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Crane wheels
Product overview
Description Karl Georg DIN* Nomi- Page

Standard Standard nal - ∆
Crane wheels with smooth bore/feather keyway ..... KG 010.1 ................. DIN 15 049 ............... 160– 630 ................ 4
Crane wheels with slide bearing . ............................. KG 010.2 ................. DIN 15 049 ............... 160– 630 ................ 8
Wearing washers ...................................................... KG 010.3 ................. DIN 15 069 ............... 40– 80 ................ 10
Wheelaxles with lubrication bore . ............................ KG 010.4 ................................................... 40– 80 ................ 11
Pinions ...................................................................... KG 010.5 ....................................................................................... 12
Wheel axles without lubrication bore . ...................... KG 010.6 ................................................... 40– 60 ................ 13
Axle mounting .............................................................................................. DIN 15 058 ................................................. 15
Wheels with slide bearing for use in old Demag KG 012 ...................................................... ................
300– 630 16
type of cranes ...........................................................
Wheels for rotating shafts for use in old Demag KG 013 ...................................................... ................
200– 250 18
type of cranes ...........................................................
Wheels with grooved ball bearing ............................ KG 014 .................... DIN 15049 ............... 200– 400 ................ 20
Wheels with precision-cylindrical roller bearing . ..... KG 015 .................... DIN 15049 ............... 160– 630 ................ 22
Wheels with single wheel flange . ............................. KG 020 .................... DIN EN 10 024 130– 300 ................ 24
DIN EN 10 034
Wheel axle . ............................................................... KG 020.1 ................................................... 30– 65 ................ 27
Wheels with anti friction bearing and bush............... KG 030 .................... DIN 15 049 ............... 200– 630 ................ 28
Internal bushing for crane wheels ............................ KG 030 .................... DIN 15 049 ............... 200– 630 ................ 31
Wheels with slide bearing without gear ring ............................................... DIN 15 074 ............... 200– 1 250 ................ 32
Wheels with slide bearing with gear ring . ................................................... DIN 15 075 ............... 200– 1 250 ................ 34
Wheels with self-aligning roller bearing without gear ring .......................... DIN 15 078 ............... 200– 1 250 ................ 36
Wheels with self-aligning roller bearing with gear ring ............................... DIN 15 079 ............... 200– 1 250 ................ 38
Gear rings, screwed-on ............................................................................... DIN 15 082-1 . .......... 200– 1 250 ................ 40
Gear rings, pressed-on ................................................................................ DIN 15 082-2 . .......... 315– 500 ................ 42
Bandages, machined . ................................................................................. DIN 15 083 ............... 400– 1 250 ................ 44
Covers .......................................................................................................... DIN 15 084 ................................................. 46
Internal bushing and spacer rings . ............................................................. DIN 15 086 ................................................. 48
Driven- and nondriven wheelsets ................................................................ DIN 15 090 ............... 315– 1 000 ................ 50
Crane wheels for driven and non driven wheelsets..................................... DIN 15 093 ............... 315– 1 000 ................ 56
Connection flanges for articulated shaft . .................................................... DIN 15 452 ............... 150– 435 ................ 58
Crane wheels for half-shaft without gear ring . ............................................ TGL 34 964 .............. 200– 1 000 ................ 60
Crane wheels for half-shaft with gear ring ................................................... TGL 34 965 .............. 200– 1 000 ................ 62
Gear rings for crane wheels ........................................................................ TGL 34 966 .............. 140– 800 ................ 64
Crane wheels with corner support (driven/non driven wheelsets) ............. TGL 34 968 .............. 320– 900 ................ 66
Crane wheels ............................................................................................... TGL 34 968 .............. 320– 900 ................ 72
Basis of calculation for crane wheels .......................................................... DIN 15070 ................................................. 74

Correlation running surface profiles and crane rail/wheel-Ø....................... DIN 15072 ................................................. 77
Crane rails .......................................................................................................................................................................... 78
* DIN = German Institute for Standardization
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Crane wheels with smooth bore DIN 15 049 KG 010.1
or with feather keyway to DIN 6885 -1
form A with gear ring form B without gear ring
Designation of a crane wheel form A with gear ring, nominal

diameter d1 = 300 mm, gauge b1 = 50 mm, bore diameter d4
= 80 mm H7, module 3 and number of teeth 110:
Crane wheel A 300 × 50 × 80 H7 – 3 × 110 KG 010.1
Form A with gear ring

Form B without gear ring
Material:
Wheel body - ∆ 160 – 500 C45 drop forged
Wheel body - ∆ 630 GE420 (GS -70) with ribs
Other material and dimensions on request.
4 LR-08/2010
or with feather keyway according to DIN 6885 -1
Form A with gear ring Form B without gear ring
wheel-Ø b11) b2 d2 d41) d5 l l1 gear ring2) unit weight wheel load

d1 (Form A) ª[kg]
mo- number d6 d7
dule of teeth
h11 H7 Form Form [kg]3)
A B
2,5 72 185
160 30-60 80 186 30-65 85 95 40 180 10 8,5 3 300
3 60 186
3 75 225 231
200 30-60 80 232 30-90 117 95 40 17,5 16 4 300
4 56 224 232
3 88 270
250 30-60 80 274 40-110 142 120 40 264 30 25 5 600
4 66 272
3 110 330
300 35-65 90 336 40-120 152 120 45 336 43 37 7 250
4 82 328
315 40-75 100 348 50-130 167 140 50 4 85 340 348 54 48 9 000
400 40-75 100 432 50-160 197 140 50 4 106 424 432 86 71 11 900
500 50-85 110 540 60-180 230 170 55 6 88 528 540 156 125 17 000
630 55-95 120 680 80-130 180 200 60 8 83 664 680 235 181 22 100
1) The dimension of the gauge recess b1 and bore diameter d4 to be

stated with order.
2) Module and number of teeth to be stated with order.
Tooth form according to DIN 867 without profile correction.
Pressure angle 20 degree.
3) The wheel loads stated are obtained from the maximum permis-
sible pressure between wheel and rail with maximum possible rail
head width of the corresponding wheel and v ª 40 m / min.
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Wheels with smooth bore DIN 15 049 KG 010.1
Examples of possible types of the running surface and of

the crane wheels.
Desired type and dimensions to be stated with order.
Type 1 Type 2
Travel wheel form A Travel wheel form B
without wheel flanges, with gearing with single wheel flange on overhanging hub
Type 3 Type 4
Travel wheel form B Travel wheel form B
with single wheel flange on flush hub with shortened hub
6 LR-08/2010
Examples of possible types of the running surface and of

the crane wheels.
Desired type and dimensions to be stated with order.
Type 5 Type 6
Travel wheel form B Travel wheel form B
without wheel flanges with bore for locking elements
Bore with feather keyway according to DIN 6885 -1 Running surface and wheel flange surfaces
hardened free of slip (e.g. for material C45
HRc 38 – 46, hardening depth 3 – 4 mm)
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Crane wheels with slide bearing DIN 15 049 KG 010.2
Designation of a travel wheel form A with gear ring, nominal - ∆

d1 = 300 mm, gauge b1 = 50 mm, with slide bearing ∆ 60 / 50
of G - CuSn7ZnPb, module 3 and number of teeth 110:
Crane wheel A 300 × 50 × 60 / 50 – 3 × 110 KG 010.2

Other types of the running surface see KG 010.1.
The slide bearings are secured with setcrews towards twisting
and dislocation.
Material:
Slide bearings G - CuSn7ZnPb (Rg 7)
Other materials and dimensions on request.
Suitable wheel axles see KG 010.4.
8 LR-08/2010
Crane wheels with slide bearing DIN 15 049 KG 010.2
wheel-Ø b11) b2 d2 d3 d41) d5 l l1 l3 gear ring 2) unit weight wheel load

d1 (Form A) ª[kg]
mo- number d6 d7
dule of teeth Form Form

h11 E9 H7 A B [kg]3)
2,5 72 185
160 30-60 80 186 40 50 85 95 40 33 180 10 8,5 2 000
3 60 186
3 75 225 231
200 30-60 80 232 40 50 117 95 40 33 17,5 16 2 300
4 56 224 232
3 88 270
250 30-60 80 274 50 60 142 120 40 50 264 30 25 3 800
4 66 272
3 110 330
300 35-65 90 336 50 60 152 120 45 50 336 43 37 4 500
4 82 328
315 40-75 100 348 55 65 167 140 50 56 4 85 340 348 54 48 5 400
400 40-75 100 432 60 72 197 140 50 63 4 106 424 432 86 71 6 700
500 50-85 110 540 70 82 230 170 55 70 6 88 528 540 156 125 9 500
630 55-95 120 680 80 95 180 200 60 80 8 83 664 680 235 181 12 800
1) The dimension of the gauge recess b1 and bore diameter d4 to be

stated with order.
3) The wheel loads stated are obtained from the maximum permissi-
ble pressure between plain bearing and axle for v ª 40 m / min and
an operating period up to 40%.
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Wearing washers similar to DIN 15 069 KG 010.3
fitting to travel wheels according to KG 010.2, KG 014 and KG 015
Designation of a wearing washer for wheel - ∆ d1 = 300 mm,

axle - ∆ d3 = 50 mm, thickness of the washer s = 10 mm:
Wearing washer 50 × 10 KG 010.3
Material:
Laminated wood bound with synthetic resin (unsuitable for
wet environment)
for wheel-Ø d3 s d5
d1
+1,0 +0,2
+0,5 -0,2
160 5
40 90
200 10
250 5
50 110
300 10
5
315 55 120
10
5
400 60 140
10
5
500 70 160
10
5
630 80 170
10
10 LR-08/2010
Wheel axles with lubrication bore KG 010.4
fitting to wheels according to KG 010.2 and KG 030
Designation of an axle for travel wheel - ∆ d1 = 300 mm, axle-

∆ d3 = 50 mm, length 210 mm:
Axle 50 × 210 KG 010.4
Supplied with spherical grease nipple

AM 10 × 1 DIN 71 412.
Material: 42CrMo4+QT or C45
for wheel- ∆ d3 l4 l5 l6 a b t unit weight

d1
f7 +0,5 +0,5 ª[kg]
160
40 190 100 30 25 8 7 1,8
200
250
50 210 110 30 25 8 8 3,1
300
315 55 265 135 40 25 8 9 4,8
400 60 265 135 40 25 8 9 5,7
500 70 285 150 50 25 10 10 8,5
630 80 335 170 50 25 10 10 13
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Pinions KG 010.5
Form 1
Form 2
Form 3
Form 4
Designation of a pinion form 1, module 3, number of teeth 18, Module: 2 –15

length L = 60 mm, bore - ∆ d = 20 H7 with feather keyway Minimum number of teeth: 12
according to DIN 6885 -1: dmin = 16 H7
Material: C45 or 42CrMo4+QT
Pinions 3 × 18 × 60 × 20 H7 KG 10.5 form 1 All dimensions and material to be stated with order.
12 LR-08/2010
Wheel axle without lubrication bore KG 010.6
fitting to travel wheels according to KG 014
Designation of an axle for travel wheel - ∆ d1 = 300 mm, axle -

∆ d3 = 50 mm, length 210 mm:
Axle 50 × 210 KG 010.6
Material: 42CrMo4+QT or C45

for wheel - ∆ d3 l4 a b t unit weight

d1
f7 +0,5 +0,5 ª[kg]
200 40 190 25 8 7 1,8
250
50 210 25 8 8 3,1
300
315 55 265 25 8 9 4,8
400 60 265 25 8 9 5,7
LR-08/2010 13
Axle bracket DIN 15 058
The axle brackets have to be placed in way, that the fastening

screws are not stressed by the pressure of the axle.
Designation of an axle bracket width a = 30 mm, thickness b

= 8 mm:
Axle bracket 30 × 8 DIN 15 058
Material: S235JR (St 37)

a b c1 c2 d1
20 5 60 36 9
25 6 80 50 11
30 8 100 70 13
40 10 140 100 17
50 12 190 140 21
60 16 250 200 25
1) Dimensions see wheel axles KG 010.4, KG 010.6 and KG 015.
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Crane wheels with slide bearing KG 012
suitable for older travelling devices Demag brand

d1 = 300 mm, gauge b1 = 55 mm, with plain bearing ∆ 60 / 50
of Rg 7, module 3 and number of teeth 110:
Crane wheel A 300 × 55 × 60 – 3 × 110 KG 012

The plain bearings are secured with setscrews towards twi-
sting and dislocation.
Material:
Wheel body - ∆ 630 GE420 (GS -70) with Ribs
Plain bearings G - CuSn7ZnPb (Rg 7)
16 LR-08/2010
Crane wheels with slide bearing KG 012
suitable for older travelling devices Demag brand
wheel- b1 b2 d2 d3 d5 l1 l2 l3 gear ring 2) unti weight Demag Spare no.

