2 Battery2006
2 Battery2006
2 Battery2006
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
REDUCER BUSHINGS
1 Ga.
2 Ga.
4 Ga.
6 Ga.
8 Ga.
Points represent average values
0 200 400 600 800 1000 1200 1400 1600 1800
Pull Test Pounds
Flammability Rating: UL94V-0 Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
HOUSING DIMENSIONS B
J Holes A
MODEL A B C D E 2 PLC's F G H J DIA
SY50 0.75"/19mm 0.25"/6mm 0.72"/18mm 1.44"/37mm 1.88"/48mm 3.19"/81mm 0.45"/11mm 0.63"/16mm 0.14"/4mm
SY120 0.75"/19mm 0.34"/9mm 0.96"/24mm 1.92"/49mm 2.50"/64mm 4.13"/105mm 0.58"/15mm 0.81"/21mm
D
0.20"/5mm
SY175 1.13"/29mm 0.44"/11mm 1.09"/28mm 2.19"/56mm 3.13"/80mm 5.25"/133mm 0.75"/19mm 1.00"/25mm 0.27"/7mm
C
SY350 1.13"/29mm 1.38"/35mm 1.38"/35mm 2.75"/70mm 4.25"/108mm 7.19"/183mm 1.06"/27mm 1.31"/33mm 0.27"/7mm
J Holes A B
2 PLC's F
D
C G H
• Mechanical keys molded in connectors will engage only COLOR SUGGESTED VOLTAGE
G H
with connectors of same color KEY Yellow 12VDC
VARIATION
• This color code given for various voltages is only a suggestion Orange 18VDC
Red 24VDC
B END VIEW Gray 36VDC
Interconnectable with SB Connectors (® Registered trademark Anderson Power Products) and Blue 48VDC
A
S Connectors (® Registered trademark Brad Harrison Co.) Green 72VDC
KEY
VARIATION
This is a partial listing of our battery parts.
www.irmn.com For a complete battery parts listing and our latest catalog update please visit us at www.irmn.com 2.5
END VIEW
A
BATTERY
SY® BATTERY CONNECTORS
AMPERE/TEMPERATURE CURVES
80
• Ampere/Temperature curves help to evaluate and rate SY connectors in 70
terms of applied load versus temperature rise. The graph shows some
60
typical curves resulting from loading popular cable sizes into various
temperature C°
50
connector housings**, curves for cables between the smallest and largest
le
e
ble
bl
cab
ca
40
ca
can be easily estimated. Thus with consideration of both ampere and
G
WG
W
A
AW
30
temperature characteristics, connectors can be selected according to load 2/
0
4A
0
1/
20
and temperature limits or requirements of particular installations.
10
** Detailed specifications are available 0
100 200 300 400 amperes
SY50H SY911
• For 50AMP connectors • Handle and clamp
• Steel • For 350AMP connector
• Steel
SY994 SY995
• For 50-120AMP connectors • For 175-350AMP connectors
• Polycarbonate • Polycarbonate
• Available in black, gray or red • Available in black, gray or red
COVER # DESCRIPTION
STC902-BLK Black for use on 350AMP connectors
STC902-RED Red for use on 350AMP connectors COVER # DESCRIPTION
STC903 Red for use on 50AMP connectors STC905 For use on 175AMP connectors
STC904 Black for use on 50AMP connectors STC906 For use on 350AMP connectors
CONNECTOR LOCKOUTS
SY175-LOCKOUT & SY350-LOCKOUT
• For use with 175AMP or 350AMP connectors
• Lock not included
SY175-LOCKOUT SY350-LOCKOUT
See previous page for housing and contact kit part numbers
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
See previous page for housing and contact kit part numbers Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
C
D
G
H
MODEL A B C D E F G H
SYE160 5.75"/146mm 3.62"/92mm 1.94"/49mm 1.11"/29mm 0.62"/16mm 2.81"/71mm 1.00"/25mm 0.26"/7mm
SYX175 5.75"/146mm 3.62"/92mm 1.94"/49mm 1.11"/29mm 0.62"/16mm 2.81"/71mm 1.00"/25mm 0.26"/7mm
SYE320 7.89"/200mm 4.94"/125mm 2.44"/62mm 1.11"/29mm 0.62"/16mm 3.38"/86mm 1.30"/33mm 0.26"/7mm
SYX350 7.89"/200mm 4.94"/125mm 2.44"/62mm 1.11"/29mm 0.62"/16mm 3.38"/86mm 1.30"/33mm 0.26"/7mm
AMPERE/TEMPERATURE CURVES
• Ampere/Temperature curves help to evaluate and rate SY connectors in terms 80
of applied load versus temperature rise. The graph shows some typical curves 70
resulting from loading popular cable sizes into various connector housings**, 60
curves for cables between the smallest and largest can be easily estimated. Thus
temperature C°
50
le
bl
cab
ca
40
ca
A
AW
30
requirements of particular installations. 2/
0
4A
0
1/
20
10
0
** Detailed specifications are available. 100 200 300 400 amperes
SY69350 SYU127482
SMH # DESCRIPTION
SY6316 175AMP gray 1/0
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
J
D
A H
E
B F
G
C
MODEL A B C D E F G H J
SP75 1.17"/29mm 0.64"/16mm 0.10"/03mm 0.63"/16mm 0.04"/01mm 0.45"/11mm 0.58"/15mm 1.89"/48mm 3.21"/82mm
SP120 1.69"/43mm 0.89"/23mm 0.10"/03mm 0.88"/22mm 0.06"/02mm 0.60"/15mm 0.88"/22mm 2.74"/70mm 4.61"/117mm
SP180 2.13"/54mm 1.13"/29mm 0.10"/03mm 1.12"/28mm 0.06"/02mm 0.91"/23mm 1.00"/25mm 3.25"/83mm 5.50"/140mm
REPLACEMENT CONTACTS
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
Recognized under the component program of Underwriters Laboratories, Inc. File No. E81817
Listed by Canadian Standards Association for use with certified equipment. File No. LR82704
POWERPOLE® CONNECTORS
POWERPOLE® PACK HOUSINGS
• High impact and corrosion-resistant black nylon • Cable clamps and integral latches prevent accidental
outer housings disconnection of your equipment
• Easy connection and disconnection of electrical • Accommodates 2 to 8, 20AMP maximum circuits
equipment in commercial and industrial applications • For 15/30AMP powerpole housings
SMH # SIZE
SY1460G1 4 pole housing with latch (A)
SY1461G1 4 pole housing without latch (B)
SY1470G1 4 pole receptacle (C)
SY115G1 4 pole hardware kit (D)
A B C D
SMH # SIZE
