Hunan Sinoboom Heavy Industry Co., Ltd.

Technical Offer

GTZZ25J

Edition: 2014.05.23
 SINOBOOM Self-propelled Articulating Boom Lift

GTZZ25J

Detailed Technical Offer

Content
I. Company Profile ....................................................................................................................... 1
II. Technical Parameters.............................................................................................................. 2
III. Technical Configuration ......................................................................................................... 6
IV. Tools and Spare Parts ........................................................................................................... 11
V. Training and Inspection........................................................................................................ 13
VI. After-sale Service ................................................................................................................... 16
VII. Certificates Documents ........................................................................................................ 17
VIII. SINOBOOM Photos................................................................................................................ 21
 I. Company Profile

Hunan Sinoboom Heavy Industry Co., Ltd is Chinese technical leading player in
Chinese MEWP field, located in Changsha, Hunan, P.R.China, the Chinese engineering
machinery manufacturing base. Sinoboom is specialized in engineering machinery R&D,
production, sales and after sales services, with aerial work platform as the main product.
SINOBOOM R&D team consists of senior experts with more than 18 years of
experiences based in hydraulic, mechanical, electrical separate fields and in Chinese
engineering machinery field. Sinoboom self-patented self-propelled aerial work platform can
provide access solution from 8m-44m working height. With focus on market demands and
technical innovation, the company is developing, guided by the globalization strategy, as the
one who enjoys the growth most rapidly and steadily.
There are 4 series of Self-Propelled aerial work platform covering working height from
8M to 44M, which are telescopic boom lift, articulating boom lift, scissor lift and spider lift.
Now Sinoboom machines are widely being used in ship building/repairing, construction sites,
power, telecom, gardening, advertisement, airport and terminals, big objects manufacturers
and even college campus in Chinese mainland, Hongkong area, Australia, Singapore,
Malaysia, Middle East, and South America. Since 2010 Sinoboom is looking for its Europe
partners for joint market development, as all series machines are successfully CE
certificated via the world famous SGS.
SINOBOOM well established manufacturing and quality control procedures is based on
the ISO9001, and machines strictly following JG/T5101-3, AS1418.10 and EN280 standard
for an ensured high quality feature. Excellent hydraulic components from U.S.A and Europe,
the broad application of the latest technology and new materials, CAD/CAE/CAM system,
and comprehensive inspection methods are working together to secure quality, performance
and competitiveness of SINOBOOM.
Keeping to our vision of honesty and technical development, we are continuing to
contribute for customer demands of working safely and efficiently.

1
 II. Technical Parameters

GTZZ25J parameters
Item Measurement
Productivity
Max. Platform height 24.61M
Max. Working height 26.61M
Max. Horizontal reach 16.1M
Turning radius(inside/outside) 3.00M /6.33M
Turntable tail swing 0M
Turntable rotation 360°continuous
Platform rotation 160°
Grade ability 45% (4WD)
Platform Load capacity 230kg
Driving Speed (stowed) 0~4.8km/h
Driving Speed (extended) 0~1.1km/h
Max allowable wind speed 12.5m/s
Max allowable slope 3°
Max noise on normal use 82dB(A)
Max allowable side force 400N
Dimensions
Overall length(stowed) 11.36M
Overall width(stowed) 2.48M
Overall height(stowed) 3.16M
Ground clearance 0.31M
Wheelbase 3.05M
Platform Size (L*W*H) 1.45*0.85*1.24M
Overall weight 15900kg (4WD)
Tire specification 385X65-24/Solid
Hydraulic oil tank vol. 170L
Hydraulic system vol. 110L
Fuel tank vol. 135L
Control voltage 12VDC
Engine Original Cummins
Drive & steer model 4WD*2WS

