S12 Rri PDF
S12 Rri PDF
S12 Rri PDF
INTERLOCKING WITH
METAL - CARBON RELAYS (BRITISH)
CONTENTS
S.No CHAPTER PAGE NO
1. Introduction to Relay interlocking 1
2. Sequence of Operations on Panel 12
3. Signalling Plan- Control Table 21
4. Nomenclature of Relays and Circuits 27
5. Introduction to RRI system II 114
6. Installation Testing & Commissioning of RI 131
7. Specifications of Relay Interlocking 145
8. Annexure – I: Brief Description of Relay Functioning. 167
9. Annexure – II: Details of Standardization Work Shop at
176
IRISET.
10. Annexure – III: Materials Required for 4 Road Station 184
11. Annexure – IV: Typical Plan for Relay Room & Power Supply 187
– S.C.rly Design
12. Annexure – V: Typical Building Plan For S&T Requirement-
190
Bd`s Lr Dt 13.08.08
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TYPES OF INTERLOCKING
When ever signals, points and other controlling devices / apparatus are to be operated
for train movements, interlocking is a must among them to ensure safety. Normally interlocking
is provided and proved in 2 stages.
When the interlocking between various functions is achieved by means of relays, then it
is termed as Relay Interlocking.
RELAY INTERLOCKING
“Panel Interlocking is provided for small and way side stations in S/L and D/L sections
with a panel for operations and indications. Small Junction stations with some considerable
traffic and shunting movements may be provided with End panels, with slot working between
the panels. All the signals, points etc are provided with switches. The panel is provided with
illuminated indications for signals, points, Track circuits, Crank Handles, LC gate, sidings, etc as
per their geographical position. The panel is provided with SM’s key to prevent unauthorised
operation.
In this system, to take ’OFF’ a signal for a particular line, either for a through train or for
a stopping train, all the points in the route, in overlap and in isolation are to be set first
individually, by turning the required point knob/switch (S) to the required position. when
satisfied with the setting of route, then the signal knob(S) is to be turned to Reverse. On
reversing the signal knob, route checking relay UCR picks up, after checking the route, which
drops Approach stick relay ASR. Then the signal control relay HR picks up and the signal is
taken OFF. Track route indications for the set route will appear as white illuminated indications
along the length on the panel. As and when the train passes the signal, travels over the route,
the illuminations first changes to red on occupation of tracks concerned and then again to white
on clearing . Finally all the illuminations will extinguish when the train cleared entire the route
and the signal switch is normalised.
In PI stations, route buttons are not compulsory, but may be provided as an additional facility.
IRISET Page 2
TYPES OF INTERLOCKING
1.3.2 Route Relay Interlocking (RRI) (System-I)
Route-Setting Type is also called NX-system (Entrance-Exit System). For big and major
yards where traffic is considerably more, setting of route by individual operation of points is time
consuming as well as sometimes confusing and causes unnecessary delay. Hence another
system `RRI’ is adopted. In this system all the points required for a signal are automatically,
operated to the required position, then UCR picks up and the signals are taken `off’ , by simply
turning the signal switch to reverse or pressing a signal button and by pressing the suitable
Route button simultaneously. In this system, route buttons are compulsory.
Provision for manual operation of points is also given. In this system sectional route
release (SRR) also may be provided which facilitates more parallel movements in the yard.
In RRI (British), there are two systems, British system I for big yards and system II for
major yards. Detailed explanation about both the systems are given in subsequent chapters.
Advantages Disadvantages
(a) Quick and efficient operation (a) Initial installation cost may be more
comparatively.
(b) Easy Installation and maintenance
(b) Reliable and stable power supply is
(c) No overhauling procedure required.
(c) Efficient and high quality maintenance is
(d) Suitable for all types of yards.
required.
(e) Less detention to traffic
(f) Suitable for RE and Non RE
(g) Long range of operation
(h) Increase in Sectional capacity
(i) Less operating staff.
Note:
(a) As per subsequent & recent specifications, PI stations should also be provided with
route setting type feature. And the panel should be of Domino type with self
restoring type buttons and with automatic route release facility on arrival of a train.
(b) Provision of Track Circuits with demarcations and fouling protection with different
colours on panel.
(c) In PI, points are provided with 2 position switches (N-R) and in RRI, 3 position
switches (N-C-R).
IRISET Page 4
REQUIREMENTS OF RELAY INTERLOCKING
(f) Relays with metal to carbon contacts are used generally.
(h) Yard is track circuited completely between outer most stop signals in case of PI and
between outermost signals in case of RRI.
(i) Crank Handle, level crossing, siding, interlocking are through EKT/RKT.
(j) PVC 16 strand 0.2 mm dia flexible wire is used for relay base contact wiring.
(k) All indications of signals, points, track circuits and various other function are
provided with 12V / 1.2 W pencil type lamps or LEDs.
(l) A stabilized 110V AC is used for signals and unstabilised 110V AC is for track circuit
feed. Battery 110V DC with charger used for point operation.
(m) A 24V Battery bank one each for INT, EXT and Axle counters with battery charger
is provided. When necessary more number of sets can be provided to cater for the
load.
(i) Non Railway Electrified (NON-RE) Area: AC 230V,50Hz is drawn from station
feeder(Local) in addition two standby diesel generators are provided.
(ii) In big yards, DG sets of adequate capacity shall be installed in addition to supply
from ATs
(p) Condition of Block section / Block Instruments on panel.
(q) Incase of cancellation of a signal, a certain time delay is required to release the
route, provided the train has stopped in rear of the signal.
(a) All signals are provided with rotary type switches or buttons nearer to the
geographical location with indications.
(b) All points are provided with 2 posn. / 3 posn. switches for PI & RRI respectively, or
buttons nearer to the relevant point position with indications for normal (yellow),
Reverse (Green), Locked (Red), Free (White)
(c) Track circuits as per yard, demarcation are provided with different colours and
occupied/failed indication is given in RED.
In a control panel, there is no physical interlocking between various switches and buttons
like mechanical level frame, but the associated controlling relays will not pick up unless all the
conditions required are favourable.
Due to the following disadvantages in the conventional panels, domino type panel are preferred.
(a) The Top plate (console) of the operating panel has only one complete plate and
holes/slots are cut to provide switches, buttons, indications, counters, keys etc.
Addition or deletion of the lines over the panel leads to disconnect all the
connections in the panel.
(b) For major yards (RRI) when knobs are used for signals, buttons for route, the panel
becomes considerably big due to big size of the knobs. Operator will have difficulty
in reaching the knobs and buttons. To overcome this inconvenience it is required to
provide two panels, one for operation and another for Indication purpose.
(c) Indication units inside the panel made up of bakelite, are big in size. So at Points &
Cross overs or at any other place where indications are near by, fixing of the
indication units at back side get congested .Thereby it becomes very difficult for
wiring and soldering.
IRISET Page 6
REQUIREMENTS OF RELAY INTERLOCKING
Note: If required, depending upon the size of the installation the control panel can be
separated. A separate indication panel at a suitable place and an operating panel with
SM’s key, button & switches can be provided at a suitable place.
It is to note that adjacent / continuous track circuits are identified and demarcated with
different numbers and different colours on panel.
(b) Method II :
White strip indication of Normal/Reverse may also be shown on the panel near the point
zone.
During the operation of a point, the light/strip light for the intended position will flash till
points are correctly set and locked.
When no signal taken off and route is not set & locked over a point, the free indication if
provided will appear. Free indication will extinguish when the point is locked in a route or
concerned point zone track circuit failed or SM’s key is removed. Then point locked ‘Red’
indication will appear if provided.
Note: Some times in domino type panel, for main signals ‘OFF’ aspect is ‘Green’ on the panel
where as the aspect at signal unit may be Y/ G/ YY.
IRISET Page 8
INDICATIONS OF PANEL
* In Sealed Condition.
IRISET Page 10
REVIEW QUESTIONS
Answer the following questions
As explained earlier, the panel is provided with SM’s key, switches and / or buttons for
signals, Pts, and various other functions for all operations with geographical illumination of yard,
with indications for signals, points, track circuits, counter, etc.
In PI, the setting of route and clearing a signal are done separately.
(a) Manual Operation of Points: The route is set by operating individually the points in
the route, overlap and in isolation by turning the point switches either to `N’ or `R’ or
by pressing the individual point button (WN) located near the point and a common
point operation button as required. Incase the knobs used for point operation, they
will be of 2 positions type ie. Normal and Reverse. When the points are correctly set
and locked in the required position then the concerned indication NWKR/RWKR will
appear on the panel. It is to note that before a point is operated, all the condition
like SM key `IN’, point is free from any route, crank handle `IN’ and track is clear,
must be fulfilled.
(b) Signal Knob Reversed for Clearing the Signal: After ensuring that all the required
points are correctly set and locked and indications are available, the concerned
signal switch is turned to ‘Reverse’ (R) and RR is energized proving conflicting RRs
in drop condition.
(c) UCR picking up: The concerned UCR relay picks up after ensuring the route which
was set manually is correct and the conflicting ASRs (pick up)/UCRs(drop) are in
favourable condition.
(d) ASR/ALSR Dropping: As an when the route checking relay UCR is energised, the
concerned (signal) ASR along with overlap controlling relays OVSR’s will drop and
there by, all the points in the route, overlap and isolation are locked.
The ASR dropping ensures WLRs to remain in drop condition and thereby locks the
points.
(e) Signal clearing by picking up HR: UCR picks up , ASR drops and the route is
locked, then the signal is taken off, provided all other conditions required for clearing
of a signal are fulfilled . The signal ‘OFF’ indications will appear on panel.
IRISET Page 12
SETTING OF ROUTE AND CLEARING OF SIGNAL
Schematic Diagram for Clearing a Signal in PI and RRI
NON ROUTE SETTING TYPE / ROUTE SETTING TYPE /
PANEL INTERLOCKING ROUTE RELAY INTERLOCKING
SMCR SMCR
Manual Route
Signal Knob R (OR)
Operation of Points Button
NWKRs / RWKRs Signal Button Pressed Pressed
HR Route Locked
ASR
Point WLR's
HR
Fig No : 2.1
This is otherwise called NX system (Entrance –EXIT). In this system, setting of route,
Locking and clearance of a signal are done simultaneously at the same time. At first the vacant
route on which the train would be received will be decided. Then a route button (EXIT) provided
on that route along with the signal button/switch are pressed/operated simultaneously, thereby
the route selection/initiation relay (LR) will pick up.
When the signal switch/Button and Route button are operated simultaneously, concerned
route initiation relay, LR picks up. Every signal will have as many LRs as that of number of
routes . (Ex. In a S/L station with 2 loops on either side of M/L with sand humps on either sides,
Home signal will have 5LR’s i.e., 1A1LR, 1A2LR, IBLR, IC1LR, IC2LR. ) The picked up LR
decides the point position for a given signal route. The picked up LR contacts are used in the
required point control circuits, to operate them to correct position for that signal route, in case
those points are not already in favourable condition.
Once the required points are correctly set and locked and concerned point indications
NWKR/RWKRs are available, the route checking relay UCR will pick up. Immediately ASR along
with overlap controlling relays OVSR’s and TLSR / TRSR’s (depending upon the direction of
movement of train) will drop and there by all points in the route, overlap and isolation are locked
ie. Route locked. Then the signal is taken ‘off’ immediately provided all other conditions for
clearing a signal are available.
In RRI’s the points are required to be operated manually for points testing and
automatically through route initiation. In case of knobs, 3 position point knobs are provided
which have N-C-R positions. Normally the switch will be in ‘centre’ position for automatic
operation and for manual operation it is to be operated as required and brought back to centre
position for subsequent auto operation. Where buttons are provided, the concerned point button
and common point button (N or R) are pressed simultaneously to set the point to the required
side. As buttons are self restoring type, relevant button relay drop contacts are used for auto
operation of points through route initiations
In this system sectional route release (SRR) also may be provided which facilitates more
parallel movements in the yard.
In RRI (British), there are two systems, British system I for big yards and system II for
major yards. Detailed explanation about both the systems are given in subsequent chapters.
(PTO)
IRISET Page 14
SWITCHES
2.3 SWITCHES:
Point – 3 Positions
Fig No : 2.2
On passage of train, the signal will be automatically replaced to `ON’ and the train on
entering and clearing the route, the track circuits will operate sequentially and the sequential
route release relays (UYR’s) will pick up. When the train completely clears the last back lock
track circuit and signal knob normalised, then the concerned ASR picks up and the route gets
released. The ASR picks up and the sequential route release relays will drop. Similarly, for an
RRI with SRR, TLSR/TRSR’s will also pick up after ASR picks up and remain in up. The
OVSR’s will pick up after 120 seconds for a stopping train OR after passage of train beyond the
overlap with starter taken ‘OFF’.
Crank Handles are provided for manual operation of motor operated points when ever a
point fails to operate correctly and electrically. As per working convenience, they are grouped.
Crank handles are interlocked with signals. When signals are taken ‘off’ CH can not be taken
out and vice versa.
Similarly siding points are also interlocked with signals. A control is provided for taking
out CH, sdgs keys, etc. on panel. The Knob is to be turned or buttons are to be pressed for the
purpose of CH/ Sdg. Key transmission or for taking back. Indications are provided on panel for
CH ‘in’ and Sdg ‘Normal’. Similarly controls for L-Xing gate open and close with indications are
provided on panel.
A Signal can be cancelled by simply turning the Signal knob to normal position or by
pressing signal button along with Emergency signal cancellation button. But the route releasing
depends upon approach locking provided.
Case(i) When Sufficient length of track circuit is provided (in approach) in rear of a
signal, the route can be released with out time delay, when the approach track is clear and if
occupied , then with time delay only.
Case(ii) When sufficient length of track circuit is not provided then the route releasing is
possible with time delay only irrespective of position of train.
The length of approach track depends upon sectional permissible speed, the type of
signalling etc. Counters are provided for registering all emergency operations.
2.4.4 Misc. Controls, operations and Indications
Controls and Indications for slot working, Emergency point operation, signal lamp failure,
point indication failure, power failure indication, etc. are provided with buzzers and muting
facility. In case of buttons, button stuck –up indication with buzzer and muting is provided.
SM’s Control key is provided on panel for authorized operations. To prevent un-
authorised operations, SM can lock the panel by removing the key.
IRISET Page 16
SEQUENCE OF OPERATIONS
Fig No : 2.4
IRISET Page 18
SIGNAL KNOB BUTTON
BLOCK DIAGRAM OF
SEQUENCE OF OPERATIONS IN RRI (M to C RELAYS)
(OR)
BUTTON
WLR
Page 19
SM's KEY POINT CONTROL POINT
CONFLICTING DETECTION CONFLICTING CONFLICTING
IN RELAY
ROUTE LR's RWKR ASR TLSR / TRSR
SMCR WNR/WRR RELAY
NWKR
2. Draw and explain the block diagram how route is set and signal cleared in Route relay
interlocking/Route setting type interlocking?
IRISET Page 20
SIGNAL / ROUTE CONTROL TABLE
Note: some railways adopt mechanical numbering pattern, where signals, points etc are
numbered serially starting from 1,2,3 as that of mechanical lever frame.
For designing circuits of a Yard, the Table of Control’ (also known as Selection Table) is
to be prepared first as per the approved signalling plan. The control Table provides necessary
information for the preparation of circuits. It is equivalent to “Locking Table” of Mechanical
Interlocking. It consists of the following information:-
(d) The points of Route, overlap and isolation which are detected and locked by the
signals.
It is customary to send the selection table to CRS for approval along with other
documents. Selection table is a user-friendly data, which gives entire information about the
interlocking and various conditions for setting the route, holding the route and clearing a signal.
The selection table is a basic requirement for testing various signals in a yard during
commissioning and after wards also. Each column of selection table is utilized for each circuit
and for attending failures also for early rectification.
Prior to designing of circuits, the selection table will be prepared by Drawing Office. It will
be checked by Chief Drafts man/ Drg. Office and ASTE/DSTE before getting approved by
CSTE.
Page 21 S12: INTERLOCKING WITH METAL-CARBON RELAYS
SIGNALLING PLAN – CONTROL TABLE
A typical selection table is given for reference.
3.4 Point Control Table
A point control Table is also given. From this table , information regarding point (s) such
as crank handle interlocking, Track locking, Locking of various signals / Routes reading over the
points both in ‘Normal’ and in ‘Reverse’. Specific information such as type of point, Layout
Emergency operation, etc can be mentioned in the remarks column.
IRISET Page 22
CONTROL TABLE FOR RELAY INTERLOCKING
LOCK ROUTES
DESTINA-TION
CIRCUITS
BUTTON
LOCKED BY
LOCKED BY
SIGNAL NO.
APPROACH
CONTROLS
CIRCUITS
CIRCUITS
SL. NO.
TRACK
TRACK
IF ANY
BACK
ROUTE ISOLATION OVERLAP REMARKS
OVERLAP
FOULING
Y
BUTTON
BUTTON
SIGNAL
ROUTE
ROUTE
WITH Y YY G
CH, LXC, ROUTE IF IF IF
NOR.
REV.
NOR
NOR
REV
REV
SDG IF
SLOT, etc.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1D(1)
1D(1)
HG/ DG CONTROLLED BY 1D(1)
1 1D(2) 1D(1) - - - - - - - - - - - - - - - - - DG/
HHG/ DG/HHG WITH POINT NO 13N
HHG
DG
1 RG
1 HG/
2 1D(1) S1 - - - - - - - - - - - - - - - - /HG/ 1DG
DG
DG
18BT, 1T, 3
11, 18, 1T,11AT, DEAD
3 1 UP MAIN 1 - - - - - 20AT, - CH1,CH2 11AT, 1A,21 - RG/H - 3DG TIME RTELESE 120 SEC
13 20 13BT,UMT APPROACH
3/4T 13BT G/DG
1T,
COMMON 1T,11AT,
DEAD 11AT, 4 TIME RTELESE 120 SEC 1UG
4 1 LOOP SET 1 11 13 - - 18 - 13BT,13AT, 18AT - CH1,CH2 1A,21
APPROACH 13BT, RG REQUIRED
TO BS CLT
13AT
18AT, 1T,
COMMON 1T,11AT, 4
18BT, DEAD 11AT, TIME RTELESE 120 SEC 1UG
5 1 LOOP SET 1 - 11 13 - - 20 18 13BT,13AT, - CH1,CH2 1A,21 RG/ - -
20AT, APPROACH 13BT, REQUIRED
TO MAIN CLT HG
3/4T 13AT
(1AW13N),
18, 18BT,20AT, 18BT, 6RG/ TIME RLEASE 120 SEC DG
8 3 UP MAIN 3 - - - - - - - - CH1,CH2 UMT (1W13N) (10W11R13N) - - 6DG
20 3/4T 20AT DG CONTROLLED BY 6DG
,21,23
18AT,
18AT,18BT, 1A, (10W11R), 6RG/
9 4 UP MAIN 4 - 20 18 - - - - - - CH1,CH2 CLT 18BT, - - - TIME RELESE 120 SEC
20AT, 3/4T 21,26 DG
20AT
7D(2)
6T,
10 6 7D(2) 6 - 20 - - - - - - - CH2,22LX - - 21 - - - HHG/ -
UP ACPR
HG
7D(1)
7D(1)
11 7D(2) 7D(1) - - - - - - - - - - - - - - - - - HG/ DG CONTROLLED BY 7D(1) DG
HG
DG
7 RG/
12 7D(1) 7 UP IBS - - - - - - - - - - - - - - - - - 7DG DG CONTROLLED BY 7 DG
DG
CONTROLLED BY UP SIDE
13 7 UP MAIN 7 - - - - - - - 7T - - - - - - - - - -
BLOCK INSTRUMENT
OPERATE
CONTROLLED BY TRACK
KNOB / LOCKS / DETECTS POINT OTHER SIGNAL ASPECT
LOCK ROUTES
DESTINA-TION
CIRCUITS
BUTTON
LOCKED BY
LOCKED BY
SIGNAL NO.
APPROACH
CONTROLS
CIRCUITS
CIRCUITS
SL. NO.
TRACK
TRACK
IF ANY
BACK
ROUTE ISOLATION OVERLAP REMARKS
OVERLAP
FOULING
Y
BUTTON
BUTTON
SIGNAL
ROUTE
ROUTE
WITH Y YY G
CH, LXC, ROUTE IF IF IF
NOR.
REV.
NOR
NOR
REV
REV
SDG IF
SLOT, etc.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
11BT,
11BT,12BT, 25,27,30,
14 10 DN LOOP 10 - 11 12 - - - - - - CH1,CH3 26-28T 12BT, - - - - TIME RELEASE 120 SEC
12AT (30AW20N)
12AT
11, 11BT,
15 10 DN MAIN 10 - - - - - - 11BT,12BT - - CH1,CH3 26-28T 25,28,30,30A - - - - TIME RELEASE 120 SEC
12 12BT
3,4,23,25,
11BT,
11BT,11AT, (21W18N),
16 10 UP MAIN 10 - 13 11 - - - - - - CH1,CH2 26-28T 11AT, - - - - TIME RELEASE 120 SEC
13BT (30AW19R12R),
13BT
(30,30AW19N)
11BT, 4,25,26,
11, 11BT,11AT, 11AT, (21W18R),
17 10 COMMON LOOP 10 - - - - - - - - CH1,CH2 26-28T - - - - TIME RELEASE 120 SEC
13 13BT,13AT 13BT, (30AW19R12R),
13AT (30,30AW19N)
20, 20AT, 1,1A,3,6,26,
18 21 UP MAIN 21 - - - - - - 20AT,18BT - - CH1,CH2 3/4T - - - - TIME RELEASE 120 SEC
18 18BT (10W11R13N)
20AT,
20AT,18BT, 1,1A,4,6,26,
19 21 COMMON LOOP 21 - 20 18 - - - - - - CH1,CH2 3/4T 18BT, - - - - TIME RELEASE 120 SEC
18AT (10W11R13R)
18AT
13BT, 3,10,25,
13BT,11AT,
20 23 DN MAIN 23 - 13 11 - - - - - - CH1,CH2 UMT 11AT, (30AW20N19N) - - - - TIME RELEASE 120 SEC
11BT
11BT (30AW19R12R)
CONTROLLED BY DN SIDE
21 25 DN MAIN - - - - - - - - 25T - - - - - 10,23 - - - -
BLOCK INSTRUMENT
13AT,
13AT,13BT, 25
10, CH1,CH2, 13BT, 4,10,21,
22 26 DN MAIN 26 - - 12 - - - 11AT,11BT, - - CLT - RG/ - - TIME RELEASE 120 SEC
13 CH3 11AT, (30AW19N)
26-28T DG
11BT,
12AT,12BT, 12AT, 25
10,
23 27 DN MAIN 27 - 11 12 - - - - 11BT, - - CH2,CH3 DLT 12BT, - RG/ - TIME RELEASE 120 SEC
(30AW20N)
26-28T 11BT DG
25
11, 12BT,11BT, DMT 12BT, 10, 25 DG CONTROLLED BY 25 DG
24 28 DN MAIN 28 - - - - - - - - CH2,CH3 - RG/ -
12 26-28T (30W19N20N) 11BT (30AW19N20N) DG TIME RELEASE 120 SEC
DG
30T,
DN LOOP 30T,20BT, CH2,CH3, DEAD 27 30 UG REQUIRED
25 30 30 - 20 19 - - 12 - 12AT - 20BT, (10W11N), 30A - - -
SET TO BS 19T,DLT 22LX APPROACH RG TIME RELEASE 120 SEC
19T
12AT,
DN LOOP 30T, 27
30T,20BT, 12BT, CH2,CH3, DEAD 30UG REQUIRED
26 30 SET TO MAIN 30 - 20 19 - - 11 12 - 20BT, 10,30A RG/ - - -
19T,DLT 11BT, 22LX APPROACH TIME RELEASE 120 SEC
LINE 19T HG
26-28T
IRISET Page 24
CONTROL TABLE FOR RELAY INTERLOCKING
OPERATE
CONTROLLED BY TRACK
KNOB / LOCKS / DETECTS POINT OTHER SIGNAL ASPECT
LOCK ROUTES
DESTINA-TION
CIRCUITS
BUTTON
LOCKED BY
LOCKED BY
SIGNAL NO.
