric Space Heating
• Less than 4 separately controlled units 65%
• 4 or more separately controlled units 40%
System With Continuous Nameplate Load 100%
Largest Heat / A-C Load (VA) VA kW
GENERAL LOADS
• 1st 10 kW of General Loads 100% kW 100% kW
• Remaining General Loads (kW) 40% kW 40% kW
CALCULATED GENERAL LOAD (kW) kW kW
LARGEST HEAT / A-C LOAD 100% kW kW kW
TOTAL CALCULATED LOAD (Net General Loads + Heat/A-C Load) kW

17
ONSITE ESTIMATING SHEET
Contractor__________________________________ Email __________________________
Phone_____________________________________ Fax_____________________________
Applications
Job Name __________________________________________________________________ The QT Series does not meet the necessary
Date___________________________ Location ___________________________________ requirements for the following applications:
NEC 695 Fire Pumps
NEC 700 Emergency Systems
VOLTAGE 120/240 1ø 120/208 3ø 120/240 3ø 277/480 3ø NFPA 20 Fire Pumps
TYPE Natural Gas LP Vapor (LPV) NFPA 99 Healthcare
NFPA 110 Emergency Systems
ELEC. SERVICE 100 Amp 200 Amp 400 Amp 600 Amp Other________
Before installation contact local jurisdiction to conrm all requirements are met.
Reference Codes
Related Codes and Standards:
Jurisdictions may vary. Siemens recommends contacting local authorities prior to installation.
NEC 225 Branch Circuits and Feeders
LOADS: Look for heavy building loads such as refrigeration, air conditioning, pumps or UPS systems. NEC 240 Overcurrent Protection
Use the following for sizing and determining generator kW. NEC 250 Grounding
NEC 445 Generators
NEC 700 Emergency Systems
TABLE 6 Motor Load Table (refer to Table 1) NEC 701 Legally Required Standby
NEC 702 Optional Standby
Device HP RA LRA kW Running (= HP) Starting kW1 NFPA 37 Installation & Use of
Stationary Engines
NFPA 54 National Fuel Gas Code
NFPA 58 LP Gas Code

To Calculate kW
120 V 1ø Amps x 120/1000 = kW
240 V 1ø Amps x 240/1000 = kW
208 V 3ø (Amps x 208 x 1.732 x PF) /1000 = kW
240 V 3ø (Amps x 240 x 1.732 x PF) /1000 = kW
480 V 3ø (Amps x 480 x 1.732 x PF) /1000 = kW
1
Starting kW for HP < 7.5 starting kW = HP x 3 PF is application power factor (worst case 1.0)
Typical application power factor is 0.95.
Starting kW for HP > 7.5 starting kW = HP x 2
Starting kW for loading with no listed HP, calculate HP based on running amps in the chart on the right

TABLE 7 Non-Motor Load Table (refer to Table 2) UPS Information

1.5 x kVA rating for a ltered system
Device Amps kW
3 – 5 x kVA rating for an unltered system
Siemens recommends you refer to the Siemens UPS Generator Compatibility sheet
and contact the manufacturer of the UPS system to assist in your installation.

Transfer Switch Availability

y
SLD Type – 100, 150, 200 and 400 Amp service rated
SL Type – 100-800 3ø and 600-800 1ø Amp
SL Type – 100, 200, 400 Amp
PowerManager – 200 Amp service rated load shed switch
GenReady – 200 Amp service panel

Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet.
INSTALL NOTES:
1. Suggested concrete pad minimum thickness of 4" with 6" overhang on all sides. Composite pad included with air-cooled products.
2. Consult manual for installation recommendations.
3. Consult local authority having jurisdiction for local requirements.
18
ONSITE ESTIMATING SHEET
Generator Sizing Instructions: Determining
g Existing
g Loads/Billing
g Historyy Method 220.87 NEC 2011
There is not a single correct sizing solution. Following are several methods that, when Many customers have a utility rate structure that has a peak demand charge. Using a
mixed with good judgement, should result in an appropriately sized generator. Remem- year's worth of electric bills, size the generator 25% larger than the largest peak demand.
ber to consider load growth, seasonality, and effects of starting motors.
Verify motor and UPS load compatibility. Peak Demand = _______
As municipalities and states adopt the new 2011 NEC Electrical Code, there may be
Load Summation Method
new sizing requirements, spelled out in the code book, which the installation techni-
cian must follow. Always check with the local inspection department to conrm which 1) Enter running kW for all motor loads (except the largest) expected to run during
code cycle will affect your install. peak load levels into table 6. Refer to table 1 for typical motor load sizes and
electrical requirements.
Never add Amps when sizing a generator. Convert Amps to kW and add kW to deter-
mine the required generator size. Power factors for various motor loads vary widely. 2) Enter kW for all non-motor loads expected to run during peak load levels into
Adding Amps without properly accounting for the power factor and/or mixing voltages table 7. Refer to table 2 for typical residential loads and rules of thumb.
will result in improperly sizing the generator. 3) Add the running motor load kW, non-motor load kW, and the starting kW of the
When motors start, they create a current surge that step loads the generator and cre- largest motor load.
ates a voltage dip. After selecting a generator, reference the generator's surge capability Motor load running total (minus largest motor): _______________ kW (ref. table 6)
using table 3. Verify that voltage dip is adequate for the application. Most commercial Non-motor load total: _______________ kW (ref. table 7)
applications should be limited to about 15% voltage dip and residential applications Starting load from largest cycling motor: _______________ kW (ref. table 6)
should be limited to a 30% voltage dip. Total electrical loads: = ______________ kW
Some applications utilize an uninterruptible power supply (UPS) to back up critical Select generator: Commercial (add 20 to 25% to total kW)
loads. Please read sizing guide for this load type. Residential (add 10 to 20% to total kW)
Measurement Method 4) Conrm that voltage dip is within acceptable limits by comparing motor LRA to
Use a clamp-on Amp meter or power analyzer to measure facility load levels. Clamp generator surge capability (see table #3).
each leg separately and take the measurement during peak usage levels. 5) Conrm UPS compatibility (see page 6).
240V 1ø Applications: To determine peak usage in kW, add the highest Amp readings System
y Capacity
p y – Load Calculation
from the two legs, multiply by 120 and divide by 1,000.
(L1 + L2)120 / 1000 If the local municipality or state you are in has adopted the 2011 NEC Code, you may
Size the generator 10 to 20% larger than the peak measured load. be required to use this step. Article 702 of the 2011 NEC includes a new requirement
for sizing (702.4). If no other method for sizing is acceptable, sizing of the generator
3ø Applications: Add the peak Amp readings from all three legs and divide by 3 to de- shall be made in accordance with Article 220 of the NEC. The system capacity estimat-
termine peak Amps. Multiply peak Amps by volts, multiply the result by 1.732 (square ing sheet will guide you through this process.
root of 3), then divide by 1000 to convert Amps to kW.
Peak Amps = (L1 + L2 + L3) / 3 DLM Load Control Module 702.4 ((B)) (2)
( ) (a)
( ) NEC 2011
kW = [(Peak Amps x Volts) x 1.732] / 1000* The DLM Load Control Module is a 50 amp contact housed in a NEMA 3R enclosure
*Assumes power factor of 1.0 for indoor and outdoor installation applications. Through the use of the DLM Mod-
Size the generator 20 to 25% larger than the peak measured load. ules in conjunction with any of the 100-400 amp Nexus Smart Switches, household
Peak Amps = _____________ Peak kW= _____________ or business loads can be intelligently managed enabling the use of a smaller, more
efcient generator system. Up to four DLM Modules can be used with a single switch.

