Rolling Resistance
Rolling Resistance
Rolling Resistance
Rolling resistance
From Wikipedia, the free encyclopedia
Contents
1 Primary cause
2 "Rolling resistance" has different definitions
3 Rolling resistance coefficient
4 Measurement
5 Physical formulas
6 Rolling resistance coefficient examples
7 Depends on diameter
7.1 Stagecoaches and railroads (diameter)
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Primary cause
The primary cause of pneumatic tire rolling resistance is
hysteresis:[4]
This main principle is illustrated in the figure of the rolling cylinders. If two equal cylinders are pressed
together then the contact surface is flat. In the absence of surface friction, contact stresses are normal
(i.e. perpendicular) to the contact surface. Consider a particle that enters the contact area at the right
side, travels through the contact patch and leaves at the left side. Initially its vertical deformation is
increasing, which is resisted by the hysteresis effect. Therefore an additional pressure is generated to
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avoid interpenetration of the two surfaces. Later its vertical deformation is decreasing. This is again
resisted by the hysteresis effect. In this case this decreases the pressure that is needed to keep the two
bodies separate.
The resulting pressure distribution is asymmetrical and is shifted to the right. The line of action of the
(aggregate) vertical force no longer passes through the centers of the cylinders. This means that a
moment occurs that tends to retard the rolling motion.
Materials that have a large hysteresis effect, such as rubber, which bounce back slowly, exhibit more
rolling resistance than materials with a small hysteresis effect that bounce back more quickly and more
completely, such as steel or silica. Low rolling resistance tires typically incorporate silica in place of
carbon black in their tread compounds to reduce low-frequency hysteresis without compromising
traction.[6] Note that railroads also have hysteresis in the roadbed structure.[7]
But there is an even broader sense which would include energy wasted by wheel slippage due to the
torque applied from the engine. This includes the increased power required due to the increased velocity
of the wheels where the tangential velocity of the driving wheel(s) becomes greater than the vehicle
speed due to slippage. Since power is equal to force times velocity and the wheel velocity has increased,
the power required has increased accordingly.
The pure "rolling resistance" for a train is that which happens due to deformation and possible minor
sliding at the wheel-road contact.[8] For a rubber tire, an analogous energy loss happens over the entire
tire, but it is still called "rolling resistance". In the broad sense, "rolling resistance" includes wheel
bearing resistance, energy loss by shaking both the roadbed (and the earth underneath) and the vehicle
itself, and by sliding of the wheel, road/rail contact. Railroad textbooks seem to cover all these resistance
forces but do not call their sum "rolling resistance" (broad sense) as is done in this article. They just sum
up all the resistance forces (including aerodynamic drag) and call the sum basic train resistance (or the
like).[9]
Since railroad rolling resistance in the broad sense may be a few times larger than just the pure rolling
resistance[10] reported values may be in serious conflict since they may be based on different definitions
of "rolling resistance". The train's engines must of course, provide the energy to overcome this broad-
sense rolling resistance.
For highway motor vehicles, there is obviously some energy dissipating in the shaking the roadway and
earth beneath, shaking of the vehicle itself, and sliding of the tires. But other than the additional power
required due to torque and wheel bearing friction, non-pure rolling resistance doesn't seem to have been
investigated, possibly because the "pure" rolling resistance of a rubber tire is several times higher than
the neglected resistances.[11]
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where
is the force needed to push (or tow) a wheeled vehicle forward (at constant speed on the level with
no air resistance) per unit force of weight. It is assumed that all wheels are the same and bear identical
weight. Thus: means that it would only take 0.01 pounds to tow a vehicle weighing one
pound. For a 1000 pound vehicle it would take 1000 times more tow force or 10 pounds. One could say
that is in lb(tow-force)/lb(vehicle weight). Since this lb/lb is force divided by force, is
dimensionless. Multiply it by 100 and you get the percent (%)of the weight of the vehicle required to
maintain slow steady speed. is often multiplied by 1000 to get the parts per thousand which is the
same as kilograms (kg force) per metric ton (tonne = 1000 kg )[12] which is the same as pounds of
resistance per 1000 pounds of load or Newtons/kilo-Newton, etc. For the US railroads, lb/ton has been
traditionally used which is just . Thus they are all just measures of resistance per unit vehicle
weight. While they are all "specific resistances" sometimes they are just called "resistance" although
they are really a coefficient (ratio)or a multiple thereof. If using pounds or kilograms as force units, mass
is equal to weight (in earth's gravity a kilogram a mass weighs a kilogram and exerts a kilogram of
force) so one could claim that is also the force per unit mass in such units. The SI system would use
N/tonne (N/T) which is and is force per unit mass, where g is the acceleration of gravity in
SI units (meters per second square).[13]
The above shows resistance proportional to but does not explicitly show any variation with speed,
loads, torque, surface roughness, diameter, tire inflation/wear, etc. because itself varies with those
factors. It might seem from the above definition of that the rolling resistance is directly proportional
to vehicle weight but it is not.
