Installation Manual: Washer Extractor W575N, W585N, W5105N, W5130N, W5180N, W5250N, W5330N
Installation Manual: Washer Extractor W575N, W585N, W5105N, W5130N, W5180N, W5250N, W5330N
Installation Manual: Washer Extractor W575N, W585N, W5105N, W5130N, W5180N, W5250N, W5330N
Washer extractor
438 9055-30/EN
Original instructions 2013.02.21
Contents
Contents
1 Safety Precautions ............................................................................................................. 5
1.1 Symbols...................................................................................................................... 5
2 Technical data .................................................................................................................... 6
2.1 Drawing ...................................................................................................................... 6
2.1.1 W575N, W585N, W5105N, W5130N .................................................................. 6
2.1.2 W5180N .............................................................................................................. 7
2.1.3 W5250N, W5330N .............................................................................................. 8
2.2 Technical data............................................................................................................. 9
2.3 Connections................................................................................................................ 9
2.4 Sound levels ............................................................................................................... 10
3 Setup.................................................................................................................................. 11
3.1 Unpacking................................................................................................................... 11
3.2 Siting........................................................................................................................... 12
3.3 Mechanical installation ............................................................................................... 13
3.3.1 Casting a plinth ................................................................................................... 15
3.3.2 Chemical bolts .................................................................................................... 16
3.3.3 Chemical anchors ............................................................................................... 17
4 Marine installation .............................................................................................................. 18
4.1 Siting........................................................................................................................... 18
4.2 Mechanical installation ............................................................................................... 19
4.2.1 Casting a plinth ................................................................................................... 20
4.2.2 Welding a foundation .......................................................................................... 21
5 Water connection ............................................................................................................... 22
6 Connection of external dosing systems ............................................................................. 24
6.1 Connection of the hoses............................................................................................. 24
6.2 Electrical connection of external dosing system......................................................... 25
6.2.1 Machine with connectors .................................................................................... 25
6.2.2 Machine without connectors ............................................................................... 26
6.2.3 Outputs ............................................................................................................... 27
6.2.4 Inputs .................................................................................................................. 28
7 Drain connection ................................................................................................................ 29
8 Electrical connection .......................................................................................................... 30
8.1 Electrical installation ................................................................................................... 30
8.2 Electrical connections................................................................................................. 31
8.3 Machine connection.................................................................................................... 36
8.3.1 Single-phase connection..................................................................................... 36
8.3.2 Three-phase connection ..................................................................................... 37
8.4 Functions for I/O-cards ............................................................................................... 38
8.4.1 External coin meter/Central payment (2A).......................................................... 38
8.4.2 Central payment (2B).......................................................................................... 39
8.4.3 Central payment (2C).......................................................................................... 40
8.4.4 Outputs for detergent signals and inputs for pause signals, "empty" signal
and price reduction (2D) .................................................................................... 41