Ø d1 (form A) ª[kg]
modu- no. of d6 d7
lel teeth form form form form

h11 E9 A B A B
1102) 963 617 44 -

300 55 90 330 50 152 45 90 3 110 330 336 43 37
90 - 963 619 44
320 55 98 348 50 167 138 49 100 4 85 340 348 55 49 963 333 44 963 338 44
55 963 433 44 963 438 44

400 98 432 60 197 138 49 100 4 106 424 432 86 71
65 963 453 44 963 458 44
500 70 105 540 70 230 166 52,5 110 6 88 528 540 156 125 963 535 44 963 528 44
8 83 664 680
630 75/851) 120 680 80 180 200 60 120 235 181 - -
6 111 666 678
1) The dimension of the gauge recess b1 to be stated with order.

2) Overall width 110 mm, Hub length 90 mm.
Tooth form according to DIN 867 without appending modification,
LR-08/2010 17
Crane wheels for rotating shafts KG 013
with feather keyway according to DIN 6885 -1
suitable for older types of the trolley traveling winches Demag brand

d1 = 200 mm, gauge b1 = 55 mm, bore - ∆ d2 = 45 mm H7,
module 4 and number of teeth 58:
Crane wheel A 200 × 55 × 45 H7 – 4 × 58 KG 013

Material: C45
18 LR-08/2010
Crane wheels for rotating shafts KG 013
with feather keyway according to DIN 6885 -1
suitable for older types of the trolley traveling winches Demag brand
wheel- b1 b2 d2 d3 d6 d7 l1 l2 m s1 s3 gear ring1) unit weight Demag spare no.

Ø d1 (form A) ª[kg]
mo- no. of d4 d5
dule teeth
form form form form
form form form form
h11 A B H7 A B A B A B
45 598 456 44 598 458 44

200 55 105 80 4 58
60 Dimensions on 598 344 44 598 346 44
Dimensions on request request
50 598 856 44 598 858 44
250 55 105 80 4 71
65 598 876 44 598 878 44
1) Gearing corrected, addendum modification coefficient x = -0,5.

LR-08/2010 19
Crane wheels with grooved ball bearings similar DIN 15 049 KG 014
Designation of a wheel form A with gear ring, nominal - ∆ d1

= 300 mm, gauge b1 = 50 mm, complete with grooved ball
bearings, module 3 and nuimber of teeth 110:
Crane wheel A 300 × 50 – 3 × 110 KG 014

The rolling bearings are lubricated for life.
Material:
20 LR-08/2010
Crane wheels with grooved ball bearings similar DIN 15 049 KG 014
wheel- b11) b2 d2 d3 d4 d5 l l1 bearing gear ring 2) unit weight wheel load

Ø d1 type (form A) ª[kg]
module no. of d6 d7
teeht

h11 M7 form form [kg]3)
A B
3 75 225 231
200 30-60 80 232 40 90 117 95 40 6308-2RS 14,5 13 2 800
4 56 224 232
3 88 270
250 30-60 80 274 50 110 142 120 40 6310-2RS 264 27 22 4 600
4 66 272
3 110 330
300 35-65 90 336 50 110 152 120 45 6310-2RS 336 40 34 4 800
4 82 328
315 40-75 100 348 55 120 167 140 50 6311-2RS 4 85 340 348 50 44 5 800
400 40-75 100 432 60 130 197 140 50 6312-2RS 4 106 424 432 81 66 7 000

Tooth form according to DIN 867 without appending modification,
3) The wheel loads stated are valid for v a 40 m/min with an endurance
of approximately 5000 hours and with maximum possible rail head
width of the corresponding wheel.
LR-08/2010 21
Crane wheels with precision similar to DIN 15 049 KG 015
cylindrical roller bearings
Description of a travel wheel form A with gear ring, nominal - ∆ Other types of the running surfaces see KG 010.1.
d1 = 300 mm, gauge b1 = 50 mm, complete with cylindrical
The roller bearings are sealed with radial shaft seal rings on
roller bearings, radial shaft seal rings and hardened axle with
both sides and not greased
∆ d3 = 50 mm, module 3 and number of teeth 110:
Material:
Crane wheel A 300 × 50 – 3 × 110 KG 015 Wheel body - ∆ 160 – 500 C45 drop forged
Wheel axle 42CrMo4+QT
Form A with gear ring Surfaces hardened to HRc 56–59
Form B without gear ring Other material and dimensions on request.
Dimensions of the appropriate wheel axle

for wheel - ∆ d3 l4 l5 a b t unit weight
d1
f7 +0,5 +0,5 ª[kg]
160
40 190 110 25 8 7 1,8
200
250
50 210 120 25 8 8 3,1
300
315 55 265 140 25 8 9 4,8
400 60 265 140 25 8 9 5,7
500 70 285 150 25 10 10 8,5
630 80 335 160 25 10 10 13,0
22 LR-08/2010
Crane wheels with precision similar to DIN 15 049 KG 015
cylindrical roller bearings
wheel-Ø b11) b2 d2 d3 d4 d5 l l1 number gear ring 2) unit weight wheel load

d1 of bea- (Form A) ª[kg]
rings
Mo- Number d6 d7
dule of Form Form
teeth
h11 M7 A B [kg]3)
2,5 72 185
160 30-60 80 186 40 62 85 95 40 2 180 11 9,5 2 600
3 60 186
3 75 225 231
200 30-60 80 232 40 62 117 95 40 3 18,5 17 4 000
4 56 224 232
3 88 270
250 30-60 80 274 50 80 142 120 40 3 264 31 26 5 600
4 66 272
3 110 330
300 35-65 90 336 50 80 152 120 45 3 336 44 38 6 750
4 82 328
315 40-75 100 348 55 85 167 140 50 3 4 85 340 348 56 50 7 100
400 40-75 100 432 60 90 197 140 50 4 4 106 424 432 88 73 9 700
500 50-85 110 540 70 110 230 170 55 4 6 88 528 540 160 129 17 000
630 55-95 120 680 80 120 180 200 60 4 8 83 664 680 240 186 21 000

3) The wheel loads stated are valid for v ≈ 40 m/min with an endu-
rance of approximately 10 000 hours and with maximum possible
rail head width of the corresponding wheel.
LR-08/2010 23
Crane wheels with single wheel flange KG 020
for I- and IPE girder (DIN 1025)
Designation of a wheel with single wheel flange, form A with

gear ring, nominal - ∆ d1 = 300 mm, complete with anti friction
bearings:
Crane wheel A 300 KG 020

The running surface width b1 is one half each cylindric/sphe-
ric.
The rolling bearings are lubricated for life.
Material:
Wheel body EN-GJS-600-3 (GGG - 60)
24 LR-08/2010
Crane wheels with single wheel flange KG 020
for I-girder from I-and IPE-series according to DIN 1025
wheel- b1 b2 b4 d2 d3 d4 d5 l1 l2 l3 rolling gear ring 1) unit weight wheel load

Ø d1 bearingsr (form A) ª[kg]
mo- no. of d6 d7
dule teeth

h11 M7 Form Form [kg]2)
A B
130 26 38 25 160 30 62 80 46 58 39 6206-2RS 3 52 156 162 3 2,5 1 900
160 31,5 44 30 200 35 72 90 49 69 41,5 6207-2RS 4 53 212 220 6 5 2 500
200 39 55 30 250 45 85 105 56 79 47 6209-2RS 4 70 280 288 13,5 9,5 3 300
300 56 73 30 340 65 120 150 73 100 59,5 6213-2RS 4 100 400 408 37 28 5 500

rance of approximately 3 600 hours.
LR-08/2010 25
Wheel axles KG 020.1
fitting to travel wheels according to KG 020
for an easy assembly into steel structures
Designation of an axle for travel wheel - ∆ d1 = 200 mm:
Axle 200 KG 020.1
The supply takes place supplied fully machined, including cir-

clip and 4 locking screws.
Material: 42CrMo4+QT
Other materials, dimensions or wheel axle for welding on
Request.
for d3 d8 d9 d10 d11 l4 l5 l6 l7 locking screws b51) b6 S

wheel - ∆ (included) circlip
d1 DIN 471
- 0,1 max.
130 30 67 25 48 4× ∆11 32 23 10 70 M10×30 10.9 12–16 5 30×1,5
160 35 77 35 58 4× ∆11 34 31,5 11 82 M10×35 10.9 12–20 6 35×1,5
200 45 88 40 68 4× ∆13,5 38 36 12 92 M12×40 10.9 12–25 7 45×1,75
300 65 127 50 98 4× ∆17,5 46 44,5 16 114 M16×50 10.9 16–30 11 65×2,5
1) For different metal gauge b5 other lengths of the screws are requiered.
LR-08/2010 27
Crane wheels with similar DIN 15 049 KG 030
anti-friction bearings and bush

d1 = 300 mm, gauge b1 = 50 mm, complete with grooved ball
bearing, self aligning roller bearing and bush type 1, module 3
and number of teeth 110:
Crane wheel A 300 × 50 – 3 × 110 KG 030.1

The self aligning roller bearings are covered by nilos sealing-
rings. Grooved ball bearings have one-sided seal discs. The
roller bearings are greased.
Material:
Bush S355JR (St 52)
Suitable wheel axles see KG 010.4
28 LR-08/2010
Crane wheels with similar DIN 15 049 KG 030
anti-friction bearings and bush
wheel-Ø b11) b2 d2 d3 d4 d5 l l1 bearing gear ring 2) unit weight wheel load

d1 type (form A) ª[kg]
mo- no. of d6 d7
dule teeht Form Form

h11 E9 M7 -0,5 A B [kg]3)
62 10Z 3 75 225 231

200 30-60 80 232 40 90 117 95 40 17,5 16 3 800
222 10 4 56 224 232
62 12Z 3 88 270
250 30-60 80 274 50 110 142 120 40 264 30 25 5 600
222 12 4 66 272
62 13Z 3 110 330
300 35-65 90 336 50 120 152 120 45 336 43 37 7 300
222 13 4 82 328
62 15Z
315 40-75 100 348 55 130 167 140 50 4 85 340 348 54 48 8 500
222 15
62 18Z
400 40-75 100 432 60 160 197 140 50 4 106 424 432 81 73 11 900
222 18
62 20Z
500 50-85 110 540 70 180 230 170 55 6 88 528 540 150 112 17 500
222 20
62 22Z
630 55-95 120 680 80 200 250 200 60 8 83 664 680 260 190 22 100
222 22

