MDI 0045 Am1 Cable Sheath Bonding Design FINAL

Document No: MDI 0045
Amendment No: 1
(Supersedes MDI 0045.am0)
Mains Design Instruction
Cable sheath bonding

design
IMPORTANT DISCLAIMER
As the information contained in this publication is subject to change from time to time, Endeavour
Energy gives no warranty that the information is correct or complete or is a definitive statement of
procedures. Endeavour Energy reserves the right to vary the content of this publication as and
when required. You should make independent inquiries to satisfy yourself as to correctness and
currency of the content. Endeavour Energy expressly disclaims all and any liability to any persons
whatsoever in respect of anything done or not done by any such person in reliance, whether in
whole or in part, on this document.
Copyright © Endeavour Energy 2017
51 Huntingwood Drive Huntingwood NSW 2148 www.endeavourenergy.com.au

PO BOX 811 Seven Hills 1730
T: 131 081 F: 61 2 9853 6000
Mains Design Instruction
Document No : MDI 0045
Amendment No : 1
ASSET STANDARDS & DESIGN Approved By : MASD
Approval Date : 30/10/2017
MDI 0045 CABLE SHEATH BONDING DESIGN
CONTENTS
1.0 PURPOSE............................................................................................................................ 4
2.0 SCOPE ................................................................................................................................ 4
3.0 REFERENCES ..................................................................................................................... 4
4.0 DEFINITIONS AND ABBREVIATIONS ................................................................................ 4
4.1 Abbreviations .................................................................................................................. 4
4.2 Definitions ....................................................................................................................... 5
5.0 ACTIONS ............................................................................................................................. 5
5.1 Design criteria ................................................................................................................. 6
5.2 Design assumptions ....................................................................................................... 6
5.3 Safety considerations ..................................................................................................... 6
5.4 Bonding system selection considerations .................................................................... 7
5.5 End-point bonded cable.................................................................................................. 7
5.5.1 Connectivity ............................................................................................................... 7
5.5.2 Maximum length requirements ................................................................................... 8
5.6 Mid-point bonded cable .................................................................................................. 9
5.6.1 Connectivity ............................................................................................................... 9
5.6.2 Maximum length requirements ................................................................................. 11
5.7 Cross bonded cable ...................................................................................................... 11
5.7.1 Single major section ................................................................................................ 12
5.7.2 Multiple major sections ............................................................................................ 12
5.7.3 Connectivity ............................................................................................................. 13
5.7.4 Maximum minor section length requirements ........................................................... 14
5.7.5 Maximum minor section imbalance .......................................................................... 15
5.8 Mixed bonded cable ...................................................................................................... 15
5.9 Cable trench profiles..................................................................................................... 16
5.9.1 Standard trench profile............................................................................................. 16
5.9.2 Alternative trench profile .......................................................................................... 17
MDI 0045 Copyright © Endeavour Energy 2017 Page 2 of 21

CABLE SHEATH BONDING DESIGN Amendment No: 1
5.9.3 Cables installed in underbores ................................................................................. 17

5.10 Single core cables within substations ..................................................................... 17
5.10.1 General metallic sheath earthing requirements ........................................................ 17
5.10.2 Cable metallic sheath earthing for plugin GIS installations ....................................... 18
5.11 ECC and bonding lead requirements ....................................................................... 19
6.0 AUTHORITIES AND RESPONSIBILITIES......................................................................... 20
7.0 DOCUMENT CONTROL .................................................................................................... 20
Annexure A – Bonding concepts ............................................................................................... 21