8.4.5 Central booking/payment (2F) ............................................................................ 42
8.4.6 Machines with I/O module type 3........................................................................ 43
9 Steam connection .............................................................................................................. 44
10 Selection of language....................................................................................................... 46
Contents
The manufacturer reserves the right to make changes to design and component specifications.
Safety Precautions 5
1 Safety Precautions
1.1 Symbols
Caution
2 Technical data
2.1 Drawing
M I
5 4
A 1 B G 10 11 J
3 6
8
C H
K
L
F
D N
E O
7
fig.7649A
1 Operating panel
2 Door opening, W575N, W585N: ⌀ 310 mm, W5105N, W5130N: ⌀ 365 mm
3 Detergent container
4 Cold water
5 Hot water
6 Water re-use
7 Drain valve
8 Liquid detergent supply
9 Electrical connection
10 Steam connection
mm A B C D E F G H
W575N 660 1094 1131 355 686 835 80 1034
W585N 660 1157 1132 355 726 836 80 1035
W5105N 720 1187 1200 365 697 920 80 1119
W5130N 720 1326 1201 365 787 920 80 1119
mm I J K L M N O
W575N 217 124 1014 914 278 101 199
W585N 217 124 1015 915 278 103 199
W5105N 224 124 1099 999 278 105 212
W5130N 224 124 1099 999 278 103 212
Technical data 7
2.1.2 W5180N
M I
P 4
1 10 5 6
A B G J
3
8
9
C
H
K
F L
D
N
E O
7
fig.7783
1 Operating panel
2 Door opening, W5180N: ⌀ 395 mm
3 Detergent container
4 Cold water
5 Hot water
6 Water re-use
7 Drain valve
8 Liquid detergent supply
9 Electrical connection
10 Steam connection
mm A B C D E F G H
W5180N 751 1431 1344 435 875 1048 81 1249
mm I J K L M N O P
W5180N 297 132 1229 1129 278 104 231 217
8 Technical data
I
M J
A 4
B G P 6
1 5
3 10 8
Q
2
C
K H
F L
D N
E O
7
fig.7650A
1 Operating panel
2 Door opening, W5250N, W5330N: ⌀ 435 mm
3 Detergent container
4 Cold water
5 Hot water
6 Water re-use
7 Drain valve
8 Liquid detergent supply
9 Electrical connection
10 Steam connection
mm A B C D E F G H
W5250N 830 1594 1425 470 949 1129 80 1328
W5330N 910 1679 1464 500 1034 1034 80 1367
mm I J K L M N O P Q
W5250N 327 233 1288 1203 278 100 264 162 287
W5330N 347 247 1327 1247 278 104 210 162 287
Technical data 9
Frequency of the dynamic Hz 9.8 9.3 9.1 9.1 8.8 8.3 7.9
force
Floor load at max kN 1.6 ± 1.9 1.7 ± 3.1 1.9 ± 2.5 2.4 ± 3.1 2.9 ± 3.9 3.8 ± 4.9 4.6 ± 5.6
extraction
2.3 Connections
W575N W585N W5105N W5130N W5180N W5250N W5330N
Water valves DN 20 20 20 20 20 20 20
BSP 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”
Recommended water kPa 200–600 200–600 200–600 200–600 200–600 200–600 200–600
pressure
Functioning limits for kPa 50–1000 50–1000 50–1000 50–1000 50–1000 50–1000 50–1000
water valve
Capacity at 300 kPa l/min 20 20 20 20 30 60 60
Drain valve mm 75 75 75 75 75 75 75
⌀ outer
Draining capacity l/min 170 170 170 170 170 170 170
Steam valve connection DN 15 15 15 15 15 15 15
BSP 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2”
Recommended steam kPa 300–600 300–600 300–600 300–600 300–600 300–600 300–600
pressure
Functioning limits for kPa 50–800 50–800 50–800 50–800 50–800 50–800 50–800
steam valve
10 Technical data
The sound power level of the machine is determined by using ISO 3747:2012.
According to test code IEC 60704-2-4 the sound power level at extraction and during washing
are according to the table:
3 Setup
3.1 Unpacking
Note!
For W5130N-W5330N two persons are recommended for the unpacking.
The machine is delivered bolted onto the transport pallet and packed in a crate or box.
Remove packing from the machine.
Remove the front and rear panel.
Remove the bolts between the machine and pallet. There is one to the right in the front of the
machine and another diagonally opposed to it, at the back of the machine.
①
fig.7651
3.2 Siting
500 mm /
25 mm / 25 mm / 20 inch
1 inch 1 inch
fig.W00176D
Setup 13
If the machine is not to be mounted on a base the machine must be fastened to the floor.
The table shows the correct drilling points.
Mark and drill four holes in the positions shown.
Note!
For W5330N two expander bolts MUST also be fitted to the front section of the machine. If
not, large vibrations in the machine cabinet may occur.
Mark and drill two holes (⌀ 10 mm) about 40 mm deep (1) for the expander bolts in the positions
shown.
③
A F D
E
H
1 G 1
= C =
fig.0948A
mm A B C D E F G H I
W575N 685 660 495 395 115 635 - - -
After the machine has been placed over the other four bolts, place the two spacer washers over the
two holes. They shall be placed between the machine and foundation.
Insert the expansion bolts supplied into all of the holes drilled in the floor. Fit the washers and
nuts and tighten well.
14 Setup
Level the machine by using stainless or galvanized steel washers between the machine and the
floor. The washers must be of a size to cover the support surface. Fit the washers and self-locking
nuts supplied with the machine and tighten well. To tighten the nuts it is recommended to use a
rachet wrench, especially in the right rear corner.
It is of the upmost importance that the machine is placed in level, from side to side as well as front to rear. If
the machine is not properly levelled, it may result in out-of-balance without a real out of balance in the drum.
fig.5463A
After the machine has been in use for a while, check and re-tighten the nuts if necessary.
Floor
In this type of machine, the drum is attached directly to the frame. As a result the floor under the
machine must be stable enough to absorb the dynamic forces generated during spin cycles. For
that reason, the mounting bolts must be cast into the floor material itself.