Measurement
There are at least two popular models for calculating rolling resistance.
1. "Rolling resistance coefficient (RRC). The value of the rolling resistance force divided by the
wheel load. The Society of Automotive Engineers (SAE) has developed test practices to measure
the RRC of tires. These tests (SAE J1269 and SAE J2452) are usually performed on new tires.
When measured by using these standard test practices, most new passenger tires have reported
RRCs ranging from 0.007 to 0.014."[5] In the case of bicycle tires, values of 0.0025 to 0.005 are
achieved.[14] These coefficients are measured on rollers, with power meters on road surfaces, or
with coast-down tests. In the latter two cases, the effect of air resistance must be subtracted or the
tests performed at very low speeds.
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2. The coefficient of rolling resistance b, which has the dimension of length, is approximately (due to
the small-angle approximation of ) equal to the value of the rolling resistance force
times the radius of the wheel divided by the wheel load.[2]
3. ISO 18164:2005 is used to test rolling resistance in Europe.
The results of these tests can be hard for the general public to obtain as manufacturers prefer to publicize
"comfort" and "performance".
Physical formulas
The coefficient of rolling resistance for a slow rigid wheel on a perfectly elastic surface, not adjusted for
velocity, can be calculated by[1][2]
where
Empirical formula for Crr for cast iron mine car wheels on steel rails.[15]
where
As an alternative to using one can use which is a different rolling resistance coefficient or
coefficient of rolling friction with dimension of length, It is defined by the following formula:[2]
where
The above equation, where resistance is inversely proportional to radius r. seems to be based on the
discredited "Coulomb's law" (Neither Coulomb's inverse square law nor Coulomb's law of friction). See
#Depends on diameter. Equating this equation with the force per the #Rolling resistance coefficient, and
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solving for b, gives b = Crr·r. Therefore, if a source gives rolling resistance coefficient (Crr) as a
dimensionless coefficient, it can be converted to b, having units of length, by multiplying Crr by wheel
radius r.
Crr b Description
0.0003 to
"Pure rolling resistance" Railroad steel wheel on steel rail
0.0004[16]
0.0010 to
0.0024[17][18] 0.5 mm[2] Railroad steel wheel on steel rail. Passenger rail car about 0.0020[19]
For example, in earth gravity, a car of 1000 kg on asphalt will need a force of around 100 newtons for
rolling (1000 kg × 9.81 m/s2 × 0.01 = 98.1 N).
Depends on diameter
Stagecoaches and railroads (diameter)
According to Dupuit (1837), rolling resistance (of wheeled carriages with wooden wheels with iron
tires) is approximately inversely proportional to the square root of wheel diameter.[28] This rule has been
experimentally verified for cast iron wheels (8" - 24" diameter) on steel rail[29] and for 19th century
carriage wheels.[27] But there are other tests of carriage wheels that do not agree.[27] Theory of a
cylinder rolling on an elastic roadway also gives this same rule[30] These contradict earlier (1785) tests
by Coulomb of rolling wooden cylinders where Coulomb reported that rolling resistance was inversely
proportional to the diameter of the wheel (known as "Coulomb's law").[31] This disputed (or wrongly
applied) -"Coulomb's law" is still found in handbooks, however.
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where
It is noteworthy that is usually not equal to the radius of the rolling body.[34][35][36]
A small percentage slip can result in a much larger percentage increase in rolling resistance. For
example, for pneumatic tires, a 5% slip can translate into a 200% increase in rolling resistance.[37] This
is partly because the tractive force applied during this slip is many times greater than the rolling
resistance force and thus much more power per unit velocity is being applied (recall power = force x
velocity so that power per unit of velocity is just force). So just a small percentage increase in
circumferential velocity due to slip can translate into a loss of traction power which may even exceed the
power loss due to basic (ordinary) rolling resistance. For railroads, this effect may be even more
pronounced due to the low rolling resistance of steel wheels.
In order to apply any traction to the wheels some slippage of the wheel is required.[38] For Russian trains
climbing up a grade, this slip is normally 1.5% to 2.5%.
Slip (also known as creep)is normally roughly directly proportional to tractive effort. An exception is if
the tractive effort is so high that the wheel is close to substantial slipping (more than just a few percent
as discussed above), then slip rapidly increases with tractive effort and is no longer linear. With a little
higher applied tractive effort the wheel spins out of control and the adhesion drops resulting in the wheel
spinning even faster. This is the type of slipping that is observable by eye—the slip of say 2% for
traction is only observed by instruments. Such rapid slip may result in excessive wear or damage.