Tooth form according to DIN 867 without appending modification.
rance of approximately 10 000 hours and with maximum possible
rail head width of the corresponding wheel.
LR-08/2010 29
Bushing for crane wheels KG 030 similar DIN 15 049 KG 030
Design 1
length of the bush corre-
lates with the width of the
wheel
Design 2
bush both-sided over
laying at gauge, against
wheelbody
Design 3
bush both-sided over-
laying against wheel
body and with flatte-
ning against rotation
(mounted on flush hub
side resp. opposite gear
ring)
dimensions of the bushing

for Rad - ∆ d3 d7 a b c t I
d1

E9 g6 – 0,5
200 40 50 2 12 10 22 95
250 50 60 2 12 10 27,5 120
300 50 65 3 13 10 29 120
315 55 75 3 13 10 32,5 140
400 60 90 5 15 10 40 140
500 70 100 5 15 10 45 170
630 80 110 5 15 10 50 200
LR-08/2010 31
Crane wheels with slide bearing DIN 15 074
without gear ring
Designation of a crane wheel form B with nominal - ∆ d1 = 630

mm, gauge b1 = 100 mm, hub symmetric (l1 = l2 = 185 mm):
Crane wheel B 630 × 100 DIN 15 074
Form S narrow crane wheel

Form B broad crane wheel
The slide bearings are secured with setscrews towards twi-
sting and dislocation.
Material:
Wheel body - ∆ 200 – 250 C45 machined from solid
Wheel body - ∆ 315 – 1250 GE420 (GS -70) or
G42CrMo4+QT (GS - 42CrMo4 V)
Bearings G - CuSn7ZnPb (Rg 7)
Other materiale and dimensions on request.
Crane wheels with gear ring see DIN 15075.
See DIN 15070 for basis of calculation for crane wheels.
32 LR-08/2010
Crane wheels with slide bearing DIN 15 074
without gear ring
Form d1 b11) b2 l12) l2 d2 d3 d4 d5 d6 l3 s1 s2 No. of unit

ribs weight

h9 symetric asymmetric D10 H7 ª[kg]
S 200 40 – 55 90 105 80 60 105 230 45 55 85 170 45 18 – – 30
S 250 40 – 55 90 115 85 60 115 280 50 60 100 210 50 18 – – 48
S 45 – 55 90 125 95 65 125 60
315 350 60 75 120 270 63 18 – –
B 60 – 65 110 135 105 75 135 68
S 55 – 65 110 140 105 75 140 90
400 440 80 95 140 345 80 20 – –
B 70 – 90 140 155 120 90 155 105
S 55 – 65 110 145 110 75 145 130
500 540 90 105 160 435 90 20 15 4
B 70 – 90 140 160 125 90 160 150
S 65 – 75 120 165 120 80 165 210
630 680 100 120 180 560 100 20 15 6
B 80 – 110 160 185 140 100 185 250
S 75 – 90 140 185 135 90 185 280
710 760 110 130 200 630 110 25 18 6
B 95 – 160 210 220 170 125 220 390
S 75 – 90 140 195 140 90 195 350
800 850 125 145 220 710 125 25 18 6
B 95 – 160 210 230 175 125 230 470
S 75 – 90 140 205 145 90 205 400
900 950 140 160 240 805 150 25 18 6
B 95 – 160 210 240 180 125 240 540
S 75 – 90 140 205 145 90 205 525
1 000 1 050 160 180 270 900 1503) 30 20 6
B 95 – 160 210 240 180 125 240 680
B 1 120 95 – 160 220 260 190 125 260 1 180 180 200 300 1 010 180 30 20 8 880
B 1 250 95 – 160 220 260 190 125 260 1 310 200 220 330 1 140 2004) 30 20 8 1 040
1) The dimension of the gauge recess b1 to be stated with order. For 3) For l1 = 90 mm is a slide bearing length of l3 = 120 mm to use.
running surface profiles and correspondence of crane rails to run- 4) For l1 = 125 mm is a slide bearing lenth of l3 = 180 mm to use.
ning wheel diameter see DIN 15072.
2) Asymmetric hubs (diameter I1) as per agreement.
LR-08/2010 33
Crane wheels with plain bearing DIN 15 075
with gear ring
Designation of a travel wheel form BG with nominal - ∆ d1 =

630 mm, gauge b1 = 100 mm, hub symmetric (l1 = l2 = 185
mm):
Crane wheel BG 630 × 100 DIN 15 075
Form SK narrow crane wheel (S) with small gear ring (K)
Form SG narrow crane wheel (S) with large gear ring (G)
Form BK broad crane wheel (B) with small gear ring (K)
Form BG broad crane wheel (B) with large gear ring (G)
The plain bearings are secured with setscrews toward twisting
and dislocation.
Gear rings see DIN 15 082 part 1.
Material:
Wheel body - ∆ 200 – 250 C45 machined from solid
Bearing G - CuSn7ZnPb (Rg 7)
Gear ring GE300 (GS - 60) or C45
Crane wheels without gear ring see DIN 15 074.
Remarks to the following table:

1) The dimension of the gauge recess b1 to be stated with order. For
running surface profiles and correspondence of crane rails to run-
2) Asymmetric hubs (diameter I1) as per agreement.
3) For l1 = 90 mm is a slide bearing length of l3 = 120 mm to use.
4) For l1 = 125 mm is a slide bearing lenth of l3 = 180 mm to use.
34 LR-08/2010
Crane wheels with plain bearing DIN 15 075
with gear ring
view A
A
Form d1 b11) b2 l12) l2 d2 d3 d4 d5 d6 d7 d8 gear ring e f l3 s1 s2 no. of unit

(form A) ribs weightt
sym- asymmetric Mo- no b4 and
me- dule of
h9 tric D10 H7 h9 teeth cams ª[kg]
SG 200 40 – 55 90 105 80 60 105 230 45 55 85 170 160 125 5 40 40 45 35
without
SG 250 40 – 55 90 115 85 60 115 280 50 60 100 210 200 155 5 50 50 50 58
15 – 18 – Ribs
SG 45 – 55 90 125 95 65 125 76
315 350 60 75 120 270 260 200 6 52 60 63 4
BG 55 – 65 110 135 105 75 135 87
SK 270 210 40 92
55 – 65 110 140 105 75 140 without
SG 300 240 50 102
400 440 80 95 140 345 8 65 15 – 80 20 – Ribs
BK 270 210 40 146
70 – 90 140 155 120 90 155 4
BG 300 240 50 156
SK 350 290 42 163
55 – 65 110 145 110 75 145
SG 390 330 49 173
500 540 90 105 160 435 10 70 15 35 90 20 15 4
BK 350 290 42 202
70 – 90 140 160 125 90 160
BG 390 330 49 212
SK 460 400 54 300
65 – 75 120 165 120 80 165
SG 510 450 62 315
630 680 100 120 180 560 10 80 20 40 100 20 15 6
BK 460 400 54 342
80 – 110 160 185 140 100 185
BG 510 450 62 357
SK 510 450 50 412
75 – 90 140 185 135 90 185
SG 580 520 58 437
710 760 110 130 200 630 12 90 20 40 110 25 18 6
BK 510 450 50 519
95 – 160 210 220 170 125 220
BG 580 520 58 544
SK 610 550 58 523
75 – 90 140 195 140 90 195
SG 660 600 66 543
800 850 125 145 220 710 12 100 20 40 125 25 18 6
BK 610 550 58 658
95 – 160 210 230 175 125 230
BG 660 600 66 678
SK 680 620 56 550
75 – 90 140 205 145 90 205
SG 750 690 63 580
900 950 140 160 240 805 14 110 20 40 150 25 18 6
BK 680 620 56 700
95 – 160 210 240 180 125 240
BG 750 690 63 730
SK 790 710 64 725
75 – 90 140 205 145 90 205
SG 840 760 70 750
1 000 1 050 160 180 270 900 14 110 20 50 1503) 30 20 6
BK 790 710 64 885
95 – 160 210 240 180 125 240
BG 840 760 70 910
BK 880 800 62 1 170
1 120 95 – 160 220 260 190 125 260 1 180 180 200 300 1 010 16 125 20 50 180 30 20 8
BG 950 870 68 1 220
BK 1 000 920 70 1 360
1 250 95 – 160 220 260 190 125 260 1 310 200 220 330 1 140 16 125 20 50 2004) 30 20 8
BG 1 080 1 000 76 1 400
footnote see page 34
LR-08/2010 35
Crane wheels with self aligning roller bearings, DIN 15 078
without gear ring
self aligning roller bearings series 222
Designation of a travel wheel form B with nominal - ∆ d1 = 630

mm, gauge b1 = 100 mm, including self aligning roller bea-
rings 222 26, cover with labyrinth gland:
Crane wheel B 630 × 100 DIN 15 078
Form S narrow crane wheel

Form B broad crane wheel
The bearings are lubricated.
The bushing are supplied with lubricating hole and flattening
against rotation (design see DIN 15 086).
Design of the covers see DIN 15 084.
Without certain agreement covers form A will be mounted.
Material:
Wheel body GE420 (GS -70) or
Inner bush S355 (St 52)
Spacer S355 (St 52) or
EN-GJS-400-15 (GGG - 40)
Cover S355J2G3 (St 52- 3)
Other materials and dimensions (e. g. with self aligning
roller bearings series 223) on request.
Crane wheels without gear ring see DIN 15 074.
Calculation of bearing load of wheels for service life calculati-
on of anti-friction bearing see DIN 15 071.
36 LR-08/2010
without gear ring
form d1 b11) b2 d2 d3 d4 d5 d6 I4 l5 I6 s1 s2 no. of bearing unit

ribs DIN 635-2 weight
h9 D10 M7 – 0,5 min. min. ª[kg]
S 45 – 55 90 250 190 140 80
315 350 60 160 220 270 18 – – 222 18
B 55 – 65 110 270 210 160 90
S 55 – 65 110 280 220 164 120
400 440 80 180 240 345 20 – – 222 20
B 70 – 90 140 310 250 194 140
S 55 – 65 110 290 230 162 180
500 540 90 215 285 435 20 15 4 222 24
B 70 – 90 140 320 260 192 200
S 65 – 75 120 330 260 186 235
630 680 100 230 300 560 20 15 6 222 26
B 80 – 110 160 370 300 226 320
S 75 – 90 140 370 300 217 370
710 760 110 270 340 630 25 18 6 222 30
B 95 – 160 210 440 370 287 470
S 75 – 90 140 390 320 230 425
800 850 125 290 360 710 25 18 6 222 32
B 95 – 160 210 460 390 300 585
S 75 – 90 140 410 340 244 570
900 950 140 320 390 805 25 18 6 222 36
B 95 – 160 210 480 410 314 730
S 75 – 90 140 410 330 222 750
1 000 1050 160 360 450 900 30 20 6 222 40
B 95 – 160 210 480 400 292 925
B 1 120 95 – 160 220 1 180 180 400 490 1 010 520 440 322 30 20 8 222 44 1 190
B 1 250 95 – 160 220 1 310 200 440 530 1 140 520 440 310 30 20 8 222 48 1 400

