BELDEN - IndustrialEthernet - End User Guide-End User Guide
BELDEN - IndustrialEthernet - End User Guide-End User Guide
BELDEN - IndustrialEthernet - End User Guide-End User Guide
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Tests Prove Belden®
is the Best Choice for
Industrial Ethernet
Network Applications
Achieving a goal of 99.999% reliability
demands products with a proven reputation
for reliability – products from Belden.
Belden’s Complete Industrial Solutions
The office and the industrial environment Belden Leads the Way in Providing
couldn’t differ more — especially when you System Reliability, Maximum Uptime
consider the level of stress they place on Ethernet Belden is a long-standing leader in industrial
cabling systems or how environmental conditions Ethernet signal transmissions, offering
can adversely affect active devices. products and systems that provide 99.999%
An office-grade environment offers switches, reliability – even considering the following
hubs and cabling systems a relatively safe harbor, environmental circumstances:
but the industrial world presents a far more • Temperatures that can range from
harsh and hazardous environment. Bringing -40°C to +85°C
commercial off-the-shelf (COTS) cabling • Exposure to solvents, lubricants and
products and switches into the industrial other strong chemicals
landscape carries high risks for industrial • Exposure to UV radiation
and mission-critical applications. • Humidity conditions up to 99%
• Exposure to dust and oil
Consider the Costs of Network Failure
• Exposure to vibration and shock
If a commercial Ethernet switch or cabling
system fails in an industrial environment, the In addition, the cables in an industrial environ-
real cost to the manufacturer is typically much ment are more likely to experience pulling forces
more than just the replacement cost of the far beyond those of the initial installation process
components. In fact, the cost of the parts as equipment is rearranged on the plant floor. Nonbonded-pair Bonded-Pair
themselves are typically only a fraction of Most Belden DataTuff® cables, however, feature
Installed and manipulated nonbonded-pairs (left)
the cost involved. The real cost may be Bonded-Pair technology: Belden’s patented have a tendency to gap, varying the centricity of
much broader: unshielded twisted pair construction that affixes the two conductors. Belden Bonded-Pairs (right)
the conductor insulation of the cable pairs do not gap so the physical integrity of the pair
• Downtime in an automotive assembly is maintained.
along their longitudinal axes to ensure that
plant capable of producing one vehicle per
minute could equate to a $2,000 to $3,000 no performance-robbing gaps develop between
Belden Means Peace of Mind
per minute loss of profits for small car the conductor pairs. Since no gaps can occur,
production and up to $8,000 per minute and the conductor-to-conductor spacing, or Peace of mind is at-hand with Belden
for SUV and pick-up truck production! centricity, is always uniform, the cable offers leading-edge, zero-downtime networking
• A greater need for repetitive repairs, if the excellent and consistently reliable electrical hardware, cabling and connectivity products.
cable or switch performance is intermittent. performance. Belden calls this unique capability In fact, only Belden offers fully integrated,
• A loss of worker or environmental safety. Installable Performance.® end-to-end Ethernet systems for your mission-
What costs would your company incur, in
critical or environmentally-challenged facility.
terms of liability, if a poorly chosen switch
or cable fails in a safety-critical application? Belden is your Ethernet Solution.
Belden’s end-to-end
Ethernet Solution, called
Complete Industrial
Solutions, provides
five 9s reliability.