2
Product dimension drawings

3
Standard Configurations
NO. Items Producer
1 Driving motor Original Cummins
2 Turn table SINOBOOM
Sauer-Danfoss(USA)/Rexroth(Germany)/
3 Variable pump
EATON(USA)
4 Gear pump PERMCO(USA)
5 Slewing reducer Yiqun
6 Walking speed reducer RR(Italy)/Omni(USA)
PARKER(USA)/Busak
7 Oil cylinder seals
Shamban(Germany)/NOK(Japan)
8 Oil cylinder Chengdu Cylinder/SANY/Xiamen Yinhua
9 Balance valve Oil control(Italy)/NEM(Italy)/SUN(USA)
10 Hydraulic valve Oil control(Italy)/Hydraforce(USA)
11 Travel motor Sauer-Danfoss(USA)
12 Swing motor HELCA(USA)/Movece(Italy)
13 Rotary motor White(USA)
14 Power unit XQD-3.3H(HuaSheng)/GE5.5’(ChangQian)
15 Chassis SINOBOOM
16 Boom SINOBOOM HG70
17 Coupling KTR(Germany)
18 Proportional control handle Sauer-Danfoss(USA)
19 PLC programming controller CYLINDRO(CHINA)
20 Hydraulic hose Eaton(GEMAC)
21 Air filter Donaldson(USA)
Remark: The above configurations are subject to change without prior notice

Optional: (All “option” configure will be charged per quotation)

● Working light
● Foam tire
● Platform AC power
● Oscillating axle
● Anti-collision device
● Hydraulic generator
● Engine Cold Boot

4
Working Range Chart

5
 III. Technical Configuration

General performance
SINOBOOM self-propelled articulated boom lift provides solutions to existing problems
of aerial working at height. With the intelligent control system, a compact structure design
and flexible multi-booms movements, SINOBOOM machines process outstanding capacity
of crossing narrow space and infinitely accessing to complex working conditions.
Configuration
The whole body adopts finite element analysis design with safety as top consideration,
and with critical parts like flex arms, rotating platform made by high-strength steel, topping
the same kind products in terms of bearing capacity; Operating platform by joysticks

1. The Chassis

4WD&2WS - Standard Configuration

Ø The maximum driving speed is 4.8 km/h
Ø The maximum grade ability is 45 %( 4WD), the machine won’t glide when it stops on
the slope, and it could restart at the slope.
2 wheel brake- Standard Configuration
Ø The two driving tires are used with standard automatic hydraulic pressure to release
the spring so that the brake works, and ensure the machine works at 45% slope.
Ø When you need to move the machine, just cut off the twist hub, then the brake
released.

2. The Turntable

Ø Turntable rotation 360°with two lock-pin hole-site for transportation.

Ø Engine—Original imported Cummins engine, with powerful power and outstanding
exhaust emission.
Ø The swing-out engine bracket- Provide the latest engine design of our industry,
reducing the time of repair and maintenance. By removing the locking bolt, the
engine can turn 50 degrees to make it much easier to access to both sides and
related components of the engine for maintenance.
Ø Electrical system with double storage batteries -two 12 volt batteries is separated,
and it charges by the generator on the engine.
Ø Control system- Ground control box contains all debugging functions and associated
with boom movements (including the operating handle on the platform).
Ø The calibration of the components and the machine is performed by control system;
all the valves and controllers (joysticks) are through control system. (Including initial
setting and debug.
Ø System diagnosis - the control system can self-diagnosis of the main errors occurring
in the system and all components connected to the system, the main faults were
indicated by the centralized meter flashing lights and a buzzer alarm.

3. The Booms

6
 Ø Articulating boom design—more flexible and higher span height it achieves, more
convenient for complicated working environment.
Ø The material for booms—selection of the high strength steel to reduce weight and
improve security.
Ø Automatic leveling by hydraulic system—more safe and reliable, avoided the danger
of leveling failure caused by electrical error.

4. The Platform

Ø Heavy load expanded metal lath

Ø 160° hydraulic platform rotation
Ø Loading capacity up to 230kg

5. The Platform Control System

Ø All the main functions are controlled by the joystick—Driving/Steering, booms’

up-down and turntable rotation. Proportional control handle is adopted to achieve the
driving, it’s short and simple.
Ø Secondary functions are controlled by toggle switches—the platform leveling and
platform rotation
Ø Button switch is adopted as selection function button - the engine speed, engine start,
auxiliary control, driving speed, the horn and generator control .etc.

