Oil and Gas

Industry Equipment
GROUP OF COMPANIES
ATOMENERGOMASH

JSC Atomenergomash (Company, Holding, AEM) is an Engineering Division of State

Corporation for Nuclear Energy Rosatom. It is one of the largest power engineering
holdings in Russia’s power industry offering its clients a full range of solutions in the
sphere of design, production and supply of equipment for nuclear and thermal power
plants, oil and gas industry, ship building and wind power industry.

Ɣ Scientific, project designing and

technological works
HEAT POWER Ɣ Manufacturing of special semi-finished
SHIP BUILDING
ENGINEERING
metallurgical products and materials

SPECIAL
STEEL MARKET NUCLEAR
POWER Ɣ Manufacturing and delivery of
INDUSTRY machine-building equipment
GAS AND
PETROCHEMICAL Ɣ Construction and installation works
INDUSTRY

Ɣ More than 30 enterprises in Russia and abroad

Ɣ About 20% of domestic power engineering machine-building market

Ɣ About 21 000 employees

Ɣ Equipment of AEM manufacture is operated in more than 20 countries all over

the world
MACHINE-BUILDING
FOR OIL AND GAS
INDUSTRY

AEM offers equipment and

solution for support of main oil
and gas production, refining
and transportation processes.

Companies of AEM group have been

designing, manufacturing and supplying
machinery for oil and gas industry starting
with 1931 when ZiO-Podolsk machine
building plant manufactured the first
cracking unit.
Based on traditions of quality, reliability and
scientific base of nuclear industry, machine
building and engineering companies of
AEM ensure production of a wide range of
equipment for oil and gas industry.
Design and engineering companies within
Atomenergomash JSC have high potential
for developing and designing a complete
cycle from process design to issuing work-
ing documentation and further manufac-
turing of equipment.

www.aem-group.ru/en/ 1
 SALES GEOGRAPHY
FOR OIL AND GAS INDUSTRY

3 4
2
1
3

1
2 1
1
3
1 1
2 1
2
1 Refining and
petrochemical 1 1
1 2 1 1 2 2
companies
Angara refinery 2 12 2 1
1
Achinsk refinery 1
Volgograd 2 3 1
Grozny refinery 1 1
Kuybyshev refinery
Moscow refinery 1
Novokuybyshevsk refinery 4
Ryazan oil refinery company
Omsk refinery
Saratov refinery
Syzran refinery 2 Hydrocarbon
Tuapse refinery transportation
Ufa refinery companies
Ukhta refinery Bashtransgaz
Kirishinefteorgsintez Beltransgaz
Orsknefteorgsintez Volgogradtransgaz
Permnefteorgsintez
Kavkaztransgaz
Salavatnefteorgsintez
Ufanefteorgsintez Lentransgaz
Yaroslavlnefteorgsintez Kubantransgaz
LUKOIL-neftekhim Burgas Mostransgaz
Nizhegorodnefteorgsintez Permtransgaz
Orengurgnefteorgsintez
Samaratransgaz
Tyumentransgaz
Yugtransgaz
Transneft

2 JSC Atomenergomash
 3
3
3 3 3

4 Off-shore production
facilities
Prirazlomnya (Barents sea)
1 Gazprom
LSP-1, LSP-2 (Caspian Sea)
LUKOIL

3 Gas industry 5 Export

companies Azerbaijan
Nadymgazprom Belarus
Nоyabrskgazdobycha Bulgaria
Severgazprom Brazil
Uralgazprom Hungary
Urengoygazprom India
Yamalinvest Lithuania
Yamburggazdobycha Latvia
Astrakhangazprom Kazakhstan
Khimgazkomplekt Mexico
Yamburgsnabkomplekt Nicaragua
Poland
Romania
Uzbekistan

www.aem-group.ru/en/ 3
 EQUIPMENT AND SERVICES
FOR OIL AND GAS PRODUCTION,
REFINING AND TRANSPORTATION

Oil industry

HEAT EXCHANGERS

TOWER VESSELS

TANK VESSELS

REACTOR EQUIPMENT

TUBULAR FURNACES
PRODUCT COILS

TRUNK OIL PUMPS

PUMPING EQUIPMENT
OF DIFFERENT FUNCTION

SLIDE GATES FROM TRUNK OIL LINES

4 JSC Atomenergomash
 Gas production,
processing and
transportation

AIR COOLERS

REGENERATIVE AIR HEATERS

DUST COLLECTORS

FUEL, PILOT, PULSE GAS

CONDITIONING PLANTS

MOTOR FUEL PRODUCTION

PLANTS

STOP AND CONTROL VALVES

AEM companies produce equipment for processing of oil, gas,

gas condensate and process equipment for oil refineries: up to
700 equipment items per year.

www.aem-group.ru/en/ 5
 MANAGEMENT
SYSTEM
The basis for quality assurance of gas and petrochemical equipment manufacturing
is quality management system, corresponding to state-of-the-art worldwide practice,
norms of international standards ISO 9000 series.

Enterprises of Atomenergomash are specialized in manu- Laboratories of Atomenergomash enterprises have all
facturing of the equipment for different industries of heat required licenses, certificates and accreditation for perfor-
and nuclear power engineering, gas and petrochemi- mance of these types of inspection, and specialists of sub-
cal industries. For this purpose at the enterprises of the divisions monitoring product quality have certificates in
Holding certification of quality management system and accordance with regulatory requirements. Measurement
manufacturing of the core products was carried out by devices used during manufacturing of products shall be
independent certification authorities (international and verified both by metrology departments using their own
domestic ones). resources in accordance with accreditation certificate
in the sphere of measurements uniformity and by state
Quality management system of Atomenergomash metrology service authorities headed by Federal Agency
enterprises includes the whole management system for for Technical Regulation and Metrology.
Company and its subsidiaries, functioning of which is
aimed at quality assurance for the provided services and Products may be designed and manufactured in accor-
applied processes. dance with standards of American Society of Mechanical
Engineers (ASME) as confirmed by ASME Code confor-
All equipment manufactured by the enterprises of mance certificates.
Atomenergomash Holding is subject to the strictest
quality inspection, including detailed expert review of the Well functioning processes, focus on quality, highly skilled
documentation and tests performance with the highest personnel and experience are key elements of our suc-
quality level. cess in the market.