LR-08/2010 37
Crane wheels with self alignig roller bearings, DIN 15 079
with gear ring
Form BG broad crane wheel with large gear ring Form BG broad crane wheel with large gear ring
(running surface - ∆ d1 £ 500 mm) (running surface - ∆ d1 ≥ 630 mm)
gear ring pressed on gear ring screwed on
Designation of a travel wheel form BG with nominal - ∆ d1 =
630 mm, gauge b1 = 100 mm, including self aligning roller
bearings 222 26, covers with labyrinth gland:
Crane wheel BG 630 × 100 DIN 15 079
Form SK narrow crane wheel (S) with small gear ring (K)
Form SG narrow crane wheel (S) with large gear ring (G)
Form BK broad crane wheel (B) with small gear ring (K)
Form BG broad crane wheel (B) with large gear ring (G)
The bearings are lubricated.
The bushing are supplied with lubricating hole and flattening
against rotation (design see DIN 15 086).
Design of the covers see DIN 15 084.
Without certain agreement covers form A will be mounted.
Material:
Wheel body GE420 (GS - 70) or
Inner bush S355 (St 52)
Spacer S355 (St 52) or
EN-GJS-400-15 (GGG - 40))
Cover S355J2G3 (St 52- 3
Gear ring GE300 (GS - 60)
Other material and dimensions (e. g. with self aligning rol-
ler bearings series 223) on request.
Appendant gear rings see DIN 15 082 part 1 and part 2.
Appendant travel wheels without gear ring see DIN 15 078.
See DIN 15070 for basis of calculation for crane wheels. Remarks to the following table:
Calculation of bearing load of wheels for service life calculati- 1The dimension of the gauge recess b1 to be stated with order. For
on of anti-friction bearing see DIN 15 071.
2) exposition the dimensions see DIN 15 075
38 LR-08/2010
with gear ring
Crane wheel with pressed on gear ring Crane wheel with screaved on gear ring
(running surface - ∆ d1 £ 500 mm) (running surface - ∆ d1 ≥ 630 mm)
form d1 b11) b2 d2 d3 d4 d5 d6 d7 d8 gear ring e f 2) l4 l5 l6 s12) s22) no. of bea- unit
ribs rings weight
tole- mo- b4 and DIN
rance du- no. of
h9 D10 M7 zone lel teeth – 0,5 min. min. cams 635-2 ª[kg]
SG 45 – 55 90 250 190 140 98
315 350 60 160 220 270 210 r6 – 6 52 60 15 – 18 – – 222 18
BG 55 – 65 110 270 210 160 108
SK 40 140
55 – 65 110 280 220 164
SG 50 152
400 440 80 180 240 345 230 r6 – 8 65 15 – 20 – – 222 20
BK 40 160
70 – 90 140 310 250 194
BG 50 172
SK 42 220
55 – 65 110 290 230 162 4
SG 49 232
500 540 90 215 285 435 275 r6 – 10 70 15 35 20 15 without 222 24
BK 42 240
70 – 90 140 320 260 192 Nocken
BG 49 252
SK 460 400 54 308
65 – 75 120 330 260 186
SG 510 450 62 323
630 680 100 230 300 560 h9 10 80 20 40 20 15 6 222 26
BK 460 400 54 396
80 – 110 160 370 300 226
BG 510 450 62 411
SK 510 450 50 446
75 – 90 140 370 300 217
SG 580 520 58 471
710 760 110 270 340 630 h9 12 90 20 40 25 18 6 222 30
BK 510 450 50 589
95 – 160 210 440 370 287
BG 580 520 58 614
SK 610 550 58 568
75 – 90 140 390 320 230
SG 660 600 66 588
800 850 125 290 360 710 h9 12 100 20 40 25 18 6 222 32
BK 610 550 58 728
95 – 160 210 460 390 300
BG 660 600 66 748
SK 680 620 56 720
75 – 90 140 410 340 244
SG 750 690 63 750
900 950 140 320 390 805 h9 14 110 20 40 25 18 6 222 36
BK 680 620 56 890
95 – 160 210 480 410 314
BG 750 690 63 920
SK 790 710 64 940
75 – 90 140 410 330 222
SG 840 760 70 965
1 000 1 050 160 360 450 900 h9 14 110 20 50 30 20 6 222 40
BK 790 710 64 1 130
95 – 160 210 480 400 292
BG 840 760 70 1 155
BK 880 800 62 1 480
1 120 95 – 160 220 1 180 180 400 490 1 010 h9 16 125 20 50 520 440 322 30 20 8 222 44
BG 950 870 68 1 530
BK 1 000 920 70 1 730
1 250 95 – 160 220 1 310 200 440 530 1 140 h9 16 125 20 50 520 440 310 30 20 8 222 48
BG 1 080 1 000 76 1 770
footnote see page 38
LR-08/2010 39
Gear rings, screwed on DIN 15 082
for crane wheels with slide bearings acc. to DIN 15 075 part 1
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - ∆ d1 ≥ 630 mm
Designation of a gear ring for wheel - ∆ d1 = 500 mm, large

gear ring form G:
Gear ring G 500.1 DIN 15 082
Form K small gear ring

Form G large gear ring
Without special agreement the gear rings are delivered
without fastening bores. In normal case gear ring and wheel
are drilled together during assembly.
material:
Gear ring G 200 – G 250 C45 or
42CrMo4+QT
Gear ring G 315 – G 1 250 GE300 (GS - 60) or
G42CrMo4+QT
Gear rings for crane wheels with anti friction bearings and
wheel - ∆ £ 500 mm see DIN 15 082 Part 2.
40 LR-08/2010
Gear rings, screwed on DIN 15 082
for crane wheels with slide bearings acc. to DIN 15 075 Part 1
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - ∆ d1 ≥ 630 mm
Shear joint with heavy duty

clamping sleeve acc. to, DIN EN
ISO 8752 (DIN 1481)
Slot in direction washer

of circumferential DIN 7349
force
for wheel - ∆ clamping for
sleeve
d1 d14 l8 screw
200 21 26 M 12
250 – 315 28 36 M 16
400 – 500 35 45 M 20
630 – 900 40 50 M 24
1000 – 1250 50 55 M 30
for form num- modu- b4 d7 d8 d10 d11 d12 d13 d14 d15 s3 t1 number unit
wheel- ber le weight
Ø of of bores
d1 teeth 1)
H7 h11 H13 d14/d15 »[kg]
200 G 40 5 40 160 125 210 200 165 90 21 14 12 5 2/2 5
250 G 50 5 50 200 155 260 250 210 110 28 18 16 5 2/2 10
315 G 52 6 60 260 200 324 312 270 155 28 18 16 5 2/2 15
K 40 270 210 336 320 270 150 20

400 8 65 35 23 18 5 2/2
G 50 300 240 416 400 350 180 30
K 42 350 290 440 420 360 230 30
500 10 70 35 23 20 5 2/2
G 49 390 330 510 490 430 270 40
K 54 460 400 560 540 480 335 50
630 10 80 40 27 22 5 3/3
G 62 510 450 640 620 560 380 65
K 50 510 450 624 600 525 380 65
710 12 90 40 27 22 5 3/3
G 58 580 520 720 696 620 450 90
K 58 610 550 720 696 620 480 100
800 12 100 40 27 22 5 3/3
G 66 660 600 816 792 720 530 120
K 56 680 620 812 784 700 550 115
900 14 110 40 27 22 5 3/3
G 63 750 690 910 882 800 620 145
K 64 790 710 924 896 810 620 150
1 000 14 110 50 33 25 5 3/3
G 70 840 760 1 008 980 895 670 175
K 62 880 800 1 024 992 895 710 200
1 120 16 125 50 33 25 10 4/4
G 68 950 870 1 120 1 088 990 780 250
K 70 1 000 920 1 152 1 120 1 020 830 230
1 250 16 125 50 33 25 10 4/4
G 76 1 080 1 000 1 248 1 216 1 120 910 270
1) Tooth form according to DIN 867 without profile correction,

pressure angle 20 degree.
LR-08/2010 41
Gear rings, pressed on DIN 15 082
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - ∆ d1 £ 500 mm part 2
Form K small gear ring (Photo 1) Form G large gear ring (Photo 2)
Designation of a gear ring for wheel - ∆ d1 = 500 mm, large

gear ring form G:
Gear ring G 500.2 DIN 15 082
Form K small gear ring

Form G large gear ring
Material: GE300 (GS - 60) or
G42CrMo4+QT
Other material and dimensions (e.g. wheels with self ali-
gning roller bearings series 223) on request.
Gear rings for wheels with self aligning roller bearings of wheel - ∆
≥ 630 mm see DIN 15 082 part 1.
42 LR-08/2010
Gear rings, pressed on DIN 15 082
for crane wheels with anti friction bearings acc. to DIN 15 079 with wheel - ∆ d1 £ 500 mm Teil 2
Rolling bearings series 222
drawing 1 drawing 2
wheel- draw- form no. of mo- b4 b5 c d7 d10 d11 d12 d18 d19 d201) for unit
ing teeth1) dule bearings weight
Ø
DIN 635-2
d1 H7 h11 ª[kg]
315 1 G 52 6 60 45 10 210 324 312 – 270 240 16 222 18 18
1 K 40 336 320 – 276 280 20

400 8 65 55 15 230 16 222 20
2 G 50 416 400 350 270 – 32
1 K 42 440 420 – 360 325 40
500 10 70 60 15 275 25 222 24
2 G 49 510 490 430 325 – 52
1) Tooth form according to DIN 867 without appending modification,

pressure angle 20 Degree.
2) Shear joint with heavy duty clamping sleeve acc. to DIN EN ISO
8752 (DIN 1481), gear ring drilled together with crane wheel
LR-08/2010 43
Bandages, machined DIN 15 083
for crane wheels as per DIN
Bandage with flanges
Designation of a bandage form B with nominal - ∆ d1 = 630

mm, gauge b1 = 100 mm:
Bandages B 630 × 100 DIN 15 083
Form S narrow bandages

Form B broad bandages
This standard refers to bandages with running surface profiles
acc. to DIN 15072 for crane wheels with bandages acc. to DIN.
Material: C 60 or
42CrMo4+QT (42CrMo4 V) or
34CrNiMo6+QT (34CrNiMo6 V) or
50CrMo4+QT (50CrMo4 V)
44 LR-08/2010
Bandages, machined DIN 15 083
for crane wheels as per DIN
Bandage with flange Bandages without flange
form d1 b11) b2 b3 d2 d92) d21 g unit weight3)

