Instructions – Parts List

75:1 Fire-Ballr 425 Pumps

308777H
For pumping non–corrosive and non–abrasive
greases and lubricants only.
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure
7500 psi (52 MPa, 517 bar) Maximum Working Pressure

Model No. 239729, Series B

120 lb (55 kg) drum length

Model No. 239730, Series B

400 lb (180 kg) drum length

Model No. 239731, Series B

stubby length

Important Safety instructions

Read all warnings and instructions in this manual.
Save these instructions.

WARNING
This pump is designed to be used only in pumping
non-corrosive and non-abrasive oils and lubricants.
Any other use of the pump can cause unsafe oper-
ating conditions and component rupture, which can
result in fluid injection, other serious injury, or fire or
explosion.

Model 239730 Shown

06306B

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

Copyright 2001, Graco Inc. is registered to I.S. EN ISO 9001
 Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Symbols
Warning Symbol Caution Symbol

WARNING CAUTION
This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to
injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component
in your system.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Handle hoses carefully. Do not pull on hoses to move equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 66_C (150_F) or below –40_C (–40_F).

D Wear hearing protection when operating this equipment.

D Do not move or lift pressurized equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

2 308777H
 WARNING
SKIN INJECTION HAZARD
Fluid from the valve, leaks, or ruptured components can inject fluid into your body and cause ex-
tremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can
also cause serious injury.

D Fluid injected into the skin is a serious injury. The injury may look like just a cut, but it is a serious
injury. Get immediate surgical treatment.

D Do not point the dispensing valve at anyone or any part of the body.

D Do not put your hand or fingers over the end of the dispensing valve.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Do not “blow back” fluid; this is not an air spray system.

D Follow the Pressure Relief Procedure on page 8 before you clean, check, or service the
equipment.

D Use only extensions and nozzles that are designed for use with your dispensing valve.

D Tighten all fluid connections before operating the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not
repair high pressure couplings; you must replace the entire hose.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

D Keep clear of all moving parts when starting or operating the pump.

D Before checking or servicing the equipment, follow the Pressure Relief Procedure on page 8 to
prevent the equipment from starting unexpectedly.

308777H 3
 WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re-
sult in a fire or explosion and serious injury.

D Ground the equipment and the object being dispensed to. See Grounding on page 6.

D If there is any static sparking or you feel an electric shock while using this equipment, stop dis-
pensing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.

D Keep the dispensing area free of debris, including solvent, rags, and gasoline.

D Do not smoke in the dispensing area.

D Never use 1.1.1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

D The air motor exhausts any fluids added to the input air.

D Graco does not manufacture or supply the reactive chemical components that may be used in this
equipment and is not responsible for injury or property loss, damage, expense or claims (direct or
consequential) that arise from the use of such chemical components.

4 308777H
Notes

308777H 5
 Installation
Mounting the Pump D Pump: Use a ground wire and clamp as shown in
Fig. 1. Remove the ground screw (Z) and insert
D Select a convenient location for the equipment to through the eye of the ring terminal at end of
ensure easy operator access to the pump air ground wire (Y). Fasten the screw back onto the
controls, sufficient room to change supply contain- pump and tighten securely. Connect the other end
ers, and a secure mounting platform. of the wire to a true earth ground. To order a
ground wire and clamp, order Part No. 222011.
D If you are mounting the pump directly on the supply
tank, position the pump so its intake valve is no D Air and fluid hoses: Use only electrically conductive
more than 1 in. (25 mm) from the bottom of the hoses.
container. Mount the pump to the cover or other
suitable mounting device. D Air compressor: Follow manufacturer’s recommen-
dations.

WARNING D Dispensing valve: Ground through connection to a

properly grounded fluid hose and pump.
Mount the pump securely so that it cannot move
around during operation. Failure to do so could D Object being dispensed to: Follow your local code.
result in personal injury or equipment damage.
D Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
General Information placed on a grounded surface. Do not place the
NOTE: Reference numbers and letters in parentheses pail on a nonconductive surface, such as paper or
in the text refer to the callouts in the figures and the cardboard, which interrupts the grounding continu-
parts drawing. ity.