The inspection starts from the moment of the contract

signing. According to its requirements the manufacturer
develops and agrees with the customer quality plans
comprising all main stages of the equipment creation,
starting from the agreement with the customer of design
documentation, inspection of production readiness,
certification of the technologies, equipment and person-
nel, incoming inspection of the purchased materials and
completing items, to production progress and accep-
tance by the customer.

Prior to production starting 100% incoming inspection

of the purchased materials and completing items takes
place. Visual and dimensional inspection of the obtained
materials, semi-finished products, welding materials is
performed as well as inspection of supporting documen-
tation. Laboratories of the Holding enterprises perform
the following types of inspection during equipment
manufacturing: chemical analysis, metallographic ex-
amination, corrosion tests, mechanical tests of metal and
welded joints, radiographic, ultrasonic, magnetic particle
testing, dye penetrant testing, metal and welded joints
leakage testing.

6 JSC Atomenergomash
MANUFACTURING
CAPABILITIES
The unique manufacturing capabilities of AEM allows us offer the customer
equipment as per the highest requirements. Currently, owing to upgrade of Holding
enterprises in Karelia, Moscow and Rostov Regions and in Ukraine, AEM is one of
leading companies at Russian power engineering market.

One of the largest engineering companies in Russia with over It is the largest machine-building enterprise in the South of
90 years of history. Having a unique fleet of equipment, this Russia with total area 1.7 ha. The process capabilities allow
plant manufactures up to 700 items of equipment for gas manufacturing any heat-exchanging, package units and
and petrochemical industry per year with total weight up to vessel equipment, 3D machine-building structures and boiler
20.000 tons. Nowadays, the plant has almost all types of the equipment of high readiness in modular design. The company
main machine-building facilities allowing manufacturing state- owns extended fleet of the unique metal cutting, press, thermal
of-the-art process equipment. Rosatom production system (RPS) and welding equipment. The advantage of the enterprise is also
is implemented at the plant allowing to detect and reduce all the possibility of equipment transportation by means of trucks
kinds of losses in manufacturing and business processes. and railway transport as well as sea transport from specialized
port terminal.

One of the largest engineering companies in northwestern Energomashspetsstal OJSC is the largest in the Eastern Europe
region of Russia supplying shells, tanks and other equipment. enterprise producing special heavy castings and forgings of
The plant owns unique melting and load-lifting facilities special steels. Energomashspetsstal OJSC owns extended fleet
providing output of castings of almost all required standard of metal cutting equipment, including turning, boring, turning-
sizes. The company has unique machine fleet: turning-and- and-boring lathes, deep boring lathes, planer-type milling
boring mills, horizontal-milling lathes, deep boring machines, machines, slotting machines, gear-milling machines, bandsaw
multi-spindle drilling, grinding and finishing CNC machines, machines and others. Manufacturing capabilities of electric-
balancing and other machines. furnace melting shop allow producing steel forged blanks of
Production areas are connected to all European ports via its different steel grades of virtually unlimited size.
own port terminal and Volga-Baltic Route.

• Blank production • Welding

• Forging • Stamping

• Steel casting • Assembly

• Thermal processes • Machining

www.aem-group.ru/en/ 7
 HEAT EXCHANGERS
Group companies manufacture a wide range of heat exchangers of different design,
design parameters and materials.

Types of vessels being manufactured

• Shell and tube heat exchangers with stationary tubesheet
• Floating head heat exchangers
• Spiral heat exchangers
• Helix type heat exchangers
• Reboilers
• Boilers
• Thermosyphon evaporators
• Refrigerant condensers
Heat exchanger for Sakhalin II project • Vacuum condensers
(fully compliant with ASME code
requirements) • Evaporators with steam space and tube bundles
• Pipe-in-pipe heat exchangers

Technical Parameters

• Shell diameter: 325 mm and

over
• Temperature: –70 to +950 °C
• Nominal pressure: up to
16 MPa
• Material: carbon and stainless
steel, titanium alloys, iron-
Evaporator Spiral heat exchanger with spirally bent nickel alloys
pipes

References
The following heat exchangers were manufactured based on orders from
different companies:

• hydrocyanic acid and acrolein producing (ERA, Mexico);

• sewage water treatment plant for Nevinnomyssk (TEC, Japan);
• sulfuric acid alkylation for Omsk Refinery (TECHNIP, France);
• vacuum distillation unit for LUKOIL-Permnefteorgsintez.
Helix type heat exchanger Heat exchangers:
• spiral heat exchangers for Orenburg helium plant, Helix type for
LUKOIL-Permnefteorgsintez (under license of ABB, LHT);
• fully compliant with ASME Code requirements (Sakhalin II project,
АМЕС, UK).

8 JSC Atomenergomash
TANK VESSELS
The vessels are used in process installations for gas, oil, oil-refining, petrochemical
and other industries, including inflammable and hazardous media.

Types of Vessel Equipment

• Vessels operated under pressure to 70 MPa, to 1,000 m3

• Horizontal and vertical vessels for liquid media

• Vertical vessels for air and gases

• Evaporators

Gas condenser

Technical Parameters

• Volume: up to 300 m3

• Diameter: up to 3,800 mm

• Nominal pressure: up to 70 MPa

• Temperature: –70 to +950 °C

• Material: carbon and stainless steel, iron-nickel alloys

Vessel for Saratov Refinery

References
• Vessels for catalysts producing at Ishimbaysky Oil Refinery Plant (JGC
Corporation, Japan)

• Vessels for hydrocyanic acid and acrolein producing (ERA, Mexico)

• Sewage water treatment plant for Nevinnomyssk (TEC, Japan)

• Steam collectors, separators, receivers, filters and other equipment for

Steam separation unit for Verkhne- vacuum residue plant (LUKOIL-Permnefteorgsintez LLC)
Mutnovskaya Geothermal Power Plant
• Degasifier, acid settler tanks, separators, economizers, tanks for alkyla-
tion for Omsk oil refinery (TECHNIP, France)

• Vessels for sulfuric acid producing plant (LUKOIL-Permnefteorgsintez

LLC)

• Separators for development of Verkhne-Salymskoye oil and gas field.

