Numerical Simulation of Bubble Condensation Using CF-VOF
Numerical Simulation of Bubble Condensation Using CF-VOF
Numerical Simulation of Bubble Condensation Using CF-VOF
a r t i c l e i n f o a b s t r a c t
Article history: In present study, subcooled boiling is simulated using color function volume of fluid (CF-VOF) method.
Received 3 November 2015 For this purpose, energy equation and Tanasawa mass transfer model accompanied with some suitable
Received in revised form source terms are implemented in OpenFOAM solver (interFoam). The surface tension between vapor
27 January 2016
eliquid phases is considered using continuous surface force (CSF) method. In order to reduce spurious
Accepted 3 February 2016
current near interface, a smoothing filter is applied to improve curvature calculation. The variation of
Available online 23 February 2016
saturation temperature in vapor bubble with local pressure is considered with ClausiuseClapeyron
relation. The numerical model is validated with one-dimensional Stefan problem.
Keyword:
Condensation
The shape and life time history of single vapor bubble condensation are verified with existing
Subcooled boiling experimental data. Computational study shows bubble life time is nearly proportional with bubble size
VOF and it is prolonged at bubble swarm motion. The present study reveals some fundamental characteristics
OpenFOAM of single and multiple vapor bubble condensation and is expected to be instructive for further
Bubble applications.
© 2016 Elsevier Ltd. All rights reserved.
1. Introduction analyzed the bubble deformation and life time (Kamei and Hirata,
1990a,b). Chen and Mayinger (Chen and Mayinger, 1992) studied
The bubble condensation is one of the fundamental issues in the the heat transfer at the interface of condensing vapor bubble in a
subcooled flow boiling to describe the heat and mass transfer. It is subcooled liquid of the same substances with ethanol, propane,
encountered in many industrial applications such as nuclear re- R113 and water. Harada (Harada et al., 2010) carried out the visu-
actors. For nuclear reactors, the bubble dynamics can greatly in- alization experiments to investigate the dynamics of vapor bubbles
fluence the reactivity feedback characteristics of coolant which generated in water pool boiling. In the experimental studies, bubble
brings more challenges for reactor safety analysis. The bubble size, behavior with bubble size history, shape, velocity, collapse time and
bubble shape and void fraction change continuously in bubble interfacial heat transfer coefficient was investigated in quiescent
condensing process, and it affects flow structure around bubble. In (Brucker and Sparrow, 1977) and upward flow (Lucas and Prasser,
order to understand the subcooled flow boiling, it is a challenge to 2007). It was found that the collapsing points of time and height
obtain an extensive knowledge on the condensing bubbles are proportional with the variation of pressure and temperature
behavior. difference in quiescent liquid (Brucker and Sparrow, 1977). Bubble
There have been many experimental analyses on the condensing collapse during condensation in immiscible liquids can be
bubble behavior (Kamei and Hirata, 1990a,b; Sideman and Hirsch, controlled either by inertia or by heat transfer mechanisms. At a
1965; Sudhoff et al., 1982). In experimental investigations, visuali- high subcooled temperature, bubble rapidly collapses. This process
zation is a common method to analyze the bubble condensing controlled by inertial. On the other hand, if subcooled temperature
process. The surface area, volume and vapor content of a rising is relatively low, the bubble life time is longer and the process will
bubble are determined through visualization. Sideman and Hirasch be controlled by the heat transfer at the interface. The bubble
(Sideman and Hirsch, 1965) studied free rising of the isopentane collapse rate is generally assumed to be controlled by the internal,
condensing bubbles at subcooled water. Kamei and Hitara have external thermal resistances and the temperature driving force.
However, it can be affected by many parameters such as: working
fluid, miscibility, bubble shape, bubble size, fraction of non-
condensable gases, surface mobility and etc. For short duration of
* Corresponding author.
E-mail addresses: [email protected] (N. Samkhaniani), mra_1330@ experiment and complexity of phenomenon, it is impossible to
modares.ac.ir (M.R. Ansari). obtain detailed information about condensing process through
http://dx.doi.org/10.1016/j.pnucene.2016.02.004
0149-1970/© 2016 Elsevier Ltd. All rights reserved.
N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131 121
Nomenclature !
Ub Bubble velocity, m/s
!
Uc Compressive velocity, m/s
Ca Compression factor, e !