D To maintain grounding continuity when flushing or

NOTE: Always use genuine graco parts and accesso-
relieving pressure, hold a metal part of the dispens-
ries, available from your Graco distributor.
ing valve firmly to the side of a grounded metal pail,
then trigger the gun.
Grounding

WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
Z Y
the section FIRE OR EXPLOSION HAZ-
ARD on page 4.

To reduce the risk of static sparking, ground the pump.

Check your local electrical code for detailed grounding
instructions for your area and type of equipment. Be TI1052

sure to ground all of this equipment: Fig. 1

6 308777H
 Installation
Mount the pump to suit the type of installation planned.
Very heavy lubricants may require an inductor plate. WARNING
See Dimensions on page 18 and Mounting Hole
Layout on page 19. A bleed-type master air valve (B) is required to
shut off and relieve air pressure that may be
Install the air line accessories in the approximate order trapped in the air motor. Trapped air could cause
shown in Fig. 2. Install a bleed-type master air valve the pump to cycle unexpectedly and cause serious
(B) within easy reach of the pump, upstream from the bodily injury, including amputation.
air regulator (E). Install an air filter (C) to remove
harmful dirt and moisture from your compressed air
supply. For automatic air motor lubrication, install an Be sure the air hose is properly sized to deliver an
air line oiler (D) close to the pump air inlet. Install an adequate supply of air to the motor. See Technical
air regulator (E) to control pump speed. Data on page 19.

The installations shown in Fig, 2 is only a guide for

selecting and installing system components and acces- Connect a grounded dispensing hose (F) to the
sories. Contact your Graco distributor for assistance in 3/8 npt(f) pump outlet. Install an appropriate gun or
designing a system to suit your particular needs. dispensing valve (G) to the hose.

If you supply your own accessories, be sure they are

adequately sized and pressure-rated to meet the Ground the pump as explained in Grounding on
system requirements. page 6.

Typical Installation Key

A Grounded air line
B Bleed-type master air valve
C Air filter
J D Air line oiler
E Air regulator
F Grounded dispensing hose
G Dispensing valve
A B D H Elevator assy. with inductors
J Ground wire

C E
G

06309

Fig. 2
308777H 7
 Operation
Startup and Adjustment
WARNING
D This pump is designed to be used ONLY in Open the bleed-type master air valve. Open the
pumping non-corrosive and non-abrasive lubri- dispensing valve and slowly open the air regulator until
cants and greases. Any other use of this pump the pump is running smoothly. After all the air is
can cause unsafe operating conditions and purged, close the dispensing valve. The pump starts
result in component rupture, fire, or explosion, and stops as the valve is opened and closed.
which can can cause serious bodily injury,
including injection.

D Moving parts can pinch or amputate your fin-

gers or other body parts. When the pump is CAUTION
operating, the priming piston (located at the
pump intake) and the air motor piston (located Never allow the pump to run dry of the fluid being
behind the air motor plates) move. Never pumped. A dry pump quickly accelerates to a high
operate the pump with the air motor plates speed and may damage itself. If your pump acceler-
removed, and keep your fingers and hands ates quickly, or is running too fast, stop it immediate-
away from the priming piston. ly and check the fluid supply. If the supply container
is empty and air has been pumped into the lines,
Pressure Relief Procedure prime the pump and lines with fluid, or flush the
pump and leave it filled with a compatible solvent.
WARNING Be sure to eliminate all air from the fluid system.

SKIN INJECTION HAZARD

Fluid under high pressure can be in-
jected through the skin and cause Use the air regulator (E) to control the pump speed
serious injury. To reduce the risk of an and fluid pressure. See Fig. 2. Always use the lowest
injury from injection, splashing fluid, or moving pressure necessary to obtain the desired results.
parts, follow the Pressure Relief Procedure
whenever you
D Are instructed to relieve the pressure When you are done using the pump for the day, al-
D Stop dispensing ways follow the Pressure Relief Procedure at left.
D Check or service any of the system equipment
D Install or clean the dispense valve tip

1. Close the air regulators.

2. Close the supply pump’s bleed-type master air
valve (required in this system).
3. Open the dispensing valve until pressure is fully
relieved.
Maintenance
If you suspect that the dispensing valve, extension, or
grease fitting coupler is clogged, or that pressure has The accessory air line oiler (D) provides automatic air
not been fully relieved after following the steps above, motor lubrication. For daily manual lubrication, discon-
very slowly loosen the coupler or hose end coupling nect the air hose, place about 15 drops of light ma-
and relieve pressure gradually, then loosen completely, chine oil in the air inlet, reconnect the hose, and turn
then clear the clog. on the air supply to blow oil into the motor.