3
Comparing Commercial and Industrial Switches
4
Characteristics Comparison
Hirschmann Industrial Ethernet Hardware vs. Typical Office-grade Ethernet Hardware
Operating Temperature 0°C to +60°C standard, with extended temp of -40ºC to 0°C to +40°C
+85°C and conformal coating available
Humidity 99% (non-condensing); 100% using IP67 (waterproof) switches Typically 10-85% (non-condensing)
EMC EN50082-2 EN50082-1
Operating Voltage Variety of voltages, but 24 V (redundant) 120 / 240 V
being the most common/standard Internal Power Supply
No internal Power Supply
Redundancy Media ring reconfig time < 30ms and as Depending upon topology,
low as 10 ms. possibly significantly more
Link Media Multimode / Single-mode / UTP/STP Multimode / Single-mode / UTP/STP
Communication Distances Up to 68 miles longhaul single-mode Up to 68 miles longhaul single-mode
Management SNMP (Simple Networking Management Protocol) SNMP (Simple Networking Management Protocol)
WEB-Based Management WEB-Based Management
Serial (RS232) Serial (RS232)
CLI (command line interface) CLI (command line interface)
EtherNet / IP™ and PROFINET profiles for
integration o f management into PLC/HMI
Diagnostics Fault relay output(s) e.g., to PLC LED (visual information)
I/O Port LED (visual information)
SNMP trap to OPC server
Chassis
- Material Plastic / Metal Plastic / Metal
- Dimensions Small (e.g. 80x140x85 mm) Medium (e.g. 440x70x380 mm)
- Mounting DIN rail / Rack Desktop / Rack
Approvals CE, cUL 1950, UL508, FCC Part 15, Germanic Lloyd, CE, cUL
Class 1 Div 2, IEC 61850-3, IEEE 1613, NEMA TS2,
EN 50121-4, EN 50155
Vibration 2g (IEC 60068-2-6 FC) Typically not rated/tested
Shock 15g+ (IEC 60068-2-27) Typically not rated/tested
Cooling System Fan-less operation Fan Operation
Resistance RFI/EMI, dust, oil (even IP67) Dust
Data Throughput 10Mb, 100Mb, 1Gb, 10Gb 10Mb, 100Mb, 1Gb, 10Gb
Switches Yes (DIN rail, 19” rack and hard mount) Yes (19”rack or tabletop)
Hubs Yes (DIN rail) Yes (19”rack or tabletop)
Transceiver Yes (DIN rail) Yes (19”rack or tabletop)
Firewall Yes (DIN rail) Yes (19”rack or tabletop)
5
Comparing Commercial and Industrial Cabling
Belden has done extensive testing to compare To conduct these tests, Belden used their
both the physical and electrical performance of state-of-the-art test equipment and proprietary
commercial off-the-shelf (COTS) cables versus test software. It’s important to note that all
industrial cables. The results of each test (shown the cables in this study initially tested as
Tests prove the on the following pages) clearly indicate why a fully compliant to the TIA/EIA Category 5e
effectiveness of commercial-grade cable is never suitable for the
wide variety of extreme conditions that can be
standards — i.e., they were validated to be
“good” when the test began.
Belden cables and at play in an industrial environment.
patch cords in an
industrial environment. Here, the cables are being connected
to a switching mechanism that allows
the interconnections to be made
automatically. Above the switching
mechanism, a network analyzer makes
swept frequency measurements.
Above that, a DC resistance and
capacitance meter.
6
Nine Important Tests
1. T
he test set-up — with the cables on 2. Commercial cable after 25 cycles. 3. Industrial cable after 25 cycles.
a fixed drum covered with sandpaper.
Abrasion
7
Nine Important Tests (continued)
In the cold bend test, the cables were first Then they were partially wound around a mandrel In the cold impact test, after the cable is
placed into a cold box. and subjected to the tension experienced through cooled an aluminum weight smashes against
the use of an aluminum weight. it.
8
The Instron crushing device. The COTS cable is smashed flat The DataTuff cable fails only after a
and fails at 400 lbs. ton of crush pressure.
Crushing
9
Nine Important Tests (continued)
Cut-through
suspended from a mandrel in a high 20°C, but — over time — at 60°C, attenuation -10
-15
temperature oven; the blue cable in the middle increased to where the cable would not -20
is a COTS cable with a standard Cat 5e PVC support a run distance of 100 meters. -25
-30
jacket and the other black-jacketed cables are 0 10 20 30 40 50 60 70 80 90 100
Industrial cable: Freq (MHz)
industrial-grade Belden DataTuff 7928A cable
with an FEP jacket and 7922A cable with a PVC Even after exposure to 60°C over time, the
The industrial-grade cable showed
jacket. These cables were first tested for signal industrial-grade cable continued to support little attenuation – even at 60°C.
attenuation at an ambient temperature (20°C) the maximum run distance.
and were then tested again after being exposed What the test results say:
to a high temperature over time (60°C).