Cp Specific heat, J/kgK Ur Relative velocity, m/s
dL Liquid thermal diffusivity: k/rCp, m2/s
D Equivalent diameter, m Greek symbols
D0 Bubble Initial diameter, m a Volume fraction factor
!
g gravity acceleration, m/s2 k Interface curvature, m1
HLG Latent heat, J/kg m Dynamic viscosity, Pa s
k Thermal conductivity, W/mK r Density, Kg/m3
M Molar mass, Kg/Kmol
000 Subscripts
m_ Condensate mass flow rate per unit volume, Kg/m3s
G Gas (vapor) phase
P Pressure, Pa
L Liquid phase
Prgh Dynamic Pressure, Pa
sat Saturation condition
R Universal gas constant, J/mol K
sub Subcooled condition
T Temperature, K
!
U velocity, m/s
vt þ U $VaL þ V$ aL ð1 aL Þ Uc ¼ m_ aL
vt rL rL rG
(9) (13)
The term in the right hand of equation is due to phase change. !
HLG is the latent heat coefficient. The transferred mass flux should Uc is compressive velocity. It is calculated in the normal direction
be computed using an appropriate mass transfer model. In this to the interface to avoid any dispersion. Moreover, a compressive
study phase change model proposed by Tanasawa (Tanasawa, 1991) factor (Ca) is used to increase compression:
is employed. Mass flux (kg/m2s) at the liquid vapor interface is
! VaL
calculated as: Uc ¼ minfCa jUj; maxðjUjÞg (14)
jVaL j
rffiffiffiffiffiffiffiffiffi
00 2g M rG HLG ðT Tsat Þ In present study the compression factor Ca ¼ 1.0 is considered.
m_ ¼ (10)
g1 2pR T
3=2 The coefficient Ca controls the weight of the compression flux and
sat
should be usually in the range of unity (1.0 < Ca < 4.0) (Berberovic
where M is molar mass of fluid, R ¼ 8.314 J/mol K is the universal et al., 2009; Samkhaniani et al., 2013).
gas constant, TSat(P) is local saturation temperature, and g is the The volume fraction advection equation is solved using the
fraction of molecules transferred from one phase to the other multidimensional universal limiter with explicit solution (MULES)
during phase change. Marek and Straub (Marek and Straub, 2001) method which is based on the method of flux corrected transport
determined g based on published data. They recommended (FCT) (Zalesak, 1979) where an additional limiter is used to cutoff
g ¼ 0.1 1 for dynamically renewing water surfaces such as jets or the face-fluxes at the critical values. This solver is included in
moving films, and g < 0.1 for stagnant surfaces. More details on the OpenFOAM library, and performs conservative transport equation
different phase change model can be found in (H. Lee et al., 2015). of hyperbolic transport equations with defined bounds (0 and 1
For equations (5) and (9), the volumetric mass source term in kg/ foraL).
m3s is needed which is determined from:
3. Update the fluid physical properties and the fluxes using the
000 00 volume fraction function aL using equation (2).
m_ ¼ m_ VaL (11)
4. Solve the Navier Stokes system of equations for velocity and
The variation of saturation temperature based on local pressure pressure using the Pressure Implicit with Splitting of Operators
P is calculated using a simplified version of ClausiuseClapeyron (PISO) (Issa et al., 1986). In the present study, three pressure
N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131 123
Table 1
Discretisation schemes.
cf Linear Default interpolation schemes for getting face values from cell values
correction steps were used and ensured that the pressure re-
v 000
sidual remained always below 1010. ðTÞ þ V$ðUTÞ V$ðDk VTÞ ¼ Dc m_ HLG þ CpL CpG Tsat
vt
First, the matrix equation for the momentum equation is (16)
formed. Then the inner pressureevelocity correction process is
initiated. In PISO, an intermediate velocity field is first obtained, where Dk and Dc are defined as:
and the cell-face volume fluxes (f) are evaluated and corrected for
1
gravitational forces, the continuum surface-tension force, and Dc ¼ (17)
rL CL aL þ rG CG ð1 aL Þ
boundary conditions. The pressureePoisson equation is then
formed and solved. Following the approach of (Weller et al., 1998),
the coefficients of the pressure equation are obtained from the kL aL þ kG ð1 aL Þ
Dk ¼ (18)
diagonal entries of the momentum matrix equation (AD). For pre- rL CL aL þ rG CG ð1 aL Þ
sent condensing flows, the pressure equation would be:
Fig. 1. Schematic of Stefan problem and boundary conditions, TSat ¼ 380.26[K], DTsub ¼ 10[K], CpG ¼ CpL(psat).
124 N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131
Table 2
Water thermo physical properties at saturation temperature (Psat ¼ 0.130 MPa,
Tsat ¼ 380.26).
