Whirlpool Europe

SERVICE Customer Services FL 5090/A

Service Manual
Washing machine
Frontloader
FL 5090/A
Model FL 5090/A
Version 8570 509 10400 Page

Technical data 2-3

Spare part list 4

Exploded view 5-6

Wiring diagram 7

Circuit diagram 8

Program chart 9 - 14

Family ALPHA

This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 13.04.2005 Subject to modification
Document-No.: 4812 722 23773
13.04.2005 / Page 2 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE

Technical data
Dimensions Nominal currents

Height 85 cm Contacts
Width 59.5 cm 11 - 12 4 (4) A
Depth 54 cm 11 - 12 (heater. prot.) 0.1 (0.1) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Weight

Net weight ~67 kg Door lock

With package ~71 kg
Kind of switch Switch with PTC heater
of bimetal
Main Connection Type BP P/5 - R

Voltage 230 V ± 10% Nominal voltage 230 (90 - 230)V

Frequency 50 Hz Nominal current:
Power consumption ~2.3 kW Contact 4 - 5 16 (4) A
Fuse rating 10 A
Lock time ≤6’’
Unlock time ≤180’’
Drum

Volume 42 l Heating element

Washing 54 rpm
Speed spinning max. 900 rpm Kind of heating Tubular heating element
with NTC - sensor
Nominal voltage 230 +10%, -15% V
Capacity of dry laundry Nominal power 2050 W ± 5%
Resistance (20 ˚C) 23.9 Ω ± 5%
Cotton/coloured 5 kg Thermo-fuse (switch
Cotton rapid 3 kg OFF temperature) 152 ˚C
Cotton short 3 kg Leakage current (< 99 ˚C) < 0.8 mA
Synthetics 2.5 kg
Synthetics rapid 1.5 kg NTC sensor
Synthetics short 2.5 kg Resistance NTC:
Delicate 1.5 kg
Wool 1 kg 0˚C 35.9 kΩ ± 5.8%
Handwash/Silk 1 kg 30˚C 9.8 kΩ ± 3.7%
Chrono 3 kg 40˚C 6.6 kΩ ± 3.1%
50˚C 4.6 kΩ ± 2.6%
60˚C 3.2 kΩ ± 2.0%
Pressostat 70˚C 2.3 kΩ ± 2.5%
95˚C 1.1 kΩ ± 3.7%
Kind of switch 1-level pressoswitch
with overflow contact
Inlet valve
Type Bitron (Elbi) 760
Nominal voltage 230 V
Kind of valve 1-way valve for cold
water, electrical
Water Level connection with
Level 1 (11 - 12/14) Rast 2.5
Switching point 75 ± 5 mmWc
Switching back point 48 ± 5 mmWc Water temperature <60 ˚C
Rated flow >1 bar 8 l/min ± 15%
Overflow (11 - 16) 300 ± 20 mmWc Pressure range 0.2 - 10 bar
Nominal current 35 mA
Water level based Nominal power 7.7 W ± 10%
to drum 80 ± 10 mm Nominal resistance 3.8 kΩ ± 10%
 Whirlpool Europe FL 5090/A 13.04.2005 / Page 3
SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Technical data
Drain pump (synchronous) Option switch