ª[kg]

tolerance
wheel with without
h9 bandage body flange flange
S 55 – 65 110 80 +0,1 +0,6 55 45
400 440 310 0 +0,5
300 15
B 70 – 90 140 110 70 55
S 55 – 65 110 80 +0,1 +0,7 75 60
500 540 400 0 +0,6
390 15
B 70 – 90 140 110 95 80
S 65 – 75 120 90 +0,2 +1,0 115 95
630 680 520 0 +0,8
510 15
B 80 – 110 160 130 150 125
S 75 – 90 140 100 +0,2 +1,1 160 135
710 760 590 0 +0,9
580 20
B 95 – 160 210 170 230 205
S 75 – 90 140 100 +0,2 +1,2 190 –
800 850 670 0 +1,0
660 20
B 95 – 160 210 170 280 250
S 75 – 90 140 100 +0,2 +1,4 230 –
900 950 760 0 +1,2
750 20
B 95 – 160 210 170 345 300
S 75 – 90 140 100 +0,2 +1,5 265 –
1 000 1 050 850 0 +1,3
840 20
B 95 – 160 210 170 400 350
+0,2 +1,7
B 1 120 95 – 160 220 180 1 180 960 0 +1,5
950 20 500 –
+0,2 +1,9
B 1 250 95 – 160 220 180 1 310 1 090 0 +1,7
1 080 20 580 –

ning wheel diameter see DIN 15072
2) Heating temperature of the bandages 250 - 300 °C at 20 °C room
temperature. The leading clearance in 40-50 % of the expansion at
a heating of the bandage at 230-280 °C.
3) weight refers to max. b1.
LR-08/2010 45
Covers DIN 15 084
for wheels acc. to DIN 15 078 and 15 079
Form A with labyrinth gland Form B for radial shaft seal rings
Description of a cover form A, for crane wheel - ∆ d1 = 500

mm:
Covers A 500 DIN 15 084
Form A with labyrinth gland

Form B for radial shaft seal rings
This standard is applicable only for crane wheels acc. to DIN
15078 and DIN 15079 with anti friction bearings series 222.
Material: S355J2G3 (St 52- 3)
Other material and dimensions (e.g. for crane wheels with
anti friction bearings series 223) on request.
46 LR-08/2010
Covers DIN 15 084
for wheels acc. to DIN 15 078 and 15 079
Form A with labyrinth gland) Form B for radial shaft seal rings2)
for d4 d22 d23 d24 d25 d26 d27 number of b6 b7 s4 t2 radial shaft seal unit
wheel - ∆ bores rings acc. to weight
d1 d28 DIN 3760
f8 +0,2 H8 ª[kg]
315 160 215 185 140 91 91 120 4 × 14 17 14 8 13 A 90 × 120 × 12 3,0
400 180 235 205 160 101 101 125 4 × 14 17 14 8 13 A 100 × 125 × 12 3,5
500 215 280 240 195 121 121 150 6 × 14 17 14 8 13 A 120 × 150 × 12 5,0
630 230 295 260 210 131 131 160 6 × 18 17 14 10 13 A 130 × 160 × 12 6,0
710 270 335 300 250 151 151 180 6 × 18 21 18 10 16 A 150 × 180 × 15 7,5
800 290 355 320 270 161 161 190 6 × 18 21 18 10 16 A 160 × 190 × 15 9,0
900 320 385 350 295 181 181 210 8 × 18 21 18 10 16 A 180 × 210 × 15 11,5
1 000 360 425 390 330 201 201 230 8 × 18 21 18 10 16 A 200 × 230 × 15 15,0
1 120 400 485 440 370 221 221 250 8 × 23 22 20 12 16 A 220 × 250 × 15 20,0
1 250 440 525 480 410 241 241 270 8 × 23 22 20 12 16 A 240 × 270 × 15 22,0
1) Without certain agreement, covers form A will be ínstalled.

2) Sealing lip mounted in exterios position to allow discharge of
grease.
LR-08/2010 47
Internal bushing and spacers rings DIN 15 086
for crane wheels acc. to DIN 15 078 and 15 079
Internal bush Spacer ring
Designation of a internal bush for wheel - ∆ d1 = 500 mm form Designation of a spacer ring for wheel - ∆ d1 = 630 mm form S
B acc. to DIN 15 078 and 15 079: acc. to DIN 15 078 and 15 079:
Internal bush B 500 DIN 15 086 Spacer ring S 630 DIN 15 086
Flattening against rotation mounted on gear ring side. Material: S355 (St 52) or
EN-GJS-400-15 (GGG - 40)
Material: S355 (St 52)
Other material and dimensions(e.g. for rolling bearings
Other material and dimensions(e.g. for rolling bearings
series 223) on request.
series 223) on request.
48 LR-08/2010
Internal bushing and spacer rings DIN 15 086
for crane wheels acc. to DIN 15 078 and 15 079
Internal bush
Spacer ring
for crane wheel Rolling bearings d3 d4 d29 d30 d31 d32 l4 I8 I9 width
across flats
width of – 0,2
S
Form d1 type bearing D10 – 0,4 g6 – 0,5 +0,2
S 250 99,4 100

315 222 18 40 60 160 90 101 110 140 70
B 270 119,4 120
S 280 117,4 118
400 222 20 46 80 180 100 113 135 160 90
B 310 147,4 148
S 290 103,4 104
500 222 24 58 90 215 120 132 150 195 100
B 320 133,4 134
S 330 121,4 122
630 222 26 64 100 230 130 145 160 210 110
B 370 161,4 162
S 370 143,4 144
710 222 30 73 110 270 150 164 180 250 125
B 440 213,4 214
S 390 149,4 150
800 222 32 80 125 290 160 175 190 270 140
B 460 219,4 220
S 410 157,4 158
900 222 36 86 140 320 180 214 235 290 150
B 480 227,4 228
S 410 123,4 124
1 000 222 40 98 160 360 200 219 275 330 175
B 480 193,4 194
B 1 120 222 44 108 180 400 220 242 280 380 520 213,4 214 200
B 1 250 222 48 120 200 440 240 265 320 420 520 189,4 190 220
LR-08/2010 49
Driven- and Nondriven wheel sets DIN 15 090
with self aligning roller bearings
Rolling bearings series 222 and 223
Driven wheel set Form SHKE Nondriven wheel set Form SHKE
with casted crane wheel, drive shaft and suitable for gear unit with casted crane wheel
with shrink disc.
Designation of a driven wheel set with narrow crane wheel (S),

with wheel flanges (H), without bandage (K), without pressure
oil feeding for the wheel (E), with crane wheel - ∆ d1= 630 mm
and width b1= 110 mm, self aligning roller bearings series
222:
Driven wheel set SHKE 630 × 110 - 222 DIN 15 090
To be stated with order:

- material for crane wheel and shaft
Form coding
- anti friction bearings series 222 or 223
- design of driveshaft end (driven wheelset) coding letter explanation
we deliver driven wheel sets with drive shaft suitable for all
drive solutions (with connection flange, with clutch disc, with S narrow crane wheel
feather keyway acc. to DIN 6885 -1, with splines acc, to DIN
5480 or in extended version for hollow shaft drive units with B broad crane wheell
shrink disc).
crane wheel with wheel
H
Material: flanges
Wheel body GE420 (GS -70) or crane wheel without wheel
G
G42CrMo4+QT (GS - 42CrMo4 V) flangesn
Drive shaft, C45 N or
shaft C60 N or M crane wheel with Bandages
42CrMo4+QT
K crane wheel without bandages
D with pressure oil connection
Driven wheel sets with shaft ends suitable for hollow shaft without pressure oil
drive units of all manufacturers on request. E
connection
50 LR-08/2010
Driven wheel set Form BHKE Driven wheel set Form BHKE
with drop forged crane wheel, drive shaft end suitable for with drop forged crane wheel
hollow shaft drive unit with shrink disc.
Designation of a nondriven wheel set with broad crane

wheel (B), without wheel flanges (G), with bandage (M), with
pressure oil feeding for the wheel (D), with crane wheel - ∆ d1=
630 mm and width b1= 160 mm, self aligning roller bearings
series 222:
Nondriven wheel set BGMD 630 ×160 - 222 DIN 15 090
To be stated with order:

- material for crane wheel and shaft
- anti friction bearings series 222 or 223
- design of driveshaft end (driven wheelset)
we deliver driven wheel sets with drive shaft suitable for all
drive solutions (with connection flange, with clutch disc, with
feather keyway acc. to DIN 6885 -1, with splines acc, to DIN
5480 or in extended version for hollow shaft drive units with
shrink disc).
Material:
Drive shaft, C45 N or
shaft C60 N or
42CrMo4+QT
Driven wheel sets with shaft ends suitable for hollow shaft
drive units of all manufacturers on request.
LR-08/2010 51
b2 b2
b1 b1
n n
n n
d3
d3
d1
d1
d2
d2
d4
d4
d7
d5
d5
l5 l5
l6 l6
l1 l2 l12 l1 l1
Driven wheel set Form BHKD Nondriven wheel set Form SHKE
Driven wheel set with broad crane wheel, with wheel flanges, Nondriven wheel set with narrow crane wheel,
without bandage, with pressure oil feeding for the wheel, with wheel flanges,
without connection flange, without shrink disc without bandage, without pressure oil feeding for the wheel
b2
b1 b1
n n
n n
d3
d3
d1
d1
d2
d4
d4
d7
d5
d5
l5 l5
l6 l6
l1 l2 l12 l1 l1
Driven wheel set Form BGMD Nondriven wheel set Form SHME
Driven wheel set with broad crane wheel, Nondriven wheel set with narrow crane wheel,
without wheel flanges, with wheel flanges,
with bandage, with pressure oil feeding to the wheel, with bandage, without pressure oil feeding for the wheel
with connection flange for articulated shaft
52 LR-08/2010
Driven- and Nondriven wheel sets with anti friction bearings series 222
dimension and form bearings dimension (driven wheel sets)
acc. to
d1 Form1) b12) b2 d2 d3 d4 d5 d93) I5 I1 I6 n DIN 635-2 I2 d74) I12 d74) I12
+0,15
h9 h7 ª +0,05 series 1 series 25)
S 45 – 55 90 110 210 220 171 222 18 185 – – 70 105
315 350 – 110 235 62
B 55 – 65 110 120 230 240 173 222 20 190 70 105 80 120
S 55 – 65 110 120 230 240 188 265 62 222 20 205 70 105 80 120
400 440 310 140
B 70 – 90 140 130 250 260 202 280 72 222 22 215 80 120 90 132
S 55 – 65 110 130 250 260 202 280 72 222 22 215 90 132
500 540 400 140 80 120
B 70 – 90 140 140 265 275 210 290 82 222 24 225 100 152
S 65 – 75 120 160 290 305 150 237 325 222 26 250 – – 100
630 680 520 94 152
B 80 – 110 160 180 330 345 160 245 335 222 30 265 100 152 110
S 75 – 90 140 170 310 325 180 249 350 94 222 28 260 100 110 152
710 760 590 152
B 95 – 160 210 190 350 365 210 278 395 104 222 32 300 110 130 172
S 75 – 90 140 180 330 345 180 255 355 94 222 30 275 110 152 120 172
800 850 670
B 95 – 160 210 200 370 385 210 289 405 114 222 34 310 130 172 140 202
S 75 – 90 140 190 350 365 190 268 375 104 222 32 290 – – 130 172
900 950 760
B 95 – 160 210 230 420 435 210 315 430 134 222 40 335 140 202 160 202
S 75 – 90 140 200 370 385 190 279 385 114 222 34 300 – – 140 202
1 000 1 050 850
B 95 – 160 210 250 480 500 210 332 450 146 222 44 355 160 202 180 252
Driven- and Nondriven wheel sets with anti friction bearings series 223
dimension and form bearings dimension (driven wheel sets)
acc. to
d1 Form1) b12) b2 d2 d33) d4 d5 d94) I5 I1 I6 n DIN 635-2 I2 d74) I12 d74) I12
+0,15
h9 h7 ª +0,05 series 1 series 25)
S 45 – 55 90 110 220 230 183 245 72 223 16 185 – – 70 105
315 350 – 110
B 55 – 65 110 120 240 250 191 255 82 223 18 190 70 105 80 120
S 55 – 65 110 120 240 250 206 285 82 223 18 205 70 105 80 120
400 440 310 140
B 70 – 90 140 130 265 275 216 295 92 223 20 215 80 120 90 132
S 55 – 65 110 130 265 275 216 295 92 223 20 215 90 132
500 540 400 140 80 120
B 70 – 90 140 140 300 315 242 325 104 223 22 245 100 152
S 65 – 75 120 160 300 315 150 247 335 104 223 22 250 – – 100
630 680 520 152
B 80 – 110 160 180 340 355 160 265 355 114 223 26 265 100 152 110
S 75 – 90 140 170 320 335 180 259 360 104 223 24 260 100 152 110 152
710 760 590
B 95 – 160 210 190 360 375 210 300 415 124 223 28 300 110 152 130 172
S 75 – 90 140 180 340 355 180 275 375 114 223 26 275 110 152 120 172
800 850 670
B 95 – 160 210 200 380 395 210 308 425 132 223 30 310 130 172 140 202
S 75 – 90 140 190 360 375 190 290 395 124 223 28 290 – – 130 172
900 950 760
B 95 – 160 210 230 420 435 210 325 440 144 223 34 325 140 202 160 202
S 75 – 90 140 200 380 395 190 298 405 132 223 30 300 – – 140 202
1 000 1 050 850
B 95 – 160 210 250 480 500 210 355 470 166 223 38 355 160 202 180 252
1) S = narrow crane wheel B = broad crane wheel.