APPROACH
CONTROLS
CIRCUITS
CIRCUITS
SL. NO.
TRACK
TRACK
IF ANY
BACK
ROUTE ISOLATION OVERLAP REMARKS
OVERLAP
FOULING
Y
BUTTON
BUTTON
SIGNAL
ROUTE
ROUTE
WITH Y YY G
CH, LXC, ROUTE IF IF IF
NOR.
REV.
NOR
NOR
REV
REV
SDG IF
SLOT, etc.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
28
12BT, 30T,
19, 11, 30T,20BT, CH2,CH3, DEAD RG/ 28
27 30 DN MAIN 30 - - - - - 11BT, - 20BT, 10,30A - - TIME RELEASE 120 SEC
20 12 19T,DMT 22LX APPROACH HG/ DG
26-28T 19T
DG
30T,
30T,20BT, 20BT,
COMMON LOOP 20, CH1,CH2, DEAD 1A,30A, 26 30UG REQUIRED
28 30 30 - - 19 - 13 - 20AT,18BT, 13AT - 20AT, - - -
SET TO BS 18 CH3,22LX APPROACH (10W11Ror12N) RG TIME RELEASE 120 SEC
18AT,CLT 18BT,
18AT,
13AT, 30T,
30T,20BT, 13BT, 20BT, 26
COMMON LOOP 20, 13, CH1,CH2, DEAD 30UG REQUIRED
29 30 30 - - 19 - - 20AT,18BT, 11AT, - 20AT, 10,30A RG/ - - -
SET TO MAIN 18 11 CH3,22LX APPROACH TIME RELEASE 120 SEC
18AT,CLT 11BT, 18BT, HG
26-28T 18AT
TIME RELESE 240 SEC
30AT CH2,CH3, DEAD (10W11Nor12R),
30 30A DN LOOP 30A - 20 19 - - - - - - - - - - - APP CLEARED AFTER 120 SEC
OCCUPIED 22LX APPROACH (23W12R),27,30
COGGN
30D(1)
30D(1) /
/HG DG CONTROLLED BY 30D(1)
33 30D(2) 30D(1) - - - - - - - - - - - - - - - - - DG /
/HHG DG/HHG WITH POINT 19N 20N
HHG
/DG
30
RG 30 HG 30
34 30D(1) S30 - - - - - - - - - - - - - - - -
/HG /DG DG
/DG
NOTE: - 1. * POINT ARE LOCKED IN THE POSITION MENTIONED BUT NOT DETECTED.
2. UMT DENOTES UMAT, UMBT, UMCT.
3. DMT DENOTES DMAT, DMBT, DMCT.
4. CLT DENOTES CLAT, CLBT, CLCT.
5. DLT DENOTES DLAT, DLBT, DLCT.
Any information regarding the point (s) can be mentioned in remarks column such as type of
point, type of layout, etc.
1. Prepare the table control for the signal No.1 for the lay out given in this chapter.
2. Prepare the table control for the signal No.3 for the lay out given in this chapter.
3. Prepare the table control for the shunt signal No.21 for the lay out given in this chapter.
1. To ensure the signal ahead is not blank in the HR circuit of home, only Main line starter
HECR & DECR in parallel are proved. ( )
2. The points in isolation must be proved in HR circuit of calling on signal. ( )
3. All tracks in the route overlap and berthing shall be proved in home signal HR. ( )
4. For shunt signal, the route locking is up to berthing track included. ( )
5. For approach locking of loop line starter, the berthing track alone is proved. ( )
6. Calling signal detects all the points, which the main signal above it detects excluding the
overlap points. ( )
7. Generally Dead Approach locking is provided for a home signal of wayside station. ( )
8. The CO signal will have that many numbers of routes as many overlaps available. ( )
9. The CO signal locks the starter ahead and vice versa. ( )
10. The shunt signal signal is provided with approach locking. ( )
11. In panel interlocking, the CO signal cancellation period is 240 seconds. ( )
12. In panel interlocking, all signals except CO signal will have cancellation period of 120
seconds. ( )
13. In panel interlocking for way side stations, the starter signal is provided with cancellation
period of 240 seconds. ( )
IRISET Page 26
DESCRIPTION OF RELAYS
IRISET Page 28
DESCRIPTION OF RELAYS
S.No Nomenclature Description Remark /Function
56 JSR Time Stick Relay Pick up with HOT contact
Pick up with Cold contact
57 JR Timer Relay
make
58 JSLR Timer Stick lock Relay Initiates Timers
59 NJPR Normal Timer (out) proving Relay Pick up after 120 sec.
Proves JSLR‘s and NJPR’s
60 RJPR Reverse Time proving Relay
are dropped
61 CHLR Crank Handle Lock Relay
62 CHNR Crank Handle Normal Relay
63 CHPR Crank Handle Proving Relay
64 CH (IN) PR Crank Handle (IN) Proving relay
65 CHYNR (T) Crank Handle slot Relay (Trans)
66 CHYRR (R) Crank Handle slot Relay (Receive)
67 Sdg. NPR Siding Normal Proving relay
68 LXPR Level Crossing Proving Relay
69 LXNR Level Crossing Normal Relay
Level Crossing Key ‘IN’ Proving
70 LX (IN) PR Used at Location
Relay
Pick up when WLR & point
Zone track at pick up
71 TPZR Track proving SPL Relay
condition used in point
operation
Auto setting starting relay –
72 ASIWR Auto set point Relay – one
for chain operation
Auto setting starting relay –
73 AS2WR Auto set point Relay – Two
for chain operation
Maintain the time 3 sec.
74 ACWWR Auto chain point control Relay
Time gap between points
When picks up, confirms that
the chain operation
Auto point operation final normal
75 AWFNR command is sent to all points
Relay
and feed to chain operation
is seized
(Note :- S.no-71-75 are being used in SECRly)
Relays Used in RRI (System II)
1 CR Checking Relay (For Point Normal)
2 NR Normal Relay (For Point Normal)
3 RR Reverse Relay (For Point Reverse)
4 (R) UR Right Route Relay
5 (L) UR Left Route Relay
6 (R) OHR Right Overlap Holding Relay
7 (L) OHR Left Overlap Holding Relay
Right Overlap Checking Relay (For
8 (R) OCR
Main Signal)
Left Overlap Checking Relay (For
9 (L) OCR
Main Signal)
10 (R) ZR Spl. Relay (Right) For Main Signal
11 (L) ZR Spl. Relay (Left) For Main Signal
Note : - All types of relays mentioned above are not necessarily be used in every RI (British)
systems. Depending upon the type of panel, using switches or buttons or a combination of
both, the relays with specific nomenclature are used. Similarly the list of nomenclature of relays
mentioned above is not complete. Zonal railways may use different nomenclature relays to suit
local conditions and requirement.
• Relays Normally in Pick up condition.
This relay is energized when the SM’s panel key is `IN’ and turned to Normal. The
Energisation of SMCR/SMR relay provides authorized operation of all the functions on the
panel. When SM’s key is turned to reverse and taken out from panel by SM, prevents un-
authorized operation and locks the panel in the last operated position.
Fig No : 4.1
The energised contacts of SMCR are used in knob circuits, button circuits, point
operation circuits, route initiation circuits, route cancellation circuits, emergency circuits, crack
handle circuits, timer circuits etc. Repeaters of SMCR may be made as required.
N TSR
1 TSR
(A)
TSR
1 TSR
(B)
Fig No : 4.2
This is a one signal-one train (one movement) circuit. When a signal is taken off for a
train and the train passes the signal, the TSR ensures that the signal is put back to ‘ON’
immediately. The TSR also ensures that the signal does not reclear automatically, though knob
is left in Reverse and all other conditions favourable. The stick relay is controlled by the first
track circuit immediately in advance of the signal and the normal position of the concerned
signal knob.
IRISET Page 30
DESCRIPTION OF RELAYS WITH CIRCUIT
The pickup contact of the relay is used in the signal control circuit (HR). After the train
passes the signal and the control track is occupied, TSR drops and the signal is put back to
`ON’. To pick up TSR again, the signal switch has to be made normal and/or the dropping of
controlling relays RR, HR and picking up of ASR. Only after picking of TSR, the signal knob can
be reversed to take off signal for the next train. Thereby TSR ensures one signal – one train
feature.
FIG 4.2(A) is with signal switch, FIG 4.2(B) is with signal Button.
A combined TSR circuit can be made for signals leading to the same route (ie.signals
conflicting in nature) and having common controlling track circuit. For Home signal with `CO’
ON & Shunt on the same post or starter signals of different lines leading towards same route or
a starter signal with shunt below it. It is only to economise number of TSR relays , wiring and to
reduce the circuits size.
Figure 4.3 (A) & (B) are combined TSR circuits with separate switches for signals.
1 1A S1 S1 A
B24 TPR 1 1A 1 RR RR ASR ASR S1 N24
N N TSR
S1 TSR
( A)
20 A 18 B 18 A S3 4 21 3/4 21
B24 TPR TPR TPR 3 4 21 RR RR RR ASR ASR S3 - Sh21 N24
N N N TSR
18 S3 - Sh21
NWSR TSR
(B)
Fig No : 4.3
It may be noted that the track circuit immediately after the signal or nearest common TC
must be taken to replace the signal soon after the train passes. Hence in big yards where it is
not possible, separate TSR may be made.
On panels where knobs/switches are provided for operation of signals, the knob reverse
relay `RR’ is used. After the points are correctly set and locked, the signal knob is turned with
SM’s key `IN’, the `RR’ picks up, then the UCR picks up, ASR drops and HR picks up and the
signal is taken off. On complete arrival of train the signal knob is turned back to normal position
and RR drops and the route gets released.
The switches used are 2 position type – NORMAL and REVERSE. They can be turned
to clockwise or anti-clock wise depending upon the direction of movement of train.
OFF S
OFF R
RIGHT LEFT
3 POSITION SWITCH
2 POSITION SWITCH
Fig No : 4.4
In old panels 3 position switches are used for signals. The same switch is used
for dispatch and reception of trains.
‘S’ position : The despatch signal, starter will be taken off as per the route set.
‘R’ position : The reception signal, home will be taken off to the set route.
‘C’ position : This is the normal position of the switch and also it works as
Cancellation position when a signal is taken off and brought to
Centre position.
30 30A 23 26 21 10 1A N24
B24 SMCR
RR RR RR RR RR RR RR 1 1
R RR
20 11
1
NWKR NWKR RR SMCR
1 SMCR
FIG : 5.3 RR 1A 1A
R RR
1A
RR SMCR
Fig No : 4.5
Bridging of SMCR front contact with respective RR front contact facilitates locking up of
SM’s panel after signal is taken off and prevents rising of signal when panel is locked. Similarly
bridging of R band of signal switch with drop contact of SMCR prevents unauthorized
normalization of signal in case SM locks up the panel.
Once the points are set in to the required position by operating point knobs manually,
the setting of route is completed.
Energisation of NWKR/RWKR indicates that the points are set and locked. After setting
the route, it is to be checked. This is achieved by picking up UCR (Route Checking Relay).
(a) Each signal will have its own UCR. UCR will be named after the signal number.
(b) This relay is normally de-energized relay. It energizes when ever signal knob is
reversed or signal knob reversed and route button pressed, provided all other
required conditions are available, viz.,
(c) In UCR circuit all points in route, overlap and isolation (set& locked) are proved.
IRISET Page 32
ROUTE CHECKING RELAY CIRCUIT
(d) To achieve locking of conflicting signals, Front Contact of ASRs or back contacts of
UCRs of conflicting signals are proved in UCR circuit. Concerned LR front contact
also will be proved in UCR Circuits.
(e) CH IN is also proved in UCR, so that once checking completed and route locked,
further route should not be altered mechanically by cranking.
(g) UCR back contact is proved in ASR circuit. This is utilised to drop ASR as soon
UCR picks up i.e., to lock the Route as soon as it is checked. Back contact of UCR
in ASR circuit also ensures that Signal knob is normalised before releasing the
route.
UCR CIRCUIT
Fig : 4.6
IRISET Page 34
ASR CIRCUIT
4.2.5 Approach (Lock) Stick Relay Circuits (ASR/ALSR) with Sequential Route Release
(UYR1, 2,3, TSSLR) and Timer Cancellation Circuits: -
ALSR is a normally energized relay. Whenever a route is set and route-checking relay
UCR is energized it causes ALSR to drop and there by locks the route i.e., locks all the points in
the route including in overlap & isolation.
It is necessary to lock the route before a signal is taken off. Every signal will be having
one ALSR and the drop contact of ALSR is proved in HR pick up circuit to ensure locking of that
signal route before the signal is cleared.
Once ASR picks up the locking effect on the signal route is released and all the points
will become free. Hence before a route is released, it must be ensured that the signal is normal
and the movement is completed and the route tracks are clear. To achieve that indication
locking, route locking & approach locking applicable to a signal, are proved in ASR circuit.
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Fig No : 4.7
(i) Only after the train travels on the entire route sequentially and clears the route.
(ii) On cancellation with time delay when dead approach provided or approach
track occupied.
(iii) On cancellation without any time delay when approach track provided and not
occupied by train.
(iv) Calling on Cancellation: When ever due to Back locking track circuit failures, the
route is locked (ASR not picked) then calling on knob reversed and calling on
ASR drops. Immediately calling on knob is normalized and calling on cancellation
is applied (CO-CAR up) calling on NJPR picks up after 240 seconds time delay
which picks up the Main signal ASR.This way the route is released with out S&T
Person’s intervention.
(i) 1ST WAY - By actual travel of train on the entire route sequentially and clears the
route:
Picking up of route checking relay UCR disconnects the positive feed to ASR, the relay
drops. When ASR drops, all the points in the route & isolation are locked, since ASR pick up
contact is used in the point control circuit, the point can not be operated and the route is held
locked. Subsequently the signal controlling relays. HR/DR etc, and the indication relays
HECPR, DECPR etc will pick up.
IRISET Page 36
ASR CIRCUIT
Then the train travels over the set route and ASR picks up only on the following
conditions:
− The train has traveled over the set route and cleared the entire back lock
tracks
− The sequential route release relays UYR 1,2,3 have picked up indicating the
sequential, directional movement and arrival of train.
− The signal is put back to `ON’ and the controlling relays & indication relays
have dropped.
− The controlling switch if any, has been normalised and
− The track circuits in the entire route upto Berthing track have picked up
behind the train.
Once picked up, ASR gets its stick feed, bypassing the switch normal contact, track
circuits and approach locking circuits etc. This is to prevent dropping of ASR, due to back lock
track circuit drop during other signal movement, track circuit failure and switch contact failure
etc. subsequently when signal is not given. Once ASR picks up , the locking on the points is
released. It may also be noted that the sequential route release relays will energize only when
ASR drops and the train arrives sequentially. Once ASR pick up, on arrival of a train, these
relays drop, to be activated for another signalled movement. The ASR stick path bypasses this
sequential route release path also once it picks up.
(ii) 2nd WAY - On cancellation with time delay when dead approach provided or
approach track occupied
Sometimes, it becomes necessary to cancel the route given for a train. The reasons can be
- The signal failed to take `off’ and needs to be tried again.
- The train may required to be admitted into another route or another train from
another route may need to be admitted first.
In any case it must be first ensured that the signals are put back to `ON’ (if already taken `off’)
and the train has not passed the signal and stopped in rear of the signal. In such case
emergency cancellation is adopted.
(iii) 3rd WAY- On cancellation without any time delay when approach track provided and
not occupied by train.
Once ASR drops on clearance of signal , it can also be energized on cancellation without
any time delay. But this is possible only when the train is not in approach, but sufficiently far
away and not occupied the approach track. Then the SM cancels the signal & route, ASR picks
up immediately without any time delay. To ensure that the train is not in approach of the signal
and is far away, sufficient length of track circuit (normally the length equivalent to breaking
distance) is provided in rear of a signal and the track circuit clear is proved in cancellation path
without time delay.
For home signal cancellation the length of track circuit between Home and Distant
including Calling ‘ON’ Track circuits, for M/line starter, berth in track plus other track circuits in
rear, of sufficient length are provided as approach track. For L/Line starter only berth in Track
and for other signals such as shunt, only one track in rear are provided as approach track for
It may be noted that every signal will have one ASR. But a signal with `C’ ON signal,
and/or a shunt signal below it can have a common ASR. Similarly starter signals leading to
same route can also have a common ASR. This is purely for economical reasons and the
circuits becomes smaller and no. of relays & wiring can be reduced considerably in major yards.
IRISET Page 38
SEQUENTIAL ROUTE RELEASE CIRCUITS
4.2.6 SEQUENTIAL ROUTE RELEASE CIRCUITS: (UYRs)
The Route locked for a signalled Train movement should get released only after the train
has arrived on proper signal in proper direction and the track circuits have been sequentially
actuated by the train. This is registered by picking up of sequential proving relays UYR’s. (some
railways call them as TPZR, TSSLR etc.). The pick up contact of UYR’s are used to energise
ASR in the normal route release path.
To ensure that the route is getting released only after the sequential occupation of tracks
by a train arriving in proper direction, the UYRs are picked up in a pre-determined fashion and
not by accidental dropping /bobbing of back lock track circuits or power supply fluctuations.
With the first sequence, UYR1 picks up. With the second sequence and UYR1 picks up,
UYR2 picks up. These above two sequences are possible only with the passage of train and not
due to battery failure or track bobbing or power failure.
Now days in these circuits, the de-energized contacts of two consecutive track circuits
TPR’s are proved together to pick up UYRs. Three UYR’s - UYR1, UYR2 and UYR3 are
energised for more reliability using 3 track circuits sequentially.
In addition to this, it is also a practice to include the back contacts of all track circuits in
the route including berthing track in route release circuit relays sequentially to guard against
permanent energisation of any track relay either due to mechanical or electrical problems.
ASR picks up through UYR’s front contacts and UYR’s will be up through drop contact
of ASR. Therefore, it is necessary to ensure that after the train arrival, UYR’s do not drop
unless sufficient time is given for ASR to pick up and stick. Any failure in the time delay
arrangement will not give sufficient time for ASR to pick up resulting to a failure and this aspect
is to be taken care during maintenance for a trouble free working.
While dealing with ASR, it was explained that in case of Dead approach locking, the
route will be released only two minutes after the normalisation of signal knob, if the train has not
passed the signal.
Let us examine how the time delay, is made effective. This is made effective by one of
the following means:
(a) Mechanical Time Release Relay operated by a Mechanical timer with reduction
gear.
(b) Thermal element relay (QJ1).
(c) Electronic Timer Relay (ET).
IN MECHANICAL TIME RELEASE, the rotation of a gear system makes the Reverse contact
after two minutes. The reverse contact is used in picking up ASR. This is not used now a days.
QJ1 is a Q series timer relay, which has a thermal coil and a bimetallic strip. This is used along
with another Q series relay called NJPR (JR). The circuit is as follows:
IRISET Page 40
ELECTRONIC TIMER CIRCUIT
At some stations, a common time element Relay is used for releasing routes of a group
of signals or all yard signals. In that case, two more relays are used along with it, viz. RJPR &
NJPR. In addition an individual ‘JSLR’ is provided, one for each signal or for a small group of
conflicting signals. This, along with the common NJPR, provides for selection of time release in
the concerned ASR circuit. While NJPR picks up at the end of Timer operation, RJPR is used
to prove the dropping of all concerned JSLR’s and NJPR’s before a Timer operation is initiated
i.e., one timer operation for cancellation of one signal at a time.
When SM has to cancel the route, he puts back Signal switch to normal. With this HR
drops following which HECR etc, drops. JSLR picks up through ASR drop. Through JSLR up
contact the thermal coil gets feed. Due to the difference in the coefficient of linear expansion of
Invar and brass, the bimetallic strip under goes an upward bend and this makes Hot contact.
The thermal unit is fed through the back contact of JSR (JSR is the Neutral Relay in the same
enclosure). As soon as hot contact is made, JSR picks up and sticks through its own contact.
Once JSR picks up, the feed to the thermal coil gets cut off and the strip starts cooling down.
After a time lapse, bimetallic strip goes back to original position and a set of contacts called cold
contact will be made. (refer S21 IRISET notes for more details). The cold contact and JSR front
contact together pick up JR or NJPR, which is a Q series relay connected externally. When JR
picks up the ASR energises and releases the route.