Type 57085 Nominal voltage 5 V DC

Nominal/max. current 0.3/0.5 A Nominal current 1 mA
Rotation speed 3000 rpm Poles 1
Nominal power 35 W Functionality Normally opened
Resistor (coil) (20 ˚C) 162 Ω Connection RAST 2.5
Capacity (0.55 - 1.0 m) 20 ± 2 l/min
Position of draining hose Pilot lamp
outlet min. 0.55 m
max. 1.0 m
Type 17.8
Nominal voltage 230 V
Program timer
SLT - Rotary switch
Type ALPHA
Timer basic 4619 710 73371
Type 04-0084.1006
Timer programmed 4619 751 52241
Positions 7
Program 32 positions Nominal voltage 5 V DC
Nominal current 1 mA
Motor Poles 1
Connection RAST 2.5
Type MCA 45/64-148/TAT 1 Value of resistors ± 5%:
Belt ratio i = 1:15.91 5-6 pos.1 <10 Ω
«-» pos.2 0.68 kΩ
Resistance contacts (20 ˚C) «-» pos.3 1.10 kΩ
Stator (full field) 2.07 Ω ± 7% «-» pos.4 1.80 kΩ
Stator (tapped field) 1.32 Ω ± 7% «-» pos.5 2.70 kΩ
Rotor 2.00 Ω ± 7% «-» pos.6 3.60 kΩ
Tachogenerator 67.80 Ω ± 7% «-» pos.7 4.70 kΩ

Input power (230 V AC) Push button switch

Washing 250 W ± 7%
Rinsing 310 W ± 7% ON/OFF SM
Spinning 380 W ± 10% Spin reduction OPT. 1
Intensive rinse OPT. 2
Radio interference filter Rinse hold OPT. 3

Rated voltage 90 - 250 V

Rated current 16 A
Frequency 50/60 Hz
Nominal capacity 470 nFX1+2 x 22 nFY
± 20%
Nominal inductance 2 x 470 µ H -
30+50%
Nominal resistance 680 kΩ ± 10%
Derivation current
(u = 250 V AC) ≤ 4.15 (2 x 2.075) mA

Main switch

Type SC0A2A104410
Nominal voltage 250 V
Nominal current 16 (5) A
Poles 2
Functionality Normally opened
Connection in RAST 5 6.3 pins
Connection lamp 2.8 pins
13.04.2005 / Page 4 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE

Spare part list

Model FL 5090/A
Service No. 857050910400
Version 857050910400

Pos. No. 12NC Code Description Pos. No. 12NC Code Description

001 0 4812 440 11024 Cabinet + feet, AA, GW 691 0 4812 282 19485 Sensor NTC SC1
011 0 4812 462 48077 Foot adjustable 701 0 4812 530 29329 Hose, inlet EN 11770 Reflex
013 0 4812 462 48078 Foot fix 702 0 4812 530 29128 Hose dispenser/valve
021 0 4812 440 10888 Front, panel GW 707 0 4812 526 48033 Nozzle Distribution 4
024 0 4819 440 19897 Panel, rear 707 1 4812 526 48028 Nozzle

025 0 4812 404 38636 Support control board VBL 708 1 4812 530 48358 Bend dispenser/tub
025 1 4812 452 19849 Holder Frontpanel 711 0 4812 418 68294 Detergent disp. GW
030 0 4812 440 10846 Table top WH VBL GW 712 0 4812 418 68295 Drawer VBL GW
034 2 4819 492 68458 Fastener 713 0 4812 418 89019 Flap Detergent Cont. GW
034 3 4819 532 68243 Bushing 717 0 4812 321 38022 Bowden cable

040 0 4819 417 19232 Hinge 717 1 4812 321 38013 Leve, Nozzle
053 0 4812 440 89053 Plinth GW 717 2 4812 321 38012 Holder, adjust.
061 0 4819 466 89453 Counter weight, top 717 3 4812 278 88018 Slide
061 1 4812 466 88746 Counter weight bottom, AA 717 5 4812 233 18003 Cam 4 C. incl. adapter WH
081 4 4812 529 18038 Shock absorber until 1200 718 0 4812 526 48168 Siphon GW

086 2 4812 401 18412 Stopper 718 1 4812 418 89022 Separator 4ch
110 0 4812 498 78299 Handle WH GW 753 1 4819 418 68234 Chamber, air
130 0 4819 417 38117 Lock 754 0 4819 526 48255 Drainhose inner Tub/Pump
130 1 4819 535 38062 Shaft Hook 754 1 4812 530 28832 Lock eco
141 0 4819 450 69519 Door glass 781 0 4819 530 29035 Hose, draining

