Ais 048
Ais 048
Ais 048
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF SHIPPING, ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA
March 2009
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AIS-048
Status Chart of the Standard to be used by the Purchaser for Updating the Record.
General Remarks :
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AIS-048
INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the
publication of Standards and development of test facilities in parallel when the
work of preparation of Standards is going on, as the development of improved
safety-critical parts can be undertaken only after the publication of the Standard
and commissioning of test facilities. To this end, the erstwhile Ministry of Surface
Transport (MoST) has constituted a permanent Automotive Industry Standard
Committee (AISC) vide Order No.RT-11028/11/97-MVL dated September 15,
1997. The Standards prepared by AISC will be approved by the permanent
CMVR Technical Standing Committee (CTSC). After approval, The Automotive
Research Association of India, (ARAI), Pune, being the secretariat of the
AIS Committee, has published this Standard. For better dissemination of this
information, ARAI may publish this document on their website.
This Standard prescribes the safety requirements of traction batteries for battery
operated vehicles.
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AIS-048
Battery Operated Vehicle –
Safety Requirements of Traction Batteries
0. SCOPE
This standard applies to the traction (driving power) batteries used for
battery operated vehicles of L, M and N category vehicles as defined in
AIS-053.
1. REFERENCES
2. REQUIREMENTS
2.1 Electrical Tests
2.1.1 Short Circuit Test (Cell Level or Battery Module or Battery Pack)
Test may be carried out on battery cell (if the electrodes are
approachable) or battery module or battery pack, as opted by the
manufacturer.
It is acceptable for the battery to become dry at the end of the test.
2.1.2.2 Requirements
At the end of the test, there shall be no :
The cells battery module shall be firmly held on the vibration table
similar to the mounting used in the vehicle. as recommended by the
manufacturer.
If the support structure has any resonance below 50 Hz, the input will
be determined by the average of the acceleration at each of the major
support points.
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At the beginning of the vibration test, battery module shall be charged
to 100% SOC. Where applicable, the electrolyte shall be at the level
recommended by the manufacturer.
2.2.1.2 Requirements
2.2.1.2.2 Immediately after the vibration test, discharge the battery at test room
temperature not exceeding 30°C, at the rate of I = 0.2xBattery capacity,
declared by the manufacturer in Clause 3.0. The deterioration of
battery rated capacity shall not be more than 10%.
If the support structure has any resonance below 50 Hz, the input will
be determined by the average of the acceleration at each of the major
support points.
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2.2.2.2 Requirements
2.2.2.2.1 Immediately after the shock test, discharge the battery at temperature
not exceeding 30°C, at the rate of I = 0.2 x Battery capacity declared
by the vehicle manufacturer in Clause 3.0. The deterioration of battery
rated capacity shall not be more than 10%.
2.2.3 Roll-Over Test (Battery Module) (applicable only for flooded lead
acid batteries)
Test may be carried out on battery module.
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2.2.4.3 Requirements
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ANNEX - A
(See clause 3.0)
These guidelines are intended only for the declaration by the manufacturer.
No tests as per these guidelines are required to be carried out as part of
this standard.
After standing on open circuit for not less than 2 hours and not more than
12 hours from completion of full charge, the cell shall be discharged as
specified in A-1.2 and A-1.3. The specific gravity and level of electrolyte
shall be checked after the full charge and adjusted, if necessary.
A-1.4 The time in hours from the commencement of discharge until the terminal
voltage has fallen to 1.70 V per cell is the duration of discharge (a in the
formula given in A-1.5).
A-1.5 The capacity in ampere-hours at t°C is:
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A-1.6 The rated capacity is defined at a reference temperature of 30°C.
If the average temperature t°C during the discharge differs from 30°C,
the capacity measured shall be correlated to 30°C by using the following
formula:
A-2.1 After having undergone a capacity test and having obtained a capacity, its
surface shall be cleaned and dried in order to remove any traces of
conductive material or electrolyte.
A-2.2 The battery shall be stored on open circuit (that is without a connected
electric load) at an average electrolyte temperature of 25± 5°C for a period
of 28 days (672 h).
A-2.3 At the end of the open circuit storage, in accordance with A-2.2 the
temperature of the electrolyte is adjusted to the range indicated in A-1.5
and A-1.6. Then the residual capacity Cr shall be determined by
a discharge at the current in accordance with A-1.2 and thereafter in
accordance with A-1.4.
A-2.4 The residual capacity Cr shall be not less than 0.80 rated capacity.
A-2.5 After the test, the battery shall be fully recharged in accordance with
A-1.1.
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ANNEX-B
(See clause 4)
TECHNICAL SPECIFICATION TO BE SUBMITTED
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ANNEX C
DEFINITIONS
(See Clause 2)
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C-13 Electrode The conducting body that contains active materials and
through which current enters or leaves a cell.
C-14 Electrolyte The medium that provides ion transport between the
positive and negative electrodes of a cell. It may
participate directly in the charge/discharge reactions.
C-15 End-of- The battery voltage when charge is terminated. End-of-
charge discharge voltage
voltage
{EOCV} (V)
C-16 End-of- The battery voltage when discharge is terminated.
discharge
voltage
{EODV} (V)
C-17 Hour rate (h) The charge or discharge current of a battery expressed in
terms of the length of time a new, fully charged battery
can be discharged at a specific current before reaching a
specified end-of-discharge voltage. For example, the
10-hour rate for discharging a 500-ampere-hour cell
(rated at the 5-hour rate) would be 50 amperes.
C-18 Internal Opposition to the flow of an alternating current at
impedance a particular frequency in a battery at a specified
(ohm) state-of-charge and temperature.
C-19 Internal Opposition to direct current flow in a battery. Its value
resistance may vary with the current, state-of-charge, age, and
(ohm) temperature. It is the sum of the ionic and electronic
resistances of the cell components.
C-20 Nominal The voltage of a battery, as specified by the
operating manufacturer, discharging at a specified rate and
voltage (V) temperature.
C-21 Overcharge The amount by which the charge Ampere-hours exceed
(Ah) the Ampere hours removed on the previous discharge,
sometimes reported as a percentage. Occasionally, this
excess is normalized to the rated capacity.
C-22 Power A power level characteristic of a battery providing
continuous constant power for constant speed vehicle operation.
(W) Nominally, the power level required to remove 75% of
the rated energy from the battery in 1 hour.
C-23 Short-circuit That current delivered when a battery is short-circuited
current (A) (i.e., the positive and negative terminals are directly
connected with a low-resistance conductor).
C24 Traction Battery for providing the only source of motive power to
battery the motor vehicle.
C25 Manufacturer The manufacturer of the battery or manufacturer of the
BOV who has applied for type approval of the battery.
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ANNEX D
(See Introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairman
Shri Shrikant R. Marathe Director
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Shipping, Road Transport & Highways
(Dept. of Road Transport & Highways), New Delhi
Member Secretary
Mrs. Rashmi Urdhwareshe
Deputy Director
The Automotive Research Association of India, Pune
* At the time of approval of this Automotive Industry Standard (AIS)
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