To get the required time delay, now-a-days electronic timers are used. The electronic
timers are having solid state electronic circuits inside. This gives an output, two minutes after
the input is given (for details of the working principle of timers please refer S21 IRISET Notes
on Relays). Since the Electronic circuits using semi conductors, which are not treated as fully
reliable, it is a practice to use two Timers in parallel and their contacts in series for releasing the
route as shown below.
Whenever a signal is taken off, the points in the route, in overlap and in isolation are to be
held in locked position till the train completely passes and clears them. As far as points in the
route are concerned, they are locked till the train clears and the back lock tracks have picked up
and the ASR picks up. But once ASR pick up, the locking affect on overlap points is released
and the points in the overlap can be operated, which is undesirable.
If the points in the overlap are also controlled by another signal in advance and that signal
is also taken `off’, then the points can not be operated even though ASR of signal in rear is
picked up. But/otherwise while the train is approaching the overlap and before it is ensured that
the train has stopped in rear of the overlap points, they become free and can be operated which
is not safe.
IRISET Page 42
OVERLAP STICK RELAY CIRCUIT
For example, home signal S1, ASR is picked up after the train clears the back lock
tracks, but the train is still rolling on berthing track, where as the overlap points beyond starter
become free if starter is not given. This is considered undesirable. If starter is given then they
are held further. In case starter is not given, still the overlap points should be held in locked
position for a specified time (120 seconds) to ensure that the train stopped in rear of starter,
only then the points should become free. During this time, if the train over shoots, then the
points can not be operated. To achieve this feature, OVSR circuit is adopted. OVSR is normally
energized and drops whenever the signal is taken ‘OFF’ leading towards that overlap.
1 UMT
B24 ASR TPR 3 N24
13 OVSR
RWKR 3 OVSR
3 3/4
OV JSLR NJPR
3 3/4 4
OVSR RJPR 3 ASR 3 OVJSLR
OV JSLR
3 OV JSLR
4 4 3 3
B24 OVSR ASR OVSR ASR N24
18
WLR
Fig No : 4.13
When a signal has more than one route, then the no. of OVSR relays will be equal to the
no. of routes available for that signal. OVSR relay is designated with starter number, beyond
which the overlap is considered.
In the above circuit, 3 OVSR is a normally energized relay. When Home signal No.1 is
taken `off’ to up main line then 1 ASR drops which in turn drops 3 OVSR. Thereby 18 & 20
WLRs drop and the overlap points 18 & 20 for Home signal no.1 are locked. On clearing the
back lock tracks by the train, 1 ASR picks up. But OVSR relay does not energize, since UMT is
occupied by the train. To pick up 3 OVSR the train has to run through and clear UMT. In such
case starter No. 3 will be given and 3 ASR locks the point.
On the other hand, if the train has to be stopped, 3 OVJSLR will pick up with 3 ASR pick
up contact. With 3 OVJSLR up, timer circuit starts and after 120 seconds NJPR picks up. With
JSLR & NJPR up, 3 OVSR pick up and gets its stick feed. The stick path of OVSR is to prevent
dropping of OVSR during track circuit failure. Once OVSR picks up OVJSLR drops which in
turn cut off power to timer & NJPR drops.
4 OVSR
1 CLT
B24
ASR TPR N24
4
OVSR
13 4
NWKR OVSR
4 3/4
OV JSLR NJPR
4 3/4 3
OVSR RJPR 4 ASR OVJSLR
4
OV JSLR
4 OV JSLR
Fig No : 4.14
4.2.10 PROVING OF THE ASPECT OF SIGNAL AHEAD (GECR) (Red Lamp Protection)
In colour light signalling, there is a possibility of signal going blank due to lamp failures or
power supply interruptions. This is undesirable since the Drivers are likely to miss the signal,
which may result in an accident. To avoid this, it is a practice to prove the aspect of signal
ahead, in the rear signal. For example, for clearing a home signal, any one of the aspect of
starters in advance will be proved.
GECR is made slow to release to cater for the aspect changing of signal in advance.
GECR CIRCUIT
Fig No : 4.15
The second stage of interlocking is carried out at signal clearance stage i.e. at HR stage.
At HR stage all the conditions to be satisfied for clearing a signal are proved.
(a) Crank handles are ‘in’, i.e. proved by CHLRs up and CHFRs down.
(b) Route Release Relays have de-energized after the last train movement (UYR1,
UYR2 etc., are down) (In Southern Railways UYR1 and UYR2 are called as TSSLR
and TPZR respectively)
(c) No cancellation is initiated i.e. JSLR down.
IRISET Page 44
SIGNAL CONTROL RELAY CIRCUIT
(d) Interlocked LCs if any in the Route and overlap are locked and closed against Road
traffic (LXPR up) and held locked till the passage of that train is over.
(e) Conflicting signals are at ‘ON’ is proved by proving the front contact of ASRs or
back contacts UCRs of conflicting signals.
(f) All points in the route, overlap and isolation are set and locked i.e. Concerned
NWKRs, RWKRs are in up condition.
(g) Concerned to its own signal i.e.
− RR is up.
− UCR is up.
− ASR is down.
− One signal - one train feature (TSR up)
(h) All Back lock and controlling tracks are clear i.e. TPRs concerned are up.
(i) Signal ahead is not blank (GECR up or RECR/HECR/DECR UP)
(j) Route Indicator lamps are not lit for straight line (UHRs / UGRs and UECR down)
(compulsory in case of Junction type Indicator)
(k) Route Indicator lamps are lit for loop lines (UGR or UHR and UECR up)
(l) Sidings in the route & overlap are kept normal and held (siding KLPR/NPR up).
(m) Cross protection is provided for the signal control relay, by the Front contact of ASR
or Back contact of UCR. These contacts are not favorable for signal clearance.
(n) Double cutting is provided by UCR up & ASR down.
The caution aspect of a signal is controlled by HR. Attention aspect and clear aspect
are controlled by HHR & DR respectively. The ‘ON’ aspect (Red) is maintained through drop
contact of HR. For Advance starter, the `ON’ aspect is controlled by DR drop and for distant
signal the normal aspect (ON) is single yellow, controlled by HHR & DR drop.
In the layout No 3.1, there are 2 routes for home signal No 1. Again it may be seen that
the common loop line has two overlaps, i.e. with overlap point set to sand Hump and with
overlap point set to main line. Therefore, HR of Home signal No 1 can pick up in 3 ways. The
No. of paths depends upon no. of reception lines for a signal.
IRISET Page 46
CALLING ON SIGNAL RELAY CIRCUIT
4.2.13 CALLING-ON SIGNAL
Calling-on signals are used now a days very widely to increase the efficiency of signalling
system. Calling-on signal is an emergency manager, in the sense that, this is used when the
main signal above has failed. C.O signal is taken off even for receiving a train on an occupied
line. Therefore it is useful to deal with traffic during track circuit failure also. In all the latest
installations C.O signals are being provided. With C.O signals, the detentions are minimized.
The features of Calling-on signal are as follows.
GR.3.13
SEM 7.19.5
(a) The calling-on signal shall not be capable of being worked at the same time as the
main signal above or shunt signal below it, if any.
(b) It is desirable to provide track circuits at a suitable distance in rear and a time delay
circuit to ensure that the C.O signal is taken OFF only after the train has been
brought to a stop.
(c) A C.O signal shall detect all points in the route, which the main signal above detects
excluding those in the overlap.
(d) At stations where SM controls the reception and despatch of trains, such control
shall be extended to Calling-on signals also.
Further, it is not required to prove any track circuit in Route and overlap for C.O Signal
clearance. However, other conditions related to interlocking shall be the same as that of main
signal above it. However, Calling-on track should be occupied for the prescribed time for
clearing a Calling-on signal. This time delay is achieved by timers as mentioned earlier.
Like a main signal, C.O signal also has a control switch. Route is to be set as usual. To
take ‘OFF’ a Calling ‘ON’ signal, the train must be stopped in rear of the main signal (below
which the calling ’ON’ is provided). A Calling-on Track circuit is provided, which drops on
occupation and then the calling ‘ON’ signal circuit is initiated. The ‘CO’ ON signal will be cleared
after 120 sec.
C.O signal will have separate UCR, ASR, JSLR, and HR. Route indicator above main
signal is not lit for C.O signals.
On passage of train, the calling-on Route get released after a time delay of 120 /240 sec
after cancellation or sequential route release if route track circuits are not failed.
IRISET Page 48
POINT CONTROL&OPERATION CIRCUITS
N24
N24
N24
N24
2 3
2 3
COUNTER
COUNTER
1
1
CANC.
0
0
0
0
0
OUT Cancn.
Cancn. Cancn.
NJPR1 NJPR2
NJPR1 NJPR2
OUT Cancn.
NJPR1
NJPR2
NJPR1
NJPR2
IN 240 Sec
IN 120 Sec
OUT
Calling 'ON' Cancellation Timers (240 Seconds)
IN 240 Sec
IN 120 Sec
ET1
ET2
ET1
ET2
Calling 'ON' Iniatiation Timers (120 Seconds)
OUT
S1 ACo
S1 ACo
JSLR
JSLR
JSLR
JSLR
S30A
S30A
B24
B24
In this, a two position point switch is provided with two relays, NCR (normal control relay)
and RCR (Reverse Control Relay).
NCR is energized for normal operation of point when point knob is turned to normal.
RCR is energized for reverse operation of the point when point knob is turned to reverse.
The normal and reverse contacts of knob are bridged by SMR back contacts, thereby
point remains in last operated position when the SM locks the panel.
Either NCR or RCR always remains in energized position till the point knob is turned to
the other side.
Here WLR is normally a de-energized relay. So normally the point is locked electrically.
WLR relay gets energized whenever the point knob is turned from R to N i.e. NCR energized or
point knob turned from N to R i.e. RCR energized, provided all other conditions are satisfied.
When the point is set and indication relay is energized, drops the WLR and locks the point
electrically.
(a) All the signal ASRs in whose route that point is included, are proved in up condition.
(b) All OVSRs for that point are proved in up condition.
(c) Track locking is proved by its point zone tracks.
(d) Track locking is bypassed by its own WLR front contact as stick path. So that once a
point movement is started, it completes its operation even the track down occurs
during operation.
(e) In some railways crank handle ‘IN’ is also proved.
(f) When ever the signal is taken off, the concerned ASR drops and locks the point i.e.
it does not allow WLR to pick up though the point knob is turned.
(g) WLR picks up when ever NCR or RCR is picked up by knob movement, provided all
other conditions stated above are in favour. When WLR picks up it in turn picks up
PCR (power control relay)-heavy duty QBCAI relay. Through PCR front contacts
110V DC for point operation is extended to location, point gets operated by point
control circuit. Through the Indication circuit, NWKR/RWKR at relay room is picked
up and makes WLR to drop. In nutshell it can be concluded that point operation
initiated, point unlocked, point operated & set, point indication obtained and point
locked again.
(Note: In some zonal railways WLR is normally energized relay, such circuits are also
shown in para 4.4.)
IRISET Page 50
POINT LOCK RELAY
WLR CIRCUIT
Fig. No.4.20
(a) Whenever the point knob is turned, NCR/RCR picked up (reference to Fig. No.4.19)
Provided SM’s key is in.
(b) With NCR/RCR picked up, WLR is picked up. (Reference to Fig No.4.20)
(c) With WLR picked up, PCR1/PCR2 picks up. (Reference to Fig No.4.21)
Fig. No.4.21
(d) PCR1/PCR2 picked up, 110 V DC for point operation is extended to location.
(Reference to Fig No.4.22)
Fig. No.4.22
IRISET Page 52
POINT OPERATION & INDICATION CIRCUIT
(e) With WLR, RCR/NCR picked up, NWKR/RWKR drops. Thereby all indication
relays& its repeater relays (NWKPRs, RWKPRs, NWKSRs, RWKSRs) drop.
(Reference to Fig No. 4.28)
(f) With WLR up, all indication relays drop, NCR/RCR up, NWR/RWR will pick up at
location (Reference to Fig No.4.23)
Fig. No.4.23
(g) With NWR/RWR picks up, WJR picks up. There by WXR picks up and sticks with its
own front contact. With WXR picking up, normal feed to WJR removed but WJR
held in pick up through time delay condenser circuit. (Reference to Fig No.4.24)
Fig. No.4.24
Fig. No.4.25
(i) With WCR & NWR/RWR up, 110V DC available on bus bar is extended to point
machines at A end & B end parallelly. Both points are set to Normal or Reverse.
(Reference to Fig No.4.26)
Fig. No.4.26
IRISET Page 54
NWKR/RWKR CIRCUIT
(j) There by WNKR/WRKR picks up. (Reference to Fig No.4.27)
Fig. No.4.27
(m) Due to all controlling relays (WCR, WJR, WXR, NWR, RWR) at location dropping
and WNKR/WRKR picking up, energizes indication relay NWKR/RWKR at relay
room. (Reference to Fig No.4.28)
Fig. No.4.28
(n) Energisation of NWKR/RWKR results in dropping of WLR and locks the point
electrically.
(o) De-energisation of WLR in turn drops PCR1 /PCR2, thereby 110V DC is withdrawn
from the location bus bar.
(p) In nutshell it can be concluded that point operation initiated, point unlocked, point
operated & set, all point controlling relays de-energized, point indication obtained
and point locked again.
4.4.1 In some railways WLR is kept in normally energized condition and drops when ever any
signal is taken off (due to concerned ASR dropping).
Note : WLR drops as soon as point indication is obtained and / or when SM’s key is removed
and / or any signal is given and concerned ASR / TLSR /TRSR / OVSR drops.
3
S
h
-
4
1
9
1
D
7
1
0
1
1
1
0
3
C
1
5
P
1
0
2
S
h
-
4
2
1
0
1
0
D
1
0
4
2
C
1
0
C
H
1
:
1
0
1
,
1
0
2
.
C
H
2
:
1
0
3
,
1
0
4
.
Fig. No.4.30
4.4.2 Point Lock, Point Control Operation and Indication Circuits (WLR, WNR/WRR,
WJR/XR, NWR/RWR, NWPR/RWPR, NWCR/RWCR, NWKR/RWKR).
In conventional PI, the points are operated individually to the required position and then
the signal switch is turned, UCR picks up and the signal is taken `OFF’. In this, 2-position, point
switches (`N’ & `R’) are used. The switch remains either in `N’ position or in `R’ position
depending upon the actual position of the point at site.
Point lock relay, WLR is normally energized to enable the point to be operated as and
when required (In some railways, WLR is kept normally de-energised to save power).
IRISET Page 56
WLR CIRCUIT
Fig. No.4.31
Point Control Circuit with 2- Position Switch
IRISET Page 58
POINT CONTROL CIRCUIT
RELAY QBCA1
CAN BE USED
DIRECTLY IN
PLACE OF
NWPR/RWPR
AS
NWCR/RWCR
Relays WNR, WRR, WJR, XR, NWR/RWR etc. are normally de-energised relays. With
SM’s key ‘IN’, SMCR is up and WLR is Normally up .To operate the point from Normal to
Reverse.
Steps : -
(a) Switch is turned from `N’ to `R’ position.
(c) Normal indication relay, NWKR drops (since, WRR drop is proved in NWKR ).
(d) Point Time Relay WJR picks up with WRR XR NWKR RWKR and WLR
(e) Special (pt. time control) Relay XR picks up through WJR and disconnects feed to
WJR.
(f) With WJR , the direct feed to condenser through WJR drop contacts is also
disconnected. Now WJR remains up with condenser feed through its own front contact
and drop contacts of NWKR, RWKR. The timing of WJR depends upon the capacity
of condensers. The time will be normally 3-4 times then the time required for operation
of point under normal conditions.
(g) With WJR , XR and through WRR RWR will be energized proving Normal
operation relay NWR drop.
(h) With RWR, the DC110 feed for point operation is directly fed through a point contactor
relay RWCR. If the point is far away, then a repeater of RWR ie. RWPR is energized
near the point location. Through RWPR , the point contactor relay RWCR is energised
and 110 V DC extended to point for operation.
(i) The point operation to reverse completed , reverse detection contacts are made and
the relay RWKR pick up at Relay Room with NWKR , WNR
(j) RWKR pick up causes WJR to drop immediately, and WRR, XR relays also drop.
(k) With all the point controlling relays dropped, the feed to point is cut off.
(l) For the operation of point from ‘R’ to ‘N’, the point knob is turned from reverse to normal
and the corresponding relays for normal operation at relay room and location pick up.
Finally the point is set to normal and NWKR is picked up at relay room.
In case, the point indication fails due to any obstruction, etc, the feed to point will extend
only for a limited time till WJR remains up with condenser feed discharge path and subsequently
WJR drops and cut off supply to point. This is to limit DC110 to point, to prevent excess
drainage which may damage Battery, Motor, Charger, Cable, Relay Contacts etc., in case of
point not setting in time due to any obstruction.
But Relay XR remains up through WNR/WRR up (not dropped since no indication) and its
own front contact. It is a special relay controls WJR and feed to point.
Now the point switch is turned once again to `N’ and then to `R’ to drop XR. Then allows
WJR to pick up and try once again to set the point. The sequence of pick up of relays remains
same.
IRISET Page 60
STEPS FOR POINT SET TO NORMAL
4.4.3 NWSR / RWSR Circuits (Stick Relays of NWKR/RWKR)
(a) When WLR is normally de-energised.
Fig No : 4.34
(b) When WLR is normally energised
Relays NWSR/RWSR are repeaters of NWKR/RWKR respectively, but they remain stick
through their own front contact and WLR & CHLR front and back contact.
These stick relays does not drop when the point indication flickers while passage of a
train and/or due to loose packing etc.
Relay NWSR/RWSR drops as and when the point operation is initiated and the concerned
controlling relays drops.
The reason for picking up stick relays for point indications is to prevent dropping of
certain relays such as ASR/TLSR/TRSR/OVSR etc. which are not involved in a particular route
and not required to drop for other signal routes and overlaps, are by passed by point
NWSR/RWSR otherwise, the relays which need not be dropped, may also drop during passage
of train due to flickering of point.
Where point motors operate points, crank handles are provided to facilitate operation of
points mechanically (manually) in case of point failure. The manual operation of point, after a
signal is cleared, may endanger the train operation. Therefore, it is necessary that crank-handle
be interlocked with signals suitably.
It is not possible to provide CH interlocking for every point individually. At the same time
it is not proper to have only one crank handle common for all the points also. Therefore, points
are grouped to achieve optimum flexibility.
(c) It shall not be possible to insert the crank handle taken out from one group in any
other group point machine.
To achieve the above interlocking, the crank handle should be chained and welded to
the EKT key. When the key is inserted in the EKT and turned to clockwise, crank handle in
proving relay CHLR picks up and sticks through its own front contact.
Crank handle EKT will be kept locked in a glass-fronted box provided with pad lock. The
keys will be under the personal custody of S.M. S.M has to make entries in CH register
whenever crank handle is released for the manual operation of the point.
Instead of HR back contact ASR front contacts are used to ensure that Signals are at
‘ON’ for releasing Crank handle by certain Railways, wherever end panels are provided. In this
case an emergency release system also is to be provided to release crank handle when ASR
fails (see Fig 4.39)
When all the concerned signal knobs are in normal i.e. RRs dropped, then CH1FR will
be in energized condition. Then crank handle free indication will be in lit condition in the CH box.
There by it gives indication to SM that CH1 can be extracted if need arises.
Fig. No.4.36
Whenever any of the signals concerned taken off i.e. RR picked up, then CH1FR will be
dropped. Crank handle free indication extinguishes. Thereby SM understands that CH1 can be
not be extracted unless the signal is normalized.
In the EKT, while the key is inserted and being turned contact No.1, 2 and 3, 5 will be
made and CHLR will be picked up. Once the turning is over and the key is left, contact Nos.3&
5 will be broken. Therefore a stick path is provided to feed CHLR by passing contacts 3 & 5
with its front contact. CHLR front contact is proved in UCR & HR circuits.
IRISET Page 62
CRANK HANDLE IN PROVING RELAY
When a signal is taken off, CH1FR will be dropped. At that moment if SM tries for
extraction of crank handle by pressing economizer push button, CH1LR does not drop as feed
extended to CH1LR through CH1FR back contact. Thereby EKT lock coil is not energized and
crank handle key can not be extracted. At the same time, the signals taken off remain in the
same condition.
When a signal is not taken off, CH1FR remains in energized condition. When SM presses
the economizer push button, CHLR drops. There by Lock coil is energised the key is extracted.
Hence the signals interlocked with it can not be taken off. To ensure that CHLR drops before
the actual extraction of the key, the CHLR circuit is designed in such a way, when the
economizer push button is pressed for extracting the crank handle, it breaks the supply to CHLR
and CHLR drops. Unless CHLR drops extraction of crank handle is not possible.
IRISET Page 64
CRANK HANDLE CONTROL CIRCUITS
Siding points may either be (a) operated from the panel directly or (b) operated locally
but controlled by panel.
Operation of siding points directly from the panel is resorted to, only if the movements
over these points (into and out of siding) are frequent. In such cases these points are
interlocked directly and also these sidings may be provided with shunt signals to control the
movements.
Where there are no frequent movements from/into the sidings, then these points are
operated locally, but controlled from the panel. The siding points remain locked in Normal
position and the same can be released only when there is no signaled movement towards it.
Siding points are also operated from a Ground Lever frame situated near siding point.
Ground lever frame can be released only when the concerned 'E' type key, either physically
brought from the panel room or transmitted electrically, is inserted in the Ground Lever. 'E' type
key at the panel is extracted after reversing the siding control knob of the panel provided the
routes concerned are normal.
Where siding points interlocking is provided through electrical transmission of the 'E'
type key, the following arrangements are provided.
A pair of electrical key transmitters is provided one at the panel and the other at the
siding in a location. The key at the siding remains locked in the EKT. The siding key in and
locked the Ground frame lever in normal is proved in the siding NPR circuit and NPR is proved
energized in the concerned signal HR circuit.
Thus these signals can not be taken off if the key has been transmitted to the siding as
NPR drops when once the key is extracted.
To reduce the time taken for shunt movements over the siding point, the key is kept
locked in the EKT inside a location box adjacent to the siding. EKT is energized through a
relay, "Siding YR" which is controlled from the panel.
When siding YR is energized free indication at the EKT appears and the siding key is
released by pressing the economizer push. The siding key thus extracted is inserted in the lock
on Ground frame lever and siding point is operated. After the completion of the shunt
movements over the siding point, the Ground frame lever is normalized and the key is taken
out, inserted in EKT and turned to right.