Project Layout
Ball Park Estimates (Do
( not use for nal sizing)
g)
Estimate based on 60% service size: (commercial)
240 Volts, 1 Ø: __________ Amps x .15 = __________ kW
208 Volts, 3 Ø: __________ Amps x .22 = __________ kW
240 Volts, 3 Ø: __________ Amps x .25 = __________ kW
480 Volts, 3 Ø: __________ Amps x .50 = __________ kW
Estimate based on 40% service size: (residential)
240 Volts, 1 Ø: __________ Amps x .10 = __________ kW
208 Volts, 3 Ø: __________ Amps x .15 = __________ kW
240 Volts, 3 Ø: __________ Amps x .17 = __________ kW
480 Volts, 3 Ø: __________ Amps x .34 = __________ kW
Estimate based on square
q footage
g
Fast food, convenience stores, kW = 50 kW + 10 watts/sq. ft.
restaurants, grocery stores
Other commercial applications kW = 30 kW + 5 watts/sq. ft.
Square footage = __________ Estimated kW = __________

Amps to kW Rule of Thumb (assumes .8 pf)

For 480 volt systems Amps = kW x 1.5
For 208 volt systems Amps = kW x 3.5
For 240 volt 3 Ø systems Amps = kW x 3
For 240 volt 1 Ø systems Amps = kW x 4

19
 SYSTEM CAPACITY – LOAD CALCULATOR

DIRECTIONS FOR NEC 2011, ARTICLE 220, PART IV

20
 Worksheet — NEC 2011, 220 Part IV
Contractor Email
Phone Fax
Job Name
Date Location
Voltage
g (Circle) 240V -1Ø
Fuel NG LPV
Elec. Service 100 Amp 200 Amp 400 Amp Other
NET SQUARE FOOTAGE
Loads (kW)
GENERAL LOADS Qty Rating (Load) Factor Loads (VA) (VA ÷
1,000)
General Lighting and General Use Receptacles 3 VA/ft² 100%
Branch Circuits (1500 VA/ft²)
Small Appliance Circuits (20 Amp) 1500 100%
Laundry Circuits 1500 100%
Fixed Appliances Full Current Rating
Well 100%
Sump Pump 100%
Freezer 100%
Microwave (Not counter-top model) 100%
Disposal 100%
Dishwasher 100%
Range (See Table 220.55 for multiple cooking appliances) 100%
Wall-Mounted Oven 100%
Counter-Mounted Cooking Surface 100%
Water Heater 100%
Clothes Dryer 100%
Garage Door Opener 100%
Septic Grinder 100%
Other (list) 100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Total General Loads VA kW
HEAT / A-C LOAD
A-C / Cooling Equipment 100%
Heat Pump
• Compressor (if not included as A-C) 100%
• Supplemental Electric Heat 65%
Electric Space Heating
• Less than 4 separately controlled units 65%
• 4 or more separately controlled units 40%
System With Continuous Nameplate Load 100%
Largest Heat / A-C Load (VA) VA kW
GENERAL LOADS
• 1st 10 kW of General Loads 100% kW 100% kW
• Remaining General Loads (kW) 40% kW 40% kW
CALCULATED GENERAL LOAD (kW) kW kW
LARGEST HEAT / A-C LOAD 100% kW kW kW
TOTAL CALCULATED LOAD (Net General Loads + Heat/A-C Load) kW

21
ONSITE ESTIMATING SHEET
Contractor__________________________________ Email __________________________
Phone_____________________________________ Fax_____________________________
Applications
Job Name __________________________________________________________________ The QT Series does not meet the necessary
Date___________________________ Location ___________________________________ requirements for the following applications:
NEC 695 Fire Pumps
NEC 700 Emergency Systems
VOLTAGE 120/240 1ø 120/208 3ø 120/240 3ø 277/480 3ø NFPA 20 Fire Pumps
TYPE Natural Gas LP Vapor (LPV) NFPA 99 Healthcare
NFPA 110 Emergency Systems
ELEC. SERVICE 100 Amp 200 Amp 400 Amp 600 Amp Other________
Before installation contact local jurisdiction to conrm all requirements are met.
Reference Codes
Related Codes and Standards:
Jurisdictions may vary. Siemens recommends contacting local authorities prior to installation.
NEC 225 Branch Circuits and Feeders
LOADS: Look for heavy building loads such as refrigeration, air conditioning, pumps or UPS systems. NEC 240 Overcurrent Protection
Use the following for sizing and determining generator kW. NEC 250 Grounding
NEC 445 Generators
NEC 700 Emergency Systems
TABLE 6 Motor Load Table (refer to Table 1) NEC 701 Legally Required Standby
NEC 702 Optional Standby
Device HP RA LRA kW Running (= HP) Starting kW1 NFPA 37 Installation & Use of
Stationary Engines
NFPA 54 National Fuel Gas Code
NFPA 58 LP Gas Code