Fig. 2. Stefan problem, comparison between analytical solution and CFD model,
Psat ¼ 0.130 MPa and DT ¼ 10 K.
Table 3
Stefan problem convergence.
pffiffiffiffiffiffiffi
xðtÞ ¼ 2h dL t (19)
where HLG and cpL is latent heat and liquid specific heat, respec- Fig. 5. Bubble diameter history, compare between present numerical simulations on
tively and erf is the error function. different grids and experimental data (Kamei and Hirata, 1990a,b), D0 ¼ 1.008 mm,
A quasi 1D computational domain with only one grid cell in the Psat ¼ 0.130[Mpa] and DTsub ¼ 25[K].
direction of translational invariance is considered. The
N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131 125
Fig. 6. Bubble shape, comparison between present numerical result and experimental data (Kamei and Hirata, 1990a,b), D0 ¼ 1.008 mm, Psat ¼ 0.130[MPa] and DTsub ¼ 25[K].
liquidevapor thermo physical properties for water at saturation 3. Result and discussion
pressure 0.130 MPa is chosen and displayed at Table 2. In order to
ensure that the coefficient of mass flux in energy equation is con- 3.1. Problem description and validation
stant in CFD model during phase change process, liquid and vapor
phases specific heat are assumed equal (CpG ¼ CpL(Psat)). No slip In present study, the rising of a single vapor bubble in quiescent
boundary condition is employed for velocity boundary condition at subcooled water is simulated. The geometry of the considered
the walls. Temperature of cold wall is 10 less than saturation problem is illustrated in Fig. 3. The 2-dimensional space domain is
temperature. set as 2D0 4D0 where D0 is the initial diameter of vapor bubble.
Since there is no sharp interface at color function VOF, iso- The bubble is located in the position of (D0,D0) at the beginning of
contour aL ¼ 0.5 is applied as interface. Result of the comparison simulation. It should be noted that the solver is capable of 3D
between exact solution and CFD model for Stefan problem is simulation. In order to simulate 2D simulation using OpenFOAM,
depicted in Fig. 2. special boundary condition called empty is applied in front and
The integrated simulation error can be estimated as the film back faces.
thickness error (jdsimdanj) summed over time stepsi, weighted by
Dt ¼ 1E05(see Table 2).
Fig. 7. Comparison of bubble diameter history, fixed saturation temperature vs vari- Fig. 8. The influence of mass transfer coefficient (g) in Tanasawa model on CFD result.
able saturation temperature based on local pressure, experiment data is provided by Experimental data of bubble condensation at D0 ¼ 1.008 mm, Psat ¼ 0.130[MPa] and
(Kamei and Hirata, 1990a,b). DTsub ¼ 25[K] is from (Kamei and Hirata, 1990a,b).
126 N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131
Fig. 10. Bubble shape sequences in condensation process started from different initial shape, DT ¼ 25k, Psat ¼ 0.130 MPa, D0 ¼ 8 mm.
N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131 127
Fig. 11. Bubble diameter history, DT ¼ 25k, Psat ¼ 0.130 MPa, D0 ¼ 8 mm. Fig. 13. The effect of spurious current magnitude on bubble life history, s ¼ 0.05753 N/
m.
Fig. 14. Contour of mass flux, temperature and relative velocity of bubble condensation at Psat ¼ 0.130 MPa, DT ¼ 20 K, D ¼ 4 mm.
across the interface. In this series of simulation, saturation tem- spurious current on the numerical simulations of the single vapor
perature is assumed constant to omit the effect of pressure inside bubble condensation.
bubble on life time history. As seen in the Fig. 13, bubble life time Here, a smoothing filter method (equation (8)) is applied which
reduces by the increase in the surface tension value. Because the improves interface curvature calculation and reduces the spurious
magnitude of largest spurious currents around a bubble is linear current magnitude in one order. The filter makes remedy the
proportional with the magnitude of surface tension (Lafaurie et al., problem but it cannot totally fade it out.
1994). This test shows the significant influences of unphysical
produces higher mass flux. In the back face of bubble, relative ve-
locity is upward. It is higher in the middle part of back face. A thin
thermal boundary layer is generated in the behind of condensing
vapor bubble, thus, subcooled temperature reduces leading to
lower mass flux at back face.
Fig. 17. Bubble shape sequences for condensation process atPsat ¼ 0.130 MPa, D0 ¼ 4 mm, DT is subcooled temperature.
130 N. Samkhaniani, M.R. Ansari / Progress in Nuclear Energy 89 (2016) 120e131
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