1.0 PURPOSE
To set out the minimum sheath bonding design requirements for single core cables installed in
Endeavour Energy’s transmission and sub-transmission networks.
2.0 SCOPE
This document provides the design requirements for all end-point, mid-point and cross bonded
33 kV, 66 kV and 132 kV single core cables.
The end-point and mid-point bonding requirements within this standard covers cables connected:
• within the premises of a single substation;
• between a substation and a UGOH; and
• between two UGOHs.
The cross bonding requirements within this standard covers cables connected:
• between substations;
• between a substation and a UGOH; and
• between two UGOHs.
3.0 REFERENCES
Internal
• Company Policy 9.2.5 Network Asset Design
• Earthing Design Instruction EDI 0001 Earthing design risk assessment
• Mains Design Instruction MDI 0011 Underground distribution cables - continuous current
ratings
• Mains Design Instruction MDI 0046 Transmission underground cables - continuous current
ratings
• Network NSW Specifications – 33kV cables specification (V9.2)
External
• ENA National Electricity Network Safety Code (Doc 01-2008)
4.0 DEFINITIONS AND ABBREVIATIONS
4.1 Abbreviations
CSA
Cross sectional area
ECC
Earth continuity conductor
GIS
Gas insulated switchgear
OHEW
Overhead earth wire
SVL
Sheath voltage limiter

UGOH
Underground to overhead
4.2 Definitions
Cross bonding
A method for managing the metallic sheath voltage by designing the cable installation to have
three (3) sections where the metallic sheath is transposed between the sections and earthed at
each end.
Earth Continuity Cable (ECC)

A cable used to provide a conductive path for fault current.
Floating end
The end of the cable where the metallic sheath is unearthed.
Maximum cable length (L)

The maximum allowable length of cable that satisfied the design requirements in Section 5.1. The
cable length may include straight through joints, in addition to the joints required for the bonding
method, where the sheath is bonded continuously through the joint.
Metallic sheath
Metallic covering over the cable insulation designed to carry fault current. This metallic sheath
may be a copper wire screen, corrugated copper or aluminium laminate.
Mid-point bonding
A method for managing the metallic sheath voltage by earthing the metallic sheath at one point
along the cable length, usually in the middle.
Mixed bonded cable

A continuous length of cable where multiple bonding systems are used. The bonding systems are
usually sectionalised from each other
Detailed sheath bonding design

A detailed engineering design process, taking into consideration all aspects of the cable
construction, layout and fault current return paths, that complies with the design criteria listed in
Section 5.1. Generally transient analysis software such as ATP or PSCAD should be used.
Sheath Voltage Limiter (SVL)

A device designed to restrict excessive transient voltages on the metallic sheath.
End-point bonding
A method for managing the metallic sheath voltage by earthing the metallic sheath at one end of
the cable, also known as single-point bonding.
Substations
Zone and transmission substations.
5.0 ACTIONS
If the requirements and assumptions of this standard are satisfied, a detailed sheath bonding
design is not required. If the requirements and assumptions of this standard are not satisfied, a
detailed sheath bonding design must be submitted to the Mains Assets Manager for review,
demonstrating compliance with the design criteria listed in Section 5.1.

5.1 Design criteria
The requirements of this standard were established using the following criteria:
• the maximum standing voltage on the metallic sheath under balanced load conditions must
not exceed 160 V;
• the maximum voltage on the metallic sheath under a single line to ground through fault
condition must not exceed 90% of the SVL rated voltage; and
• if the cross bonding has unequal minor section lengths, the de-rating effect from the
circulating current in the metallic sheath must not exceed 1% of the cable rating calculated in
Mains Design Instruction MDI 0011 Underground distribution cables - continuous current
ratings or Mains Design Instruction MDI 0046 Transmission underground cables - continuous
current ratings. If the de-rating exceeds 1%, the cable current rating must be updated to
include the effects of unequal minor sections.
5.2 Design assumptions
The requirements specified in this document are only valid if the following assumptions are
satisfied in the design.
Overall
• the single core cables used in the design comply with applicable NNSW cable specifications;
• only one cable circuit (of any voltage) is installed within the trench;
• SVLs have a 7.5 kV rating;
• the UGOH footing impedance is less than or equal to 10 Ω whilst meeting the requirements of
EDI 0001; and
• the substation earth grid impedance, obtained from the Substation Primary Design Manager,
is less than or equal to 0.5 Ω (if the cable bonding is directly connected to the substation).
End-point or mid-point bonded cable
• a minimum of two (2) km of OHEW connected to the UGOH. However, the OHEW can be
less than two (2) km if connected directly to a substation; and
• the cable and ECC are installed in the configurations illustrated in Section 5.9.
Cross bonded cable
• The cable is installed in the configurations illustrated in Section 5.9 without an ECC.
5.3 Safety considerations
Under normal operating conditions, a voltage will be induced onto the metallic sheath. The
metallic sheath must be treated as live low voltage and be adequately insulated to prevent
inadvertent contact.
Under fault conditions, there is a risk of an earth potential rise occurring at the link boxes.
Therefore, the risk must be managed in accordance with the requirements of Earthing Design
Instruction EDI 0001 Earthing design risk assessment.