143 0 4812 440 10894 Door cpl. WH VBL GW 783 0 4812 530 29306 Hose pressostat
143 1 4812 440 10847 Glassdoor frame WH VBL GW 787 0 4812 530 29129 Steam hose
144 0 4812 532 28943 Frame, door glas GW 794 5 4812 530 58098 Gasket Airtrap
144 1 4819 466 89077 Plate door frame 900 0 4812 255 18205 Holder Pressostat
190 0 4812 466 68775 Door bellow 901 0 4819 401 18529 Clamp, hose

190 1 4819 492 38119 Strap porthole seal 901 1 4819 401 18174 Clamp, hose 25-45 mm
190 2 4819 492 68515 Strap porthole seal 901 2 4812 401 18501 Clamp, hose 19.2 mm
200 0 4812 418 18481 Tub AA 901 3 4819 401 18882 Clamp
201 0 4812 464 48165 Bottom Tub cpl. 901 6 4819 401 18436 Clamp, hose
201 1 4819 532 88052 Ring 902 1 4812 255 18204 Holder Hose outlet

210 0 4812 535 78064 Crosspiece, drum 914 0 4812 505 18371 Nut M 12
220 1 4812 418 18413 Drum cpl. 931 0 4812 492 38392 Spring, suspens. VASCA
228 0 4812 418 18212 Plate 932 0 4819 492 68666 Spring
271 0 4812 358 18158 Belt 932 5 4812 492 38359 Spring, Nozzle
272 0 4812 528 88123 Pulley 941 0 4819 903 00802 Bearing, ball 6204-2ZR

292 0 4819 466 69797 Gasket 941 1 4812 520 28001 Bearing, ball 6205 2Z C3
301 0 4812 452 15333 Control panel + handle drawer 951 0 4812 530 58097 Shaft seal
331 0 4812 414 58249 Knob, timer VBL, daily, 1000 990 0 4819 310 39124 Mounting kit, weight top
332 0 4812 513 18133 Button Options GW 990 1 4819 310 38684 Mounting kit, weight bottom
335 0 4812 414 58235 Knob thermostat WH VBL GW 990 2 4819 310 39099 Accessories CROSSPIECE

339 0 4812 233 18006 Adapter f. Knob 993 1 4812 290 18031 Clamp heatingelement+screw
351 0 4812 134 48316 Pilot lamp
401 0 4812 361 58395 Motor MCA 45/800-1000/AA
421 0 4812 121 18142 Interf. filter 1,00 µ F
430 0 4819 360 18189 Pump, draining

451 0 4812 259 28835 Heating element 2050W, 230V + NTC

490 0 4819 321 18136 Cable, mains 2m SA
491 0 4812 321 28367 Strain relief
502 0 4812 282 19738 Timer ALPHA
572 0 4812 271 28506 Valve, magnet single

583 0 4812 271 28527 Pressostat 1000

620 3 4819 410 28998 Switch options
621 0 4819 410 29004 Switch ON/OFF
622 0 4812 273 48002 Selector Temp./Spin
630 0 4819 276 18416 Door lock
 Whirlpool Europe FL 5090/A 13.04.2005 / Page 5
SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Exploded view
13.04.2005 / Page 6 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE
Exploded view
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SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Wiring diagram
13.04.2005 / Page 8 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE
Circuit diagram
 Whirlpool Europe FL 5090/A 13.04.2005 / Page 9
SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Program chart
13.04.2005 / Page 10 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE
Program chart
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SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Program chart
13.04.2005 / Page 12 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE
Program chart
 Whirlpool Europe FL 5090/A 13.04.2005 / Page 13
SERVICE Customer Service 8570 509 10400 Doc. No: 4812 722 23773

Program chart
13.04.2005 / Page 14 FL 5090/A Whirlpool Europe
Doc. No: 4812 722 23773 8570 509 10400 Customer Service SERVICE
Program chart