8 308777H
 Troubleshooting
Before servicing this equipment always make sure to
WARNING Relieve the Pressure.

To reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the Note: Check all possible problems and solutions
Pressure Relief Procedure on page 8. before disassembling the pump.

Problem Cause Solution

Pump fails to operate. Inadequate air supply pressure or Increase air supply; clear
restricted air lines
Closed or clogged valves Open; clean
Clogged fluid lines, hoses, valves, Clear*
etc.
Damaged air motor Service air motor
Exhausted fluid supply Refill and reprime, or flush
Continuous air exhaust Worn or damaged air motor gasket, Service air motor
packing, seal, etc.
Erratic p
pump
p operation
p Exhausted fluid supply Refill and reprime, or flush
Held open, or worn intake valve or Clear; service
piston packings
Pump operates, but output low on Held open, or worn piston or packings Clear; service
upstroke
Pump operates, but output low on Held open or worn intake valve Clear; service
downstroke
Pump operates, but output low on Inadequate air supply or restricted air Increase air supply; clear
both strokes lines
Closed or clogged valves Open; clean
Exhausted fluid supply Refill and reprime, or flush
Clogged fluid lines, hoses, valves, Clear*
etc.
Packing nut too tight Loosen
Loose packing nut or worn packings Tighten; replace

* Follow the Pressure Relief Procedure, and disconnect the fluid line. If the pump starts when the air is turned
back on, the fluid line, hose, valve, etc., was clogged.

308777H 9
 Displacement Pump Service
79
1 Lips of v-packings
must face up.
Torque to 50 to 70 ft-lb Ref. No. 63 (copper gasket) and
2 64 Ref. No. 60} (cotter pin), see
(68 to 95 NSm).
Parts Drawing on page 16.
} Included in Repair Kit }59 77
239734, which may be
purchased separately. 68
62}

}65

}74 66} 1

67
}59
61
}62 68

72

80 2
}69
}75
73} 1
}76

70

1/4” ROD

72
78

71

06336

06308

Fig. 3

10 308777H
 Displacement Pump Service
5. Place the riser tube (80) in a vise, and remove the
WARNING piston assembly. Remove the packing housing
(70) from the riser tube, and remove the packings
To reduce the risk of serious injury whenever you from the housing.
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
6. Hold the intake valve housing (67) in a vise, and
unscrew the priming tube (72) by inserting a 1/4 in
Displacement Pump Repair (6 mm) diameter rod through the holes in the tube.
Handle the tube carefully to avoid marring the
Before you start:
surface. Remove the ball, seat and gasket.
D To reduce down time, be sure you have all neces-
sary repair parts available. Recommended spare 7. Unscrew the piston valve housing (64) from the
parts are listed in the parts list with a check mark, intake valve housing (67). Remove the ball and
for example ( 61n) packings.

D Repair kit 239734 is available. If you have a repair 8. Clean all parts thoroughly. Grease all parts,
kit, use all the new parts for the best results. Parts except threads when reassembling.
included in the kit are marked with an dagger ({) for
the throat seal parts or with a double dagger (}) for
Reassembly
the pump lower parts.
1. Hold the intake housing (67) upright in a vise. One
D The balls (59}) in the intake and piston valves at a time, place the female gland (74}), four leath-
cannot be reseated on the hardened er v-packings (66}) with the lips of the packings
seats (68). facing up, and the male gland (65}) on the intake
housing. Place the gasket (62}), seat (68), and
D Whenever you replace the packings, also replace ball (59}) on the housing (67).
the glands and bearing.