SY1460G2 6 pole housing with latch (A)
SY1461G2 6 pole housing without latch (B)
SY1470G2 6 pole receptacle (C)
SY115G2 6 pole hardware kit (D)
A B C D
SMH # SIZE
SY1460G3 8 pole housing with latch (A)
SY1461G3 8 pole housing without latch (B)
SY1470G3 8 pole receptacle (C)
SY115G3 8 pole hardware kit (D)
A B C D
® Registered trademark, Anderson Power Products
See OEM Cross Reference on pages 2.23 - 2.27
UMA CONNECTOR
150AMP CONNECTOR
SMH # DESCRIPTION
SYU64959 Female connector
SYU64960 Male connector
® Registered trademark, Anderson Power Products
See OEM Cross Reference on pages 2.23 - 2.27
CONTACT SIZE SUGGESTED WIRE SIZE CONTACT SIZE SUGGESTED WIRE SIZE CONTACT SIZE SUGGESTED WIRE SIZE
16mm2 6 AWG 35mm2 2 awg 70mm2- 2/0 AWG
25mm2 4 AWG 50mm2 1/0 awg
SYR75066-01
SYR75596-00
SY75591-00
Replacement Parts
SMH # DESCRIPTION
Replacement Parts
SYR75591-00 2 auxiliary contacts (female) SMH # DESCRIPTION
SYR75066-01 160/320AMP handle (black) SYR75596-00 2 auxiliary contacts (male)
SYR75066-01
SYR75070-03
SYR75068-03
RING TERMINALS
MS style
SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNR858 8 1/2-5/8 Red
SYNR834 8 5/8-3/4 Red
SYNR610 6 8-10 Blue
SYNR614 6 12-1/4 Blue
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SYNR656 6 1/4-5/16 Blue
SYNR184 22-18 2-4 Red SYNR638 6 5/16-3/8 Blue
SYNR186 22-18 4-6 Red SYNR676 6 3/8-7/16 Blue
SYNR188 22-18 6-8 Red SYNR612 6 7/16-1/2 Blue
SYNR1810 22-18 8-10 Red SYNR658 6 1/2-5/8 Blue
SYNR1814 22-18 12-1/4 Red SYNR634 6 5/8-3/4 Blue
SYNR1856 22-18 1/4-5/16 Red SYNR414 4 12-1/4 Yellow
SYNR1838 22-18 5/16-3/8 Red SYNR456 4 1/4-5/16 Yellow
SYNR18MS 22-18 4-10 Red SYNR438 4 5/16-3/8 Yellow
SYNR144 16-14 2-4 Blue SYNR476 4 3/8-7/16 Yellow
SYNR146 16-14 4-6 Blue SYNR412 4 7/16-1/2 Yellow
SYNR148 16-14 6-8 Blue SYNR458 4 1/2-5/8 Yellow
SYNR1410 16-14 8-10 Blue SYNR434 4 5/8-3/4 Yellow
SYNR1414 16-14 12-1/4 Blue SYNR214 2 12-1/4 Red
SYNR1456 16-14 1/4-5/16 Blue SYNR256 2 1/4-5/16 Red
SYNR1438 16-14 5/16-3/8 Blue SYNR238 2 5/16-3/8 Red
SYNR14MS 16-14 4-10 Blue SYNR276 2 3/8-7/16 Red
SYNR1262 10-12 4-6 Yellow SYNR212 2 7/16-1/2 Red
SYNR128 10-12 6-8 Yellow SYNR258 2 1/2-5/8 Red
SYNR1282 10-12 6-8 Yellow SYNR234 2 5/8-3/4 Red
SYNR1210 10-12 8-10 Yellow SYNR1014 1/0 1/4 Blue
SYNR1214 10-12 12-1/4 Yellow SYNR1056 1/0 5/16 Blue
SYNR1256 10-12 1/4-5/16 Yellow SYNR1038 1/0 3/8 Blue
SYNR12562 10-12 1/4-5/16 Yellow SYNR1076 1/0 7/16 Blue
SYNR1238 10-12 5/16-3/8 Yellow SYNR1012 1/0 1/2 Blue
SYNR1276 10-12 3/8-7/16 Yellow SYNR1058 1/0 5/8 Blue
SYNR1212 10-12 7/16-1/2 Yellow SYNR2014 2/0 1/4 Yellow
SYNR106 12-10 4-6 Yellow SYNR2056 2/0 5/16 Yellow
SYNR1062 12-10 4-6 Yellow SYNR2038 2/0 3/8 Yellow
SYNR108 12-10 6-8 Yellow SYNR2076 2/0 7/16 Yellow
SYNR1082 12-10 6-8 Yellow SYNR2012 2/0 1/2 Yellow
SYNR1010 12-10 8-10 Yellow SYNR2058 2/0 5/8 Yellow
SYNR1014 12-10 12-1/4 Yellow SYNR2034 2/0 3/4 Yellow
SYNR1056 12-10 1/4-5/16 Yellow SYNR3056 3/0 5/16 Red
SYNR1038 12-10 5/16-3/8 Yellow SYNR3038 3/0 3/8 Red
SYNR1076 12-10 3/8-7/16 Yellow SYNR3076 3/0 7/16 Red
SYNR1012 12-10 7/16-1/2 Yellow SYNR3012 3/0 1/2 Red
SYNR10MS 12-10 4-10 Yellow SYNR3058 3/0 5/8 Red
SYNR810 8 8-10 Red SYNR3034 3/0 3/4 Red
SYNR814 8 12-1/4 Red SYNR4038 4/0 3/8 Blue
SYNR856 8 1/4-5/16 Red SYNR4076 4/0 7/16 Blue
SYNR838 8 5/16-3/8 Red SYNR4012 4/0 1/2 Blue
SYNR876 8 3/8-7/16 Red SYNR4058 4/0 5/8 Blue
SYNR812 8 7/16-1/2 Red SYNR4034 4/0 3/4 Blue
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNSB186 22-18 4-6 Red SYNSS186 22-18 4-6 Red
SYNSB188 22-18 6-8 Red SYNSS188 22-18 6-8 Red
SYNSB1810 22-18 8-10 Red SYNSS1810 22-18 8-10 Red
SYNSB146 16-14 4-6 Blue SYNSS146 16-14 4-6 Blue
SYNSB148 16-14 6-8 Blue SYNSS148 16-14 6-8 Blue
SYNSB1410 16-14 8-10 Blue SYNSS1410 16-14 8-10 Blue
SYNSB106 12-10 4-6 Yellow SYNSS106 12-10 4-6 Yellow
SYNSB108 12-10 6-8 Yellow SYNSS108 12-10 6-8 Yellow
SYNSB1010 12-10 8-10 Yellow SYNSS1010 12-10 8-10 Yellow
SMH # WIRE SIZE (AWG) STUD SIZE COLOR SMH # WIRE SIZE (AWG) STUD SIZE COLOR
SYNSF186 22-18 4-6 Red SYNH186 22-18 4-6 Red
SYNSF188 22-18 6-8 Red SYNH188 22-18 6-8 Red
SYNSF1810 22-18 8-10 Red SYNH1810 22-18 8-10 Red
SYNSF146 16-14 4-6 Blue SYNH146 16-14 4-6 Blue
SYNSF148 16-14 6-8 Blue SYNH148 16-14 6-8 Blue
SYNSF1410 16-14 8-10 Blue SYNSH1410 16-14 8-10 Blue
SYNSF106 12-10 4-6 Yellow SYNH106 12-10 4-6 Yellow
SYNSF108 12-10 6-8 Yellow SYNH108 12-10 6-8 Yellow
SYNSF1010 12-10 8-10 Yellow SYNH1010 12-10 8-10 Yellow
WIRE PIN
RING TERMINALS
SMH # WIRE SIZE (AWG) DIAMETER COLOR SMH # WIRE SIZE (AWG) DIAMETER COLOR
SYSA269 22-18 .157 Red SYSBRA8156N 22-18 .157 Red
SYSA259 22-18 .180 Red SYSBRA8180N 22-18 .180 Red
SYSB289 16-14 .157 Blue SYSBRB8156N 16-14 .157 Blue
SYSB279 16-14 .180 Blue SYSBRB8180N 16-14 .180 Blue
BATTERY B
CHAIN
TERMINALS
C
TERMINAL LUGS
C
A
B
B
Flag Straight A
C
B
A
SYT2012F 2/0 1/
2" / 13mm Flag 0.51" /13mm 0.93" /24mm 1.85" / 47mm
SYT2012S Straight 2.05" / 53mm
SYT2038F 2/0 3/
8"/ 10mm Flag 0.51" /13mm 0.93" /24mm 1.85" / 47mm
SYT2038S Straight 2.05" / 52mm
SYT1038F 1/0 3/
8"/ 10mm FlagA 0.43" /11mm 0.87" /22mm 1.74" / 44mm
SYT1038S Straight 0.82" / 21mm 1.95" /50mm
SYT10516F 1/0 5/
16 "/ 8mm Flag 0.43" / 11mm 0.87" / 22mm 1.74" /44mm
SYT10516S Straight 0.82" / 21mm 1.95" /50mm
SYT238F 2GA 3/
8"/ 10mm Flag 0.36" /9mm 0.71" /18mm 1.43" / 36mm