6. The Security Device

Ø Full scale gradient control— Full scale gradient control to driving, booms’ up-down,
booms’ extending/retraction and chassis rotation, make it easy for the boom lift to
locate even in an narrow space and operated much more placidly.
Ø The moving confirmation system—enhances the operator’s awareness of alertness
and safety. When the boom moves over a wheel which is not steering wheel, the
driving action can not be operated and at the same time, an indicator on the
operating panel lights to warn you that the moving direction now is opposite to which
you want to go. At this time the resume driving function must be used for driving
confirmation, to ensure that the operator knows the position of the boom and the right
handle driving directions.
Ø Provide 2 safety belt hooks
Ø Foot switch –control all the functions. Your foot must leave the foot switch to start the
engine.
Ø Platform automatic leveling—when the boom angle changes, automatically the
platform will level automatically. When the platform tilt more than two degrees, there
comes an alarm, when the platform tilted more than three degrees, the system will
cut off the boom lift function and platform leveling function to protect the safety of the
operator.
Ø All functions on the control panel— marked by simple pictographic symbols

7
7. Hydraulic System

Ø Hydraulic components—drive pump and driving motor are from well-known

international companies.
Ø Full-pressure hydraulic filters—distribute the hydraulic filters and the oil return filters
except the pumps（fuel tank）.
Ø Closed-loop hydraulic driving circuit—provides excellent power and performance.
The load sensing system automatically adjusts the pump output to maintain optimal
performance. Driving system adopts axial variable piston pump and plunger travel
motor in the level of the latest technological developments.
Ø Hydraulic system modules—provide reliability at the same time improving the
maintainability and troubleshooting. Incorporates the hydraulic to four hydraulic
modules, respectively used for boom function, two wheel drive function, two wheel
steering function, stream function, platform function and auxiliary drive function,
reducing the hoses, connectors, and possible leakage while increasing the reliability.
Diagnostic devices, troubleshooting, and maintainability improves hydraulic and
traditional piping systems.

8. Transportation

Ø Overall width 2.48M, suite the width of the trailer chassis standards
Ø The machine with the trailer height below 4M
Ø Well-distributed axle weight distribution, to avoid possible problems caused by axle
distribution uneven, uneven axle distribution may lead to the trailer axle overload and
hard to hoist.

9. The other parts

Ø Igniter and repeat ignition protection system: to protect the engine flywheel ring gear
and starter the motor.
Ø Automatic shut-down when the engine fault: the engine cutoff automatically when the
engine temperature is too high or too low engine oil pressure.
Ø Movable cover board make easy maintenance: maintenance people can easily
access to the internal structure of the machine.
Ø Axis-pin and bushing-block: easy for maintenance and long-period service life. All
axis-pins using the heat treatment, galvanized chrome-plated and self-lubricating
bearings; do not need to add the yellow grease. Through the cycle experiments the
machines can withstand 10 years of normal use.

8
10. Some illustrations of SINOBOOM machines

Engine Power unit

SINOBOOM provides multiple options The machine is equipped with a power unit,
on the host engine: Perkins/Cummins to prevent the machine shut down from the
Swing-out engine tray allows for faster engine faulty. It will provide power to the
& easier access for routine maintenance. machine to let the workers in the sky to stow
down the boom and go back

Foam tires Tubes

Foam tires and big pattern wide tires World famous tube Manuli used to
as optional configurations to offer extra offer better leak-proof and much more
advantages for special working site. durable.

Covers Control box on the platform

Instead of glass fibre which is easy to get A control box equipped on the platform,
deformed in bad climate, steel covers are which is easy for the operators to perform
adopted, which are much more durable all actions in the sky, the joysticks are
and light, easy to lift and down, less gaps. also world famous brand from USA.

9
Valve blocks
The major valve blocks are totally concentrated in the integrated block in the cabin, easy for
maintenance, service and repair

Axle pin
Slide bearing to prevent bearing crack resulting from dust and other debris in the void
between the axles. All axle pins are processed with the wear-resistance and electroplating.