D When cleaning parts, use a compatible solvent. 2. If the pins (77) were removed from the piston valve
Inspect parts for wear or damage and replace as housing (64), replace them. Screw the piston
necessary. Scoring or irregular surfaces on the valve onto the intake valve housing.
priming tube (72) or polished inner wall of the riser
tube (80) causes premature packing wear and 3. Place a gasket (62}), seat (68) and ball (59}) on
leaking. Check these parts by rubbing a finger on the priming tube (72). Holding the piston valve
the surface and by holding the parts up to the light housing (67) with a wrench, screw the priming tube
at a slight angle. into it, using a 1/4 in. diameter rod through the
tube for leverage.
Disassembly
4. One at a time, place the female gland (76}), four
1. Flush the pump, if possible. Follow the Pressure leather v-packings (73}) with lips of packings
Relief Procedure on page 8. Disconnect all air facing up, a male gland (75}), and a bearing (69})
and fluid hoses. in the packing housing (70). Screw the housing
firmly into the riser tube (80).
2. Clamp the motor base in a vise. Unscrew the
priming cylinder (78).
5. Guide the piston assembly into the riser tube (80).
Screw the riser tube into the motor base, making
3. Hold the priming tube (72) with a 1/4 in (6mm)
sure the gasket 63) is in place. Install the cotter
diameter rod through the holes in the tube. Grip
pin (60}). Torque the riser tube to 50 to 70 ft-lb
the flats of the priming piston (71) with a wrench,
(68 to 95 NSm).
and unscrew the piston.

4. Loosen the packing housing (70). Unscrew the 6. Screw the priming piston (71) firmly onto the
riser tube (80) from the air motor. Pull the riser priming tube (72). Screw the intake cylinder (78)
tube and connecting rod down to gain access to firmly onto the riser tube.
the cotter pin (60}). Remove the cotter pin, and
unthread the connecting rod (79) from the motor 7. Reconnect the ground wire if it was disconnected
displacement rod. during repair.
308777H 11
 Air Motor and Throat Service
Before you Start 4. Remove the eight screws (7) holding the cylinder
(32) to the base (56). Carefully pull the cylinder
D Be sure you have all necessary parts on hand. Air straight up off the piston. See Fig. 4.
Motor Repair Kit 207385 includes repair parts for
the motor. Pump Repair Kit 239734 includes repair
parts for the pump and the air motor throat area. CAUTION
Use all the parts in the kits for the best results.
To avoid damaging the cylinder wall, ALWAYS lift the
Parts included in the kits are marked with an aster- cylinder straight up off of the piston. Never tilt the
isk (*), a dagger ({), or a double dagger (}) in text
cylinder as it is being removed.
and drawings. See the parts drawing and list
(pages 16 and 17) for further information.
WARNING
Always keep fingers clear of the toggle assemblies
D Two accessory tools should be used. Padded (K), to avoid pinching or amputating them. See
pliers, 207579 is used to grip the trip rod without Fig. 5.
damaging its surface. Gauge, 171818, is used to
ensure the proper clearance between the poppets
and seat of the transfer valve. 5. Use a screwdriver to push down on the trip rod
yoke (14) and snap the toggle assemblies (K)
down. See Fig. 5. Remove the lockwires (28*)
from the adjusting nuts (27*) of the transfer valves
Disassembly
(M). Screw the top adjusting nuts (27*) off. Screw
the valve stems (30*) out of the grommets (18*)
1. Flush the pump. Follow the Pressure Relief
and lower adjusting nuts (27*). Take the valve
Procedure Warning, at left, before proceeding.
poppets (37*) off the stems and squeeze them
firmly to check for cracks.

2. Disconnect the air hose from the motor. If neces- 31

sary, disconnect the motor from the pump. Clamp
the air motor base in a vise. 1
Hold trip rod with
padded pliers
207579, to prevent
3. Manually push up on the piston rod to move the damage to rod
piston assembly to the top of its stroke. Unscrew 32
the cylinder cap nut (31) from the cylinder (32).
Pull up on the cap nut. Grip the trip rod (1) with
padded pliers 207579 and screw the cap nut off
the trip rod. See Fig. 4.
7

56

CAUTION
36
Do not damage the plated surface of the trip rod.
Damaging the surface of the trip rod can result in
erratic air motor operation. Use the special padded
pliers, 207579, to grasp the rod. Fig. 4

12 308777H
 Air Motor and Throat Service
6. Grip the toggle rockers (16) with a pliers. Com- NOTE: To remove the exhaust valve poppets
press the springs (17) and swing the toggle (38*), stretch them out and cut with a sharp knife.
assembly (K) up and away from the piston lugs
(L), and remove the parts. Check that the valve 8. Pull the piston (5) up out of the base (56) and
actuator (13) is supported by the spring clips (4), inspect the piston o-ring (20*) and the o-ring in the
but slides easily into them. See Fig. 5. base casting.
7. Remove the trip rod yoke (14), valve actuator (13)
and trip rod (1). Check the exhaust valve poppets
(38*) for cracks.