5.4 Bonding system selection considerations
The following must be considered (but not limited to) when selecting the bonding system:
• the number of joints required (costs of the joints and reliability impacts);
• costs associated with purchasing and installing an ECC for end-point and mid-point bonded
systems;
• compatibility of the bonding system with future cable extensions and associated bonding; and
• if three (3) or more cable drums are required for the cable installation, cross bonding should
be used.
5.5 End-point bonded cable
5.5.1 Connectivity
End-point bonded cables must have one end of the metallic sheath connected to earth. The
floating end of the metallic sheath must be connected to an SVL to manage voltage transients on
the metallic sheath.
End-point bonded cables connecting a substation to a UGOH must be connected as shown in

Figure 1. The link box with the SVLs must be installed at the substation to assist with future
maintenance.
End-point bonded cables connecting a UGOH to another UGOH must be connected as shown in
Figure 2. The SVLs are to be installed on the side of the cable with the most accessible UGOH.
The maximum lengths of the cables (L) are outlined in Section 5.5.2.
Connected to L (maximum cable length) Connected to
UGOH substation
Lightning
Arrestor
Cable Sheath
Links
SVL
Link Box
OHEW
ECC
Substation
Footing Earth Grid
Resistance Resistance
Figure 1 - Connectivity of an end-point bonded system, connecting a substation to a

UGOH.

Connected to Connected to
L (maximum cable length)
UGOH UGOH
Lightning
Arrestor
Cable Sheath
SVL
OHEW OHEW
ECC
Footing Footing
Figure 2 - Connectivity of an end-point bonded system, connecting a UGOH to a UGOH.
5.5.2 Maximum length requirements
The maximum cable lengths (L) for end-point bonded systems are listed in Table 1.
The maximum cable length varies depending on the location of the ECC with respects to the
cable cores. The standard trench profile (outlined in Section 5.9.1) is the preferred arrangement
however the alternative trench profile (outlined in Section 5.9.2) may be used if the maximum
cable lengths are insufficient.

Table 1 – Maximum cable length for end-point bonding systems.
Cable details
Maximum cable length L (m)
Maximum Standard trench Alternative trench

prospective profile profile
Voltage CSA fault current (Section 5.9.1) (Section 5.6.2)
(kV) (mm2) (kA)
Substation UGOH - Substation UGOH -
- UGOH UGOH - UGOH UGOH
300
630
33 31.5 1100 1500 1500 1800
800
1200
66 630 31.5 800 1300 1300 1800
400
630
31.5 950 1300 1200 1500
800
1200
132
400
630
40 750 1100 950 1400
800
1200
5.6 Mid-point bonded cable
5.6.1 Connectivity
Mid-point bonded cables must have the metallic sheath, at the mid-point, connected to earth via
an earthing link box. The floating ends of the metallic sheath must be connected to an SVL to
manage voltage transients. Cable bonding connecting a substation to a UGOH must be
connected as shown in Figure 3, whereas a UGOH to UGOH connection must be connected as
shown in Figure 4.
The maximum lengths of the cables (L) are outlined in Section 5.6.2.