To Calculate kW
120 V 1ø Amps x 120/1000 = kW
240 V 1ø Amps x 240/1000 = kW
208 V 3ø (Amps x 208 x 1.732 x PF) /1000 = kW
240 V 3ø (Amps x 240 x 1.732 x PF) /1000 = kW
480 V 3ø (Amps x 480 x 1.732 x PF) /1000 = kW
1
Starting kW for HP < 7.5 starting kW = HP x 3 PF is application power factor (worst case 1.0)
Typical application power factor is 0.95.
Starting kW for HP > 7.5 starting kW = HP x 2
Starting kW for loading with no listed HP, calculate HP based on running amps in the chart on the right

TABLE 7 Non-Motor Load Table (refer to Table 2) UPS Information

1.5 x kVA rating for a ltered system
Device Amps kW
3 – 5 x kVA rating for an unltered system
Siemens recommends you refer to the Siemens UPS Generator Compatibility sheet
and contact the manufacturer of the UPS system to assist in your installation.

Transfer Switch Availability

y
SLD Type – 100, 150, 200 and 400 Amp service rated
SL Type – 100-800 3ø and 600-800 1ø Amp
SL Type – 100, 200, 400 Amp
PowerManager – 200 Amp service rated load shed switch
GenReady – 200 Amp service panel
RTS and GenReady switches only work with the R-controller.

Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet.
INSTALL NOTES:
1. Suggested concrete pad minimum thickness of 4" with 6" overhang on all sides. Composite pad included with air-cooled products.
2. Consult manual for installation recommendations.
3. Consult local authority having jurisdiction for local requirements.
22
ONSITE ESTIMATING SHEET
Generator Sizing Instructions: Determining
g Existing
g Loads/Billing
g Historyy Method 220.87 NEC 2011
There is not a single correct sizing solution. Following are several methods that, when Many customers have a utility rate structure that has a peak demand charge. Using a
mixed with good judgement, should result in an appropriately sized generator. Remem- year's worth of electric bills, size the generator 25% larger than the largest peak demand.
ber to consider load growth, seasonality, and effects of starting motors.
Verify motor and UPS load compatibility. Peak Demand = _______
As municipalities and states adopt the new 2011 NEC Electrical Code, there may be
Load Summation Method
new sizing requirements, spelled out in the code book, which the installation techni-
cian must follow. Always check with the local inspection department to conrm which 1) Enter running kW for all motor loads (except the largest) expected to run during
code cycle will affect your install. peak load levels into table 6. Refer to table 1 for typical motor load sizes and
electrical requirements.
Never add Amps when sizing a generator. Convert Amps to kW and add kW to deter-
mine the required generator size. Power factors for various motor loads vary widely. 2) Enter kW for all non-motor loads expected to run during peak load levels into
Adding Amps without properly accounting for the power factor and/or mixing voltages table 7. Refer to table 2 for typical residential loads and rules of thumb.
will result in improperly sizing the generator. 3) Add the running motor load kW, non-motor load kW, and the starting kW of the
When motors start, they create a current surge that step loads the generator and cre- largest motor load.
ates a voltage dip. After selecting a generator, reference the generator's surge capability Motor load running total (minus largest motor): _______________ kW (ref. table 6)
using table 3. Verify that voltage dip is adequate for the application. Most commercial Non-motor load total: _______________ kW (ref. table 7)
applications should be limited to about 15% voltage dip and residential applications Starting load from largest cycling motor: _______________ kW (ref. table 6)
should be limited to a 30% voltage dip. Total electrical loads: = ______________ kW
Some applications utilize an uninterruptible power supply (UPS) to back up critical Select generator: Commercial (add 20 to 25% to total kW)
loads. Please read sizing guide for this load type. Residential (add 10 to 20% to total kW)
Measurement Method 4) Conrm that voltage dip is within acceptable limits by comparing motor LRA to
Use a clamp-on Amp meter or power analyzer to measure facility load levels. Clamp generator surge capability (see table #3).
each leg separately and take the measurement during peak usage levels. 5) Conrm UPS compatibility (see page 6).
240V 1ø Applications: To determine peak usage in kW, add the highest Amp readings System
y Capacity
p y – Load Calculation
from the two legs, multiply by 120 and divide by 1,000.
(L1 + L2)120 / 1000 If the local municipality or state you are in has adopted the 2011 NEC Code, you may
Size the generator 10 to 20% larger than the peak measured load. be required to use this step. Article 702 of the 2011 NEC includes a new requirement
for sizing (702.4). If no other method for sizing is acceptable, sizing of the generator
3ø Applications: Add the peak Amp readings from all three legs and divide by 3 to de- shall be made in accordance with Article 220 of the NEC. The system capacity estimat-
termine peak Amps. Multiply peak Amps by volts, multiply the result by 1.732 (square ing sheet will guide you through this process.
root of 3), then divide by 1000 to convert Amps to kW.
Peak Amps = (L1 + L2 + L3) / 3 DLM Load Control Module 702.4 ((B)) (2)
( ) (a)
( ) NEC 2011
kW = [(Peak Amps x Volts) x 1.732] / 1000* The DLM Load Control Module is a 50 amp contact housed in a NEMA 3R enclosure
*Assumes power factor of 1.0 for indoor and outdoor installation applications. Through the use of the DLM Mod-
Size the generator 20 to 25% larger than the peak measured load. ules in conjunction with any of the 100-400 amp Nexus Smart Switches, household
Peak Amps = _____________ Peak kW= _____________ or business loads can be intelligently managed enabling the use of a smaller, more
efcient generator system. Up to four DLM Modules can be used with a single switch.