Push toggles (K) in

and then up. 1 14 28* Cut off tops of
poppets (x) as
Turn wires up.
17 indicated by dotted
K 27* lines
16 1
L 38*
30* 4
30*
13 27*
18*
27*
18*

27*
M 20*

0.125 in.
(3.18 mm)

5
37*

56 5

CUTAWAY VIEW

4 13 38* 37*

Fig. 5

308777H 13
 Air Motor and Throat Service
Reassembly Throat Packing Service
1. Clean all the parts carefully in a compatible solvent
and inspect for wear or damage. Use all the repair WARNING
kit parts during reassembly and replace other parts
The piston in the air motor, located behind the air
as necessary.
motor plates, moves when air is supplied to the
motor. Moving parts can pinch or amputate your
fingers or other body parts. Therefore, never
2. Check the polished surfaces of the piston, piston
operate the pump with the air motor plates
rod and cylinder wall for scratches or wear. A
removed.
scored rod will cause premature packing wear and
leaking.

See Fig. 6 on page 15 and the parts drawing and list

3. Lubricate all parts with a light, waterproof grease. (pages 16 and 17) for further information.

1. Clamp the pump in a vise and unscrew the riser

tube (80) from the air motor base (56). Pull the
4. Be sure the o-rings are in place. Slide the piston riser tube away from the air motor until the cotter
rod down through the throat bearing and lower the pin (60}) which secures the displacement pump
piston (5) into the air motor base (56). connecting rod to the air motor piston rod (52) is
visible. See Fig. 6.

5. Pull the exhaust valve poppets (38*) into the valve 2. Remove the cotter pin (60}) and unscrew the
actuator (13) and clip off the top part shown with pump connecting rod (79) from the air motor piston
dotted lines. See Fig. 5. rod (52). See Fig. 6. Remove the cylinder (32)
from the air motor base (56) as described under
Disassembly on page 12.
6. Install the transfer valve poppets (37*) onto the
valve stems (30*), then reassemble the valve 3. Remove one louvered air exhaust plate (36) and
stems (30*), bottom adjusting nuts (27*), grom- unscrew the throat packing nut (45{), using a
mets (18*), and top adjusting nuts (27*) on the spanner wrench or a 0.22 in. (5.6 mm) diameter
piston (5). Assemble the trip rod (1), valve actuator rod. See Fig. 6.
(13), trip rod yoke (14) and toggle assemblies (K)
4. Remove the packing nut (45{), male and female
on the piston. See Fig. 5.
glands (47{, 48{), v-packings (49{), washer
(44{), bearing (46{), retainer (24{), wiper (22{),
o-ring (23{), u-cup (25{), and washer (26{) from
7. Before installing the lockwires (28*) in the adjusting the base.
nuts (27*), use the special gauge 171818 to adjust
the transfer valve (M) so there is 0.125 in. 5. Clean the throat packing area in the base and the
(3.68 mm) clearance between the poppets (37*) packing nut. Clean and inspect all parts, and
and the piston (5) when the toggle assemblies are replace as necessary.
in the down position. See Fig. 5.
6. Lubricate the packings, piston rod and piston
flange with a light waterproof grease.
8. Snap the toggle assemblies (K) to the up position.
Reinstall the cylinder (32) and cap nut (31). Reas- 7. Install the washer (26{) into the base. Assemble
semble the air motor to the displacement pump. the packing (25{) and the wiper (22{) into the
retainer (24{). Install the o-ring (23{) onto the
retainer, and insert the retainer assembly into the
base.
9. Before remounting the pump, connect an air hose
and run the pump slowly, at about 40 psi NOTE: Make sure the packing (25{) lips face
(0.28 MPa, 2.8 bar) to ensure that it operates down, and make sure the wiper (22{) lips face up.
smoothly.
8. Insert the bearing (46{) and the washer (44{) into
the base. Assemble the female gland (48{),
10. Reconnect the ground wire before regular opera- v-packings (49{), and the male gland (47{) into
tion of the pump. the packing nut (45{).
14 308777H
 Air Motor and Throat Service
9. Reinstall the spacer and packing in the base and
packing nut (45{). Screw the packing nut into the CAUTION
base, and tighten it securely. Carefully slide the
piston rod (52) down through the throat packing, When reinstalling cotter pin (60}), always spread
and lower the piston into the base. Reinstall the and flatten the pin (both the head and prongs)
plate (36) and cylinder (32). Reassemble the air around the rod to within a 1 in. (25 mm) total diame-
motor to the displacement pump. ter. See Detail A of Fig. 6.