When fixing the machine to an existing cement floor, it must be and at least 100 mm thick. If the
floor is less than 100 mm thick, an alternative might be to cast a plinth.
The floor must be able to withstand the loads indicated in the technical data table.
If it isn’t possible to cast the bolts into the floor, an alternative might be to use so-called chemical
anchors.
Setup 15
150-200 mm /
5 7/8-7 7/8 inch
40 mm /
1 9/16 inch
fig.5462
Proceed as follows:
• Break up the existing floor to a depth of approx. 75 mm and check that the sides of the hole are
tapered outward so that the longest side at the bottom measures 120 mm more than at the top.
⑥
75
a
20
a+1
fig.0899
An alternative to breaking up the existing floor or foundation is to use chemical bolts M16.
1. Mark and drill four holes (⌀ 18 mm) 125 mm deep for the chemical bolts.
Check the previous table for the correct position of the holes.
2. Clean the drilled holes.
3. Put down the chemical ampule in the hole.
4. Rotate the bolt into the hole, so that the glass ampule is broken and its contents mixed.
5. Rotate the bolt to correct depth.
Note!
Do not rotate the bolt against the concrete bottom. Check that the chemicals have filled
the hole completely.
6. Remove the drilling machine with the mounting tool. Hold the bolt with one hand. Let the bolt
harden before the machine is mounted.
⑦
1 2 3 4 5 6
fig.5917A
If installation shall be done on vinyl floor coverings chemical anchors shall be used.
1. Mark and drill four holes for the chemical anchors.
Check the previous table for the correct position of the holes.
2. Cut the flooring material around the washers
3. Apply sealant to the hole cut in the vinyl floor covering. Insert the washer. Use sealant to seal
around the washer between the vinyl and the washer.
4. Put the machine into place.
Check that the machine is in level. If it is not, use spacers where required between floor and
machine.
If chemical anchors are used, do not use the nut and washer supplied with them.
Fix the machine in place using the washers and nuts supplied with the machine.
5. Installation with mounting frame.
⑧
1 2 3 4 5
fig.7644
18 Marine installation
4 Marine installation
4.1 Siting
1000 mm /
50 mm / 50 mm / 39 3/8 inch
1 15/16 inch 1 15/16 inch
fig.W00176E
Marine installation 19
To ensure steadiness of the machine it is important to fasten the machine to the foundation.
Level the machine by using stainless or galvanized steel washers between the machine and the
floor. The washers must be of a size to cover the support surface. Fit the washers and self-locking
nuts supplied with the machine and tighten well. To tighten the nuts it is recommended to use a
rachet wrench, especially in the right rear corner.
It is of the upmost importance that the machine is placed in level, from side to side as well as front to rear. If
the machine is not properly levelled, it may result in out-of-balance without a real out of balance in the drum.
fig.5463A
After the machine has been in use for a while, check and re-tighten the nuts if necessary.
Floor
In this type of machine, the drum is attached directly to the frame. As a result the deck under the
machine must be stable enough to absorb the dynamic forces generated during spin cycles.
The combination deck and foundation must be able to withstand the loads indicated in the technical
data table.
Some marine installations have very thin decks. Special attention to be taken. Reinforcing deck
plus increased size of foundation may be necessary.
20 Marine installation
150-200 mm /
5 7/8-7 7/8 inch
40 mm /
1 9/16 inch
fig.5462
Proceed as follows:
• Break up the existing floor to a depth of approx. 75 mm and check that the sides of the hole are
tapered outward so that the longest side at the bottom measures 120 mm more than at the top.
⑫
75
a
20
a+1
fig.0899
A welded foundation shall be made where a concrete foundation can not be made.
⑬
3 5
6
E L B
7
K
F J M
I C 4
D
2
H G
1
FRONT
fig.5837C
mm A B C D E F G H
W575N 660 685 495 80 395 115 - -
mm I J K L M
W575N - - 30 455 85
W585N - - 30 505 85
W5105N 10 - 30 445 85
W5130N 10 - 30 555 85
W5180N 10 - 30 630 90
W5250N 10 - 30 695 95
W5330N 10 - 30 755 105
22 Water connection
5 Water connection
All water intake connections to the machine should be fitted with manual shut-off valves and filters,
to facilitate installation and servicing.
Water pipes and hoses should be flushed clean before installation.
The machine shall be connected with new water hoses. Re-used water hoses must not be used.
Hoses are to be of an approved type and grade and comply with IEC 61770.
After installation hoses must hang in gentle arcs.