Project Layout
Ball Park Estimates (Do
( not use for nal sizing)
g)
Estimate based on 60% service size: (commercial)
240 Volts, 1 Ø: __________ Amps x .15 = __________ kW
208 Volts, 3 Ø: __________ Amps x .22 = __________ kW
240 Volts, 3 Ø: __________ Amps x .25 = __________ kW
480 Volts, 3 Ø: __________ Amps x .50 = __________ kW
Estimate based on 40% service size: (residential)
240 Volts, 1 Ø: __________ Amps x .10 = __________ kW
208 Volts, 3 Ø: __________ Amps x .15 = __________ kW
240 Volts, 3 Ø: __________ Amps x .17 = __________ kW
480 Volts, 3 Ø: __________ Amps x .34 = __________ kW
Estimate based on square
q footage
g
Fast food, convenience stores, kW = 50 kW + 10 watts/sq. ft.
restaurants, grocery stores
Other commercial applications kW = 30 kW + 5 watts/sq. ft.
Square footage = __________ Estimated kW = __________

Amps to kW Rule of Thumb (assumes .8 pf)

For 480 volt systems Amps = kW x 1.5
For 208 volt systems Amps = kW x 3.5
For 240 volt 3 Ø systems Amps = kW x 3
For 240 volt 1 Ø systems Amps = kW x 4