10. Torque the outlet adapter (42) to 45 to 55 ft-lb (61

to 75 N-m).

32

DETAIL A
56

45{ 52

60}
79

1 in.
(25 mm)
SEE DETAIL A

36

80

Fig. 6

308777H 15
 Parts Drawing
45{

48{

31
49{
n9 47{
44{
32
46{

14 22{
28* 23{ 72
13
15
27* 24{
29
17 25{
16
38* 26{

1 21*
58
33
3 18* 19
n4 27*
56
2
1 42
5 7 80

53

40
*20
63 69}
*37
75}
*30 60}
8 33
79
6
36 }73
76}

64 70
52

68 77n 71

59}

62} 78
1 Torque to 45–55 ft–lb (61–75 N–m) 65}
}66
74}
67

n61
68
59}
}62

16 308777H
 Parts List
Model 239729, Series B 120-lb (55 kg) drum length
Model 239730, Series B 400-lb (180 kg) drum length
Model 239731, Series B stubby length

Air Motor Pump

Ref Ref
No. Part No. Description Qty. No. Part No. Description Qty.

59} 100170 BALL, steel; 3/8” dia. 2

1 207150 TRIP ROD 1 60} 100579 PIN, cotter; 7/64” dia.; 1” long 1
2 207391 PISTON 61n 108513 PIN, roll; 0.135” dia.; 7/8” long 1
includes items 3 to 5 (also includes 62} 150451 GASKET, copper 2
207385 repair kit (** items) when 63 158314 GASKET, copper 1
ordered as a replacement part) 1 64 162555 HOUSING, piston valve 1
3 102975 .SCREW, rd hd mach; 6–32 x 1/4 in. 2 65} 192423 GLAND, male 1
4n 158361 .CLIP, spring 2 66} 114115 V-PACKING, leather 5
5 .BARE PISTON (not sold separately) 1 67 162558 HOUSING, intake 1
6 100078 SCREW, hex head; 8–32 x 3/8 in. 20 68 162559 SEAT, valve 2
7 101578 SCREW, hex head Nylock; 69} 192421 BEARING, brass 1
8–32 x 3/8 in. 8 70 192410 HOUSING, packing 1
8 150647 GASKET; copper 1
71 162562 PISTON, priming 1
9n 156698 O-RING; Buna–N 1
72 192424 TUBE, priming 1
13 158359 ACTUATOR, valve 1
73} 114116 V-PACKING, leather 5
14 158360 YOKE, rod, trip 1
74} 192425 GLAND, female 1
15 158362 PIN, toggle 2
16 158364 ROCKER, toggle 2 75} 192426 GLAND, male 1
17 167585 SPRING, helical compression 2 76} 192427 GLAND, female 1
18* 158367 GROMMET; rubber 2 77n 102180 PIN, roll; 0.135” dia.; 1” long 2
19 158377 SEAL, flat ring; nitrile rubber 1 78 164233 CYLINDER, intake primer 1
20* 158378 SEAL, o-ring; nitrile rubber 1 79 164234 ROD, connecting; 12.47”
21* 158379 SEAL, o-ring; nitrile rubber 1 (317 mm) long
22{ 113935 WIPER, rod 1 for Model 239729 1
23{ 113944 PACKING, o-ring 1 164231 ROD, connecting; 19–13/32”
24{ 192172 RETAINER, packing 1 (493 mm) long
25{ 113936 PACKING, u-cup 1 for Model 239730 1
26{ 192173 WASHER, packing 1 192422 ROD, connecting; 3–9/32”
27* 160261 NUT, adjusting 4 (83 mm) long
28* 160618 LOCKWIRE, transfer valve 2 for Model 239731 1
29 160623 ARM, toggle 2 80 192428 TUBE, riser; 21.31” (541 mm) long
30* 160896 STEM, valve 2 for Model 239729 1
31 161435 NUT, cylinder cap 1 192429 TUBE, riser; 28.25” (718 mm) long
32 15E954 CYLINDER, motor, air 1 for Model 239730 1
33 178270 PLATE, muffler 2 192430 TUBE, riser; 12.13” (308 mm) long
36 15E555 PLATE, identification 1 for Model 239731 1
37* 170708 POPPET, valve; urethane 2
38* 170709 POPPET, valve; urethane 2 * Included in Air Motor Repair Kit 207385, which
40 150461 GASKET; copper 1 may be purchased separately.
42 158409 ADAPTER, outlet 1
Repair Kit 239734, which may be purchased
44{ 158697 WASHER, thrust 1
separately, includes parts to service the air motor
45{ 159047 NUT, packing 1
46{ 159048 BEARING, brass 1 throat area and the pump lower.
47{ 159306 GLAND, male 1 { Parts marked with a dagger are for the air
48{ 159307 GLAND, female 1 motor throat area.
49{ 159308 V-PACKING; nitrile rubber 4 } Parts marked with a double dagger are for the
52 162553 ROD, piston 1 pump lower.
53 116343 SCREW, grounding 1
56 165362 BASE, motor, air 1 n Recommended “tool box” spare parts. Keep on
58 177843 PLATE, warning 1 hand to reduce down time.