SYT238S Straight 0.63" / 16mm 1.58" /40mm
SYT2516F 2ga 5/
16 "/ 8mm Flag 0.36" / 9mm 0.71" / 18mm 1.43" /36mm
SYT2516S Straight 0.63" / 16mm 1.58" /40mm
SYT438F 4GA 3/
8"/ 10mm Flag 0.29" /7mm 0.69" /18mm 1.34" / 34mm
SYT438S Straight 0.67" / 17mm 1.39" /35mm
SYT4516F 4ga 5/
16 "/ 8mm Flag 0.29" / 7mm 0.69" / 18mm 1.34" /34mm
SYT4516S Straight 0.67" / 17mm 1.39" /35mm
SYT6516F 6GA 5/
16 "/ 8mm Flag 0.24" / 6mm 0.63" / 16mm 1.19" /30mm
SYT6516S Straight 0.64" / 16mm 1.30" /33mm
SYT614F 6ga 1/
4"/ 6mm Flag 0.24" /6mm 0.49" /12mm 0.99" / 25mm
SYT614S Straight 0.48" / 12mm 1.21" /31mm
BUTT SPLICES
• Flared barrel entry for easy SMH # WIRE SIZE (AWG) SMH # WIRE SIZE (AWG)
wire insertion SYBCL8CC 8 SYBCL1/0CC 1/0
• Color coding SYBCL6CC 6 SYBCL2/0CC 2/0
SYBCL4CC 4 SYBCL3/0CC 3/0
SYBCL2CC 2 SYBCL4/0CC 4/0
SYBCL1CC 1
AWG 3/8" (10mm) 1/2" (13mm) AWG 3/8" (10mm) 1/2" (13mm)
8 SY6408-050FU — 8 SY6408-050FL —
6 SY6406-050FU — 6 SY6406-050FL —
4 SY6404-050FU SY6404-050HV 4 SY6404-050FL SY6404-050HL
1&2 SY6401-050FU SY6401-050HV 1&2 SY6401-050FL SY6401-050HL
1/0 SY6410-050FU SY6410-050HV 1/0 SY6410-050FL SY6410-050HL
2/0 SY6420-050FU SY6420-050HV 2/0 SY6420-050FL SY6420-050HL
3/0 SY6430-050FU SY6430-050HV 3/0 SY6430-050FL SY6430-050HL
4/0 SY6440-050FU SY6440-050HV 4/0 SY6440-050FL SY6440-050HL
CABLE COLOR
SMH # SIZE POLARITY CODE
SYBTT4U 4 GA Univ. Green CABLE COLOR
SYSBTT1 1-2 Univ. Pink SMH # SIZE POLARITY CODE
SYSBTT1O 1/O Univ. Black SYSBTT3O 3/O Univ. Purple
SYSBTT2O 2/O Univ. Orange SYSBTT4O 4/O Univ. Yellow
SMH # POLARITY
SYMBT1 Negative SMH # POLARITY
SYMBT2 Positive SYMBT4 Positive
SYMBT3 Universal SYMBT5 Negative
SMH # DESCRIPTION
SYTT1 Light duty - negative and positive
SYTT2 Heavy duty - negative and positive
SYTB54205 SYTT3
Terminal Lug Universal Side Mount Lead
• 6 AWG • Negative and positive
• 2 Hole
SYOBT4 SYSN3
Side Mount Stud Nut
Battery Cable Bolt
TERMINAL KITS
TERMINAL KIT
SY9930
• 300 pieces
• Color coded
• Solderless
QUANTITY TYPE GAUGE COLOR SIZE QUANTITY TYPE GAUGE COLOR SIZE
10 pieces Splice connector 22-18 Red 20 pieces Spade connector 22-18 Red 10
10 pieces Splice connector 16-14 Blue 20 pieces Spade connector 16-14 Blue 10
5 pieces Splice connector 12-10 Yellow 10 pieces Spade connector 16-14 Blue 10
20 pieces Ring 22-18 Red 6 3 pieces Ring 12-10 Yellow 10
20 pieces Ring 22-18 Red 8 2 pieces Spade connector 12-10 Yellow 10
20 pieces Ring 22-18 Red 10 20 pieces Female quick connector 22-16 Red 0.25w
20 pieces Ring 16-14 Blue 6 20 pieces Female quick connector 16-14 Blue 0.25w
20 pieces Ring 16-14 Blue 8 20 pieces Male quick connector 22-18 Red 0.25w
20 pieces Ring 16-14 Blue 10 20 pieces Male quick connector 16-14 Blue 0.25w
20 pieces Spade connector 22-18 Red 10
MAGNALUG ASSORTMENTS
Battery connectors -
single cable, locking 10 10
Battery connectors-
dual cable, locking 8 8
Battery cable splices 8 8 8 8
Closed cap nuts 18 18 20 20
6" Black heat shrink tube 4 4 4 4
6" Red heat shrink tube 4 4 4 4
SY9103-001 SY9125-001
1 & 2GA 2/0GA
Straight clamps - positive 10 10
Straight clamps - negative 10 20
Flag clamps - positive 5 5
Flag clamps - negative 5 5
Heavy wall lugs 10 10
Compression nuts 50 50
Bolts and nuts 30 30
CRIMP ASSORTMENTS
free cleaning
brush included
Angle nose pliers Cable Stripper 9" cutter 25' 4GA Cable 25' 2GA Cable
HexCrimp Jr. QuickCote+ Carrying Case with Components Side bolt ratchet tool Battery Terminal Lifter Clamp Spreader/ 25' 6GA Cable Battery Brush
Reamer
HEAVY WALL COPPER TUBE HEAVY WALL HEAT SIDE TERMINAL TOP POST
CABLE UNIVERSAL TOP COPPER LUGS TUBECrimp
LUGSType 3/8" SIDE SHRINK TUBE WASHERS WASHERS BOLTS
GAUGE POST CLAMP 3/
8"
5/
16"
3/
8" TERMINAL LUG Black Red Black Red Black Red & NUTS
6 10 10 10 Bolts
4 5 5 10 10 5 10 10 5 5 5 5 10 Nuts
2 5 5 10 10 5 10 Side
terminal bolts
Just
Add Torch
heat
E
B
D
A
A
A B C D E NOMINAL
TERMINAL POST INSULATOR GRIP CABLE ENTRY TERMINAL MATERIAL
O.D. HEIGHT DIAMETER OPTIONS LENGTH THICKNESS
SMH # (INCHES/mm) (INCHES/mm) (INCHES/mm) (SEE CHART) (INCHES/mm) (INCHES/mm)
SY2960-BLK 0.55/14 0.75/19 0.50/13 1 1.25/32 0.06/2
SY2961-RED 0.55/14 0.75/19 0.50/13 2 1.25/32 0.06/2
SY2961-BLK 0.55/14 0.75/19 0.50/13 2 1.25/32 0.06/2
SY2962-RED 0.65/16 0.80/20 0.50/13 1 1.25/32 0.06/2
SY2962-BLK 0.65/16 0.80/20 0.50/13 1 1.25/32 0.06/2
SY2963-RED 0.65/16 0.80/20 0.50/13 2 1.25/32 0.06/2
SY2964-RED 0.73/18 0.87/22 0.50/13 1 1.25/32 0.06/2
SY2964-BLK 0.73/18 0.87/22 0.50/13 1 1.25/32 0.06/2
SY2965-RED 0.73/18 0.87/22 0.50/13 2 1.25/32 0.06/2
SY2965-BLK 0.73/18 0.87/22 0.50/13 2 1.25/32 0.06/2
SY2966-RED 0.81/20 0.95/24 0.70/18 1 1.75/45 0.07/2
SY2966-BLK 0.81/20 0.95/24 0.70/18 1 1.75/45 0.07/2
SY2967-RED 0.81/20 0.95/24 0.70/18 2 1.75/45 0.07/2
SY2967-BLK 0.81/20 0.95/24 0.70/18 2 1.75/45 0.07/2
SY2968-RED 0.81/20 0.95/24 0.70/18 3 1.75/45 0.07/2
SY2968-BLK 0.81/20 0.95/24 0.70/18 3 1.75/45 0.07/2
SY2971-RED 1.03/26 1.25/31 0.70/18 3 2.06/52 0.08/2
SY2971-BLK 1.03/26 1.25/31 0.70/18 3 2.06/52 0.08/2
SY2973-RED 1.28/32 1.50/38 0.90/23 2 2.38/61 0.10/3
SY2973-BLK 1.28/32 1.50/38 0.90/23 2 2.38/61 0.10/3
SY2974-BLK 1.28/32 1.50/38 0.90/23 3 2.38/61 0.10/3
SY2975-RED 1.28/32 1.50/38 0.90/23 4 2.38/61 0.10/3
SY2975-BLK 1.28/32 1.50/38 0.90/23 4 2.38/61 0.10/3
0.90''/23mm
0.50''/13mm
0.13''/ 3mm
0.30''/8mm
0.23''/6mm
94-V2
®
405 SERIES