23
 SYSTEM CAPACITY – LOAD CALCULATOR

DIRECTIONS FOR NEC 2011, ARTICLE 220, PART IV

24
 Worksheet — NEC 2011, 220 Part IV
Contractor Email
Phone Fax
Job Name
Date Location
Voltage
g (Circle) 240V -1Ø
Fuel NG LPV
Elec. Service 100 Amp 200 Amp 400 Amp Other
NET SQUARE FOOTAGE
Loads (kW)
GENERAL LOADS Qty Rating (Load) Factor Loads (VA) (VA ÷
1,000)
General Lighting and General Use Receptacles 3 VA/ft² 100%
Branch Circuits (1500 VA/ft²)
Small Appliance Circuits (20 Amp) 1500 100%
Laundry Circuits 1500 100%
Fixed Appliances Full Current Rating
Well 100%
Sump Pump 100%
Freezer 100%
Microwave (Not counter-top model) 100%
Disposal 100%
Dishwasher 100%
Range (See Table 220.55 for multiple cooking appliances) 100%
Wall-Mounted Oven 100%
Counter-Mounted Cooking Surface 100%
Water Heater 100%
Clothes Dryer 100%
Garage Door Opener 100%
Septic Grinder 100%
Other (list) 100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Total General Loads VA kW
HEAT / A-C LOAD
A-C / Cooling Equipment 100%
Heat Pump
• Compressor (if not included as A-C) 100%
• Supplemental Electric Heat 65%
Electric Space Heating
• Less than 4 separately controlled units 65%
• 4 or more separately controlled units 40%
System With Continuous Nameplate Load 100%
Largest Heat / A-C Load (VA) VA kW
GENERAL LOADS
• 1st 10 kW of General Loads 100% kW 100% kW
• Remaining General Loads (kW) 40% kW 40% kW
CALCULATED GENERAL LOAD (kW) kW kW
LARGEST HEAT / A-C LOAD 100% kW kW kW
TOTAL CALCULATED LOAD (Net General Loads + Heat/A-C Load) kW

25
ONSITE ESTIMATING SHEET
Contractor__________________________________ Email __________________________
Phone_____________________________________ Fax_____________________________
Applications
Job Name __________________________________________________________________ The QT Series does not meet the necessary
Date___________________________ Location ___________________________________ requirements for the following applications:
NEC 695 Fire Pumps
NEC 700 Emergency Systems
VOLTAGE 120/240 1ø 120/208 3ø 120/240 3ø 277/480 3ø NFPA 20 Fire Pumps
TYPE Natural Gas LP Vapor (LPV) NFPA 99 Healthcare
NFPA 110 Emergency Systems
ELEC. SERVICE 100 Amp 200 Amp 400 Amp 600 Amp Other________
Before installation contact local jurisdiction to conrm all requirements are met.
Reference Codes
Related Codes and Standards:
Jurisdictions may vary. Siemens recommends contacting local authorities prior to installation.
NEC 225 Branch Circuits and Feeders
LOADS: Look for heavy building loads such as refrigeration, air conditioning, pumps or UPS systems. NEC 240 Overcurrent Protection
Use the following for sizing and determining generator kW. NEC 250 Grounding
NEC 445 Generators
NEC 700 Emergency Systems
TABLE 6 Motor Load Table (refer to Table 1) NEC 701 Legally Required Standby
NEC 702 Optional Standby
Device HP RA LRA kW Running (= HP) Starting kW1 NFPA 37 Installation & Use of
Stationary Engines
NFPA 54 National Fuel Gas Code
NFPA 58 LP Gas Code

To Calculate kW
120 V 1ø Amps x 120/1000 = kW
240 V 1ø Amps x 240/1000 = kW
208 V 3ø (Amps x 208 x 1.732 x PF) /1000 = kW
240 V 3ø (Amps x 240 x 1.732 x PF) /1000 = kW
480 V 3ø (Amps x 480 x 1.732 x PF) /1000 = kW
1
Starting kW for HP < 7.5 starting kW = HP x 3 PF is application power factor (worst case 1.0)
Typical application power factor is 0.95.
Starting kW for HP > 7.5 starting kW = HP x 2
Starting kW for loading with no listed HP, calculate HP based on running amps in the chart on the right

TABLE 7 Non-Motor Load Table (refer to Table 2) UPS Information

1.5 x kVA rating for a ltered system
Device Amps kW
3 – 5 x kVA rating for an unltered system
Siemens recommends you refer to the Siemens UPS Generator Compatibility sheet
and contact the manufacturer of the UPS system to assist in your installation.

Transfer Switch Availability

y
SLD Type – 100, 150, 200 and 400 Amp service rated
SL Type – 100-800 3ø and 600-800 1ø Amp
SL Type – 100, 200, 400 Amp
PowerManagerr – 200 Amp service rated load shed switch
GenReady – 200 Amp service panel
RTS and GenReady switches only work with the R-controller.

Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet.
INSTALL NOTES:
1. Suggested concrete pad minimum thickness of 4" with 6" overhang on all sides. Composite pad included with air-cooled products.
2. Consult manual for installation recommendations.
3. Consult local authority having jurisdiction for local requirements.
26
ONSITE ESTIMATING SHEET
Generator Sizing Instructions: Determining
g Existing
g Loads/Billing
g Historyy Method 220.87 NEC 2011
There is not a single correct sizing solution. Following are several methods that, when Many customers have a utility rate structure that has a peak demand charge. Using a
mixed with good judgement, should result in an appropriately sized generator. Remem- year's worth of electric bills, size the generator 25% larger than the largest peak demand.
ber to consider load growth, seasonality, and effects of starting motors.
Verify motor and UPS load compatibility. Peak Demand = _______
As municipalities and states adopt the new 2011 NEC Electrical Code, there may be
Load Summation Method
new sizing requirements, spelled out in the code book, which the installation techni-
cian must follow. Always check with the local inspection department to conrm which 1) Enter running kW for all motor loads (except the largest) expected to run during
code cycle will affect your install. peak load levels into table 6. Refer to table 1 for typical motor load sizes and
electrical requirements.
Never add Amps when sizing a generator. Convert Amps to kW and add kW to deter-
mine the required generator size. Power factors for various motor loads vary widely. 2) Enter kW for all non-motor loads expected to run during peak load levels into
Adding Amps without properly accounting for the power factor and/or mixing voltages table 7. Refer to table 2 for typical residential loads and rules of thumb.
will result in improperly sizing the generator. 3) Add the running motor load kW, non-motor load kW, and the starting kW of the
When motors start, they create a current surge that step loads the generator and cre- largest motor load.
ates a voltage dip. After selecting a generator, reference the generator's surge capability Motor load running total (minus largest motor): _______________ kW (ref. table 6)
using table 3. Verify that voltage dip is adequate for the application. Most commercial Non-motor load total: _______________ kW (ref. table 7)
applications should be limited to about 15% voltage dip and residential applications Starting load from largest cycling motor: _______________ kW (ref. table 6)
should be limited to a 30% voltage dip. Total electrical loads: = ______________ kW
Some applications utilize an uninterruptible power supply (UPS) to back up critical Select generator: Commercial (add 20 to 25% to total kW)
loads. Please read sizing guide for this load type. Residential (add 10 to 20% to total kW)
Measurement Method 4) Conrm that voltage dip is within acceptable limits by comparing motor LRA to
Use a clamp-on Amp meter or power analyzer to measure facility load levels. Clamp generator surge capability (see table #3).
each leg separately and take the measurement during peak usage levels. 5) Conrm UPS compatibility (see page 6).
240V 1ø Applications: To determine peak usage in kW, add the highest Amp readings System
y Capacity
p y – Load Calculation
from the two legs, multiply by 120 and divide by 1,000.
(L1 + L2)120 / 1000 If the local municipality or state you are in has adopted the 2011 NEC Code, you may
Size the generator 10 to 20% larger than the peak measured load. be required to use this step. Article 702 of the 2011 NEC includes a new requirement
for sizing (702.4). If no other method for sizing is acceptable, sizing of the generator
3ø Applications: Add the peak Amp readings from all three legs and divide by 3 to de- shall be made in accordance with Article 220 of the NEC. The system capacity estimat-
termine peak Amps. Multiply peak Amps by volts, multiply the result by 1.732 (square ing sheet will guide you through this process.
root of 3), then divide by 1000 to convert Amps to kW.
Peak Amps = (L1 + L2 + L3) / 3 DLM Load Control Module 702.4 ((B)) (2)
( ) (a)
( ) NEC 2011
kW = [(Peak Amps x Volts) x 1.732] / 1000* The DLM Load Control Module is a 50 amp contact housed in a NEMA 3R enclosure
*Assumes power factor of 1.0 for indoor and outdoor installation applications. Through the use of the DLM Mod-
Size the generator 20 to 25% larger than the peak measured load. ules in conjunction with any of the 100-400 amp Nexus Smart Switches, household
Peak Amps = _____________ Peak kW= _____________ or business loads can be intelligently managed enabling the use of a smaller, more
efcient generator system. Up to four DLM Modules can be used with a single switch.