308777H 17
 Dimensions

3/8 npt
3/8 npt fluid
fluid outlet
outlet
14–9/16” 14–9/16”
(369.9 mm) (369.9 mm)

6.5” 6.5”
(165.1 mm) (165.1 mm)
diameter diameter 33–5/8”
26–11/16” 41.25” 855 mm
678 mm 1048 mm 48–3/16”
(1224 mm)
1/2 npt(f) 1/2 npt(f)
air inlet air inlet
06306

Model 239729, Series B Model 239730, Series B

3/8 npt
fluid
outlet

14–9/16”
(369.9 mm)

6.5” 32–1/16”
(165.1 mm) 814 mm
17.5”
diameter
445mm

1/2 npt(f)
air inlet

Model 239731, Series B

18 308777H
 Mounting Hole Layout

3 1/4” (82.6 mm) dia.

two 5/16” (7.94 mm) dia. holes
on 4 1/4” (108 mm) bolt circle

2–3/32” (53.18 mm)

45_

7/8” (22.2 mm) dia. 06337

Technical Data
Fluid pressure ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75:1
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 to 100 psi (0.3 to 0.7 MPa, 2.8 to 7 bar)
Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7500 psi (52 MPa, 517 bar)
Maximum delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.33 gpm (1.3 lpm)
Cycles per gallon (liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 (42)
Maximum recommended pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles/min
Air motor effective diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 in (108 mm)
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in. (102 mm)
Air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approximately 26 cfm (0.72 m#/min),
at 1 gpm (3.8 lpm), at 70 psi (0.5 MPa, 4.8 bar)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . steel, brass, aluminum, leather
Weight
Model 239729 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 lb (15 kg)
Model 239730 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 lb (17 kg)
Model 239731 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 lb (14 kg)

Sound Pressure Level

(measured at 1 meter from unit)
Input Air Pressures at 15 cycles per minute
40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 100 psi (0.7 MPa, 7 bar)
73.6 dB(A) 78.34 dB(A) 80.85 dB(A)

Sound Power Level

(tested in accordance with ISO 9614–2)
Input Air Pressures at 15 cycles per minute
40 psi (0.28 MPa, 2.8 bar) 70 psi (0.48 MPa, 4.8 bar) 100 psi (0.7 MPa, 7 bar)
87.4 dB(A) 92.09 dB(A) 94.62 dB(A)

308777H 19
 Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Numbers

TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–533–9655 Toll Free
612–623–6928
612–378–3590 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 308777

Graco Headquarters: Minneapolis

International Offices: Belgium, Korea, China, Japan
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
www.graco.com
10/1997, Revised 03/2007

20 308777H