CAN-Control
The control box on the ground is easy for adjustment, read, maintenance.

10
 IV. Tools and Spare Parts

III. Free spare parts list

Serial Code Parts Spec. Quantity
1 5310002 O Sealing Ring 7.5*1.5mm 15
2 5310003 O Sealing Ring 9.0*1.5 mm 15
3 5310004 O Sealing Ring 10.0*2.0 mm 10
4 5310005 O Sealing Ring 12.0*2.0 mm 5
5 5310006 O Sealing Ring 16.3*2.4 mm 10
6 5310007 O Sealing Ring 20.0*2.0 mm 5
7 5310008 O Sealing Ring 20.3*2.4 mm 5
8 5310010 O Sealing Ring 25.3*2.4 mm 5
9 5310016 O Sealing Ring 20*2.4 mm 2
10 5310012 O Sealing Ring 30*2.4 mm 1
11 5310013 O Sealing Ring 32*3.1 mm 3
12 5310014 O Sealing Ring 60*3.1 mm 2
13 5311007 O Sealing Ring 28*3.55 mm 10
14 5311008 O Sealing Ring 30*3.55 mm 10
15 5311003 O Sealing Ring 19*1.8 mm 10
16 5311009 O Sealing Ring 22.4*2.65 mm 10
17 5311006 O Sealing Ring 20*1.8 mm m 10
18 5402004 Combined Sealing Ring 33mm 5
19 5402005 Combined Sealing Ring 42mm 5
20 5402006 Combined Sealing Ring 48mm 5
21 5401001 Combined Sealing Ring 14mm 5
22 5601001 Oil Cup M10x1 10
23 5602001 Oil Cup M10x1 10
24 6206001 Suction Filter 2
25 6209001 Filter Core 1
26 6209002 Filter Core 2
27 3503001 Fuse 10A 10
28 3503003 Fuse 20A 5
29 3602012 Oil Pressure Tester Kit 2
30 3602011 Oil Pressure Tester Kit 1
31 6201018 Connector 1
32 6201017 Connector 1
33 6204002 Plug 2
34 6204004 Plug 2
35 6204006 Plug 2
36 6204007 Plug 2
37 6209004 Engine filter 1
38 6209003 Engine filter 1

11
 39 6600038 Engine oil filter 1
40 6600040 Diesel engine fine filter 1
41 6600039 Engine oil and water separator filter 1

Free Tool Kit

Serial Code Name in English Quantity
1 5811002 Adjustable Spanner 450mm 1
2 5811001 Adjustable Spanner 250mm 1
3 5817001 Plus Driver 150# 1
4 5816001 Screw Driver 150# 1
5 5819001 Straight Tip Shaft Circlip Pliers 150 1
6 5818001 Straight Tip Hole Circlip Pliers 150 1
7 5826001 Sleeve Wrench 4 1
8 5810001 Double End Solid Wrench 5.5*7 1
9 5810002 Double End Solid Wrench 8*10 1
10 5810003 Double End Solid Wrench 13*16 1
11 5810004 Double End Solid Wrench 16*18 1
12 5810005 Double End Solid Wrench 18*21 1
13 5810006 Double End Solid Wrench 22*24 1
14 5810007 Double End Solid Wrench 30*32 1
15 5810008 Double End Solid Wrench 34*36 1
16 5827001 Hexagonal Wrench 5 1
17 5827002 Hexagonal Wrench 6 1
18 5827003 Hexagonal Wrench 8 1
19 5827004 Hexagonal Wrench 10 1
20 5827005 Hexagonal Wrench 12 1
21 6600051 Tool Kit 160*160*330mm 1
22 6600044 Strap Wrench 9" 1
23 6600004 Safety belt 2

12
 V. Training and Inspection

1. Technical Training
SINOBOOM will provide technical training courses about the operation and basic
maintenance at SINOBOOM plant, following below training table.