Solenoids and Starter Motor Terminal Cap
• Terminal 1"OD (25mm)
• Post 0.92"H (23mm)
SMH # CABLE/WIRE
SY2985-RED 1GA
94-V2
®
SY2985-BLK 1GA
430 SERIES
Heavy Duty Straight
Lead Battery Terminal Cap
• Terminal 1.64"W (42mm)
• Post 0.86"H (22mm) SMH # CABLE/WIRE SMH # CABLE/WIRE
SY2918-RED 1GA SY2919-RED 2/0
SY2918-BLK 1GA SY2919-BLK 2/0
444 SERIES
U-1 Battery Terminal Insulators
• Fits all U-1 style battery post
Right Hand
Left Hand
SMH # CABLE/WIRE
SY2921-BLK 6GA, right
SY2922-RED 6GA, left
487 SERIES
Heavy Duty Starter Cap
• Terminal 1.25"OD (32mm) SMH # CABLE/WIRE SMH # CABLE/WIRE
• Post 1"H (25mm) SY2981-RED 2GA SY5720-025B 4GA
SY2981-BLK 2GA SY5720-025R 4GA
SY2982-RED 1/0 SY5775-025B 3/0
®
SY2982-BLK 1/0 SY5775-025R 3/0
94-V2 SY2983-RED 2/0
SY2983-BLK 2/0
490 SERIES
Medium Duty Starter Motor Cap
• Terminal 0.5"OD (13mm)
• Post 1"H nominal (25mm)
SMH # CABLE/WIRE
SY2984-BLK 6GA
SY5718-005R 4GA
SMH # CABLE/WIRE
SMH # SMH # SY2980-RED 6GA
SY2920-RED SY2920-BLK SY2980-BLK 6GA
SMH # CABLE/WIRE
SMH # CABLE/WIRE SMH # CABLE/WIRE SY5719-025B 4 & 6GA
SY5705-025B Various SY5705-025R Various SY5719-025R 4 & 6GA
LEADHEAD SHROUDS
INTERCELL OFFSET
OFFSET 2-HOLE
* shroud only;
LeadHead and wire not included
SHRINK TUBE
• Used for harnessing, wire bundling, strain reliefs,
insulation of terminals, cable jacketing
• Easy to ID by color coding or marking
• Irradiated polyolefin
SMH # SIZE COLOR SMH # SIZE COLOR
• -11°F to +175°F (-24°C to +80°C)
SY9975 1/
"/3mm Black SY9984 "/6mm
1/
Red
operating temperature 8 4
SY9976 3/
16"/5mm Black SY9985 3/
8"/10mm Red
• UL standard 224CSA standard 198 SY9977 1/
4"/6mm Black SY9986 1/
2"/13mm Red
• MIL-1-23053/5A SY9978 3/
8"/10mm Black SY9987 3/
4"/19mm Red
SY9979 1/
2"/13mm Black SY9988 1"/25mm Red
• 2:1 shrink ratio
SY9980 3/
4"/19mm Black SY2-40SR-6* 6"/152mm Red
• Sold in 4' (1.2m) lengths SY9981 1"/25mm Black SY2-40S-6* 6"/152mm Black
unless noted SY9982 1/
8"/3mm Red
SY9983 3/
16"/5mm Red * Precut in 6" lengths
SYCPA125RD SYFCFW2000BK
• 48"L X 1 / 8"ID (1219mm X 3mm) • 48"L X 2"ID (1219mm X 51mm)
SYCPA312RD STCHS8500-BLK
• 48"L X 5/16"ID (1219mm X 8mm) • 4"L (102mm)
FLEXTUBE
Double Wall with Extra Metable Sealant
11/2"L 48"L
EXPANDED SHRUNK BLACK RED CLEAR BLACK RED CLEAR
1/8"DIA 3/64"DIA SY5657-051BLK SY5657-051RED SY5657-051CLR SY5657-001BLK SY5657-001RED SY5657-001CLR
3/16"DIA 1/16"DIA SY5658-051BLK SY5658-051RED SY5658-051CLR SY5658-001BLK SY5658-001RED SY5658-001CLR
1/4"DIA 3/32"DIA SY5659-051BLK SY5659-051RED SY5659-051CLR SY5659-001BLK SY5659-001RED SY5659-001CLR
3/8"DIA 1/8"DIA SY5660-051BLK SY5660-051RED SY5660-051CLR SY5660-001BLK SY5660-001RED SY5660-001CLR
1/2"DIA 3/16"DIA SY5661-051BLK SY5661-051RED SY5661-051CLR SY5661-001BLK SY5661-001RED SY5661-001CLR
3/4"DIA 1/4"DIA SY5662-051BLK SY5662-051RED SY5662-051CLR SY5662-001BLK SY5662-001RED SY5662-001CLR
1"DIA 3/8"DIA SY5663-051BLK SY5663-051RED SY5663-051CLR SY5663-001BLK SY5663-001RED SY5663-001CLR
QUICKHEAT™ GUNS
SY4271-001 SY4272-001
QuickHeat 1 QuickHeat 2
• Dual Heat • Dual Heat
250/1100°F 500/750°F
• 120V - 1200 WATT • 115V - 1400 WATT
SY4277-001 SY4278-001
• Replacement deflector • Replacement deflector for
for SY4271-001 SY4271-001 and SY4272-001
CABLE TIES
ACID RESISTANT TIES CABLE GRIP
SY9943 SY9943-1
• Sold in packages of 500 • Sold in packages of 100
• 87/8"L (225mm)
Add -2 to part number to order cable tie made from 316 material.
CABLE TIE
PULL DIMENSIONS
SMH # STRENGTH MOUNTING WIDTH LENGTH HEIGHT QUANTITY COLOR
SYCTM0W 18 - 50LBS #6 Screw .380" .600" .265" 100 White
SYCTM0B (8-23kg) (10mm) (15mm) (7mm) Black
SYCTM1W 18 - 50lbs #8 Screw .380" .600" .265" 100 White
SYCTM1B (8-23kg) (10mm) (15mm) (7mm) Black
SYCTM2W 18 - 120LBS #8 Screw .620" .875" .375" 100 White
SYCTM2B (8-54kg) (16mm) (22mm) (10mm) Black
SYCTM3W 18 - 120lbs #10 Screw .620" .875" .375" 100 White
SYCTM3B (8-54kg) (16mm) (22mm) (10mm) Black
SYCTM4W 18 - 120LBS .250" Screw .620" .875" .375" 100 White
SYCTM4B (8-54kg) (16mm) (22mm) (10mm) Black
The MX series cable ties are recommended for outdoor use. The addition of carbon
black provides good ultraviolet resistance and prolongs the useful life of the cable tie.
If large quantities of ties are being installed TY-RAP® installing tools will increase
SY1700 SY88
3M Temflex™ #1700 Vinyl Electrical Tape 3M Scotch™ Super 88T Vinyl Electrical Tape
• Flame retardant and weather-resistant. • 8.5 mil heavy duty premium grade
Suitable for use at not more than 600V all-weather vinyl electrical insulating
and not more than 80°C (176°F) tape. Maintains conformability for
cold weather applications, with
better mechanical/abrasion
Listed LR48769 0°
resistance and quicker build-up.
® 539H to 80°
3/
4 " X 60' X .0085" 19mm X 18m X .021mm 3/
4 " X 60' X .0085" 19mm X 18m X .021mm
3/
" X 66' (22yds.) X .007"
4 19mm X 20.1m X .177mm
3/
" X 66' (22yds.) X .007"
4 19mm X 20.1m X .177mm
SY2150 SY6149
3M Temflex™ #2150 Rubber Splicing Tape 3M Scotch™ Electrical Moisture Sealant Patches
• Suitable for use at not more than • Electrical Moisture Sealant pads are self-fusing,
600V and not more than 80°C (176°F) rubber-based insulating mastic compounds
laminated to a flexible all-weather grade
PVC backing and are designed for moisture
sealing of electrical connections up to
600 volts.