3) Bandages and shrink-joint acc. to DIN 15 083.
4) Tolerance for d7 acc. to DIN 15 091
5) Series 2 conform with the correlation of the articulated shafts acc. to
DIN 15 450
LR-08/2010 53
Driven- and Nondriven wheel sets
with self aligning roller bearings DIN 15 090
Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 222
crane wheel weight2) in kg
d1 form1) driven wheel set3) nondriven wheel set3)
h9 HK HM GK GM HK HM GK GM
S 100 – – – 95 – – –
315
B 123 – – – 117 – – –
S 153 172 – – 147 166 – –
400
B 192 221 182 206 183 212 173 197
S 212 237 – – 203 228 – –
500
B 263 303 251 288 253 293 241 278
S 356 398 – – 344 386 – –
630
B 465 537 449 612 450 522 434 497
S 474 522 – – 459 507 – –
710
B 683 791 661 766 658 766 636 741
S 579 633 – – 559 613 – –
800
B 841 974 815 944 809 942 783 912
S 693 780 – – 668 755 – –
900
B 1094 1 265 1065 1220 1 055 1 223 1023 1 181
S 865 936 – – 832 903 – –
1 000
B 1 399 1 602 1373 1552 1 345 1 542 1 313 1 492
Weight of the wheel sets, driven and nondriven with self aligning roller bearings series 223
crane wheel weight2) in kg
d1 form1) driven wheel set3) nondriven wheel set3)
h9 HK HM GK GM HK HM GK GM
S 107 – – – 105 – – –
315
B 137 – – – 132 – – –
S 166 185 – – 161 180 – –
400
B 214 243 174 228 207 236 197 221
S 234 259 – – 227 252 – –
500
B 311 351 299 236 301 341 259 326
S 369 411 – – 359 401 – –
630
B 490 562 474 537 479 551 463 526
S 490 538 – – 478 526 – –
710
B 695 803 673 778 675 783 653 758
S 606 660 – – 576 670 – –
800
B 866 949 840 969 838 971 812 941
S 705 792 – – 685 772 – –
900
B 1 128 1 299 1 099 1 254 1 091 1 262 1 062 1 217
S 889 960 – – 861 932 – –
1 000
B 1 454 1 651 1 422 1 601 1 403 1 600 1 371 1 550
1) S = narrow crane wheel B = broad crane wheel. 3) see Formverschlüsselung (S. 50)
2) Die Gewichtsberechnung basiert on Reihe 2 der Wellenenden, wi-
thout Anschlussflansch bzw. Kupplungsscheibe. Sie sind bezogen
on b1 max. and 50% bzw. 70% des Vollquerschnitts des Wheel bo-
dys bei Crane wheelsn without bzw. with Bandages. Bei den Ge-
wichtsangaben handelt es sich um Ungefährwerte; sie dienen nur
der Orientierung and sind abhängig von der jeweiligen Type and
dem angewandten Herstellverfahren der Crane wheels.
54 LR-08/2010
Driven- and Nondriven wheel sets
with self aligning roller bearings DIN 15 090
Bill of material
quantities for crane wheel - ∆ d1
Lfd. name driven wheel set nondriven wheel set acc. to
Nr. DIN resp.
315 400 500 630 710 800 900 1 000 315 400 500 630 710 800 900 1 000 SEB1)
S B S B S B S B S B S B S B S B S B S B S B S B S B S B S B S B
1 crane wheel 1 1 DIN 15 093
2 shaft 1 1 DIN 15 091
covers
3 1 1 DIN 15 092
form A resp. B
covers
4 – 1 DIN 15 092
form C
covers
5 form D with short 1 1 DIN 15 092
centering
covers
6 form D with short 1 1 DIN 15 092
centering
covers
7 1 – DIN 15 092
form E
covers
8 1 1 DIN 15 092
form F
radial shaft seal
9 3 2 DIN 3760
rings A
10 bearing support 2 2 DIN 15 094
self alignging roller

11 2 2 DIN 635-2
bearings
12 bush 1 – DIN 15 095
13 safety disc 1 2 DIN 15 095
DIN EN ISO 4017

14 hexagonal screw 3 6
(DIN 933)
15 safety wire 1 2
DIN EN ISO 4014

16 hexagonal screw 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24
(DIN 931)
DIN EN ISO 4032
17 hexagonal nut 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24
(DIN 934)
18 safety 32 32 32 32 48 32 48 48 48 48 32 32 32 32 48 32 48 48 48 48 (DIN 93)
19 cylinder screw 4 4 4 4 4 4 6 4 6 6 4 4 4 4 4 4 6 4 6 6 DIN 6912
20 spring washer 4 4 4 4 4 4 6 4 6 6 4 4 4 4 4 4 6 4 6 6 DIN 7980
number of press oil-connections acc. to DIN 15 055 minus 1

21 screw plug G ¼ " DIN 906
(no screw plug for shaft on locating bearing)
22 connection nipple 1 – DIN 15 095
connection flange DIN 15 452

23 1 –
or shrink disc SEB 601 431
1) Stahl-Eisen-Betriebsblätter des Vereins Deutscher Eisenhüttenleute
LR-08/2010 55
Crane wheels DIN 15 093
for driven- and nondriven wheel sets acc. to DIN 15 090
Form S narrow crane wheel Form B broad crane wheel
Designation of a wheel form B with nominal - ∆ d1 = 630 mm, Our high resilient, forged crane wheels are available in the
gauge b1 = 100 mm, bore - ∆ d3 = 180 mm H7: following alternatives:
42CrMo5-04 quenched and tempered to 850-
Crane wheel B 630 × 100 × 180 H7 DIN 15 093 1000 N/mm2 or higher
42CrMo5-04 quenched and tempered tread -
and inner wheel flanges non-slip hardened to
Form S narrow crane wheel HRc 48-54, hardening depth min. 10 mm
Form B broad crane wheel 42CrMo-04 quenched and tempered tread and-
inner wheel flanges deep hardened to 450-500
All wheels on demand with oil pressure connection acc. to HB, hardening depth 18-20 mm
DIN 15 055.
Material: GE420 (GS -70) or
G42CrMo4+QT (GS - 42CrMo4 V) or
42CrMo4+QT (42CrMo4 V) drop forged
All functional dimensions are binding. The design of the
wheel depends on the manufacturer.
Basis for calculation for crane wheels see DIN 15 070.
56 LR-08/2010
Crane wheels DIN 15 093
for driven and non driven wheel sets acc. to DIN 15 090
Form S narrow crane wheel Form B broad crane wheel
form d1 b11) b2 d2 d32) d5 d6 l5 no.of ribs unit weight
h9 H7 ª[kg]
S 45 – 55 90 70 – 110 175 51
315 350 270 110 –
B 55 – 65 110 80 – 120 190 65
S 55 – 65 110 80 – 120 190 – 82
400 440 345 140
B 70 – 90 140 90 – 130 205 – 105
S 55 – 65 110 90 – 130 205 120
500 540 435 140 6
B 70 – 90 140 100 – 140 220 138
S 65 – 75 120 100 – 160 255 150 190
630 680 560 6
B 80 – 110 160 120 – 180 285 160 235
S 75 – 90 140 120 – 170 270 180 255
710 760 630 6
B 95 – 160 210 140 – 190 300 210 358
S 75 – 90 140 140 – 180 285 180 315
800 850 710 6
B 95 – 160 210 160 – 200 320 210 450
S 75 – 90 140 140 – 190 300 190 375
900 950 805 6
B 95 – 160 210 180 – 230 365 210 600
S 75 – 90 140 160 – 200 320 190 490
1 000 1050 900 6
B 95 – 160 210 200 – 250 395 210 750

2) Bore dimensions - ∆ d3 to be stated with order.
LR-08/2010 57
Connection flanges for articulated shafts DIN 15 452
for driven wheel sets acc. to DIN 15 090
Form B with bore d5
Designation of a connection flange form B for articulated shaft

size 285 with bore d7 = 120 mm:
Anschlussflansch DIN 15 452 – B 285 × 120
Form A without bore d5

Form B with bore d5
The connection flanges as per this standard are to use for the
connection of articulated shafts as per DIN 15 451 to the dri-
ven wheel sets as per DIN 15 090. The use is in cranes to
apply the torque from the gear unit to the crane wheel.
Material: C45 or
C60 or
42CrMo4+QT (42CrMo4 V)
58 LR-08/2010
Connection flanges for articulated shafts DIN 15 452
for driven wheel sets as per DIN 15090
view left side view right side

size of articulated shaft size of articulated shaft
150 – 315 350 – 435
size of d7 d2 d3 d4 d5 d6 d8 d9 d10 e1 e2 e3 l1 l2 l3 l4 r1 r2 weight
aritcula-

ted shaft tole- +0,5
d1 rance 0
H7 ±0,1 ±0,1 H12 h9 ª[kg]