When the key is turned a relay "Siding NPR" picks up at the panel. The signals
concerned can be taken off only when the siding NPR is energized.
Where siding point is not protected by a signal, the responsibility of locking the siding
point and holding it for shunting operations rests with the traffic department.
IRISET Page 66
SIDING CONTROL CIRCUITS
4.7.1 Method – I
In this method, the level crossing annunciation relay (LCAR) is kept normally energized
in the gate lodge when no route over the level crossing has been set. As soon as any route is
set, the concerned ASR/TRSR/TLSR drops which in turn de-energizes LCAR. This causes the
road signal on either side of the level crossing to display red aspect and the bells also start
ringing. The Gate-man closes the gate and locks it, by taking out the key. The key is inserted in
the ‘E’ type lock provided in the gate lever (GF) and turned for unlocking the lever. The lever is
then reversed. Through the reverse contact of the gate lever, the LXPR relay picks up in the
relay room, which in turn causes the HR of the concerned signal to pick up as the front contact
of LXPR is proved in the circuits, thus permitting the signal to be taken OFF.
IRISET Page 68
INTERLOCKING OF LEVEL CROSSING GATES
4.7.2 METHOD – II
In this method, the Gate-man is instructed on phone to close the gate whenever any
movement over the gate is to take place. The Gate-man closes the gate and transmits the key
through the EKT. The Station Master takes out the key from the EKT connected to the gate and
inserts the key in the LC-EKT and turns. LXPR relay picks up and sticks provided the gate
knob is normal. Energisation of LXPR permits the HR to pickup and the signal is taken OFF.
After the movement is completed, the route is released. ASR/TRSR/TLSR picks up.
The gate knob is reversed for releasing the key. Gate RR picks up. The key is extracted by
pressing the push button and then transmitted through the other EKT. The Gate-man takes out
the key from his EKT and opens the gate. LXPR relay is de-energized as the key is taken out
and locks the concerned signals.
The above arrangement can be used for LCs, which are not busy. If road signals are to
provided, Method I can be adopted.
GATE 5B 2/3 2 10 3
RR P LXPR TRSR ASR OVSR ASR OVSR
L.C.EKT 5 6
RWKR NWKR
KEY IN
RR CONTACT GATE KNOB
LXPR
GATE LODGE
Fig No : 4.43
(a) Gate man closed LC gate, SM acknowledges, takes off signal, further gateman has no
control over the LC gate for opening without SM’s co-operation.
SM communicates to the gateman on phone to close the gate. The gateman closes the
gate, locks the boom and extracts key. The gateman inserts the in key in EKT and turns it
clockwise to transmit control. Thereby LXR relay energizes & sticks through its own front
contact. Therefore once LXR picked up, the gateman can leave the key in the EKT. ( refer Fig
No. 4.44 )
Fig. No.4.44
Energisation of LXR relay at gate lodge energizes LXCR at relay room. (refer Fig
No.4.45)
Fig. No.4.45
Due to LXCR up & LXPR in drop, flasher supply 12V DC will be connected to LC closing
indication LXK (W) and it flashes. There by SM comes to know that LC gate was closed by
gateman. Then SM acknowledges by turning LC control know22 to Normal position which
results in dropping of LX22-RR.
Fig. No.4.46
IRISET Page 70
LEVEL CROSSING GATE CIRCUITS
Fig. No.4.47
Due to LX22-RR drop, LXYR drop, LXCR already in up, and 22LXJSLR normally
dropped relay result in energisation of LXPR relay. LXPR front contact proved in concerned
HR/DR.
Fig. No.4.48
The energisation LXPR disconnections flasher supply to LCK (W) and connects B12
steady supply, there by LCK (W) indication becomes steady.
At this juncture, if the gateman tries for opening the gate, can not open it.
Suppose the gateman presses economizer push (22 LX), the supply B24 is extended to
LXR relay through the back contact of LXYPR (since LX22RR in dropped condition, LXYR in
drop which in turn keeps LXYPR in drop condition). Further supply to lock coil is not extended
as LXYPR in drop, LXR in up. So the key from EKT can not be extracted.
Fig. No.4.49
At this moment if SM inadvertently turns knob 22 to reverse, still LX-22RR does not
pickup. Hence slot is not extended to gate lodge (LXYPR remains in drop), thereby gateman
can not extract key from EKT.
On complete arrival of a train after a signal S30 taken off, the route releases & picks up
ASR on normalization of knob (S30) and 22LXFR picks up. Now SM turns knob 22 to reverse,
picks up LX22 RR. Thereby LXPR drops. As LX22RR in pick up, 22LXPR in drop and LXFR in
pick up, energizes 22 LXYR, which in turn picks up 22LXYPR at gate lodge.
Fig. No.4.50
The moment LXYPR picks up at gate lodge, it gives out audible buzzer and lights up LC
gate free indicator (LX ‘F’ k). The audible buzzer alerts the gateman that slot has been extended
to him for opening the gate (LXYPR in up condition)
The gateman presses the Economizer push button, which cuts off supply to LXR,
thereby drops LXR and silences the buzzer & energizes the lock coil. Thereby gateman is
enabled in extracting the key from EKT and he opens the gate.
(c) Gate opening during rout locked condition by cancellation with time delay.
Suppose on complete arrival of train, route is not released ( ASR did not pickup) due to
one of the back lock track circuits failed. Then 22LXFR will not pick up. On complete arrival of
train , SM normalizes the signal knob. Therefore, when SM turns LC gate controlling knob 22 to
reverse to extend slot to gate lodge, which picks up LX22RR and drops LXPR.
Since LXFR is in drop condition, 22 LXYR can not pickup without time delay. At this
juncture, SM presses LC gate cancellation button to pick up JSLR. After 120 Seconds, NJPR2
picks up thereby LXYR picks up. Thereby slot is extended to gate lodge by picking up LXYPR.
Thereby gateman extracts the key and opens the gate in route locked condition with time
delay of 120 seconds.
IRISET Page 72
INDICATION CIRCUITS
4.8 INDICATION CIRCUITS
Track occupied indications are given through the back contact of TPR. This should
appear at all times whenever a track is occupied, irrespective of route set or not. Two lamps are
given to overcome the problems due to bulb failure. If one bulb fails at least other will maintain
the indication. “Track circuit occupied” indication is very important for safety point of view.
Fig. No : 4.51
Point indications are given through NWKR/RWKR front contact. Conventionally ‘white’
colour is used for normal and ‘green’ for reverse position. Point free indication can be given
through WLR contacts. Point locked condition ‘RED’ can be given with WLR dropped condition.
Point flashing indications are also given. Respective indication either Normal or Reverse will
flash during the operation of point or due to failure.
Fig. No.4.52
Flashing indications are also given to indicate that the point is under operation or point
indication has failed. Flashing supply is derived from a mercury pendulum flasher unit or
flashers.
When route is not set, no indication is given on the panel. When a signal is cleared and
points are locked in a route, a row of white lights light up the whole length of the route.
These lights are given through the back contact of ASR and the relevant track circuit
relay front contact. When the train occupies the track circuits the lights turn to Red through the
TR back contact.
The point indications are given through point indication relay front contacts and signal
indication through lamp proving relay, front contacts.
IRISET Page 74
PANEL INDICATION CIRCUITS
The relay GXJR is a normally energized relay. When all the signals in the yard are
displaying any one of the aspects, then GXJR will remain up. But if signal becomes blank, then
GXJR will drop giving Buzzer and visual indication. Buzzer can be muted, but indication will
remain, till the fault is rectified and GXJR is energized. Relay GXJR is made slow to release to
prevent it from dropping during the change over period of aspects.
Fig No : 4.55
12V/24V DC or AC can be used for indications supply. 12V, 1.2W pencil type lamps or
LEDs are used. The DC is preferred to AC because of its stability and consequent increase in
life of lamps. The power supply failure does not affect indication if DC is used. If AC supply is
used, it is desirable to make it stabilised and uninterrupted.
IRISET Page 76
VOLTAGE DETECTION CIRCUIT
Recently LEDs are used to give indication to avail the benefits of long life and very less
power drain. At 12V, 1.2W rated bulb consumes 100mA whereas LED drain will be around 2 to
5 mA only.
As all relays in the cabin, track relays etc., are fed by DC voltages derived by
transforming and rectifying AC supply, any fluctuation in the AC voltage will result in the random
dropping away or picking up of relays.
Suppose a route has been set and signal cleared and at that time a very quick
momentary voltage fluctuation occurs; Track relay used in TSSLR & TSR relays may drop and
pick up. Now if the signal knob is restored to normal the route may get released instantaneously
without any time delay. To eliminate such a contingency the front contact of Relay in voltage
protecting circuit is used in the ASR; TSSLR and time element circuit.
The circuit diagram for the voltage detecting circuit is given below:
POR LVR
AC 230
'P'
B 24 LVR SLR ACK N 24
POR
POR
'P'
LVR POR ACK
2
LVR LPR
LPR
POR
INDICATION(RED)
Normally relays LVR and POR are kept energised. LVR is directly connected across the
supply. A resistance connected in series brings down the holding current of relay LVR to a
value closer to its drop away value to make it more sensitive to voltage fluctuations. POR relay
normally remains picked up through LVR front contact.
When voltage comes back to normal, LVR picks up. (Shunting of series resistance by
POR back contact permits LVR to operate). SLR slowly picks up through back contact of POR
proving that the power supply is stable. Meanwhile operation of LVR disturbs the LPR stick
circuit and LPR drops, connecting the bell in circuit. SM acknowledges the restoration of power
by pressing ‘P-Ack’ button .LPR relay picks up and holds through LVR front and POR relay back
contacts, cutting off the bell once again. Simultaneously POR relay picks up through SLR front
contact and sticks. The back contact of POR relay cuts off SLR, LPR & bell circuits. Circuit is
now normal with POR and LVR in energised condition.
4.12 Route Setting type interlocking panel / Route relay interlocking (RRI)
In our Indian railways route setting type interlocking is provided with two types of
arrangements.
1. Route setting type interlocking with knobs for signal, points and buttons for route.
2. Route setting type interlocking with all buttons for signals, points and routes.
IRISET Page 78
FLOW CHART OF WORKING OFRRI
Fig No.4.57
Fig. No.4.58
The Backed route locking provided on signal is sometimes cumbersome & time
consuming since all the points in the entire route are locked till the train clears the full route it
entered and the points cleared by a train can not be utilized for other movements. In big/Major
yard with busy traffic the complete route locking hampers the efficiency and causes un
necessary detention.
Hence another type of Route locking is adopted. In this system, the entire route is
divided into small sub-route sections, according to the point zones. When the signals are given
for a particular route all the sub routes sections in the route are locked, thereby the entire route
is locked. But, the train on clearing each sub section of the route entered clears the locking
effect of that route thereby those points cleared by the train can be utilized for other movements
thereby increasing the flexibility of the yard.
IRISET Page 80
SECTIONAL ROUTE RELEASE CIRCUITS
The first route section is directly controlled by the concerned ASR. The subsequent route
sections are controlled by the TLSR/TRSR’s. For leftward movement i.e. from RIGHT to LEFT,
TLSR and for rightward movement i.e., from left to right, TRSR is used. Depending upon the
direction of signal movement, TLSR/TRSR’s are designed.
The TLSR/TRSR’s do the same job as that of ASR and TLSR/TRSR picks up contact is
used in WLR pick up circuit. When the signal is given, ASR drops which in turn drops the
required TLSR/TRSR’s to achieve complete route locking.
ASR picks upon clearing the first route section and the point(s) in the first route section
becomes free. Subsequent route sections are still locked as the train clears the section by
section and the points are released accordingly and they can be utilized for other movements.
With TLSR/TRSR’S, the ASR circuit shall be modified accordingly with back lock track
circuits up to first route section or up to the first point.
TLSR / TRSR ccts are normally adopted in big / major yards. (RRI’s)
IRISET Page 82
RRI WITH KNOB FOR SIGNAL,POINT AND BUTTON FOR ROUTE
4.14 Route setting type interlocking panel / Route relay interlocking (RRI) with
knob for signal, points and button for route.
In big and major yards (RRI’s), where number of points are more, the non-route setting
type i.e., setting of points individually and then giving signal can not be adopted as it takes more
time and also sometimes confusing. Hence, route setting type must be provided, where the
required points are to be operated automatically by the selection of a signal route. The signal
`RR’ relay can not decide the route, since the route is already set in non-route setting type.
A signal route selection relay ” LR ” has to be energised which will decide a particular
route to a signal and all the points required for that route including in isolation, overlap will be
operated to the required position by the route selection relay (LR). The pick up contact of the
route selection relay will be incorporated in appropriate side i.e., normal or reverse of the point
control circuit.
Every signal will have that many no. of LR’s, as the no. of routes that the signal can lead
to including different overlaps. Some signals such as advance starter, starters, etc will have
only one LR as there is only one route.
Every route and overlap including alternate route and overlap must have a route button
and they are identified with alphabets (A1, A2, B, C,…., D1, D2…etc) or with the concerned
route number / name. It may be noted that route buttons are compulsory in “Route-Setting” type
installations. Every route, alternate route and alternate overlap will have separate route buttons
designated either alphabetically or with their route/overlap name.
The signals and points are provided either with switches and / or buttons. The no. of
LR’s will be equal to the no. of signal routes possible for the yard.
For subsidiary signals like shunt and Calling ‘ON’, only one route will be allowed and
alternate overlaps will not be allowed.
4.14.2 LR CIRCUIT
When signal knob is reversed, the signal RR concerned picks up proving all conflicting
route NRs in pickup
Fig No : 4.61(a)
Fig No : 4.61(b)
IRISET Page 84
LR CIRCUIT
When route button is pressed, the concerned route button relay ANR , BNR etc. picks up as per
Fig No 4.62(a) or 4.62(b).
IRISET Page 86
NCR/RCR CIRCUIT
4.14.3 Operation of Points in RRI (Route Setting Type)
In RRI, the points are operated automatically to the required position. By turning the
signal switch or by pressing the signal button and pressing the route button, concerned LR picks
up and this LR operates the point automatically. In this, 3-position point switches (N-C-R) are
used. The switch remains in center position for automatic operation and can be used for
manual operation also by turning either to `N’ or `R’ from center position when all other condition
for manual operation are favourable.
Fig No : 4.64
But for automatic Operation of point through route setting, the switch must be brought
back to centre ‘C’, position only. The NC & RC contacts for operation of point are required for
automatic operation either to normal or reverse. But if the switch is either in N or R, only one ie.
NC or RC will only be available and manual operation only is possible.
When signal knob is reversed and route button is pressed, the concerned LR relay picks
up as explained in the above.
The moment LR energises it ensures that concerned WLR is energized, proving all
concerned ASRs , OVSRs in pickup, track locking TPRs in pick up. Fig no 4.65 & Fig no 4.66
are to read in continuation.
IRISET Page 88
NCR/RCR CIRCUIT
4.14.5 NCR/RCR (WNR/WRR)
Depending upon the route to be set, the concerned point NCR/RCR (WNR/WRR in
some railways) will energize through NC/RC contact & WLR pick up contact.
The moment NCR/RCR picks up , the rest of the point operation is exactly similar to the
non-route setting type panel point operation. In this way all the points required for the
concerned signal route will be set automatically.
4.15 Route setting type panel interlocking with all buttons for signals, points &
routes
As explained earlier, the panels in PI & RRI’s are provided with switches for signals,
points and other functions. For RRI’s route buttons are also provided for automatic setting of
points. But in PI, the route is to be set by individually operating the point knobs to be the
required position and then turn the signal switch to take off the signals. Similarly on arrival of a
train, both in PI and RRI, the signal switch is to be normalised to release the route lock.
But as per the directions of RDSO/LKO for both PI & RRI, switches must be eliminated &
self-restoring type buttons shall be provided. Instead of single plate panel, Domino type panel
shall be provided. Also provision for automatic route setting (Entrance-Exit) in PI, like RRI shall
be given. By this system the points are automatically set to required position by a single
combined action i.e., by pressing signal button at the entrance and route button at the exit end.
Similarly on arrival of train, the locked route releases immediately after the train clears since,
signal button is restored to normal automatically.
The buttons used are push buttons, self-restoring type as used in Siemens. The signal
buttons (GN’s) are provided near the concerned signal on the panel, (one button for each signal
with distinct colours. For stop signal `Red’ for calling `ON’ signal Red with White dots for shunt
signal `Yellow’ button etc) and are numbered 1,2,3 etc.
Route buttons (UN’s) are provided in the middle of each berthing Track/overlap
track/Exit track on the panel, one button for each route/overlap/exit route, colour of
route/overlap button are grey/white. They are marked alphabetically as A, B, C etc or with the
respective route number.
In addition, point buttons (WN) nearer or on the concerned point and common point
group button WWN ( NWN) & WWR (RWN) and Emergency point operation relay EWNR, Crank
Handle Control Button CHN and common CH buttons CHYYN, CHYRN, Emergency signal
cancellation button EGGN & Emergency route cancellation button EUYYN with counters, siding
control key buttons etc are provided on the panel. All other general requirements of panel
remain same and the colours of button remain as mentioned in previous paras.
IRISET Page 90
2D
S.M. CH1 CH2 CH3 CH4
P
GATE LODGE
6
COMMON LOOP -1 T G.L.
26AT 22B
Page 91
C-2A/B/C 2A/B/C
C
CL1T1 CL1T2 12
SH-14A/B/C 22 UP DN
26 7 4
UP/DN MAIN
S-2 12AT-UN S-12 S-1 1AT
26BT 21AT
2T 11T MLT1 MLT2 22AT 1T
UP/DN 2AT 11AT 8 12AT 12T
11 3 COMMON LOOP-2
C
27 21 SH-13A/B/C
1 A/B/C C-1A/B/C
CL2T1 CL2T2 21BT
27T
P
Fig. No.4.67
1D
'C' CLASS L. C. GATE (M)
CONTROLLED BY-25
CRANK HANDLE GROUPING FOR CONTROL PANEL IN S.M.'S OFFICE (NORMALLY OPENED TO ROAD TRAFFIC)
EMERGENCY OPERATION OF POINTS TOTAL NO. OF CONTROLS - 1 TO 30.
CRANK HANDLE CONTROL POINTS LOCATION SIGNAL CONTROLS - 1 TO 20.
POINT & OTHER CONTROLS - 21 TO 30.
CH1 21A/B PANEL ROOM
SPARES - 9.10.15.16.17.18.19.20.
CH2 22A/B PANEL ROOM 23.24.28.29.30.
CH3 26A/B PANEL ROOM
CH4 27A/B PANEL ROOM
Fig. No.4.68
IRISET Page 92
ROUTE BUTTON RELAYS CIRCUITS
The circuit is self-explanatory. Any button pressed, the concerned signal button relay
will pick up providing all other buttons relays are dropped and no button remain pressed. Relay
GNCR is normally pick up, proving that all signal button relays are in de-energised condition and
no button is in pickup condition. EGGNR is a emergency signal cancellation initiation relay
which also picks up with out SMCR. The reason behind this is to allow the signal to be thrown
back to danger in case required in emergencies even with or with out SMCR. With concerned
signal GN pressed to pick up GNR along with EGGNR pick up to drop NRR and the signal will
be replaced to `ON’ immediately. (Reference Fig No 4.76 & 4.91)
Fig. No.4.69
Fig. No.4.70
IRISET Page 94
ROUTE CANCELLATION CIRCUIT
When the point button WN is pressed concerned WR will pick up proving all other point
buttons are normal. WNCR is a normally energised relay proving that all point buttons are
normal including common point operation Buttons for normal, reverse and emergency point
operation buttons.
Fig. No.4.71
To operate the point, or to transmit/receive crank handle and/or sidings keys, with SMCR
up the concerned common button pressed along with individual button of point/crank
handle/siding, etc(T=Transmit; R=Receive)
Fig No : 4.72
NNCR is a normally energized relay. When any button is pressed for more than the
required time, the relay NNCR drops to give an audible warning with indication. The buzzer can
be muted but the indication continues to glow till the fault is rectified. The NNCR relay is
provided with a condenser to hold the relay in energized condition for a specific time period.
Even if any button is pressed , the NNCR will not drop immediately. Normally it requires 2-3
seconds time for any functional relay to pick up. But if the button is pressed for more time or if
stuck up, then after the predetermined time of approximately 10-15 seconds NNCR will drop and
activates Buzzer cum indication circuit.
Fig No : 4.73
WXJR is a normally energized relay. When any point indication is not available, WXJR
will drop and gives buzzer & indication. Buzzer is muted but indication persists. Relay WXJR is
made slow to release to prevent if from dropping during operation of point from N-R (or) R-N.
Only after a specified period, still point indication is not available, then WXJR will drop. It may
be noted that the holding period of WXJR is more than GXJR since it takes 1-2 seconds for
aspect to change, but it takes nearly 5 -10 seconds for point to unlock, operate & lock before the
point indication relay NWKR/RWKR is energized.
IRISET Page 96
OPERATION OF POINTS
(c) Buzzer & Indication cct. of NNCR, GXJR & WXJR cct. With buzzer muting.
B24 NNCR ACK. N24
NCNYNR
NCNYNR
GXYNR
GXYNR
GXYNR
IND.
WXYNR
WXYNR
WXYNR
IND.
POINT FAILURE
Fig No : 4.74
When the relay (S) NNCR/GXJR/WXJR drop the respective indication will glow. It will
be extinguished only after the fault is rectified and the dropped relay(s) NNCR/GXJR/WXJR pick
up. At the same time the buzzer will sound with the drop contact of acknowledgement relay(s)
NCNYNR/GXYNR/WXYNR. When the Acknowledgement button is pressed the concerned
acknowledgement relay will energise and the buzzer is muted.
In the previous paras we have seen that for automatic operation of points in RRI, LR’s
are used. LR picks up with GN & UN pressed OR signal switch turned & UN pressed. The no.
of LR’s for a signal is equal to no. of route & overlaps for that signal. This LR decides a signal
route, operates the points to the required position. LR drops either on arrival of a train or when
cancelled. In the system, all the LR’s required for a point to be included in the point control
circuit and the circuit becomes bigger & complex.