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If Crr is itself dependent on wheel load per an inverse square-root rule, then for an increase in load of
2% only a 1% increase in rolling resistance occurs.[41]
Sound effects
Rolling friction generates sound (vibrational) energy, as mechanical energy is converted to this form of
energy due to the friction. One of the most common examples of rolling friction is the movement of
motor vehicle tires on a roadway, a process which generates sound as a by-product.[43] The sound
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generated by automobile and truck tires as they roll (especially noticeable at highway speeds) is mostly
due to the percussion of the tire treads, and compression (and subsequent decompression) of air
temporarily captured within the treads.[44]
As mentioned in the introduction: wheel radius, forward speed, surface adhesion, and relative
micro-sliding.
Material - different fillers and polymers in tire composition can improve traction while reducing
hysteresis. The replacement of some carbon black with higher-priced silica–silane is one common
way of reducing rolling resistance.[5] The use of exotic materials including nano-clay has been
shown to reduce rolling resistance in high performance rubber tires.[45] Solvents may also be used
to swell solid tires, decreasing the rolling resistance.[46]
Dimensions - rolling resistance in tires is related to the flex of sidewalls and the contact area of the
tire[47] For example, at the same pressure, wider bicycle tires flex less in sidewalls as they roll and
thus have lower rolling resistance (although higher air resistance).[47]
Extent of inflation - Lower pressure in tires results in more flexing of sidewalls and higher rolling
resistance.[47] This energy conversion in the sidewalls increases resistance and can also lead to
overheating and may have played a part in the infamous Ford Explorer rollover accidents.
Over inflating tires (such a bicycle tires) may not lower the overall rolling resistance as the tire
may skip and hop over the road surface. Traction is sacrificed, and overall rolling friction may not
be reduced as the wheel rotational speed changes and slippage increases.
Sidewall deflection is not a direct measurement of rolling friction. A high quality tire with a high
quality (and supple) casing will allow for more flex per energy loss than a cheap tire with a stiff
sidewall. Again, on a bicycle, a quality tire with a supple casing will still roll easier than a cheap
tire with a stiff casing. Similarly, as noted by Goodyear truck tires, a tire with a "fuel saving"
casing will benefit the fuel economy through many tread lives (i.e. retreading), while a tire with a
"fuel saving" tread design will only benefit until the tread wears down.
In tires, tread thickness and shape has much to do with rolling resistance. The thicker and more
contoured the tread, the higher the rolling resistance[47] Thus, the "fastest" bicycle tires have very
little tread and heavy duty trucks get the best fuel economy as the tire tread wears out.
Diameter effects seem to be negligible, provided the pavement is hard and the range of diameters
is limited. See sectionDepends on diameter
Virtually all world speed records have been set on relatively narrow wheels, probably because of
their aerodynamic advantage at high speed, which is much less important at normal speeds.
Temperature: with both solid and pneumatic tires, rolling resistance has been found to decrease as
temperature increases (within a range of temperatures: i.e. there is an upper limit to this
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effect)[48][49] For a rise in temperature from 30 °C to 70 °C the rolling resistance decreased by 20-
25%.[50] It is claimed that racers heat their tire before racing.
Wheel bearing torque losses can be measured as a rolling resistance at the wheel rim, Crr. Railroads
normally use roller bearings which are either cylindrical (Russia)[52] or tapered (United States).[53] The
specific rolling resistance in Russian bearings varies with both wheel loading and speed.[54] Wheel
bearing rolling resistance is lowest with high axle loads and intermediate speeds of 60–80 km/h with a
Crr of 0.00013 (axle load of 21 tonnes). For empty freight cars with axle loads of 5.5 tonnes, Crr goes up
to 0.00020 at 60 km/h but at a low speed of 20 km/h it increases to 0.00024 and at a high speed (for
freight trains) of 120 km/h it is 0.00028. The Crr obtained above is added to the Crr of the other
components to obtain the total Crr for the wheels.
See also
Coefficient of friction
Low-rolling resistance tires
Maglev (Magnetic Levitation, the elimination of rolling and thus rolling resistance)
Rolling element bearing
References
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1. ^ a b Peck, William Guy (1859). Elements of Mechanics: For the Use of Colleges, Academies, and High
Schools (http://books.google.com/books?
id=orMEAAAAYAAJ&pg=PA135&lpg=PA135&dq=%22rolling+friction%22+%22less+than%22+%22slidi
ng+friction%22&source=web&ots=Exv1A-tzPY&sig=ahIJxiBE4KU-_wTnD1uPWKXA5WE). A.S. Barnes
& Burr: New York. p. 135. Retrieved 2007-10-09.