+0,4
150 70 130 126 12 +0,1 16 90 108 100 82 10 8 2 115 106 74 25 1 1 4,8
+0,4
180 80 155,5 152 14 +0,1 20 110 130 122 97 12 8 2 130 121 85 30 1 1 8,6
90 +0,4
140 134 90 30 16,6
225 196 192 16 +0,1 21 140 165 157 120 15 12 4 1,2 1
100 160 154 110 35 20
100 +0,4
23
250 218 214 18 +0,1 25 140 175 173 128 18 12 5 160 154 115 35 1,2 1
110 20
100 34
190 190 135 – 160 154 115 35 1,6
110 +0,5
32
285 245 240 20 +0,1 28 175 20 6 1
120 38
205 195 135 12 185 174 130 40 1,2
130 35
110 39
120 +0,5
210 210 155 – 185 174 130 40 4 41
315 280 270 22 +0,1 30 175 22 6 1
130 38
140 225 223 162 12 215 204 155 50 1,6 48
130 210 210 155 – 185 174 130 40 6 44
+0,5
350 140 310 300 22 +0,1 32 220 25 7 1,6 72
260 249 185 16 215 204 145 50 1,6
160 64
140 78
+0,6
260 260 185 – 215 204 155 50 6
390 160 345 340 24 +0,1 32 250 23 7 1,6 70
180 290 287 210 16 265 254 190 60 2,5 94
+0,6
435 180 385 378 27 +0,1 35 280 310 310 225 32 – 9 265 254 190 60 6 1,6 125
LR-08/2010 59
Crane wheels for axle TGL 34 964
without gear ring
Form B2 symmetrical hub

covers with radial shaft sealrings
Desgination of a wheel form B2 with nominal - ∆ d1 = 630
mm, gauge b2 = 100 mm, incl. self aligning roller bearing
222 24, covers with radial shaft seal rings:
Crane wheel B2 – 630 × 100 TGL 34 964
Form A1 unsymmetrical hub,

covers with gap-sealing
covers with radial shaft sealring
Form B1 symmetrical hub,
covers with gap sealing
covers with radial shaft sealring
The anti friction bearings are lubricated.
Without certain agreement crane wheels with ∆ d1 ≥ 320 mm
internal bushing with lubrication bore and covers with radial
shaft seal ring.
Material:
Wheel body - ∆ 200 – 250 C45
Internal bush S355 (St 52)
Other materials and dimensions as well as axles on
request.
Crane wheels with gear ring see TGL 34 965.
60 LR-08/2010
without gear ring
Form B2 symmetrical hub

covers with radial shaft seal ring
form d1 b21) b1 d2 d3 d4 e1 e2 e3 I bearings unit weight

h9 D10 – 0,5 ª[kg]
200 40-75 105
250 40-80 110
320 40-80 110
40-90 125
400
90-100 140
40-90 125
500 Dimensions on request
100-120 160
60-90 140
630
100-120 180
60-90 140
710
100-130 180
80-110 160
800
120-130 200
1000 100-150 210
1) The dimensions of the gauge recess b2 to be stated with order.
LR-08/2010 61
with gear ring
Form B2 symmetrical hub, covers with radial shaft seal ring, Form B2 symmetrical hub, covers with radial shaft seal ring,
nominal - ∆ d1 £ 500 mm n ominal- ∆ d1 ≥ 630 mm
Designation of a crane wheel form B2 with nominal - ∆ d1 =
630 mm, gauge b2 = 100 mm, incl. self aligning roller bearings
222 24, covers with radial shaft seal ring, with large gearring
(Zentrier-∆ d5= 530 and number of teeth 62):
Crane wheel B2 – 630 × 100 – 530 × 62 TGL 34 965

The rolling bearings are lubricated.
Without certain agreement crane wheels with ∆ d1 ≥ 320 mm
internal bushing with lubrication bore and covers with radial
shaft seal ring.
Material:
Wheel body - ∆ 200 – 250 C45
Internal bush S355 (St 52)
Gear ring C45 or GE300 (GS - 60)
Other material and dimensions as well as axles on reque-
st.
Gear rings see TGL 34 966
Crane wheels without gear ring see TGL 34 964.
62 LR-08/2010
with gear ring
Form B2 symmetrical hub, covers with radial shaft seal ring, Form B2 symmetrical hub, covers with radial shaft seal ring,
nominal - ∆ d1 £ 500 mm nominal - ∆ d1 ≥ 630 mm
form d1 b21) b1 d2 d3 d4 d5 gear ring2) e1 e2 e3 e5 k I bea- unit weight

Tole- b3 d6 m z rings

ranz-
h9 D10 feld – 0,5 ª[kg]
200 40-75 105
250 40-80 110
320 40-80 110
40-90 125
400
90-100 140
40-90 125
100-120 160
60-90 140
630
100-120 180
60-90 140
710
100-130 180
80-110 160
800
120-130 200
1000 100-150 210

2)Tooth form acc. to DIN 867 without appending modification. Pres-
sure angle 20 degree.
LR-08/2010 63
Gear rings for crane wheels TGL 34 966
with rolling bearings acc. to TGL 34 965
centering - ∆ d1 £ 250 mm centering - ∆ d1 ≥ 470 mm
Designation of a gear ring with Zentrier - ∆ d1 = 530 mm,

number of teeth 62:
Gearringz 530 × 62 TGL 34 966
Without special agreement the gear rings are delivered wi-

thout fastening bores. In normal case gear ring and wheel are
drilled together during assembly.
Material:
Gear ring 140 – 165 C45 or 42CrMo4+QT (42CrMo4 V)
Gear ring 180 – 800 GE300 (GS - 60) or
GE420 (GS-70) or
G42CrMo4+QT (G42CrMo4 V)
64 LR-08/2010
Gear rings for crane wheels TGL 34 966
with rolling bearings acc. to TGL 34 965
shear joint with heavy duty clam-

ping sleeve acc. to DIN EN ISO
8752 (DIN 1481)
slot in direction washer

of circumferential DIN 7349
force.
for cente- clamping for screw
ring - ∆ sleeve
d1 d5 l8
470 – 680 40 50 M 24
800 50 55 M 30
Zentrier - ∆ d1 £ 250 mm Zentrier - ∆ d1 ≥ 470 mm
Zentrier - ∆ d1 no. of modu- b1 b2 d2 d3 d4 d5 d6 no. of e k t unit

teeth1) le bores weight
tolerance d5 / d6 ª[kg]
zone h11
140 G7 43 5
165 G7 50 5
180 H7 52 6
225 H7 50 8
42
250 H7 10
50
470 H7 54 10
Dimensions on request
510 H7 50 12
530 H7 62 10
600 H7 58 12
610 H7 58 12
680 H7 66 12
800 H7 64 14
1) Tooth form acc. to DIN 867 without profile correction,

Pressure angle 20 degree
LR-08/2010 65
Wheel sets with corner support TGL 34 968
(driven and nondriven)
Form A1 Crane wheel with idle shaft Form A3 Crane wheel with drive shaft (driven wheel set)
(nondriven wheel set)
Designation of a crane wheel form A1 (nondriven wheel set) Type with shaft ends suitable for hollow shaft drive units
with corner support, nominal - ∆ d1 = 400 mm, gauge b2 = 80 of all manufacturers on request.
mm, incl. self aligning roller bearings 222 20:
Crane wheel A1 – 400 × 80 TGL 34 968
Designation of a crane wheel form B3 (driven wheel set)

without corner support, nominal - ∆ d1 = 400 mm, gauge b2 =
100 mm, shaft - ∆ d5 = 70 mm, Wellenmaß e6 = 635 mm, incl.
self aligning roller bearings 222 20:
Crane wheel B3 – 400 × 100 – 70 × 635 TGL 34 968
Form A crane wheels with corner support

Form B crane wheels withour corner support and
covers
Form A1, B1 nondriven wheel set with idle shaft
Form A2, B2 driven wheel set with drive shaft for coupling
Form A3, B3 driven wheel set with drive shaft for hollow
shaft gear unit
Form A4, B4 driven wheel set with drive shaft for coupling
and hollow shaft gear unit
Form A5, B5 driven wheel set with drive shaft for hollow
shaft gear unit
The anti friction bearings are lubricated.Re-lubrication by
using the lubrication nipple in the corner support or in the outer
covers.
Material:
drive shaft 42CrMo4QT
idle shaft C45
corner support S355J2 G3 (St 52-3)
66 LR-08/2010
Wheel sets with corner support
TGL 34 968
Form A1 crane wheel with shaft (nondriven wheel set)
Form A3 crane wheel with drive shaft (driven wheel set)
LR-08/2010 67
Form A2, B2 for coupling Form A3, B3 for hollow shaft gear unit
Form A4, B4 for coupling and hollow shaft gear unit Form A5, B5 for hollow shaft gear unit
view C
view D
68 LR-08/2010
Dimensions
nomi-
form b2 b1 b3 b4 b5 d2 d3 d4 e1 e2 e3 e4 e5 h l1 l5 s bea-
nal- ∆ d1
rings
tole-
h9 m6 – 0,15
rance
40–70 100
320 all
80 – 90 130
50 – 80 120
400 all
90 – 120 160
50 – 80 120
500 all
90 – 120 160
60 – 90 140
630 all Dimensions on request
100 – 130 180
60 – 80 140
710 all
90 – 130 180
80 – 90 160
800 all
100 – 130 200
90 – 110 190
900 all
120 – 150 210
LR-08/2010 69
Dimensions of drive shaft ends

nomi- form d5 d6 d7 d8 d9 d10 e6 e7 e8 l2 l3 l4 key
nal- ∆
d1 m6 g6 – 0,1
45
A2, B2 60 – –
70
55
A3, B3 – –
320 70
A4, B4 60 70 65
40
A5, B5 – 50 –
60
50
60
A2, B2 – –
70
55
A3, B3 – –
70
60 70 65
A4, B4
70 90 80
40
A5, B5 – 50 –
60
60
A2, B2 70 – –
80
70
A3, B3 – –
90
500
70 90 80
A4, B4
80 100 90
50
A5, B5 – –
60
70 LR-08/2010
dimensions of drive shaft ends (continuance)

nomi- Form d5 d6 d7 d8 d9 d10 e6 e7 e8 l2 l3 l4 key
nal- ∆
d1 m6 g6 – 0,1
60
A2, B2 70 – –
80
70
90
A3, B3 – –
630 100
70 90 80
A4, B4
80 100 90
50
A5, B5 – –
70
A2, B2 80 – –
90
710
90
A3, B3 – –
100
A2, B2 110 – –
90
800
A3, B3 – –
100
100
900 A2, B2 110 – –
130
LR-08/2010 71
Crane wheels TGL 34 968
for driven and nondriven wheel sets acc. to TGL 34 968
Crane wheel body A 630 × 90 Crane wheel body A 630 × 110

(narrow type) (broad type)
Designation of a wheel with nominal - ∆ d1 = 400 mm, gauge
b2 = 80 mm, bores - ∆ d3 = 105 H7, with feather keyway acc.
to DIN 6885 -1:
Crane wheel body A 400 × 80 × 105 H7 TGL 34 968
Form A with feather keyway acc. to DIN 6885 -1

Form B without feather keyway
Material: GE420 (GS -70) or
72 LR-08/2010
Crane wheels TGL 34 968
for driven and nondriven wheel sets acc. to TGL 34 968
Crane wheel body A 630 × 90 Crane wheel body A 630 × 110

(narrow type) (broad type)
form nominal- ∆ b21) b1 d2 d3 d4 l unit weight

d1
h9 H7 +0,2 ª[kg]
40–70 100
A; B 320
80 – 90 130
50 – 80 120
A; B 400
90 – 120 160
50 – 80 120
A; B 500
90 – 120 160
60 – 90 140
A; B 630 Dimensions on request
100 – 130 180
60 – 80 140
A; B 710
90 – 130 180
80 – 90 160
A; B 800
100 – 130 200
90 – 110 190
A; B 900
120 – 150 210
LR-08/2010 73
Basis of calculation for crane rail wheels DIN 15 070
FEM 1.001
Table1. Symbol and unit
symbol unit description explanation
c1 – material coefficient Values in accordance with table 2
c2 – speed coefficient Values in accordance with table 3a and 3b
c3 – operating time coefficient Values in accordance with table 4
d1 mm Travelling wheel diameter Running surface diameter
n min–1 Speed of crane wheel Values in accordance with table 3b

R
p N/mm² Pressure p=
c 2 ⋅ c 3 ⋅ d1 (k − 2 r1)
Permissible pressure between crane wheel
pzul N/mm² pzul = 5,6 c1
and rail
k mm Rail head width
r1 mm Radius of curvature of rail head For cambered crane rails the ideal
effective rail head width will be
r2 mm Radius of camber of rail head k – 2 r1.
k – 2 r1 mm Ideal effective rail head width Values for crane rails in accordance with table 5
v m/min Speed of crane wheel
For crane travelling wheels Rmin + 2 Rmax