Here another method is adopted. In the system every signal is provided with two types
of relays, NNR & NRR. Every signal will have that many no. of NNR’s and NRR’s as many no.
of routes/movements available for that signal. (Ex: Home signal No:1 will have 1ANNR,
1BNNR, 1CNNR,1ANRR, 1BNRR,1CNRR ).
NNR is a normally energized relay and proves that the signal is at `ON’ and normal. NRR
is normally de-energized relay and picks up when GN & UN buttons are pressed proving that
conflicting movements are not initiated i.e NNRs are picked up. NNR picks up with NRR drop
and ASR pick up. ASR pick up contact is by passed by its own front constant. It drops only
when NRR picks up. But once dropped, it picks up only when NRR dropped & ASR picks up i.e.
to prove that the signal is normal and concerned route not locked. By passing of ASR pick up
contact with NNR pick up contact is to prevent dropping of unconcerned NNR’s. Therefore that
NNR only drops for which NRR of a particular signal route is picked up.
Fig No : 4.75
NRR picks up through conf. NNR’s pick up and GNR(GNRR) & UNR pick up. The button
relay contacts are bypassed with its own pick up contact. On the negative side it picks up
through EGGNR drop contact bypassed by GNR drop contact. The sequential route release
relay UYR2/UYR3/UYR4 drop is also proved on the negative side. NRR drops as soon as train
passes the signal and UYRs pick up or when GN & EGGN button are pressed simultaneously to
pick up GNR & EGGNR to cancel the signal.
Fig No : 4.76(a)
IRISET Page 98
NRR CIRCUIT
NRR CIRCUIT
Fig No : 4.76 (b)
Similarly we have NRR’s for all the routes of all signals which need operation of points.
In addition to the signal route NNR’s and NRR’s there are overlap relays, OV-NNR, OV-
NRR named after the starter signal beyond which the overlap is considered for a signal. If
beyond a straight signal for example Sig.No.7 there are two overlaps namely sand hump /
through i.e. to main line, then 7 OV-1 NNR/7 OV-1NRR and 7 OV-2NNR, 7 OV-2NRR are
provided respectively. This overlap NRR’s referred with signal no, will operate the points in
overlap area. For example 7 OV –1NRR will pick up 26 NLR and operated point to Normal. 7
OV2-NRR will pick up 26 RLR and sets point to Reverse (Reference to Fig 4.80).
Fig No : 4.80
WNR/WRR will energise WNPR/WRPR at location/ goomty and operate the point to
Normal/reverse respectively.
For manual operation of points, the concerned point button (21) WN and common point
Group button WWN(N) for normal or WWN(R) for reverse operation as required will be pressed
simultaneously. Point (21) button relay 21 WR with WWNR/WWRR will pick up which in turn
pick up directly point (21) WNR/WRR and get stick and operates the point (Reference Fig 4.82
& 4.81(b)).
B24 SMCR WWN WWRR Pt. Common N24
WWNR
WWR WWNR
Pt. Common
WWRR
Fig No : 4.82
4.16.3 Emergency Operation of Points
EOP is possible under point zone Track circuit (S) failure condition. For emergency
operation of points SM has to insert the EW SM’s Key on the panel. Then the concerned point
button WN along with EWN button is to be pressed simultaneously.
Fig No : 4.83
Relay EWNR picks up as shown above. Now keeping point WN button pressed,
concerned WWN(N)/WWN(R) is pressed which well in turn energises WNR/WRR which in turn
operator point to the required side. WN with WWN(N)/WWN(R) is to be kept pressed till the
operation of the concerned point is completed and the indication relay NWKR/RWKR is
energised. By each emergency operation of points, the counter provided for it will be
incremented by one count.
Provision is also made to operate the points in a chained manner i.e., operation of points
in the required route one after the other, not simultaneously at a time but one after the other to
restrict load current through bus bar & fuse. The following circuits are employed to achieve
chain operation. But operation of points in chain manner is possible only when the points are
automatically operated during route setting but not during individual or emergency operation.
The following circuits are adopted to achieve automatic operation of points in chain
manner during route setting.
Fig No : 4.85
Fig No : 4.86
21 21 21
B24 WNPR W(R)R XR 21 N24
101 21 N/R
21
WRPR W(N)R N/R
21
N/R 50 5000 Mfd
21 4W 50V
N/R
21 21 21
W(R)R N/R WCR
21
21 W(N)R
W(N)R
21
W(R)R
21 21
W(R)R N/R
21
XR
21 21 21 21
W(N)R XR N/R WCR
21
WCR
100 25W
SIEMEN’S POINT CONTACTOR UNIT
Fig No : 4.88
Relay OLR is normally energised with drop contacts of Point controlling relays WR,
WNR & WRR and chain operation relay WWR and sticks through its own pick up contact and
OLPR drop contact. It will drop only when automatic chain operation relay WWR pick up. Once
dropped it needs for picking up, other point control relays WR, WNR/WRR to drop after the
operation is over.
All other relays like OLPR, WWR etc are normally de-energised relays. They will pick up
point by point during automatic route setting time for automatic chain operation of points and will
drop as and when the points are sequentially operated as designed.
All the points in a yard are considered either route wise or group/zone wise to suit the
requirement.
Relay WNR/WRR picks up as per requirement through front contact of NLR/RLR and
OLR. These relays WNR/WRR as the case may be sticks through their respective front contact
and with other relays drop contacts.
Now relay OLPR of a point picks up through pick up contacts of OLR (made slow to
release) and WNR/WRR pick up contact which sticks up through its own pick up contact and
triggers point chain group relays circuits.
Pick up of OLPR of a point extends feed to AS1WR (Auto Set Point Relay No.1) and
ACWWR ( Auto Chain Point Group Relay) and them AS2 WR (auto set point Relay No.2)
The relay AS2WR pick up contact with ACWWR pick up contact energise WWR of the first
point (21) which extends feeds to the concerned point. (Reference Fig No 4.85 & 4.87)
In the WNPR/WRPR at a II path is provided with WR pick up & WWNR/WWRR for picking
up of WNPR/WRPR during individual operation of points.
Similarly, in the WNR/WRR circuit (with OLR & NLR/RLR) the stick path of WNR consists
of its own front contact in series with RLR & WR drop contact bypassed by WWRR drop contact
and the total is bypassed by WLR drop contact.
Similarly for WRR the stick provided by its own front contact in series with NLR & WR drop
contact bypassed by WWNR drop contact and the total is bypassed by WLR drop contact.
All other circuits of ASR, UCR, HR etc may remain same or slightly modified.
These circuits are appended below for comparison with PI circuits.
Fig No : 4.90
Fig No : 4.91
System -II is adopted for major yards (For Ex. Katpadi In S.Rly ) where more number of
parallel movements and shunt signal movements are involved. In system II, the point control
circuits are prepared in geographical manner. All other circuits are same as system - I. Instead
of many LRs in point control circuits only 3 relays i.e., ANR, BNR and RR only will be used in
System - II. ANR or BNR controls the operation of point to normal and RR will control the
operation of points to reverse.
To appreciate the utility of this system, let us consider the yard given in figure 5.1. We
may assume that all signals read to all possible roads. Thus we have 4 routes for each signal,
and a total of 8 x 4 i.e., 32 routes. Considering point 7, we have 24 routes requiring the point in
normal position and 8 routes in reverse. The point control circuit (WNR/WRR) become too Big
with large number of LR contacts. Also the number of route lock relays required is prohibitive.
Therefore, system- I, so far used is suitable only for small stations and not for big yards with
more movements.
Fig No : 5. 1
To illustrate the principle employed in this system, let us consider the layout given in
Fig.5.2(a). The route selection circuit is drawn in a geographical manner, i.e., the circuit, when
drawn will resemble the track layout closely.
Fig No : 5. 2(a)
The ends of cross over points are designated as ‘A’ end and ‘B’ end. Single ended
points will have no alphabet to specially designate the end, as there is only one end. For
example in the yard at Figure 5.2(a) above the ends of cross over points 101 are called '101 A'
and '101 B' and the end of points 102 is '102'. Each end of point is associated with 2 relays for
normal setting of points, one of them is designated as 'CR' and the other NR. CR will pick up
when points are free i.e., not used by any other route requiring these points in normal position
and NR will pick up after ensuring that the complete route is free. There is also a reverse relay,
Forward Flow Circuit : The Circuit for any signal starts from the entrance end ie. From signal
end and advances geographically to the exit end ie, upto Route and overlap which is called
“Forward flow Circuit”.
Reverse Flow Circuit : Then the circuit folds / flows back in the same route geographically
back wards to the entrance end ie, . to the signal end.
The forward flow circuit starts from the signal with signal switch reversed contact. While
progressing ahead, the availability of the route is ' checked. When a trailing point is encountered
in the normal position, in addition to proving the point is not used by a route requiring these
points in reverse position, a relay known as CR (Checking Relay) is energised. This CR relay
prevents any other conflicting route being initiated. When a CR relay energises, a circuit for the
operation of the associated NR relay is also prepared in parallel but NR relay will operate only
after proving the entire route is free.
When a facing point is encountered and if it is required in Normal, in the forward flow
circuit it merely checks it is available and not used for Reverse by any other route. No checking
relay (CR) is picked up in this forward flow circuit, but these points will have their CR & NR
relays picked up in the return direction in RFC. When the route involves facing point in reverse
position, circuit for RR is either prepared in the forward flow circuit and operated after ensuring
the entire route is free or prepared and operated in the return circuit. Therefore, the RR relay for
any point will be located in the forward or return circuit. Thus the forward flow circuit extends
proving the availability of route to the exit end where it proves the opposing signal knob (if any)
is normal and energises push button relay through the exit push button operated contacts.
When the push button relay is energised, the circuit folds back and extend towards the
entrance end. The conditions proved are exactly similar to the forward flow circuit. As stated
already the trailing points in the return direction have NR operated. Where the route is through
reverse setting of points, RR relays of relevant points are energised.
The operation of point control relays NR & RR is done sequentially in the return direction
irrespective of whether they are facing or trailing. The first point NR or RR in return direction is
controlled by the push button relay. The second point NR or RR is energised by the first point
NR or RR relay, the third point NR or RR by the second point relays and so on. Thus the NR
and/or RR contacts of the points on either side; or push button contacts energise an NR or RR
relay in the absence of points.
Finally, for points to be set in normal, NR and CR relays of the ends on which the route
extends and for points to set in reverse RR relays operate. These relays control the point
controller circuits (WNR / WRR) for setting the points in the required direction.
4
101B
CR 103RR 101B N24
NR
1
101B
FFC CR N24
FIG.5.3 (a)
Fig No : 5. 3 b
The detailed circuits for route 1D figures 5.3 (a) and 5.3 (b) are now discussed. The
forward flow circuit starts with ‘R’ contact of shunt signal No.1 knob reversed. APR back contact
is proved to ensure that no opposite Movement is already initiated. As the points 101 are
approached in trailing direction and they are required in normal position, 101 RR is proved
de-energised. This ensures that no route requiring 101 reverse is already set. With these
conditions the checking relay for B end 101 BCR is picked up which prepares the circuit for 101
BNR – Relay. 101 BNR will pick up only after proving the entire route is free. If this relay were
allowed to operate immediately after 101 BCR has picked up, 101 point would unnecessarily
operate even when full route is not available.
With 101 BCR operated the circuit extends further. The next point 103 is approached in
facing direction, but it is required in reverse position. Normal position checking relays and
control relays of both ends (103 ACR, 103 BCR, 103 ANR & 103 BNR) are, therefore, proved
de-energised. To ensure that this path of the circuit is available only for movement with 101
point normal and not with 101 reverse, 101 BCR front contact is included. As there are no
further points and the exit end is reached, the push button relay DPR is energised proving the
opposing signal knob is normal and the push button D pressed. These contacts are shunted by
a stick contact of DPR to hold the relay after the release of push button and also to prevent a
disturbance to this circuit by subsequent wrong operation of knob 4.
103 RR and 101 BNR relays operate 103 point to reverse and 101 to normal
respectively. The Point control circuits are similar to those in system-I except that the routes
Initiation relay contacts (LR) are replaced by NR and RR relay contacts. Cross-over points are
controlled by either ANR or BNR for normal. Only one NR is used for single end point, its
contact will set the points to normal and RR will set all type of point ie S/E or D/E to reverse.
We will now consider the circuits of 4A route, refer Fig no 5.2(a) the route directly
opposite to 1D. The forward flow circuit of 4A route Fig.No.5.4(a) starts with R contact of shunt
signal no.4 knob reversed. The circuit proves DPR in de-energised position to ensure that
opposite movement to 4A is not initiated. As 103 point is required in reverse position, 103 BCR,
103 BNR, 103 ANR, 103 ACR are proved de-energised. Circuit for 103 RR is also prepared
simultaneously, but 103 RR will operate only after proving that the entire route is free. The
circuit also proves the back contact of 101 RR (101 point is not used in reverse position) and
energises APR through opposing signal knob normal contact and exit button ‘A’ pressed. It may
be noted that no CR for 101 point is picked up in this circuit as these points are approached in
facing direction.
When APR picks up, the return flow circuit is initiated in Fig.5.4(b) and 101 BCR picks
up proving 101 is not used in reverse position. 101 BCR operates 101 BNR as the entire route
is already proved to be free, through APR. 101 BNR operates 103 RR.
Figs. 5.3(a) and 5.4(b) are having identical conditions to prove, so they can be combined to
form a single circuit as shown in figure 5.5 below.
101B
CR 103RR N24
101B
APR NR
B24 101B N24
APR
CR
101B 103A 103A 103B 103B
101 'D' N24
B24 1 APR CR CR NR NR CR 4
RR P
R DPR N
DPR
Fig No: 5. 5
Fig.5.3 (b) and Fig.5.4 (a) are similarly combined as shown in Fig.5.6.
Fig No :5. 6
Figs. 5.7(a) and (b) represent the forward and return flow circuits for route 2D. As no
points are required in reverse position, no RR relay is energised in these circuits. In other
respects, the circuits are similar to those of route ID.
5 N24 3
N24
101A
101A CR 102CR
102CR 103B
CR 102NR N24 NR N24
101A
NR RFC
102NR
6 4
Figure 5.8(a) and 5.8(b) are the circuits for route 4B. The circuits for route 2D and its
directly opposite route 4B are combined and given in figures 5.9(a) and 5.9(b).
101A
'B' CR 101RR 102CR 102RR 103RR DPR B24
P 2 4
N BPR R
N24 3 1
BPR 101A N24 N24
CR 102CR
101A 101A
CR BPR 101A 102CR NR
NR 2 102NR
4
FIG. 5.8 (a)
DPR
103B
CR 102 NR N24
B24 103B
BPR
NR
103B 103
B24 101 102 103 'D'
CR CR 4 N24
2 BPR RR RR RR P
R DPR N
DPR
FIG.5.9 (a)
DPR B24
101A
N24 'B' CR 101RR 102CR 102RR 103RR
2 DPR 4 B24
P
N BPR R
BPR 101A N24
102
CR 101A CR
101A 102CR NR N24
CR BPR 102
101A
NR NR
103 BNR
102NR
Fig No 5. 9 (b)
To illustrate the principle of grouping the circuits of different routes the combined circuits
of all the 4 routes discussed above is shown in figures 5.10(a) and 5.10(b). Thus the route
selection circuits of the entire yard can be combined to form one forward flow circuit and one
return flow circuit, to achieve the necessary interlocking using the least number of relay
contacts. The circuits are also easy to design.
103A
NR
101B
CR 103 RR N24
101B
APR NR
B24 APR
101B
CR 101B N24
B24 101
1 APR RR CR
R
101B 101B 103A 103A 103B 103B
B24 CR CR CR NR NR CR
103B
CR 102 NR N24
103B
B24 NR
BPR DPR
103B
101 102 103 103B
B24 RR CR CR 4 N24
2 BPR RR RR P
R DPR N
DPR
The UCR and HR circuits are also generally drawn in the geographical manner for
economy.
The layout given at Fig.5.2 (a) has shunt signals only and hence, setting and holding of
overlap points is not required and thus not shown.
But in practice, setting of overlap points and holding them play key role. Let us consider
the yard given in Fig no. 5.11. It is necessary to achieve locking between signals, set and hold
the overlap points. The requirement of overlap differs for main, shunt and calling-on signals.
Lets us know about the necessity and function of relays associated with point circuits in
system – II
It checks whether the complete route is free or not. It also checks whether trailing points
in forward flow and return flow circuit are free and normal.
These are the following conditions under which this CR relay is energised.
It picks up when a route is initiated and proving that :-
The function of this relay is to select the Straight route when it is energised and
Diverging route when it is not energised or to prove that the point is not used in reverse position.
This relay is energised either in the forward flow or in return flow depending up on the
position of the point in the route initiated. This relay prevents conflicting route initiation (by using
back contact of CR in conflicting route relay circuit in the forward flow ).
This relay proves that points are free and not used by any route (by picking up of route relay UR
concerned). This relay prepares the circuit for normal relay (NR). This relay proves that points
are not used in reverse (by proving reverse relay back contacts i.e, RR )
All the berthing tracks are provided with route button which is also called exit button.
When this is pressed, proving other conditions a relay picks up called UR. For Right side
movement RUR and for left side movement LUR, followed by the Route alphabet.
For example ‘A’ RUR/ ‘A’ LUR- A stands for the A route button, 'R' for right, L for left, U
for route and R for relay.
The route relay contacts used in the flow circuit, if back contacts are used it is for
conflicting route, if pick up contacts are used it is to start the return flow circuit.
When this route relay (UR) energises, it completes the circuit for NR or RR for the first
point in the return circuit.
To differentiate and to achieve the locking between main signal, calling-on signal and
shunt signal there is a special relay called ZR. For each signal route initiating circuit, one ZR is
used. They are:-
In system II separate overlap setting relays are to be provided for all home signal route,
as the route initiation circuit is common for home and shunt signal.
Once Route Relay UR picks up, it operates the overlap setting relays. In overlap setting
relays also, left, right movements and main signal shunt signal movement can be separately
provided to differentiate between main signal only, shunt signal and calling-on signal and for
overlap setting & locking. These overlap relays are called as OCRs.
ROCR & LOCR Right, left overlap checking relay for main signal.
ROCR–C & LOCR - C Right & left overlap checking relays for calling-on signal.
RSHOCR & LSHOCR Right & Left overlap checking relays for shunt signal.
If there is alternate overlap OCR1 Controls WLR/WNR, for normal OCR2 controls
WLR/WRR, for reverse.
(c) The ANR or BNR or RR relay of all the points required to be operated either to
normal or to reverse in the that particular signal route are energised that means
OCR before picking up ensures points in the route are set.
(d) When required conflicting route relay back contacts are proved in OCR circuit.
In system II all the points in the route are not switched on at a time. They are made to
switch on in succession. First the NR/RR of last point in the route picks up then the next point
NR/RR will pick up and so on. As soon as NR/RR picks up, the point starts operating. The
staggering in the picking up of NR/RR as explained above, makes the staggering for point
operation switching also. This will reduce the instant heavy battery drain. (This is equivalent to
chain group of Siemen’s System.)
(a) First point in Return flow circuit either NR or RR is controlled by Route button relay
(UR).
(b) Second point NR/RR is controlled by NR/RR of the first point, then third point
NR/RR is controlled by the second point NR/RR and continues so till the first point
NR/RR in the forward flow circuit is picked up. Push button relay contact is used in
absence of point ahead.
The model circuits for the yard given at Fig no 5.11 are given in the next pages: -
Fig No : 5. 11
Every route will have a overlap holding relay depending upon direction of the movement.
For example, if ‘A’ route train moves to the left side, ALOHR. If it is to right side - AR0HR. This
relay proves that points are not held by the concerned overlap for the route set. 'This relay picks
up when: a) concerned route is not locked. i.e,. ASR is up, b) last route section in the route is
not locked i.e,. last TRSR up or TLSR up of the route, c) It is held through its own stick path
by-passing the last route section lock relay contacts.
The pick up contacts are used in conflicting UCR circuit where required and in point
control circuit WLR and front contact in conflicting HR & back contact for same route HR circuit.
The first relay to pickup after the route initiation i.e., pressing the route button and turning
the signal knob is Route Initiating Relay (LR)
Fig No : 5. 12 a
The picking-up of LR picks-up ERZR proving normal position of conflicting signal and
initiates the ‘Forward flow’ circuit and picks-up the route relay for which the route button is
pressed say ERUR, through front contact of ERZR
RETURN CIRCUIT
Fig No : 5.12 (c)
After ERUR picking-up, EROCR (overlap checking relay of E route right-ward movement)
picks-up.
The ANR/BNR of concerned point sets the point to normal and RR sets the point to
Reverse according to the relay picked-up. The EROCR sets the points in the overlap to required
position.
105 105
WLR NWKR
103
RR
103
RR
103 103 EL EL
ANR BNR DCR DCR-C
103 EL 103
103 EL
BNR DCR-C
ANR DCR WRR
110 ER
RR DCR
110 ER
RR DCR
DR E1 110A 110B
DCR RUR NR NR
E1 110B 110
DR 110A
RUR NR
DCR NR WRR
Overlap holding relay (OHR): The overlap holding relay picks-up through the concerned
signal ASR pick-up contact and the last directional relay in the route of the signal i.e., 106 TRSR
and holds through its own contact by-passing 106 TRSR.
This OHR pick-up contact is proved in all the point WLR circuits in the overlap of signal
No.1A i.e., points No. 110, 112W110R, 114, 115W 110R, 116W110R thereby locking these
points in case signal No. 1A is taken off to route E
LR Conflicting LR
of Signal in Same Direction
Pick up ACR / BCR for Point Required in 'N' and Trap Point.
Circuit made ready to pick up ANR / BNR in Reverse flow for this Point.
ACR BCR ANR BNR if Required 'R'
RR if Required 'N'. and also ACR / BCR if T.P
Last CR
LR , Conflicting ZR
ZR (Separate ZR for Each Signal)
in Same & Opp.direction.
WNCR / WRCR
Points set and Locked
WJR after time Delay
WNCR WRCR
WNR WRR
NWKR / RWKR
ASR
TLSR / TRSR
OHR
WLR
HR
SIGNAL KNOB
NORMAL ASR ,TLSR ,TRSR ,OVSR , OHR
ROUTE RELEASED
(a) While preparing panel diagram ensure correct orientation of panel with SM’s panel
Room, yard and Interlocking plan.