Connected to L (maximum cable length)

Connected to
UGOH substation
Lightning
Arrestor
Cable Sheath
Links
SVL Link Box
OHEW
ECC
Footing Substation
Resistance Earth Grid
Resistance
Figure 3 - Connectivity of a mid-point bonded system, connecting a UGOH to a substation.
Connected to Connected to
L (maximum cable length)
UGOH UGOH
Lightning
Arrestor
Cable Sheath
SVL Links
Link Box
OHEW OHEW
ECC
Footing Footing
Figure 4 – Connectivity of a mid-point bonded system, connecting a UGOH to a UGOH.

5.6.2 Maximum length requirements
The maximum cable lengths (L) associated with mid-point bonding is the total length of the
underground cable, including the midpoint joint, and is listed in Table 2.
If the location of the mid-point joint (where the metallic sheath is connected directly to earth) is
not at the middle of the cable run, the maximum cable length on either side of the mid-point joint
must be no greater than half of the maximum cable lengths listed in Table 2.
The maximum cable length varies depending on the location of the ECC with respects to the
cable cores. The standard trench profile (as outlined Section 5.9.1) is the preferred arrangement
however the alternative trench profile (as outlined in Section 5.9.2) may be used if the maximum
cable lengths are insufficient.
Table 2 – Maximum cable length for mid-point bonding system.
Cable details
Maximum cable length L (m)
Maximum
prospective Standard trench Alternative trench
Voltage CSA fault current profile profile
(kV) (mm2) (kA) (clause 5.9.1) (clause 5.9.2)
Substation UGOH - Substation UGOH -
- UGOH UGOH - UGOH UGOH
300
630
33 31.5 2200 3000 3000 3600
800
1200
66 630 31.5 1600 2600 2600 3600
400
630
31.5 1900 2600 2400 3000
800
1200
132
400
630
40 1500 2200 1900 2800
800
1200
5.7 Cross bonded cable
Unlike end-point and mid-point bonded systems, cross bonded systems do not require an ECC
but uses the metallic sheath to provide earthing continuity.

5.7.1 Single major section
Cross bonded cables consisting of one major section, made up of smaller minor sections, have
the metallic sheath earthed at each end of the major section. The metallic sheath must be
transposed between the minor sections and is connected to SVLs to manage voltage transients.
However, the cable cores are jointed straight though as illustrated in Figure 5.
The minor section lengths and allowable differences between minor section lengths must not
exceed the values stated in Section 5.7.4 and Section 5.7.5 respectively.
Major Section
Minor section 1 Minor section 2 Minor section 3
Cable Sheath
Links SVL Link Box
Earth Resistance
Figure 5 - Connectivity of a cross bonded cable system with one (1) major section.
5.7.2 Multiple major sections
The cross bonded major sections can be combined to achieve long cable lengths. The
connectivity of multiple cross bonded systems is illustrated in Figure 6 and there is no limit to the
number of major sections permitted in a cable run.

Major Section 1 Major Section 2
Figure 6 - Connectivity of a cross bonded cable system with two (2) major sections.
5.7.3 Connectivity
A cross bonded cable connecting a substation to a substation, a substation to a UGOH and a

UGOH to a UGOH are to be connected as shown in Figure 7, Figure 8 and Figure 9 respectively.
The maximum minor section lengths are outlined in Section 5.7.4.
Connected Connected to
to substation substation
Cable Sheath
Links Link Box

SVL
Substation Earth Substation Earth

Grid Resistance Earth Resistance Earth Resistance Grid Resistance
Figure 7 – Connectivity of a cross bonded system, connecting a substation to a

substation.

