L&T Hydrocarbon EngineeringVADODARA, INDIA COMMENT RESOLUTION SHEET (CRS)

CRS Number, Rev. G446-5596-2000-ITP-0101-0001_CRS, Rev.02 Date: 18-Apr-18

Project FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX
Equipment HVAC Package
LOI / PO No PO: L&T ATCO Saudi LLC/75000-45596/SK
Supplier M/s. Zamil Airconditioning & Refrigeration Services Co. (LLC)
Requisition No G446-2000-MR-0101-0017 Rev.P1
Document No, Rev. G446-5596-2000-ITP-0101-000 Rev.02
Doc. Title "Inspection and Test Plan for Supply of HVAC System"
Review Code 2
Reply Required / By Yes

Status Rev. No. Sl. No LTHE Comments Zamil's Response

QAQC QAQC COMMENTS

Please furnish your point wise response to each comment in “Zamil's Response” column of respective of comment resolution sheet (CRS - Editable excel file) sent with
QA.01
Open R01 commented drawings / documents. Noted
(Note 1)
Kindly submit revised document incorporating the comments and attach editable excel comment resolution sheet (CRS) for further review.

Open R01 QA.02 Zamil to correct the document as marked up. Noted & corrected

QA.03
Open R01 Please fill PO No., ITP & Its Rev. number, Client details in this section. Noted.
(TYP)

QA.04 Zamil to cover Document Review as Section I and cover all applicable QA documents (ITPs, BPS/BPQR, Leak Testing Procedure, Verification of Manufacturer's Routine
Open R01 Noted & Revised as per request.
(Note-1) Manufacturing Inspection Procedure, Verification of Manufacturer's Routine Assembly Inspection Procedure) under this section.

Zamil to cover all applicable reference documents under "REFERENCE DOC." column, such as P.O., MR, Approved Drawings, Data Sheets, FAT Procedure etc. (as
Open R01 QA.05 Noted & Revised as per request.
applicable) against each stage. Also, Zamil to add separate column as "RECORD FORMAT" and add applicable documents such as Inspection report under this column.

Zamil has mentioned Approved Equipment Data Sheet under "ACCEPTANCE CRITERIA" column, for most of the stages. Zamil to recheck and confirm if acceptance values
Open R01 QA.06 Noted & revised for applicable
for each of these stages are covered in the Data Sheet. If not, please mention specification / document which covers actual acceptance criteria.

Noted & All the inspection testing & document are covered
in this ITP and further it will be clarified / finalized during
PIM. For information as below.
It has been observed that Inspection, Testing & Documentation related requirements for following mentioned items/stages have not been addressed in Rev.02 ITP. The
- Fan Vibration will be conducted mentioned ITP & Balacing
same shall be discussed and finalized during Pre-Inspection Meeting (PIM) and Zamil to ensure addressing those while submitting next revision of ITP, post PIM.
& perfornace test are from blower manufacturer inspection
- Fan vibration, Balancing & Performance Test
report will be provided for review.
Open R01 QA.07 - Heat Exchanger Pressure & Performance Test
- Leak test will be conducted to cover heat exchanger
- Electric Motor
pressure test.
- Bought out E&I Items
- Unit run test will cover Electric Motor rpm, insulation
- Balance Misc. Items
power consumption.
- Bought E & I item & Misc item inspection covered in
component receiving inspection section added in ITP

LTHE has considered inspection intervention as mentioned in LTHE IITP. Clarity is required over Degree of Inspection by LTHE/LTHE TPIA mentioned in Zamil ITP and the Degree of inspection 10% or 1 for each model either which is
Open R01 QA.08
same shall be discussed and finalized during PIM. suitable for FARABI

Status Rev. No. Sl. No FYPC Comments Zamil's Response

Comments given in this document are applicable for all HVAC system supplied by Zamil Air conditioning. Listed below are missing in vendor provided ITP and hence to
Open R01 ME-03 ITP revised as per comment
be captured and included. PIM shall proceed subject to satisfactory complaince of comments

a) For Air cooled Chiller unit:(AHU, ACU, FAU, ACCU)

i.) Safety
certificate confirmed and details updated in ITP. EER or COP
as per ASHRAE 90.1 shall be issued by Third Party (NEBB
certified third Party) after satisfacotry Performance test at
site.
a) For Air cooled Chiller unit:(AHU, ACU, FAU, ACCU) ii.) Noted. AHRI Certificate for AHU, FAHU, PACU confirm &
i) Safety certificate (manufacturer's), Performance certificate, EER or COP value per ASHRAE 90.1(Third party compliance certificate) - All these documents 'R' for SASO covering EER/COP for ACCU is available. ITP updated
Client and 'R' for TPI A- capture in ITP- Extent of review : 100% accordingly.
ii)Marking : AHRI sticker - 'W' for TPIA-Extent of marking : 100% iii.) Noted and confirmed. Testing of 1 unit per each
iii)Unit run test/Functional test/Control functional test : 100% for TPI A/10% for client - 'W'-Notification required 10 days before. Model/Type.
b) For fire/smoke or combined Fire and smoke damper: b) For fire / smoke or combination Fire and Smoke damper
i) UL-classification rating, UL-sticker marking, fire rating, leakage class rating, outing position, components and accessories including sleeve and actuator - 100% 'W" for i) Noted
TPIA and 'R' for client & Confirm.
ii) Functional test : 100% - 'W' test for TPIA and 10% for Client ii) Noted. Functional test (i.e. Open/Close) - 100% W TPIA
c) For Louvers, Dampers, ducts 10% W for Client updated in ITP.
i) Performance test certificate per AMCA 500 - 100% - 'R' for TPIA and 10% -'R' for client C) For Louvers, Dampers & Ducts
ii)Performance test for ducting : 100% per SMACNA 128 - 'R' for TPIA i) Noted & AMCA confirmed for VCD, VD & Sand Trap Louver.
iii) marking as per AMCA-511 - 100% - 'R" for TPIA For Gas Tight Damper, applicable certificate is UL555S. ITP
updated accordingly.
ii) Duct Manufacturing and Installations is as per SMACNA
Standard. Performance/Leak test (Light Test) for ducting
shall be addressed in the Installation ITP.
iii) Noted and AMCA certificate available for VCD,VD & Sand
Trap Louver.

Attachme
Attachments:
nts:
1 Commented ITP

Notes:
1 This comment is not marked on commented document / drawing.

2 Detail comments are not written on drawing / documents. Only Sl. No. (i.e. QA.01, QA.02…) are marked on drawing / documents. Vendor to submit filled-in TC Sheet along with next submission of the document.

3 The comments identified as "TYP" (i.e. Typical) shall be incorporated at all the applicable places in the document.

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