(b) Actual Signals, Points, Track circuits etc are marked geographically, depicting the
yard similarly and exactly.
(c) While marking the track circuit ensure clearance of fouling mark i.e; if a train is
standing beyond fouling mark then that track should show occupation.
(d) Signal, points, Location Boxes etc. should be marked and placed according to plan
without any deviation to deviating schedule of dimensions and with out obstruction.
(e) Special care is to be taken while erecting signal in AC 25 KV RE area.
Other Details
(i) Installation of various racks, shall be done as per standard practice and drawing.
(ii) Fixing of relay bases, cable terminal blocks.
(iii) Drawal of jumper wires as per jumpering sheet between:
− Relay bases.
− Relay bases and fuses.
− Relay bases and bus bars.
The ends of each jumper wire are kept near the fuse terminal/bus bar terminal or
IDE the relevant compartment of relay base as the case may be.
(iv) Crimping and soldering of wire ends to connectors and insertion to the
respective relay base compartment/soldering of wire ends to fuse terminal
termination of wire ends to terminal blocks. This is done after cutting the wire
into the required length.
(v) Conducting bell test for each jumper wire according to the jumpering chart.
(vi) Repeating the bell test for each jumper wire as per the wiring diagram.
(vii) Checking of circuits for the integrity of each contact involved in it in the following
sequence. This check shall be done for all circuits.
− Loop the front/back contact of all relays on the plug board which are required
for energising the relay in item (a) so that the relay picks up
− Remove and put back the loop one after another (at a time only one loop
shall be not available), so that each time a loop is removed, the relay shall
drop and when the same is put back the relay shall pick up again.
− Wire count and contact analysis shall be done and record the same .
(viii) Insertion of all relays to the respective relay bases and fixing retaining clips.
A procedure / proforma for recording the test results to ensure availability of records for
future reference & guidelines or for analysis.
It must be ensured that work has been carried out as per approved plans, and standard
practice, without any deviations from G&SR and SEM. The equipment & materials used are of
standard quality from approved firms with proper inspection certification.
6.3 Details
a) The signals, location boxes and other outdoor equipment are as per approved plans
and are in good condition. Arrangements for proper ventilation, where provided, are
not choked.
b) Each location contains all the apparatus required as per approved plans, the
apparatus is of approved type and that the power supply equipment, batteries, fuses,
etc., are installed according to the approved plan and specification.
c) The location of insulation joint, jumper wiring, traction bonding in electrified areas,
point machines, switch locks and other apparatus is as per approved plans and their
condition is satisfactory.
d) The electrolyte, inter-connections between cells, cell voltage etc., are in required
condition as per relevant specifications or instructions.
e) Each wire is tagged or marked where feasible so that it can be identified at each end
and the nomenclature on-the tag corresponds to that on the wiring diagram. The tags
or other sleeves of identification shall be of insulating material.
f) The number of wires terminated on each terminal or relay terminal boards or other
devices are counted and tallied with the number of wires shown in the wiring
diagrams.
h) The lightning arrestors are properly connected and earthed as per plan.
i) Detailed specifications & instructions for inspection and testing of different types of
equipment as applicable to them should be available.
i) Detailed specifications & instructions for inspection and testing of different types of
equipment as applicable to them should be available.
a) Wiring shall be checked to ensure that it has been carried out as per approved wiring
diagram. Point to point testing shall be carried out before plugging in the relays. Wires
shall be tested one by one for continuity and insulation.
b) Prior to conducting continuity and insulation test, contact occupancy test must be
carried out for each relay as per the contact analysis available. The number of
contacts allotted must tally.
c) During the course of continuity testing, wire count test shall also be done
simultaneously to verify the number of wires actually available on each contact.
a) It shall be checked that each individual circuit is actually controlled by the proper
contacts of the relays or other devices as per wiring diagram.
b) Where feed to a particular device is controlled through two or more paths in parallel,
the check of each path must be carried out separately.
d) Once the indoor wiring works are completed before conducting the system testing
simulation test shall be conducted. This will ensure the correctness of indoor system,
complete. System testing shall be carried out after all the field functions are connected
to the relay room.
Testing shall be done as per specifications & instructions applicable to each individual
apparatus and as per schedule.
(a) After the tests mentioned in previous paras have been carried out, the electrical
installation shall be subject to the detailed operational/system tests.
(b) These tests shall be planned carefully. Requisite number of staff considered
essential for carrying out such tests shall be selected and deputed to concerned
locations. They should be equipped with requisite tools, meters, portable telephones
and/or walkie talkie sets so that they are in contact with the official in charge of
testing and other testing parties and take such action as directed.
(c) These tests shall be carried out against approved Selection Table/Control
Table/Route Chart and Signalling Plan.
(d) Complete tests shall be carried out against approved Selection Table/Control
Table/Route Chart. Checks against signalling plans for main signal routes and a few
spot checks of the remaining routes shall also be carried out.
6.8 Following guide lines are laid down for carrying out system tests:
(a) Signal Control Circuits
Each route shall be set individually by operating control lever or switch (es) and/or
button(s) as the case may be. After checking that the signal for this particular route
has been cleared, each track circuit controlling the signal shall be shunted
individually to check that the signal goes back to danger. Similar tests shall again be
made by de-energizing point detection relays and other relays controlling this route.
Each such relay will be de-energised individually and it shall be checked that the
signal goes back to danger.
Each route shall be set up individually. After ensuring that the signal for this
particular route has been cleared, each track circuit controlling the approach locking
shall be de-energised in turn. The signal shall be put back to ‘ON’. Efforts shall be
made to alter the route under test and to set up conflicting route. It shall be checked
that it is not possible to cancel the route set up and/or to set up a conflicting route
and/or to individually operate any point in the route under test. This locking shall be
effective till the set route is cancelled and the time release circuit has operated
provided the track beyond the signal is not occupied.
(i) Tests shall be carried out to ensure that once a signal is cleared for a particular
route, position of none of the points in the route can be changed when track
circuit immediately in advance of the signal is de-energised.
(ii) Where sectional route release is provided, it shall be ensured that a sub route
does not release only by picking up of the concerned track relay(s) but the same
should be released only after the next track circuit has also dropped and picked
up.
(iii) Where sectional route release is not provided tests shall be made to ensure that
the entire route remains locked when any of the track circuits beyond the signal
up to the track circuit controlling the last point is de-energised.
(iv) In cases where the route is controlled by single track circuit the route shall be
released after prescribed time delay to be effective after the concerned track
circuit has been occupied and cleared by the train.
Time release, where provided, shall be tested to ensure that it will be possible to
alter the route or set up a conflicting route or change the position of the points in the
route only after the signal is put back to ‘ON’ and the prescribed time interval has
lapsed. Similar tests shall be carried out for overlap release, where time release is
provided for releasing the overlap after the occupation of the berthing track.
Where dead approach locking is provided, the same test procedure as in (b) will be
adopted except that there is no controlling track circuit to be de- energised. After the
signal has been taken ‘OFF’, the approach locking shall be effective till the signal is
put back to ‘ON’ and time release circuit has operated.
Indication of ‘ON’ aspect of all signals shall be checked for its correspondence with
aspect displayed at site. Each signal shall then be cleared after setting its route and
the indication of each aspect shall be checked for its correspondence with the
aspect displayed at the site. This test shall be carried out for each signal as well as
for direction type route indicator where provided. In the case of later, it shall also be
ensured that the indication relay is not energised and the indication does not appear
until the minimum number of lamps as required are actually lit.
With the obstruction in the points, the point shall be operated from normal to
reverse and reverse to normal and it shall be checked that the over-load relay
where provided gets energised and the feed to the motor is cut off immediately.
Where over load relay is not provided, the feed to the motor shall be cut off after the
lapse of a prescribed time.
The out of correspondence test shall be carried out by opening cut out contact of
one end of point machine and the point lever/knob/button operated. The other end
of the point may operate but the point indication relay shall not energise.
The point shall be operated from normal to reverse and reverse to normal and the
position of point detection relay as well as the indication of the point in the
cabin/panel shall be checked for correspondence with the position of the points at
site. It shall also be checked that with the obstruction in the point, the detection
relay is de-energised and both normal and reverse point indication in the
cabin/panel are extinguished in case of electromechanical signal and flash in case
of P1 /RRI installations.
The operation of the detection relay to the correct position as well as its de-
energisation should be checked by making and breaking the relevant point detector
contacts at site.
It shall be checked that when the crank handle is removed from its normal position
in Electric Key Transmitter/other approved Relay interlocking arrangement, the
signals reading over the concerned route/zone can not be taken ‘OFF’ nor the points
could be operated from the cabin/ panel. It shall also be checked that when the
signal reading over the concerned route/zone is taken ‘OFF’ the crank handle can
not be released from its normal position in Electric Key Transmitter/other approved
Relay interlocking arrangement.
Testing and inspection of track circuits shall be done as per normal practice and
record the readings.
Typical testing procedure for panel interlocking /Route Relay interlocking installations are
given below. It shall be ensured that the interlocking system conforms to the approved relay
interlocking specification.
Fig No : 6.1
LOCKS &
ROUTE HELD BY DETECTS
SIGN POINTS LOCKS
RO CONTROLLED
S.No AL ROUTES/ REMARKS
UTE Back BY TRACKS
No. Approach Reve SIGNALS
Lock Normal
Tracks rse
track
1T ,
1 D TPR 1T, 10T, Controlled
10T,
(120 sec 10AT,101AT, 101, by closed
1 1 ML 10AT, - 2,4,6,10
time MLT, 103 AT, 103 position of
101AT
delay) 9AT. LC gate
,
2T,
2D TPR 2T, 9T, 9AT, Controlled
9T,
(120 sec 103AT, MLT, 101, by closed
2 2 ML 9AT, - 1,3,5,9
time 101AT, 103 position of
103AT
delay) 10AT. LC gate
.
Clear signal No. 1 by operating signal switch/button. Operate point knob 101, 103 to
Reverse. The points should remain locked. Restore the point knob to Normal. De-
energise 101, 103 NWKR. Signal No 1 shall go to ‘ON’. Restore the signal
switch/button to normal. When point No. 101 and 103 are free, drop 101 AT / BT ,
103 AT / BT . Operate point knobs 101 , 103. Point should be locked and must
remain locked. Restore point track circuits and operate points.
Again take OFF’ signal No.1. Shunt the approach Track 1D TPR. Normalize the
signal switch/button. Try to alter the route. Route should be held till the route is
cancelled after 120 secs. time delay only.
Clear the signal No1 after setting the route. Try to clear the signals 2, 4, 6, 10 by
operating the relevant switch/button. Signals should remain in ‘ON’ position and
signal No 1 should continue to display ‘OFF’ aspect. Similar tests shall be carried
out for signals also.
Clear the signal No1 again. Shunt the track 1T. Signal should go to ‘ON’. Remove
the shunt, the signal should not re-clear. Normalize signal and re-clear again. Shunt
other controlling track circuits one by one. Signal should go to ‘ON’ in all cases and
re-clear after the shunt is removed.
(e) Back locking
(i) Clear the signal No 1 to ML again. Shunt the track 1T. The signal should go to
‘ON’. Normalize the signal switch/button. The route should be held. Shunt and
clear all the back locking tracks as per selection table in sequence. The route
shall be released by sequential proving of tracks as per the provisions of para
4.3.3 of Relay interlocking specification IRS: S 36-87.
(ii) Clear the signal No1 again and de-energize the L-xing gate control relay. The
signal should go to ‘ON’. Re-energize the relay, the signal should assume ‘OFF’
aspect.
6.10.1 Testing of each signal for all routes one after another to ensure the following. The
simulation panels for track circuits (“ON” & “OFF” switches), points (with DPDT or DT
switches) and signals (with 110 V signal lamps) shall be connected for conducting this
test
(a) Clearing the signal on the simulation panel after simulating the required conditions
of TC, points, slots, line clear etc.
(b) Checking that the relevant ECR picks up and back indication available.
(c) Checking after interrupting the conditions provided through the simulating panel one
after another -to see that the signal goes to ‘ON’ if any one condition is disturbed.
(d) Checking that the signal which goes to “ON” due to dropping of the first controlling
track relay does not re-clear when the track relay is again picked up.
(a) Test all the conflicting signals one after another as per the table of control.
Conflicting signal shall not be cleared.
(b) Try to operate points in the route / overlap / isolation. Points control shall not get
operated.
Not : Verify the correctness of back indications on the control panel in all the cases.
6.10.4 Using a testing/contactor relay group in the relay room, all the points at site shall
be tested to verify
(a) Test each track circuit to verify that they are not over-energised, and the track relay
drops when TSR is applied.
(b) Put through the links on the Main Cable Terminals in the cabin and in the track relay
location. The relevant TPR should pick up.
(c) Shunt the track at site, the TR & TPR must drop and red strip indication must
appear on the control panel and the same must disappear when the shunt is
removed.
6.10.7 Put through the cables of all points and conduct the tests to ensure the following
(a) Operations of points from N to R and R to N, picking up of relevant detection relays
and correspondence between the points controlling relays and the points at site.
(b) Track locking by short circuiting the points, zone track at site.
(c) Back indications on the control panel.
6.10.8 Correctness of aspect being lit at site when 11O V AC is directly applied on the main
cable terminal after disconnecting the link.
6.10.10 All the functional tests which have been conducted with the help of simulation panel
shall now be done again from the working control panel and satisfy.
The following basic steps are involved in selection table testing of PI/RRI for each signal
movement.
(i) Clear the concerned signal. Flicker each TPR in the run of the signal except TSR
controls TPR. Its overlap and Isolation. The signal should go to danger when the
TPR is dropped and should re-clear when the track circuit is made up. This
proves that the concerned track circuit has been taken in HR circuit.
(ii) Now fails the TSR controls TPR .The signal should not re-clear indicating that the
one train one signal feature is functioned.
(iii) Again fail the TPR permanently and do three button cancellation by pressing GN
and EGGN buttons and leave the buttons with TPR failed. In case the track
circuit is berthing track or overlap track or Isolation track the routes will get
released even the TPR dropped . In case of dead approached signals the above
testing must be done after the final timer relay LNJPR has picked up. It is
important to release the buttons once .
(iv) During the above testing for each EUUYN cancellation it must be checked that
the counter is incrementing . Also it must be checked that when any track is failed
only the indication of that particular track must show Red indication on Indication
panel.
Clear the concerned signal and remove the RG fuse of ahead signal its indication
should be flashing Red. The rear signal should go to danger. On re-insertion of RG
lamp fuse of ahead signal the rear signal should re-clear if ahead signal aspect is
cleared.
c) UECR TESTING
For all signal movements with diversion, remove the route lamps supply fuse. The
route indication should start Flashing. The signal should go to Danger and should
re-clear with the fuse reinserted. At this juncture, it must be checked that all
UECPRs have been picked up. It must be tested that UECR does not pick up with
three or more lamps fused in the junction type route indicator. It must be checked
that, in HR circuit the front contact of UECPR is taken in series.
d) POINTS TESTING
(i) Clear the signal and try to give concerned CHLR / KLCR. CHLR / KLCR
permission should not go and signal should not go to danger. Fail the KLCPR (or
YCR) coming from site the signal should go to danger. On failing CHLR / KLCPR
(or YCR) the CH indication becoming flashing RED.
(ii) Give the slot for concerned KLCR and then try to clear the signal. The route will
not initiate the point will get locked .i.e. LR will drop and the point will not operate.
The panel indication with slot given must be flashing white and with CHLR /KLCR
key Extracted as Flashing Red.
(iii) Give the slot for the concerned CHLR/KLCR , the visual indication at site will lit.
Now extract the key at site and see that the slot can not be taken back. Insert the
key and take back the slot, now it must not be possible to extract the key at site.
(i) The Aspect control should be tested in two steps. First clear, all the signals and
change the aspects of the Last Stop Signal and ultimately make it Blank. Check
the aspect of the signals in rear and cascading of signal whose aspects are being
changed.
(ii) Then, change the aspects of the signal in rear of the LSS till we reach the First
Stop Signal. In the second step, we clear one signal at a time, starting from the
First Stop Signal and again check , the aspect control till we reach the Last Stop
Signal. In both steps the Inter Cabin Controls (I.C.C.) must be checked as the
signal aspects all are being changed.
(iii) Cascading of each signal must be checked individually apart from above. While
checking cascading of signals, it must be ensured that Panel Indications
correspond to those given in SWR of the station.
(a) The Calling-on signal should clear only after two minutes Of Calling ‘ON’ track circuit
is occupied and should go to danger when this track circuit is picked up.
(b) When the Calling ‘ON’ is given the corresponding counter must increment.
(c) It must be tested that it shall not be possible to clear the Calling ‘ON signal with the
Main Signal showing ‘OFF’ aspect and it must be possible to clear the Calling “ON”
Signal with the Main signal showing Blank aspect.
(a) It must not be Possible to open the gate when gate track circuit failed. At many
places this has been done only for signalled movements.
(b) Testing of road warning bell, pedestrian warning bell, boom lights and road signals
must be done. Pedestrian warning bell must be separately tested for each line
separately by falling concerned track circuits.
(a) Random Testing of Signals and route release and overlap release by passage of
trains must be done. The correct picking up of UYR1 and UYR2 must be checked.
Run through movements on main line and loop lines must be simulated and tested.
(b) With berthing track occupied the OV timer must initiate and OV must release
automatically after two minutes.
(c) With Double Yellow burning remove the fuse of HG bulb. The RG aspect should not
lit and signal should display only top yellow. This is to test if HHECR back contact is
taken in RG lamp circuit.
(d) For inter cabin controls when double yellow is burning and bottom yellow fuses the
ICC should not become blank.
(e) All keys on the panel must be tested. The Station Master’s key can be taken out only
when it has been turned to make the panel inoperative. With Station Masters key out
GNCR, UNCR, WNCR must drop and panel must become inoperative except for
throwing signals to danger.
(f) The point failure indication and signal failure indication (Blanking of signal) and
buzzer must be tested. On failing any point or signal, an illuminated indication
appear along with buzzer. On silencing the buzzer by pressing corresponding
button, the illumination should remain until the point or signal failure is attended to.
(g) All the buzzers must be tested like power supply change over buzzer.
(h) While testing correspondence of outdoor gears with indoor gears both links on C.T.
rack must be disconnected one at a time to ensure that the correct outdoor
gear/indoor relay fails.
(i) Fouling Track circuits must invariably be checked and proved as isolation tracks in
corresponding signal movements.
(k) With main signal in rear given the shunt signal ahead can not be cleared and with
shunt signal ahead cleared the main signal in rear can not be cleared. Thus Main
signal movements leading to Shunt movements should not be possible except
where starters are used for shunting.
(l) It must not be possible to take ‘OFF’ both Main signal and Shunt signal on the same
post at the same time.
(m) Main Signals or Shunt Signals on either side of a berthing track can not be cleared
at the same time as both signals on either side of berthing trick leading to the same
berthing track or both leading away from the berthing track at the same time. This
means that if any signal on one side of the berthing track has been cleared as
leading away from the berthing track or leading to the berthing track. Then at this
time the signal on the other side of the berthing track can not be cleared leading
away from the berthing track or leading to the berthing track respectively.
(n) With RG lamp fused the first route after the signal should not release by train
movement.
(o) As a part of whole system, the Block Working shall also be checked as per existing
system of Block Working in conjunction with panel working.
SIGNALLING
SIGNALLING PLAN
ALTER
PREPARE CONTROL
TABLES
CORRECT
ALTER
DESIGN CIRCUITS
CHECK ERROR
CIRCUIT
DESIGN
CORRECT
ALTER
INSTALL SIGNALLING
CORRECT
TESTING ERROR
OF
WIRING
CORRECT
FUNCTION ERROR
CHECK TO
CONTROL
CORRECT
COMMISSION
Each aspect shall be checked for its correspondence with the aspect
displayed at the site and corresponding indication on panel. Ensure proper
functioning of lamp failure circuit and buzzers.
It shall be checked that when the crank handle is removed from its normal
position in electric key transmitter or other approved relay interlocking arrangement ,
the signals reading over the concerned route /zone can not be taken “OFF” , nor the
points could be operated from panel. It shall also be checked that when the signal
reading over the concerned route / zone is taken “OFF” , the crank handle can not
be released from its normal position in Electric Key Transmitter or other approved
relay interlocking arrangement.
1.0 SCOPE
1.1 This specification lays down the minimum requirements of general design, performance
and electrical circuits etc, to ensure the required amount of safety. In relay interlocking
installations. The installations can be of:
1.2 The equipment used in the system shall, as far as practicable, comply with the
requirements of IRS, IS, BRS and BS specifications and drawing laid down in the various
clauses given below. Wherever specifications and drawings have not been given, the
material and equipment shall conform to the specifications given by the railways.
1.3 For areas having 25 KV AC traction, all equipments and circuitry shall comply to the
requirements as per approved Railway Electrification Practice.
2.1 The signalling and interlocking arrangements for the yard shall be in accordance with the
signalling plan and selection (control) tables.
2.2 The system and equipment used shall fully comply with the requirements laid down in the
Signal Engineering Manual.
2.3 The system as a whole be so designed that the system functioning is reliable under the
conditions as specified by the railways.
2.4 Detailed wiring diagrams including control panel diagrams, Route control chart, Cable
diagrams, track bonding diagrams, Relay contact analysis, Relay rack arrangement,
Terminal charts, Fuse charts, Power supply arrangements shall be supplied by the
supplier. Any special technical literature required by the railways shall also be provided.
3.1 The reproduction of the layout on the front of the panel referred to as the illustrated
diagrams shall be well proportioned. The areas covered by each track circuit shall be
clearly distinguished (with different colours).
3.2 The illustrated diagram shall be so mounted as to be conveniently viable to the operator.
The control panel shall be easily accessible for operation. The inside wiring, etc, should
be such that it is easily accessible for maintenance staff.
3.3 The operating members, namely switches/buttons, etc, referred to in the following
clauses shall normally be provided on the illuminated diagram itself. In geographical
order unless a separate illuminated diagram and ‘Console’ containing all the operating
members are specially asked for.
3.4 The Route setting shall be on the basis of ‘Entrance - Exit’ Principle for installations provided
with route setting facility.