Connected Connected
to UGOH to substation
Lightning
arrestor
Cable Sheath
Links
Link
SVL
Box
OHEW
Footing Substation
Earth Earth
Resistance Earth Grid
Resistance
Figure 8 - Connectivity of a cross bonded system, connecting a UGOH to a substation.
Connected Connected
to UGOH to UGOH
Lightning
arrestor
Cable Sheath
Links
Link
SVL
Box
OHEW
Footing Earth Earth Footing
Resistance Resistance Resistance Resistance
Figure 9 - Connectivity of a cross bonded system, connecting a UGOH to a UGOH.
5.7.4 Maximum minor section length requirements
The maximum minor section lengths for cross bonded systems are listed in Table 3. As cross
bonded systems do not require an ECC, the trench profiles outlined in Section 5.9.1 and 5.9.2
result in the same maximum minor section lengths.

Table 3 - Cross bonding maximum minor section lengths.
Cable details Maximum

Maximum minor
prospective
Voltage CSA section length
fault current
(kV) (mm2) (m)
(kA)
300
630
33 31.5 1200
800
1200
66 630 31.5 1500
400
630
31.5 1300
800
1200
132
400
630
40 1300
800
1200
5.7.5 Maximum minor section imbalance
For a given major section, the length of the minor sections should be as close to equal as
possible, i.e. the minor section length should ideally be the length of the major section divided by
three (3). If the minor section lengths are not equal, circulating currents will exist in the metallic
sheath which may de-rate the cable. Refer to Annexure A – concepts, for an explanation of this
effect.
The magnitude of circulating current is dependent on the difference in minor section lengths
(within a given major section) and can be represented as a ratio. The difference ratio is listed
below and must be less than 1.3.
𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑚𝑚𝑚𝑚𝑚 𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑅𝑅𝑅𝑅𝑅 =
𝑆ℎ𝑜𝑜𝑜𝑜𝑜𝑜 𝑚𝑚𝑚𝑚𝑚 𝑠𝑠𝑠𝑠𝑠𝑠𝑠
≤ 1.3
5.8 Mixed bonded cable
Where a new bonding system is to be installed adjacent to an existing bonding system, the
designer must consider whether it is more practical to convert the existing bonding system to suit
the additional cable length or to create a mixed bonded system (multiple bonding systems are
used on a continuous length of cable).
If a mixed bonded system is used, separate link boxes are required for each bonding system and
must be connected to earth as shown in Figure 10 so that:
• the sheath is not continuous between bonding systems where an SVL is installed; and,
• the cable metallic sheath can be isolated for testing purposes.

However, one (1) link box is permitted where no SVLs are connected between the mixed bonding
systems and if the link box can isolate the metallic sheath of each cable independently (i.e. a link
box with seven (7) links – six (6) for the bonding leads and one (1) for the earth connection).
Figure 10: Where SVLs are connected between mixed bonding systems, separate link
boxes are required to be installed.
5.9 Cable trench profiles
5.9.1 Standard trench profile
The following configuration is based on Endeavour Energy’s standard trench profile. The ECC
must be installed in a conduit 50 mm from the edge of the trench, as shown in Figure 11 below. If
cross bonding is used, the ECC is not required.
Figure 11 – Standard cable laying configuration.

5.9.2 Alternative trench profile
If the maximum cable lengths for end-point or mid-point bonded systems are insufficient using the
standard trench profile, the alternative trench profile may be used, as depicted in Figure 12. If
cross bonding is used, the ECC is not required.
Figure 12 – Alternative cable laying configuration.

5.9.3 Cables installed in underbores
Underbored cables must use the lengths associated with the standard trench profile in Section
5.9.1.
Joint bays and transitions to UGOHs where the cable arrangement changes to flat for short
lengths do not need to be considered and the values for the standard arrangement will suffice.
5.10 Single core cables within substations
5.10.1 General metallic sheath earthing requirements
Single core cables connected between the switchgear and transformer (inside a substation) of
lengths less than 200 m must be:
• end-point bonded without SVLs;
• the source end of the cable unearthed (floating); and,
• the load end of the cable earthed.
As the metallic sheath is to be treated as live low voltage, a non-tracking heat shrink insulation
cover (suitable for a minimum of 4 kV) must be installed around the exposed metallic sheath
wires at the unearthed end, as shown in Figure 13. If the cable termination is installed both
outside and horizontally, suitably rated self-amalgamated tape must be applied 20 mm either side
under the heat shrink insulation to prevent moisture ingress.
Lengths greater than 200 m will require SVLs to be installed or a bonding design completed to
verify SVLs are not required.