21/2" X 21/2" X .045"
3/
" X 22'
4 Listed 63mm X 63mm X 1.14mm
19mm X 16.7m ® 539H 25 patches per box
WIRE
PRIMARY WIRE TYPE GPT/PVC
• 10-18GA electrical wire
• Sold in spools of 100' (30.5m)
• Recommended temperature range
-40°F to +176°F (-40°C to +80°C)
• For use whenever SAE J-1128 specifies
general circuit wiring
Insulation Properties
PROPERTIES RESULTS TEST METHODS PROPERTIES RESULTS TEST METHODS
Specific gravity (±.02) 122 ASTM D-792 AIR AGED 7 DAYS @ 136°C
Durometer shore “A” 77/65 ASTM D-2240 % Retention of tensiles 109 ASTM D412-80
(±.02) INST./15 SECONDS % Retention of elongation 100 ASTM D412-80
Tensile strength (60 mil) 1514 ASTM D-412 OIL AGED 7 DAYS @ 60°C
Elongation (%) 300 ASTM D-412 % Retention of tensiles 124 ASTM D412-80
Brittle point (C) 55 ASTM D-746 % Retention of elongation 89 ASTM D412-80
Oxygen index % 25.0 ASTM D-2863 VW-1 flame test Pass UL Standard
OIL AGED 18 HOURS @ 121°C Product cold bend test Pass UL Standard
% Retention of Tensiles 129 UL Standard Voltage rating 600 UL Standard
% Retention of Elongation 72 UL Standard
Construction Specifications
SIZE COPPER STRANDING CONDUCTOR O.D. INSULATION THICKNESS WEIGHT FINISHED O.D.
18AWG (16/30)TC 0.04" / 1mm 0.03"/ 0.8mm 10LBS / MFT (4.5kg) 0.12"/ 3mm
16AWG (26/30)TC 0.05"/ 1mm 0.03"/ 0.8mm 14LBS / MFT (6.3kg) 0.12"/ 3mm
14AWG (41/30)TC 0.70"/ 18mm 0.03"/ 0.8mm 19LBS / MFT (8.6kg) 0.13"/ 3mm
12AWG (65/30)TC 0.89"/ 23mm 0.03"/ 0.8mm 31LBS / MFT (14.0kg) 0.15"/ 4mm
10AWG (105/30)TC 0.11"/ 3mm 0.03"/ 0.8mm 42LBS / MFT (18.9kg) 0.18"/ 5mm
Insulation Properties
PROPERTIES RESULTS TEST METHODS PROPERTIES RESULTS TEST METHODS
Specific gravity (±.02) 122 ASTM D-792 AIR AGED 7 DAYS @ 136°C
Durometer shore “A” 77/65 ASTM D-2240 % Retention of tensiles 109 ASTM D412-80
(±.02) INST./15 SECONDS % Retention of elongation 100 ASTM D412-80
Tensile strength (60 mil) 1514 ASTM D-412 OIL AGED 7 DAYS @ 60°C
Elongation (%) 300 ASTM D-412 % Retention of tensiles 124 ASTM D412-80
Brittle point (C) 55 ASTM D-746 % Retention of elongation 89 ASTM D412-80
Oxygen index % 25.0 ASTM D-2863 VW-1 flame test Pass UL Standard
OIL AGED 18 HOURS @ 121°C Product cold bend test Pass UL Standard
% Retention of tensiles 129 UL Standard Voltage rating 600 UL Standard
% Retention of elongation 72 UL Standard
Construction Specifications
SIZE COPPER STRANDING CONDUCTOR O.D. INSULATION THICKNESS WEIGHT* FINISHED O.D.
8AWG (168/30)BC 0.144"/4mm 0.045"/1mm 78LBS / MFT (35kg) 0.285"/7mm
6AWG (266/30)BC 0.204"/5mm 0.060"/2mm 115LBS / MFT (52kg) 0.330"/8mm
4AWG (420/30)BC 0.257"/7mm 0.060"/2mm 165LBS / MFT (74kg)) 0.380"/10mm
2AWG (665/30)BC 0.338"/9mm 0.060"/2mm 263LBS / MFT (118kg) 0.470"/12mm
1AWG (836/30)BC 0.365"/9mm 0.080"/2mm 350LBS / MFT (158kg) 0.545"/14mm
1/0 (1064/30)BC 0.451"/11mm 0.080"/2mm 440LBS / MFT (198kg) 0.610"/15mm
2/0 (1330/30)BC 0.496"/13mm 0.080"/2mm 545LBS / MFT (245kg) 0.680"/17mm
3/0 (1666/30)BC 0.533"/14mm 0.080"/2mm 648LBS / MFT (292kg) 0.705"/18mm
4/0 (2107/30)BC 0.670"/17mm 0.080"/2mm 793LBS / MFT (357kg) 0.830"/20mm
* approximately
1 2 3a / 3b
• 2 conductor • 2 conductor • 3 conductor
• 16GA • 18GA • 18GA / 16GA
• Type SJOW-A • Type SJOW-A • Type SJOW-A / Type SJO
4 5 6
• 3 conductor • 8 conductor • 12 conductor
• 18GA • 18GA • 16GA
• Type TC • Type TC • Type SOW-A
7 8 9
• 5 conductor • 6 conductor • 10 conductor
• 18GA • 18GA • 16GA
• Type TC • Type TC • Type SEOW (SDN)
BATTERY CLIPS
SY120198-200 SY120199-200
Charging Clips with Vinyl Boots Alligator Clips with Vinyl Boots
SYMK7HT SYMK9HT
• With the same design features as the MK7, this tool offers an • The MK9HT has the same design features as the MK9, and
increased tension range. Also comes standard with non-slip offers an increased tension range. Also comes standard with
grip handles non-slip grip handles
• U.S. Patent 4,997,011, • Patent Pending
DES. 306,390
SYT150 SYT250
• T150 Tool: Heavy duty installer controlled tool for use • Same design features as the T150 tool, but can tension
in the field. Pliers action provides mechanical advantage. and cut-off a wider tie
Non-slip grip handles provide comfort and control
SYTWT1
• TytonTwyster: Lightweight and economical twist tool.
Offers speed and efficiency. Fits into a pocket
SY286
Bench Crimping Tool
SY282
SY283
• Clearly marked die setting instructions
• Recommended for use on battery connectors
• Eight position die setting
• Simple operation
• No disassembly required to change die setting
• Crimps from 6AWG to 4/0 cable
SY284
• Adjustable rotating dies, always in tool
• 26" overall length
• Comfortable hand grips
• Application data
• Convenient release lever
• 8AWG to 4/0
SY287
Color-Keyed® Connector Tool
• Installs lugs and splices over wire range of #8 to #2 copper
and #10 to #5 aluminum.
• A rotary color coded die wheel is rotated into position and
each die has die code embossing.
• Nest includes: Red, Blue, Gray, Brown, and Green
SY288 SERIES
Ratchet Hand-Crimping Tool
SY288 - Nylon or PVC Insulated Terminals
SY288N - Non-insulated Terminals
The SY288 Series Ratchet Hand Tools were designed with quality and economy in mind. This rugged tool is made of hardened spring
steel for maximum durability, and incorporates a three-nested interchangeable die for crimping 22AWG terminals of various types. The
many features all provide for a vast array of crimping possibilities, eliminating the need for additional tools.
• Long handles for comfortable, easy crimping with reduced crimping force
• A precision terminal locator accurately holds terminals in the proper crimp nest
• Insulating crimp adjustment allows a precise definement
of the insulation crimp
• 3-nested tool eliminates the need for additional tools
• Quick change die inserts provide a vast array of crimping possibilities
• Available in double and single versions
SY291
Power Crimp
• Designed to provide additional mechanical advantage and minimize user fatigue where high crimp loads are essential
• All crimp cavities are fully machined and manufactured to industry specifications
• All tool components are manufactured from high carbon steel and heat treated for extended life
• Tool is supplied as standard in toggle action which assures a complete crimp
• A ratchet controlled full cycle tool is available
• Crimps conductor portion of insulated and
non-insulated terminals
• Crimps 8AWG through 2AWG in four cavities
• Cavities are identified by wire sizes and product type
SY293
Compound Action Crimper
• Compound action controlled tool
• Elliptical shaped nest for crimping insulated terminals
• Wire range 22 - 10AWG
• Weight - 12.4 oz
• Length - 91/8"
SY294
Hydraulic Crimping Tool
• Hand-held dieless crimping tool
• SY294 is a universal dieless, hand held hydraulic crimping tool,
which crimps insulated and non insulated terminals in wire sizes
8AWG through 4/0. Handles are insulated to reduce shock hazard.