(Salym Petroleum Development, subsidiary company of SHELL)

www.aem-group.ru/en/ 9
 TOWERS
Towers are designed for oil processing. Diameter of assembled vessels is limited
only by possibility of railway transportation. Large diameter vessels are transported
dismantled and are mounted on site. Vessels are fitted with trays of various design.

Types of tower vessels

• Rectification columns
• Packed columns
• Towers for condensate refining
• Hydrogen peroxide production vessels
• Absorbers
• Adsorbers
Column for Kirishinefteorgsintez
• Stabilizers
• Evaporators

Process specifications
• Diameter: up to 9,000 mm
• Height: up to 100,000 mm
• Nominal pressure: up to 16 MPa or vacuum
• Temperature: –60 to +550 °C
• Type of contact devices — Trays of different types, regular and random
Vacuum column for Mažeikių nafta, packings
Lithuania • Material: carbon and stainless steel, iron-nickel alloys plated with
corrosion resistant material as required by technical design
• Service life — 20 years

Large size vessels are shipped completely assembled from proprietary pier
with «river — sea» class vessels to any port of the world.

Dock type pier of Volgodonsk branch with reinforced concrete 70 m long

and 18 m wide chamber for entry of vessels is equipped with two gantry
cranes with load capacity of 1,350 tons.

67 m long column, weigh 346 tons for

JSC Taneko

10 JSC Atomenergomash
REACTOR EQUIPMENT
Reactors are designed, manufactured and supplied in accordance with
GOST R 52630–2006, OST 26.291–94 and/or EN 13445–4:2002, ASME Section
VIII Div.1&2. Criteria for selection of materials for manufacturing of reactor
shells and piping are based on rich practical experience of AEM specialists
in the sphere of oil refining, chemical and power units. Vessel designs may
be complemented with other elements depending on input technical
requirements and process parameters as defined at design stage.

Hydrotreater for Ryazan refinery

Types of reactors
• Hydrotreaters
• Reformers
• Isomerization reactors, etc.

Technical specifications
• Diameter: up to 5000 mm

Hydrotreater for Saratov refinery

• Nominal pressure: up to 20 MPa
• Wall thickness: up to 300 mm
• Design fluid temperature: up to 550°C
• Material: single metal plated with corrosion resistant material, type
08Х18Н10Т, 08Х13, or other as required by technical design
• Internals — UOP, AXENS, RIFING, etc.
• Service life — 30 years

References
Hydrotreater R202
• Achinsk refinery — Hydrotreater Р-301B

• Ryazan oil refinery company — Hydrotreaters Р-101Н (201Н)

• Saratov refinery — Hydrotreaters Р-2Н (3Н)

• JSC LUKOIL — Reactor 13-R-001В

• JSC Metaprocess — Methanol synthesis reactor

• Orsknefteorgsintez — Hydrotreaters

• Kirovo-Chepetsk Chemical Plant — Catalytic purification reactor

Р-40 (2)

• JSC Slavneft YANOS — prereformer

Column shipping from pier • JSC LUKOIL — hydrogenation reactor

www.aem-group.ru/en/ 11
 TUBULAR FURNACES
PRODUCT COILS

LUKOIL-Permnefteorgsintez Kirishinefteorgsintez

Convective coil

Kuybyshev refinery YUKOSACHINSK refinery

Radiant coil

• Hydrocarbon gas steam

conversion unit was
manufactured for hydrogen
production plant with capacity of
6 Ktons per annum (BPK-6M) for
Kremenchug refinery, Equipment Kirishinefteorgsintez Kirishinefteorgsintez
for JSC Surgutneftegaz

• Performed revamp of tubular

furnaces at Mažeikių refinery,
Lithuania

• Supplied equipment for Ryazan,

Kuybyshev, Novokuybyshevsk,
Yukos-Achinsk, Antipinsky
refineries, Cherepovets Steel Mill,
Kirishinefteorgsintez, LUKOIL-
Ukhtaneftepererabotka, etc.

Novokuybyshevsk refinery LUKOILUkhtaneftepererabotka

12 JSC Atomenergomash
AIR COOLERS
Air coolers are designed for refrigeration of liquid and gaseous media heated
in process cycle of different types of production. Air coolers are made for new and
old production facilities during revamp. Individual heat exchange sections may be
supplied.

Air coolers AVG-85MG Air coolers manufacturing process General view of feed gas air cooler
(Kursk Compressor Station)

Technical specifications

Cooler type AVG- AVG-100 AVG-120 AVG 2AVG AVG-BM AVZ AVZD AVM
85MG
Operating 0.6 to 0.6 to 0.6 to 0.6 to 0.6 to 6.3
8.5 10.0 12.0 0.6 to 16
pressure 10.0 10.0 10.0 10.0 MPa
Inlet
60 40 to 700°C
temperature
Design B1 B1 B1 B1, B2, B3, B4, B5
Rib type Al weave, steel band
Al knurl
weave with HF current

Heat exchange tubes applied may References • Compressor station

have different design with welded or JSC Gazprom compressor stations: Nizhneturinskaya;
extruded aluminum ribs. • Compressor station
• Compressor station Urdoma; Gorbatovka;
Feed gas air coolers with air • Compressor station Nuksenitsa; • Compressor station
recirculation are made for natural gas • Compressor station Sindor; Ekaterinovka;
cooling after compression. • Compressor station Gryazovets; • Compressor station Bubnovka;
• Compressor station • Compressor station Pisarevka;
Vyaznikovskaya; • Compressor station Usinskaya;
• Compressor station Proskokovo; • Compressor station Intinskaya;
• Compressor station KRP-16; • Compressor station
• Compressor station Kubanskaya; Gagaratskaya.

www.aem-group.ru/en/ 13
 DUST COLLECTORS
Dust collectors are designed for natural gas cleaning of mechanical impurities and
liquid at compressor stations of trunk gas lines.