3.5 In route setting system, each route shall be controlled either by means of Two Push
buttons – One at the Entrance and the other at the exit of the route concerned or by
means of One switch at the Entrance and one push button at the exit of the route. The
entrance switch/button shall be of two position type as required.
3.5.1 In Non-route setting type installations, after setting the route by individual operation of
points is completed, signal can be cleared by individual push button in conjunction with a
group button or by an individual switch controlling each signal or one push button at the
entrance and the other at the exit end.
3.6 Individual push button in conjunction with a common push button or two/three position
switches, shall be provided for individual operation of points.
3.7 Where a route has more than one overlap it shall be possible to select and set the
desired overlap beyond the exit signal of the route.
3.7.1 Where the route has alternate approach routes, it shall be possible to select and set the
desired route with desired overlap.
3.8 The switches /Buttons shall have distinctive colours so that they can be readily
distinguished, such as running signal RED, shunt signal YELLOW, calling-on signal RED
with WHITE dot, Exit button white, etc.
3.9 The control panel shall be provided with suitable covers with locking and sealing facility,
which shall be easily removable to facilitate access to the internal wiring, etc.
3.10 The control panel shall be provided with suitable controls as that :-
3.10.3 Provision shall be made for emergency operation of points during point track circuit
failure. Emergency group point button, for such operation must be kept normally sealed.
Each such individual operation shall be recorded on a suitable electric counter.
3.10.4 It shall be possible to switch over from manual control to automatic working for the
routes specified by the Railways.
3.10.5 Necessary slotting facilities for adjacent cabins panels, ground –frames, level crossings
and crank handle, etc, are available.
Slot shall be controlled by operation of two buttons or a switch similar to route setting
principle for individual line. For cancellation of slot, a group slot cancellation button to be
operated along with entrance/exit button shall be provided. Where switch is provided ,
the switch shall be normalized and the common slot cancellation button shall be
pressed. Each such cancellation should be effective after a pre determined time delay
as specified by the railway and each cancellation must be recorded in the counter
specially provided for this purpose.
3.10.6 The supply voltage for panel indication circuit can be adjusted to control the intensity of
illumination by selecting different supply voltages with the help of button/switches
provided on the panel, if required by the railways.
3.10.8 SM’s lock up key shall be provided in the control panel. When SM’s key is taken out,
all points shall remain in- operative and signals except those that have been operated
shall also are in-operative. It shall be possible to put back any signal to danger in
case of emergency but no route can be altered.
3.10.9 An indication Panel giving position of the yard and important indications required for
maintenance staff shall be provided inside the relay room in major yards, if required
by the railways.
3.11.1.1 The position of the points shall be indicated either by white (for normal) and green (for
reverse) lights near each individual point switch/button or by white strip light on the
leg of the point switch. During operation of the points, the light/strip light of the
intended position (desired) will flash till points are correctly set and locked. If the
points do not set within the predetermined time, a warning bell will sound which can
be stopped by acknowledging the same and flashing indication on the point will
continue till the defect is put right.
3.11.1.2 The point locked indication in route shall be given by illumination of a small red/white
light near the point or points switch/button which shall be extinguished when the point
is free. Where required by the railways, point free indication shall also be provided.
3.11.2.1 Route indication lamps shall be provided to indicate setting and locking of the route,
when any route is not set, route indication lamps shall be extinguished
3.11.2.2 The complete route over which the movement is to take place shall be lit with a row of
white lights when the route is correctly set and locked. Few selected or first track
circuit indication lights of the concerned route in advance of the signal at the entrance
shall flash from the time the route is initiated till the route is correctly set and locked if
required by the railways.
3.11.2.3 As the train moves over the route, the portion of the route occupied shall change to
RED and after the train has cleared the particular track, it should change back to
white lights until the sectional route, entire route is released, when the white light is
extinguished.
3.11.3.1 Indication that a stop signal is at ‘ON’ shall be given by a RED light and a permissive
signal is at ‘ON’ shall be given by a yellow light on the corresponding signal symbols
on the panel.
3.11.3.2 Indication that Stop/Permissive signal is ‘OFF’ shall be given normally by a green,
Yellow or double yellow light as signal is seen in the field on the corresponding signal
symbol on the panel. How ever in case of a Domino Panel any ‘OFF’ can be shown
by Green along with the following flashing indications for the conditions as
enumerated below.
3.11.3.3 Indication for ‘OFF’ aspect of a shunt signal on the same post as the running signal, is
not required. In the case of shunt signal on independent post, the ‘ON’ indication shall
be given by a white light strip or two miniature white lights in a horizontal position on
the corresponding shunt signal symbol on the panel.
3.11.3.4 Signal indication for ‘OFF’ aspect of the shunt signal shall be given by a slanting white
light strip or two miniature slanting white lights. Such indication of a shunt signal
located on the same post as a running signal shall be given below the running signal
indication.
3.11.3.5 A white light for ‘A’ / ‘AG’ Marker indication should be lit up on the panel below the
symbol of the signal indication set for automatic working.
3.11.3.6 Indication that ‘calling-on’ signal is ‘OFF’ shall be given by a white light below the
running signal indication of corresponding signal symbol.
3.11.3.7 Route indication shall be provided by a white strip light which should be lit when route
indicator has displayed ‘OFF’ aspect by a white strip over the running signal symbol
on the panel if required by the railways.
3.11.4.1 Indication that the track circuit is occupied shall be given by a row of red lights (not
less than two) on the each track circuit.
3.11.4.2 When the track circuit is not occupied, (ie, clear) the red lights shall be extinguished.
3.11.5.1 A meter shall be provided on the control panel for indicating supply voltage, if
required by the railways.
3.11.5.2 An introduction to indicate the availability of the supply from the Main/Diesel
Generator/Catenary one or two should be indicated on the panel.
3.11.6.1 Approach track circuits where provided, for all directions shall be indicated on
illuminated diagram. In continuous track circuit territory, the approach track circuits
will cover all the track circuits in rear of the first stop signal upto the next signal in rear
or upto the track circuit specified in the table of control for approach locking. An
approach track circuit-controlling calling-on signal shall be indicated separately with a
distinct mark.
3.11.6.2 Advance, approach warning of trains if required shall be indicated on the panel in the
form of flashing lights or other type of indication as specified by the railways and
audible bell warning to attract attention of panel operator. These visual and audible
warnings shall be stop as soon as the approach track circuits mentioned in clause
3.11.6.1 above are occupied or signals are taken ‘OFF’ for the train. It shall be
possible to silence the audible warning by pressing a push button. This cancellation
shall not apply to train approaching subsequently for which the push button must be
pressed again.
3.11.6.6 If two position type push buttons are used on control panel a buzzer to indicate that
push button/ push buttons has/have been left pressed may be provided.
3.11.6.7 Indications for slots. Gates control etc shall be provided as required by the railways.
3.11.6.8 Return wires from indication lamps and relays shall be suitably bifurcated so that
excessive current does not damage it. Any break in return wire shall net fail the
indication/relay or give a wrong indication or pick-up a wrong relay.
3.11.6.9 The panel indication lamps shall be operated by not more than 24v miniature bulbs or
LED’s.
3.11.6.10 When electronic flashes relay is provided, a flasher white indication shall be provided
to indicate that it is working satisfactorily.
4.1.1 The wiring diagram shall be drawn using symbols either as per B.S. Specification
No.376 or American/German symbols as required by the railways. The nomenclature
of the symbols used shall be in accordance with British Specification and
explanations of circuit if any, shall be given in English.
4.1.2 The circuit diagram, cable plans, control tables, equipment drawing etc shall be drawn
up on A2 size polyester film for RRI’s and A3 size polyester film for wayside PI’s.
4.1.3 Before designing the detailed circuits, route and point control tables showing
approach locks, back locking, releases overlaps, isolation, interlocking, dependence
of signal aspect, grouping of crank handles and the condition for release of crank
handles, etc shall be drawn up and approved by the railways.
4.1.4 If so specified, the internal circuits shall be suitably protected and electrically isolated
from external circuits.
4.1.5 Signal circuits shall be so designed that the signal shall not change to a lesser
restrictive aspect than intended one, and route shall not be released because of
fluctuations in power supply voltage or when the supply resume following its failure.
4.1.6 Sequential operation of relay shall be proved in all cases when relays having metal to
metal front contact (proved signalling relays) are used.
4.1.7 While designing signal circuits and equipment to be used in AC traction territory
special precaution shall be taken and reference shall be made as per RE practices.
4.1.9 Common Return – Common return shall not be provided in vital circuits.
4.2 Route setting and interlocking circuits for installations provided with route
setting system:-
4.2.1 The route setting and clearance of signal shall be achieved in following sequence :-
4.2.2 Route setting and interlocking in installations provided with non route setting
system :-
Setting and locking of route and learning of signal shall include the following process:
(a) The points in the selected route and if required in overlap and isolation are
operated to required position by individual operation of switches or push button in
conjunction with group push button.
(b) Operation of entrance exit buttons/switches or one control switch clears the
signal proving that
(i) The points in the required route including overlap and isolation if any set and
detected.
(ii) That all the track circuits in route and overlap if any are clear.
(iii) That all interlocked level crossing gates are closed and locked against road
traffic in the route and overlap if any are clear.
(iv) Proving that the crank handles for all the points in route, overlap and isolation
are locked & their control is not released.
(v) Proving that the control key of the siding points, if any is locked & can not be
released for shunting purposes etc.
Note: For clearing calling-on signals proving of the track circuits in route and overlap is
not needed, and the proving of points and L.C.gates in overlap is not needed. But the
isolation points must be set, locked and detected in the required position. For clearing of
shunt signals the proving of berthing track circuits, points & L.C. gates in overlap is not
needed. This applies to both the systems having Route or non route setting facilities.
4.2.3 The interlocking between conflicting routes shall be achieved through route
interlocking circuits.
4.2.4 Pre-setting of conflicting routes shall not be possible under any circumstances.
4.2.6 Approach locking or time locking (Dead approach Lock) shall be provided for all
controlled signals and also for all electric locks provided on hand-operated points.
Approach looking shall be continuously effective from the pre-determined point on
approach of the signal. The distance from which the approach locking is effective
depends upon speed, gradient, etc.
4.2.7 Where required, additional controls on level crossings, ground frames, cabins etc.,
shall be provided and these shall be suitably interlocked with the other conflicting
routes in accordance with details given by the railways.
4.2.8 A white indication for block control on the last stop signal should be provided on
control panel, where section ahead is worked on Absolute Block System.
4.3.1 Complete route release including overlap shall be effective only after the signal
governing the route is put back to `ON’ and corresponding route switch/button has
been operated to normalize the route; unless automatic route release by the passage
of train is specially asked for. Complete release of route through sectional route
release may be provided if asked for by the railways.
4.3.2 Where a route has got number of route sections, the circuit shall be so designed that
the route section does not release only by picking up of the concerned track relay.
Same is released only after the next track circuit is also dropped and picked up,
except in case when the last track is a berthing track. In cases where the route is
controlled by single track circuit the route release shall be controlled after pre-
determined time delay.
4.3.3 The route release circuit shall be so designed that it will release only when at least
two track circuits drop and pick-up in sequence.
4.3.4 In installations provided with route setting system, sectional route release shall be
provided where required. In such cases sub-route section already released shall
permit setting up of other routes, if interlocking otherwise permits.
4.3.4.1 In case of installation provided with non route setting system, sectional route release
need not be provided unless specifically asked for by the railways. The complete
route release shall be effective only after the signal governing the route is put back to
`ON’ and corresponding route switch/(button) has been operated to normalize the
route.
However, for panels provided with such push buttons only, when sequence proving
relays are provided to prove the authorized passage of a train then and only then,
automatic route release shall be provided.
4.3.5 It shall be possible to release a route in emergency after suitable time delay, with the
approach track occupied, provided the train has not passed the signal during the time
interval.
4.3.5.1 It shall be possible to release a route in emergency after a suitable time delay where
approach track circuits have not been provided and after the signal has been put back
to danger provided the train has not passed the signal during this time interval.
4.3.6 Facility of emergency route/sub-route cancellation in case of track circuit failure, shall
be provided, if required by the railways. Emergency cancellation of route/ sub-route
shall be possible by co-operation of two persons, one representative of Signal
Department and other from Traffic Department and every such cancellation shall be
recorded on a counter.
4.4.1 It shall not be possible for a signal to assume `OFF’ aspect in installations provided
with route setting facility unless the route switches/buttons have been operated and
relevant route has been correctly set and locked and relevant track circuits are clear.
In installations provided with non route setting facility the signal shall not assume
`OFF’ aspect unless the route is set and locked, relevant track circuits are clear and
signal switch/button has been operated. In case self restoring type of push buttons
are used, signal shall not assume `OFF’ aspect unless push button is pressed and
released.
4.4.2.0 Circuits shall be so designed that the failure of any part of a circuit affecting the
control of the signal shall not cause the signal to display to more favourable indication
than intended.
4.4.2.1 The circuit shall be so designed that in case of failure of a signal lamp, the lamp of
lower aspect is lit automatically and in case of failure of red lamp it shall not be
possible to clear the signal in rear.
4.4.3 Signal control circuits shall be so designed that each signal will display its most
restrictive aspect when any of the following conditions are obtained in the section
over which the signal reads i.e., up to the next signal and the overlap, if any:
Note : For `calling-on signals’ Para 4.4.3 (i) will not apply and for shunt signals berthing tracks
will not be included in the purview of para 4.4.3 (i).
4.4.4 Fouling protection, approach locking, time locking, route locking, crank handle locking,
route holding and track locking shall be incorporated in the relevant control circuits.
4.4.5 Each aspect light of a signal may be proved where necessary and the aspect indication
shall be provided as needed.
4.4.6 Wherever required, necessary control on the level crossing, ground frames, cabins,
siding control key, crank handles etc shall be provided.
4.5 Interlocking of level crossing gates:
It shall not be possible for a signal to assume `OFF’ unless all interlocked level crossings
in its route are closed and locked against the road traffic. Similarly, it shall not be
possible to release any such interlocked gate until the signal is replaced to `ON’ position
and the route is released.
4.6.1 The points once set shall remain in the last operated position until these are operated
by different route setting or by individual operation of points.
4.6.2 Normally individual operation of points shall be possible only when the interlocking is
free and relevant point track circuit is clear. In case of emergency when point zone
track circuit fails, it shall be possible to operate the concerned point, provided
interlocking is free by releasing an emergency control. Each such operation shall be
recorded on a counter.
4.6.3 Interlocking between points shall be possible only to the minimum extent necessary.
4.6.4 Point control circuits shall be so designed that a cross connection or a short circuit can
not operate a point or give a false indication of the same.
4.6.5 The correspondence of the point control relays and point indication relays shall be
proved in signal circuits before the signal displays an `OFF’ aspect.
4.6.6 Cross-overs shall be operated by separate point machines, one at each end, unless
specified otherwise. The detection of setting and locking of the points at the two ends
shall be connected in series.
4.6.7 Interlocking of Crank Handle
4.6.7.1 Crank handle/point NX key provided for manual operation of the points worked by
electric point machine must be interlocked with signals.
4.6.7.2 It must not be possible to release the crank handle/Point NX key unless the signals
have been put back to `ON’ position and concerned route is released.
4.6.7.3 In major yard where number of points are more these points, should be grouped in
different zones. The crank handle/Point NX key for each group of point machines
should be so arranged that they can not be interchanged.
However, if the route remains locked due to what so ever reason, it shall be possible to
release the Crank Handle/Point NX key after a time delay of 120 seconds from the time
the signals have been put back to `ON’ position, at a station where Crank Handle is kept
in location near the concerned points. In case of stations having Crank Handle in SM’s
office it shall be possible to release the Crank Handle as soon as the signal is put back
to `ON’ and Crank Handle release command is given.
4.6.8 Siding control key for manual operation of siding points lying on running lines, shall be
so interlocked that it may not be possible to clear the signal leading over that line when
the key is released for operating siding points for shunting purposes.
4.7 Cross Protection
4.7.1 For purely internal circuits including vital circuits, no double cutting or cross protection
need be provided unless specifically required.
4.7.2 All equipments in external circuits shall be suitably protected from cross connections
and rendered immune to false operating by stray currents.
5.1 The various types of relays used in relays interlocking systems shall comply with IRS
Specification No.834 * and the requirements of one of the following specifications as applicable.
5.2 If signalling relays of the type other than covered by the specification mentioned above
to be used, they shall conform to relevant IRS, BS or BRS specifications or any other
specifications as approved by the Railways.
5.4 All Relays or relay groups in the control panel and relay room shall be of miniature
plug-in type , unless otherwise specifically permitted by the railways.
5.5 The Relays , including track relays, located in the track side location boxes, shall be
preferably of the plug-in type .
5.6 All plug – in relays and relay groups shall be fitted with non-interchangeable
interlocking device to prevent the wrong relays/relay group being accidentally plugged
in during replacements.
5.7 Removal or replacement of plug in relays /relay groups from the relay racks during
operation shall not cause any unsafe conditions in the circuits.
5.8 As far as possible , all relays shall be housed in the relay room of the controlling cabin
to achieve maximum centralisation.
5.9 Where feasible all relays except track relays , shall have 10% of working contacts as
spare subject to a minimum of one front and one back to fecilitate addition and
alteration to the circuits at a later date. Extra space to accommodate repeater relays
as required shall be provided in the relays rack to cater for future expansion .
5.10 A reliable type flasher relay shall be used preferably a mercury flasher. In case
electronic flasher relay used, the same shall not be used for giving flashing indications
to the points while these are under operation , or for indication to route setting
operation. However, an electronic flasher can be used for other indications.
6.0 SIGNALS
6.1 The main running signals shall be of colour light signal multi-unit type conforming to
IRS Specification No. S26 *.
6.2 Shunt Signal shall be of position light type conforming to IRS Drawing No.SA-23840 -
(Advance).
6.3 Route indicators shall be either or the Direction type conforming to IRS Specification
no.S-66 or Multi-lamp unit type conforming to Drawing No.SA-23761 (Advance) or of
stencil type to approved design.
6.4 ‘A’ Marker light for semi-automatic signals shall be of to Drawing No.SA-23461
(Advance) and ‘AG’ marker light for semi automatic gate signals shall be to Drawing
No:SA 23490 (Advance).
6.5 Roundels, glasses and lenses used in the colour light signals shall conform to IRS
Specification No : 57.Roundels , glasses and lenses.
6.6 The signal lamps used for the different types of signals shall be as indicated below : -
6.6.2 Position light shunt signal – 110 v 25 w to IS : 418 tungsten filament general service
electric lamps or 50 v 25 w as approved by the railways .
6.6.3 Direction type route Indicator – 110 v 25 w to IS 418 tungsten filament general service
electric lamps.
6.6.4 Multi – lamp unit type Route Indicator – Type SL 5,12 v, 4 w to IRS – S – 57.Electric
lamps for Railway signalling.
6.6.5 ‘A’ & ‘AG’ Marker light - 110 v 25 W to IS : 418. tungsten filament general service
electric lamps.
6.6.6 Calling-on signal – 110 v 25 w to IS : 418 . tungsten filament general service electric
lamps.
7.0 POINTS
7.1 Unless other wise specified , the points shall be operated by Electric Point Machines.
The Electric Point Machines of the non-trailable type with plunger type locking or rotary
type internal locking or point clamp type locking shall be used for operation of points ,
double slips, diamonds etc. These shall conform to IRS Specification No S24 Non –
Trailable Electric point Machine with Plunger type Locking (Tentative). The design and
functional feature of the same shall be as given below :
7.1.1 Overall dimensions and dimensions of fixing centers shall be in accordance with Indian
Railways Schedule of Dimensions.
7.1.2 Means shall be provided to cut off the motor feed in case of obstruction to the point
movement after a predetermined time lag, based on the
7.1.3 The point operating control circuits shall gave Track Circuit Control, overload protection
and cross-protection.
7.2 Hand worked point switches shall be equipped with circuit controllers that are operated
by the switches when closed. Such switches shall be electrically locked by the
approach track circuit so that it is not possible to work them on the face of an
approaching train.
7.3 The crank handles, referred in Clause 8.1 of IRS Spec. No S-24 (Non Trailable Electric
Machine with plunger type locking) shall be provided to facilitate operation of points in
case of failure of point machines. For this purpose if necessary, the points in the yard
may be divided in to convenient groups and to distinguish particular groups, crank
handles with different wards may be used. The crank handles may be provided in a
suitable place near the group of points to which they refer. The slots in the point
machines provided to take the crank handles will applicable to the group. The crank
handles shall, however, normally be locked. It shall be possible to release them for use
in point machine by releasing a control from the main cabin. With the crank handle
released it shall not be possible to set up any of the relevant routes, and clear the
signal for the same. The interlocking of crank handle, can also be achieved by using
NX key of different wards.
7.3.1 It shall be checked that when the crank handle is removed from its normal position
from EKT or other approved relay interlocking arrangement, the signals leading over
the concerned route / zone can not be taken ‘OFF’, nor the points could be operated
from the cabin / panel.
8.1 Only DC or AC 50 or 83-1/3 cycle track circuits or electronic track circuits of an approved
design shall be used.
8.2 Axle counter of an approved design can be used in lieu of track circuit.
8.3 The track circuits shall be designed and installed that in the case of a failure of block
joints, the adjacent track circuit feed shall not wrongly energize the next track circuit
relay.
8.4 A DC track circuit shall be not be fed directly from AC supply using transformer and
rectifier. A storage battery must be connected with battery charger and the connection so
made if battery is disconnected the rectifier is also disconnected.
8.5 DC Track relays can be centralized in location/relay room only by using separtate 2 crore
cable of adequate cross section and not through multi-core cables.
9.0 CABLES
9.1 Unless otherwise specified, the cables used in the RELAY INTERLOCKING SYSTEMS
shall conform to one of the following specifications:
9.1.1 IRS Specification No. S35-Pvc Insulated Alluminium Screened cables for Railway
Signalling.
9.1.2 IRS specification S63-PVC Insulated cable for Railway Signalling.
9.1.3 IS: 694 – PVC Insulated cables for working voltages upto and including 1100 volts.
9.1.4 IRS-TC-30 – Telecom quad cable for special purposes in RE-area. (Tentative).
9.1.5 IRS-TC - 31 – Telecom quad cable for special purposes in Non- RE Area (Tentative).
9.2 Adequate spare conductors to a minimum of 20% of the total conductors used shall be
provided for in each main cable upto the farthest point zone beyond this there should
be a minimum of 10% spare conductors of the total conductors used. No spare
conductors are required if the total number of conductors used is three or less.