PART #
SY4245-001K Cub repair kit: two hex dies 8 thru 1/0 gauge, two pins
with springs, two "L" brackets and two nuts
SY292 • Crimps conductor portion of heat-n- SY295 • Crimps non-insulated terminals SY299 • Crimps 15 and 30AMP power poles
shrink terminals and splices • Crimps are “B” type with indentor and
• Crimps are produced in three cavities: 16-22 10-12 • Crimps are produced in three 15 30
are produced in two cavities:
RED 16-22AWG, BLUE 14-16AWG, and 14-16 cavities: 16-22AWG, 14-16AWG, A 20-16AWG, and B 16-12AWG
YELLOW 10-12AWG and 10-12AWG
SYSKT-840 SELECTAKRIMP
Compact Maintenance Tool
• Small, compact, easy-to-use
• Excellent performance for
the lowest cost
• Crimps non-insulated wire
6 through 4/0 AWG
• For lower volume production
and regular maintenance use
AM 25 & 35 STRIPPERS
• AM 25 & 35 strippers perform stripping & slitting of round cable and feature adjustable cutting depths.
Swivel blade performs circular, longitudinal and spiral cuts. Designed with cable-holding
clip that also can separate slit insulation. Spare blade in handle. Lifetime tool warranty.
• AM 25: Stripper/slitter for round cables from .18" up to 1.0" in diameter. (5mm to 25mm)
• AM 35: Stripper/slitter for round cables from 1.0" up to 1.4" in diameter. (25mm to 36mm) SYAM25
Replacement Part
PART # DESCRIPTION
SY4216-001 SYAM35 replacement blade SYAM35
QUICKCUTTER 2
OEM #
SY4285-001 Heavy duty cutter
SY4285-001M Bench mount heavy duty cutter
BATTERY TOOLS
SYLCS860 SYL858C
Pliers - Angle Nose Terminal Spreader
• Engineered specifically for battery care and maintenance • Engineered specifically for battery terminal spreading
• Forged steel construction • Forged steel construction
• Insulated handles • Insulated handles
SY1014 SY1015
Cutter Cutter
• 17" (432mm) • 9" (229mm)
• Durable heavy duty construction • Cuts cable up to 2/0
• Utilizes maximum leverage • Fits any tool box
efficiency to cut up • Ergonomic
to 4/0 insulated grips
SY120154-010 SY120155-010
Side Lift Battery Carrier Strap Battery Carrier
BATTERY HARDWARE
FASTENER HARDWARE
• Red and black fasteners are QuickCote® treated for permanent
polarity indication and superior corrosion resistance
SY6011-050 SY6014-050 SY6712-050 SY6019-050 SY6733-050 SY6703-050 SY6704-050 SY6708-050 SY6015-050 SY6016-050R SY6016-050B
V I
V
250 x 200 x 300 430 x 285 x 270 500 x 340 x 360 500 x 360 x 700
10" x 8" x 12" 17¼" x 11½" x 10¾" 20" x 13¾" x 10¾" 20" x 14½" x 28"
Box C
NEW DIGITAL TECHNOLOGY
• Increases battery life V I
V
The output current follows the Wa curve, with these initial values: Voltage
Initial Current
(about 16% of battery capacity)
SELECTED VOLTAGE INITIAL CURRENT
Voltage = 2.40 V/cell
12v 50A Current = 50% of initial curent
24V 50A
Voltage = 2.00 V/cell
36V 35A Current
48V 30A Time
V I
V DIGITAL DISPLAY WITH ADVANCED INFORMATION
• The charger's digital display shows charge parameters
continuously; current, effective capacity returned to the
I
battery, effective charge time and volt/cell information is
always visible. Special messages are displayed in case of
15h emergency stop, blackouts or other errors, to assist the user
Time
Charge Cycle Equal Maintenance with troubleshooting (see user manuals).
The CAPACITY CHARGED and EFFECTIVE TIME OF CHARGE
parameters are required to enable complete control over
battery performance, especially when it's necessary to find
the cause of a low autonomy of the forklift.
ET SERIES
• Ferro-resonant transformer • DC fused overload • DC cord and plug
• Silicone rectifier • Pilot LED • Comes with 50 AMP gray connector
• Ammeter • AC cord and plug • ET auto start/stop control
• 10.6"H (11.25" w/handle) X 8.4"W X 10.6"D
269mm (286mm w/handle) X 213mm X 269mm
Auto start/stop allows the operator to simply connect the
charger to the battery. No timers to set or buttons to push.
The control monitors battery condition and automatically
determines when to shut the charger off.
SY1620FS-120/24
• The Curtis 1620 Series switch-mode chargers are portable, 24VDC, 20AMP chargers * Cable not included
that allow easy charging of electric vehicle batteries at any outlet.
• User programmability allows the user to optimize the charge profile for their specific battery
• Microprocessor control and switch-mode operation allows for faster charging, and
makes the charger suitable for all types of lead acid batteries
• Lightweight and compact size offers space advantages over other chargers
• Will charge a 200Ah battery in less than 12 hours, allowing batteries to be
charged overnight
• Automatic shutoff and restart to compensate for battery self-discharge
• LEDs indicate AC Power On, Charging Status, and Fault Conditions, allowing
for at-a-glance status indication
18.875"/ 479.4mm
208 volt ±10%
240 volt ± 10%
SMH # DC VOLTS DC AMPS AC VOLTS AC INPUT AMPS AMP HOUR RANGE AVERAGE WEIGHT
SYPAC640 12 40 120 7.0 255-450 50LBS / 22.5kg
SYPAC675 12 75 120 13.5 450-900 80LBS / 36.0kg
SYPAC1230 24 30 120 10.5 180-380 64lbs/ 28.8kg
SYPAC1240 24 40 120 13.9 255-450 64lbs/ 29kg
SYPAC1250 24 50 120 17.5 300-600 80lbs/ 36.0kg
SYPAC1260 24 60 *208/240 12.12/10.5 360-720 80lbs/ 36.0kg
SYPAC1830 36 30 120 15.7 180-380 64LBS / 29kg
SYPAC1840 36 40 120 21.0 255-450 69LBS / 31.1kg
SYPAC1850 36 50 208/240 15.1/13.0 300-600 94LBS / 43kg
SYPAC1860 36 60 *208/240 18.75/15.75 360-720 85LBS / 38.3kg
SYPAC2425 48 25 120 17.5 150-300 69lbs/ 31.1kg
SYPAC2440 48 40 240 — 255-450 69lbs/ 31.1kg
* 208/240V chargers shipped from stock set for 240V AC input. For 208V input please allow 5-7 days for drop shipment from factory
AC INPUT AMPS
SMH # DC VOLTS DC AMPS 120V 208V 240V 480V AMP HOUR RANGE AVERAGE WEIGHT
SY6MQ540A 12 90 16.0 9.0 8.0 — 451-540 112LBS / 50.4kg
SY6MQ540B 12 90 — 9.0 8.0 4.0 451-540 155LBS / 69.8kg
SY6MQ540C 12 90 — 5.2 4.5 2.3 451-540 235LBS / 105.8kg
SY6MQ725B 12 120 — 12.0 11.0 5.5 601-725 175LBS / 78.8kg
SY6MQ875C 12 150 — 8.7 7.5 3.8 726-875 285LBS / 128.3kg
SY12MQ255A 24 50 18.0 10.0 9.0 — 181-255 85lbs/38.3kg
SY12MQ380B 24 65 — 13.0 11.3 5.7 256-380 90lbs/ 40.5kg
SY12MQ450B 24 75 — 15.0 13.0 6.5 381-450 105lbs/ 47.3kg
SY12MQ600B 24 105 — 21.0 18.0 9.0 541-600 173lbs/ 77.9kg
SY12MQ600C 24 105 — 12.0 10.5 5.3 541-600 260lbs/ 117.0kg
SY12MQ875B 24 150 — 30.0 26.0 13.0 726-875 205lbs/ 92.3kg
SY12MQ1050C 24 180 — 21.0 18.0 9.0 876-1050 340lbs/ 153.0kg
SY18MQ600B 36 105 — 31.5 27.3 16.6 541-600 180LBS / 81.0kg
SY18MQ600C 36 105 — 18.0 16.8 8.0 541-600 290LBS / 130.5kg
SY18MQ725B 36 120 — 36.0 31.0 15.6 601-725 195LBS / 87.8kg
SY18MQ875C 36 150 — 26.0 23.0 12.0 726-875 330LBS / 148.5kg
SY18MQ1050C 36 180 — 31.0 27.0 13.5 876-1050 365LBS / 164.3kgs
SY24MQ450B 48 75 — 30.0 26.0 13.0 381-450 165lbs/ 74.3kg
SY24MQ600C 48 105 — 24.2 21.0 10.5 451-600 300lbs/ 135.0kg
SY24MQ725C 48 120 — 28.0 24.0 12.0 601-725 325lbs/ 146.3kg
SY24MQ1050C 48 180 — 41.0 36.0 18.0 876-1050 450lbs/ 202.5kg
SY36MQ600C 72 105 — 36.3 31.5 15.8 451-600 351LBS / 158.0kg
20.250"/514.4mm 21.250"/539.8mm
The Phazer is an
industrial-rated charger
designed to deliver maximum
value and performance. Part
24.250"/ 616.0mm
numbers ending in L or S are
single-phase chargers; those
ending in T are three phase
chargers.