Dust collectors are manufactured starting with year 2003.

Currently, serial manufacturing of dust collectors has been established.

References

Over 260 units were manufactured including:

Dust collectors installed at
Kholm-Zhirkovskaya compressor • units to be installed at export pipelines «Blue Stream» (Russia-Turkey)
and «Yamal-Europe»;
station
• dust collectors CPU-7,5B with cyclotubes by PECO for compressor
stations Salskaya, Olkhovskaya and other compressor stations;

• dust collectors CPU-8,3 and CPU-10 with multi-cyclones by

PROSERNAT for compressor stations Stavropolskaya Krasnodarskaya,
Smolenskaya, Torhokskaya and other compressor stations;

• dust collectors GP-628 with cyclones by CKBN for compressor stations

Stavropolskaya Krasnodarskaya, Smolenskaya, Torhokskaya and other
compressor stations.

Shipment of dust collectors to Usinsk

compressor station

Technical specifications
CPU-5.4 CPU-7.4 CPU-8.4 CPU-9.8 CPU-11.8
Design pressure 5.4 7.4 8.4 9.81 11.8
Operating pressure 5.4 7.35 8.34 9.81 11.78
Hydraulic test pressure 6.9 9.5 10.8 12.6 15.1
Nominal diameter of gas inlet/outlet nozzles 500–700 700 700 500–700 700
Rated performance, million nm/day 5–20 20–30 20 5–30 30
Gas purification degree for solid particles with diameter, μm
— 5 to 10 μm 94% 94% 94% 94% 94%
— 10 to 20 μm 96% 96% 96% 96% 96%
— 20 μm max 100% 100% 100% 100% 100%
Gas purification degree for capillary liquid 100% 100% 100% 100% 100%
Hydraulic resistance at nominal modes, MPa max 0.033 0.033 0.033 0.033 0.033
Corrosion allowance, mm 2 2 2 2 2
Weight, tons, max (without auxiliary equipment) 6.8–15.3 18.7–20.0 20 9.2–23.4 31.2
Hydraulic test weight, t, max 12.5–22.9 27.2–32.3 28.3 14.0–32.8 43.8

14 JSC Atomenergomash
REGENERATIVE
AIR HEATERS
Tubular regenerative air heaters for gas turbine units of trunk gas line compressor
stations are manufactured for replacement of plate type regenerators with expired
service life.
Types of regenerators

• Tubular: vertical and horizontal

• Modular

• Regenerators are fitted with air and flue gas piping and waste heat
exchangers of full flow and bypass type with different thermal
Regenerator RVP-3600-03 capacity as agreed with customer.

• Operation reliability and tightness of regenerators are ensured by tight

pipe seating in tubesheets made with tube expanding and welding
using well elaborated and verified manufacturer’s technology. The
quality is confirmed by many years of experience in manufacturing
and operation of tubular regenerative heat exchangers.

• Design features of regenerators and methods of their manufacturing

are secured by Russian patents for utility models.

Modular regenerator RVP-3000BS-01

Technical specifications
RVP-3600- RGU-1800- RVP-
Regenerator RVP-2400 RVP-3600- RGU-1800- RVP-3600-
02 (RVP- 01 (RGU- 3000БС-01 RVP-3000БС-02
designation RVP-2400-1 03 02 04
3600-01) 1800) (RVP-3000БС)
GT-750-6
Unit type GTK-10-4 GTK-10-4 GTK-10-4 GTK-10-4 GTK-10-4 GTK-10-4 GTK-10-4
GT-750-6М
Regeneration 0.73 (0.68-
0.81 0.8 0.815 0.73 0.815 0.73 0.776
degree, μ 0.7)
Total strength ratio, 4.63 3.57 5 5 5.5 5 5 4.04
% (4.42) (4) (4.17)
4х5.5=22
Weight of sections, 53 34 23,5 48 23,5 42.7 2х11=22 13.5+13=26.5
t (50) (32) (24) (4х7=28)
Horizont.
Layout type Vert. Horizont. Vert. Horizont. Vert. Modular
Vert.
UT-1.5-0.6; UTB-1.5-0.6;
UTB-1.5-0.6 UTB-1.75- UTB-1.5-0.6 Standard waste heat exchanger or
Waste heat UT-2.5-
or UTB-1.5- 0.7 or UTB- UTB-1.5- – or UTB-1.5- UT-2.5-0.6(М);
exchanger type 0.6(М); UT-
0.6-130 1.2-1.2-115 0.6-130 0.6-130 UT-1.7-1.2-11 (–)
1.7-1.2-11

www.aem-group.ru/en/ 15
 PUMPING EQUIPMENT
AEM companies manufacture a wide range of pumps of different design, design
parameters and materials.

Multi-stage centrifugal horizontal sectional ones and ones Horizontal centrifugal ones with double inlet impeller with a
with a double casing horizontal and a vertical split

Horizontal and vertical centrifugal single-stage ones with Single and multiple stage centrifugal vertical semi-
a scroll case submersible pumps

Axial and angular-flow single-stage semisubmersible Turbomolecular pumps

pumps with regulation system for hydraulic characteristics

16 JSC Atomenergomash
TIGHT ELECTRIC PUMPS
The concept of tight electric pumps presents the most consistent approach
intended to create new generation pumps to be used during pumping of explosive,
flammable, toxic, aggressive liquids, liquefied gases for refining, petrochemical,
chemical, gas and other industries.