All connectors present on the machine must be connected. The table shows the possible connection
options, which will depend on the water types to be connected to the machine. Information is also
available on the panel above the connections.
There is also an extra water valve which can be used for hard water if soft water is connected to 1.
This valve can also be used for water re-use from tank.
If pump is used, it is only a water connection without valve.
Water pressure:
Miniumum: 50 kPa (0.5 kp/cm2)
Maximum: 1 MPa (10 kp/cm2)
Recommended: 200–600 kPa (2–6 kp/cm2)
Note!
If the water pressure is below the minimum value, the wash result can not be guaranteed
for certain program.
Water connection 23
The machine is prepared for connection of external dosing systems or water re-use systems etc.
The connections are closed at delivery. Open any of the connections that shall be used by drilling
a hole where the hoses shall be connected.
Note!
Make sure there is no burrs left after drilling. When removing burrs make sure burrs does
not fall into the siphon breaker.
A = ⌀ 17 mm (used for external dosing systems or systems for re-use of water).
B = ⌀ 6 mm (used for external dosing systems only).
C = Only used for external liquid manifold. (Separate instructions enclosed when ordering).
⑭
The power supply to the external dosing system must never be connected to the machine’s incoming terminal
block or to the edge connectors on the I/O-board.
A
1 2
B 2
3 1
6
4
9 7
5
fig.6598
1 N
2 L
4 Ground
11 N
18 Program run
12 Signal 1
13 Signal 2
14 Signal 3
15 Signal 4
16 Signal 5
26 Connection of external dosing systems
Connect the external dosing system to the I/O board, which is located to the right of the incoming
power supply.
The I/O board has edge connectors for connecting external dosing systems.
Edge connectors on the I/O board can be loosened for connecting cables.
⑯
fig.6572
11 = N
18 = Program run
12 = Signal 1
13 = Signal 2
14 = Signal 3
15 = Signal 4
16 = Signal 5
Connection of external dosing systems 27
6.2.3 Outputs
Connect the power supply (e.g. 24V DC) for the external liquid supplies to 9 and 10. If an internal
power supply (from the machine) is being used, it can be taken from 1 (N) and connected to 9 and
from 2 (L) and connected to 10. Max load on the outputs 0.5 A.
Signals for external liquid supplies 1-5 are connected to 12-16 where connector:
12 = Signal 1
13 = Signal 2
14 = Signal 3
15 = Signal 4
16 = Signal 5
⑰
fig.6236B
6.2.4 Inputs
The signal level can be 5-24V DC/AC or 100- 240V AC. For 5-24V, the signal reference is connected
to 3 and for 100-240V to 4. Potentials on the inputs cannot be mixed.
Note!
The I/O board will be damaged if the voltage on connection 3 is too high > 24V.
Connection 8 may be connected if the program is to pause, e.g. while detergent is being dosed.
The figure shows an example of engaging a 24V pause signal. The program will pause for as long
as the pause signal remains activated (high).
⑱
Dosing system
Common 0V 3
fig.6266
Connection 7. If this is connected, an error message will be displayed if any of the chemical tanks
are empty. The program will continue, however.
The figure shows an example of engaging a normal open contact.
⑲
1
2
Empty
4
fig.6265
Drain connection 29
7 Drain connection
Connect a 75 mm (50 mm for models W565-W5105) pipe or rubber hose to the machine’s drain pipe,
ensuring a downward flow from the machine. Avoid sharp bends which may prevent proper draining.
The drainage pipe should be located over a floor drain, drainage channel or the like so that the
distance between the outlet and the drain is at least 25 mm.
⑳
fig.5330
30 Electrical connection
8 Electrical connection
8.1 Electrical installation
Machines with frequency-controlled motors can be incompatible with certain types of earth leakage circuit
breaker. It is important to know that the machines are designed to provide a high level of personal safety,
which is why items of external equipment such as earth leakage circuit breakers are not necessary. If you
still want to connect your machine across an earth leakage circuit breaker, please remember the following:
• contact a skilled, authorised installation company to ensure that the appropriate type of breaker is chosen
and that the dimensioning is correct
• for maximum reliability, connect only one machine per earth leakage circuit breaker
• it is important that the earth wire is properly connected.
In instances where the machine is not equipped with an omni-polar switch, one must be installed
beforehand.
In accordance with the wiring rules: mount a multi-pole switch prior to the machine to facilitate
installation and service operations.
The connecting cable should hang in a gentle curve.
When connecting to a terminal block, the connection cable shell must be stripped 10-11 mm. The
cable area must be at least 0.5 mm2 and no more than 4 mm2 (AWG12/AWG20). The terminal block
used is a spring loaded cage clamp.