AC INPUT AMPS
SMH # DC VOLTS DC AMPS 120V 208V 240V 480V AMP HOUR RANGE AVERAGE WEIGHT
SY6MP380L 12 50 8.7 5.0 4.3 — 261-380 111LBS /49.9kg
SY6MP475L 12 65 11.3 6.5 5.6 — 381-475 122LBS /54.9kg
SY6MP540L 12 75 13.0 7.5 6.5 — 476-540 128LBS /57.6kg
SY6MP600L 12 85 14.8 8.5 7.4 — 541-600 134LBS /60.3kg
SY6MP750S 12 105 — 10.5 9.1 4.6 601-750 158LBS /71.1kg
SY6MP875S 12 120 — 12.0 10.4 5.2 751-875 160LBS /72.0kg
SY12MP380L 24 50 17.4 10.0 8.7 — 261-380 123lbs/55.4kg
SY12MP540S 24 75 — 15.0 13.0 6.5 476-540 160lbs/72.0kg
SY12MP600S 24 85 — 17.0 14.8 7.4 541-600 172lbs/77.4kg
SY12MP750S 24 105 — 21.0 18.2 9.1 601-750 183lbs/82.4kg
SY12MP975S 24 135 — 27.0 23.4 11.7 876-975 214lbs/96.3kg
SY12MP750T 24 105 — 12.1 10.5 5.3 601-750 180LBS /81.0kg
SY18MP540S 36 75 — 22.5 19.5 9.8 476-540 196LBS /88.2kg
SY18MP600S 36 85 — 25.5 22.1 11.1 541-600 218LBS /98.1kg
SY18MP750S 36 105 — 31.6 27.3 13.7 601-750 220LBS /99.0kg
SY18MP875S 36 120 — 36.1 31.3 15.6 751-875 255LBS /114.8kg
SY18MP600T 36 85 — 14.7 12.8 6.4 541-600 207LBS /93.2kg
SY18MP875T 36 120 — 20.8 18.0 9.0 751-875 252LBS /113.4kg
SY24MP540S 48 75 — 30.0 26.0 13.0 476-540 200lbs/90.0kg
SY24MP600S 48 85 — 34.1 29.5 14.8 541-600 214lbs/96.3kg
SY24MP600T 48 85 — 19.6 17.0 8.5 541-600 227lbs/102.2kg
SY24MP750T 48 105 — 24.2 21.0 10.5 601-750 255lbs/114.8kg
SY24MP875T 48 120 — 27.7 24.0 12.0 751-875 286lbs/128.7kg
Ordering Information: Models shipped from stock come set for 240V AC input. For other input voltage settings please allow 5-7 days for drop shipment from factory
OEM #
CL2386134
CT912654
SY1200-5 SY1200-10
• Operate 12V accessories from 18 to 50V • Operate 12V accessories from 18 to 50V
• UL recognized • UL recognized
• Input voltage range: 18V (minimum) 50V (maximum) • Input voltage range:18V (minimum) 50V (maximum)
• Vibration resistant • Output current: 10-13AMP (full load)
• Weatherproof • 5"L X 45/16"W x 3"H (127mm X 110mm X 76mm)
• Output voltage: 13.6-13.9V • Vibration resistant
• Short circuit protected • Weatherproof
• Output current: 5-6.5AMP • Output voltage:
(full load) 13.6-13.9V
• Reverse voltage protection • Short circuit
• 4"L X 35/8"W x 21/4"H protected
(102mm X 92mm X 57mm) • Reverse
voltage protection
SY1200-25 SY1200-25HV
• Operate 12V accessories from 20 to 48V • Operate 12V accessories from 40 to 90V
• UL recognized • 8"L X 5 9/16"W x 23/4"H (203mm X 141mm X 70mm)
• 8"L X 5 9/16"W x 23/4"H (203mm X 141mm X 70mm) • Input voltage range: 40V (minimum) 100V (maximum)
• Input voltage range:20V (minimum) 48V (maximum) • Output current: 24-27AMP (full load)
• Output voltage: 13.6-13.9V • Output voltage: 13.6-13.9V
• Output current: • Reverse voltage protection
24-27AMP (full load) • Short circuit protected
• Reverse voltage • Vibration resistant
protection
• Weatherproof
• Short circuit
protected
• Vibration resistant
• Weatherproof
OEM # OEM #
CL2360956 DR4E41
CL743098 HY3001773
CL667509 YT065717200
CT972280 YT501307306
OEM # OEM #
DW926481 YT640138300
OEM #
SY31458
YT7220403A0 YT7220403B0
• 31"L (787mm) • 20"L (508mm)
STRAIGHT
• 5/16" post hole Length Length
Length
3" HOLE CENTERS ENDS 33/4" HOLE CENTERS ENDS
BLACK RED GAUGE LENGTH TERMINATED BLACK RED GAUGE LENGTH TERMINATED
SY214333-001 SY214378-001 1/0 60"/1524mm 1 SY214334-001 SY214379-001 1/0 60"/1524mm 1
SY214303-001 SY214348-001 1/0 120"/3048mm 2 SY214304-001 SY214349-001 1/0 120"/3048mm 2
SY214483-001 SY214528-001 2/0 60"/1524mm 1 SY214484-001 SY214529-001 2/0 60"/1524mm 1
SY214453-001 SY214498-001 2/0 120"/3048mm 2 SY214454-001 SY214499-001 2/0 120"/3048mm 2
SY214633-001 SY214678-001 3/0 60"/1524mm 1 SY214634-001 SY214679-001 3/0 60"/1524mm 1
SY214603-001 SY214648-001 3/0 120"/3048mm 1 SY214637-001 SY214638-001 3/0 72"/1828mm 1
SY214604-001 SY214649-001 3/0 120"/3048mm 1
STC202
• Booster cable assembly includes: 1 booster cable with or without polarity Green and Red LED lights
indicator, 1 vehicle harness, 1 dust cover and mounting hardware Eliminates Polarity Mis-Match!
SMH # DESCRIPTION
STC164 16' / 4.9m booster assembly
STC202 20' / 6.0m Arctic Ultra Flex Blue booster assembly
STC202/ET 20' / 6.0m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC252 25' / 7.6m Arctic Ultra Flex Blue booster assembly
STC252/ET 25' / 7.6m Arctic Ultra Flex Blue booster assembly with polarity indicator
STC254 25'/ 7.6m booster assembly
STC304 30'/ 9.1m booster assembly
STC164/ET 16'/ 4.9m booster assembly with polarity indicator
STC254/ET 25'/ 7.6m booster assembly with polarity indicator
STC302 30'/9.1m booster cable Pictured with polarity indicator
STC302C 30'/9.1m jumper cable
STC302/ET 30'/9.1m booster cable with polarity indicator ®
Underwriters Laboratories listed, file No
STC304/ET 30'/ 9.1m booster assembly with polarity indicator AU2427
STC352/ET 35'/ 9.1m booster cable with polarity indicator
0.312" 0.265"
2 places 2 places, black
2.187"
16.000'
25.000' 3.125" 1.125" 1.563" 1.000"
30.000'
4.000'
Replacement Parts
PART # DESCRIPTION
STC901 Polarity Indicator 16.000'
STC904 Dust cover, fits 50AMP housing
STC905 Dust cover, fits 175AMP housing
STC906 Dust cover, fits 350AMP housing
STC910 Side post hardware
STC912 Brass stud, used for various GM applications
STC202C STC252C
• 20'/6.0m 2GA Arctic Ultra Flex Blue • 25'/7.6m 2GA Arctic Ultra Flex Blue
booster cable assembly with clamps each end booster cable assembly with clamps each end
STC924-16
• 16'
• Clamps both ends
BATTERY ROD
NI24425-89902
SYU79004 SYRRTM10814-01
Cable Reel Cord Reel
• Heavy duty long-life spring • 10 feet of cord (254mm)
• Easy tension adjustment - no tools required • Adjustable spring
• 360° swivel shackle • Compact and lightweight
• Quick installation • Shipping wt. 7LBS (3kg)
• Bolts directly to charger
Fail-Safe Operation
• Positive-on indicator lets you know that the Battery Watering
Monitor is functioning correctly and the electrolyte level is OK
SY2930 SY2931
• Same narrow 5/8"(16mm) nozzle as SY2931 • Narrow 5/8"(16mm) nozzle made specifically
but has a steeper bend for limited access for small vent openings
applications
SY2932 SY2933
• Extra narrow 1/2" nozzle • Same as SY2930 but comes with an
additional 9" extension
SY2934
• Special gun developed for watering transparent jar type
stationary batteries only. Gun operates outside the cell
and does not have automatic shut-off
SY120152-010 SYHYDMNTKIT
Commercial Hydrometer Hydrometer Mounting Brackets
HYDRO EYE
SYHE2VB
The Hydro-Eye is a specially designed vent cap that:
• Signals low battery acid level at a glance. If the red
LED is on, the acid level is safe for battery operation.