Project Layout
Ball Park Estimates (Do
( not use for nal sizing)
g)
Estimate based on 60% service size: (commercial)
240 Volts, 1 Ø: __________ Amps x .15 = __________ kW
208 Volts, 3 Ø: __________ Amps x .22 = __________ kW
240 Volts, 3 Ø: __________ Amps x .25 = __________ kW
480 Volts, 3 Ø: __________ Amps x .50 = __________ kW
Estimate based on 40% service size: (residential)
240 Volts, 1 Ø: __________ Amps x .10 = __________ kW
208 Volts, 3 Ø: __________ Amps x .15 = __________ kW
240 Volts, 3 Ø: __________ Amps x .17 = __________ kW
480 Volts, 3 Ø: __________ Amps x .34 = __________ kW
Estimate based on square
q footage
g
Fast food, convenience stores, kW = 50 kW + 10 watts/sq. ft.
restaurants, grocery stores
Other commercial applications kW = 30 kW + 5 watts/sq. ft.
Square footage = __________ Estimated kW = __________

Amps to kW Rule of Thumb (assumes .8 pf)

For 480 volt systems Amps = kW x 1.5
For 208 volt systems Amps = kW x 3.5
For 240 volt 3 Ø systems Amps = kW x 3
For 240 volt 1 Ø systems Amps = kW x 4

27
 SYSTEM CAPACITY – LOAD CALCULATOR

DIRECTIONS FOR NEC 2011, ARTICLE 220, PART IV

28
 Worksheet — NEC 2011, 220 Part IV
Contractor Email
Phone Fax
Job Name
Date Location
Voltage
g (Circle) 240V -1Ø
Fuel NG LPV
Elec. Service 100 Amp 200 Amp 400 Amp Other
NET SQUARE FOOTAGE
Loads (kW)
GENERAL LOADS Qty Rating (Load) Factor Loads (VA) (VA ÷
1,000)
General Lighting and General Use Receptacles 3 VA/ft² 100%
Branch Circuits (1500 VA/ft²)
Small Appliance Circuits (20 Amp) 1500 100%
Laundry Circuits 1500 100%
Fixed Appliances Full Current Rating
Well 100%
Sump Pump 100%
Freezer 100%
Microwave (Not counter-top model) 100%
Disposal 100%
Dishwasher 100%
Range (See Table 220.55 for multiple cooking appliances) 100%
Wall-Mounted Oven 100%
Counter-Mounted Cooking Surface 100%
Water Heater 100%
Clothes Dryer 100%
Garage Door Opener 100%
Septic Grinder 100%
Other (list) 100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Total General Loads VA kW
HEAT / A-C LOAD
A-C / Cooling Equipment 100%
Heat Pump
• Compressor (if not included as A-C) 100%
• Supplemental Electric Heat 65%
Electric Space Heating
• Less than 4 separately controlled units 65%
• 4 or more separately controlled units 40%
System With Continuous Nameplate Load 100%
Largest Heat / A-C Load (VA) VA kW
GENERAL LOADS
• 1st 10 kW of General Loads 100% kW 100% kW
• Remaining General Loads (kW) 40% kW 40% kW
CALCULATED GENERAL LOAD (kW) kW kW
LARGEST HEAT / A-C LOAD 100% kW kW kW
TOTAL CALCULATED LOAD (Net General Loads + Heat/A-C Load) kW

29
 GE N E R ATO R S IZ IN G GUID E

NOTES

30
GEN ERATO R S IZIN G G UI DE

NOTES

31
 The information provided in this brochure contains
Siemens Industry, Inc. Subject to change without prior notice merely general descriptions or characteristics of
performance which in case of actual use do not always
Building Technologies Division Order No.: RPSA-SIZE1-0611
apply as described or which may change as a result of
5400 Triangle Parkway All rights reserved. further development of the products. An obligation to
Norcross, GA 30092 Printed in the USA provide the respective characteristics shall only exist if
1-800-964-4114 ©2011 Siemens Industry, Inc. expressly agreed in the terms of contract.
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rights of the owners.