20 mm 20 mm
(minimum) (minimum)
Lug
To
Cable termination
Heat shrink Metallic sheath

insulation 150-200 mm wires
(approx.)
Figure 13 – Cable metallic sheath termination at the floating end.
5.10.2 Cable metallic sheath earthing for plugin GIS installations
If the cable metallic sheath is required to be earthed at the GIS, as defined by the selected
bonding method or Section 5.10.1, the metallic sheath must be bonded to the plugin termination
flange on the GIS enclosure. Electrical connections must also exist between the plugin
termination flange and the GIS enclosure. The number, size and nature of these connections
must be in accordance with the GIS manufacturer’s specifications.
To prevent fault current travelling through the GIS enclosure frame, electrical connections must
be made between the plugin termination flange and the earth bar (which is connected to the
substation earth grid), as shown in Figure 14.
If the metallic sheath is required to be connected to a link box with SVLs (as stipulated in end-
point or mid-point bonding), the metallic sheath is to be connected directly to the link box and
must not be connected to the GIS flange.

GIS
ENCLOSURE
Connection to
earth bar
Cable sheath Connections between GIS frame

and plugin termination flange as per
the manufacturer’s requirements
Earth Bar
Substation
earth grid
Figure 14 - Metallic sheath earthing arrangement at GIS.
5.11 ECC and bonding lead requirements
The ECC and bonding leads must be 240 mm² stranded copper single core cables.

6.0 AUTHORITIES AND RESPONSIBILITIES
General Manager Asset Management has the authority and responsibility for approving this
instruction and approving variations from the requirements of this instruction.
Manager Asset Standards & Design has the authority and responsibility for:
• revising and updating this instruction in accordance with Company Policy and Procedures;
and,
• endorsing and recommending changes and revisions to this instruction.
Mains Assets Manager has the authority and responsibility for:
• overseeing that all designs carried out under their responsibility conform to the requirements
of this instruction;
• endorsing and recommending changes and revisions to this instruction; and,
• endorsing variations from the requirements of this instruction.
Mains & Civil Design Manager has the authority and responsibility for:
• overseeing that all designs carried out under their responsibility conform to the requirements
of this instruction;
Substation Assets Manager has the responsibility to maintain equipment specifications and
provide connection diagrams to allow for the safe connection to GIS and transformers within the
Company’s substations.
Substation Primary Design Manager has the responsibility for:
• providing substation earth grid impedances; and,

• providing guidance to designers completing earthing risk assessment for voltage rise at
UGOHs and link boxes.
Power Quality & Reliability Planning Manager has the authority and responsibility for
supplying fault level and source impedance information.
Manager Network Connections has the authority and responsibility for verifying all designs
submitted by Level 3 Accredited Service Providers (ASP) conform to the requirements of this
instruction.
It will be the ASP’s responsibility to obtain the latest issue of any instruction or drawing relevant
to or listed in this instruction for use during the design of any project.
7.0 DOCUMENT CONTROL
Documentation content coordinator: Mains Assets Manager
Documentation process coordinator: Standards Process Coordinator