Design features Model range of electric pumps being manufactured

Sealing against pumped fluid escape
Pump Rated Rated NPSH, Design Temperature Motor Weight,
to atmosphere is ensured by absence feed, head, m, min pressure, of pumped power, kg
of shaft seal, minimum number (two) m3/h m MPa fluid, °С, kW
and effective sealing of housing max
openings, flow tight design of pump KhGN-1 210 220 5 3.5 90 300 4700
stator welded housing.
GEN 170/190 170 170 4 3 180 120 3900
GEN 60/150 60 165 2 3 350 120 3900
GEN 80/220М 80 220 2 3 350 120 3900
GEN 50/400 50 400 3 4 90 120 3500
GEN 400/170 400 170 5 4 –30...+50 300 3200
GEN 50/125-02 50 125 3 4 –30...+50 44 900
GEN 50/125-03 50 150 3 4 20 44 900
GEN 50/125-04 50 100 3 4 –30...+50 44 900
GEN 100/80 100 80 4 4 20 44 900
GEN 100/80-01 100 70 4 4 20 44 900
Yakeevskaya pump station for
transportation of natural gas liquids GEN 50/250 50 250 3 4 20 65 1300
equipped with tight electric pumps GEN 50/250-01 50 270 3 4 –30...+50 65 1300
GEN 50/400 (JSC Tatneft)
GEN 50/250-02 50 300 3 4 20 65 1300
GEN 100/500 100 500 3 4 20 300 3200
GEN 50/125-01 50 125 3 4 50 44 1100
GEN 90/100-01 100 100 3 4 50 44 1100
GEN 130/60-01 130 60 4 4 50 44 1100
GEN 170/190-01 170 200 4 4 50 120 4170
GEN 170/190-03 170 140 4 4 50 120 4170
GEN 50/50 50 50 3 2.5 50 22 620
GEN 25/80 25 80 3 2.5 50 22 620
GEN 50/50-01 50 50 3 2.5 350 22 1000
GEN 25/80-01 25 80 3 2.5 350 22 1000
GEN 10/40 12 45 2 2.5 90 5 170

Pump station of AVT-5 unit (gasoline

production) equipped with tight
electric pumps GEN 170/190 Service life
and GEN 90/100 (JSC LUKOIL-
Nizhegorodnefteorgsintez) • Assigned service life (without dismantling or repair) — 40000 h.
• Assigned service life — 10 years
• Continuous operation — 2-5 years

www.aem-group.ru/en/ 17
 TRUNK OIL PUMPS
NMM SPLIT CASING SERIES
Centrifugal split casing pumps for trunk oil lines are intended for supply of
oil products via trunk oil product lines. Serial production and servicing of
trunk pumps is performed by subsidiaries JSC Atomenergomash jointly with
developer, JSC Gidromash-Holding.

Capacity: 125–1250 m3/hr

Head: 280–800 m

The pumps are based on fundamentally new

technical solutions:

• radial forces are perceived with friction bearing in- • primary helical wheel increasing NPSH to minus 2 m,
tegrated in pump housing lubricated by the fluid thus allowing operation without booster pumps;
being pumped, which prevents use of expensive
oil unit, reduces the vibration level and loss of • sealing self aligning rings reduce volume losses;
friction; • rotor end seals with additional protection chamber

•
ensure reliable protection in case of emergencies;
rotor axial forces are offset by hydraulic balancing de-
vice that ensures stable operation of the pump within • intrinsically safe disc coupling increases operation
operating curve and reduces volume losses; stability and pump durability.

• Pump design is patented.

• Pilot model of pump NMM 1250–400–2UKhL(4) is operated by JSC AK Transnefteproduct since 2008.

Intake
manifold Discharge
manifold

Dimensional drawing of type ANMM1250-400-2(1) units with 4AZMV motors

18 JSC Atomenergomash
TRUNK OIL PUMPS
SERIES NMM UNIFIED RANGE
Horizontal single stage motors with double inlet impeller, helical liquid
inlet and outlet are designed for oil and oil product pumping. Serial
production and servicing of trunk pumps is performed by subsidiaries
JSC Atomenergomash jointly with developer, JSC Gidromash-Holding.

The pump design is based on fundamentally • hydraulic units balancing the axial loads ensure
new highly effective scientific and technical stable operation of pump in the whole pump curve
solutions: range;

• sealing self aligning slot rings reduce volume losses;

• new type of integrated friction bearing lubricated and
• rotor shaft end seals with additional protection
cooled by pumped fluid, which prevents using com-
plex and expensive oil unit and reduces vibration level; chamber ensure reliable protection in case of emer-
gencies;
• change of housing opening plane from horizontal to
• intrinsically safe disc coupling increases pump opera-
vertical increases housing rigidity and pump maintain-
ability; tion stability and durability.

• Pumps are operated by JSC AK Transnefteproduct and get serially manufactured and serviced.

Intake Discharge
manifold manifold

Dimensional drawing of horizontal single stage pump with double sided impeller

www.aem-group.ru/en/ 19
 NON-RETURN VALVES
FOR GAS LINES
DN 300—1400 non-return valves with PN 6.3—16.0 MPa are applied in pipeline systems as non-controllable automatic
protection devices and are intended to prevent backflow of natural, oil and synthetic gases in the areas of their
production, processing and storage.

DN 800 non-return valve housing

before machining

Operation stability
The valves smoothly react to pressure
change. The design with auxiliary
spring ensures quick and smooth
closure and easy opening at pressure
drop of 0.01 MPa.

Application Protection of trunk gas lines, compressors and pumps against work fluid
backflow
PN nominal pressure range 8 to 16 MPa
DN nominal diameter range 100 to 1400 mm
Shutoff classes А, G per GOST R 54808-2011

Manufacturability Design features

Stable manufacturing process and monitoring system at The valves are fitted with adapter spools, which allows
all stages from design to final issue of products. their installation on pipelines without additional heat
treatment.

Structural simplicity Low hydraulic losses

Structural simplicity ensures reliability of operation Valve body fitted with Venturi nozzle ensures low hydraulic
throughout the whole service life. The valves are resistance and absence of turbulence, which prevents ero-
repairable, restorable items with regulated restoration sive wear and vibration and ultimately reduces pump and
discipline. compressor operation costs and maintenance costs.