2. ^ a b c d e f Hibbeler, R.C. (2007). Engineering Mechanics: Statics & Dynamics (Eleventh ed.). Pearson,
Prentice Hall. pp. 441–442.
3. ^ "User guide of CONTACT, Vollebregt & Kalker's rolling and sliding contact model. Technical report
TR09-03 version v12.2. VORtech, 2012." (http://www.kalkersoftware.org/downloads/user-guide.pdf).
Retrieved 2012-06-02.
4. ^ A handbook for the rolling resistance of pneumatic tires Clark, Samuel Kelly; Dodge, Richard N. 1979
(http://deepblue.lib.umich.edu/handle/2027.42/4274)
5. ^ a b c d "Tires and Passenger Vehicle Fuel Economy: Informing Consumers, Improving Performance --
Special Report 286. National Academy of Sciences, Transportation Research Board, 2006"
(http://onlinepubs.trb.org/onlinepubs/sr/sr286.pdf). Retrieved 2007-08-11.
6. ^ Tyres-Online: The Benefits of Silica in Tyre Design (http://www.tyrepriceadvisor.co.uk/en/top-tyre-
brands/falken-tyres)
7. ^ Астахов, p.85
8. ^ Деев, p. 79. Hay, p.68
9. ^ Астахов, Chapt. IV, p. 73+; Деев, Sect. 5.2 p. 78+; Hay, Chapt. 6 "Train Resistance" p. 67+
10. ^ Астахов, Fig. 4.14, p. 107
11. ^ If one were to assume that the resistance coefficients (Crr) for motor vehicles were the same as for trains,
then for trains the neglected resistances taken together have a Crr of about 0.0004 (see Астахов, Fig. 4.14,
p.107 at 20km/hr and assume a total Crr =0.0010 based on Fig. 3.8, p.50 (plain bearings) and adjust for roller
bearings based on a delta Crr of 0.00035 as read from Figs. 4.2 and 4.4 on pp. 74, 76). Compare this Crr of
0.0004 to motor vehicle tire Crr's of at least 10 times higher per "Rolling resistance coefficient examples" in
this article
12. ^ kgf/tonne is used by Астахов throughout his book
13. ^ Деев uses N/T notation. See pp. 78-84.
14. ^ http://www.biketechreview.com/tires/AFM_tire_crr.htm
15. ^ Hersey, equation (2), p. 83
16. ^ Астахов, p. 81.
17. ^ Hay, Fig. 6-2 p.72(worst case shown of 0.0036 not used since it is likely erroneous)
18. ^ Астахов, Figs. 3.8, 3.9, 3.11, pp. 50-55; Figs. 2.3, 2.4 pp. 35-36. (Worst case is 0.0024 for an axle load of
5.95 tonnes with obsolete plain (friction --not roller) bearings
19. ^ Астахов, Fig. 2.1, p.22
20. ^ "Coefficients of Friction in Bearing" (http://www.tribology-abc.com/abc/cof.htm). Coefficients of Friction.
Retrieved 7 February 2012.
21. ^ Hersey, Table 6, p.267
22. ^ http://www.biketechreview.com/tires/images/AFM_tire_testing_rev8.pdf
23. ^ a b Roche, Schinkel, Storey, Humphris & Guelden, "Speed of Light." ISBN 0-7334-1527-X
24. ^ Crr for large truck tires per Michelin (http://www.michelintruck.com/michelintruck/tires-
retreads/xone/xOne-fuel-savings.jsp)
25. ^ Green Seal 2003 Report (http://greenseal.org/resources/reports/CGR_tire_rollingresistance.pdf)
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Except for the "Historical Introduction" and a survey of the literature, it is mainly about lab.
testing of mine railroad cast iron wheels of diameters 8" to 24" done in the 1920s (almost a half
century delay between experiment and publication).
Hoerner, Sighard F., "Fluid dynamic drag", published by the author, 1965. (Chapt. 12 is "Land-
Borne Vehicles" and includes rolling resistance (trains, autos, trucks).
Roberts, G. B., "Power wastage in tires", International Rubber Conference, Washington, D.C.
1959.
U.S National Bureau of Standards, "Mechanics of Pneumatic Tires", Monograph #132, 1969-
1970.
Williams J A, "Engineering tribology" Oxford University Press, 1994.
External links
physics tutorial Wikimedia Commons has
media related to Rolling
resistance.
(http://webphysics.davidson.edu/faculty/dmb/PY430/Friction/rolling.html)
temperature vs rolling resistance
(http://www.recumbents.com/mars/pages/proj/tetz/other/Crr.html)
Simple roll-down test to measure Crr in cars and bikes
(http://physics.technion.ac.il/~rutman/car/Roll-down%20test.pdf)
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