R=
R N Wheel force 3
For trolley travelling wheels R = Rmax
Rmax N Maximum wheel force

Rmax and Rmin should be determined from the most frequent
operating positions of the loaded trolley
Rmin N Minimum wheel force
R0 N Characteristic wheel force Values in accordance with table 6
Calculation of crane rail wheels Rail/crane wheel material matching
The wheel force is calculated using the formula: Tabelle 2. Permissible pressure pzul and material coefficient c1
R £ pzul· c2· c3· d1·(k – 2 r1) (1) material pzul c1
minimum tensile strength
From the above is abtained the crane wheel diameter [N / mm²]
R (2) rail wheel [N / mm²]
d1 ≥
pzul ⋅ c 2 ⋅ c 3 ⋅ (k − 2 r1)
£ 330 2,8 0,50
The characteristic wheel force R0 is abtained from equation (1),
where: 410 3,6 0,63
590
pzul = 5,6 N / mm2
490 4,5 0,80
c2 = 1
c3 = 1
590 5,6 1,00
are applied for R0 = 5,6 · d1· (k – 2 r1) (3)
≥ 740 7,0 1,25
When using the characteristic wheel force the permissible wheel
force can be calculated in simplified fashion using the formula:
≥ 690 ≥ 800 7,2 1,29
R £ R0· c1· c2· c3 (4)
≥ 900 7,8 1,39
≥ 700 ≥ 1 000 8,5 1,52
The hardening of the running surfaces with a depth of 0,01×diame-

ter can be considered selecting pzul.
74 LR-08/2010
Basis of calculation for crane rail wheels DIN 15 070
FEM 1.001
Table 3a. speed coefficient c2 Tabelle 3b.

wheel speed n from
wheel - ∆ c2
speed coefficient c2
d1
for v in m / min c2 nª
10 12,5 16 20 25 31,5 40 50 63 80 100 125 160 200 250 [min –1]
200 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – – – 0,66 200
0,72 160
250 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 – –
0,77 125
315 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 –
0,79 112
400 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,66 0,82 100
500 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,72 0,84 90
630 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82 0,77 0,87 80
710 – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84 0,79 0,89 71
0,91 63
800 – 1,16 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87 0,82
0,92 56
900 – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,84
0.94 50
1 000 – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,87
0,96 45
1 100 – – – 1,16 1,14 1,13 1,12 1,1 1,07 1,04 1,02 0,99 0,96 0,92 0,89 0,97 40
1 250 – – – 1,17 1,15 1,14 1,13 1,11 1,09 1,06 1,03 1 0,97 0,94 0,91 0,99 35,5
1 31,5
Table 4. operating time coefficient c3 Tabelle 5. ideal effective rail head width (k – 2 r1) 1,02 28
1,03 25
operating time of travelling gear crane rails
c3 r1 k – 2 r1 1,04 22,4
(referred to 1 hour)
as per designation 1,06 20
1,07 18
bis 16% 1,25 DIN new previous mm mm
1,09 16
A 45 KS 22 4 37 1,1 14
über 16 bis 25% 1,12
A 55 KS 32 5 45 1,11 12,5
536 A 65 KS 43 6 53 1,12 11,2
über 25 bis 40% 1
Teil 1 A 75 KS 56 8 59 1,13 10
A 100 KS 75 10 80 1,14 8
über 40 bis 63% 0,9
A 120 KS 101 10 100 1,15 6,3
536 F 100 – 5 90 1,16 5,6
über 63% 0,8
Teil 2 F 120 – 5 110 1,17 5
Tabelle 6. characterisitc wheel force R0

wheel - ∆ R0 in N R0 in N R0 in N
d1 for narroc wheels for broad wheels for wheels
without wheelflange
for crane rail for crane rail for crane rail
A 45 A 55 A 65 A 75 A 55 A 65 A 75 A 100 A 120 F 100 F 120
200 41 000 50 000 – – – – – – – – –
250 52 000 63 000 – – – – – – – – –
315 65 000 79 000 – – 79 000 93 000 – – – – –
400 83 000 101 000 – – 101 000 119 000 132 000 – – 202 000 –
500 104 000 126 000 – – 126 000 148 000 165 000 – – 252 000 –
630 – 159 000 187 000 – – 187 000 208 000 282 000 – 318 000 388 000
710 – 178 000 211 000 235 000 – – 235 000 318 000 398 000 358 000 437 000
800 – 201 000 237 000 264 000 – – 264 000 358 000 448 000 403 000 493 000
900 – – 267 000 297 000 – – 297 000 403 000 504 000 454 000 554 000
1 000 – – 297 000 330 000 – – 330 000 448 000 560 000 504 000 616 000
1 120 – – – – – – – 502 000 627 000 – –
1 250 – – – – – – – 560 000 700 000 – –
LR-08/2010 75
Running surface profiles of crane wheels and DIN 15 072
correlation of crane rails to wheel-diameter
Crane wheels with wheel flange Crane wheels without wheel flange
Crane d2 for crane wheels for crane wheels for crane wheels
wheel - ∆ with narrow wheel flange with broad wheel flange without wheel flange
d1
for crane rail1) for crane rail1) for crane
rail2)
A 45 A 55 A 65 A 75 b1 b2 A 55 A 65 A 75 A 100 A 120 b1 b2 F 100 F 120 b2
h9 k max. k max. k
200 230 45 – – – 55 90 – – – – – – – – – –
250 280 45 – – – 55 90 – – – – – – – – – –
315 350 45 – – – 55 90 55 – – – – 65 110 – – –
400 440 45 55 – – 65 110 55 65 75 – – 90 140 100 – 140
500 540 45 55 – – 65 110 55 65 75 – – 90 140 100 – 140
630 680 – 55 65 – 75 120 – 65 75 100 – 110 160 100 120 160
710 760 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
800 850 – – 65 75 90 140 – – 75 100 120 160 210 100 120 210
900 950 – – 65 75 90 140 – – 75 100 120 160 210 – 120 210
1 000 1 050 – – 65 75 90 140 – – 75 100 120 160 210 – 120 210
1 120 1 180 – – – – – – – – – 100 120 160 220 – – –
1 250 1 310 – – – – – – – – – 100 120 160 220 – – –
r1 4 5 6 8 – – 5 6 8 10 10 – – 5 5 –
1) Crane rail acc. to DIN 536-1.

2) Crane rail acc. to DIN 536-2.
LR-08/2010 77
Champignon rail acc. to DIN 536
main dimensions for information, dimensions can vary depending on the producer
Crane rail Form A Crane rail Form F
nominal size k b1 b3 h1 h2 h3 f3 r1 r2 ideal effective rail

head width
k – 2r1
(acc. to DIN 15 070)
A 45 45 125 24 55 24 20 8 4 400 37
A 55 55 150 31 65 28,5 25 9 5 400 45
A 65 65 175 38 75 34 30 10 6 400 53
A 75 75 200 45 85 39,5 35 11 8 500 59
A 100 100 200 60 95 45,5 40 12 10 500 80
A 120 120 220 72 105 55,5 47,5 14 10 600 100
A 150 150 220 80 150 64,5 50 14 10 800 130
F 100 100 100 70 80 42 41 17 5 – 90
F 120 120 120 90 80 42 41 17 5 – 110
78 LR-08/2010
Our product line:
wheel blocks and wheel sets are produced

for maintenance-free direct drive
operation suitable for slip-on gear mecha-
nisms from different manufacturers.
Crane travel wheels with slide and anti-

friction bearing with and without gearing.
Drive and free-running wheel sets with

shrunk shafts and with travel wheels made
of highly wear-resistant materials with deep-
hardened running surfaces.
Production according to DIN and works

standard or according to customer drawings
manufactured of forged steel, cast steel or
nodular iron.
weltweite Logistik mit Laufrädern von Karl Georg
Stahlherstellungs- und Verarbeitungs GmbH

Karl-Georg-Straße 3 • D-57612 Ingelbach-Bahnhof
Tel.: +49 (0) 2688 - 9516 - 0 • Fax: +49 (0)2688 - 9516 - 39
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Description Karl Georg DIN* Nomi- Page

Basis of calculation for crane wheels .......................................................... DIN 15070 ................................................. 74

* DIN = German Institute for Standardization

form A with gear ring form B without gear ring

Designation of a crane wheel form A with gear ring, nominal

Crane wheel A 300 × 50 × 80 H7 – 3 × 110 KG 010.1

Form A with gear ring

Form A with gear ring Form B without gear ring

wheel-Ø b11) b2 d2 d41) d5 l l1 gear ring2) unit weight wheel load

1) The dimension of the gauge recess b1 and bore diameter d4 to be

Examples of possible types of the running surface and of

Examples of possible types of the running surface and of

Form A with gear ring Form B without gear ring

Designation of a travel wheel form A with gear ring, nominal - ∆

Crane wheel A 300 × 50 × 60 / 50 – 3 × 110 KG 010.2

Form A with gear ring

Form A with gear ring Form B without gear ring

wheel-Ø b11) b2 d2 d3 d41) d5 l l1 l3 gear ring 2) unit weight wheel load

315 40-75 100 348 55 65 167 140 50 56 4 85 340 348 54 48 5 400

1) The dimension of the gauge recess b1 and bore diameter d4 to be

Designation of a wearing washer for wheel - ∆ d1 = 300 mm,

Wearing washer 50 × 10 KG 010.3

Designation of an axle for travel wheel - ∆ d1 = 300 mm, axle-

Axle 50 × 210 KG 010.4

Supplied with spherical grease nipple

for wheel- ∆ d3 l4 l5 l6 a b t unit weight

f7 +0,5 +0,5 ª[kg]

315 55 265 135 40 25 8 9 4,8

400 60 265 135 40 25 8 9 5,7

500 70 285 150 50 25 10 10 8,5

630 80 335 170 50 25 10 10 13

Designation of a pinion form 1, module 3, number of teeth 18, Module: 2 –15

Designation of an axle for travel wheel - ∆ d1 = 300 mm, axle -

Axle 50 × 210 KG 010.6

Material: 42CrMo4+QT or C45

for wheel - ∆ d3 l4 a b t unit weight

f7 +0,5 +0,5 ª[kg]

200 40 190 25 8 7 1,8

315 55 265 25 8 9 4,8

400 60 265 25 8 9 5,7

The axle brackets have to be placed in way, that the fastening

Designation of an axle bracket width a = 30 mm, thickness b

Axle bracket 30 × 8 DIN 15 058

Material: S235JR (St 37)

1) Dimensions see wheel axles KG 010.4, KG 010.6 and KG 015.

Form A with gear ring Form B without gear ring

Designation of a travel wheel form A with gear ring, nominal - ∆

Crane wheel A 300 × 55 × 60 – 3 × 110 KG 012

Form A with gear ring

Form A with gear ring Form B without gear ring

wheel- b1 b2 d2 d3 d5 l1 l2 l3 gear ring 2) unti weight Demag Spare no.

1102) 963 617 44 -

55 963 433 44 963 438 44

1) The dimension of the gauge recess b1 to be stated with order.

Form A with gear ring Form B without gear ring

Designation of a travel wheel form A with gear ring, nominal - ∆

Crane wheel A 200 × 55 × 45 H7 – 4 × 58 KG 013