If red LED is off, add distilled water before operating
battery to achieve long life and capacity.
• Can help protect battery warranty - reminds operator to add water
• Reduces need to remove vent caps to check battery water level
• Reduces time required for routine battery maintenance
• Retrofits on industrial style flooded lead-acid battery cell
LIFTING BEAM
SY2950
• Maximum capacity 6000LBS (2.7mt) (Replacement rubber retainers available—SY2950-1)
• Shipping weight 55LBS (24.75kg)
• Safety rubber hook retainers
• Lightweight for one-man operation
• Adjustable 21" - 39" (533.4mm X 990.6mm)
• Hardwood construction
• Natural spark-proof insulation
SY2908 SY2909
• ACC-FTB is approximately 1/2" in height and fits • ACC-GFTB is approximately 1" in height
all US quarter turn vent openings with a raised and fits all US quarter turn vent openings
boss. It can also be used on all US quarter DESIGN FEATURES:
turn openings in batteries of 17 or more plates • Wide opening (15/16")
DESIGN FEATURES: • Acid splash baffle
• Wide opening (15/16") • Rugged design
• Acid splash baffle • Reduced vapor loss
• Rugged design
• Reduced vapor loss
BATTERY BOX
BATTERY BOX
• Polypropylene co-polymer impervious to acid, gasoline, oil and solvents
• Heat stable -30º/+200ºF (-34º/+93ºC)
• Meets U.S. Coast Guard Regulations 183.420 and ABYCE-10.7
• Complete heavy duty tie down strap kit included with each box (No. 120156-000)
Trilingual safety warning in Vent holes allow gases
• Wide range of applications – U1, Group 24, 27, 31 4-way cable channels
3 EXCLUSIVE FEATURES molded into cover English, French and Spanish to escape, preventing
dangerous hydrogen
molded into cover
build-up
EXTERNAL POWER TAKE-OFF CONNECTIONS 1
• Optional Power Take-Off Kits, available separately
• Pre-molded knockouts in cover for easy hook-up
• Convenient charging and power take-off
• No need to open box until battery needs replacing Cut-a-way view
SMH # SMH #
SY906T12BN SY906T36BN
SY906T24BN SY906T48BN
CURTIS 3000R
The Curtis enGage™II is a dual function, microprocessor based instrument that can be factory or user defined to monitor various
functions including fuel, temperature, pressure, voltage, battery state of charge and maintenance/status.
• Multiple functions in one programmable unit
• Field programmable maintenance intervals
• Sealed front panel buttons
• Clock function allows vehicle operator easy and safe access to time of day status
• EEPROM non-volatile memory retains usage data without battery back-up
• Reliable, all solid state design
OEM #
SY3002R-56X-0001
SY3002R-57X-0001
OEM # OEM #
CL1769073 HY287128
CL2795701 RA870-223-0 OEM #
CT972835 YT504449797 HY287127
CR107118 CR115083
LI0009460714 LI0009460715
MB1009516 SY803RB2448BCK3010
• Applications: PMW, PMWR30
• 24v
OEM #
OEM #
CT1009516
TY00590-00518-71 CR802833
SYED252B
SYED252BL
SYED252B-SMH*
SYED252L-SMH* SYED402
SYED402AL
SYED250
SYED250A
SYED250B
SYED250L SYED125
SYED250B-SMH* SYED125A
SYED250L-SMH* SYED125L
SYED250-SMH* SYED125-SMH*
SYED250A-SMH*
UNIQUE RANGE
These disconnecting switches have been designed They have double breaking main The switches are also compact in size and are fully
to provide a rapid means of isolating batteries in the contacts with silver alloy contact tips which are serviceable, with replacement contacts being readily
event of serious electrical faults. weld resistant, hard wearing, and have excellent available.
The switches are capable of safely conductivity. “Snap Action” operation for both opening
rupturing full load battery currents in the event of and closing is provided by means of a simple
such an emergency. overcentre spring device.
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holding shaft
(0.43 crs)
(0.35 - 0.83)
during knob
9.0 - 21.0
tightening
(version without
lock only)
Ø5.5
(0.22 dia)
Ø25.0 (Ø26.0 for "L" version)
Two M8 terminal
0.98 dia (1.02 dia for "L" version)
screws. Can be M8 terminal
(1.32)
33.5
8.5 to 10 Nm
30.0
be fully
enclosed
NO NO (optional)
NC NC Optional
microswitch
56.0
83.0 auxiliary contacts
(2.20)
(3.27) can be fitted here
35.0 crs Circlip for retaining knob
(1.38 crs) (lockable version only)
Alternative position for
(0.75)
19.0
62.0
Dimensions in mm/(inches)
(2.44)
MOUNTING DETAILS
Four M10 terminal screws. 48.0 crs
(1.54 crs)
39.0 crs
(0.79)
44.6
(1.76)
71.0 crs
Ø5.5 Ø25.0
(2.80 crs)
(0.22 dia) (0.98 dia)
97.5
(3.84)
125.6 48.0 crs MOUNTING CENTERS
(4.95) LOCKABLE VERSION
Ø58.0
(2.28 dia) (1.89 crs)
(1.18)
(1.99 contacts open)
30.0
50.5 contacts open
(0.33 - 0.79)
8.50 - 20
Two M5 x 12mm
(0.24)
mounting screws
6.0
Circlip for retaining knob
(lockable version only)
(1.31)
33.3
(6.55)
166.3
NO NO
NC NC
56.0
Optional microswitch
(2.20)
77.5 crs auxiliary contacts
(3.05 crs) can be fitted here.
61.9
117.5 (2.44) Dimensions in mm/(inches)
(4.63)
ELECTRICAL SCHEMATIC
SYED125A & SYED250A
NO NO
NC NC
+
LOAD
–
CONTACT PERFORMANCE
IMPORTANT: The thermal current ratings stated here are dependent upon the
250A correct size of busbar being used for the required duty. For maximum continuous
125A 400A
900
ratings the busbars should not be less than the sizes shown in the drawings on
previous pages.
800
SMH # DESCRIPTION
700 SYED125 Disconnect Switch, 125AMP
SYED125A Disconnect Switch, 125AMP, aux. contacts
600 SYED125L Disconnect Switch, 125AMP, lock
SYED250 Disconnect Switch, 250AMP
500 SYED250A Disconnect Switch, 250AMP, aux. contacts
SYED250B Disconnect Switch, 250AMP, mag. blowouts
TIME (SECONDS)
400
SYED250L Disconnect Switch, 250AMP, lock
SYED252B Disconnect Switch, 250AMP, 2 pole, mag. blowouts
300
SYED252L Disconnect Switch, 250AMP, 2 pole, lock
SYED402 Disconnect Switch, 400AMP, 2 pole
200
SYED402AL Disconnect Switch, 250AMP, 2 pole, aux. contacts, lock
100
SYED125 A B L
0
0 200 400 600 800 1000 1200 1400 1600 with lock
CURRENT (AMPERES) with magnetic blowouts
SYED125 SYED250 & SYED252 SYED402 with auxiliary contacts
Main type number