20 JSC Atomenergomash
SLIDE GATES FOR OIL
PIPELINES
The branch has experience of serial manufacturing of slide gates for trunk oil pipelines. DN 700—1200 mm slide gates
with pressure range of PN 6.3—12.5 MPa are applied as isolation device to stop working fluid flow in linear part of trunk oil
pipelines.

Working fluid:
crude oil with density from 700 to 920 kg/m3, viscosity from 0.05 to 1.0 cm3/sec,
(total) sulfur content 5% by weight maximum, wax 7% by weight maximum,
H2S content 20.0 mg/l max, salts 20 to 330 mg/l, impurities (cross size up to
2 mm) — 0.06% max.

Slide gate module

In order to ensure protection

against overpressure in valve
body, seat design ensures
automatic pressure release from
Gate and seat design ensure gate tightness class A in pressure range up to PN. valve body cavity.

Overpressure exceeding the

upstream pipeline pressure
The company has certified quality management system in IQnet system overcomes the force holding the
according to requirements of ISO 9001:2008 international standard. seat against the gate and moves
away from shutoff element.

www.aem-group.ru/en/ 21
 WATER TREATMENT
AND WATER PURIFICATION
Specialization as per Water Treatment Technologies

VNIIAM

Ion-exchanging Technologies: Diaphragm Technologies: Thermal Technologies:

• Counter flow and parallel flow • Reverse osmosis; • Evaporators;
ionization of water in filters • Nanofiltration;
• Evaporator vessels;
• Ultrafiltration;
• Distilling desalination units.
• Electric deionization.

Products and Technologies

• JSC Tatneft: In 2010 turn-key delivery of automated water treatment plant for fine desalination of surface water and
purification of fuel oil contaminated condensates of petrochemical facilities of Taneko JSC
• JSC Taif: Implementation in 2014-2018, development and stage by stage delivery of purification system for oil
containing condensates to Nizhnekamskneftekhim OJSC

References
• Purification of associated
formation waters
(ǽ ≤ 1.0 μS/cm);
• Producing desalinated water
for power plants in oil and gas
industry (ǽ ≤ 0.2 μS/cm);
• Water desalination systems,
including potable water supply
(SanPiN);
In 1989, All-Russian Research and
•
OJSC Nizhnekamskneftekhim:
Trapping radioactive elements. Design Institute for Atomic Power Purification system for oil containing
Engineering developed the first in the condensates, capacity 800 m3/h,
USSR industrial reverse osmosis plant ТОС ≤ 200 μg/dm3)
ROP-50 (Russian: УОО-50) with capacity
of 50m3/h for Zuyevskaya Experimental
Combined Heat and Power Plant

Tatneft petrochemical plants, JSC Taneko: JSC LUKOIL-Komi: Formation waters JSC Sibur-Khimprom: Water treatment
Water treatment for fine desalination of purification with capacity 700 m3/h, for desalination, capacity 700 m3/h,
water, capacity 1,000 m3/h) ǽ ≤ 1.0 μS ǽ ≤ 0.2 μS

22 JSC Atomenergomash
NEW MATERIALS, WELDING
AND COATING TECHNOLOGIES
Engineering subdivision for development of new materials, welding and coating technology is
presented by scientific center RF CNIITMASh. CNIITMASh established in 1929 was at the origin
of Russian engineering industry. The scientific and production unit combines 5 specialized
engineering centers (metallurgy and engineering industry institute, surface technology and
nanomaterials institute, welding and monitoring institute, metal non-destructive testing
institute), experimental production, test and certification centers, post graduate programs and
dissertation committees.

Spheres of competence and engineering • Cold working

• Stable manufacturing process and monitoring system • Non-destructive examination

at all stages from design to final issue of products • Strength, residual life and other analyses

• Development of new structural materials • Computer aided modeling of processes

• Metallurgy technologies • Development and manufacturing of non-standard

equipment
• Casting technologies
• Project engineering
• Pressure forming
• Certification of non-destructive and destructive
• Welding technologies testing laboratories

New highly efficient welding technologies

and welding materials
Welding using TIGer technology:
• Highest plating quality as for traditional process;

• Low pressure makes high welding speeds possible even with

high current; Conventional TIGer

• Non-symmetric arc and welding bath forming.

technology technology

New types of protective high performance coatings.

Equipment and materials for their application.
Structural coatings: single layer, multi layer, nano layer, nano-structured.
Components: Multi-component alloys, gradient alloys with borium.
Wear resistant and protective coatings: single layer, multi layer. Components:
TiN, TiAlN, TiCN, CrN, diamond like coatings (DLC), AlTiN+DLC.
Erosion resistant coatings: single layer, multi layer.
Components: Ti, TiN.
Corrosion resistant coatings: single layer, multi layer, gradient.
Components: EP302 type alloys on sub-layer of alloy type 10Kh9MFBS,
non-crystalline iron, nano-structural pure iron (α-Fe).
Ceramic coatings: single layer, multi layer.
Components: ZrO2+Y2O3, Al2O3, AlN.

www.aem-group.ru/en/ 23
 SHUTOFF
AND CONTROL VALVES
Shutoff and control valves by Czech company Arako are intended for usage in oil and gas industry. The valves are
manufactured according to the standards ČSN, DIN, EN, ANSI. The product range of the company includes the valves
made of carbon, alloyed and stainless steels. Product range of the company comprises stop and check valves, bellows
valves, quick-action valves, filters, drain and blow down valves, gate valves, check valves, ball valves.