9.3 Suitable conductor sizes shall be used to ensure that the voltage drop on line is not
more than 10%.
9.4 When cables are to be terminated or jointed underground in outside location boxes,
these shall be brought up over the ground and terminated or jointed in water tight
junction boxes.
9.5 At least two cores of cable shall be provided between two ends of the yard to cater for
telephone communication for maintenance purposes in non RE areas. Where the yard
is extending over a large area, the location boxes may be grouped and one socket may
be provided in one of the location boxes in the group so that telephone communication
are conveniently available for co-ordination with the cabin during maintenance or
rectification of failures of various ground equipments. Where such groups are situated
in different directions from the cabin a separate pair of conductors shall be used for
each direction connected to the cabin. In RE areas provision shall be made for
telephone communication through a telecommunication cable, if already available or a
separate telecom cable shall be laid for the purpose.
9.6 Earth leakage detectors of multi- channel type conforming to RDSO’s revised
specification No. S-45 both AC and DC may be provided to detect any leakage to earth
in cable conductors.
10.1 The wiring used in various equipment shall comply with the requirements laid down in
IRS specification no. S 23 *
10.2 All wiring in the cabin and locations shall be done in a neat manner so that the wiring
does not in any way prevent the proper functioning over working parts and is easily
accessible for maintenance.
10.3 All wiring in the cabin and location shall be terminated on suitable terminal blocks/tag
blocks conforming to DRg. No. RDSO/S – 16040 having minimum insulation resistance
of 500 M ohm at 500V D.C.
10.4 At all locations and cabins wire entrance of adequate size, conveniently located for
ease of approach to terminals and other equipment so arranged as to protect the wires
from mechanical injury, shall be provided. Such wire entrance shall be plugged and
sealed with suitable compound after the wiring is completed.
10.5 a) Unless otherwise specified, the internal wiring of relay rack in locations and cabin
shall be generally carried out with plain annealed copper conductors: PVC insulated
unarmoured flame retarding type of 1100B grade. The size of the conductors can be
as follows:-
(i) Single core size - 1mm Dia.
(ii) Multi core each CORE of size - 1mm Dia.
(iii) Multi core each CORE of size - 0.6 mm Dia.
(iv) Flexible insulated wire size. - 16/0.20 mm Dia.
b) Rack to rack wiring shall be generally carried out with multi core cable having plain
annealed copper single core conductor size 1.6/1.5 Sq.mm PVC insulated unarmoured
unsheathed 1100 Volts grade. Cables and insulated wires used for internal wiring shall
satisfy relevant clauses of IS-694** and VDE- 0472/6.65.
10.5.1 Unless otherwise specified following practice shall be adopted for internal wiring; The
connecting wires shall be terminated on eyelets/ lugs if required by railways.
a) For connecting shelf type and plug-in non-proved type relays (Q-Style) flexible wire
of 16/0.20 mm shall be used.
b) All connections to proved typed relays (Siemens) shall be done with 0.6 mm single
strand multi core cable.
c) For all connections from cable terminations to tag blocks and indicators etc. shall be
done with the help of 1 mm single strand wires.
d) For all connections to circuit breakers lever locks, etc. Single strand wire of 1.5/1.6
Sq.mm size shall be used.
10.5.2 Relay to Relay wiring on the same rack should be as far as possible direct without
intermediatries like tag blocks/terminals.
10.6 Identification Marker for identifying the terminals and tags shall be provided to each
terminal to identify the circuits for which it is used.
10.7 Relay racks shall have sufficient capacity to take additional equipment to the extent of
15% of equipment provided to permit additions and alterations.
10.8 Charts showing the position of relays on relay racks and contact analysis of relays
indicating the spare and used contacts shall be prepared and kept in the cabin/Relay
room.
11.1 Fuses shall preferable be of the screw-cap cartridge type with different colour codes for
different current ratings and these shall be non-interchangeable.
11.2 The fuses, when blown off, shall preferably give a visible indication.
11.3 Each group of circuits shall be carefully protected by fuses in the cabins/relay rooms
and in location to facilitate easy fault localization.
11.4 Fuses shall be so arranged that they can be easily replaced without causing
interference or unsafe conditions to other circuits.
11.5 Cartridge fuse links shall conform to B.S. Specification No. 714.
11.6 The terminal block (small) when used shall conform to IRS Drawing No. RDSO/S
16040.
11.7 The terminal boards provided at the locations and other place shall be provided with
suitable links to facilitate isolation of the two sides of the circuits which are connected
through the terminal links.
12.1 The power supply scheme shall be designed taking into consideration the commercial
power supply available. The capacity of the power supply arrangements shall be
adequate to cater for load of all the equipments inside the cabin as well as outside
equipments like track circuits signals and point machine along with a 20% spare
capacity to cater future expansion.
12.2 The power supply arrangements shall include arrangement for stabilizing the AC
supply voltage fluctuations in such a way that it gives 110V + 2% volts AC in the
secondary circuit. The voltage stabilization shall be achieved with the help of quick
response voltage stabilizer.
12.2.1 The signal supply transformer should have 110-120-130 volts tappings for maintaining
uniform voltages on the lamp at a distance.
12.2.2 All battery chargers used shall be to RDSO/SPN/60 (Draft) and inverters to IRS S-
58/1982.
12.2.3 Signal light feeding circuits should have voltage stability of + 3%.
12.2.4 Where three phase track circuits are used the integrity of each phase voltage being
available should be proved in route release circuits.
12.3 The design shall cater for no break power supply arrangements for all A.C. circuits with
automatic and manual switching over facility to standby power supply in case of power
failure/fluctuations beyond limits of voltage stabilization and frequency variations of +
3%. The standby power supply shall have a continuously rated capacity equivalent to
main power supply arrangement.
12.3.1 All DC supplies including for point machines shall be provided with a battery back up in
both RE and Non RE areas.
12.4 The schematic diagram of the proposed power supply scheme shall specify clearly the
capacity of various devices like transformers, battery chargers, batteries, switches,
flasher relays, protective devices, etc.
12.5 In case power is to be fed to any outdoor equipment through common feeders from
outside in different cable and on different route, so that the failure of a part of the
feeder or a fuse blowing off shall not effect the feed to the outdoor equipment in the
whole yard.
12.6 The supply and distribution of the power supply shall be governed by the Indian
Electricity ACT and Rules framed where cartridge fuse links use in Railway Signalling
circuits.
13.1 In case of big yards and busy junction stations where a large number of trains/shunting
movements take place resulting in intensive relay operations; relay room shall be air
conditioned.
At way side stations where the traffic density is less the provision of air conditioning is
optional.
Relay rooms in areas which are prone to dust or in near vicinity of chemical factories
releasing injurious fumes or areas with extreme temperature may be air conditioned.
13.2 Fire detector and Fire Alarm of a suitable and approved design shall be provided in all
relay rooms of Route Setting type relay interlocking installation.
All installations shall be provided with suitable type of fire fighting arrangements.
13.3 Adequate number of spare signalling relays and other equipments shall be provided
with each relay interlocking installation.
13.4 If required by railways a quartz clock shall be provided on the indication panel.
13.5 Suitable standard earthing shall be provided for all relay racks, operating panel, power
supply, switch board, transformers, inverters, etc.
13.6 Incase of major Route Relay interlocking and solid state interlocking installation, data
logger shall be provided. At way side panel interlocked installation provision of data
logger is optional.
SEM - II - 21.18.5 Communication between SM,s panel room, relay room equipment room and
locations must be provided
SEM – II - 21.18.6 Panel shall be operated by SM/Panel operator who shall possess a panel
competency certificate issued jointly by Traffic Inspector and section engineer (Signal) of the
section duly counter signed by Asst.Officers
OPTIONAL REQUIREMENTS
Para (1.1) Installation may be either of route setting type or non route
setting type.
Para (3.3) Illuminated Panel diagram and operating control console
can be combined in one or a separate illuminated diagram
and console containing operating members can be
provided.
Para (3.5.1) Use of common signal switch for conflicting Signal in non
route setting type installation.
Para (3.6) Use of two/three position switch for point operation
Para (3.10.6) Voltage control on Panel for variable supply voltage for
panel indication.
Para (3.10.7) Voltage control on panel for supply to signal lamp.
Para (3.10.10) Option to provide SM’s Lock key in route setting type
installation.
Para (3.11.5.1) Option to provide a voltmeter on panel for power supply
Para (3.11.6.1) Option for the provision of advance approach warning.
Para (3.11.6.3) Option for the provision of signal/route lamp failure
indication
Para (4.1.4) Isolation of internal circuits
Para (4.3.1) Option to use sectional route release including overlap by
the passage of train,.
APPENDIX - A
INFORMATION TO BE SUPPLIED BY THE RAILWAYS:
A-2 whether the equipment and circuitry to be used shall conform to 25 KV AC electrification
requirements depending upon the territory in which installation is desired (Para 1.3)
A-3 Signalling plan and selection (control) Tables showing the signalling arrangement for the
yard (Para 2.1)
A-4 Local conditions to be taken into account for the design of a reliable operation (Para 2.3)
A-5 Whether a separate illustrated diagram and “Control Console” containing all the
operating members shall be provided (Para 3.3)
Or
By means of one switch at the entrance and one push button at the exit of the
route
Types of push buttons used to be used in entrance/exit system either two position
or three position type (Para 3.5)
(ii) In non route setting type installations whether signal shall be cleared by
individual push button in conjunction with group push button.
Or
Switch controlling each signal or a common switch for conflicting signals which
are not required at the same time or one push button at the entrance and other at
the exit end(Para 3.5.1)
A-7 Whether two positions or there position switches or individual push buttons and a
common push buttons should be provided for individual operation of points (Para 3.6)
A-8 Details for the selection of alternate overlaps for different routes. Any special method of
section of overlaps to be given(Para 3.7)
A-12 Route required to be switched from manual central to automatic working(para 3.10.4)
A-13 Requirements of additional control on level crossings, ground frames, goods cabins,
crank handles etc(para 3.10.5, 3.10.5.1)
A-14 Provision of supply voltage control for panel indication circuits to adjust the intensity of
illumination(para 3.10)
A-15 Provision of voltage control on signal lamps to be given(para 3.10.7)
A-16 Type of control required for selection of power supply (para 3.10.8)
A-17 Whether indication panel for maintenance staff required, if so, the place where
required(para 3.10.10)
A-18 Type of indication for points, signals and route required on the control panel to be
specified (para 3.11.1, 3.11.2,3.11.3.3, 3.11.3.7, 3.11.6.1, 3.11.6.3, 3.11.6.4, 3.11.6.5)
A-20 Whether advance approach warning for trains is required and type of indication to be
given (para 3.11.6.2)
A-23 Whether internal circuits should be electrically isolated from external circuits(para 4.1.4)
A-24 If facility for pre-setting of route is required, its details shall be provided(para 4.2.4)
A-25 Details of additional controls on level crossings, ground frames and other cabins,
etc(para 4.2.7)
A-26 Whether complete route release including overlap by operation of switches or sectional
route release by passage of train is needed.(para 4.3.1)
A-27 If sectional route release is required, its details shall be provide.(paras 4.3.4, 4.3.4.1,
4.3.5)
A-28 Whether facility for emergency route/sub-route cancellation required.(para 4.3.6)
A-29 Details of signals for which aspect light is required to be proved be given(para 4.4.50
A-30 Details of controls on level crossings , ground frames,cabins,crank handles, siding points
etc(para 4.4.6)
A-31 In case of a cross over whether each and shall be operated by a separate point machine
or by one point machine and a rodding system.(para 4.6.6)
A-32 Details of grouping of point zones for crank handles (para 4.6.7.3)
A-33 Whether double cutting and cross protection is means for internal circuits including vital
circuits (Para 4.7.10
A-36 Whether the point are to be operated by electric point machines or any other method
(para 7.1)
A-37 Details of the type of the track circuits to be provided, whether AC or DC (if AC track
circuit to be provided whether 50 cycles Ac or 83-1/3 cycle AC) or electronic track circuit
or Axle counters of an approved design for track circuit (para 8.1.8.2)
A-38 Details of the wire to be used for wiring of the relay rack/cabin etc (para 10.5 and 10.5.1)
A-41 Any other facility or requirement not covered by the above specification
APPENDIX ‘B’
B-3 Specification of cable proposed to be used for distribution of power supply, for
point operation and other external and internal circuits (para 9.1)
B-5 Power supply to be made available single phase/3 phase commercial supply/from
Auxiliary transformer in RE area.
B-6 Any other additional facility offered which is not covered by the specification.
British Standard(BS), British Railway Standard(BRS),American Association of Railroads(AAR),
British Post Office Engineering Department(BPO) specifications and VDE specifications as
approved by the Railway, which shall also be compiled to the extent applicable:-
This specification requires reference to the following Indian Railway Standard Drawings:-
The terminology used in the specifications are generally covered by the definition given in IRS
Specs.No:S23.
Whenever any reference to any standard and/or drawings appears, it shall be taken as a
reference to the latest version of that standard and/or drawing unless the year of issue is
specially stated. The specifications are indented mainly to cover the technical provisions relating
to the mechanical and electrical requirements of RI systems including the annually equipments.
(As per RB Lr No: 2002/Sig. / PI / 1 , Dt : 9.7.2002 , the following guide lines are to be
observed for provision of PI/RRI in S/L & D/L.)
A1. At all big junction stations, Route Relay Interlocking (RRI) shall be provided. All the
features mentioned in items (i) to (vi) under A.3 below will apply to RRIs. The
number of operating staff in RRIs will, however, depend on the actual requirement
as assessed by the Railway.
A2 . (i) At small junctions having only 3 directions or non-junction stations having more
than 5 running lines with complex lay outs, where there is extensive and repeated
shunting, there ‘are many traffic gates, good sheds and sidings etc., Railways may
provide either central panel or end panels after assessing the local complexities.
The decision about provision of end panel or central panel at such stations will be
made by COMs of the Railways in interest of smooth operations and safety
However, if it is decided to provide central panels at such stations, all the features
mentioned under P3 below will apply. In case end panels are provided, central slide
frame with Station Master will be of push button type instead of mechanical frame.
(ii) Block proving by axle counters will be provided in a contiguous section even if, at
few stations in between, end .panels have been provided.
A3. At all other stations, central panels will be provided with the following features:
(i) The station will be fully track circuited in the station section.
(ii) Block proving by axle counter ( or block proving track circuits) will be provided as a
pre-requisite of the central panel.
(iii) Central panel will be of route setting type and will be provided with solid
state interlocking / relay interlocking as sanctioned.
(iv) It would be desirable that similar type of panels are installed on the whole of the
section instead of getting a mixture of technology thereby creating problems in
maintenance and consequent operations.
(v) The block instrument (block proving with axle counter) will be provided -with the
ASM at the central location.
(vi) No manned traffic gates would be non-interlocked in the Station area. i.e all manned
traffic gates in the station area would be interlocked.
Wherever at present Switchman/ Cabinman is operating the traffic gates within the
station area, he may be replaced by traffic Gateman, who will operate the gate from
a get-lodge, near the Level Crossing.
(vii) At all stations with central panels, an additional ASM or a qualified Group ‘C’ traffic
staff will be provided in each shift’ who will oversee and check through trains,
exchange all right signals with the train crew, handle the job of shunting at the
station, cranking of’ points In can of points or signal failures, issue pilot memo,
caution orders etc. He will also facilitate working between the station and traffic/
engineering level crossing gates.
In addition to these operating duties, he will also deal with public enquiries and
commercial booking, provided the workload does not justify a separate
booking/commercial clerk.
C. Wherever central panels have already been provided without block proving axle
counters, immediate action be taken to provide the same on priority. ‘I
D. Wherever end panels have been provided, the present SM slide frame should be
converted into push button panels to reduce failures and ensure greater safety.
(This issues with the approval of Board (ML & MT).
The above policy directives must be followed by the Zonal Railways with
immediate effect while executing works.)
3.3 Policy on Type of equipment to be provided for interlocking at Block Stations.
Policy With regard to the type of equipment / relays to be provided by interlocked stations
was issued vide reference above. The policy has been reviewed in consultation with
Traffic, Planning and Finance Directorates. Board has confirmed the policy issued earlier
and the same is reiterated as under:
Picks when NCR / RCR picks up when the point switch is operated to ‘N’/’R’
respectively.
Picks up through concerned ASR F/C & OVSR F/C proves not involved in route
/Overlap
Picks up through concerned point tracks F/C proving tack locking
Proving crank handle in (preferable)
B/C of WLR is proved in NWR/RWR cct. as cross protection.
It switches the circuit of NWR/RWR according switches position N/R respectively.
Its B/C is proved in NWKPR/RWKPR to prove indication Locking.
14 TR: Track Relay
Its B/C to be proved in detection circuit duly proving point operation relays dropped
condition after the operation.
Its B/C to be proved in detection circuit duly proving point operation relays
dropped after the operation.
It sticks through own F/C and its F/C is used in UYR circuit and other circuits to
prevent the failures due to loose of packing points
It drops only when the point is initiated to operate from Reverse to Normal either
from panel or through Crank handle
Sl.
Topic Remarks on Discussion
No.
Type of Relays –
Metal to carbon to be standardized for
3 (Metal to Metal OR
adoption to EI logic.
Metal to Carbon).
What are the circuits being provided
4
with Cross protection?
WLR, UCR, HR. - These also have double
(a) Indoor Circuits
cutting .
Standardization of TSR / WLR / ASR TSR circuit to have only ASR and
7
circuits replacement TPR contacts
Sl.
Topic Remarks on Discussion
No.
TIMER
INTERLOCKING
14 Stages of Interlocking:
Sl.
Topic Remarks on Discussion
No.
proposed to allow individual operation of
(c) If ASR Front Contact is proved, the
points (for maintenance) from panel even
Method of extracting Crank Handle
after CH is taken out (point operation through
during Route locking cases (with
route setting to be prevented when CH out).
time delay, etc.)
However signals should be locked.
• Required -if ASR pick up contact is proved.
(d) Emergency CH extraction • Not required -if HR and UCR drop are proved
in CHYR circuit
ROUTE RELEASE
Whether sectional route release feature Sectional route release feature is required at
is provided for all major/ medium yards all stations (Major, Medium & Wayside
17
or all stations including Wayside Stations) to maintain uniform route releasing
stations. circuits at all stations.
LC/SIDING
Sl.
Topic Remarks on Discussion
No.
Sl.
Topic Remarks on Discussion
No.
(d) Detection • Detection in series for Indication to Panel.
• Separate Detection cable is to be provided.
• Signal aspects may go to danger when a
train passing over points disturbs the
detection due to loose packing etc. To
overcome this Stick relays are used
(NWKSR or RWKSR) in SR, SCR and
SWR.
Sl.
Topic Remarks on Discussion
No.
(b) Detection of Siding Trap Point
(Closed condition) Electrically for
• Rod operated - Detection is required.
signalled movements in the
Trailing Direction when siding is
• Key lock - No detection is required
operated locally and interlocked
through EKTs.
Whether 110 Volts DC is extended to
110 Volts cable to be live only when needed
35 point location only on initiation of Point
i.e., for operation.
operation using contactor relay (PCR).
A motor operated point in the berthing
36 Provide Intermediate starter to hold the route
portion of Track.
SIGNAL
BLOCK
Sl.
Topic Remarks on Discussion
No.
Proving of overlap track circuit (120
metres track circuit) in Single Line To be done as per CRS recommendation.
42
Automatic signalling as per Board’s Being proved in all Railways.
letter issued in 1998.
Whether distant signal ECRs are
proved in block circuit to prevent the
43 block being closed or line clear being Not required.
granted in the event of distant signal
remaining blank.
BPAC
Standardizing BPAC circuits and Reset S.Rly. Circuit for reset was shown. This may
44
circuits. be studied
SSI
In SSI whether to adopt distributed logic • Distributed for MLK - II for more than 5
45 or single logic irrespective of size of the lines and Jn.Stns.
yard. • Others centralised.
Sl.
Topic Remarks on Discussion
No.
Details of Cement
S.NO DESCRIPTION QTY UNIT
1 CLS signals 12 Cu.m
2 Gr.shunt sigs./compensator/lead out/SPI 2 Cu.m
3 Relay/power rack 5 Chum
4 CT box/'A' type bases 0 Cu.m
5 Apparatus case large 12 Cu.m
6 App. case small/medium/sht. iron box 24 Cu.m
7 Boards/Detectors base/cranks 10 Cu.m
8 Miscellaneous 1 Ls
Total
Note :-
• Approximate Cost for Relay Interlocking for Signalling portion (Excluding Engineering
and Electrical Requirement) = Rs 1.2 Crores in 2009.
• Details may vary as per Design & Local railways practices.
ENGINEERING DEPARTMENT
(a) The door of relay room should be flush type and opened inside all other rooms
should be of ordinary double door type.
(b) Flooring in all rooms should be with tiles as an anti dust arrangement.
(c) Duct for laying cable to be provided in the rooms in consultation with
ASTE/DSTE/CN.
(d) Opening (0.67mx0.67m) for cable entry to be provided at the basement level of relay
room in consultation with ASTE/DSTE/CN.
(e) Window shutters should be of sliding type with glass/good quality acrylic panels and
protective covering with expanded metal to be provided for all windows on the outer
side.
(f) Height of windows should be 0.91 mtr. above floor level.
(g) Floor level should be at a height of 1m from rail level. (ie; higher than a high level
platform whether existing at present or not to take care of future and to avoid
flooding of water in rainy season.)
(h) Battery room should contain two tier battery stand with acid proof tiles up to a height
of 2 mts. on the walls.
(i) Cement flooring to be provided in side the barbed fencing area.
(j) The shed of generator shall be covered by asbestos sheets.
ELECTRICAL DEPARTMENT
(a) Six tube lights should be fitted in relay room, four on the walls and two on the roof.
(b) In all the other rooms tube light each should be provided one on the roof and other
on the wall.
(c) Relay room shall be provided with two ceiling fans. And all other rooms shall be
provided with one ceiling fan each.
(d) All the lights and power plug points in relay room and one tube light each in the
remaining rooms shall be wired separately with change over facility from main to
generator supply.
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