In environments where your Ethernet cable
In the chart to the right, the solid black line will be located in an area with a very high
represents a performance specification for an ambient temperature, or located near a high
ideal Cat 5e cable. Signal attenuation curves temperature source, a commercial off-the-shelf
must lie on or above this target line for the cable will simply not be able to maintain an
cables to be considered to be working properly. acceptable level of performance.
11
Nine Important Tests (continued)
Water Immersion
Description of test:
In the controlled environment of an office,
Here, the electrical properties of the cables moisture exposure is not a concern. That’s not
(primarily signal strength) were measured as true in many industrial applications however,
the cables were received, then they were coiled like those where the cable is submerged in a
up into a dry container and water was added tank, placed in troughs or below-grade trays, or
to submerge them. To determine electrical exposed to rain or water on a continual basis.
performance, the cables were tested over time There, an industrial-grade cable is essential. In
(up to six months immersed in water). addition, industrial-grade — not commercial-grade
The graphs plot signal attenuation over a range — cables are called for in applications where a
of frequencies — with data taken when the cable is to be buried underground. There might
cables were first placed in water, and six months be a situation where remote outdoor consoles
send signals back to a master location via a The water bath test is a six-month long test,
later. The solid black line shows the Category
with the cables fully submerged in water.
5e performance requirement — a kind of ideal buried cable. Ethernet cables are common in
reference standard. many transportation scenarios, as well, such as in
railways and subways. Moisture is a concern in all
Commercial cable: of these situations and only an industrial-grade
Commercial
Commercial Cat
Cat5e 5eAttentuation
AttentuationininWater Water
After half a year it’s evident the commercial- burial flooded cable is acceptable.
grade Cat 5e cable is failing to meet its 00
-15
-5
that happens, the dielectric constant can -15
-15
-25
-25
conductors can short out — though before that
-20
occurs you’d likely have a loss of communication. -30
-30
00 1010 2020 3030 4040 5050 6060 7070 8080 9090 100
100
The effect is insidious in that it can build up -25
Freq
Freq
(MHz)
(MHz)
A six-month long test, fully submerged in water: top chart depicts the extensive
attenuation degradation of the COTS cable; the bottom chart shows the superior
performance of Belden DataTuff 7934A.
12
DataTuff ® Industrial Ethernet Cable Selection Guide
This chart is meant to help the user in proper cable selection.
Category 5e Cable
7932A 2 l l l 20 l l l
7933A 2 l l l 20 l l l
7923A 4 l l l 40 l l l l l
7918A 4 l l 35 l l l l l
7924A 4 l l l 40 l l l l
7930A 4 l l 25 l l l l
7922A 4 l l l 40 l l l l
PLTC
7934A 4 l l l 40 l l l l
7937A 4 l l l 40 l l l l
u 7939A 4 l l l 40 l l l l
7928A 4 l l l 40 l l l l l
11700A 4 l l l 40 l l l l l
11700A2 4 l l l 40 l l l
Oil Res I&II
121700A 4 l l l 40 l l l
121700R 4 l l l 40 l l l
7929A 4 l l l 35 l l l l l
7919A 4 l l 25 l l l l l
7921A 4 l l l 75 l l l l
7935A 4 l l l 40 l l l
7936A 4 l l l 40 l l l
u 7938A 4 l l l 50 l l l l
High Flex
Category 6 Cable
7927A 4 l l l 45 l l l
7931A 4 l l l 40 l l l l l
7940A 4 l l l 45 l l l l
11872A 4 l l l 45 l
u 7953A 4 l l l 45 l l l l
121872A 4 l l l 45 l l l
5 Shielded products are recommended for high-noise environments.
55 Stranded products are recommended where more flexibility is needed.
†† Products with Bonded-Pair technology provide Installable Performance® advantages — refer to Belden’s Bonded-Pair Capabilities Bulletin #CB006
13
For Reliable Performance in Tough Environments
14
To complete the cabling system, you’ll need
the reliability inherent in the following copper
connectivity products:
• RJ45 and Micro (M12) Cordsets for
EtherNet/IP, PROFINET or MODBUS/TCP
• Hirschmann Field-attachable Connectors
for EtherNet/IP
• Hirschmann Panel-mount Adaptors and
Receptacles for EtherNet/IP and MODBUS/TCP
15
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