Recommended fuse size, see table.
Electrical connection 31
W585N
W5105N
W5130N
W5180N
W5250N
W5330N
* The impendance in the mains connected point in accordance with EN31000–3–11. If the
impendance in the mains connected point is higher than stated, check with the power supplier.
36 Electrical connection
1NAC
L1 L2 L3 N
T1 T2 T3 N
1AC
L1 L2 L3 N
T1 T2 T3 N
1AC
L1 L2
Electrical connection 37
3AC
L1 L2 L3 N
T1 T2 T3 N
3AC
L1 L2 L3
3N AC
L1 L2 L3 N
T1 T2 T3 N
3N AC
N L1 L2 L3
38 Electrical connection
The signal received from external coin meters must be a pulse between 300–3000 ms (500 ms is
recommended) with a minimum pause of 300 ms (500 ms is recommended) between two pulses.
21
fig.6606A
Electrical connection 39
To start the machine from a central payment system, the payment system must transmit a start
pulse to the machine. The start pulse can be either 230V or 24V. In order to receive a feedback
signal once the machine has started, 230V or 24V must be connected to connection 19. The
feedback signal on connection 18 remains active (high) during the entire program.
22
fig.6316A
40 Electrical connection
The central payment or booking system shall transmit an active (high) signal to the machine once
permission has been granted to start the machine. The signal must remain active (high) until the
machine starts. A feedback signal will be present on connection 18 and remain active (high) whilst
the machine door is closed but the program has not started. The feedback signal is powered
by 230V or 24V from connection 19.
23
fig.6313A
Electrical connection 41
8.4.4 Outputs for detergent signals and inputs for pause signals, "empty" signal
and price reduction (2D)
The figure shows standard function addressing for machines with the coin program package.
By maintaining an active (high) signal on connection 5 ("Price red"), the price of the program can
be reduced. This function has a number of uses, including providing reductions during a specific
period of the day. Whilst the signal remains active (high), the price of the program is reduced by the
percentage entered in the price programming menu.
24
fig.6314A
42 Electrical connection
The central payment or booking system shall provide an active (high) signal to the machine once
permission has been granted to start the machine. The signal must remain active (high) until the
machine starts. A feedback signal will be present on connection 18 and remain active (high) whilst
the program is running. The feedback signal is powered by 230V from connection 19 or external 24V.
25
Function I/O:s F
PTD5
+5V
RE106
RE105
RE104
RE103
RE102
RE101
Output 6 NO
Output 6 NC
Output 1
Output 2
Output 3
Output 4
Output 5
Input 1
Input 2
Input 3
Input 4
Con 111
Con 108
Con 109
Com.
Com.
Con 115
1 2 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3
Con 110 Con 107
Inp
Liquid det. sign 1
Program run NO
Temporary pause
Program run NC
Com. 100 -240V
Blocking of start
Common
Neutral
Line
0V 24V
+24V
S1 S1
M1 M1
Central payment Status machine
Start permitted
fig.6944A
Electrical connection 43
By maintaining an active (high) signal on connection 3 "Price reduction”, the price of the program
can be reduced. This function has a number of uses, including providing reductions during a
specific period of the day. Whilst the signal remains active (high), the price of the program is
reduced by the percentage entered in the price programming menu.
26
1 2 3 4 1 2 3 4 1 1 1 1 2 3
P-BUS P-BUS D R A IN H O T C O LD
1 2 3
fig.6636
44 Steam connection
9 Steam connection
Inlet pipes connected to the machine must be equipped with a manual shut-off valve to facilitate
installation and servicing.
The connection hose must be of type ISO/1307- 1983 or equivalent.
Connection size at filter:DN 15 (BSP 1/2").
Demount the top panel (A).
Demount the casing (B.
27
fig.6600
fig.5862A
Steam connection 45
Mount the hose with wires between steam valve and machine.
Connect wires in the steam valve.
Connect ground cable to the terminal ground connection.
Connect the ”HEAT” cable connector to the ”HEAT” terminal on the I/O board.
29
”HEAT”
fig.6604
10 Selection of language
When the installation is complete and the power is connected for the first time you will be forced to
select language for the machine. Select language from the list on the display.
This will be the language that all display messages, program names etc will be presented in.
For more information about changing language and other functions please refer to the programming
and configuration manual.
Function check 47
11 Function check
A function check must be made when the installation is finished and before the machine can be
ready to be used.
Ready to use