Training Table
Training Item Status Result
1.Mechanism structure training
Chassis
Turntable
Booms
Platform
Weighing
2. Operation training
Important notes before start the machine
Important notes while operating
Normal operation procedure
Buttons and joysticks instruction
Ground operation training
Platform operation training
3. Hydraulic system
Basic principle
Basic structure
Function module (position, function)
Basic maintenance and failure diagnosis
Replacement of the hydraulic components
Replacement of the filter elements
4. Electric system
Basic principle
Basic structure
Basic maintenance and failure diagnosis
5. Engine
Engine maintenance
Daily maintenance
Every 250 hrs maintenance
Every 500 hrs maintenance
6. Daily maintenance
Inspection before starting
Inspect the hydraulic oil level and color, cooling

13
liquid.
Inspect if any leakage of oil and water.
Inspect the engine oil level

2. Inspection
SINOBOOM will notify the customer the actual delivery date before the shipping date
specified in the contract, and support the customer to do a reception inspection as below
table:

Inspection Table

Inspection Item Status Result

1.Overall inspection
Surface inspection
Mechanical leakage inspection
Bolts inspection
Engine condition
Labels
Instrumentation
Engine swing-out function
2、Ground control
Key switch
Engine operation/start/stop
Emergency stop
Auxiliary power
Re-start delay
Turret/platform rotation
Boom function
3、Platform control
Engine operation/start/stop
Emergency stop
Re-start delay
Auxiliary power
Turret/platform rotation
Axle stowed/extended
Axle steering
Boom/cable guide rail/cable
Boom extend
Boom stow
Boom raise

14
Boom lower
Limit switch for boom extended
Limit switch for driving confirmation
High-speed travel
Low-speed travel
4、Safety inspection
Load test
Level warning
Foot switch
Gradeability
Lock function for boom raise

15
 IV. After-sale Service

1. General
Under normal operating conditions, SINOBOOM provide the following warranty service
based on that the aerial lifts are operated and maintained correctly as per instruction in the
Operation and Maintenance Manuals.
Warranty range:
Failures caused by design, manufacture or quality problem of parts.
Failures caused by welding.
Operation failures or hydraulics problems caused by manufacture or assembly.
Note: Free spare parts and tools are exclusive, fast moving parts are exclusive which
including cylinder seal kit, filter element of engine and hydraulics.
Warranty period:
12-month or accumulative operation time 2000 hrs for the complete appliance,
whichever comes earlier.
36-month or accumulative operation time 6000 hrs for the structure parts, whichever
comes earlier.
Note: Warranty of engine and hydraulic pumps should follow the policy of manufacturer;
warranty period of battery is 3-month.
After the warranty period, SINOBOOM or SINOBOOM partner still offer life-long
maintenance, spare parts supply and technical support services with cost charged.

2. Service content
(1). FREE installation and adjustment instruction.
(2). FREE professional technical training for you to train qualified operators.
(3). Inspect periodically the operation of machines and instruct maintenance and repair
for your operators.
(4). Warranty service and life-long maintenance services out of warranty period
(charge of material and labor cost).

3. Vendor’s commitment
(1). The vendor shall renovate within the limited period if any unqualified items occur in
the inspection.
(2). The vendor shall make respond within 24 hours after receiving the complaint call
or fax if any malfunction within the warranty period, and instruct the repair.
(3). If machine fails due to vendor’s responsibility, vendor should assign technician and
arrive at the work site to provide free maintenance, vary from the distance and
other force majeure.
(4). The vendor shall provide broad preferential technical support, service and prior
accessory supply.

16
 VII. Certificates Documents

IPAF certificate of membership (International power access federation)

ISO9001-2000 certificate

17
 SINOBOOM Patent Certificates

The self-patent certificate of An embedded taw chain unit A telescopic taw chain unit; An An anti-crash unit of the
self-propelled aerial work platform; anti-crash unit of the telescopic telescopic cylinder and steel.
A telescopic taw chain unit with cylinder and steel rope bracket
mobile bracket;

18
SINOBOOM CE Certificate for GTZZ18J

19
SINOBOOM ADR Certificate for GTZZ18J

20
 VIII. SINOBOOM Photos

A corner of the assemble workshop

GTZZ25J
to be exported to Brazil .

21
GTZZ25J work at UAE

GTZZ25J in SINOBOOM PLANT