Drain and
Check gate
Gate valves Shutoff and control valves blow down Check valves Ball valves Filters
valves
valves

High Low Shutoff High Drain and Check Check gate Ball valves Filters
pressure pressure and control pressure blow down valves valves
gate gate valves and shutoff valves
valves valves bellows valves
valves

DN 50–350 40–500 15–200 10–150 10–50 10–200 50–400 10–150 10–150

PN 160–500 10(6)–100 10–40 63–630 63–500 10–630 10–630 10–160

Minimum
operating tem- –50 –105 (–196) –50 –196 (–196) –10 –196 –105 –196 –196
perature, °C
Maximum
operation tem- 600 540 400 650 580 600 540 200 550
perature, °C
Application Gas, water Gas, Gas, steam, Gas, steam, Steam, Gas, steam, Gas, steam, Gas, water,
etc. steam, water, oil, oil water, oil, oil waste water, water, oil, oil water, oil, oil oil, oil
water, products, products, gas, steam, products, products, products,
oil, oil corrosive and corrosive water, oil, oil corrosive corrosive corrosive
products, non-corrosive and non- products, and non- and non- and non-
corrosive media etc. corrosive corrosive corrosive corrosive corrosive
and non- media etc. and non- media etc. media etc. media etc.
corrosive corrosive
media etc. media etc.

The main requirement for products

References supply to European markets is
AD 2000-Merkblatt HP 0 / HP 100 R,
• Shell & DEA Oil GmbH, • OJSC NAFTAN, Belarus TRD 201, AD 2000-Merkblatt A4 and

•
Germany EN ISO 3834-2 certification. «Fire Safe» or
Mažeikiu Nafta, Latvia
Ta-Luft version of valves is supplied for
• OMV AG, Austria • Siemens AG, Germany customers in this region.

• SLOVNAFT a.s., Slovakia • ČEZ a.s., Czech Republic

24 JSC Atomenergomash
PIPELINE CONNECTING
ACCESSORIES
Pipeline connecting accessories are intended for tight connections, changing directions, branches with pressure variation
and closure of pipelines. The accessories are intended for climatic areas with moderate and cold climate (t: –20 to –60°С).
Transporting medium (natural gas, oil): non-corrosive and corrosive with H2S content.

Elbow OG
Weldolet BT Branch pipe PT Adapter PTK
TU 1469-005-58154529-2011
TU 1469-005-58154529-2011 TU 1469-005-58154529-2011 TU 1469-005-58154529-2011
TU 1469-001-58154529-07

Blind ZT
TU 1469-005-58154529-2011 Tee TT Angle UT Obturator ring OT
Bottom D TU 1469-005-58154529-2011 TU 1469-005-58154529-2011 TU 1469-005-58154529-2011
TU 1469-002-58154529-07

Blind flange ZTF Oval gasket POT Nozzle IN Flange FT

TU 1469-005-58154529-2011 TU 1469-005-58154529-2011 TU 1469-005-58154529-2011 TU 1469-005-58154529-2011

Quality management system is confirmed to

comply with requirements of ISO 9001:2008, References
Gazprom Company Standard 9001:9012, Pipeline connecting accessories supplies for JSC Gazprom:
Russian regulations conformance certificates.

Technical specifications have been

• Kirinsk gas condensate field, Orenburg gas condensate field,
Yamburg gas condensate field;
developed jointly with LLC Gazprom
VNIIGAZ with relevant technical expert • Urengoy field, Port Local Gas Line Management Division
(Vyborg);
review of production status. Pipeline
connecting accessories have been entered • Trunk gas line Bovanankovo-Ukhta, Trunk gas line Ukhta-Torzhok;

•
in the register of piping products of JSC
North-European gas line and many others.
Gazprom.

www.aem-group.ru/en/ 25
 AUXILIARY EQUIPMENT
Fuel, pilot, pulse gas These plants are supplied completely
conditioning plants ready for operation. They are
transported with any type of
These plants are intended for transport. Based on customer’s
conditioning: request, fuel, pilot and pulse gas
• fuel gas for gas turbine engines,
gas pumping units;
conditioning plants may include
local control system based on
programmable controller that may
• pilot gas for gas turbine engines; communicate with local control
• pulse gas for control over air
actuated valves of compressor
system of compressor station for
transmission of information and
station; reception of control commands..
• auxiliary fuel gas for compressor
station and camp.

Motor fuel production using rectification method. Process

plants equipment intended for operation in
Extreme North is placed in a heated
These plants are designed for box (UMT-5, UMT-15), equipment for
conversion of stable gas condensate moderate climate regions is supplied
and oil into diesel fuel, and without it (UMT-25).
gasoline and boiler fuel fractions.
They represent the main process The plants were supplied to Novy
module of engine fuel production Urengoy, Norilsk, Naryan-Mar,
complex. Feedstock is separated Stavropol Region.

Automated modular • multiple measurement

gas metering microprocessor complexes
stations «Superflow II E»;

Automated modular gas metering • chromatograph;

stations are equipped with: • moisture meter;
• density meter;
• quick change orifices;
• local control systems for life
• metering tubes; support and valve remote control.

Quick change orifices Quick change orifices are fitted with

device for easy lifting of diaphragm
Quick change orifices are designed (DN300 or more).
to create gas pressure drop at Manufacturing options: removable
diaphragm and are installed in trunk (flanged) and weldable. Operating
gas lines. They allow increasing temperature — up to — 60 °C.
accuracy of volumetric flow rate
measurements due to regular Service life — at least 20 years.
monitoring of measurement Quick change orifices have bee
diaphragms and reducing labor supplied to JSC Gazprom enterprises
intensity of works. including Mostrans-gaz, Permtransgaz,
Volgograd-transgaz, etc..

26 JSC Atomenergomash
BOILER EQUIPMENT
The Company has a great experience in designing and manufacturing boiler
equipment for heat power engineering. The main products are steam boilers for
power units with capacity from 50 to 800 MW and heat recovery steam generators
(HRSG) for state-of-the-art CCGTs with capacity from 2.5 to 450 MW.