Annexure A – Bonding concepts
End-point and mid-point bonding requires the metallic sheath to be earthed at one location. The
load in the cable induces a voltage on the metallic sheath. If the metallic sheath was bonded to
earth at the ends of the cable, the voltage on the metallic sheath causes a circulating current that
may de-rate the cable.
As a consequence of only bonding the metallic sheath to earth at one point, the metallic sheath is
unable to carry the fault current back to the source for a phase to earth fault. Hence, an ECC is
installed with the cable to provide a fault current return path.
In contrast to end-point and mid-point bonding, cross bonding enables the metallic sheath to be
bonded to earth at the ends of a major section (after three minor sections). This is due to the
metallic sheath being transposed, producing a voltage 120° out of phase from the metallic sheath
voltage in each minor section. The summation of these voltages after three equal minor sections
is approximately zero, resulting in very little circulating current. This is depicted in Figure A 1.
With the metallic sheath earthed at the ends of each major section, the metallic sheath forms the
path for fault current to flow back to the source and does not require an ECC.
Voltage (V)
Voltage profile for cross bonding
Distance (m)
Figure A 1 – The generalised voltage profile over the metallic sheath for one phase. The
metallic sheath transposition allows the voltage vectors to summate to approximately zero
after three minor sections.

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Document No: MDI 0045

Mains Design Instruction

Cable sheath bonding

Copyright © Endeavour Energy 2017

51 Huntingwood Drive Huntingwood NSW 2148 www.endeavourenergy.com.au

MDI 0045 CABLE SHEATH BONDING DESIGN

MDI 0045 Copyright © Endeavour Energy 2017 Page 2 of 21

5.9.3 Cables installed in underbores ................................................................................. 17

MDI 0045 Copyright © Endeavour Energy 2017 Page 3 of 21

4.0 DEFINITIONS AND ABBREVIATIONS

MDI 0045 Copyright © Endeavour Energy 2017 Page 4 of 21

Earth Continuity Cable (ECC)

Maximum cable length (L)

Mixed bonded cable

Detailed sheath bonding design

Sheath Voltage Limiter (SVL)

MDI 0045 Copyright © Endeavour Energy 2017 Page 5 of 21

5.1 Design criteria

5.2 Design assumptions

End-point or mid-point bonded cable

Cross bonded cable

5.3 Safety considerations

MDI 0045 Copyright © Endeavour Energy 2017 Page 6 of 21

5.4 Bonding system selection considerations

5.5 End-point bonded cable

End-point bonded cables connecting a substation to a UGOH must be connected as shown in

Figure 1 - Connectivity of an end-point bonded system, connecting a substation to a

MDI 0045 Copyright © Endeavour Energy 2017 Page 7 of 21

Figure 2 - Connectivity of an end-point bonded system, connecting a UGOH to a UGOH.

5.5.2 Maximum length requirements

MDI 0045 Copyright © Endeavour Energy 2017 Page 8 of 21

Table 1 – Maximum cable length for end-point bonding systems.

Maximum Standard trench Alternative trench

66 630 31.5 800 1300 1300 1800

5.6 Mid-point bonded cable

MDI 0045 Copyright © Endeavour Energy 2017 Page 9 of 21

Connected to L (maximum cable length)

SVL Link Box

Figure 3 - Connectivity of a mid-point bonded system, connecting a UGOH to a substation.

Figure 4 – Connectivity of a mid-point bonded system, connecting a UGOH to a UGOH.

MDI 0045 Copyright © Endeavour Energy 2017 Page 10 of 21

5.6.2 Maximum length requirements

Table 2 – Maximum cable length for mid-point bonding system.

66 630 31.5 1600 2600 2600 3600

5.7 Cross bonded cable

MDI 0045 Copyright © Endeavour Energy 2017 Page 11 of 21

5.7.1 Single major section

Minor section 1 Minor section 2 Minor section 3

Links SVL Link Box

5.7.2 Multiple major sections

MDI 0045 Copyright © Endeavour Energy 2017 Page 12 of 21

Major Section 1 Major Section 2

A cross bonded cable connecting a substation to a substation, a substation to a UGOH and a

Links Link Box

Substation Earth Substation Earth

Figure 7 – Connectivity of a cross bonded system, connecting a substation to a

MDI 0045 Copyright © Endeavour Energy 2017 Page 13 of 21

Figure 8 - Connectivity of a cross bonded system, connecting a UGOH to a substation.

Figure 9 - Connectivity of a cross bonded system, connecting a UGOH to a UGOH.