TYPES OF MANUFACTURED EQUIPMENT

Steam Boilers manufactured with capacity of 70 blowdown expanders, deaerators

and 120 Gkal/h. The boilers are within low pressure drum, sta-
They are intended for generation of manufactured in gas leak-proof tion pipelines, water-water heat-
process steam or operation within design of all-welded panels with exchangers, feed and circulation
power sources at oil and gas industry tower-type arrangement of heat- pumps, non-metallic condensers,
plants. ing surface, delivered complete after-burning units etc.
During designing burner units of with auxiliary equipment, including
steam and hot water boilers for gas valves of gas-air ducts, blowdown Hot Water HRSGs
and petrochemical plants, combus- fans, noise suppressors, and fume
There are hot water HRSGs for gas
tion of different kinds of fuel (as- stacks.
turbines with capacity from 6 to
sociated gases, oil processing waste 45 MW. In water heating HRSGs of
products, etc.) is provided as per the Heat Recovery Steam
Generators such series there is a possibility to
agreement with the customer. regulate the output heat rate with
Hot Water Boilers We offer complete recovery units, saving nominal electric load of gas
including HRSGs with inlet and turbine plant. Regulation of the heat
Modern gas and fuel oil fired hot outlet gas ducts and fume stacks, rate is achieved due to tight gas
water boilers are designed and auxiliary equipment, including valves of own design.

Diagram of boiler P-95 (Е-160-4,0-440G) Installation of boiler P-92 for KUV-13,0/150 for GTD-6RM for
for GES-1 of Mosenergo PO NAFTAN Regional Heating Station Kuryanovo

www.aem-group.ru/en/ 27
 CONSTRUCTION
AND INSTALLATION WORKS
AEM performs construction & installation and repair works for oil and gas and
power engineering enterprises. During the period of its activity at oil and gas piping
transport construction market, the company proved itself as a reliable partner, stable
in performing its liabilities for the customers.

Main Types of the Performed Works: Construction and installation companies of AEM are equipped
with all necessary production means, advanced equipment and
• general contractor functions; technologies including:
• construction, reconstruction and • lifting and transport means;
overhaul of process pipelines; • metal cutting, grinding and sheet bending machines;

• construction at well pads after drilling, • press and welding equipment;

reconstruction of well pads; • tooling and accessories.

• construction, reconstruction and

overhaul of automated process control
Key Projects
systems;
• Reftinskaya GRES
• installation of production equipment;
• Troitskaya GRES
• installation of utility systems and lines; • Sredneuralskaya GRES
• Ikryanskoye gold deposit
• instrumentation for the sites of
• Urnenskoye field
treatment and oil and gas production;
• Ust-Tegusskoye field
• process equipment installation. • Processing enterprises

Deepening of underground tanks. Construction and installation works.

Urnenskoye field Urnenskoye field

Construction and installation works. Tank equipment installation. Construction and installation works.
Troitskaya GRES Urnenskoye field Reftinskaya GRES

28 JSC Atomenergomash
COMPANIES
OF ATOMENERGOMASH GROUP
6 8

1
3 4
5
7

9 2 10
11

1 Moscow, Russia 2 Kramatorsk, Ukraine AEM Technologies

Telephone/fax: +7-812-457-05-88
CNIITMASH Energomashspetsstal Website: www.aemtech.ru
Telephone: +7-495-675-83-02 Telephone: +38-062-646-01-32 E-mail: [email protected]
Website: www.cniitmash.ru Website: www.emss.ua
E-mail: [email protected] E-mail: [email protected] 7 Yekaterinburg, Russia
GSPI 3 Podolsk, Russia SverdNIIhimmash
Telephone: +7-495-988-80-50 Telephone: +7-343-263-90-91
Website: www.oaogspi.ru OKB GIDROPRESS Website: www.sverd.ru
E-mail: [email protected] Telephone: +7-495-502-79-10 E-mail: [email protected]
Website: www.gidropress.podolsk.ru
VNIIAM E-mail: [email protected] 8 Petrozavodsk, Russia
Telephone: +7-495-748-86-54
Website: www.vniiam.ru ZIO-PODOLSK AEM-technology, branch
E-mail: [email protected] Telephone: +7-495-747-10-25 «Petrozavodskmash»
Website: www.aozio.ru Telephone: +7-814-271-69-20
SNIIP E-mail: [email protected] Website: www.pzm.su
Telephone: +7-499-198-97-64 E-mail: [email protected]
Website: www.sniip.ru ZIOMAR
E-mail: [email protected] Telephone: +7-495-747-10-17
Website: www.aozio.ru
9 Opava, Czech Republic
EMKO E-mail: [email protected]
ARAKO spol. s.r.o.
Telephone: +7-495-789-97-15 Telephone: +420-553-694-111
E-mail: [email protected] 4 Nizhny Novgorod, Russia Website: www.arako.cz
OKBM Afrikantov E-mail: [email protected]
Atomtruboprovodmontazh
Telephone: +7-495-540-10-86 Telephone: +7-831-241-87-72
Website: www.atom-tm.ru Website: www.okbm.nnov.ru 10 Volgodonsk, Russia
E-mail: [email protected] E-mail: [email protected]
AEM-technology, branch
Neftegazspecstroy 5 Nizhnyaya Tura, Russia «Atommash»
Telephone: +7-495-971-98-91 Telephone: +7-863-929-20-79
Website: nfss-itd.ru Venta Website: www.atommash.ru
E-mail: [email protected] Telephone: +7-343-422-30-20 E-mail: offi[email protected]
Website: www.venta-nt.ru
IFTP E-mail: [email protected] 11 Budapest, Hungary
Telephone: +7-496-216-27-89
Website: www.iftp.ru 6 Saint Petersburg, Russia Ganz EEM LLC
E-mail: [email protected] Telephone: +36-1-872-58-00
CKBM Website: www.ganz-eem.com
Telephone: +7-812-676-63-63 E-mail: [email protected]
Website: www.ckbm.ru
E-mail: [email protected]
ATOMENERGOMASH JSC
Nuclear and Power Engineering
Address: 28/3 Ozerkovsakaya nab., Moscow, 115184
Telephone: +7(495) 668-20-93
Fax: +7(495) 668-20-95
Website: www.aem-group.ru
E-mail: [email protected]